HV Floating MOS Gate Drivers

Application Note AN-978
HV Floating MOS-Gate Driver ICs
(HEXFET is a trademark of International Rectifier)
Table of Contents
Page
Gate drive requirement of high-side devices............................................................... 2
A typical block diagram ............................................................................................... 3
How to select the bootstrap components .................................................................... 5
How to calculate the power dissipation in an MGD..................................................... 6
How to deal with negative transients on the Vs pin ..................................................... 9
Layout and other general guidelines ........................................................................... 11
How to boost gate drive current to drive modules....................................................... 14
How to provide a continuous gate drive ...................................................................... 17
How to generate a negative gate bias......................................................................... 19
How to drive a buck converter..................................................................................... 22
Dual forward converter and switched reluctance motor drives ................................... 24
Full bridge with current mode control .......................................................................... 24
Brushless and induction motor drives ......................................................................... 26
Push-pull ..................................................................................................................... 27
High-side P-channel .................................................................................................... 27
Troubleshooting guidelines ......................................................................................... 28
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1. GATE DRIVE REQUIREMENTS OF HIGH-SIDE DEVICES
The gate drive requirements for a power MOSFET or IGBT utilized as a high-side switch (the
drain is connected to the high voltage rail, as shown in Figure 1) driven in full enhancement (i.e.,
lowest voltage drop across its terminals) can be summarized as follows:
1. Gate voltage must be 10 V to 15 V higher than the source voltage. Being a high-side
switch, such gate voltage would have to be higher than the rail voltage, which is
frequently the highest voltage available in the system.
2. The gate voltage must be controllable from the logic, which is normally referenced to
ground. Thus, the control signals have to be level-shifted to the source of the highside power device, which, in most applications, swings between the two rails.
3. The power absorbed by the gate drive circuitry should not significantly affect the
overall efficiency.
V+
HIGH VOLTAGE RAIL
GATE
SOURCE
Figure 1: Power MOSFET in the High-Side Configuration
With these constraints in mind, several techniques are presently used to perform this function, as
shown in principle in Table I (see pg. 29). Each basic circuit can be implemented in a wide
variety of configurations.
International Rectifier’s family of MOS-gate drivers (MGDs) integrate most of the functions
required to drive one high-side and one low-side power MOSFET or IGBT in a compact, high
performance package. With the addition of few components, they provide very fast switching
speeds, as shown in Table II (see pg. 30) for the IRS2110, and low power dissipation. They can
operate on the bootstrap principle or with a floating power supply. Used in the bootstrap mode,
they can operate in most applications from frequencies in the tens of Hz up to hundreds of kHz.
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2. TYPICAL BLOCK DIAGRAM
The block diagram of the IRS2110 will be used to illustrate the typical structure of most MGDs;
this is shown in Figure 2. It comprises a drive circuit for a ground referenced power transistor,
another for a high-side one, level translators and input logic circuitry
V
R
V
B
V
/V
DD BS
C
BOOT
UV
DETECT
LEVEL
TRANSLATOR
VDD
LATCH
PULSE
DISCRIMINATOR LOGIC
HO
Q
Q
V
S
HIN
R
S
V /V
DD CC
LEVEL
TRANSLATOR
AND PW
DISCRIMINATOR
S
R
V /V
DD CC
LEVEL
TRANSLATOR
AND PW
DISCRIMINATOR DELAY
SD
C
d-sub
PULSE
GENERATOR
C
b-sub
V
CC
UV
DETECT
LO
LIN
2
VSS
COMM
.
Figure 2: Block Diagram of the IRS2110
HIGH-SIDE
CMOS
p+
n+
n+
p-well
LD MOS (LEVEL
SHIFTERS)
p
p
p+
nCb-sub
n+
p
n+
n+
p
n-
p+
Cd-sub
pCOM
Figure 3: Silicon Cross-Section Showing the Parasitic Capacitances
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2.1 Input Logic
Both channels are controlled by TTL/CMOS compatible inputs. The transition thresholds are
different from device to device. Some MGDs, (e.g., IRS211x) have the transition threshold
proportional to the logic supply VDD (3 to 20 V) and Schmitt trigger buffers with hysteresis equal
to 10% of VDD to accept inputs with long rise time. Other MGDs (e.g., IRS210x, IRS212x, and
IRS213x devices) have a fixed transition from logic 0 to logic 1 between 1.5 V to 2 V. Some
MGDs can drive only one high-side power device (e.g., IRS2117, IRS2127, and IRS21851).
Others can drive one high-side and one low-side power device. Others can drive a full threephase bridge (e.g., the IRS213x and IRS263x families). It goes without saying that any high-side
driver can also drive a low-side device. Those MGDs with two gate drive channel can have dual,
hence independent, input commands or a single input command with complementary drive and
predetermined deadtime.
Those applications that require a minimum deadtime should use MGDs with integrated deadtime
(half-bridge driver) or a high- and low-side driver in combination with passive components to
provide the needed deadtime, as shown in Section 12. Typically, the propagation delay between
input command and gate drive output is approximately the same for both channels at turn-on as
well as turn-off (with temperature dependence as characterized in the datasheet). For MGDs with
a positive high shutdown function (e.g., IRS2110), the outputs are shutdown internally, for the
remainder of the cycle, by a logic 1 signal at the shut down input.
The first input command after the removal of the shutdown signal clears the latch and activates
its channel. This latched shutdown lends itself to a simple implementation of a cycle-by-cycle
current control, as exemplified in Section 12. The signals from the input logic are coupled to the
individual channels through high noise immunity level translators. This allows the ground
reference of the logic supply (VSS) to swing by ±5 V with respect to the power ground (COM).
This feature is of great help in coping with the less than ideal ground layout of a typical power
conditioning circuit. As a further measure of noise immunity, a pulse-width discriminator screens
out pulses that are shorter than 50 ns or so.
2.2 Low-Side Channel
The driver’s output stage is implemented either with two n-channel MOSFETs in the totem pole
configuration (source follower as a current source and common source for current sinking), or
with an n-channel and a p-channel CMOS inverter stage. Each MOSFET can sink or source
gate currents from 0.12 A to 4 A, depending on the MGD. The source of the lower driver is
independently brought out to the COM pin so that a direct connection can be made to the source
of the power device for the return of the gate drive current. The relevance of this will be seen in
Section 5. An undervoltage lockout prevents either channel from operating if VCC is below the
specified value (typically 8.6/8.2 V).
Any pulse that is present at the input pin for the low-side channel when the UV lockout is
released turns on the power transistor from the moment the UV lockout is released. This
behavior is different from that of the high-side channel, as we will see in the next subsection.
2.3 High-Side Channel
This channel has been built into an “isolation tub” (Figure 3) capable of floating from 500 V or
1200 V to -5 V with respect to power ground (COM). The tub “floats” at the potential of VS.
Typically this pin is connected to the source of the high-side device, as shown in Figure 2 and
swings with it between the two rails.
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If an isolated supply is connected between VB and VS, the high-side channel will switch the
output (HO) between the positive of this supply and its ground in accordance with the input
command.
One significant feature of MOS-gated transistors is their capacitive input characteristic (i.e., the
fact that they are turned on by supplying a charge to the gate rather than a continuous current). If
the high-side channel is driving one such device, the isolated supply can be replaced by a
bootstrap capacitor (CBOOT), as shown in Figure 2.
The gate charge for the high-side MOSFET is provided by the bootstrap capacitor which is
charged by the 15 V supply through the bootstrap diode during the time when the device is off
(assuming that VS swings to ground during that time, as it does in most applications). Since the
capacitor is charged from a low voltage source the power consumed to drive the gate is small.
The input commands for the high-side channel have to be level-shifted from the level of COM to
whatever potential the tub is floating at which can be as high as 1200 V. As shown in Figure 2
the on/off commands are transmitted in the form of narrow pulses at the rising and falling edges
of the input command. They are latched by a set/reset flip-flop referenced to the floating
potential.
The use of pulses greatly reduces the power dissipation associated with the level translation.
The pulse discriminator filters the set/reset pulses from fast dv/dt transients appearing on the VS
node so that switching rates as high as 50 V/ns in the power devices will not adversely affect the
operation of the MGD. This channel has its own undervoltage lockout (on some MGDs) which
blocks the gate drive if the voltage between VB and VS (i.e., the voltage across the upper totem
pole) is below its limits. The operation of the UV lockout differs from the one on VCC in one detail:
the first pulse after the UV lockout has released the channel changes the state of the output. The
high voltage level translator circuit is designed to function properly even when the VS node
swings below the COM pin by a voltage indicated in the datasheet (typically 5 V). This occurs
due to the forward recovery of the lower power diode or to the LdI/dt induced voltage transient.
Section 5 gives directions on how to limit this negative voltage transient.
2.4 Supply Clamp
Many of the MGDs feature integrated supply clamps of 20 V or 25 V to protect against supply
transients. Exceeding this clamp voltage for a substantial period of time will cause irreversible
damage to the control IC.
3. HOW TO SELECT THE BOOTSTRAP COMPONENTS
As shown in Figure 2, the bootstrap diode and capacitor are the only external components strictly
required for operation in a standard PWM application. Local decoupling capacitors on the VCC
(and digital) supply are useful in practice to compensate for the inductance of the supply lines.
The voltage seen by the bootstrap capacitor is the VCC supply only. Its capacitance is determined
by the following constraints:
1. Gate voltage required to enhance MGT
2. IQBS - quiescent current for the high-side driver circuitry
3. Currents within the level shifter of the control IC
4. MGT gate-source forward leakage current
5. Bootstrap capacitor leakage current
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Factor 5 is only relevant if the bootstrap capacitor is an electrolytic capacitor, and can be ignored
if other types of capacitor are used. Therefore it is always better to use a non-electrolytic
capacitor if possible. For more detailed information on bootstrap component selection see DT982a “Bootstrap Component Selection for Control IC’s.”
The minimum bootstrap capacitor value can be calculated from the following equation:
⎡
Iqbs (max)
ICbs ( leak ) ⎤
+ Qls +
2 ⎢2Qg +
f
f ⎥⎦
⎣
C≥
Vcc − Vf − VLS −V Min
where:
Qg = Gate charge of high-side FET
f = frequency of operation
ICbs (leak) = bootstrap capacitor leakage current
Iqbs (max) = Maximum VBS quiescent current
VCC = Logic section voltage source
Vf = Forward voltage drop across the bootstrap diode
VLS = Voltage drop across the low-side FET or load
VMin = Minimum voltage between VB and VS.
Qls = level shift charge required per cycle (typically 5 nC for 500 V/600 V MGDs and 20 nC for
1200 V MGDs)
The bootstrap diode must be able to block the full voltage seen in the specific circuit; in the
circuits of Figures 25, 28 and 29 this occurs when the top device is on and is about equal to the
voltage across the power rail. The current rating of the diode is the product of gate charge times
switching frequency. For an IRF450 HEXFET power MOSFET operating at 100 kHz it is
approximately 12 mA.
The high temperature reverse leakage characteristic of this diode can be an important parameter
in those applications where the capacitor has to hold the charge for a prolonged period of time.
For the same reason it is important that this diode have an ultra-fast recovery to reduce the
amount of charge that is fed back from the bootstrap capacitor into the supply.
4. HOW TO CALCULATE THE POWER DISSIPATION IN AN MGD
The total losses in an MGD result from a number of factors that can be grouped under low
voltage (static and dynamic) and high voltage (static and dynamic) conditions.
a) Low voltage static losses (PD,q(LV)) are due to the quiescent currents from the low voltage
supplies (e.g., VDD, VCC and VSS). In a typical 15 V application these losses amount to
approximately 3.5 mW at 25 °C and increase to approximately 5 mW at TJ = 125 °C .
b) Low voltage dynamic losses (PD,SW(LV)) on the VCC supply are due to two different
components:
1. Whenever a capacitor is charged or discharged through a resistor, half of the energy that
goes into charging the capacitance is dissipated in the resistor. Thus, the losses in the gate
drive resistance (internal and external to the MGD) for one complete cycle is the following:
PG = V • QG • f
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For two IRF450 HEXFETs operated at 100 kHz with Vgs = 15 V, we have:
PG = 2(15 V)(120 nC)(100 kHz) = 0.36 W
The factor 2 in the formula is valid in the assumption that two devices are being driven, one
per channel. If VSS is generated with a bootstrap capacitor/diode, this power is supplied from
VCC. The use of gate resistors reduces the amount of gate drive power that is dissipated
inside the MGD by the ratio of the respective resistances. If the internal resistance is 6 Ω,
sourcing or sinking, and if the gate resistor is 10 Ω, only 6/16 of PG is dissipated within the
MGD. These losses are not temperature dependent.
2. Dynamic losses associated with the switching of the internal CMOS circuitry can be
approximated with the following formula:
PCMOS = VCC • QCMOS • f
with QCMOS between 5 and 30 nC, depending on MGD. In a typical 100 kHz application
these losses would amount to tens of mW, (these losses are largely independent of
temperature).
c) High voltage static losses (PD,Q(HV)) are mainly due to the leakage currents in the level
shifting stage. They are dependent on the voltage applied to the VS pin and they are
proportional to the duty cycle, since they only occur when the high-side power device is on. If
VS is kept continuously at 400 V they would typically be 0.06 mW at 25 °C and increase to
approximately 2.25 mW at 125 °C. These losses would be virtually zero if VS is grounded, as
in a push-pull or similar topology.
d) High voltage switching losses (PD,SW(HV)) comprise two terms, one due to the level shifting
circuit (see Figure 2) and one due to the charging and discharging of the capacitance of the
high-side p-well (Cb-sub in Figure 3).
1. Whenever the high-side flip-flop is reset, a command to turn-off the high-side device (i.e.,
to set the flip-flop) causes a current to flow through the level-shifting circuit. This charge
comes from the high voltage bus through the power device and the bootstrap capacitor. If
the high-side flip-flop is set and the low-side power device is on, a command to reset it
causes a current to flow from VCC, through the diode. Thus, for a half-bridge operating from a
rail voltage VR, the combined power dissipation is:
(VR + VCC) × QP × f
where QP is the charge absorbed by the level shifter, and f the switching frequency of the
high-side channel. QP is approximately 4 nC at VR = 50 V and increases to 7 nC as the rail
voltage increases to 500 V. In a typical 400 V, 100 kHz application these losses would
amount to approximately 0.3 W. This includes the charging and discharging of Cd-sub. There
is a third possible source for QP, when the high-side flip-flop is being reset (i.e., the power
device is being turned on) and the low-side power device is off. In this case the charge
comes from the high voltage bus, through the device capacitances and leakages or through
the load. The power dissipation is somewhat higher than what would be calculated from the
above expression. In a push-pull or other topology where VS is grounded, both level shifting
charges are supplied from VCC with significantly lower losses.
2. In a high-side/low-side power circuit the well capacitance Cb-sub is charged and
discharged every time VS swings between VR and COM. Charging current is supplied by the
high voltage rail through the power device and the epi resistance. Discharge occurs through
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the lower device and the epi resistance. The losses incurred in charging or discharging a
capacitor through a resistor is equal to QV/2, regardless of the value of resistance. However,
much of these losses occur outside the bridge driver, since the epi resistance is negligible
compared to the internal resistance of the power devices during their switching transitions.
Assuming a charge value of 7 nC at 450 V and an operating frequency of 100 kHz, the total
losses caused by the charging and discharging of this capacitance amount to:
PTotal = V × Q × f = 450 V(7 nC)(100 kHz) = 0.31 W
If VS is grounded the capacitor is charged at a fixed voltage and these losses would be zero.
Cb-sub (like Cd-sub) is a reverse biased junction and its capacitance is a strong function of
voltage. These charges are not temperature dependent.
The above discussion on losses can be summarized as follows:
•
The dominant losses are switching and, in high voltage applications at 100 kHz or above,
the static losses in a) and c) can be neglected outright.
•
The temperature dependence of the switching losses is not significant;
•
The combined losses are a function of the control mode, as well as the electrical
parameters and temperature.
Knowing the power losses in the MGD, the maximum ambient temperature can be calculated
(and vice-versa) from the following expression:
TA,max = TJ,max - PD × Rth,JA
where Rth,JA is the thermal resistance from die to ambient.
The following example shows a typical breakdown of losses for two IRF830s in a half-bridge,
from a 400 V rail, 100 kHz, no load, and no gate resistors.
PD,q(LV) = 0.004 W
PD,SW(LV) = PCMOS= (15 V)(16 nC)(100 kHz) = 0.024 W
PG = 2(15 V)(28 nC)(100 kHz) = 0.084 W
PD,q(HV) = 0.002 W
PD,SW(HV) = (400 V + 200 V)(7 nC)(100 kHz) = 0.42 W
Total power loss = 0.534 W
The value of 200 V in the formula to calculate PD,SW(HV) is appropriate at no load, i.e., the output
of the half-bridge settles on a voltage that is between the two rails (See Section 4.2.d.1)
The actual junction temperature can be measured while in operation by pulling 1 mA from the
shutdown pin with the help of an adjustable current source (like the LM334). The voltage at the
pin is 650 mV at 25 °C, decreasing by 2 mV/°C. Changes in this voltage are a reasonable
indication of the temperature of the die.
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5. HOW TO DEAL WITH NEGATIVE TRANSIENTS ON THE VS PIN
Of the problems caused by parasitics, one of the main issues for control ICs is a tendency for the
VS node to undershoot the ground following switching events. Conversely, overshoot does not
generally present a problem due to the high differential voltage capability of International
Rectifier’s proven HVIC process.
International Rectifier’s control ICs are guaranteed to be completely immune to VS undershoot of
at least 5 V, measured with respect to COM. If undershoot exceeds this level, the high-side
output will temporarily latch in its current state. Provided VS remains within absolute maximum
limits the IC will not suffer damage, however the high-side output buffer will not respond to input
transitions while undershoot persists beyond 5 V. This mode should be noted but proves trivial
in most applications, as the high-side is not usually required to change state immediately
following a switching event.
The signals listed below should be observed both in normal operation and during high-stress
events such as short circuit or over-current shutdown, when di/dt is highest. Readings should
always be taken directly across IC pins as shown in Figure 4, so that contributions from the
parasitics in the drive coupling are included in the measurement.
(1) High-side offset with respect to common; VS-COM
(2) The floating supply; VB - VS
The following guidelines represent good practice in control IC circuits and warrant attention
regardless of the observed latch-up safety margin.
5.1 Minimize the parasitics
1a.
1b.
1c.
1d.
Use thick, direct tracks between switches with no loops or deviation.
Avoid interconnect links. These can add significant inductance.
Reduce the effect of lead-inductance by lowering package height above the PCB.
Consider co-locating both power switches to reduce track lengths.
PROBE
HERE
VB
HOU
T
VS
COM
NOT
HERE
PROBE
HERE
PROBE
HERE
VB
VS
COM
Figure 4: Considering the VS Spike During the Reverse Recovery
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5.2 Reduce control IC exposure
2a. Connect VS and COM as shown in Figure 6.
2b. Minimize parasitics in the gate drive circuit by using short, direct tracks.
2c. Locate the control IC as close as possible to the power switches.
VCC
LD1
VB
HO
VS
6
CB
R1
7
Q1
+
HV1
5
LS1
IR2110
VCC
VCC
LO
COM
LD2
C1
1
2
LLOAD
RLOAD
+
Q2
HV2
R2
LS2
Figure 5A: Typical Half-Bridge Circuit with Stray Inductances
Improve local decoupling.
3a. Increase the bootstrap capacitor (CB) value to above 0.47 µF using at least one low-ESR
capacitor. This will reduce overcharging from severe VS undershoot.
3b. Use a second low-ESR capacitor from VCC to COM. As this capacitor supports both the
low-side output buffer and bootstrap recharge, we recommend a value at least ten times
higher than CB.
3c. Connect decoupling capacitors directly across the appropriate pins as shown in
Figure 7.
3d. If a resistor is needed in series with the bootstrap diode, verify that VB does not fall below
COM, especially during start-up and extremes of frequency and duty cycle.
Granted proper application of the above guidelines, the effects of VS undershoot will be minimized
at source. If the level of undershoot is still considered too high, then some reduction of dv/dt may
be necessary.
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Figure 5B: Test Circuit
External snubbing and/or increasing gate drive resistance may be used to trade efficiency for
lower switching rate. If the system will not tolerate this, then fast anti-parallel clamping diodes
may be considered appropriate. HEXFRED diodes are ideal for this purpose.
For More detailed information on managing transients see DT97-3 “Managing Transients in
Control IC Driven Power Stages.”
6. LAYOUT AND OTHER GENERAL GUIDELINES
A typical half-bridge circuit is shown in Figure 5a with its stray inductances. It shows critical stray
inductances located in the high current path; these stray inductances can affect the operation of
the circuit. LD1 and LS2 are in a “DC path” and are due to the wiring inductance between the
MOSFETs and the decoupling capacitors; LS1 and LD2 are in an “AC path” and are due to the
wiring inductance between the MOSFETs. The stray inductance in a DC path can be cancelled
with a capacitor; those in an AC path cannot be compensated for.
To eliminate the effects of the inductance of the wiring between the power supply and the test
circuit, a 100 uF/250 V electrolytic capacitor was connected between Q1D and Q2S terminals, as
shown in Figures 6 and 7. This virtually eliminates any stray inductance in the dc path.
The associated waveforms are shown in Figure 8. When Q1 turns off, the body diode of Q2
carries the freewheeling current. The voltage spike across the freewheeling diode is
approximately 10 V, as shown in the top trace, due to the forward recovery of the diode and the
internal packaging inductances.
However, the corresponding negative spike at the VS pin of the IR2110 is 50 V, as shown by the
lower trace. This is caused by the di/dt in the stray inductances LD2 and LS2 in the ac path and the
fact that these inductances effectively isolate the VS pin from the clamping action of the
freewheeling diode. The severity of the problem can be understood considering that by switching
10 A in 20 ns with a stray inductance of 50 nH, a 25 V spike is generated. As a point of
reference, small paper clip has an inductance of 50 nH.
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The most effective way of dealing with this spike is to reduce the stray inductance in the AC path.
This can be done by mounting the source or emitter of the high-side device very close to the
drain or collector of the low-side device, as shown in the layout of Figure 10.
After this inductance has been reduced to the lowest practical limit, the di/dt may have to be
reduced by reducing the switching speed by means of the gate resistor. Driving MOS-gated
power transistors directly from the MGDs can result in unnecessarily high switching speeds. The
circuit shown in Figure 5b produced 4 ns turn-off time with 0 ohm series gate resistance and
generated a negative spike of 90 V at the VS pin (IR2110 waveform). A graph of the negative
spike and the turn-off time versus series gate resistance is shown in Figure 9.
RECTIFIER
LINE
BYPASS
CAP
LOGIC
GND
RECTIFIER
RETURN
VSS COM
Figure 6: Ground Connections and Layout
TWISTED POWER CIRCUIT
BOARD
POWER LINE PLANE
POWER GND PLANE
RECTIFIER BOARD
BIG SLOW CAP.
Figure 7: Power Bypass Capacitor
Increasing the value of the series gate resistor, results in a rapid decrease of the amplitude of the
negative spike, while the turn-off time is a linear function of the series gate resistance. Selecting
a resistor value just right from the “knee” in Figure 9 provides a good trade-off between the spike
amplitude and the turn-off speed. A 27 Ω speed gate resistor was selected for the test circuit
which resulted in an 18 V spike amplitude and set the turn-off time to 48 ns. A parallel diode, with
the anode towards the gate, across the gate resistor is also recommended. The diode is reverse
biased at turn-on but holds the gate down at turn-off, and during the off state. The reduction in
the turn-on speed reduces the spike of reverse recovery, as explained in Section 12 (see also
Reference 2). The value of the gate resistor should be as low as the layout allows, in terms of
overvoltage on the device and negative spikes on the VS pin.
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The layout should also minimize the stray inductance in the charge/discharge loops of the gate
drive to reduce oscillations and to improve switching speed and noise immunity, particularly the
“dV/dt induced turn-on”. To this end, each MOSFET should have a dedicated connection going
directly to the pin of the MGD for the return of the gate drive signal. Best results are obtained
with a twisted pair connected, on one side, to gate and source, on the other side, to gate drive
and gate drive return.
The layout shown in Figure 10 reduces the stray inductances in the AC path, in the DC
path, as well as the stray inductance in the gate drive loop. Parallel tracks on the PC board are to
be used. In this circuit the voltage differential measured between the gate pin of the power
MOSFET and the drive pin of the IR2110 during a fast transient was in excess of 2 V.
Spike across
freewheeling
diode
Spike at VS pin
of IR2110
Figure 8: Q1 Turning Off a 20 A Inductive Load
(20 ns / div and 20 V / div)
100
Turn-off time
80
Spike amplitude [V]
Turn-off time (ns)
60
40
Amplitude of the
negative spike
20
0
0
10
20
30
40
50
60
70
80
Series gate resistance (Ω)
Figure 9: Series Gate Resistance vs. Amplitude of
Negative Voltage Spike and Turn-off time
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V+
+15V
G1
HIN
D1
SD
S1
G2
LIN
D2
GND
S2
Figure 10: IR(S)2110 Test Circuit
7. HOW TO BOOST GATE DRIVE CURRENT TO DRIVE MODULES
Modules and other paralleled MOS-gated power transistors at times require more current and
lower gate drive impedance than what a typical MGD can provide. The high input impedance
power buffer shown in Figure 11 delivers 8 A peak output current. It can be mounted close to the
power module, thus reducing the inductance of the gate drive loop and improving the immunity to
dv/dt induced turn-on. It draws negligible quiescent current and can still be supplied by a
bootstrap capacitor. The buffer receives its drive signal from the IRS2110 or an MGD with lower
gate drive capability, and drives an IGBT module which has a total gate charge of 600 nC. Q1
and Q2 are low current drivers for Q3 and Q4 which can be sized to suit the peak output current
requirement. When the input signal changes state, R1 limits the current through Q1 and Q2 for
the few nanoseconds that both transistors are on. When the input settles to its new state, the
driver transistor quickly discharges the gate capacitance of the conducting output transistor
forcing it into off-state. Meanwhile the gate of the other output transistor will be charged through
R1; the turn-on will be delayed by the RC time constant formed by R1 and the input capacitance
of the output transistor.
+100V
100 µ H
HFA30T60C
+15V
mA
Q1
9
VDD
12
INPUT
3
VCC
IRS2110
LIN
+
1
R1
LO
CT
0.1V/A
IRFD
9110
IRFD9110
Q3
C
4.7 µ F
25V
Q5
G
100
+
Q4
0.1 µ F
VSS
100V
16 µ F
0.1 µ F
13
1µ F
Q2
IRFD110
E
500V
E
IRFD110
+15V
RTN
+100 V RTN
Figure 11: Test Circuit
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The typical switching performance while driving an inductive load current of 60 A is shown in
Figures 12A and 12B. Turn-on and turn-off delays are 50 ns. Rise and fall times are less than 40
ns. The buffer was tested with a 0.1uF capacitive load; the input and output buffer waveforms are
shown in Figure 13. The ringing was due to the resonant circuit at the output, formed by the
capacitive load and the stray inductances. The current consumption vs. frequency plot is shown
in Figure 14. It is possible to use lower on-resistance, lower voltage HEXFETs in the booster
stage, but it was found that the large reduction in RDS(on) gave rise to large peak currents which
can cause a higher noise and ringing in the circuit.
IR2110 Output (5V/div.)
Buffer Output (5V/div.)
IGBT collector current
(20A/div.)
Figure 12A: Turn-On of IGBT Module Switching 60 A Inductive Load
(50 ns / div)
IGBT collector current (20A/div.)
Buffer output (5V/div)
IR2110 output (5V/div.)
Figure 12B: Turn-Off of IGBT Module
Propagation Delay is 50 ns; Fall Time is <40 ns; Qg is 600 nC
(50 ns / div)
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Buffer input (5V/div.)
Buffer output (5V/div.)
Figure 13: Waveform Driving 0.1 uF Capacitor
(250 ns /div)
Quiescent Current Consumption (mA)
7.0
6.0
5.0
Buffer driving module at 400V
Buffer driving module at 0V
Buffer only
4.0
3.0
2.0
1.0
0
0.1
1
Frequency (kHz)
10
Figure 14: Current Consumption vs. Frequency
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8. HOW TO PROVIDE A CONTINUOUS GATE DRIVE
Some applications, like brushless dc motors, require that the high-side device be on for an
indefinite period of time. Under these conditions the charge in the bootstrap capacitor may not be
adequate to keep the high side output on. Isolated supplies are normally used for this purpose.
But isolated supplies add cost and are frequently responsible for spurious turn-on of the power
devices due to the coupling of the switching dv/dt through the inter-winding capacitance of their
transformer. An inexpensive alternative to an isolated supply is the charge pump circuit shown in
Figure 16. The IR2125 MGD was selected to demonstrate the cooperation of the charge pump
and the bootstrap circuits. The IR2125 also has linear current limiting and time-out shut down
capability, providing protection for the MOS-gated device. To provide the low operating current
requirement of the IR2125, the charge pump employs a CMOS version of the 555 timer.
9
+15 V
VDD VB
HO
6
IRFD
9110
7
VS
100 µF
HIN
LIN
SD
15 V
RTN
10 HIN
11
12
13
VCC
+
100
IRFD
110
5
+
IRFD110
IRFD9110
SD
LIN
VSS COM
CF
3
IRFD9110
+
LO
HV
10 µF
0.1
µF
IR2110
+
IGBT
IRFD9110 MODULE(S)
1
0.1
µF
IGBT
MODULE(S)
TO
LOAD
10 µF
100
2 IRFD110
IRFD110
HV
RTN
Figure 15: Application Circuit Schematic
When the IGBT is off, the bootstrap capacitor is charged through the bootstrap diode and the
load resistor. When the IGBT is on, the 100 kΩ resistor connected to ground charges the 100 nF
capacitor connected between pins 1 and 8 of the 555 timer generating -15 V referenced to pin 5
of the IR2125. The charge pump circuit formed by the two lN4148 diodes and the 10 nF
capacitor which converts the 7.5 kHz square wave at pin 3 of the 555 timer to + 15 V referenced
to VS and charges the bootstrap capacitor.
Figure 17 shows the circuit waveforms at start-up. As the IGBT turns on, the bootstrap diode
disconnects pin 8 of the IR2125 from the +12 V power supply, and the voltage across the
bootstrap capacitor starts dropping. At the same time the 100 kΩ resistor located between pin 1
of the 555 timer and ground starts charging the 100 nF capacitor connected to it and generates
supply voltage for the CMOS (MAXIM ICL71555IPA) timer.
The output voltage of the charge pump increases with increasing supply voltage. The charge
pump maintains the voltage in the bootstrap capacitor, keeping the voltage above the
undervoltage threshold level of the IR2125.
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11DF6
+HV
IR2125
1
+12V
IN
1µF
+
3
ERR
12V
RTN
2
100pF
4
VCC
VB
1N
DUT
ERR
CS
VSS
VS
8
7
ICM755
6
1nF
OUT
RES
THR
GND V+
RG
6
RS
5
10nF
100K
2 TRIG
100
nF
3
IN4148
IN4148
LOAD
4
8
100nF
15V
100K 1W
HV RTN
Figure 16: High-Side Drive Provides Fast Switching, Continuous
On-Time and Switching Device Protection
The following considerations should be kept in mind in the selection of the components:
•
In selecting the zener, consider that he absolute maximum voltage supply voltage for the
555 is 18 V
•
The 100 kW (value valid for a 500 V +HV supply) resistor should be sized according to
the maximum supply current at the high-side of the IR2125, the minimum operating
power supply voltage and the timing requirements
•
The supply current at the VB pin (IQBS) of the IR2125 increases with increasing
temperature
Bootstrap capacitor voltage
5V/div.
Output of the 555 timer 5V/div.
switching frequency 7.5kHz.
1ms/div.
Figure 17: Waveforms at Start-Up
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9. HOW TO GENERATE A NEGATIVE GATE BIAS
Inherently neither the MOSFET nor the IGBT requires negative bias on the gate. Setting the gate
voltage to zero at turn-off insures proper operation and virtually provides negative bias relative to
the threshold voltage of the device. However, there are circumstances when a negative gate
drive or another alternative may be necessary.
•
•
•
The semiconductor manufacturer specifies negative gate bias for the device,
When the gate voltage can not be held safely below the threshold voltage due to noise
generated in the circuit.
The ultimate in switching speed is desired
Although reference will be made to IGBTs, the information contained is equally applicable to
power MOSFETs. The IGBTs made by International Rectifier do not require negative bias. The
switching times and energy loss values that are published on the data sheets
for both discretes and modules were measured at zero gate voltage turn-off. The problem of
“dv/dt induced turn-on” arises when the voltage increases rapidly between the collector-emitter
terminals of the IGBT.
During the transient, the gate-collector (Miller) capacitance delivers charge to the gate,
increasing the gate voltage. The height and width of the voltage ‘blip’ at the gate is determined
by the ratio of the gate- collector and gate-emitter capacitances, the impedance of the drive
circuit connected to the gate, and the applied dv/dt between the collector-emitter terminals.
The following test was conducted to determine the threshold voltage and the effect of the series
gate resistance in high dv/dt applications. The test circuit is shown in Figure 18. The positive bias
to the upper IGBT was increased until the switching losses in the bottom IGBT indicated
excessive shoot-through current. The turn-on loss was measured at 15 A inductor current and 6
V/ns switching speed. The results are shown in Figure 19.
The threshold voltage levels increasing the turn-on losses are 4 V, 5 V and 5.6 V with 47 ohm, 10
ohm, and 0 ohm series gate resistance, respectively. A parallel diode across the series gate
resistor (anode toward the gate) helps clamp the gate low, so the series gate resistor can be
sized according to the turn-on requirements.
+200V
IRGPC40F
5K
+
VG
RG
D1
9V
1µF
100
µH
D1 = HFA30TA60C
CT
0.1V/A
IRGPC40F
+12V
200V
RTN
0V
Figure 18: Test Circuit
The current ‘blip’ due to charging the output capacitance (COES) of the IGBT is frequently
mistaken for conduction current. The amplitude of the current ‘blip’ is approximately 5 A for an
IRGPC50F IGBT at a dv/dt of 20 V/ns. The amplitude of the ‘blip’ does not change with the
applied negative bias.
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The basic buffer circuit and the negative charge pump are shown in Figure 20. The buffer circuit
employs two p-channels and two n-channel MOSFETs. Resistor R1 between the gates of Q3
and Q4 slows down the turn-on of the output transistor and limits the shoot-through current in the
drivers.
D1 reduces the voltage to the gate of Q4. D2, C2 and R2 form a level shifter for Q2. C3, C4, D3
and D4 convert the incoming signal to negative DC voltage. After turn-on, the negative voltage
settles in a few cycles even at extremely low or high duty cycles (1-99%). The settling time and
the stiffness of the negative voltage are affected by the output impedance of the signal source.
2.00
IRGPC40F
1.75
RG-10
RG-47
1.50
RG-0
1.25
1.00
0
1
2
3
4
5
6
BIAS VOLTAGE VG (V)
7
8
Figure 19: Turn-On Losses vs. Vg
+15V
Q1
Q3
IRFD9014
IRFD9014
INPUT
C5
1µF
+15V
C3
470nF
R1
C2
0V
100nF
D4
15V
RTN
1N
4148
100
D2
15V
D1
8.2V
D3
+15V
100nF
-12V
1N4148
R2
Q2
Q4
C4
100
nF
OUTPUT
C1
IRFD014
100K
IRFD014
OUTPUT
RTN
Figure 20: Buffer with Negative Charge Pump
The circuit shown in Figure 21 utilizes the high voltage level shifting capability of the IR2110
combined with the drive capability and negative bias of the MOS buffer shown in Figure 20. The
circuit was tested with two 270 A IGBT modules with 600 nC of gate charge. The waveforms are
shown in Figure 22. The turn-on delay of the circuit is 1 ms, the turn-off delay is 0.2 ms.
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The settling time of the negative bias voltage is about 10 ms at a switching frequency of 5 kHz
and at 50% duty cycle? At start-up, the circuit delivers some negative gate voltage even after the
first cycle. During power down, the gate voltage remains negative until the reservoir capacitor
discharges.
IMPORTANT NOTE: A negative gate drive is not required for IR IGBTs and IGBT modules. Also
for NPT type IGBTs the negative gate drive is required to account for the significant change in
the Ccg to Cge capacitance ratio. It is possible to eradicate the need for negative gate drive by
adding gate capacitance, which reduces the Ccg to Cge ratio, and hence swamps out the miller
effect, eliminating the false turn-on caused by the induced miller voltage on the gate.
Figure 21: Half-Bridge Drive with Negative Bias
Input to Buffer
10V/div.
IGBT Gate
10V/div.
Collector
Current
10A/div.
Figure 22: Waveform From Negative Bias
(1 ms / div)
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10. HOW TO DRIVE A BUCK CONVERTER
Figure 23 shows a typical implementation of a buck converter with the high-side drive function
performed by the IR2117. The diode connected on COM prevents the negative spikes from
affecting the operation of the IC and provides an extra measure of noise immunity. As mentioned
before, COM should not be connected together.
At start-up the bootstrap capacitor is discharged and, in most applications would charge through
the inductor and the filter capacitor. The same is true under no-load conditions, when the
freewheeling diode may not conduct at all. This alternative path works, as long as the filter
capacitor is at least 10 times larger than the bootstrap capacitor. The Q of this resonant circuit
should be low enough to insure that the bootstrap capacitor does not get charged beyond the
limits of VSS (20 V). If this is not so, a zener in parallel with the bootstrap capacitor would take
care of possible overvoltage events. This is true whether the dc-to-dc converter performs the
function of a supply or speed control for a dc motor.
VR < 500V
D1
VCC
HIN
+15
COM
1
8
2
7
3
6
4
5
VB
HO
IRF450
C
VS
LOAD
1µ F
LOGIC GROUND
POWER GROUND
D1: 1N6622, UF4005
C: 0.47mF ( f > 5kHz FOR IRF540 OR SIMILAR DIE SIZES)
Figure 23: Buck Converter
In the following two cases, however, the recharging current for the bootstrap capacitor cannot
flow either in the diode or the load:
1. In a typical battery charger application, as the one shown in Figure 24, the +12 V from the
output appears at the VS pin and reduces the voltage across bootstrap capacitor at start-up
and the undervoltage protection in the MGD inhibits the operation.
2. When the regular PWM operation of the buck is interrupted due to excessive voltage at the
output. This is normally due to a sudden removal of a heavy load at the output which results
in higher output voltage than the set value due to the limited speed of the control loop and
the stored energy in the inductor (L1). With no load or light load at the output, the filter
capacitor can keep the output high for long time while the CB is being discharged at faster
rate by the leakage current of the high-side driver.
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+
VCC
+
15V D1
C1
1
15V
2
FROM
PWM
10K 3
4
14.3V
VCC
VB
IN
OUT
ERR
CS
VSS
VS
+
Q1
+
VIN
CIN
RG
7
6
CB
L1
12V
V0
+
D2
VB - VS = 2.3V
+12V
+
C0
Figure 24: HVIC in Battery Charger Application
As shown in Figure 25, the addition of R1 provides an alternative charging path for the bootstrap
capacitor. Because VIN is higher than VO, some charging current always flows through R1 even
if VS pin is sitting at VO potential.
To keep CB charged the average current through R1 should be higher than the worst case
leakage current. D3 should be a low level zener diode with sharp knee at low currents. The
recommended part numbers for 12 V and 15 V are respectively: lN4110 and lN4107.
This technique can also be used in place of a dedicated supply to power the PWM controller, as
well as the IR2110 and other auxiliary circuits, if the output voltage of the buck converter is
between 10 and 20 V.
D1
1 mA AVERAGE
+15V
IR2125
R1
+
+
Q1
CIN
1QBS=0.8mA
VIN
VB
OUT
CS
RG
7
6
D3
CB
IL
L1
V0
VS
D2
C0
LOAD
Figure 25: Adding R1 to the Circuit
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11. DUAL FORWARD CONVERTER AND SWITCHED RELUCTANCE MOTOR DRIVES
Figure 26 shows a bridge arrangement that is frequently used to drive the windings of a switched
reluctance motor or a transformer in a dual forward converter.
The use of the IR2110 requires the addition of two diodes and two MOSFETs to insure that the
bootstrap capacitor is charged at turn on and in subsequent cycles, should the conduction time
of the freewheeling diodes become very short.
VR < 400V
+15
VDD
VB
6
9
HIN
LIN
SD
.47µ F
LO
1
11
13
VSS
2
+15
VCC
3
12
D1
VS
5
10
C
HO
7
Q1
R
D2
COM
2.2µF
LOGIC GROUND
Q2
D1, D2: 11DF4, UES 1106, EGP10G
Q1: IRF710 or IRFU310
Q2: IRFD014
C: 0.47 µF (f > 5 kHz)
R: 10 kΩ
Figure 26: Dual Forward Converter and Switched Reluctance Motors
12. FULL BRIDGE WITH CURRENT MODE CONTROL
Figure 27 shows an H-bridge with cycle-by-cycle current control implemented with current
sensing devices on the low-side in combination with the shutdown pin of the IR2110. The
detailed implementation of the current sensing circuit is dependent on the PWM technique used
to generate the desired output voltage, the accuracy required, the availability of a negative
supply, bandwidth, etc. (Ref. 3, 4 and 5 cover these aspects in greater detail). As explained in
Section 2.1, the shutdown function is latched so that the power MOSFETs will remain in the offstate as the load current decays through their internal diodes. The latch is reset at the beginning
of next cycle, when the power devices are once again commanded on. As shown in Figures 6
and 7, decoupling capacitors mitigate the negative effects of L1. L2, on the other hand, must be
reduced with a tight layout, as per Figure 10. The turn-on and turn-off propagation delays of the
IR2110 are closely matched (worst case mismatch: 10 ns), with the turn-on propagation delay 25
ns longer than the turn-off. This, by itself, should insure that no conduction overlap of the power
devices would occur, even if the on and off input command coincide.
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VR
L1
VDD
HIN .47
10
LIN µ F
12
SD
11
VSS
13
3
VB
C1
HO
VS
L2
L2
VS
VCC
2.2µF
LO
COM
VDD
9
10
5
12
3
11
1
LO
CURRENT
SENSING
6
7
HO
VCC
2.2µ F
1
2
D1
C1
7
5
D1
VB
6
9
L1
13
2
.47
µF
SD
HIN
LIN
VSS
COM
Figure 27: Typical Implementation of an H-bridge with
Cycle-By-Cycle Current Mode Control
As an added safety margin a resistor diode network can be added to the gate, as shown with
dashed lines in Figure 28A. The purpose of this network is to further delay the turn-on, without
affecting the turn-off, thereby inserting some additional dead-time. The resistor-diode network is
also useful in reducing the peak of the current spike during the reverse recovery time. As
explained in Ref. 2, this has an impact on power losses, as well as dv/dt and EMI. Figures 28A &
28B show the waveforms taken from a test circuit laid out as shown in Figure 10. Operation at
500 kHz with the IRF830 HEXFET did not present any problem nor cause any noticeable heating
of the IR2110.
+160V
IR2110
V DD
+15V
6
9
.47 µ F
H IN
L IN
7
5
10
3
12
1
SD
11
13
2
VB
1N4148
50 µ F
0.47 µ F
HO
VS
11DF4
V CC
LO
COM
100 mH
22
1N4148
+15V
50 µ F
22
V SS
Figure 28A: IRF450 Operated at Approximately 100 kHz in a 100 mH inductor
VDS OF HIGH SIDE
IRF450
50V/div.
Vgs OF HIGH SIDE
IRF450
5V/div.
VBS 5V/div. (AC)
2µs/div.
(93kHz)
Figure 28B: Waveform for Circuit in Figure 28A
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VDS OF LOW SIDE
IRF830
50V/div.
LOAD CURRENT
1A/div. into 50µH
VGS OF LOW SIDE IRF830
10V/div.
0.5µs/div.
Figure 28C: Waveform for Circuit in Figure 28A
13. BRUSHLESS AND INDUCTION MOTOR DRIVES
The implementation of a three-phase bridge for motor drives requires a more careful attention to
the layout due to the large di/dt components in the waveforms. In particular, the driver furthest
away from the common grounding point will experience the largest voltage differential between
COM and the ground reference (Ref. 1).
IRS2110
+15V
15V
0V
15V
0V
8 NC
HO 7
9 VDD
VB 6
10 HIN
VS 5
11SD
NC 4
12 LIN
VCC 3
13 VSS COM 2
14 NC
LO 1
IRS2110
+15V
15V
0V
φ1
+15V
15V
0V
8 NC
HO 7
9 VDD
VB 6
10 HIN
VS 5
11SD
12 LIN
IRS2110
+15V
15V
0V
φ2
NC 4
VCC 3
+15V
13 VSS COM 2
14 NC
LO 1
15V
0V
8 NC
HO 7
9 VDD
VB 6
10 HIN
VS 5
11SD
NC 4
12 LIN
VCC 3
φ3
+15V
13 VSS COM2
14 NC
LO 1
Figure 29: Three-Phase Inverter Using Three IRS2110 Devices to Drive Six IGBTs
In the case of the three-phase drivers, like the IR213x, the guidelines of Sections 5 and 6 should
be complemented with the following: Three separate connections should go from the COM pin of
the MGD to the three low-side devices. Furthermore, there are several operating conditions that
require close scrutiny as potential problem areas.
One such condition could occur when a brushless dc motor is operated with locked rotor for an
indefinite period of time with one leg of the bridge being off.
In this condition the bootstrap capacitor could eventually discharge, depending on the voltage
seen by VS during this period of time. As a result the top power device would shut off and would
not go on when commanded to do so. In most cases this would not be a cause for malfunction,
since the lower device would be commanded on next and the bootstrap capacitor would be
charged and ready for next cycle. In general, if the design cannot tolerate this type of operation,
it can be avoided in one of four ways:
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a. a charge pump could be implemented, as described in Section 8;
b. the control could be arranged to have a very short “normal” duty cycle with a minimum pulse
width of a couple of microseconds;
c. if a pole can be inactive for a limited and known period of time, the bootstrap capacitor could
be sized to hold up the charge for that time.
d.
Isolated supplies could be provided for the high-side, in addition to the bootstrap capacitor.
If the bridge is part of an induction motor drive that use a PWM technique to synthesize a sine
wave, each pole goes through prolonged periods of time with zero or very low duty cycle at low
frequency. The bootstrap capacitor should be sized to hold enough charge to go through these
periods of time without refreshing. In circuits like the one shown in Figure 31, galvanic isolation
between the high voltage supply and the logic circuitry is frequently mandated by safety
considerations or desirable as a form of damage containment in case of inverter failure.
Optoisolators or pulse transformers are frequently used to perform this function. For drives up to
5 kW, the circuit shown in AN-985 is probably the simplest and most cost-effective way of
providing isolation. The use of an MGD shields the optoisolator from the high-voltage dV/dt and
reduces their cost while providing a high performance gate drive capability.
14. PUSH-PULL
High-voltage MGDs can still make a very useful contribution in applications that do not capitalize
on their key feature, the high voltage level shifting and floating gate drive.
Convenience, noise resilience between VSS and COM and high speed drive capability are
appealing features in most power conditioning applications. They can perform the interface and
gate drive function with the simple addition of the decoupling capacitors, as shown in Figure 30.
Logic
Supply
9
10
Logic
Input
+Vdc
+12V
11
12
13
IR2112
V DD
VB
HIN
HO
SD
LIN
V SS
VS
6
7
5
Rg
1µF
V CC 3
LO
COM
Rg
1
2
1µF
Figure 30: Push-Pull Drive Circuit
15. HIGH-SIDE P-CHANNEL
MGDs can also drive a P-Channel device as a high-side switch, provided that a negative supply
referenced to the positive rail is available, as shown in Figure 31. When operated in this mode,
the HIN input becomes active low, i.e., a logic 0 at the input turns on the p-channel MOSFET.
Whenever VS (or VB) are at fixed potential with respect to ground, the power losses mentioned in
Section 4.2.d.2 would be zero.
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IR2110
HO 7
9 VDD
10 HIN
VB 6
VS 5
LOAD
11 SD
VCC 3
12 LIN
13 VSS
LO 1
COM 2
Figure 31: IRS2110 Driving a High-Side P-Channel
16. TROUBLESHOOTING GUIDELINES
To analyze the waveforms of the floating channel of the IR2110 a differential input oscilloscope is
required. It is assumed that any voltage differential not referenced to ground is measured in this
way.
It is also assumed that obvious checks have been made, for example:
• Pins are correctly connected and power supplies are decoupled.
• The bootstrap charging diode is ultra-fast, rated for the rail voltage.
• The shutdown pin is disabled.
• Logic inputs do not cause simultaneous conduction of devices, unless the topology
requires it.
SYMPTOM
No gate drive pulses
Gate drive pulses on lower channel only
Erratic operation of top channel
Excessive ringing on gate drive signal
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POSSIBLE CAUSE
Verify that VCC is above the UV lockout value
Measure voltage across bootstrap capacitor; it should be above the
lockout level. If it is not, check why capacitor doesn’t get charged.
Insure that capacitor is charged at turn-on.
• Verify that VS doesn’t go below COM by more than 5-10 V
• Verify that high side channel does not go in UV lockout
• Verify that dv/dt on VS with respect to COM does not exceed
50V/ns. If so, switching may need slowing down
• Verify that logic inputs are noise-free with respect to VSS
• Verify that input logic signals are longer than 50 ns
Reduce inductance of gate drive loop. Use twisted wires, shorten
length. If reduction of loop inductance does not bring ringing to
acceptable level, add gate resistors.
AN-978 RevD
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Table I
Method
Basic Circuit
Floating
Gate
Drive
Supply
FLOATING
SUPPLY
GATE
DRIVE
LEVEL SHIFTER
OR
OPTO ISOLATOR
LOAD
OR
LOW SIDE
DEVICE
Pulse
Transformer
LOAD
OR
LOW SIDE
DEVICE
Charge
Pump
LOAD
OR
LOW SIDE
DEVICE
OSCILLATOR
GATE
DRIVE
Bootstrap
LEVEL
SHIFTER
LOAD
OR
LOW SIDE
DEVICE
Carrier
Drive
LOAD
OR
LOW SIDE
DEVICE
STOP
OSCILLATOR
Key Features
• Full gate control for indefinite periods of time
• Cost impact of isolated supply is significant (one
required for each high side MOSFET)
• Level shifting a ground referenced signal can be
tricky. Level shifter must sustain full voltage, switch
first with minimal propagation delays and lower
power consumption
• Opto isolators tend to be relatively expensive,
limited in bandwidth and noise sensitive
• Simple and cost effective but limited in may
respects
• Operation over wide duty cycles requires complex
techniques
• Transformer size increases significantly as
frequency decreases
• Significant parasitics create less than ideal
operation with fast switching waveforms
• Can be used to generate an “over-rail” voltage
controlled by a level shifter or to “pump” the gate
when MOSFET is turned on
• In the first case the problems of a level shifter have
to be tackled
• In the second case turn on times tend to be too
long for switching applications
• In either case, gate can be kept on for an indefinite
period of time
• In efficiencies in the voltage multiplication circuit
may require more than two stages of pumping
• Simple and inexpensive with some of the limitations
of the pulse transformer: duty cycle and on-time are
both constrained by the need to refresh the
bootstrap capacitor
• If the capacitor is charged from a high voltage rail,
power dissipation can be significant
• Requires level shifter with its associated difficulties
• Gives full gate control for an indefinite period of
time but is somewhat limited in switching
performance. This can be improved with added
complexity
Table II
Typical switching times for different HEXFET die sizes
(VCC=15 V, test circuit as in Figure 9, without gate network)
www.irf.com
Die Size
Rise Time
Fall Time
HEX-2
2.5 ns
17 ns
HEX-3
38 ns
23 ns
HEX-4
53 ns
34 ns
HEX-5
78 ns
54 ns
HEX-6
116 ns
74 ns
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References:
1. “New High Voltage Bridge Driver Simplifies PWM Inverter Design,” by D. Grant, B. Pelly.
PCIM Conference 1989
2. Application Note AN-967 “PWM Motor Drive with HEXFET III” see
http://www.irf.com/technical-info/appnotes/an-967.pdf
3. Application Note AN-961 “Using HEXSense in Current-Mode Control Power see
http://www.irf.com/technical-info/appnotes/an-961.pdf
4. Application Note AN-959 “An Introduction to the HEXSense” - see
http://www.irf.com/technical-info/appnotes/an-959.pdf
5. “Dynamic Performance of Current Sensing Power MOSFETs” by D. Grant and R. Pearce,
Electronic Letters, Vol. 24 No. 18, Sept 1, 1988
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 3/23/2007
www.irf.com
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