Military Standards MIL-STD-704: Aircraft Electrical Power Characteristics Product MIL-STD-704A MIL-STD-704D V•I Chip 28 Vdc MIL-STD-704E MIL-STD-704F • • • MI-J2x-xx •[a] • • • MI-J6x-xx N/A • • • MI-22x-xx •[a] • • • MI-26x-xx N/A • • • MI-A22-xx • • • • MI-A66-xx N/A • • • MI-AIM-xx • • • [d] 24 / 28 Vin Maxi, Mini, Micro • 300 Vin Maxi, Mini, Micro N/A M-FIAM3 N/A [d] • M-FIAM5B M-FIAM7, M-FIAM7B, M-FIAM9 MR028B036M012FPT, MF028AMFPT • [b,d] • •[b,d] • • • • • • • • • • MI-ComPAC 28 Vdc • • • • MI-ComPAC 270 Vdc N/A • • • [a] MI-MegaMod 28 Vdc • • • • MI-MegaMod 270 Vdc N/A • • • MIL-VIPAC 28 Vdc • • • • MIL-STD-1275: Military Vehicle 28 Vdc Electrical Characteristics Product MIL-STD-1275A MIL-STD-1275B MIL-STD-1275D MI-J2x-xx, MI-22x-xx •[a] •[a] •[a] 24 / 28 Vin Maxi, Mini, Micro [d] [d] • •[d] •[c] •[c] •[c] • V•I Chip 28 Vdc MI-A22-xx • • • M-FIAM7, M-FIAM7B, M-FIAM9 MR028B036M012FPT, MF028AMFPT • • • MI-ComPAC 28 Vdc • • • MIL-VIPAC 28 Vdc MIL-STD-1399: Interface Standard for Shipboard Systems Product MIL-STD-1399A MI-J5x-xx • MIL-STD-1399B • MIL-STD-1399C • MI-25x-xx • • • MI-MegaMod 155 Vdc • • • MIL-STD-461: Electromagnetic Emissions and Susceptibility Requirements Product MIL-STD-461C MI-A22-xx, MI-A66-xx M-FIAM3, M-FIAM5B, M-FIAM7, M-FIAM7B, M-FIAM9, MQPI-18 MR028B036M012FPT, MF028AMFPT MI-AIM-xx MI-ComPAC 28 Vdc, 270 Vdc CE01, CE03, CE07, CS01, CS02, CS06 CE102 CE01, CE03, CE07, CS01, CS02, CS06 [a] with MI-IAM [e] selected products are compliant to MIL-STD-461F, consult factory for more information with M-FIAM5B [c] CE101, CE102, CS101, CS114, CS115, CS116 MIL-STD-461E[e] CE101, CE102, CS101, CS114, CS115, CS116 CE101, CE102, CS101, CS114, CS115, CS116 MIL-VIPAC 28 Vdc [b] MIL-STD-461D with M-FIAM7 or M-FIAM7B [d] with M-FIAM9 CE102 CE101, CE102, CS101, CS114, CS116 CE101, CE102, CS101, CS114, CS116 CE101, CE102, CS101, CS114, CS115, CS116 MIL-COTS Products Overview V•I Chip / VI BRICK Solutions DC-DC Products 28 Vdc 28 Vdc M-FIAM7 / M-FIAM7B MQPI-18 28 Vdc 28 Vdc DC-DC Products EMI (MIL-STD-461) / Transient protection (MIL-STD-1275) PRM Up to 400 W Regulator Up to 120 W 16 – 50 Vin VTM EMI Filter (MIL-STD-461) Up to 7 A Up to 100 A or 120 W VI BRICK PRM MF028AMFPT Point-of-Load Current Multiplier 1 – 50 V Up to 120 W per module VI BRICK VTM Up to 100 A or 120 W MR028B036M012FPT Component Power Solutions: MI-200 & MI-J00 Series DC-DC Products AC-DC Products Rectifier / EMI Filter Up to 250 W 115 Vac 47 – 440 Hz 50 – 100 W per module 1 – 48 Vdc MI-200 Output Ripple Attenuation Module DC-DC Products RAM More Power? Add a Booster. Nominal Input 18 – 400 Vdc 28 Vdc, 270 Vdc MI-IAM MI-J00 EMI Filter / Transient protection Up to 200 W 10 – 50 W per module 1 – 48 Vdc Component Power Solutions: Maxi, Mini, Micro Series DC-DC Products DC-DC Products Nominal Input 18 – 425 Vdc Parallel for higher power Up to 600 W per module 1 – 54 Vdc 24 Vdc, 300 Vdc Output Ripple Attenuation Module combines active and passive filtering. EMI filter / Transient protection Up to 20 A Up to 300 W per module 1 – 48 Vdc Up to 150 W per module 1 – 48 Vdc Configurable Power Solutions Up to 150 W MI-MegaMod Family (Chassis Mount) MI-J00 DC Inputs 18 – 400 Vdc MI-ComPAC Family DC Inputs 28 Vdc, 270 Vdc 1 – 3 Outputs using MI-200 or MI-J00 Family modules 1 – 3 Outputs using MI-200 Family modules Up to 300 W MI-200 EMI filter / Transient protection MIL-VIPAC Power Systems 28 Vdc Up to 300 W MI-200 1 – 3 Outputs using Maxi, Mini, Micro Family modules EMI filter / Transient protection Maxi Up to 400 W Mini Micro MIL-VIPAC Array Power Systems DC Inputs 24 Vdc, 28 Vdc, 300 Vdc Parallel for higher power Maxi 1 – 4 Outputs using Maxi, Mini, Micro Family modules Mini Up to 650 W Micro Westcor MI-Family 85 – 264 Vac 100 – 380 Vdc MI-200 MI-J00 Maxi Mini Up to 2,400 W 1 – 32 Outputs Micro Field Tested Proven Reliability Partial Listing F-15 Fighter Aircraft F-16 Fighting Falcon Multi-Role Fighter Aircraft F/A-18 Super Hornet Strike Attack Aircraft F/A-22 Raptor Advanced Tactical Fighter Aircraft F-35 Joint Strike Fighter Eurofighter Typhoon Aircraft NASAMS Norwegian Surface-to-Air Missile System Rafale Multi-Role Combat Fighter MLRS Multiple Launch Rocket System Tornado Multi-Role Combat Fighter TOW Anti-Tank Missile B-1B Lancer Strategic Bomber Tomahawk Cruise Missile B-52 Stratofortress Long-Range Multi-Role Bomber Harpoon Anti-Ship Missile CH-53 Super Stallion Heavy-Lift Helicopter AH-64 Apache Attack Helicopter CH-47/MH-47 Chinook Heavy-Lift Helicopter NSM Naval Strike Missile TAURUS KEPD 350 Stand-off-Weapon Sting Ray Lightweight Torpedo Black Hawk Multi-Mission Helicopter Bradley M2/M3 Tracked Armored Fighting Vehicle AWACS Airborne Warning & Control System PUMA Tracked Infantry Fighting Vehicle E-2C Hawkeye Airborne Early Warning Aircraft TETS Third Echelon Test System EA-6B Prowler Electronic Warfare Aircraft Global Hawk High Altitude, Long Endurance Unmanned Reconnaissance Aircraft Predator Unmanned Aerial Vehicle JSTARS Joint Surveillance & Target Attack Radar System NIMROD MR4A Maritime Reconnaissance Aircraft P-3C Orion Maritime Patrol & Anti-Submarine Warfare T-50 Golden Eagle Jet Trainer & Light Attack Aircraft Stryker 8-Wheel Drive Armored Combat Vehicle Fire Finder Radar Paladin 155mm Self-Propelled Howitzer M1A1/M1A2 Abrams Main Battle Tank CREW Counter Electronic Warfare Blue Force Movement Tracking System JTRS Joint Tactical Radio System Falcon Tactical Radio AEGIS Guided Missile Destroyer DDG 1000 Zumwalt Class Destroyer C-130 Hercules Tactical Transport Aircraft SSN Seawolf Class Attack Submarine KC-135 Stratotanker Air-to-Air Refueling Aircraft NSSN Virginia Class Attack Submarine C-17 Globemaster Tactical Transport Aircraft V-22 Osprey Medium-Lift, Multi-Mission, Tilt-Rotor Aircraft Patriot Missile Air Defense System THAAD Terminal High Altitude Area Defense Missile System CEC Cooperative Engagement Capability MCMV Hunt Class Mine Countermeasures Vehicle NASA Space Shuttle International Space Station Vicor Military COTS products have a long and successful record of supporting the most demanding applications. Contents Today, Vicor is the largest merchant manufacturer of high-density power components, with an installed base of millions of units and a worldwide reputation for product reliability in a broad range of applications. Custom Power Solutions 2 Design, manufacture and certify semicustom or full-custom power supplies Bricks-on-a-Plate 6 AC-DC or DC-DC complete turnkey solutions VI BRICK 7 Configurable Solutions Vicor PowerBench 46 MIL-VIPAC Multi output filtered DC-DC power supplies for 28 Vdc systems 30 Web-based computer aided configuration tool for standard and semi-custom products MIL-VIPAC Array Chassis mount DC-DC converters for 24 and 300 Vdc systems 32 Vicor PowerTechtorials PFC MegaPAC MI 34 PFC combined with the configurability of the MegaPAC family 47 Expert instruction on the most-asked-about power system design topics VicorStore Online 47 Thermally enhanced package for V•I Chip family of DC-DC converters FlatPAC-EN MI EN compliant autoranging AC-DC switcher 34 Purchase all of your power prototypes at the VicorStore LoPAC MI Family AC-DC Power Supplies 35 Technical Support V•I Chip: DC-DC Modules MI-MegaMod 10 to 300 W chassis mount DC-DC converters 36 Worldwide applications and technical support 38 V•I Chip: Filters & Front Ends MI-ComPAC Complete single, dual, or triple output DC-DC power supply MF028AMFPT: MIL-COTS Filter Input Attenuator Modules 12 Accessories 40 MR028B036M012FPT: MIL-COTS V•I Chip Filter with Integrated PRM 12 Sockets, standoffs, capacitors, inductors, heat sinks, etc. PRM: 28 Vdc Regulator 8 BCM: Bus Converter Module 8 VTM: Point-of-load Current Multiplier 10 M-FIAM7/M-FIAM7B: Filter Input Attenuator Modules 13 MQPI-18: 28 V Input Filter 13 DC-DC Converter Modules MI-200: 50 to 100 W 14 MI-J00: 10 to 50 W 16 Maxi, Mini, Micro: Up to 600 W 18 Testing Environmental Stress Screening & MTBF Description of the post-production module screening. Includes examples of calculated MTBF 42 Environmental Quality Product qualification to MIL-STD-810 and MIL-STD-202 44 Filters and Front End Modules MI-IAM: EMI filter and transient suppression module for 28 Vdc and 270 Vdc systems (MI-200 / MI-J00) 22 M-FIAM3/M-FIAM5B/M-FIAM9: EMI filter and transient suppression module for 28 Vdc and 270 Vdc systems (Maxi, Mini, Micro) 24 MI-AIM: AC front-end module 115 Vac input, 250 W output 26 MI-RAM Output ripple attenuator modules 28 MicroRAM Output ripple attenuator modules 29 Specifications are subject to change without notice - please visit vicorpower.com for the latest product information. 49 Custom Power Small company RESPONSIVENESS, Total Solutions for Military & Aerospace Applications large company RESOURCES Vicor Custom Power has the capability to design, manufacture and certify semi-custom or full-custom power supplies. By utilizing standard Vicor component power modules (more than 8,000 active models), we can offer the shortest lead time with the lowest risk. Our experience providing unique and demanding power solutions for the military & aerospace market span over 20 years. We have invested in tools and resources that allow us to offer full service solutions from prototype to mass production. Contact us to learn more about Vicor Custom Power solutions. General Capabilities Complete AC-DC or DC-DC turnkey solutions from prototype to production Mechanical and electrical design – Solidworks 3D modeling – AutoCAD Conduction-cooled, fan-cooled or natural convection Compliance certification – EMI – Input transients – Life testing – Environmental qualification Applications Support: Harsh environment enclosures 800-496-5570 Environmental stress screening [email protected] Radiation tolerant systems Thermal and vibration analysis MTBF calculations Program management 2 vicorcustom.com AC-DC Solutions Standards Compliance 85 – 264 V single phase MIL-STD-461 208 – 480 V three phase MIL-STD-704 Power Factor Correction (PFC) MIL-STD-1275 High frequency, up to 880 Hz MIL-STD-810 MIL-STD-202 DC-DC Solutions MIL-STD-1399 Inputs: 10 – 425 V DO-160 Output power – watts to kilowatts Multiple outputs – up to 400 V 3 Vicor Custom Power Customers Partial Listing AAI GE SmartSat AAR Goodrich Syracuse Research Analogic Harris US Marines Areté Herley US Navy ArgonST HP BAE Hybricon Boeing L-3 Carlo Gavazzi Lockheed Martin Cubic Defense Med-Eng / Allen Vanguard Murphy, NC Tel: 828-837-4029 aegispower.com Mercury Computer Convertec Corporation CSPI DME DRS DRT ELMA Fairbanks Morse FLIR Gamber Johnson General Dynamics Custom Power Design Centers Aegis Power Systems NASA Roseville, MN Tel: 651-604-0289 convertecpower.com NATO Freedom Power Systems Naval Undersea Warfare Center Cedar Park, TX Tel: 512-259-0941 freedompower.com Granite Power Technologies Northrop Grumman Raytheon Rockwell Collins Sanmina-SCI Manchester, NH Tel: 603-623-3222 granitepower.com Mission Power Solutions Oceanside, CA Tel: 760-631-6846 mpwrs.com Northwest Power Integrations 4 Milwaukie, OR Tel: 503-652-6161 npi-inc.com Off-the-Shelf Configurable Power Supplies VME Family Features 28 Vdc per MIL-STD-704F (VME450) MIL-STD-810F environments 28 Vdc per MIL-STD-1275D (VME450G and VME225) MIL-STD-461E EMI Vin max range: 18 – 36 Vdc Temperature: – 40°C to +85°C Up to four output voltages Single or half slot VME Utilizes Vicor’s V•I Chips Up to 550 W (VME450 Family), 225 W (VME225) The VME power supply family – filtered 28 Vdc, up to four outputs (3.3, 5, ±12 V), up to 550 W – is a MIL-COTS solution that is compliant to the input transients per MIL-STD-704F (VME450) or MIL-STD-704A/F and MIL-STD-1275D (VME450G and VME225) as well as the vibration requirements per MIL-STD-810F and EMI per MIL-STD-461E. When compared to conventional technology VME power supplies, VME family provides users with higher efficiency (up to 85%), lower weight (VME450 – 2.4 lbs, VME225 – 1.2 lbs ), and higher power (up to 550 W). Convection cooled options available, consult factory. BadgerTM The Badger is a rugged PFC multi-output power supply, capable of withstanding extreme environments and stresses often inherent with military applications. Product Badger Dimensions 2.55" x 7.0" x 13.75" (64,8 x 177,8 x 349,3 mm) Input Voltage Max # of Outputs Maximum Power Cooling 85 – 264 Vac 12 1,800 W Internal fans Notes OCP, OVP, and OTP on all outputs JavelinTM The Javelin is an AC input power supply with a single DC output, capable of up to 5,400 W, in a rugged package suitable for industrial and military applications. Product Dimensions Input Voltage Max # of Outputs Maximum Power Javelin I Cooling 4.9" x 7.0" x 10.75" (124,5 x 177,8 x 273,05 mm) 85 – 254 Vac 1 600 – 1,800 W Internal fans Javelin II 4.9" x 7.0" x 9.5" (124,5 x 177,8 x 241,3 mm) 85 – 254 Vac 1 600 – 1,800 W No fan Javelin III 7.0" x 16.0" x 13.0" (177,8 x 406,4 x 330,2 mm) 85 – 254 Vac 3-Phase 1 1,800 – 5,400 W Internal fans 5 Bricks-on-a-PlateTM AC-DC or DC-DC complete turnkey solutions Highlights Vicor’s Bricks-On-A-Plate power solution offers unique configuration flexibility, high power density, high reliability, and quick time to market at prices not usually found in custom solutions. Vicor’s unique masscustomization capability allows you to choose from thousands of power modules and filter options. Examples of solutions include DC-powered designs without filters, DC-powered designs with filters, and AC-powered designs with filters. Features Complete AC-DC or DC-DC turnkey solutions, from prototype to production Conduction-cooled, fan-cooled or natural convection Enclosed, open frame chassis or harsh environment enclosures Environmental stress screening Mechanical design to military or commercial specifications such as: - MIL-STD-461 - MIL-STD-704 Benefits - MIL-STD-1275 Save valuable engineering time - MIL-STD-810 - MIL-STD-202 - MIL-STD-1399 See pages 30 – 33 for Vicor’s line of standard VIPAC and VIPAC Array products. Risk mitigation Reduce cost Improve time to market - DO-160 Shock, vibration and thermal analysis MTBF calculations UL and other certifications, as required Multiple input and output voltage options Bricks-on-a-Plate Brochure For semi-custom packaging options, see our Bricks-on-a-Plate capabilities brochure. Visit custompower.com 6 VI BRICKTM VI BRICK PRM / VTM / BCM Thermally Enhanced Package Highlights The PRM Regulator Module is a very efficient non-isolated regulator specifically designed to provide a controlled Factorized Bus distribution voltage for powering downstream VI BRICK Voltage Transformation Modules. The thermally enhanced VTM point-of-load current multiplier excels at speed, density and efficiency to meet the demands of advanced power applications. In combination, VI BRICK PRMs and VTMs form a complete DC-DC converter subsystem offering all of the unique benefits of Vicor’s Factorized Power Architecture (FPA): high density and efficiency; low noise operation; architectural flexibility; extremely fast transient response; elimination of bulk capacitance at the point of load (POL); in a thermally enhanced package. The MIL-COTS VI BRICK BCM Bus Converter Module provides high power density and efficiency, superior transient response, and improved thermal management. These modules can be used to provide an isolated intermediate bus to power non-isolated POL converters and due to the fast response time and low noise of the BCM, capacitance can be reduced or eliminated near the load. PRM Model Number MR028A036M012FP [a] [b] Input Voltage (V) Output Voltage (V) Output Power (W) 16.1 – 50[a] 26 – 50 120 No Load Output Voltage (V) 26 Vin 50 Vin Output Current (A) will operate down to 13.5 V after start up ≥16 V VTM Model Number K-Factor MT036A011M100FP MT036A015M080FP MT036A022M055FP MT036A030M040FP MT036A045M027FP MT036A060M020FP MT036A072M017FP[b] MT036A090M013FP MT036A120M010FP MT036A180M007FP MT036A240M005FP MT036A360M003FP 1/32 1/24 1/16 1/12 1/8 1/6 1/5 1/4 1/3 1/2 2/3 1 0.82 1.1 1.6 2.2 3.3 4.3 6.4[b] 6.5 8.7 13.0 17.4 26.0 1.55 2.0 3.1 4.1 6.2 8.3 10.0 12.5 16.6 25.0 33.0 50.0 100 80 55 40 27 20 16.6 13.3 10.0 6.7 5.0 3.3 Low line input voltage 32 V BCM Model Number MC270A330M024FP Input Voltage (V) 240 – 330 Output Voltage Output Current Output Power (V) (A) (W) 30.0 – 41.25 7.3 235 Mechanical Drawings VI BRICK PRM VI BRICK VTM/BCM Features –55°C to 100°C baseplate Sine Amplitude Converter (VTM/BCM) ZVS buck-boost regulator (PRM) Regulation 1% (Adaptive Loop) Small footprint: 1.64 and 2.08 in2 16 – 50 Vin or 240 – 330 Vin 1 – 50 Vout Up to 235 W of output High efficiency: Up to 96.5% Low profile 0.37” flanged model Power density: Up to 312 Win3 Flexible architecture Low noise Fast transient response 7 V•I ChipTM DC-DC Modules PRM TM Regulator and BCM High Voltage Bus Converter Highlights The PRM is a high-efficiency non-isolated regulator capable of both boosting and bucking a wide-range input voltage. PRMs may be used independently, as stand-alone regulators, or together with downstream Voltage Transformation Modules — fast, efficient, isolated lownoise point-of-load (POL) converters. The MIL-COTS PRM operates from a wide input range of 16 – 50 Vdc, meeting many of the ground vehicle and airborne requirements of MIL-STD-1275 and MIL-STD-704. Rated for 120 W, the 28 V PRM produces a nominal Factorized Bus voltage of 36 Vdc, controllable over the range of 26 – 50 Vdc. The downstream isolated VTM™ (Current Multiplier) is available with twelve voltage division ratios to supply up to 100 A or 120 W from 1 – 50 Vdc. The MIL-COTS Bus Converter Module (BCM) is a high efficiency converter operating from MIL-STD-704E/F 270 V and delivering an isolated 30.0 – 41.3 V. The BCM is suitable for use with the MILCOTS PRM–Regulator and VTM–Current Multiplier, and is ideal for aircraft distributed power applications. Input Filters Available See pages 12 - 13 PRM General Specifications (Full load, 25°C ambient) Parameter Min Typ Max Unit Note PRM Input Characteristics 16.1[a] 28 50 Vdc Input undervoltage turn-on Input undervoltage turn-off 16.1 12.2 15.9 13.5 Vdc Vdc Input overvoltage turn-on 50.5 Input voltage range Input overvoltage turn-off 52.5 53.5 Input current 4.5 No load power dissipation 2.75 Recommended external input capacitance 1,000 Parameter Vdc 55.0 Vdc Adc 5.5 W µF Min Typ Max Output voltage range 26 36 50 Output power 0 120 W Output current 0 3.33 Adc DC current limit 3.5 4.4 Adc Unit Note [a] 3.9 Vdc Line regulation 0.1 0.2 % Low line to high line Load regulation 0.1 0.2 % No CD resistor Load regulation (at VTM output) 1.0 2.0 % Adaptive Loop Efficiency Full load 94 Output overvoltage set point 56 % 95.6 % 59.4 Vdc Will operate down to 13.5 V after start up ≥16 V (Full load, 25°C ambient) Programmable output: 26 – 50 Vdc Parameter Power: Up to 120 W Input voltage range 1.3 MHz switching frequency DC input current No load power dissipation Output: 30.0 – 41.25 Vdc Power: Up to 235 W Size: 1.28" x 0.87" x 0.26" (32,5 x 22 x 6,6 mm) 8 Min Typ 240 270 Max Unit Note 330 Vdc 0.95 10 A W BCM Input Characteristics Parameter Min Typ 30.0 Output power Output current Efficiency 95.4 Continuous Max Unit Note 41.25 Vdc 235 7.3 W A BCM Output Characteristics Output voltage range Input: 240 – 330 Vdc IL pin floating 1.5 BCM General Specifications BCM Features Factorized Bus voltage (Vf) set by ROS Set point accuracy Input: 16 – 50 Vdc[a] Size: 1.28" x 0.87" x 0.26" (32,5 x 22 x 6,6 mm) Source impedance dependent PRM Output Characteristics PRM Features Efficiency: 95% Increases linearly to 17 V at 100°C % BCM Part Numbering VMB0004MFJ – MIL-COTS High Voltage BCM, J-Leads VMB0004MFT – MIL-COTS High Voltage BCM, Through Hole PRM Part Numbering M P 0 2 8 F 0 3 6 M 1 2 A L Regulator Input Voltage Designator 28 Vdc Package F = J-Lead T = Through Hole Nominal Factorized Bus Voltage 36 Vdc Product Grade Operating (Tj) –55 to +125°C Storage –65 to +125°C Output Power Designator (= Pf/10) Adaptive Loop Application Examples Tightly Regulated Single Output +In –In –In PR NC IL TM PC VC ™ PRM +In PC VC TM ™ VICOR CORP. MADE IN USA ™ VICOR CORP. MADE IN USA 28 Vdc VTM MP028F036M12AL AP8942PRK256682 ™ MV036F030M040 AP3826PRJ836337 S S NRTL C US V•I DC-DC Conversion Using 16 – 50 Vdc Input Filter (28 Vdc nominal) –In PR NC IL TM PC VC ™ PRM VTM ™ MP028F036M12AL AP8942PRK256682 NRTL (36 Vdc nominal) US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS –Out +Out CD NC OS SG SC VH +Out 1 – 50 Vdc MV036F120M010 AP3826PRJ836337 C NRTL +In –In –In PR NC IL TM PC VC ™ PRM +In PC VC TM ™ VICOR CORP. MADE IN USA ™ VICOR CORP. MADE IN USA 28 Vdc US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS VTM ™ MP028F036M12AL AP8942PRK256682 MV036F120M010 AP3826PRJ836337 –Out +Out C NRTL C US –Out +Out NRTL US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS Isolation & Transformation +12 Vdc, 75 W S S +Out –Out Regulation See Pages 12-13 for filter options –Out Multiple Outputs with a Single PRM S S C +Out –Out +In PC VC TM ™ VICOR CORP. MADE IN USA 26 – 50 Vdc ™ VICOR CORP. MADE IN USA US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS CD NC OS SG SC VH Chip Modules Feedback +In –In +Out NRTL C U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS –Out +3.3 Vdc, 35 A +Out –Out CD NC OS SG SC VH –In –Out +Out +In PC VC TM ™ VICOR CORP. MADE IN USA VTM ™ MV036F120M010 AP3826PRJ836337 –12 Vdc, 25 W S C –In ™ VICOR CORP. MADE IN USA BCM ™ +In –In +In PC RSV TM 240 – 330 Vdc ™ VICOR CORP. MADE IN USA ™ PRM VMB0004MFJ AP4141PRS724558 –In PR NC IL TM PC VC 30.0 – 41.25 Vdc 26 – 50 Vdc ™ VICOR CORP. MADE IN USA VTM ™ MP028F036M12AL AP8942PRK256682 +In PC VC TM RoHS C NRTL C US –Out +Out –Out NRTL US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS +Out –Out +Out CD NC OS SG SC VH (36 Vdc nominal) MV036F120M010 AP3826PRJ836337 C NRTL +Out –Out +Out +Out Isolation & Transformation Regulation +In –In PR NC IL TM PC VC –In PRM Together, the PRM and the VTM chip set provides the full functionality of a DC-DC converter, but with breakthrough performance and flexibility in a rugged, miniature package. +In PC VC TM ™ VICOR CORP. MADE IN USA ™ ™ VICOR CORP. MADE IN USA MP028F036M12AL AP8942PRK256682 VTM ™ MV036F045M027 AP3826PRJ836337 S S C NRTL US C U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS –Out 28 Vdc +Out +In –In PR NC IL TM PC VC +Out –Out –In +Out C NRTL +5 Vdc, 200 W +In PC VC TM ™ VICOR CORP. MADE IN USA MP028F036M12AL AP8942PRK256682 VTM ™ MV036F045M027 AP3826PRJ836337 S US C U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS +Out US –Out S –Out NRTL U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS CD NC OS SG SC VH ™ VICOR CORP. MADE IN USA ™ PRM PRM Mechanical Drawing US –Out Parallel for Higher Power US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS –Out +Out –Out S S S (270 Vdc nominal) NRTL U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS 1 – 50 Vdc NRTL US U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS CD NC OS SG SC VH –Out +Out –Out +Out in (mm) (see data sheet for BCM outline drawing) J-Lead 0.26 (6,6) 0.87 (22,0) 0.630 (15,99) 0.118 (3,01) 0.118 (3,01) 0.043 (1,10) (12) X C L 0.866 (2) X (22,00) (2) X (2) X 0.612 (15,55) (2) X 0.394 (10,00) 1.102 (28,00) 0.945 (24,00) 0.787 (20,00) 0.319 (4) X (8,10) C L TOP VIEW ( COMPONENT SIDE ) (2) X 0.028 (0,70) BOTTOM VIEW 0.856 (21,75) 0.428 (10,88) MOUNTING SURFACE Through Hole INPUT INPUT (2) X 1.024 (2) X (26,00) OUTPUT 1.28 (32,5) 1.181 (30,00) OUTPUT (2) X 0.261 (6,62) PIN 1 0.012 (0,30) MOUNTING SURFACE 0.524 (13,32) 5X 0.079 (2,00) 0.083 (2,12) INPUT 3X 0.591 (15,00) OUTPUT 0.918 (23,32) 0.010 (0,25) SEE DETAIL 1 PIN 1 CL 0.018 (0,46) 3X 0.391 (9,92) 0.083 (2, 12) 2X 0.108 (2,75) CL DETAIL 1 SCALE 20:1 9 28 V V•I ChipTM DC-DC Modules VTMTM Point-of-Load Current Multiplier Highlights The VTM put isolated current multiplication and voltage division directly at the point-of-load (POL) and an upstream PRM controls the Factorized Bus voltage supplied to the VTM to provide line and load regulation. Utilizing a Sine Amplitude Converter (SAC), VTMs offer unprecedented performance in the critical areas of speed, noise, efficiency and density. The isolated VTM is available with twelve voltage division ratios from 1:1 to 1:32 and provides the user with flexibility to supply up to 100 A or 120 W at any output voltage from 1 to 50 Vdc in a surface mount package occupying only 1 in2. Features Isolated 1 – 50 Vdc output Power: Up to 100 A or 120 W 1 µs transient response 3 MHz switching frequency General Specifications (36 VIN, full load, 25°C ambient) Parameter Min Typ Max Unit Note 26 36 50 1.0 50.5 54.4 55.5 Vdc V/µs Vdc Vdc Adc W Continuous Low line to high line Note Input Characteristics Input voltage range Input dV/dt Input overvoltage turn-on Input overvoltage turn-off Input current No load power dissipation Parameter 1.5 3.0 57.5 3.5 6.0 Min Typ Max Unit 100 Adc Output Characteristics Output voltage range Rated DC current See Table 1 0 Peak repetitive current 150 % Imax (A) DC current limit 160 Current share accuracy 5.0 With 10 µF bypass capacitor %Imax (A) 26 – 50 Vin (see table) Pulse width 1 ms, max duty cycle 10%, baseline power 50% Module will shut down when current limit is reached or exceeded 10 % 96.5 % Model dependent 115 % Vout max 50 250 mV 2.0 20 mV MHz Efficiency Output overvoltage set point Output ripple voltage No external bypass Vdc 110 Switching frequency 2.5 3.0 3.6 Line regulation (K) 0.99 1 1.01 Load Regulation Transient response Response time Rout Min Recovery time Rout Max Model dependent Vout = K•Vin at no load mΩ 200 ns 1.0 µs See Table 1 Efficiency: Up to 96.5% –55ºC to +125ºC operation (Tj) Parameter Size: 1.28" x 0.87" x 0.26" (32,5 x 22 x 6,6 mm) General Characteristics Min MTBF (MV036F030M040) MIL-HDBK-217F Isolation specifications Voltage Capacitance Resistance 10 Max 4,832 869 681 3,000 Vdc pF MΩ 0.53 / 15 oz / g 1.28 / 32,5 0.87 / 22 0.26 / 6,6 in / mm in / mm in / mm 10 +125 Unit 1,000 hrs 2,250 Mechanical Weight Dimensions Length Width Height Thermal Over temperature shut down Thermal capacity Junction-to-case thermal impedance (RθJC) Junction-to-ambient (RθJA) Typ +130 9.3 1.1 5.0 +135 °C Ws/°C °C/W °C/W Note 25°C, GB 50°C NS 65°C AIC Input to Output Input to Output Input to Output Junction temperature With 0.25” heat sink Part Numbering Evaluation Boards MV 036 F 120 M 010 Current Multiplier Input Voltage Designator Package F = J-Lead T = Through Hole Nominal Output Voltage (= Vout x 10) Product Grade Operating (Tj) –55 to +125°C Storage –65 to +125°C Output Current Designator (= Output Iout) Vicor has created a simple, convenient way to evaluate the entire family of MIL-COTS 28 V DC-DC V•I Chip Modules. Each PRM and VTM are surface mounted to a unique PWB and can be mated together using the integral connectors. Just add –CB to the suffix of any PRM or VTM to specify the requested evaluation boards. An input filter evaluation board (MQPI-18) is also available. VTM Family Part Numbers & Ranges K-Factor Nominal Vout Range (Vdc) Rated Output Current (A) Min Rout (mΩ) Nom Max MV036F011M100 1/32 0.8 – 1.6 100 0.5 0.85 1.3 MV036F015M080 1/24 1.1 – 2.0 80 1.0 1.25 1.5 MV036F022M055 1/16 1.7 – 3.1 55 1.4 1.75 2.0 MV036F030M040 1/12 2.2 – 4.1 40 1.45 2.4 3.4 MV036F045M027 1/8 3.3 – 6.2 27 3.5 5.1 6.6 MV036F060M020 1/6 4.3 – 8.3 20 5.0 8.0 10 MV036F072M017[a] 1/5 6.4 – 10.0 16.6 6.0 9.6 12 MV036F090M013 1/4 6.5 – 12.5 13.3 6.9 9.3 11.6 MV036F120M010 1/3 8.7 – 16.6 10.0 25 31 35 MV036F180M007 1/2 13.0 – 25.0 6.7 27.5 35.7 46.4 MV036F240M005 2/3 17.4 – 33.3 5.0 49.3 70.6 91.8 MV036F360M003 1 26.0 – 50.0 3.3 140 170 200 Part Number See Page 13 for more information. Table 1 Low line input voltage 32 V Mechanical Drawing in (mm) 0.26 J-Lead (6,6) 0.87 0.118 (3,01) (22,0) (4) X INPUT 0.118 (3,01) 0.280 0.337 (8,56) 10) 0.945 (24,00) (3) X 0.630 (16,00) CL 0.887 0.667 0.509 0.612 (15,55) 0.437 0.315 0.048 (1,22) INPUT (32,5) OUTPUT 1.28 0.630 (15,99) OUTPUT 0.588 (14,94) (22,54) (16,94) (12,94) (11,10) (8,00) CL TOP VIEW ( COMPONENT SIDE) BOTTOM VIEW 0 .8 5 6 (2 1 ,7 5 ) MOUNTING S U R FACE Through Hole 0 .0 0 2 (0 ,0 5 ) 0.261 (6,62) 12X 0 . 4 28 (1 0 ,88) 0.074 (1 ,8 7 ) S E E D E TA I L 1 0.012 ( 0 , 30 ) 4X P IN 1 MO U N T I N G S U R FAC E 0 .2 2 1 0 .3 1 5 4 X (5 ,6 1 ) 3X (8 ,0 0 ) 0 .58 5 ( 1 4 ,8 5 ) CL 2X I N P UT 0.010 (0,25) OU T P U T [a] 0.018 (0,46) 0.391 (9,92) 0.506 (1 2 , 85 ) 0.079 (2 ,0 0 ) 0.790 (2 0 ,0 6 ) 5X CL 2X 0 . 1 08 (2 ,7 5 ) 0.070 (1 ,7 9 ) PIN 1 0.075 (1 ,9 2 ) DE TA IL 1 S CA L E 2 0 :1 11 V•I ChipTM Filters and Front Ends MF028AMFPT MIL-COTS V • I Chip Filter Features Highlights –55°C to 100°C baseplate The MIL-COTS filter is a DC frontend module that provides EMI filtering and transient protection. The filter enables designers using Vicor’s MIL-COTS PRM VI BRICKs and V•I Chips to meet conducted emission / conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704A/E/F, MIL-STD-1275A/B/D and DO-160E. The MIL-COTS PRM filter accepts an input voltage of 16.5 – 50 Vdc and delivers output power up to 120 W. operation Vin range: 16.5 – 50 Vdc EMI filtering: MIL-STD-461E/F Transient protection MIL-STD-1275 A/B/D, MIL-STD-701A/E/F and DO-160E Small size: 1.91" x 1.09" x 0.37" (46,6 x 27,7 x 9,5 mm) Low weight: 2.19 oz (62.1g) Typical efficiency: 99% Architectural flexibility Conducted Noise; MF028AMFPT and MP028F036M12AL + MV036F120M010 DC-DC V•I Chip modules operating at 28 Vdc, 120 W. MR028B036M012FPT MIL-COTS V • I Chip Filter with Integrated PRM Highlights Features The VI BRICK Pre-Regulator Module with integrated filter is a very efficient nonisolated regulator capable of both boosting and bucking a wide range input voltage. It is specifically designed to provide a controlled Factorized Bus distribution voltage for powering downstream VI BRICK Current Multiplier Modules — fast, efficient, isolated, low noise Point-of-Load (POL) converters. In combination, VI BRICK PRMs and VTMs form a complete DC-DC converter subsystem offering all of the unique benefits of Vicor’s Factorized Power Architecture (FPA): high density and efficiency; low noise operation; architectural flexibility; extremely fast transient response; and elimination of bulk capacitance at the Point-of-Load (POL).In addition, the integrated filter provides compliance to MIL-STD-1275, MIL-STD-704 and DO-160E for (transients) and MIL-STD-461 (EMI). –55°C to 100°C baseplate operation 12 Vin range: 16.5 – 50 Vdc, (13.9 – 50 Vdc after startup) EMI filtering: MIL-STD-461E/F Transient protection MIL-STD-704A/E/F, MIL-STD-1275A/B/D and DO-160E High density: up to 78 W/in3 Small size: 2.19" x 1.91" x 0.37" (53,7 x 48,6 x 9,5 mm) Low weight: 2.19 oz (62.1g) ZVS buck-boost regulator Typical efficiency: 95% 1.3 MHz switching frequency Low noise operation Architectural flexibility Evaluation Boards Available for MF028AMFPT and MR028B036M012FPT (see website for details) V•I ChipTM Filters and Front Ends M-FIAM7/M-FIAM7B Filter Input Attenuator Module Features EMI filtering per MIL-STD-461E Transient protectionMIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E Highlights The M-FIAM7 and M-FIAM7B are DC front-end modules that provides EMI filtering and transient protection. These products enable designers using Vicor’s 28 V DC-DC V•I Chip or VI BRICK modules to meet conducted emission / conducted susceptibility per MIL-STD461E; and input transients per MIL-STD1275A/B/D, MIL-STD-704A-F and DO-160E. The M-FIAM7 and M-FIAM7B accept an input voltage of 14 – 50 Vdc and deliver output power up to 400 W. M-FIAM7 and M-FIAM7B are housed in an industry standard "half-brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output power up to 400 W Mini sized package Inrush current limiting Reverse polarity protection Part Numbering [a] M F I A M Military Product Filter Input Attenuator Module Conducted Noise; M-FIAM7 and MP028F036M12AL + MV036F120M010 DC-DC V•I Chip modules operating at 28 Vdc, 120 W. 7 M Input Product Grade 7 = 28 V / 130 W H = –40°C to +100°C 7B = 28 V / 400 W M = –55°C to +100°C 2 1 Pin Style Baseplate 1 = Short 1 = Slotted 2 = Long 2 = Threaded S = Short ModuMate [a] 3 = Through hole N = Long ModuMate [a] Compatible with SurfMate and InMate socketing system. MQPI-18 Input EMI Filter Highlights The MQPI-18 is a surface mount DC front-end filter that provides EMI filtering for Vicor’s 28 V DC-DC V•I Chip or VI BRICK modules. The MQPI-18 enables designers to meet conducted emission / conducted susceptibility per MIL-STD-461E. The MQPI-18 accepts an input voltage of 10 – 80 Vdc and delivers output current up to 7 A. MQPI-18 is housed in a very compact 0.98” x 0.49” x 0.18” (24,8 x 12,4 x 4,5 mm) package requiring only 0.5 in2 of board space and weighing only 2.4 grams. Features EMI filtering per MIL-STD-461E 80 Vdc (max input) Output current: Up to 7 A Small size: 0.98" x 0.49" x 0.18" (24,8 x 12,4 x 4,5 mm) Low profile LGA package –55° to +100°C operating temperature Efficiency >99% MIL-STD-461E, CE102 compliance with MIL-COTS V•I Chips. Part Numbering Actual size Part Number MQPI-18LP MQPI-18LP-01 Description LGA, lidded package LGA, open frame package MQPI-18-CB1 Evaluation Board The MQPI-18-CB1 evaluation board is a convenient, simple-to-use tool to evaluate the MQPI with the MIL-COTS 28 V DC-DC V•I Chip evaluation board. 13 MI-200TM 50 to 100 W DC-DC Converter / Booster Module Highlights The MI-Family is designed for applications utilizing distributed power architecture and is based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component level DC-DC converters. Operating at frequencies up to 1 MHz, the MI-Family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. Fully encapsulated in Vicor’s industry standard package, the MI-Family meets MIL-STD-810 environmental requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. Standard features such as wide output trimming / programming, current limiting, remote sense, output inhibit, and latching OVP and OTP combine to offer the highest degree of protection, versatility, and reliability for power systems. General Specifications (At TBP = 25°C, nominal line and 75% load, unless otherwise specified) Parameter Min Typ Max Unit Note Input Characteristics Input voltage range No load power dissipation See input voltage chart 1.35 2.0 Watts Output Characteristics Set point accuracy Load / line regulation Output temperature drift Output noise - pp Output voltage trimming[a] Remote sense compensation OVP set point Current limit Short circuit current[b] 50 0.5 115 105 20 0.5 0.05 0.2 0.01 1.0 100 1.0 0.2 0.5 0.02 1.5 150 110 125 135 125 130 % Vnom % Vnom % Vnom %/°C % Vnom mV % Vnom Vdc % Vnom % Inom % Inom LL to HL, 10% to FL LL to HL, NL to 10% } Whichever is greater 20 MHz BW Latching Auto restart Control Pin Characteristics Gate in high threshold Gate in low threshold Gate In low current Power sharing accuracy 6.0 0.65 6.0 1.05 0.95 Vdc Vdc mA Isolation Characteristics Features Inputs: 28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Single output: 2 – 48 Vdc Up to 23 W/in3 MIL-STD-810 environments Efficiency: Up to 90% Remote sense Current limit OVP and thermal shut down Power boosters for higher power outputs ZCS power architecture Low noise FM control Size: 4.6" x 2.4" x 0.5" (116,8 x 61,0 x 12,7 mm) Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) Input / output capacitance 50 75 Vrms Vrms Vrms pF Environmental – MIL-STD-810 Altitude - Method 500.2 Humidity - Method 507.2 Acceleration - Method 513.3 Vibration - Method 514.3 Shock - Method 516.3 70,000 88 / 240 9.0 20 40 feet % / hrs g g g Procedure II Procedure I, cycle 1 Procedure II Procedure I, category 6 Procedure I Reliability – MIL-HDBK-217F (MI-22L-MW) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. 3,552 639 501 1,000 hrs 1,000 hrs 1,000 hrs 80 – 90 0.07 +95 % °C/W °C °C °C Thermal Characteristics Efficiency Baseplate to sink Thermal shut down[c] Baseplate operating temperature Storage temperature +90 +105 +85 +100 With thermal pads Latching See product grade See product grade Mechanical Specifications Weight [a] [b] [c] 14 3,000 500 1,500 7.3 (208) ounces (grams) 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range Output voltages of 5 V or less incorporate foldback current limiting; outputs of 10 V and above provide constant current limiting No over temperature protection in booster modules Configuration Chart MI - 2 - Input Voltage Nominal Semi-custom driver and booster modules available: Consult factory. [d] 16 2 5 6 7 V operation at 75% load. [e] These units rated at 75% load from 125 – 150 Vin: MI-26Z-xV • MI-26Y-xV • MI-260-xW [f] = = = = Range Transient 18 – 50 V[d] 100 – 210 V 125 – 400 V[e] 100 – 310 V 28 V 155 V 270 V 165 V Product Grade Operating Temp. I M 60 V 230 V 475 V 28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F V[f] Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V T = 6.5 R = 7.5 V[f] M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V –40°C to +85°C –55°C to +85°C Output Power / Current Output Voltage 75 W max power for 28 V input = = N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V Y X W V = = = = ≥5 V <5 V 50 W 75 W 100 W — 10 A 15 A 20 A 30 A For additional power, 100 W and 75 W booster modules are available. Change MI-2xx-xx to MI-Bxx-xx. Product Grade Specifications Parameter Product Grade I-Grade Storage temperature –55°C to +100°C M-Grade –65°C to +100°C Operating temperature (baseplate) –40°C to +85°C –55°C to +85°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 12 cycles 17°C per minute rate of change –65°C to +100°C Test data supplied at these temperatures [g] –40°C, +80°C 12 cycles –65°C to +100°C –55°C, +80°C Warranty Environmental compliance Derating [g] 2 years MIL-STD-810 2 years MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Test data available for review or download from vicorpower.com Mechanical Drawing 0.50 (12,7) 0.30±0.015 (7,6)±(0,38) 2.10 (53,3) 0.15 (3,8) 1.80 (45,7) in (mm) 4.60 (116,8) 3.60 (91,4) 0.080 (2,0) Dia (2) places Solder plate over copper alloy 4 9 3 2 8 7 6 1 5 MI-200 FULL R 0.15 (3,8) Product ID this surface 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35±0.015 (8,9)±(0,38) 0.040 (1,0) Dia (7) places Solder plate over copper alloy Pin # 1 2 3 4 5 6* 7* 8* 9 Function +In Gate In Gate Out -In +Out +Sense Trim -Sense -Out * Do not connect on Booster modules 2.40 (61,0) 4.20 (106,7) 0.22 (5,6) MIN 0.50 (12,7) 0.30 (7,6)Min 1.75 (44,5) +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Aluminum Base 15 MI-J00TM 10 to 50 W DC-DC Converter Modules Highlights The MI-J00 family of miniaturized DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component-level, DC-DC converters, the MI-J00 family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. The MI-J00 family meets all steady-state, transient and under / overvoltage requirements of MIL-STD-704D/E/F for both 28 Vdc input (MI-J2X) and 270 Vdc input (MI-J6X), and the worst case envelope of MIL-STD-1399A for 155 Vdc input (MI-J5X). General Specifications (At TBP = 25°C, nominal line and 75% unless otherwise specified) Parameter Min Typ Max Unit Note Input Characteristics Input voltage range See input voltage chart on the next page No load power dissipation 1.35 2.0 Watts Output Characteristics Set point accuracy 0.5 1.0 % Vnom Load / line regulation 0.05 0.2 0.2 0.5 % Vnom % Vnom Output temperature drift 0.01 0.02 %/°C Output noise - pp 1.0 100 1.5 150 % Vnom mV 110 % Vnom Output voltage trimming[a] 50 Remote sense compensation 0.5 The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output. Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems. Current limit 105 125 % Inom Short circuit current 105 130 % Inom Fully encapsulated in Vicor’s industry standard package, the MI-J00 family units meet MIL-STD-810 environmental testing requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. Isolation (input to output) LL to HL, 10% to FL LL to HL, NL to 10% } Whichever is greater 20 MHz BW Vdc Auto restart Control Pin Characteristics Gate in high threshold 6.0 Gate in low threshold Vdc 0.65 Vdc Gate in low current 6.0 mA Isolation Characteristics 3,000 Vrms 500 Vrms Isolation (output to baseplate) Isolation (input to baseplate) 1,500 Input / output capacitance Vrms 50 75 pF Environmental – MIL-STD-810 Altitude - Method 500.2 70,000 feet Humidity - Method 507.2 88 / 240 % / hrs Procedure II Procedure I, cycle 1 Features Acceleration - Method 513.3 9.0 g Inputs: 28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Vibration - Method 514.3 20 g Procedure I, category 6 Shock - Method 516.3 40 g Procedure I 25°C Ground Benign: G.B. 3,732 1,000 hrs Single output: 2 – 48 Vdc 50°C Naval Sheltered: N.S. 672 1,000 hrs Up to 23 65°C Airborne Inhabited Cargo: A.I.C. 526 1,000 hrs W/in3 MIL-STD-810 environments Efficiency: Up to 90% Remote sense Procedure II Reliability – MIL-HDBK-217F (MI-J2L-MY) Thermal Characteristics Efficiency 80 – 90 % Baseplate to sink 0.14 °C/W With thermal pads Thermal shut down N/A Current limit Baseplate operating temperature +100 °C See product grade ZCS power architecture Storage temperature +125 °C See product grade Low noise FM control Mechanical Specifications Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) Weight [a] 16 3.7 (107) ounces (grams) 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range Configuration Chart MI-J Input Voltage Nominal Semi-custom modules available: Consult factory. [b] 16 V operation at 75% load. [c] These units rated at 75% load from 125 – 150 Vin: MI-J6Z-xY • MI-J6Y-xY • MI-J60-xY 2 5 6 7 = = = = Range 18 – 50 V[b] 100 – 210 V 125 – 400 V[c] 100 – 310 V 28 V 155 V 270 V 165 V Product Grade Operating Temp. Transient I M 60 V 230 V 475 V Output Voltage 28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V T = 6.5 V R = 7.5 V M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V = = –40°C to +100°C –55°C to +100°C Output Power / Current N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V A Z Y = = = ≥5 V <5 V 10 W 25 W 50 W — 5A 10 A Product Grade Specifications Parameter Product Grade I-Grade M-Grade Storage temperature –55°C to +125°C –65°C to +125°C Operating temperature (baseplate) –40°C to +100°C –55°C to +100°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 17°C per minute rate of change 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C –40°C, +80°C –55°C, +80°C 2 years 2 years Test data supplied at these temperatures[d] Warranty Environmental compliance Derating [d] MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855- 1A Test data available for review or download from vicorpower.com Mechanical Drawing in (mm) 2.28 (57,9) 0.49 (12,4) 0.30±0.015 (7,6)±(0,38) 1.30 (33,0) 0.65 (16,5) 4 9 3 2.10 (53,4) 0.15 (3,8) 0.080 Dia (2) places Solder plate over copper alloy 8 MI-J00 7 2 6 1 5 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35± 0.015 (8,9)±(0,38) FULL R Function +In Gate In Gate Out –In +Out +Sense Trim –Sense –Out 0.040 (1,0) Dia (7) places Solder plate over copper alloy 0.15 (3,8) Product ID this surface 1.90 (48,3) Pin # 1 2 3 4 5 6 7 8 9 0.30 (7,6) Min. 0.22 (5,6) Min. 0.50 (12,7) 2.40 (61,0) 1.75 (44,4) Max. +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Aluminum Base 17 Maxi, Mini, Micro Family DC-DC Converter Modules Highlights Vicor’s Maxi, Mini, Micro Family DC-DC converter modules use advanced power processing, control and packaging technologies to provide the performance, flexibility, reliability and cost effectiveness of a mature power component. High frequency ZCS/ZVS switching provides high power density with low noise and high efficiency. Fully encapsulated, Vicor Maxi, Mini, Micro modules utilize a proprietary spin fill process that assures complete, void free encapsulation making them suitable for the most harsh environments. Two grades (H & M) are available with temperatures to –55°C operating and –65°C storage. H & M-Grade modules have been subjected to the environmental testing requirements of MIL-STD-810, MIL-S-901, MIL-STD-202 and undergo 100% environmental stress screening. Maxi Mini Micro General Specifications (See vicorpower.com for model specific data sheets) Parameter 24 & 300 Vdc compliant to MIL-STD-704E/F 24 V 28 V 48 V 300 V 375 V Undervoltage turn-off 24 V 28 V 48 V 300 V 375 V Overvoltage turn-off / on 24 V 28 V 48 V 300 V 375 V Single outputs: 2 – 48 Vdc Output Characteristics MIL-STD-810 environments Line regulation Temperature regulation Power sharing accuracy Features Operating temperatures from –55°C to 100°C Min Typ Undervoltage turn-on 17.5 8.7 34.9 174.6 242.5 14.8 15.3 7.4 7.6 29.4 30.5 147.4 152.8 204.7 212.2 36.3 37.8 36.3 37.8 75.7 78.8 Not Included 429.2 446.3 ±0.02 ±0.002 ±2 ZVS/ZCS power architecture Programming range Environmental stress screening Current limit 115 Programmable output: 10 to 110% of Vnom Short circuit current 115 Unit 17.9 8.9 35.7 178.2 247.5 467.5 Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc ±0.20 ±0.005 ±5 % %/°C % Notes 10 39.6 39.6 82.5 110 Low line to high line; full load Over operating temp. range 10 to 100% of full load For trimming below 90% of % Vnom nominal, a minimum load may be required % Iout Output voltage 95% of nominal % Iout Output voltage <250 mV Isolation Characteristics OVP and thermal shut down Power density: Up to 100 Max Input Characteristics W/in3 Input undervoltage lockout Parallelable for increased power Isolation voltage (in to out) Isolation voltage (in to base) Isolation voltage (out to base) Isolation resistance (in to out) 3,000 Vrms 1,550 Vrms 500 Vrms 10 MΩ –40 to +100 –55 to +125 –55 to +100 –65 to +125 +115 °C °C °C °C °C Complies with reinforced insulation requirements Complies with basic insulation requirements Complies with operational insulation requirements Thermal Characteristics Operating temperature (H-grade) Storage temperature (H-grade) Operating temperature (M-grade) Storage temperature (M-grade) Temperature limiting (typical) 18 Environmental Stress Screening See Page 42 for details Baseplate Baseplate Part Numbering V 300 A 24 M 500 Input Package Output Product Grade Voltage A = Maxi Voltage H = –40°C to +100°C B = Mini M = –55°C to +100°C C = Micro [a] Output Power B L Pin Style Baseplate Blank = Short Solder Blank = Slotted L = Long Solder 2 = Threaded S = Short ModuMate[a] 3 = Through Hole N = Long ModuMate[a] Compatible with InMate and SurfMate socketing systems Slotted, threaded and through hole baseplate options. Examples Maxi Converter V300A24M500BL 300 Vin, Maxi, 24 Vout @ 500 W, long pins, slotted baseplate Mini Converter V300B15M250BL2 300 Vin, Mini, 15 Vout @ 250 W, long pins, threaded baseplate Micro Converter V300C24M150B3 300 Vin, Micro, 24 Vout @ 150 W, short pins, through hole baseplate Typical Input Voltages Nominal Range V[b] 24 V 16 – 36 28 V 9 – 36 V[e] 48 V 300 V 375 V 36 – 75 V 180 – 375 V 250 – 425 V Transient MIL Compliance 50 V, 12.5 ms 100 V, 50 ms 50 V, 12.5 ms 100 V, 50 ms 100 V, 100 ms 400 V, 100 ms 500 V, 100 ms MIL-STD-704E/F for 28 Vin[c] MIL-STD-1275A/B/D[d] MIL-STD-704E/F for 28 Vin[c] MIL-STD-1275A/B/D[d] Configuration Chart MIL-STD-704E/F With M-FIAM5B input filter [d] With M-FIAM9 input filter [e] 10 – 36 Vdc input range for selected Maxi modules. All others derate power 75% for 9 – 10 Vin. Output Voltages 3.3 V 5V 8V 12 V 15 V 24 V 28 V 36 V 48 V 264 W 150 W 264 W 264 W 200 W 264 W 264 W 264 W 400 W 175 W 400 W 300 W 300 W 400 W 400 W 400 W 300 W 200 W ---400 W 400 W 400 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W 400 W 200 W 500 W 400 W 400 W 500 W 500 W 600 W Maximum Power available for Mini (Half Brick) Output Voltages 3.3 V 5V 8V 12 V 15 V 24 V 28 V 36 V 48 V 150 W 75 W 150 W 100 W 100 W 150 W 150 W 150 W 200 W 75 W 200 W 150 W 150 W 200 W 200 W 200 W 200 W ----200 W 200 W 200 W 200 W 125 W 250 W 250 W 200 W 250 W 250 W 300 W 200 W 150 W 250 W 250 W 200 W 250 W 250 W 300 W 200 W 150 W 250 W 250 W 200 W 250 W 250 W 300 W 200 W 150 W 250 W 250 W 200 W 250 W 250 W 300 W 200 W 150 W 250 W 250 W 200 W 250 W 250 W 300 W 200 W 150 W 250 W 250 W 200 W 250 W 250 W 300 W Maximum Power available for Micro (Quarter Brick) Input Voltages 24 (18 – 36) 28 (9 – 36) 48 (36 – 75) 72 (43 – 110) 110 (66 – 154) 150 (100 – 200) 300 (180 – 375) 375 (250 – 425) [c] Maximum Power available for Maxi (Full Brick) Input Voltages 24 (18 – 36) 28 (9 – 36) 48 (36 – 75) 72 (43 – 110) 110 (66 – 154) 150 (100 – 200) 300 (180 – 375) 375 (250 – 425) The following models will operate down to 16 V at 75% rated power after start up at >17.9 V Maxi — selected models Mini — all models Micro — all models Lower power options available, visit vicorpower.com. Input Voltages 24 (18 – 36) 28 (9 – 36) 48 (36 – 75) 72 (43 – 110) 110 (66 – 154) 150 (100 – 200) 300 (180 – 375) 375 (250 – 425) [b] Output Voltages 3.3 V 5V 8V 12 V 15 V 24 V 28 V 36 V 48 V 75 W 50 W 75 W 75 W 50 W 75 W 75 W 75 W 100 W 50 W 100 W 100 W 75 W 100 W 100 W 100 W 100 W ----100 W 100 W 100 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 100 W 100 W 150 W 150 W 100 W 150 W 150 W 150 W 19 Maxi, Mini, Micro Family in (mm) Mechanical Drawings Maxi 0.50 ±0.02 (12,7 ± 0,5) Converter Pins Function Label 1 +In Primary Control Parallel –In –Out –Sense Secondary Control +Sense +Out + 2 3 4 5 6 7 8 9 PC PR – – –S 0.300±0.015 (7,62± 0,38) 2.20 (55,9) 0.23 (REF) (5,8) 1.74 (44,2) 0.01 0.50 (12,7) style 2 & 3 0.12* 0.20** baseplates only (3,1) (5,08) (4X)*** 2.00 (50,8) 1 0.300±0.015 (7,62± 0,38) 2 3 0.38 (2X) (9,6) 4 SC +S + Pin Styles Tin / Lead Hot Solder Dip (Pin Style 1 & 2) Gold Plated Copper (Pin Style S & N) Same on Mini & Micro 9 8 7 6 Threaded 0.13 (6X) (3,3) 0.43 (10,9) 0.180 DIA,(2X) (4,57) 0.080 DIA,(7X) (2,03) 0.700 (17,78) 1.000 (25,40) 1.400 (35,56) or FULL R (6X) 3.60 4.60 (91,4) (116,8) Pin CL 5 0.400 (10,16) Slotted 1.80 (45,7) ALUMINUM BASEPLATE 4.200 (106,68) 0.10 (2,5) 0.15 X 45° (3,81) CHAMFER Pin CL (ALL MARKINGS THIS SURFACE) No. R 0.06 (3X) (1,5) 0.54 (9X) (13,7) Short Pin 0.62 (9X) (15,7) Long Pin 2.20 (55,9) (REF) Use a 4-40 Screw (6x) Torque to: 5 in-lbs 0.57 N-m 4-40 UNC-2B (6X) * ** *** CL or Thru Hole #30 Drill Thru (6X) (0.1285) Mini Function Label 1 +In Primary Control Parallel –In– –Out –Sense Secondary Control +Sense +Out + 7 8 9 2.20 (55,9) 1.74 (44,2) 0.23 (REF) (5,8) PC style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 (7,62±0,38) PR – –S 1 0.300 ±0.015 (7,62±0,38) 2 3 SC 0.49 (12,4) 0.12* 0.20** (3,1) (5,1) 4 2.000 (50,80) 0.10 (2,5) 0.10 X 45˚ (2,5) CHAMFER 0.35 (2X) (8,8) 1.900 (48,26) 0.65 (16,5) 2.28 1.30 ALUMINUM (57,9) (33,0) BASEPLATE FULL R (6X) 0.130 (3,30) +S + 9 8 7 Slotted (Style 1) or Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) #30 Drill Thru (6X) (0.1285) 6 0.700 (17,78) 1.000 (25,40) 1.400 (35,56) (6X) 5 0.150 DIA,(2X) (3,81) 0.080 DIA,(7X) (2,03) 0.400 (10,16) 20 0.01 (ALL MARKINGS THIS SURFACE) No. 3 4 5 6 Center line 0.50 ±0.02 (12,7 ± 0,5) Converter Pins 2 Slotted baseplate only Threaded & thru-hole (style 2 & 3) baseplates Reserved for Vicor accessories. Not for mounting 0.43 (10,9) 0.06 R (3X) (1,5) 0.54 (9X) Pin Style 1&S (13,7) (Short Pin) 0.62 (9X) Pin Style 2&N (15,7) (Long Pin) 2.20 (55,9) (REF.) Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting Micro 0.50 ±0.02 (12,7 ± 0,5) Converter Pins Function Label 1 +In Primary Control Parallel –In –Out Secondary Control +Out + 2 3 4 5 6 7 PC PR – – SC 0.800 (20,32) 0.525 (13,34) 0.235±.015 (5,97 ± 0,38) (REF) 0.01 style 2 & 3 baseplates only (4X)*** 0.275 (6,99) Pin CL 1 2 3 4 (ALL MARKINGS THIS SURFACE) No. 0.350±.015 (8,89 ± 0,38) (REF) + 7 0.490 ±.015 (REF) (12,45 ± 0,38) 2.000 Pin C L (50,80) 6 or Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) #30 Drill Thru (6X) (0.1285) 0.21 (5,2) (REF) 0.27 (2X) (6,9) ALUMINUM BASEPLATE 1.27 (32,3) 0.65 (16,5) 2.28 1.30 (57,9) (33,0) 0.09 (2,3) 0.15 X 45˚ (3,81) CHAMFER FULL R (6X) 0.13 (6X) (3,3) 5 0.080 DIA. (7X) (2,03) Slotted (Style 1) 0.49 (12,4) 0.12* 0.20** (3,1) (5,08) 0.400 (10,16) 1.04 (26,4) 1.45 (36,8) 0.43 (10,9) R 0.54 (7X) (13,7) Short Pin 0.62 (7X) (15,7) Long Pin 0.06 (3X) (1,5) 1.45 (36,8) (REF.) Use a 4-40 Screw (6x) Torque to: 5 in-lbs 0.57 N-m * Slotted baseplate only ** Threaded & thru-hole (style 2 & 3) baseplates *** Reserved for Vicor accessories. Not for mounting CL Pin center line 21 Filter and Front-End Modules MI-IAM TM Input Attenuator Modules Highlights The MI-IAM is an accessory product to Vicor’s MI-Family of DC-DC converters that provides the EMI filtering and transient protection. Designed for use with all 28 V and 270 V input MI-200 or MI-J00 converters, the MI-IAM can drive any number of modules with output loads to 200 W. The MI-IAM meets the conducted emissions specifications of MIL-STD-461C/D/E and offers complete input transient, surge, and spike protection to the most severe levels of MIL-STD-1275, MIL-STD-704 and DO-160E. Reverse polarity protection and overvoltage lockout provide additional safeguards against potentially damaging line conditions. High power arrays can be configured using the expansion port capability of the MI-IAM. General Specifications (At TBP = 25°C, nominal line and 75% load, unless otherwise specified) Parameter 28 Vdc modules Steady state input Input spike limit 270 Vdc modules All models Input power leads Conducted emissions Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) 0.5 110 50 600 250 100 80 20 400 800 600 500 4.0 1.5 125 Vdc Vdc Vdc Vdc Vdc Vdc 10 µs, per MIL-STD-704A 70 µs, 15 mJ per MIL-STD-1275A/B/D 50 ms, 0.5 Ω per MIL-STD-1275A/B/D 100 ms per DO-160E 100 ms, automatic recovery Shunt diode: input fuse required Amps F03A type Vdc Vdc 10 µs, 50 Ω Vdc 100 µs, 15 mJ Vdc 100 ms, 0.5 Ω Vdc 100 ms, automatic recovery Shunt diode: input fuse required Amps F03A type Watts % IIN Steady state, lin 10 ms CE01, CE03, CE07 CE101, CE102 CS01, CS02, CS06, CS101 CS114, CS115, CS116 Conducted susceptibility Parameter Min Output power Short circuit protected Max Unit Note EMI Characteristics MIL-STD-461 MIL-STD-461C/D/E EMI compliance Expansion port for additional power 270 –600 Input surge limit Overvoltage shut down[a] 400 Reverse polarity protection Recommended fuse No load power dissipation Inrush current Clamp voltage Output power: Up to 200 W from any combination of MI-200 or MI-J00 modules 28 Input spike limit Inputs: 28 Vdc and 270 Vdc Reverse polarity protection 16 –600 –250 Overvoltage shut down[a] 50 Reverse polarity protection Recommended fuse Steady state input 125 Features MIL-STD-704A-F, MIL-STD1275A/B/D & DO-160E transients and spikes Typ Input surge limit Output Characteristics MIL-STD-810 environments Min Input Characteristics Typ 28 Vdc input 270 Vdc input 28 Vdc input 270 Vdc input 28 Vdc input Overload protection 270 Vdc input 0.6 0.85 Internal voltage drop MIL-STD-461C MIL-STD-461D/E MIL-STD-461C MIL-STD-461D/E Max Unit Note 60 Vdc 420 Vdc 250 Watts Vdc Vdc 20 Amps Foldback threshold; auto recovery 4 Amps with latched shut down after 10 ms } Isolation Characteristics Input to base Output to base 1,500 1,500 Vrms Vrms 70,000 88 / 240 9 20 40 feet % / hrs g g g Environmental – MIL-STD-810 Altitude - Method 500.2 Humidity - Method 507.2 Acceleration - Method 513.3 Vibration - Method 514.3 Shock - Method 516.3 Procedure II Procedure I, cycle 1 Procedure II Procedure I, category 6 Procedure I Reliability – MIL-HDBK-217F (MI-A22-MU) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. 5,637 1,014 795 1,000 hrs 1,000 hrs 1,000 hrs Thermal Characteristics Efficiency Baseplate to sink Operating temperature, baseplate Storage temperature 97 0.14 % °C / Watt +100 °C See product grade specifications +125 °C See product grade specifications Mechanical Specifications Weight [a] 22 3.0 (85) ounces (grams) The MI-IAM disables downstream converters and clamps the converter input voltage at a safe level Model Selection Chart Safe Operating Area [b] Model Number 28 Vdc Input VOLTS-PEAK VALUE OF SPIKE VOLTAGE 600 500 400 Ratings Exceeded 300 200 100 OVP 0 50V Nominal Input Voltage MI-A22-MU 28 Vdc MI-A66-MU 270 Vdc Input Range Compatible MI-Family Converter MI-22x-Mx and MI-J2x-Mx M–Grade 125 – 400 Vdc MI-26x-Mx and MI-J6x-Mx 16 – 50 Vdc M–Grade MI-A22-IU 28 Vdc 16 – 50 Vdc MI-22x-Ix and MI-J2x-Ix I–Grade MI-A66-IU 270 Vdc 125 – 400 Vdc MI-26x-Ix and MI-J6x-Ix I–Grade -100 -200 Reverse Polarity -300 -400 -500 Product Grade Specifications -600 10-6 10-5 10-4 10-3 1ms 10-2 10ms 10-1 100ms 100 1s TIME (SECONDS) Parameter VOLTS-PEAK VALUE OF SPIKE VOLTAGE 270 Vdc Input Ratings Exceeded 800 Product Grade I-Grade M-Grade Storage temperature –55°C to +125°C –65°C to +125°C Operating temperature (baseplate) –40°C to +100°C –55°C to +100°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 17°C per minute rate of change 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C –40°C, +80°C –55°C, +80°C 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A 600 OVP 400 500V 400V 200 0 200 Reverse Polarity 400 Test data supplied at these temperatures[c] 600 10-6 10-5 10-4 10-3 1ms 10-2 10ms 10-1 100ms Warranty 100 1s TIME (SECONDS) [b] Environmental compliance Derating Refer to input characteristics on previous page. [c] in (mm) Mechanical Drawing 2.28 (57,9) 0.49 (12,4) 0.30±.015 (7,6)±(0,38) 0.65 (16,5) Test data available for review or download from vicorpower.com Typical Connection Diagram Standard 0.080 Dia (2) places Solder plate over copper alloy 1.30 (33,0) 4700 pF + – 4 9 3 8 2.10 (53,4) MI-IAM 7 2 6 1 5 +IN +OUT +IN –IN GATE IN PAR GATE OUT –IN –OUT +IN GATE OUT +S TRIM –S –IN –OUT C1 MI-Converter 4700 pF MI-IAM 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) +OUT GATE IN Input Voltage Range Capacitance (C1) 28 Vdc (18-50 V) 390 μF (Max.) 270 Vdc (125-400 V) 27 μF (Max.) 0.35± 0.015 (8,9)±(0,38) 0.15 (3,8) FULL R 0.15 (3,8) Standard 0.040 (1,0) Dia (7) places Solder plate over copper alloy 2.40 (61,0) Product ID this surface 1.90 (48,3) 0.30 (7,6) Min. 0.22 (5,6) Min. 0.50 (12,7) 1.75 (44,4) Max. +0.030 (0,76) -0.000 (0) Pin # 1 2 3 4 5 6 7 8 9 Function +In +In –In –In +Out Gate In Parallel Gate Out –Out .01 0.12 (3,0) Aluminum Base 23 Filter and Front-End Modules M-FIAM3 / M-FIAM5B / M-FIAM9 TM Filter Input Attenuator Modules General Specifications Highlights (At TBP = 25°C, nominal line and 75% load, unless otherwise specified) The M-FIAM is a family of DC front-end modules that provide EMI filtering and transient protection. The M-FIAM3 / 5B / 9 enable designers using Vicor Maxi, Mini, Micro Family 24, 28, and 300 V DC-DC converters to meet conducted emission / conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F and MIL-STD-1275A/B/D. Features MIL-STD-461E EMI compliant MIL-STD-810, MIL-STD-202 environments MIL-STD-704 input transient protection MIL-STD-1275 input transient protection (M-FIAM9) Reverse polarity protection Environmental stress screening Low profile mounting options Inrush current limiting Size: 2.28" x 2.2" x 0.5" (57,9 x 55,9 x 12,7 mm) Parameter Min Typ Max Unit Note 28 36 Vdc 50 Vdc Continuous 12.5 ms, MIL-STD-704E/F, continuous operation 0.007 36 100 250 70 50 0.007 375 400 0.018 A/µF Vdc Vdc Vdc Vdc Vdc A/µF Vdc Vdc A/µF Input Characteristics 28 Vdc modules (M-FIAM5B) 28 Vdc modules (M-FIAM9) 270 Vdc modules (M-FIAM3) Steady state input 14 Input transient Inrush limiting Steady state input Input transient Inrush limiting Steady state input Input transient Inrush limiting 10 28 180 270 Continuous 50 ms per MIL-STD-1275A/B/D 70 µs per MIL-STD-1275A/B/D 20 ms per MIL-STD-704A 12.5 ms per MIL-STD-704E/F 100 ms, MIL-STD-704E/F EMI Characteristics MIL-STD-461E Input power leads Conducted emissions Conducted susceptibility Parameter CE101, CE102 CS101, CS114, CS115, CS116 Min Typ Max Unit Note 20 18 3.0 Amps Amps Amps 1.0 1.5 5.0 Vdc Vdc Vdc @ 20 A, 100°C baseplate @ 18 A, 25°C baseplate @ 3 A, 100°C baseplate Vrms Vdc Input / output to baseplate Input / output to baseplate Output Characteristics Output current 28 Vdc input (M-FIAM5B) 28 Vdc input (M-FIAM9) 270 Vdc input (M-FIAM3) Internal voltage drop 28 Vdc input (M-FIAM5B) 28 Vdc input (M-FIAM9) 270 Vdc input (M-FIAM3) 0.5 0.85 3.0 Isolation Characteristics 1,500 2,121 Dielectric withstand Thermal Characteristics Efficiency Baseplate to sink; flat, greased surface Baseplate to sink; thermal pad (P/N 20264) Baseplate to ambient Baseplate to sink; 1000 LFM 96 98 0.16 0.1 7.9 2.2 % °C / Watt °C / Watt °C / Watt °C / Watt Part Numbering MVA-FIAM5B & MVA-FIAM9 A coldplate and connector option. The MVA-FIAM5B and MVA-FIAM9 provide a coldplate and connector option for use with either 24 and 28 V input Maxi, Mini, Micro series DC-DC converters or VIPAC Arrays. M FIAM 5B M 2 1 Military Product Filter Input Attenuator Module Input Voltage Product Grade Pin Style Baseplate 3 = 270 Vdc 5B = 28 Vdc 9 = 28 Vdc H = –40°C to +100°C M = –55°C to +100°C 1 = Short 2 = Long S = Short ModuMate[a] N = Long ModuMate[a] 1 = Slotted 2 = Threaded 3 = Through Hole [a] Compatible with SurfMate and InMate socketing systems M-FIAM3 /5B /9 Typical Connection Note: The M-FIAM is shown in the on state. To disable, open the connection between ON / OFF and – Out . –IN Visit vicorpower.com for more details. MOV P/N – 20461-068 (M-FIAM5B) Transorb P/N – 19180-510 (M-FIAM9) 24 –IN MOV P/N – 03040 (M-FIAM3) +IN EMI GND –OUT –IN ON OFF PR M-FIAM NC NC +IN C1 NC PC +OUT +IN – OUT MAXI, MINI, MICRO DC-DC Converters –S SC +S +OUT Model Selection Chart EMI Compliance Model Number Nominal Input Voltage Input Range Compatible Products M-FIAM3xxx M-FIAM5Bxxx M-FIAM9xxx 270 Vdc 28 Vdc 28 Vdc 180 – 375 V 14 – 36 V 10 – 36 V V300 Maxi, Mini, Micro Family V24 Maxi, Mini, Micro Family V24 and V28 Maxi, Mini, Micro Family MTBF per MIL-HDBK-217F MTBF M-FIAM3M21 M-FIAM5BM21 M-FIAM9M21 Temp. Environment 25°C 50°C 65°C Ground Benign: G.B. Naval Sheltered: N.S. Airborne Inhabited Cargo: A.I.C 3,646 656 514 2,943 456 375 3,587 1,108 868 Unit M-FIAM3 conducted noise operating at 180 Vdc, 130 W 1,000 hrs 1,000 hrs 1,000 hrs Product Grade Specifications Parameter Product Grade H-Grade M-Grade Storage temperature Operating temperature (baseplate) Power cycling burn-in –55°C to +125°C –40°C to +100°C 12 hrs, 29 cycles –65°C to +125°C –55°C to +100°C 24 hrs, 58 cycles Temperature cycled with power off 17°C per minute rate of change Test data supplied at these temperatures [b] Warranty Environmental compliance 12 cycles –65°C to +100°C –40°C, +100°C 2 years MIL-STD-810 12 cycles –65°C to +100°C –55°C, +100°C 2 years MIL-STD-810 [b] M-FIAM5B conducted noise operating at 28 Vdc, 400 W Test data available for review or download from vicorpower.com Mechanical Drawing in (mm) 0.50 ±0.02 (12,7 ±0,5) Converter Pins No. Function Label 1 +In + 2 3 No Connection NC Ground EMI/GND 4 –In – 5 –Out – 7 8 9 ON/OFF ON/OFF No Connection NC No Connection NC style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 (7,62 ± 0,38) 1 2 Gold Plated Copper (Pin Style S & N) 4 2.000 (50,80) 0.10 (2,5) 0.10 X 45˚ (2,5) CHAMFER 0.35 (2X) (8,8) 1.900 (48,26) 8 7 6 0.65 (16,5) 2.28 1.30 ALUMINUM (57,9) (33,0) BASEPLATE FULL R (6X) 0.130 0.700 (17,78) 1.000 (25,40) 1.400 (35,56) (6X) 5 0.150 DIA,(2X) (3,81) 0.080 DIA,(7X) (2,03) 0.400 (10,16) + Pin Styles Tin / Lead Hot Solder Dip (Pin Style 1 & 2) 3 0.49 (12,4) 0.12* 0.20** (3,1) (5,1) (3,30) 9 +Out 0.01 (ALL MARKINGS THIS SURFACE) 6 2.20 (55,9) 1.74 (44,2) 0.23 (REF) (5,8) 0.300 ±0.015 (7,62 ±0,38) M-FIAM9 conducted noise operating at 28 Vdc, 200 W 0.43 (10,9) R 0.06 (3X) (1,5) 0.54 (9X) Pin Style 1&S (13,7) (Short Pin) 0.62 (9X) Pin Style 2&N (15,7) (Long Pin) 2.20 (55,9) (REF.) Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting Slotted (Style 1) or Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) #30 Drill Thru (6X) (0.1285) 25 Filter and Front-End Modules MI-AIM TM Highlights General Specifications (At TBP = 25°C, unless otherwise specified) Parameter The AC input module interfaces directly with AC mains to provide line rectification, EMI filtering, transient protection, and inrush limiting. These front-end modules accept 115 Vac and provide 250 W of output power for any of Vicor's MI-x7x family of standard and junior-size modules. The MI-AIM meets CE102 conducted emissions requirements of MIL-STD-461D/E and the transient and spike requirements of MIL-STD-704A-F. Fully encapsulated in Vicor’s industry standard package, the MI-AIM meets MIL-STD-810 Environmental testing requirements for humidity, fungus, saltfog, explosive atmosphere, acceleration, vibration and shock. Features Inputs: 115 Vac 60/400 Hz Output power: 250 W MIL-STD-704A-F input transients protection Min Typ Max Unit 115 60 / 400 140 440 180 480 40 Vrms Hz Vrms Vrms Hz A, peak ±50 % % Note Input Characteristics (per MIL-STD-704A) Steady state input Transient input (V) (f) (V) 85 47 80 (f) Inrush current Conducted EMI Efficiency Spikes CE102 per MIL-STD-461D/E 95 Operates over entire range 20 ms, per MIL-STD-704A 100 ms, per MIL-STD-704A Peak, per MIL-STD-704A 125 Vac 100 – 125 Vac; 60 Hz 115 Vac; 60 / 400 Hz Nominal line voltage, 50 µs Output Characteristics Power Ext. capacitance (C1) Isolation Input to output Input to baseplate 250 1,200 W µF none 1500 Vrms 70,000 88 / 240 9.0 20 40 feet % / hs g g g 100°C See connection diagram Provided by converter Environmental – MIL-STD-810 Altitude - Method 500.2 Humidity - Method 507.2 Acceleration - Method 513.3 Vibration - Method 514.3 Shock - Method 516.3 Procedure II Procedure I, cycle 1 Procedure II Procedure I, category 6 Procedure I Reliability – MIL-HDBK-217F (MI-AIM-M1) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. 5,355 964 755 1,000 hrs 1,000 hrs 1,000 hrs Mechanical Characteristics Thermal resistance Weight 0.14 3.5 (85) °C/W Baseplate to sink, w/thermal pad ounces (grams) MIL-STD-461D/E EMI compliant MIL-STD-810, MIL-STD-202 environments Compatible with MI-x7x family modules Efficiency: 95% Product Grade Specifications Parameter I-Grade Product Grade M-Grade Operating temperature to +100˚C Part number MI-AIM-I1 MI-AIM-M1 Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) Storage temperature –55°C to +125°C –65°C to +125°C Operating temperature (baseplate) –40°C to +100°C –55°C to +100°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 17°C per minute rate of change 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C –40°C, +80°C –55°C, +80°C Test data supplied at these temperatures[a] Warranty Environmental compliance [a] 26 2 years 2 years MIL-STD-810 MIL-STD-810 Test data available for review or download from vicorpower.com Connection Diagram 0.01 µF (Two 4700 pF) Y-Rated Capacitors F1 0.01 µF Ceramic F2 L1 N/C AC IN GATE IN 0.47 µF N/C +S GATE IN C1 PAR MI-27x/J7x Driver [b] GATE OUT L2/N +OUT +IN +OUT GATE OUT –IN –OUT TRIM Load –S –OUT 0.01 µF Ceramic MI-AIM [b] 0.01 µF (Two 4700 pF) Y-Rated Capacitors 1,200 µF max. Fuse 1: 7A F03A type recommended Fuse 2: MI-x7x-xx – Buss PC – TRON 2 – 5 A (450 V) Mechanical Drawing in (mm) EMI Compliance 2.28 (57,9) 0.49 (12,4) 0.30±.015 (7,6 ± 0,38) 0.65 (16,5) 1.30 (33,0) 4 9 3 2.10 (53,4) 0.15 (3,8) 0.080 Dia (2) places Solder plate over copper alloy 8 MI-AIM 7 2 6 1 5 FULL R 0.15 (3,8) 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35± 0.015 (8,9 ± 0,38) Function L1 NC NC L2/N +Out Gate In Parallel Gate Out –Out MIL-STD-461E, CE102 compliance with MI-AIM and MI-200 operating at 115 Vac / 60 Hz input and 12 Vdc / 100 W output 0.040 (1,0) Dia (7) places Solder plate over copper alloy 2.40 (61,0) Product ID this surface 1.90 (48,3) Pin # 1 2 3 4 5 6 7 8 9 0.22 (5,6) Min. 0.50 (12,7) 0.30 (7,6) Min. 1.75 (44,4) Max. +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Aluminum Base 27 Filter and Front-End Modules MI-RAM TM Ripple Attenuator General Specifications (At TBP = 25°C) Module Parameter Min Typ Max Unit Note Characteristics The MI-RAM is designed for applications where extremely low noise outputs are required. When used with any Vicor MI-Family DC-DC converter, the MI-RAM reduces both line frequency related ripple and switching noise to less than 10 mV p-p, DC to 20 MHz. The combination of the MI-RAM with an MI-Family converter provides the output noise performance of a linear supply at a power density in excess of 15 W/in3. All of the features of the MI-Family converter remain available while using the MI-RAM, including output voltage trimming, OVP and OTP (MI-200 only), current limiting, remote sense, and output inhibit. Full encapsulation in a low profile package enables the MI-RAM to meet MIL-STD-810 environmental testing requirements. 2.0 6.0 3.0 mV p-p 10.0 mV p-p Input voltage range 5.0 50 Vdc Output voltage accuracy 99.5 100.5 % 10 A Full load current 20 A DC voltage drop 0.34 0.38 Dissipation = (DC voltage drop x load current) + (Vin x 15 mA) Isolation 250 Vrms 3.7 ounces Weight (105) (grams) Output noise and ripple Parameter I-Grade –65°C to +125°C –55°C to +100°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 17°C per minute rate of change 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C –40°C, +80°C –55°C, +80°C 2 years 2 years MIL-STD-810 MIL-STD-810 Test data supplied at these temperatures[a] Warranty Part Numbering Test data available for review or download from vicorpower.com MI-RAM – Product Type No adjustments required 25 db 30 db 35 db M 2 Product Grade Current Rating I = –40°C to +100°C M = –55°C to +100°C 1 = Up to 10 A 2 = Up to 20 A 40 db 45 db 50 db 55 db 60 db 10 Hz 100 Hz 1 KHz 10 KHz 100 KHz 1 MHz Frequency Mechanical Drawing 2.28 (57,9) Efficiency: 93 – 99% 0.49 (12,4) 0.30±0.015 (7,6 ± 0,38) MIL-STD-810 environments 1.30 (33,0) 0.65 (16,5) 4 8 MI-RAM 7 2 6 1 5 FULL R 0.15 (3,8) 1.90 (48,3) 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35± 0.015 (8,9 ± 0,38) Function +In +Sense In –Sense In –In +Out +Sense NC –Sense –Out 0.040 (1,0) Dia (7) places Solder plate over copper alloy 2.40 (61,0) Product ID this surface 0.30 (7,6) Min. 0.22 (5,6) Min. 0.50 (12,7) 1.75 (44,4) Max. +0.030 (0,76) -0.000 (0) 0.01 0.12 (3,0) Pin # 1 2 3 4 5 6 7 8 9 9 3 2.10 (53,4) Attenuation vs. Frequency (typical) in (mm) 0.080 Dia (2) places Solder plate over copper alloy 0.15 (3,8) 28 M-Grade –55°C to +125°C Reduces output PARD to <10 mV pp Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) Product Grade –40°C to +100°C Features Converter sense, trim, OV & OC retained Input / output to baseplate Operating temperature (baseplate) Environmental compliance Compatible with all MI-Family converters from 5 – 50 Vdc output Of MI source converter MI-RAM-I1 and MI-RAM-M1 MI-RAM-I2 and MI-RAM-M2 10% to full load Storage temperature [a] Full attenuation up to 20 A load MI-200; 10% to 100% load MI-J00; 10% to 100% load Product Grade Specifications Attenuation Highlights Aluminum Base 10 MHz Filter and Front-End Modules MicroRAM TM Ripple Attenuation Module Highlights Vicor’s MicroRAM output ripple attenuation module combines both active and passive filtering to achieve greater than 40 dB of noise attenuation from 60 Hz to 1 MHz. The MicroRAM operates over a range of 3 to 30 Vdc, is available in either 20 or 30 A models, and is compatible with all manufacturers switching converters including Vicor’s MI-200, MI-J00 Family and Maxi, Mini, Micro Family DC-DC converters. The MicroRAM’s closed loop architecture greatly improves load transient response and with dual mode control, insures precise point-of-load voltage regulation. The MicroRAM supports redundant and parallel operation with its integrated ORing diode function. It is available in Vicor’s standard Micro package (quarter brick) with a variety of terminations for through-hole, socket, or surface-mount applications. Typical input and output dynamic response. CTRAN; 35% of load Typical input and output ripple @ 50% (10 A) load General Specifications Parameter Min Typ Max Unit Output ripple Input voltage range Operating current uRAM2xxx uRAM3xxx Power Dissipation uRAM2xxx Vhr 380 mV @ 1 A uRAM3xxx Vhr 380 mV @ 1 A 3.0 10.0 30.0 mV p–p Vdc 0.02 0.02 20 30 A A No internal current limiting No internal current limiting W W Vin 28 V; Iout 20 A Vin 28 V; Iout 30 A 7.5 11.5 Part Numbering [a] uRAM 2 M 2 1 Product Type Current Rating Product Grade Pin Style Baseplate 2 = 20 A 3 = 30 A H = –40°C to +100°C M = –55°C to +100°C in (mm) 0.50 ± 0.02 (12,7 ± 0,5) Features 20 – 30 Amp ratings 1 Combined active and passive filtering Size: 2.28" x 1.45" x 0.5" (57,9 x 36,8 x 12,7 mm) 2 7 3 4 0.490 ±.015 (REF) (12,45 ± 0,38) 2.000 (50,80) 6 0.400 (10,16) 1.04 (26,4) 1.45 (36,8) 4-40 UNC-2B (6X) Thru Hole (Style 3) #30 Drill (0.1285) Thru (6X) ALUMINUM BASEPLATE 0.43 (10,9) 0.54 (7X) (13,7) 0.09 (2,3) 0.10 (2,5) X 45˚ CHAMFER 0.65 (16,5) 2.28 1.30 (57,9) (33,0) R 0.06 (3X) (1,5) Pin Style 1&S (Short Pin) 0.62 (7X) Pin Style 2&N (15,7) (Long Pin) Slotted (Style 1) Threaded (Style 2) 0.27 (2X) (6,9) 1.27 (32,3) FULL R (6X) 0.13 (6X) (3,3) 5 0.080 DIA. (7X) (2,03) 0.21 (5,2) (REF) 0.49 (12,4) 0.12* 0.20** (3,1) (5,08) OUT Environmental stress screening style 2 & 3 baseplates only (4X)*** uRAM 0.350 ±.015 (8,89 ± 0,38) (REF) Integrated ORing diode supports N+1 redundancy 0.01 .275 (6,99) (ALL MARKINGS THIS SURFACE) Efficiency: Up to 98% 0.235 ±.015 (5,97± 0,38) (REF) 0.800 (20,32) 0.525 (13,34) IN 3 – 30 Vdc input range 1 = Short Solder 1 = Slotted 2 = Long Solder 2 = Threaded S = Short ModuMate[a] 3 = Through Hole N = Long ModuMate[a] Compatible with SurfMate and InMate socketing systems Mechanical Drawing >40 dB ripple attenuation from 60 Hz to 1 MHz Note Characteristics * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting 1.45 (36,8) (REF.) Use a 4-40 Screw (6x) Torque to: 5 in-lbs 0.57 N-m uRAM Pins No. Function Label 1 +In + 2 Control SC 3 C ext. CTRAN 4 –In – 5 –Out – 6 Reference Vref 7 +Out + 29 Configurable Solutions 28 V MIL-VIPAC Highlights Configurations The 28 Vdc MIL-COTS VIPAC family of power systems is a new class of user-defined, modular power solutions for the most demanding military applications. It incorporates preassembled and tested front ends (M-FIAM5B or M-FIAM9), Vicor Maxi, Mini and Micro Family DC-DC converters (H or M-Grade), and a choice of output connections and mechanical platforms. The 28 Vdc VIPAC can be specified with one, two or three outputs with voltages as low as 3.3 Vdc to as high as 48 Vdc and power levels from 50 to 400 W per output. Additionally, the wide trim range of the modules can provide operating voltages from 500 mV to 52.8 V. The MIL-VIPAC is available with an input of 28 Vdc in a variety of packages with profiles as low as 0.75". For additional technical or design information; or to create a 28 Vdc VIPAC tailored to your specific requirements using Vicor’s online configurator, visit vicorpower.com/powerbench. [b] 3 Micros • 4.96" x 6.8" (126,0 x 172,7 mm) • 1.4 lbs (640 g)[b] • Dual or triple output • Up to 300 W 2 Micros • 3.15" x 6.8" (80,0 x 172,7 mm) • 1.0 lbs (457 g)[b] • Single or dual output • Up to 200 W 2 Minis • 4.96" x 6.8" (126,0 x 172,7 mm) • 1.4 lbs (640 g)[b] • Single or dual output • Up to 400 W 1 Mini • 3.15" x 6.8" (80,0 x 172,7 mm) • 1.0 lbs (457 g)[b] • Single output • Up to 200 W 1 Micro • 3.15" x 6.8" (80,0 x 172,7 mm) • 0.9 lbs (411 g)[b] • Single output • Up to 100 W 1 Maxi • 3.15" x 9.15" (80,0 x 234,4 mm) • 1.3 lbs (594 g)[b] • Single output • Up to 400 W Weight is for the coldplate version only. Please refer to the VIPAC design guide for weight using finned heat sinks. Features 28 Vdc input –55˚C operation MIL-STD-461E EMI compliance[a] MIL-STD-704A/E/F and MIL-STD-1275A/B/D input transient protection Compliant to MIL-STD-810F for vibration (Method 514.5, Procedure I) & shock (Method 516.5, Procedure I) One, two, or three outputs Outputs from 3.3 to 48 Vdc 50 to 400 W per output Environmental stress screening (modules only) Two output termination styles Low profile [a] CE102 compliant with loads in excess of 30% of rated output; loads below 30% may need additional input capacitance for compliance 30 For AC-DC or DC-DC custom VIPAC solutions, see Vicor’s Bricks-on-a-Plate power solutions on page 6, or contact Vicor. General Specifications (Typical at 25°C, nominal line and load, unless otherwise specified) Parameter Min Typ 18 28 Max Units Notes Input Characteristics Input voltage Inrush limiting Transient immunity 36 Vdc 0.007 A/µF M-FIAM5B (MVC-xxx) 50 Vdc 12.5 ms per MIL-STD-704E/F, continuous operation M-FIAM9 (MVX-xxx) 100 Vdc 50 ms per MIL-STD-1275A/B/D, continuous operation 250 Vdc 70 µs per MIL-STD-1275A/B/D, continuous operation 70 Vdc 20 ms per MIL-STD-704A, continuous operation 50 Vdc EMI 12.5 ms per MIL-STD-704E/F, continuous operation MIL-STD-461E Conducted emissions CE101,CE102[c] Conducted susceptibility CS101, CS114, CS115, CS116 Reverse polarity protection [c] Continuous Internally fused CE102 compliant with loads in excess of 30% of rated output; loads below 30% may need additional input capacitance for compliance Parameter Min Typ Max Units Notes ±1 % Vout nom Low line to high line; full load Output Characteristics Output voltage set point Line regulation ±0.02 ±0.2 % Temperature regulation ±0.002 ±0.005 %/°C Over temperature shut down +115 Power sharing accuracy Programming range ±2 10 Over operating temperature range °C ±5 % 110 % Of nominal voltage (For trimming below 90% of nominal, a minimum load of 10% rated power may be required) Current limit 115 % Iout max Output voltage 95% of nominal Short circuit current 115 % Iout max Output voltage <250 mV Parameter Min Typ Units Notes Environmental Characteristics Dielectric withstand, input to chassis 1,500 / 2,121 Vrms / Vdc Dielectric withstand, input to output 3,000 / 4,242 Vrms / Vdc Operating temperature, ambient H-Grade M-Grade Shock MIL-STD-810F, Method 516.5, Procedure I –40 +65 °C Max chassis temp; 95°C –55 +65 °C Max chassis temp; 95°C 40 g for 15 – 23 ms, 75 g for 8 – 13 ms Vibration MIL-STD-810F, Method 514.5, Procedure I 20 – 2,000 Hz at 5 G rms 31 Configurable Solutions MIL-VIPAC Array TM Chassis Mount DC-DC Highlights MIL-VIPAC Arrays are a highly flexible system of DC input power building-blocks that can be configured with as many as four user-definable outputs on a low profile, coldplate chassis. Using Vicor's VCAD design tool, designers are able to specify MIL-VIPAC Arrays with Maxi, Mini and Micro Family H- or M- Grade converters with inputs of 24, 28 or 300 Vdc (additional input voltages available) and outputs from 2 to 48 Vdc at power levels up to 500 W per output. MILVIPAC Arrays are ideal for use in distributed and modular power systems where power density and reliable operation are critical. Fully connectorized input and output terminations speed system installation and a versatile coldplate chassis simplifies thermal management. For additional technical or design information; or to create a MIL-VIPAC Array tailored to your specific requirements using Vicor’s online configurator, visit vicorpower.com/powerbench. Features 24, 28 or 300 V input 48, 72, 110, 150, and 375 V inputs also available –55˚C operation Configurable single, dual, triple & quad outputs Outputs 2 – 48 Vdc; Up to 650 W Compliant to MIL-STD-810F for shock (Method 516.5, Procedure I) & vibration (Method 514.5, Procedure I) Current share option for high power / redundant operation High temperature capability Rugged, low profile, coldplate chassis Fully connectorized input & output for simplified hook up Configurations 32 2 Minis • 3.62" x 6.69" (92,0 x 170,0 mm) • 1.25 lbs (567 g) • Single or dual outputs • Up to 500 W 1 Maxi • 3.62" x 6.69" (92,0 x 170,0 mm) • 1.05 lbs (476 g) • Single output • Up to 500 W 2 Micros • 3.62" x 4.39" (92,0 x 112,0 mm) • 0.7 lbs (318 g) • Single or dual outputs • Up to 300 W 1 Mini, 2 Micros • 3.62" x 6.69" (92,0 x 170,0 mm) • 1.3 lbs (590 g) • Dual or triple outputs • Up to 550 W 1 Micro, 2 Minis • 3.62" x 7.52" (92,0 x 191,0 mm) • 1.35 lbs (612 g) • Dual or triple outputs • Up to 650 W 1 Mini • 3.62" x 4.39" (92,0 x 112,0 mm) • 0.7 lbs (318 g) • Single output • Up to 250 W • Current share option 3 Micro • 3.62" x 6.69" (92,0 x 170,0 mm) • 1.3 lbs (590 g) • Dual or triple outputs • Up to 450 W 4 Micros • 3.15" x 6.8" (92,0 x 191,0 mm) • 1.3 lbs (590 g) • Dual, triple or quad outputs • Up to 600 W For custom VIPAC Array solutions, see Vicor’s Bricks-on-a-Plate power solutions on page 6, or contact Vicor. General Specifications (Typical at 25°C, nominal line and load, unless otherwise specified) Parameter Min Typ Max Units 18 24 36 Vdc 50 ±1 Vdc % Vout nom. Notes Operating – 24 V Input Operating input voltage Input surge withstand Output voltage set point Parameter Min Typ Max Units 9 28 36 Vdc 50 ±1 Vdc % Vout nom. For 16 V operation[a] <100 ms Nominal input; full load; 25°C Notes Operating – 28 V Input Operating input voltage Input surge withstand Output voltage set point Parameter Min Typ Max Units Operating input voltage Input surge withstand Output voltage set point 180 300 375 400 ±1 Vdc Vdc % Vout nom. Parameter Min Typ Max Units Undervoltage turn-on Undervoltage turn-off Overvoltage turn-off / on 17.5 15.3 37.8 17.9 14.8 36.3 39.6 Vdc Vdc Vdc Parameter Min Typ Max Units Undervoltage turn-on 8.75 8.9 Vdc Input surge withstand 8.5 From 9 – 10 V, available power is reduced to 75%of max rating. Selected Maxi modules have a minimum operating voltage of 10 V. <100 ms Nominal input; full load; 25°C Notes Operating – 300 V Input <100 ms Nominal input; full load; 25°C Notes Input – 24 V Input Notes Input – 28 V Input Vdc Overvoltage turn-off / on 36.3 37.8 39.6 Vdc Parameter Min Typ Max Units Undervoltage turn-on Undervoltage turn-off Overvoltage turn-off / on 174.6 152.8 178.2 147.4 Vdc Vdc Vdc Parameter Min For selected Maxi modules, undervoltage turn-on is 9.9 Vdc max. For selected Maxi modules, undervoltage turn-off is 9.5 Vdc typ. Notes Input – 300 V Input Typ Max Units Not included Notes Environmental Dielectric withstand, input to chassis Dielectric withstand, input to output Operating temperature - Ambient H-Grade M-Grade 1500 / 2121 3000 / 4242 –40 –55 Shock MIL-STD-810F, Method 516.5, Procedure I Vibration MIL-STD-810F, Method 514.5, Procedure I [a] Vrms / Vdc Vrms / Vdc +65 +65 °C °C Max chassis temp., 95°C 40 g for 15 – 23 ms 75 g for 8 – 13 ms 20 – 2000 Hz at 5 G rms The following models will operate down to 16 V at 75% rated power after start up at >17.9 V Maxi — selected models, Mini — all models, Micro — all models 33 Configurable Solutions PFC MegaPAC MI AC-DC Power Supplies Highlights The PFC MegaPAC MI and PFC MegaPACHigh Power MI combine power factor correction (PFC) with the configurability of the MegaPAC family of power supplies. The PFC MegaPAC MI and PFC MegaPAC – High Power MI provide up to 1,600 W and 2,400 W of output powers respectively. The chassis has 8 slots and can provide as many as 32 outputs for the PFC MegaPAC MI and 25 outputs for the PFC MegaPAC – High Power MI. The PFC MegaPAC MI and PFC MegaPAC – High Power MI have the same input and output connections, mounting points, and the same dimensions. These ruggedized chassis bring a new level of configurability and ease of use to COTS applications. Based on Vicor's proven family of reliable modules and incorporating powerful and flexible PFC front ends, these products easily meet MIL specs for shock, vibration, wide temperature range, and demanding electrical environments. The PFC MegaPAC MI and PFC MegaPAC HP MI will also work well in demanding industrial environments. Features AC inputs available: 85 – 264 Vac Power factor corrected DC inputs available: 100 – 380 Vdc User and field configurable Up to 2,400 W 47 – 500 Hz operation Fan cooled Efficiency > 80% MIL-STD-810 for shock and vibration MIL-STD-704 and 1399 for overvoltage and transients -40C operation available Optional conformal coating Up to 32 regulated outputs (8 slots) from 1 to 95 Vdc and above Safely agency approvals: UL, cTÜVus FlatPAC-EN MI AC-DC Power Supplies Highlights With a power density greater than 7 W/in3, Westcor’s FlatPAC-EN MI is an ultra low profile, compact, EN compliant autoranging AC-DC switcher. It is capable of providing up to 500 W from up to four isolated outputs. For maximum versatility and flexibility, the FlatPAC-EN MI can be configured with standard Vicor DC-DC converter modules – full, half and quarter-brick sizes. These modules cover the entire range of outputs from 1 to 100 Vdc and 25 to 500 Watts, as well as an array of nonstandard voltages. The optimum FlatPAC-EN MI solution can be factory configured based on your exact voltage and power requirements. For conducted EMI the FlatPAC-EN MI conforms with FCC Class A and B; and EN55022 Class A. Compliance with EN55022 Class B and MILSTD-461 are configuration dependent. 34 Features EN61000-3-2 harmonic current compliance Low profile package (1.4 in / 35,6 mm) Output power to 500 W (425 W for EN compliance) Up to four user specifiable outputs Meets MIL-STD-810 for shock and vibration RS-232 microcontroller interface Safety agency approvals: CE Marked, cTÜVus -40C operation available Optional conformal coating Conduction or convection cooling Configurable Solutions LoPAC MI Family AC-DC Power Supplies Highlights The MI versions of the PFC MicroS, PFC Micro and PFC Mini are new members of the LoPAC family specifically designed for demanding environments such as military and heavy industry. Available as a one, two or three slot package, respectively, each LoPAC slot can be configured with standard Vicor DC-DC converter modules enabling up to six user-specifiable isolated outputs with a power density of up to 11 W/in3. Features Near unity power factor EN61000-3-2 harmonic current compliance Low profile package Output power to 1,500 W For maximum versatility and flexibility, the LoPAC can be configured with VI-26x (full brick), VI-J6x (half brick) or Maxi, Mini, Micro V375 Series full, half and quarter-brick modules. These modules cover the entire range of outputs from 1 to 100 Vdc and 25 to 600 Watts. The optimum solution can be factory configured based on your exact voltage and power requirements. Up to six user specifiable outputs The LoPACs are designed to meet MIL-STD810G for shock and vibration, MIL-STD-704 and 1399 for transients and overvoltage, and have optional -40°C operational temp rating and conformal coating. The supplies are compliant with all EN61000-6-1 for conducted and radiated immunity, as well as EN61000-3-2 for harmonic currents emissions and EN61000- 3-3 for voltage flicker. Safely agency approvals: UL, cTÜVus AC input: 25 – 264 Vac DC input: 100 – 380 Vdc (PFC Mini MI) or 100 – 300 (PFC Micro MI and PFC MicroS MI) Power density up to 11 W/in3 Integral cooling fans 47 – 500 Hz operation MIL-STD-810G for vibration and shock MIL-STD 704 and 1399 for overvoltage and transients -40°C operation available Optional conformal coating LoPAC Slot Configurations The DC-DC converter modules are used to populate each LoPAC converter slot. Each slot can be configured in different ways depending on module sizes and power limitations. The following table summarizes the available slot configurations for each of the three LoPAC packages. Maximum Output Power Model Type # Slots @ 230 Vac Total @ 115 Vac Modules per Slot PFC Mini MI 3 1,500 W 800 W 1 Full or 2 Half PFC Micro MI 2 800 W 500 W 1 Full or 2 Half or 3 Quarter PFC MicroS MI 1 600 W 500 W 1 Full or 2 Half or 3 Quarter Part Numbering PM X1 Product Prefix PM = PFC Mini MI PC = PFC Micro MI PS = PFC MicroS MI Number of Output Voltages [a] – X2 X3 X4 XXXX -X5 Number of VI-200 / VI-J00 module(s) Number of Maxi/ Mini / Micro module(s) Optional Factory Assigned Factory Assigned Optional Factory Assigned MI = Rugged Chassis MC = Conformed Coat Refer to model type design guide for more on the optional codes. -X6 Optional Codes[a] LL = Low Leakage QF = Quiet Fan (only available on PFC Mini MI) 35 Configurable Solutions MI-MegaMod Chassis-Mount DC-DC Converter Full-size MegaMod Parameter Min Typ Max Units Notes Input Characteristics Highlights Vicor’s MI-MegaMod family of single, dual, and triple output DC-DC converters provide power system designers with cost-effective, high-performance, off-theshelf solutions to applications that might otherwise require a custom supply. Incorporating standard MI-200 or MI-J00 family converters in rugged, chassis-mount packages, MegaMods can be ordered with single, dual, or triple outputs, having a combined output power of up to 300 W. Totally isolated outputs eliminate efficiency penalties and output interaction problems. Features Inputs: 28, 155, 165 and 270 Vdc One, two, or three outputs Output from 2 to 48 Vdc Up to 13.5 W/in3 High efficiency Remote sense ZCS power architecture Low noise FM control 120 x 10-6 200 x 10-6 Coulombs Nominal line, per module 10 % Iin Nominal line, full load 1.35 2.0 Watts Per module Inrush charge Input reflected ripple current – pp No load power dissipation Output Characteristics Set point accuracy Load / line regulation Load / line regulation Output temperature drift Long term drift Output ripple – p-p: <10 V 12 – 48 V Output voltage trimming[a] Total remote sense compensation OVP set point Current limit Short circuit current 50 0.5 115 105 0.5 0.05 0.2 0.01 0.02 80 0.75 1.0 0.2 0.5 0.02 125 135 125 130 150 1.5 110 % Vnom % Vnom % Vnom % / °C % / 1K hrs mV % % Vnom Vdc % Vnom % Inom % Inom LL to HL, 10% to FL LL to HL, NL to 10% Over rated temperature 20 MHz bandwidth 20 MHz bandwidth 0.25 V max. neg. leg Recycle power Automatic restart Isolation Characteristics Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) 3,000 500 1,500 Vrms Vrms Vrms Thermal Characteristics Efficiency Baseplate to chassis Thermal shut down +90 80 – 90 0.1 +95 +105 % °C/Watt °C Min Typ Max Units Half-size MegaMod Parameter Notes Input Characteristics 60 x 10-6 100 x 10-6 Coulombs 10 % Iin 1.35 2.0 Watts Inrush charge Input reflected ripple current – pp No load power dissipation Nominal line, per module Nominal line, full load Per module Output Characteristics Set point accuracy Load / line regulation Load / line regulation Output temperature drift Long term drift Output ripple – p-p: <10 V 12 – 48 V Output voltage trimming[a] Total remote sense compensation Current limit 50 0.5 105 0.5 0.05 0.2 0.01 0.02 80 0.75 1.0 0.2 0.5 0.02 125 135 150 1.5 110 % Vnom % Vnom % Vnom % / °C % / 1K hrs mV % % Vnom Vdc % Inom LL to HL, 10% to FL LL to HL, NL to 10% Over rated temperature 20 MHz bandwidth 20 MHz bandwidth 0.25 V max. neg. leg Automatic restart Isolation Characteristics Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) 3,000 500 1,500 Vrms Vrms Vrms Thermal Characteristics Efficiency Baseplate to chassis [a] 36 80 – 90 0.1 % °C / Watt 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range. Configuration Chart Full-size MegaMods Single Output Weight Input Voltage # of MI-200 Power Size MI-L – 50 – 100 W 1 MI-M – 150 – 200 W MI-N – 300 W 4.9" x 2.5" x 0.62" 9.0 oz. (255 g) 124,5 x 63,5 x 15,7 mm 4.9" x 4.9" x 0.62" 1.2 oz. (525 g) 124,5 x 124,5 x 15,7 mm 4.9" x 7.3" x 0.62" 1.7 oz. (780 g) 124,5 x 185,4 x 15,7 mm 4.9" x 4.9" x 0.62" 1.2 oz. (525 g) 124,5 x 124,5 x 15,7 mm 4.9" x 7.3" x 0.62" 1.7 oz. (780 g) 124,5 x 185,4 x 15,7 mm 2 4.9" x 7.3" x 0.62" 1.7 oz. (780 g) 124,5 x 185,4 x 15,7 mm 3 2 3 Nominal Range Transient 2 = 28 Vdc 5 = 155 Vdc 6 = 270 Vdc 7 = 165 Vdc 18 – 50 V[b] 100 – 210 V 125 – 400 V[c] 100 – 310 V[d] 60 V 230 V 475 V Output Voltage Dual Outputs MI-P – 100 – 200 W MI-Q – 200 – 300 W 3 Triple Outputs MI-R – 150 – 300 W Half-size MegaMods # of MI-J00 Single Output MI-LJ – 10 – 50 W 2.58" x 2.5" x 0.62" 65,5 x 63,5 x 15,7 mm 4.5 oz. (127 g) 1 – 20 – 100 W 2.58" x 4.9" x 0.62" 8.8 oz. (250 g) 65,5 x 124,5 x 15,7 mm 2 30 – 150 W 2.58" x 7.3" x 0.62" 13.3 oz. (377 g) 65,5 x 185,4 x 15,7 mm 3 Full Size I = –40°C to +85°C M = –55°C to +85°C Half Size I = –40°C to +100°C M = –55°C to +100°C Triple Outputs MI-RJ – Output Power / Current Full Size Mechanical Drawing 2.5 (63,5) ≥5 V Y = 50 W X = 75 W W = 100 W V=— in (mm) V U S 2.58 (65,5) Half-size MegaMod <5 V 10 A 15 A 20 A 30 A Half Size ≥5 V A = 10 W Z = 25 W Y = 50 W <5 V — 5A 10 A Output Power / Current 7.3 (185,4) 4.9 (124,5) 0.62 (15,8) N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V Product Grade Dual Outputs MI-PJ T = 6.5 V[e] R = 7.5 V[e] M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V = = = ≥5 V <5 V 150 W 200 W — 30 A — 60 A Output Power / Current Single Single or Dual MEGA MODULE DC-DC CONVERTER DC-DC CONVERTER 4.9 (124,5) MEGA MODULE MEGA MODULE Full-size MegaMod DC-DC CONVERTER S P Single, Dual or Triple = = ≥5 V <5 V 300 W — — 90 A [b] 16 V operation at 75% load These units rated at 75% load from 125 – 150 Vin: Full-size – 5 Vout @ 100 W; 2 Vout and 3.3 Vout @ 30 A: Half-Size – 5 Vout @ 50 W; 2 V and 3.3 V @ 10 A [d] For use with Vicor’s MI-AIM [e] 75 W max module power for 28 V input [c] 37 Configurable Solutions MI-ComPACTM DC-DC Power Supply Up to 300 W General Specifications At TBP = 25°C, nominal line and 75% load, unless otherwise specified Parameter Min Typ Max Units Notes 18 28 50 17.5 +600 +250 100 80 Vdc Vdc Vdc Vdc Vdc Vdc Vdc 10[a] Amps 400 125 +800 +600 500 Vdc Vdc Vdc Vdc Vdc Vdc 2[a] Amps Automatic recovery 10 µs, 50 Ω 100 µs, 15 mJ 100 ms, 0.5Ω 100 µs automatic recovery Shunt diode: input fuse required F03A type 2[a] Watts mA Sink; disables all outputs %, Iin Steady state Iin, 10 ms Input Characteristics Highlights 28 Vdc input modules Steady state input Low line lockout The MI-ComPAC is a complete single, dual, or triple output DC-DC power supply that delivers up to 300 W from inputs of 28 Vdc or 270 Vdc. Input spike limit –600 –250 Input surge limit Overvoltage shut down Reverse polarity protection Recommended fuse The MI-ComPAC meets the conducted emissions and conducted susceptibility specifications of MIL-STD-461C/D/E and offers complete input transient, surge, and spike protection to the most severe levels of MIL-STD-1275, MIL-STD-704 and DO-160E. 50 Automatic recovery 10 µs, 50 Ω per MIL-STD-704A 70 µs, 15 mJ per MIL-STD-1275A/B/D 50 ms, 0.5 Ω per MIL-STD-1275A/B/D 100 ms per DO-160E 100 ms automatic recovery Shunt diode: input fuse required F03A type 270 Vdc input modules Steady state input Low line lockout Input spike limit 125 270 –600 Input surge limit Overvoltage shut down Reverse polarity protection Recommended fuse Reverse polarity protection and over / undervoltage lockout provide additional safeguards against potentially damaging line conditions. The MI-ComPAC also features a master disable. 400 All models No load power dissipation Master disable input current[b] (Absolute max., 20 mA) Inrush current 1.5[a] 4 110 125 EMC Characteristics – MIL-STD-461C/D/E Input power leads Features CE01, CE03, CE07 CE101, CE102 CE101 CS01, CS02, CS0 CS101, CS114, CS116 CS101, CS114, CS116 Conducted emissions Transient protection: 28 Vdc per MIL-STD-704A, MIL-STD 1275A/B/D & DO-160E, 270 Vdc per MIL-STD-704D/E/F Conducted susceptibility MIL-STD-461C — 1-up MIL-STD-461D — 1-up MIL-STD-461E — 2-up & 3-up MIL-STD-461C — 1-up MIL-STD-461D — 1-up MIL-STD-461E — 2-up & 3-up Output Characteristics One, two, or three outputs Outputs from 2 to 48 Vdc Set point accuracy Load / line regulation Up to 5 W/in3 Output temperature drift High efficiency Output noise – p-p Remote sense Output voltage trimming[c] Remote sense compensation OVP set point Current limit Short circuit current[d] ZCS power architecture Low noise FM control MIL-STD-461C/D/E EMI compliance 0.5 0.2 0.05 0.01 1.0 100 50 0.5 115 105 20 125 1.0 0.5 0.2 0.02 1.5 150 110 Vdc 135 125 130 % Vnom % Vnom LL to HL, NL to 10% % Vnom LL to HL, 10% to FL %/°C % Vnom Whichever is greater } 20 MHz BW mV % Vnom % Vnom Latching % Inom Auto restart % Inom Isolation Characteristics Input to output Input to case 28 Vdc input 270 Vdc input Output to case Reverse polarity protection 4,242 Vrms 2,121 2,500 500 Vrms Vrms Vrms Thermal Characteristics Efficiency Operating temperature, case Storage temperature Shut down temperature [a] [b] [c] [d] 38 81 +90 +95 % +85 +100 +105 ˚C ˚C ˚C See product grade See product grade Cool and recycle power to restart Per internal module configuration Multiply minimum x 2 for 2-ups and x 3 for 3-ups 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range Output ranges of 5 V or less incorporate foldback current limiting, outputs of 10 V and above incorporate straight line current limiting Configuration Chart Single Output MI-LC Power – 50 – 100 W MI-MC – 150 – 200 W MI-NC – 300 W Size Weight No. of Modules 1 8.6" x 2.5" x 0.99" 1.2 lbs. 219,2 x 64,5 x 25,1 mm (544 g) 8.6" x 4.9" x 0.99" 2.4 lbs. 219,2 x 126,0 x 25,1 mm (1248 g) 8.6" x 7.3" x 0.99" 3.6 lbs. 219,2 x 187,5 x 25,1 mm (1633 g) 2 3 Input Voltage Nominal Range Transient 2 = 28 Vdc 5 = 155 Vdc 6 = 270 Vdc 7 = 165 Vdc 18 – 50 V[b] 100 – 210 V 125 – 400 V[c] 100 – 310 V[d] 60 V 230 V 475 V Dual Outputs MI-PC – MI-QC 100 – 200 W – 200 – 300 W 8.6" x 4.9" x 0.99" 2.4 lbs. 219,2 x 126,0 x 25,1 mm (1248 g) 8.6" x 7.3" x 0.99" 3.6 lbs. 219,2 x 187,5 x 25,1 mm (1633 g) 3 Triple Outputs MI-RC – 150 – 300 W 8.6" x 7.3" x 0.99" 3.6 lbs. 219,2 x 187,5 x 25,1 mm (1633 g) Output Voltage 2 3 T = 6.5 V[e] R = 7.5 V[e] M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V Conduction-cooled models available, add "–CC" to the end of the part number. (Consult factory for details) N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V Product Grade I = –40°C to +85°C in (mm) Mechanical Drawing M = –55°C to +85°C Measure case temperature on this surface. 0.99 (25,15) 0.5 (12,57) Output Power / Current STANDARD UNITS 8.63 ±.025 (219,2 ±,64) Full Size ≥5 V Y = 50 W X = 75 W W = 100 W V=— 0.41 (10,4) 1.37 (34,80) 1.12 0.5 (12,57) (28,4) <5 V 10 A 15 A 20 A 30 A Half Size ≥5 V A = 10 W Z = 25 W Y = 50 W <5 V — 5A 10 A OPTIONAL HEATSINK (H1) 9.25 ±.120 (235,0 ±3,05) Output Power / Current 0.62 (15,8) 2.5 (63,5) 4.9 (124,5) V U S 7.3 (185,4) = = = ≥5 V <5 V 150 W 200 W — 30 A — 60 A Output Power / Current 8.63 (219,2) Single Single or Dual Single, Dual or Triple S P = = ≥5 V <5 V 300 W — — 90 A [b] 16 V operation at 75% load [c] These units rated at 75% load from 125 – 150 Vin: Full-size – 5 Vout @ 100 W; 2 Vout and 3.3 Vout @ 30 A: Half-Size – 5 Vout @ 50 W; 2 V and 3.3 V @ 10 A [d] For use with Vicor’s MI-AIM [e] 75 W max module power for 28 V input 39 Accessories For MI-200 / MI-J00 DC-DC Converters Mounting Sockets Module Standoffs Sockets are available for all Vicor MI-200 / MI-J00 modules and are intended for applications requiring ease of module installation or removal. Vicor modules have nine pins; seven of which are 0.040" and two are 0.080". For mechanical mounting of MI-200 / MI-J00 modules. Also provides grounding of the module from the baseplate to the printed circuit board. (Sold individually) Pin Size 0.525" Long., 0.25"Hex (13,3 mm) Long., (6,35 mm) Hex 0.040" (1,01 mm) 0.080" (2,03 mm) Finish Part Number Electro-tin Electro-tin 30074 30075 Description 30074 30075 Part Number 32183-01 32183-01 Inductors/Capacitors Inductors, Differential Mode Inductors, Common Mode Capacitors, Tantalum Output inductors may be used to reduce differential output noise by approximately 20 dB. Common-mode inductors provide a high level of attenuation of commonmode currents. Solid tantalum capacitor used to reduce output ripple. Description Part Number Inductance @ max. A Inductance/ Winding DC Current/ Resistance Part Number 1000 µH 3000 µH 12 A / 6.5 mΩ 7 A / 18 mΩ 31743 31742 270 µF / 10 V 120 µF / 20 V 68 µF / 30 V 27 µF / 50 V 24252 30506 30507 30259 0.2 µH DC Current max. Part Number 40 A 30268 31743 31742 Capacitors, Y-Type 30268 For EMI considerations, Y capacitors should be used with any of Vicor’s DC-DC converter modules. Description “Y” Cap., 1500 pF “Y” Cap., 4700 pF Thermal Management ThermMate™ Thermal Pads Heat Sinks For use with Vicor modules, ThermMate thermal pads are a “dry” alternative to thermal compound and are pre-cut to the outline dimensions of the module. Fin Style Thermal Pad Thickness Part Number Full-Size MI-200 0.007"(0,177mm) 20266 (10 pc. pkg.) Half-Size MI-J00 0.007"(0,177mm) 20267 (10 pc. pkg.) 20266 20267 40 Module Style Fin Height Longitudinal MI-200 0.90" (22,8 mm) 30089 Part Number Longitudinal MI-200 0.70" (17,7 mm) 30775 Longitudinal MI-200 1.45" (36,83 mm) 30780 Transverse MI-200 0.90" (22,8 mm) 30080 Transverse MI-200 0.70" (17,7 mm) 30193 Transverse MI-200 0.40" (10,16 mm) 30194 Longitudinal MI-J00 0.90" (22,8 mm) 30191 Transverse MI-J00 0.90" (22,8 mm) 30771 Transverse MI-J00 0.40" (10,16 mm) 30140 Part Number 00770 01000 Accessories For Maxi, Mini, Micro and V • I Chip Products Mounting SurfMate™ Surface Mount Sockets Packaged in five pair sets. Description Maxi Mini Micro Pin Style Part Number S S S 16017 16021 16025 Magnetics InMate – Through hole Sockets All sockets are supplied on InMate headers to assure proper alignment during installation. InMate through hole sockets are available for board thicknesses between 0.063" and 0.125". Min / Max 0.055" / 0.071". InMates are packaged in five pair sets. See vicorpower.com for larger quantities. Board Thickness Mounting Style Pin Style Module Style Part Number Inboard Inboard Inboard Onboard Onboard Onboard Onboard Onboard Onboard Onboard Onboard Onboard S S S N N N N N N N N N Maxi Mini Micro Maxi Mini Micro Maxi Mini Micro Maxi Mini Micro 18362 18366 18370 18364 18368 18372 18365 18369 18373 21510 21511 21512 0.063"(1,60 mm) 0.063"(1,60 mm) 0.063"(1,60 mm) 0.063"(1,60 mm) 0.063"(1,60 mm) 0.063"(1,60 mm) 0.094"(2,38 mm) 0.094"(2,38 mm) 0.094"(2,38 mm) 0.125"(3,17 mm) 0.125"(3,17 mm) 0.125"(3,17 mm) MOVs / Transorbs PR Bus Isolation Transformer For M-FIAM Products Developed for isolation of PR Bus signal when used with Maxi, Mini, Micro family parallel configurations. Consult Vicor for applications instruction. Description Part Number MOV for M-FIAM3 MOV for M-FIAM5B Transorb for M-FIAM7 Transorb for M-FIAM9 03040 20461-068 19180-510 19180-510 Part Number 03040, 20461-068 29768 19180-510 Thermal Management ThermMate™ Thermal Pads Heat Sinks For use with Vicor modules, ThermMate thermal pads are a “dry” alternative to thermal compound and are pre-cut to the outline dimensions of the module baseplate. Fin Style Thermal Pad Thickness Part Number Maxi 0.007"(0,177 mm) Mini 0.007"(0,177 mm) Micro 0.007"(0,177 mm) 20263 (10 pc. pkg.) 20264 (10 pc. pkg.) 20265 (10 pc. pkg.) 20263 20265 20264 Longitudinal Longitudinal Longitudinal Longitudinal Longitudinal Longitudinal Transverse Transverse Transverse Transverse Transverse Transverse Baseplate Style Fin Height Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole 0.4"(10,16 mm) 0.9"(22,8 mm) 0.4"(10,16 mm) 0.9"(22,8 mm) 0.4"(10,16 mm) 0.9"(22,8 mm) 0.4"(10,16 mm) 0.9"(22,8 mm) 0.4"(10,16 mm) 0.9"(22,8 mm) 0.4"(10,16 mm) 0.9"(22,8 mm) Module Style Part Number Maxi Maxi Mini Mini Micro Micro Maxi Maxi Mini Mini Micro Micro 30718 30181 30195 30182 30719 30183 30720 30723 30721 30724 30722 30725 0.43”(10,92 mm) 0.25”(6,35 mm) 0.43”(10,92 mm) 0.25”(6,35 mm) V•I Chip V•I Chip V•I Chip V•I Chip 32440 32441 32438 32439 V•I Chip Heat Sinks Longitudinal Longitudinal Transverse Transverse Through Hole Through Hole Through Hole Through Hole V•I Chip Push Pins Size Part Number 0.051”– 0.069” PCB (1,29 – 1,75 mm) 0.070”– 0.104” PCB (1,17 – 2,64 mm) 0.105”– 0.132” PCB (2,66 – 3,35 mm) 0.133”– 0.156” PCB (3,37 – 3,96 mm) 32434 32435 32436 32437 41 Environmental Stress Screening Highlights Every module undergoes extensive post-production environmental stress screening (ESS) before shipment to verify compliance with Vicor's high quality and performance standards and to eliminate early life failures. To ensure the most effective routine for precipitating module failures, Vicor continually evaluates its ESS program and makes appropriate changes as new data becomes available or as product improvements occur. After burn-in and temperature cycling, each module undergoes final electrical testing over the specified temperature range. MI-200 / MI-J00 Module Screening M-Grade MI-200 –40°C to +85°C –55°C to +85°C MI-J00 –40°C to +100°C –55°C to +100°C MI-200 –55°C to +100°C –65°C to +100°C MI-J00 –55°C to +125°C –65°C to +125°C 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C Yes Yes 12 hrs 29 cycles 96 hrs 213 cycles –40°C / +85°C –55°C / +85°C Hi-Pot test Yes Yes Visual inspection before packing into ESD containers Yes Yes vicorquality.com vicorquality.com H-Grade M-Grade Operating temperature –40°C to +100°C –55°C to +100°C Storage temperature –55°C to +125°C –65°C to +125°C Temperature cycling 17°C per minute nominal rate of change, dwell time until product stabilization 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C Yes Yes 12 hrs 29 cycles 24 hrs 58 cycles –40°C to +100°C –55°C to +100°C Hi-Pot test Yes Yes Visual inspection before packing into ESD containers Yes Yes vicorquality.com vicorquality.com Operating temperature Storage temperature Temperature cycling 17°C per minute nominal rate of change, dwell time until product stabilization Ambient test at 25°C Power cycling burn-in power on 10 minute, off 15 minute; module temperature cycling 35°C to 80°C; load up to 100 W; module output continuously monitored while enabled Functional and parametric ATE tests at low / high temperature. Test data Maxi, Mini, Micro Module Screening Ambient test at 25°C Power cycling burn-in Power on 10 minutes, off 15 minutes; Module temperature cycling 35°C to 80°C; load up to 100 W; module output continuously monitored while enabled. Functional and parametric ATE tests at low / high temperature. Test data 42 I-Grade MTBF MI-200 / MI-J00 Modules Model No. Baseplate Temp. MI-J21-MY G.B. 25°C 3,803 1,902 1,141 1,122 2,320 1,160 696 684 65°C 1,787 894 536 527 25°C 3,559 1,779 1,068 1,050 50°C 2,171 1,085 651 640 65°C 1,673 836 502 493 Baseplate Temp. G.B. G.F. A.I.C. N.S. V24C8M100BL 25°C 5,216 2,608 1,565 1,539 (Micro) 50°C 3,182 1,591 955 939 65°C 2,452 1,226 736 723 Maxi, Mini, Micro Modules Model No. Highlights Listed to the right are representative calculated MTBF values based on MIL-HDBK-217F. If you require information about a specific model, contact Vicor with the model number, expected baseplate temperature, and operating environment to obtain an individually prepared report. N.S. 50°C MI-220-MW Because operating temperature is one of the most important factors in determining overall module reliability, it is imperative that the user's system design allow for efficient heat transfer from the baseplate to system ambient. Since temperature and failure rate are exponentially related, just a 10°C decrease in baseplate temperature can have a dramatic increase in MTBF. Due to patented zero-voltage / zero-current switching topology, Vicor converters are highly efficient compared to those with more traditional topologies. High efficiency translates into both smaller size and lower temperature rises. To minimize thermal impedance, all major power dissipating components are mounted directly to the baseplate. MTBF in 1,000 Hours G.F. A.I.C. MTBF in 1,000 Hours V24B12M200BL 25°C 4,806 2,403 1,442 1,418 (Mini) 50°C 2,931 1,466 879 865 65°C 2,259 1,129 678 666 V24A5M400BL 25°C 3,274 1,637 982 966 (Maxi) 50°C 1,997 999 599 589 65°C 1,539 769 462 454 Baseplate Temp. G.B. G.F. MP028F036M12AL 25°C 2,941 (28 V PRM) 50°C 1,794 65°C MV036F240M005 (28 V VTM) 28 Vdc V•I Chip Modules Model No. MTBF in 1,000 Hours A.I.C. N.S. 1,470 882 868 897 538 529 1,382 691 415 408 25°C 4,833 2,416 1,450 1,426 50°C 2,948 1,473 884 870 65°C 2,271 1,136 681 670 Environmental Quality Highlights MI-200 / MI-J00 Modules As a manufacturer of reliable, highdensity power components, Vicor’s products are extremely rugged and suitable for the harshest environments, allowing designers to streamline development cycles and minimize time to market. Altitude MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40 K ft.). MIL-STD-810D, Method 500.2, Procedure II, 40,000 ft., 1000 – 1500 ft./min. to 70,000 ft., unit functioning Explosive Atmosphere MIL-STD-810C, Method 511.1, Procedure I Vibration MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20 g MIL-STD-810D, Method 514.3 random: 10 – 300 Hz @ 0.02 g2/Hz, 2000 Hz @ 0.002 g2/Hz, 3.9 total G rms 3 hrs/axis Sine: 30 Hz @ 20 g, 60 Hz @ 10 g, 90 Hz @ 6.6 g, 120 Hz @ 5.0 g, 16.0 total G rms, 3 axes MIL-STD-810E, Method 514.4, Table 514.4-VII, ±6 db/octave, 7.7 G rms, 1hr/axis Shock MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40 g MIL-STD-202F, Method 213B, 18 pulses, 60 g, 9 msec MIL-STD-202F, Method 213B, 75 g, 11 ms saw tooth shock MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet Acceleration MIL-STD-810D, Method 513.3, Procedure II Operational test, 9 g for 1 minute along 3 mutually perpendicular axes Humidity MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240 hrs, 88% relative humidity Solder Test MIL-STD-202, Method 208, 8 hr. aging Fungus MIL-STD-810C, Method 508.1 Salt-Fog MIL-STD-810C, Method 509.1 All Vicor products are manufactured in ISO 9001 registered facilities. To verify the suitability of Vicor products for harsh application environments, modules have been subjected to the environmental testing requirements of MIL-STD-810, MIL-S-901, MIL-STD-202 and JEDEC. Many of these tests are performed at an independent laboratory. Additional environmental tests can be done upon individual customer request. Maxi, Mini, Micro Modules 44 Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational Vibration MIL-STD-810F, Method 514.5, Procedure I, category 14, sine and random vibration per Table 514.5C for helicopter AH-6J main rotor with overall level of 5.6 G rms for 4 hours per axis MIL-STD-810F, Method 514.5C, general minimum integrity curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hr per axis Shock MIL-STD-810F, Method 516.5, Procedure I, functional shock, 40 g MIL-S-901D, lightweight hammer shock, 3 impacts/axis,1, 3, 5 ft. MIL-STD-202F, Method 213B, 60 g, 9 ms half sine MIL-STD-202F, Method 213B, 75 g, 11 ms saw tooth shock Acceleration MIL-STD-810F, Method 513.5, Procedure II, Table 513.5-II, Operational, 2 – 7 g, 6 directions Humidity MIL-STD-810F, Method 507.4 Solder Test MIL-STD-202G, Method 208H, 8 hr aging Fungus MIL-STD-810F, Method 508.5 Salt-Fog MIL-STD-810F, Method 509.4 V•I Chip Modules Altitude MIL-STD-810D, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational Vibration JESD22-B103B, Service Condition B, Vibration from 2 – 500 Hz, 30 minutes / axis, 3 axis, 90 minutes total Shock JESD22-B104C, Service Condition C, 100 g, 2 ms shock, 10 shock / axis, 3 axis, 30 total Acceleration MIL-STD-810F, Method 513.5, Procedure II, Operational, Acceleration step 2 g, 6 direction Humidity MIL-STD-810F, Method 507.4, 240 hours, 95% RH Solder Test MIL-STD-202G, Method 208H Fungus MIL-STD-810E, Method 508.4, Section II Salt-Fog MIL-STD-810F, Method 509.4 VI BRICK Modules Vibration MIL-STD-810F, Method 514.5, Procedure I, category 14, sine and random vibration per Table 514.5C for helicopter AH-6J main rotor with overall level of 5.6 G rms for 4 hours per axis JESD22-B103B, Service Condition B, Vibration from 2 – 500 Hz, 30 minutes / axis, 3 axis, 90 minutes total Shock MIL-STD-810F, Method 516.5, Procedure I, functional shock, 40 g, 15-23 ms saw tooth, 3 ±shocks per axis, 18 total MIL-STD-810F, Method 516.5, Crash Hazard V, 75g, 8-13 ms saw tooth, 3 ±shocks per axis, 18 total JESD22-B104C, Service Condition C, 100 g, 2 ms shock, 10 shock / axis, 3 axis, 30 total Acceleration MIL-STD-810F, Method 513.5, Procedure I, Operational, 2-7 g (table 513.5 II Helicopter) 6 directions Humidity MIL-STD-810F, Method 507.4, 240 hours, 95% RH Solder Test MIL-STD-202G, Method 208H Fungus MIL-STD-810F, Method 508.5 Salt-Atmosphere MIL-STD-810F, Method 509.4 - 48 hr exposure Resistance to Solvents MIL-STD-202G, Method 215K Terminal Strength MIL-STD-202G, Method 211A, Test Condition A 45 You DESIGN It. We BUILD It. The Most Comprehensive Power Design Tools Available Maxi, Mini, Micro Module Design Center With Vicor's Custom Module Design System (CMDS), you can design your own DC-DC converters using our proprietary simulator or using hundreds of predefined designs. You simply specify design parameters such as input voltage range, output voltage set point, output power, packaging, and environmental options. A true expert system, our Custom Module Design System generates a variety of valid designs, ranks them all, and selects the optimum one. A unique part number, unit price, and delivery schedule will be returned to you. You can even order online. VIPAC Power System VCAD™ is a patented system in Vicor PowerBench that enables users to specify online, the design of Vicor's VIPAC family from available input voltages, output configurations, thermal features, mechanical configurations and an optional power up / power down sequencing feature. Vicor PowerBench TM Simple Steps to Your Power Solution Select Input Voltage 2 Select Output Voltage and Power 3 Select Pin Style 1 4 Select Baseplate 5 Select Temperature Grade 6 Get Part Number and Price PowerBench GIVES YOU THE POWER to specify your own power design solution. And verify it in real time. All online. It’s fast, easy, and cost effective! GAIN Experience. SAVE Time. VICOR P OWER T ECHTORIAL VIDEOS Our PowerTechtorial Videos Answer Your Power Questions in the Lab. Vicor's PowerTechtorial Video Series concentrates on important, real-world technical issues in power system design. Power questions are answered by senior applications engineers through concise, expert instruction in the lab. Each Techtorial video, on vicorpower.com, is accompanied by relevant technical articles and application notes. Gain access to view an ever-growing number of PowerTechtorial videos. Technical assistance is there, worldwide, from Vicor Applications Engineering at 800-927-9474. Vicor’s library of PowerTechtorial videos include: PO New! Battery Charging with DC-DC Converters K ER TECHTORIAL videos New! Active ORing Solutions K Paralleling DC-DC Converters K Output Voltage Trimming K EMI: How to Get the Lowest Noise K Thermal & Mechanical Considerations K Input Overvoltage Protection K Improving Output Filtering K Vicor’s DC-DC Converter Theory K Purchase Power Prototypes At The VicorStore You can now purchase all of your power prototypes at the VicorStore. Just select and begin the simple, straight-forward process to purchase your products by either using the blue "Configure Your Product" buttons or "Add To Cart". All your selections will be listed, and price and delivery will be provided. For your convenience, we accept Visa, MasterCard, or American Express. 47 Vicor Corporation Vicor designs, manufactures, and markets modular, high density power components and complete configurable power systems used primarily by original equipment manufacturers (OEMs) in the communications, data processing, industrial control, test equipment, medical, and defense electronics markets. World Class Manufacturing The standardization in design for all Vicor products enables the company to use high speed automated mass production to dramatically reduce the time and cost of delivering products that conform to specific customer requirements. Flexible, highly computer-integrated processes allow Vicor to produce thousands of products a day in thousands of variations. The repeatable precision of automated manufacture ensures the consistent high quality of all our products at the most competitive prices and in the shortest time possible. 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