D2SW Sealed Subminiature Basic Switch Sealed Subminiature Basic Switch Conforming to IP67 (Excluding the terminals on terminal models) D 2 S W ● Use of epoxy resin assures stable sealing, making this switch ideal for places subject to water spray or excessive dust. ● Ideal for automobiles, automatic vending machines, refrigerators, ice-making equipment, bath equipment, hot-water supply systems, air conditioners, and industrial equipments, which require high environmental resistance. ● UL, CSA, VDE safety standard approved models are available. RoHS Compliant Model Number Legend 1 D2SW - @ 2 @ 3 @ 4 @ 5 @ 1. Ratings 3 : 125 VAC 3 A 01 : 30 VDC 0.1 A 2. Actuator None : Pin plunger L1 : Hinge lever L2 : Hinge roller lever L3 : Simulated roller lever 3. Contact form None : SPDT -2 : SPST-NC (Molded lead wire models only) -3 : SPST-NO (Molded lead wire models only) 4. Terminals H, HS : Solder terminals D, DS : Self-clinching PCB terminals T, TS : Quick-connect terminals (#110) M, MS: Molded lead wires Note: UL/CSA approved versions are available. In this case, HS, DS, TS, MS will be added to the end of the model number. UL/CSA approved models have UL approved wiring (AWG22 UL1015). Consult your OMRON sales representative for details. 5. Length of the molded lead wire None : 300 mm -0 : 1,000 mm 1 D2SW Sealed Subminiature Basic Switch List of Models Ratings Actuator Terminals 3A Contact form D2SW-3H Solder terminals Quick-connect terminals (#110) SPDT PCB terminals Pin plunger SPDT Molded lead wire terminals (300 mm) Molded lead wire terminals (1,000 mm) D 2 S W 0.1 A D2SW-3M D2SW-01M D2SW-01-2M SPST-NO D2SW-3-3M D2SW-01-3M SPDT D2SW-3M-0 D2SW-01M-0 D2SW-3L1H D2SW-01L1H D2SW-3L1T D2SW-01L1T D2SW-3L1D D2SW-01L1D D2SW-3L1M D2SW-01L1M SPST-NC D2SW-3L1-2M D2SW-01L1-2M SPST-NO D2SW-3L1-3M D2SW-01L1-3M SPDT D2SW-3L1M-0 D2SW-01L1M-0 D2SW-3L2H D2SW-01L2H SPDT D2SW-3L2T D2SW-01L2T D2SW-3L2D D2SW-01L2D D2SW-3L2M D2SW-01L2M SPST-NC D2SW-3L2-2M D2SW-01L2-2M SPST-NO D2SW-3L2-3M D2SW-01L2-3M SPDT D2SW-3L2M-0 D2SW-01L2M-0 D2SW-3L3H D2SW-01L3H SPDT D2SW-3L3T D2SW-01L3T D2SW-3L3D D2SW-01L3D D2SW-3L3M D2SW-01L3M SPST-NC D2SW-3L3-2M D2SW-01L3-2M SPST-NO D2SW-3L3-3M D2SW-01L3-3M SPDT D2SW-3L3M-0 D2SW-01L3M-0 3A 0.1 A PCB terminals SPDT Molded lead wire terminals (300 mm) Molded lead wire terminals (1,000 mm) Solder terminals Quick-connect terminals (#110) PCB terminals Hinge roller lever SPDT Molded lead wire terminals (300 mm) Molded lead wire terminals (1,000 mm) Solder terminals Quick-connect terminals (#110) PCB terminals Simulated roller lever SPDT Molded lead wire terminals (300 mm) Molded lead wire terminals (1,000mm) D2SW-01D D2SW-3-2M SPDT Hinge lever D2SW-01T D2SW-3D SPST-NC Solder terminals Quick-connect terminals (#110) D2SW-01H D2SW-3T ●Safety Standard Approved Models Ratings Actuator Terminals Pin plunger Hinge lever Contact form Solder terminals D2SW-3HS D2SW-01HS Quick-connect terminals (#110) D2SW-3TS D2SW-01TS PCB terminals D2SW-3DS D2SW-01DS Molded lead wire terminals (300 mm) D2SW-3MS D2SW-01MS Solder terminals D2SW-3L1HS D2SW-01L1HS Quick-connect terminals (#110) D2SW-3L1TS D2SW-01L1TS PCB terminals D2SW-3L1DS D2SW-01L1DS Molded lead wire terminals (300 mm) D2SW-3L1MS D2SW-01L1MS D2SW-3L2HS D2SW-01L2HS Quick-connect terminals (#110) D2SW-3L2TS D2SW-01L2TS PCB terminals D2SW-3L2DS D2SW-01L2DS Molded lead wire terminals (300 mm) D2SW-3L2MS D2SW-01L2MS Solder terminals D2SW-3L3HS D2SW-01L3HS Quick-connect terminals (#110) D2SW-3L3TS D2SW-01L3TS PCB terminals D2SW-3L3DS D2SW-01L3DS Molded lead wire terminals (300 mm) D2SW-3L3MS D2SW-01L3MS Solder terminals Hinge roller lever Simulated roller lever SPDT Contact Form ●SPDT ●SPST-NC (Molded lead wire models only) COM NO NC (Black) (Blue) (Red) COM (Black) NC (Red) Separator (Sold Separately), Terminal Connector (Sold Separately) 2 ●SPST-NO (Molded lead wire models only) COM NO (Black) (Blue) The color in parentheses indicates the color of the lead wire. Refer to "Basic Switch Common Accessories" D2SW Sealed Subminiature Basic Switch Contact Specifications Item Model Contact Characteristics D2SW-3 models D2SW-01 models Specification Rivet Crossbar Permissible operating speed Material Silver Gold alloy Permissible operating frequency Insulation resistance Gap (standard value) Inrush current NC 20 A max. 1 A max. NO 10 A max. 1 A max. 160 mA at 5 VDC 1 mA at 5 VDC Minimum applicable load (reference value) * * 0.5 mm Please refer to "Using Micro Loads" in "Precautions" for more information on the minimum applicable load. Item Model Model Mechanical Electrical 60 operations/min 100 mΩ min. (at 500 VDC with insulation tester) Contact For molded lead wire resistance models (300mm) (initial value) For molded lead wire models (1000mm) Between terminals of the same polarity Item Rated voltage Resistive load 250 VAC 125 VAC 2A 3A D2SW-3 models D2SW-01 models 30 VDC 3A 125 VAC 0.1 A 30 VDC 0.1 A Dielectric strength *1 Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 30 operations/min Durability * 3 Approved Safety Standards Consult your OMRON sales representative for specific models with standard approvals. UL (UL1054)/CSA (CSA C22.2 No.55) Rated voltage Model D2SW-3 D2SW-01 125 VAC 250 VAC 3A 2A 0.1 A - 30 VDC 3A 0.1 A Degree of protection D2SW-3 D2SW-01 125 VAC 250 VAC 2A 0.1 A - 30 VDC 2A 0.1 A Testing conditions: D2SW-3 3E4 (30,000 operations) D2SW-01 5E4 (50,000 operations) 50 mΩ max. 70 mΩ max. 200 mΩ max. 250 mΩ max. 1,000 VAC 50/60 Hz for 1 min 600 VAC 50/60 Hz for 1 min 1,500 VAC 50/60 Hz for 1 min Between terminals and non-current-carrying metal parts 1,500 VAC 50/60 Hz for 1 min T85 (0°C to 85°C) T85 (0°C to 85°C) D 2 S W 10 to 55 Hz, 1.5 mm double amplitude Destruction 1,000 m/s2 {approx. 100G} max. Malfunction *2 300 m/s2 {approx. 30G} max. Mechanical 5,000,000 operations min. (60 operations/min) Electrical 200,000 operations min. (30 operations/min) (125 VAC 3 A) 100,000 operations min. (30 operations/min) (250 VAC 2 A) 200,000 operations min. (30 operations/min) For terminal models IEC IP67 (excluding the terminals on terminal models) For molded lead wire models IEC IP67 Degree of protection against electric shock Class I 175 Ambient operating temperature Model 50 mΩ max. Proof tracking index (PTI) VDE (EN61058-1) Rated voltage 30 mΩ max. Between current-carrying metal parts and ground Vibration Malfunction resistance *2 Shock resistance D2SW-01 models 300 operations/min For terminal models Ratings D2SW-3 models 0.1 mm to 1 m/s (for pin plunger models) –40°C to +85°C (at ambient humidity of 60% max.) (with no icing or condensation) 95% max. (for +5°C to +35°C) Ambient operating humidity Weight Approx. 2 g (for pin plunger models with terminals) Note. The data given above are initial values. *1. The values for dielectric strength shown are for models with a Separator (refer to "Basic Switch Common Accessories"). *2. For the pin plunger models, the above values apply for use at the free position and total travel position. For the lever models, they apply at the total travel position. Close or open circuit of the contact is 1 ms max. *3. For testing conditions, consult your OMRON sales representative. Terminals and Shapes (Unit: mm) ●Solder terminals ●Quick-connect terminals (#110) ●PCB terminals 3.3±0.1 2.9 3.3±0.1 2.9 7.3 10.1 1.8 1.6 8.5±0.2 5.15 9.5±0.1 0.55 R0.8 1.6 3.2 6.6 0.5 6.4±0.2 2.15 15.5±0.2 18.7±0.2 8.7±0.2 5.15 9.5±0.1 15.5±0.2 19.8±0.2 19.8±0.2 1.8±0.1 2.9 3.3±0.1 7.2 3-1.2 dia. holes 3-2.8 3.9 0.5 6.4±0.2 1.85 0.8 1.2 8.8±0.2 5.15 9.5±0.1 16.1±0.2 19.8±0.2 0.5 0.7 1.3 6.4±0.2 <PCB Mounting Dimensions (Reference)> 3-1.35 dia. to 1.5 holes PCB thickness t=1.6 mm 8.8±0.2 16.1±0.2 3 D2SW Sealed Subminiature Basic Switch Mounting Holes (Unit: mm) 2-2.4 dia. mounting holes or M2.3 screw holes 9.5±0.1 Dimensions (Unit: mm) slash Operating Characteristics Models with terminals D 2 S W The illustrations and dimensions are for models with solder terminals. Refer to "Terminals and Shapes" of the previous page for models with quick-connect terminals (#110) and PCB terminals. (Note. The dimensions not described are the same as those of models with pin plungers.) The @ is replaced with the code for the terminal that you need. See the "List of Models" for available combinations of models. ●Pin Plunger Models D2SW-3@ D2SW-01@ 7.5±0.1 2.35+0.1 -0.05 dia. holes PT 1.8 dia. A 2.35+0.1 -0.05 10.1 7.7 Operating Force Releasing Force OP 2.9 3.3±0.1 7.3 1.8 R0.8 1.6 1.6 2.5±0.07 dia. 8.5±0.2 5.15 9.5±0.1 15.5±0.2 Max. Min. 1.77 N {180 gf} 0.29 N {30 gf} Pretravel PT Overtravel OT Movement Differential MD Max. Min. Max. 0.6 mm 0.5 mm 0.1 mm Operating Position OP 8.4±0.3 mm Operating Force Releasing Force OF RF Max. Min. 0.59 N {60 gf} 0.06 N {6 gf} Overtravel OT Movement Differential MD Min. Max. 1.0 mm 0.8 mm Free Position Operating Position FP OP Max. 13.6 mm 8.8±0.8 mm Operating Force Releasing Force OF RF Max. Min. 0.59 N {60 gf} 0.06 N {6 gf} Overtravel OT Movement Differential MD Min. Max. 1.0 mm 0.8 mm Free Position Operating Position FP OP Max. 15.5 mm 10.7±0.8 mm Operating Force Releasing Force OF RF Max. Min. 0.59 N {60 gf} 0.06 N {6 gf} Overtravel OT Movement Differential MD Min. Max. 1.0 mm 0.8 mm Free Position Operating Position Max. 19.3 mm 14.5±0.8 mm 0.5 6.4±0.2 3.2 18.7±0.2 19.8±0.2 0.55 ●Hinge Lever Models D2SW-3L1@ D2SW-01L1@ OF RF 14.5 5.9 3.6 A t=0.3* FP OP *Stainless-steel lever ●Simulated Roller Lever Models D2SW-3L3@ D2SW-01L3@ 15.8 5.9 3.6 A R1.3 t=0.3* FP OP *Stainless-steel lever ●Hinge Roller Lever Models D2SW-3L2@ D2SW-01L2@ 14.5 4.8x3.2 *2 dia. A 5.9 t=0.3*1 FP OP *1. Stainless-steel lever *2. Polyacetal resin roller Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 4 FP OP D2SW Sealed Subminiature Basic Switch Models with lead wires Pin plunger models are shown as representatives. Dimensions and operation characteristics of other actuator models are the same as those of terminal models. The illustration and drawing shown is the SPDT model. SPST-NC model and SPST-NO model are omitted in the illustration below. ●Pin Plunger Models D2SW-3M D2SW-3M-0 D2SW-01M D2SW-01M-0 7.5±0.1 1.8 dia. A 2.35+0.1 -0.05 dia. holes PT 2.35+0.1 -0.05 Operating Force Releasing Force OP 16.4 16.9 2.9 9.2 OF RF Max. Min. 1.77 N {180 gf} 0.29 N {30 gf} Pretravel PT Overtravel OT Movement Differential MD Max. Min. Max. 0.6 mm 0.5 mm 0.1 mm Operating Position 2.5±0.07 OP D 2 S W 8.4±0.3 mm dia. Dimensions L 300 mm type 1,000 mm type AV0.5f molded lead wire (black)* AV0.5f molded lead 0.7 wire (blue)* (5) 5.15 9.5±0.1 21.2 AV0.5f molded lead wire (red)* L 6.4±0.2 300±10 1,000±30 * UL/CSA approved models have UL approved wiring (AWG22 UL1015). Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 5 D2SW Sealed Subminiature Basic Switch Precautions ★Please refer to "Basic Switches Common Precautions" for correct use. Cautions ●Degree of Protection Do not use the Switch underwater. The Switch was tested and found to meet the conditions necessary to meet the following standard, however, the test checks for water intrusion after immersion for a specified time D period, not for switching operation underwater. 2 JIS C0920: S Degrees of protection provided by enclosures of electrical W apparatus (IP Code) IEC 60529: Degrees of protection provided by enclosures (IP Code) Degree of protection:IP67 (check water intrusion after immersion for 30 min submerged 1 m underwater) Correct Use ●Mounting Use M2.3 mounting screw with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.23 to 0.26 N·m {2.3 to 2.7 kgf·cm}. ●Operating Body With the pin plunger models, set the Switch so that the plunger can be pushed in from directly above. Since the plunger is covered with a rubber cap, applying a force from lateral directions may cause damage to the plunger or reduction in the sealing capability. ●Protection Against Chemicals ●Soldering • Connecting to Solder Terminals When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Complete the soldering at the iron tip temperature between 350 to 400°C within 5 seconds, and do not apply any external force for 1 minute after soldering. Soldering at a excessively high temperature or soldering for more than 5 seconds may deteriorate the characteristics of the Switch. • Connecting to Quick-connect Terminals Wire the quick-connect terminals (#110) with receptacles. Insert the terminals straight into the receptacles. Applying excessive external force laterally may cause deformation of terminals and may damage the housings. • Connecting to PCB terminals When using automatic soldering baths, we recommend soldering at 260±5°C within 5 seconds. Make sure that the liquid surface of the solder does not flow over the edge of the board. When soldering terminals manually, complete the soldering at the iron tip temperature between 350 to 400°C within 5 seconds, and do not apply any external force for 1 minute after soldering. When applying solder, keep the solder away from the case of the Switch and do not allow solder or flux to flow into the case. ●Handling Handle the Switch carefully so as not to break the sealing rubber. ●Using Micro Loads Using a model for ordinary loads to open or close the contact of a micro load circuit may result in faulty contact. Use models that operate in the following range. However, even when using micro load models within the following operating range, if inrush current occurs when the contact is opened or closed, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The N-level reference value applies for the minimum applicable load. This value indicates the malfunction reference level for the reliability level of 60% (λ60). (JIS C5003) The equation, λ60=0.5×10-6/operations indicates that the 1 estimated malfunction rate is less than 2,000,000 operations with a reliability level of 60%. Voltage (V) Prevent the Switch from coming into contact with oil or chemicals. Otherwise, damage to or deterioration of Switch materials may result. 30 0.16 mA 26 mA 100 mA 24 Operating range for micro load models D2SW-01 Operating range for general-load models D2SW-3 12 5 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) 6 D2SW Sealed Subminiature Basic Switch D 2 S W • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY Contact: www.omron.com/ecb Cat. No. C097-E1-03 0812(0207)(O) 7