198 PHR-SI www.vishay.com Vishay BCcomponents Aluminum Electrolytic Capacitors, Power High Ripple Current Snap-In FEATURES • • • • • 057 PSM-SI smaller dimensions longer life higher ripple 198 PHR-SI Useful life: 15 000 h at +85 °C Very high ripple current capability High reliability Low ESR Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Keyed polarity version available • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 157 PUM-SI Fig. 1 APPLICATIONS • • • • QUICK REFERENCE DATA DESCRIPTION Nominal case size (Ø D x L in mm) Rated capacitance range (E6 / E12 series), CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 85 °C Useful life at 85 °C Shelf life at 0 V, 85 °C Based on sectional specification Climatic category IEC 60068 VALUE 22 x 25 to 35 x 60 Motor control and industrial systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in μF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • “-” sign to identify the negative terminal, visible from the top and side of the capacitor • Code number • Climatic category in accordance with IEC 60068 56 μF to 680 μF ± 20 % 400 V and 450 V -25 °C to +85 °C 7000 h 15 000 h 1000 h IEC 60384-4 / EN 130300 25/085/56 SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (μF) 56 68 82 100 120 150 180 220 Revision: 26-Apr-16 UR (V) 400 22 x 25 22 x 25 22 x 30 22 x 35 25 x 30 22 x 40 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 450 22 x 25 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 25 x 30 30 x 25 25 x 40 30 x 30 25 x 40 30 x 35 35 x 25 25 x 50 30 x 40 35 x 30 Document Number: 28339 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (μF) 270 330 390 400 450 30 x 40 30 x 45 35 x 30 35 x 35 30 x 45 30 x 50 35 x 35 35 x 40 30 x 50 35 x 45 35 x 40 - 470 35 x 45 35 x 50 560 35 x 50 35 x 60 680 35 x 60 35 x 60 DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD + TERMINAL L L+2 max. - TERMINAL 5.8 Bottom view 10 ± 0.1 +0 -1 The minus terminal can be marked with a black dot or with an imprinted “-” sign. Ø 2 ± 0.1 (2 x) Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram THREE TERMINAL SNAP-IN ØD Ø 2 ± 0.1 (2 x) Ø 2.5 ± 0.1 + TERMINAL L - TERMINAL L+2 max. 10 ± 0.1 3.3 ± 0.1 minus pole marking Bottom view 4 ± 0.5 4.75 ± 0.1 The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. The negative terminal has TWO pins which are BOTH electrically connected. Fig. 4 - Three terminal snap-in Revision: 26-Apr-16 Fig. 5 - Mounting hole diagram Document Number: 28339 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE Ø D x L Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH (mm) 22 x 25 23 27 12 100 260 x 250 x 39 22 x 30 23 32 16 100 260 x 250 x 44 22 x 35 23 37 20 100 260 x 250 x 49 22 x 40 23 42 23 100 260 x 250 x 54 25 x 25 26 27 20 100 290 x 280 x 39 25 x 30 26 32 22 100 290 x 280 x 44 25 x 35 26 37 24 100 290 x 280 x 49 25 x 40 26 42 27 100 290 x 280 x 54 25 x 45 26 47 32 100 290 x 280 x 59 25 x 50 26 52 38 100 290 x 280 x 64 30 x 25 31 27 25 100 340 x 330 x 39 30 x 30 31 32 30 100 340 x 330 x 44 30 x 35 31 37 35 100 340 x 330 x 49 30 x 40 31 42 40 100 340 x 330 x 54 30 x 45 31 47 45 100 340 x 330 x 59 30 x 50 31 52 50 100 340 x 330 x 64 35 x 25 36 27 33 50 390 x 198 x 39 35 x 30 36 32 40 50 390 x 198 x 44 35 x 35 36 37 48 50 390 x 198 x 49 35 x 40 36 42 55 50 390 x 198 x 54 35 x 45 36 47 63 50 390 x 198 x 59 35 x 50 36 52 72 50 390 x 198 x 64 35 x 60 36 62 87 50 390 x 198 x 74 ORDERING EXAMPLE ELECTRICAL DATA SYMBOL DESCRIPTION Electrolytic capacitor 198 PHR-SI CR Rated capacitance at 100 Hz 470 μF/450 V; ± 20 % IR Rated RMS ripple current at 100 Hz, 85 °C Nominal case size: Ø 35 mm x 50 mm IL1 Max. leakage current after 1 min at UR 2-terminal snap-in: Max. leakage current after 5 min at UR Typ. / max. equivalent series resistance at 100 Hz Ordering code: MAL2 198 57471 E3 Former 12NC: 2222 198 57471 Typ. / max. impedance at 10 kHz 3-terminal snap-in: IL5 ESR Z Note • Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 % Revision: 26-Apr-16 Ordering code: MAL2 198 77471 E3 Former 12NC: 2222 198 77471 Document Number: 28339 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 450 CR 100 Hz (μF) 56 68 100 120 120 150 150 180 180 180 220 220 220 270 270 330 330 390 390 470 560 680 56 68 82 82 100 100 120 120 120 150 150 180 180 180 220 220 220 270 270 330 330 390 470 560 680 NOMINAL CASE SIZE ØDxL (mm) 22 x 25 22 x 25 22 x 30 22 x 35 25 x 30 22 x 40 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 22 x 25 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 25 x 30 30 x 25 25 x 40 30 x 30 25 x 40 30 x 35 35 x 25 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 35 x 60 IR 100 Hz 85 °C (A) 0.72 0.79 1.00 1.14 1.14 1.33 1.33 1.51 1.49 1.56 1.75 1.56 1.81 1.95 1.93 2.22 2.18 2.50 2.44 2.72 3.03 3.53 0.71 0.82 0.89 0.91 1.02 1.05 1.14 1.13 1.16 1.36 1.36 1.47 1.54 1.46 1.71 1.75 1.72 1.98 1.96 2.22 2.22 2.46 2.73 3.10 3.30 IL1 1 min (μA) IL5 5 min (μA) 138 167 244 292 292 364 364 436 436 436 532 532 532 652 652 796 796 940 940 1132 1348 1636 155 188 225 225 274 274 328 328 328 409 409 490 490 490 598 598 598 733 733 895 895 1057 1273 1516 1840 49 59 84 100 100 124 124 148 148 148 180 180 180 220 220 268 268 316 316 380 452 548 54.4 65.2 77.8 77.8 94 94 112 112 112 139 139 166 166 166 202 202 202 247 247 301 301 355 427 508 616 TYP. ESR 100 Hz (m) 918 762 520 433 438 348 351 293 305 327 241 250 259 205 222 169 181 145 154 129 110 91 865 709 592 604 485 491 406 415 431 328 340 277 282 316 226 232 248 191 202 158 167 142 120 100 88 MAX. ESR 100 Hz (m) 1706 1405 956 796 796 637 637 531 531 531 434 434 434 354 354 290 290 245 245 203 171 140 1706 1405 1165 1165 956 956 796 796 796 637 637 531 531 531 434 434 434 354 354 290 290 245 203 171 140 ORDERING CODE MAL2198....... TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) 2-TERM. 3-TERM. 521 434 297 247 252 199 202 169 180 200 139 147 155 121 137 101 112 86 95 80 70 57 561 564 459 473 360 365 305 316 336 261 275 207 213 252 127 177 197 147 160 117 128 100 88 75 70 1085 905 610 450 450 363 363 295 295 295 280 280 280 263 263 210 210 175 175 153 133 110 1100 1100 900 900 700 700 600 600 600 500 500 400 400 400 263 350 350 300 300 250 250 200 175 150 140 56569E3 56689E3 56101E3 46121E3 36121E3 66151E3 36151E3 36181E3 66181E3 26181E3 36221E3 26221E3 16221E3 36271E3 66271E3 36331E3 66331E3 36391E3 66391E3 36471E3 46561E3 46681E3 57569E3 57689E3 47829E3 57829E3 47101E3 57101E3 47121E3 57121E3 67121E3 47151E3 57151E3 47181E3 57181E3 67181E3 47221E3 57221E3 67221E3 47271E3 57271E3 47331E3 57331E3 57391E3 57471E3 57561E3 57681E3 76569E3 76689E3 76101E3 26121E3 16121E3 86151E3 16151E3 16181E3 86181E3 76181E3 90008E3 76221E3 86221E3 16271E3 86271E3 16331E3 86331E3 16391E3 86391E3 16471E3 26561E3 26681E3 77569E3 77689E3 27829E3 77829E3 27101E3 77101E3 27121E3 77121E3 87121E3 27151E3 77151E3 27181E3 77181E3 87181E3 27221E3 77221E3 87221E3 27271E3 77271E3 27331E3 77331E3 77391E3 77471E3 77561E3 77681E3 CUSTOMIZED PRODUCTS If you are unable to find the capacitor you require, please contact your local Vishay BCcomponents sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. Revision: 26-Apr-16 Document Number: 28339 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE 400 V versions Us = 1.1 x UR Voltage Surge voltage 1 V Reverse voltage Current Leakage current After 1 min at UR IL1 0.006 CR x UR + 4 μA After 5 min at UR IL5 0.002 CR x UR + 4 μA Inductance Equivalent series inductance (ESL) Typ. 19 nH All case sizes Max. 25 nH RIPPLE CURRENT AND USEFUL LIFE 1.6 IR forced IR free 1.5 (1) (2) (3) (4) 1.4 1.3 1.2 Curve 1: case Ø D x L = 35 mm x 25 mm Curve 2: case Ø D x L = 22 mm x 25 mm Curve 3: case Ø D x L = 35 mm x 50 mm Curve 4: case Ø D x L = 22 mm x 40 mm 1.1 1.0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 air velocity (m/s) CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE 70 °C From nomogram; see Fig. 7 1.57 300 Hz From frequency table; see Table 3 1.17 2 m/s From air-flow; see Fig. 6 1.35 Fig. 6 - Multiplier of ripple current (IR) as a function of air-flow MAXIMUM RIPPLE CURRENT MULTIPLIER PARAMETER Ambient temperature (Tamb) Operating frequency (f) Air-flow Note • Calculation example for case Ø D x L = 35 mm x 25 mm. Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48. Revision: 26-Apr-16 Document Number: 28339 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents MGA 453 2.4 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 5 1. 5 2. 1.4 4 Useful life at 85 °C and UR applied: 15 000 h 3 (1) 1.5 2 IA = Actual ripple current at 100 Hz IR = Rated ripple current at 100 Hz and 85 °C life multiplier 2 1. 1.6 5 1.3 8 10 1.2 15 1.1 20 (1) 30 1.0 45 0.8 60 0.5 0.0 40 50 60 70 80 90 Tamb (°C) Fig. 7 - Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) Revision: 26-Apr-16 IR MULTIPLIER 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 10 000 1.40 Document Number: 28339 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 198 PHR-SI www.vishay.com Vishay BCcomponents Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Endurance IEC 60384-4/ EN 130300 subclause 4.13 Tamb = 85 C; UR applied; 7000 h C/C: ± 10 % ESR 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 C; UR and IR applied; 15 000 h C/C: ± 30 % ESR 3 x spec. limit IL5 spec. limit Shelf life (storage at high temperature) IEC 60384-4/ EN 130300 subclause 4.17 Revision: 26-Apr-16 Tamb = 85 C; no voltage applied; 1000 h After test: UR to be applied for 30 min, 24 h to 48 h before measurement C/C: ±15 % ESR 2 x spec. limit IL5 2 x spec. limit Document Number: 28339 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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