D2SW-P Sealed Subminiature Basic Switch 㧰㧞㧿㨃 㧼- Sealed Basic Switch with Simplified Construction, Mounting Compatible with SS and D2SW Series. ● Rubber packing construction keeps dust off and offers temporary waterproofing protection (IEC IP67). ● Switch rating of 2 A at 250 VAC possible with a single-leaf movable spring. Models for micro loads are also available. ● Solder, quick-connect terminals (#110), PCB terminals, and molded lead wires are available. ● UL, CSA, VDE safety standard approved models are available upon request. RoHS Compliant Model Number Legend 1 D2SW-P@ 2 @ 3 @ 4 @ 1. Ratings 2 : 250 VAC 2 A 3. Contact form None : SPDT 01 : 30 VDC 0.1 A -2 : SPST-NC (Molded lead wire models only) -3 : SPST-NO (Molded lead wire models only) 2. Actuator None : Pin plunger 4. Terminals L1 : Hinge lever L2 : Hinge roller lever H : Solder terminals D : Self-clinching PCB terminals L3 : Simulated roller lever T : Quick-connect terminals (#110) M : Molded lead wires List of Models (Contact your dealer for detailed delivery date.) Ratings Actuator Terminals Pin plunger SPDT PCB terminals SPDT Molded lead wires Hinge roller lever Simulated roller lever Quick-connect terminals (#110) PCB terminals D2SW-P2H D2SW-P01H D2SW-P2T D2SW-P01T D2SW-P2D D2SW-P01D D2SW-P2M D2SW-P01M SPST-NC D2SW-P2-2M D2SW-P01-2M SPST-NO D2SW-P2-3M D2SW-P01-3M D2SW-P2L1H D2SW-P01L1H D2SW-P2L1T D2SW-P01L1T D2SW-P2L1D D2SW-P01L1D Solder terminals Hinge lever 0.1 A Contact Form Solder terminals Quick-connect terminals (#110) 2A SPDT Molded lead wires D2SW-P2L1M D2SW-P01L1M Solder terminals D2SW-P2L2H D2SW-P01L2H D2SW-P2L2T D2SW-P01L2T D2SW-P2L2D D2SW-P01L2D Quick-connect terminals (#110) PCB terminals SPDT Molded lead wires D2SW-P2L2M D2SW-P01L2M Solder terminals D2SW-P2L3H D2SW-P01L3H D2SW-P2L3T D2SW-P01L3T D2SW-P2L3D D2SW-P01L3D D2SW-P2L3M D2SW-P01L3M Quick-connect terminals (#110) PCB terminals SPDT Molded lead wires Separator (Sold Separately), Terminal Connector (Sold Separately) Refer to "Micro Switch Common Accessories" 1 D2SW-P Sealed Subminiature Basic Switch Contact Form ●SPDT ● SPST-NC (Molded lead wire models only) 㧰㧞㧿㨃 㧼- COM NO NC (Black) (Blue) (Red) COM (Black) NC (Red) Contact Specifications Item Model D2SW-P01 models Rivet Crossbar Silver Gold alloy Contact Material Gap (Standard value) Minimum applicable load (reference value)* * COM NO (Black) (Blue) The color in parentheses indicates the color of the lead wire. Ratings D2SW-P2 models Specification ● SPST-NO (Molded lead wire models only) Model Resistive load 250 VAC D2SW-P2 models 0.5 mm 160 mA at 5 VDC Rated voltage 2A 30 VDC 125 VAC D2SW-P01 models 0.1 A 30 VDC 1 mA at 5 VDC Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/min Please refer to "●Using Micro Loads" in "Precautions" for more information on the minimum applicable load. Approved Safety Standards The items shown in the "List of Models" are not standard approved models. Consult your OMRON sales representative for specific models with standard approvals. UL (UL1054/CSA C22.2 No.55) Rated voltage Model VDE (EN61058-1) D2SW-P2 D2SW-P01 D2SW-P2 D2SW-P01 125 VAC 250 VAC 2A 0.1 A - Rated voltage 125 VAC 250 VAC Model 2A 0.1 A - 30 VDC 2A 0.1 A 30 VDC 2A 0.1 A Testing conditions: 5E4 (50,000 operations) T55 (0°C to 55°C) Characteristics Item Model Permissible operating speed Permissible operating frequency Dielectric strength *1 Vibration resistance *2 Shock resistance Durability *3 Degree of protection 120 operations/min Electrical 30 operations/min 100 mΩ min. (500 VDC with insulation tester) Terminal models 50 mΩ max. 100 mΩ max. Molded lead wire models 100 mΩ max. 150 mΩ max. Between terminals of the same polarity 1,000 VAC 50/60 Hz for 1 min 600 VAC 50/60 Hz for 1 min Between current-carrying metal parts and ground 1,500 VAC 50/60 Hz for 1 min Between each terminals and non-current-carrying metal parts 1,500 VAC 50/60 Hz for 1 min Malfunction 10 to 55 Hz, 1.5-mm double amplitude Destruction 1,000 m/s2 {approx. 100G} max. Malfunction *2 Mechanical Electrical Terminal models Molded lead wire models Degree of protection against electric shock Proof tracking index (PTI) Ambient operating temperature Ambient operating humidity Weight D2SW-P01 models 0.1 mm to 500 mm/s (for pin plunger models) Mechanical Insulation resistance Contact resistance (initial value) D2SW-P2 models 300 m/s2 {approx. 30G} max. 1,000,000 operations min. (60 operations/min) 50,000 operations min. (20 operations/min) 200,000 operations min. (20 operations/min) IEC IP67 (excluding the terminals on terminal models) IEC IP67 Class I 250 -20°C to +70°C (at ambient humidity of 60% max.) (with no icing or condensation) 85% max. (for +5 to +35°C) Approx. 2 g (for pin plunger models with terminals) Note. The data given above are initial values. *1. The dielectric strength shown in the table indicates values for models with a Separator. *2. The values are at Free Position and Total Travel Position values for pin plunger, and Total Travel Position value for lever. Close or open circuit of contact is 1 ms max. *3. For testing conditions, consult your OMRON sales representative. 2 D2SW-P Sealed Subminiature Basic Switch Terminals and Shapes (Unit: mm) ●Solder terminals ●Quick-connect terminals (#110) C C NC NC NC NC 7.3 2.15 3.3±0.1 3.3±0.1 11 3-1.6 dia. holes 3.2 8.55 7.1 0.5 0.5 3-2.8 6.4±0.2 7.6±0.2 7.6±0.2 15.5 㧰㧞㧿㨃 㧼- 6.4±0.2 5.15 9.5±0.1 19.8±0.2 5.15 9.5±0.1 19.8±0.2 ●Molded lead wires ●PCB terminals C C NC NC NC 1.8 NC 3.3±0.1 9.2 3.9 1.85 3-1.2 3-0.8 8.8±0.2 COM (Black) (AWG22, UL1007) 1.3 6.4±0.2 0.5 16.1±0.2 300±10 6.4±0.2 5.15 9.5±0.1 19.8±0.2 NC (Red) (AWG22, UL1007) (5) <PCB Mounting Dimensions (Reference)> 16.1±0.1 8.8±0.1 3-1.35∼1.5 dia. 0.7 5.15 9.5±0.1 NO (Blue) (AWG22, UL1007) 21.2 Mounting Holes (Unit: mm) 2-M2.3 screw holes 9.5±0.1 3 D2SW-P Sealed Subminiature Basic Switch Dimensions (Unit: mm) / Operating Characteristics The illustrations and drawings are for solder terminal models. Refer to "Terminals and Shapes" of previous page for details on models with quick-connect terminals (#110) or PCB terminals or molded lead wires. The @ in the model number is for the contact form code or the terminal code. See the "List of Models" for available combinations of models. ●Pin Plunger Models D2SW-P2@@ D2SW-P01@@ A 7.55±0.2 PT 2.5±0.07 1.8 dia. 2.35 +0.075 -0.05 dia. dia. Model D2SW-P2@@ D2SW-P01@@ Operating characteristics OP 㧰㧞㧿㨃 㧼- C NC 6.9 7.7 NC 3.3±0.1 2.35 +0.075 -0.05 7.3 3.2 2.15 3-1.6 dia. holes 8.55 15.5 0.5 6.4±0.2 Operating Force Releasing Force OF RF Max. Min. 1.8 N {184 gf} 0.2 N {20 gf} Pretravel Overtravel Movement Differential PT OT MD Max. Min. Max. 0.6 mm 0.4 mm 0.15 mm Operating Position OP 8.4±0.3mm 5.15 9.5±0.1 19.8±0.2 ●Hinge Lever Models D2SW-P2L1@@ D2SW-P01L@@ A t=0.3 Stainless-steel lever 14.5±0.6 2.35 +0.075 -0.05 dia. 2.5±0.07 dia. C 2.35 +0.075 -0.05 D2SW-P2L1@@ D2SW-P01L1@@ NC OF RF Max. Min. 0.6 N {61 gf} 0.05 N {5 gf} Overtravel OT Movement Differential MD Min. Max. 0.8 mm 0.8 mm Free Position Operating Position Max. 13.6 mm 8.8±0.8 mm Operating Force Releasing Force OP FP 6.9 7.7 NC 3.3±0.1 7.3 3.2 2.15 3-1.6 dia. holes 8.55 15.5 5.15 9.5±0.1 19.8±0.2 ●Hinge Roller Lever Models D2SW-P2L2@@ D2SW-P01L2@@ 0.5 4.8x3.2 dia. Polyacetal resin roller 14.5±0.6 0.075 2.35 +0.075 -0.05 dia. 2.5±0.07 dia. Operating characteristics OP FP C 2.35 +0.075 -0.05 NC 6.9 7.7 NC 3.3±0.1 7.3 3.2 2.15 3-1.6 dia. holes 8.55 15.5 5.15 9.5±0.1 19.8±0.2 ●Simulated Roller Lever Models D2SW-P2L3@@ D2SW-P01L3@@ t=0.3 Stainless-steel lever 0.5 Model D2SW-P2L2@@ D2SW-P01L2@@ Operating Force Releasing Force OF RF Max. Min. 0.6 N {61 gf} 0.05 N {5 gf} Overtravel Movement Differential OT MD Min. Max. 0.8 mm 0.8 mm Free Position Operating Position FP OP Max. 19.3 mm 14.5±0.8 mm Model D2SW-P2L3@@ D2SW-P01L3@@ 6.4±0.2 A R1.3 2.35 +0.075 -0.05 dia. 15.8±0.6 2.5±0.07 dia. Operating characteristics C 2.35 +0.075 -0.05 FP OP 6.4±0.2 A t=0.3 Stainless-steel lever NC 6.9 7.7 OP FP Operating Force Releasing Force OF RF Max. Min. 0.6 N {61 gf} 0.05 N {5 gf} Overtravel Movement Differential OT MD Min. Max. 0.8 mm 0.8 mm Free Position Operating Position FP OP Max. 15.5 mm 10.7±0.8 mm NC 3.3±0.1 7.3 3.2 2.15 8.55 15.5 5.15 9.5±0.1 19.8±0.2 3-1.6 dia. holes Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 4 Model Operating characteristics 0.5 6.4±0.2 D2SW-P Sealed Subminiature Basic Switch Precautions ★ Please refer to "Basic Switches Common Precautions" for correct use. ●Side-actuated (Cam/Dog) Operation Cautions ●Degree of Protection Correct Use ●Mounting • Turn OFF the power supply before mounting or removing the Switch, wiring, or performing maintenance or inspection. Failure to do so may result in electric shock or burning. • Use M2.3 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.23 to 0.26 N·m {2.3 to 2.7 kgf·cm}. Exceeding the specified torque may result in deterioration of the sealing or damage. ●Operating Body • Use an operating body with low frictional resistance and of a shape that will not interfere with the sealing rubber, otherwise the plunger may be damaged or the sealing may deteriorate. With the pin plunger models, set the Switch so that the plunger can be pushed in from directly above. Since the plunger is covered with a rubber cap, applying a force from lateral directions may cause damage to the plunger or reduction in the sealing capability. Since the plunger is covered with a rubber cap, applying a force from lateral directions may cause damage to the plunger or reduction in the sealing capability. ●Soldering • Connecting to Solder Terminals When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Complete the soldering at the iron tip temperature between 350 to 400°C within 3 seconds, and do not apply any external force for 1 minute after soldering. Soldering at a excessively high temperature or soldering for more than 3 s may deteriorate the characteristics of the Switch. • Connecting to Quick-connect Terminals Wire the quick-connect terminals (#110) with receptacles. Insert the terminals straight into the receptacles. Applying excessive external force laterally may cause deformation of terminals and may damage the housings. • Connecting to PCB terminals When using automatic soldering baths, we recommend soldering at 260±5°C within 5 seconds. Make sure that the liquid surface of the solder does not flow over the edge of the board. When soldering terminals manually, complete the soldering at the iron tip temperature between 350 to 400°C within 3 seconds, and do not apply any external force for 1 minute after soldering. When applying solder, keep the solder away from the case of the Switch and do not allow solder or flux to flow into the case. ●Handling • Do not handle the Switch in a way that may cause damage to the sealing rubber. • When handling the Switch, ensure that uneven pressure or, as shown in the following diagram, pressure in a direction other than the operating direction is not applied to the Actuator, otherwise the Actuator or Switch may be damaged, or durability may be decreased. ●Wiring Molded Lead Wire Models • When wiring molded lead wire models, ensure that there is no force applied on the wire or that there are no sharp bends near the parts where the wire is drawn out. Otherwise, damage to the Switch or deterioration in the sealing may result. 5 㧰㧞㧿㨃 㧼- • Do not use this product in water. Although this models satisfy the test conditions for the standard given below, this test is to check the ingress of water into the switch enclosure after submerging the Switch in water for a given time. Satisfying this test condition does not mean that the Switch can be used in water. JIS C0920: Degrees of protection provided by enclosures of electrical apparatus (IP Code) IEC 60529: Degrees of protection provided by enclosures (IP Code) Degree of protection: IP67 (check water intrusion after immersion for 30 min submerged 1 m underwater) • Do not operate the Switch when it is exposed to water spray, or when water drops adhere to the Switch surface, or during sudden temperature changes, otherwise water may intrude into the interior of the Switch due to a suction effect. • Prevent the Switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of Switch materials may result. • Do not use the Switch in areas where it is exposed to silicon adhesives, oil, or grease, otherwise faulty contact may result due to the generation of silicon oxide. • The environment-resistant performance of the switch differs depending on operating loads, ambient atmospheres, and installation conditions, etc. Please perform an operating test of the switch in advance under actual usage conditions. • When using a cam or dog to operate the Switch, factors such as the operating speed, operating frequency, push-button indentation, and material and shape of the cam or dog will affect the durability of the Switch. Confirm performance specifications under actual operation conditions before using the Switch in applications. D2SW-P Sealed Subminiature Basic Switch ●Using Micro Loads Voltage (V) 㧰㧞㧿㨃 㧼- • Using a model for ordinary loads to open or close the contact of a micro load circuit may result in faulty contact. Use models that operate in the following range. However, even when using micro load models within the following operating range, if inrush current occurs when the contact is opened or closed, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The N-level reference value applies for the minimum applicable load.This value indicates the malfunction reference level for the reliability level of 60% (λ60). (JIS C5003) The equation λ60=0.5×10-6/operations indicates that the 1 estimated malfunction rate is less than 2,000,000 operations with a reliability level of 60%. 30 0.16 mA 26 mA 100 mA 24 Operating range for micro load models D2SW-P01 Operating range for general-load models D2SW-P2 12 5 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY 6 Contact: www.omron.com/ecb Cat. No. B109-E1-04 0812(0207)(O)