159 PUL-SI www.vishay.com Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In FEATURES 059 PLL-SI 159 PUL-SI miniaturized 85 °C 157 PUM-SI Fig. 1 VALUE Nominal case size (Ø D x L in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 105 °C Load life at 105 °C Useful life at 105 °C Useful life at 40 °C and 1.6 x IR applied Shelf life at 0 V, 105 °C Based on sectional specification Climatic category IEC 60068 APPLICATIONS • • • • QUICK REFERENCE DATA DESCRIPTION • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve • Low ESR, high ripple current capability • Useful life: 5000 h at 105 C • Keyed polarity snap-in version available • Material categorization: For definitions please see www.vishay.com/doc?99912 General purpose, industrial and audio/video systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems 22 x 25 to 35 x 60 MARKING 56 μF to 1800 μF The capacitors are marked (where possible) with the following information: • Rated capacitance (in μF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM or in 2 digits according to IEC 60062) • Name of manufacturer • Code for factory of origin • “-” sign to identify the negative terminal, visible from the top and side of the capacitor • Code number, last 8 digits 159 xxxxx • Climatic category in accordance with IEC 60068 ± 20 % 200 V, 250 V 400 V, 450 V - 25 °C to + 105 °C 2000 h 2000 h 5000 h 500 000 h 1000 h IEC 60384-4/EN130300 25/105/56 SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (μF) 56 68 82 100 120 150 180 220 Revision: 09-Mar-12 UR (V) 200 - 250 22 x 30 25 x 25 - 400 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 450 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 30 x 40 35 x 30 - Document Number: 28341 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (μF) 200 22 x 30 22 x 35 25 x 30 22 x 40 30 x 25 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 270 330 390 470 560 680 820 1000 1200 1500 1800 250 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50 - 400 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 60 - 450 30x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 40 35 x 60 - DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD + Terminal L + 2 max. L 10 ± 0.1 - Terminal Bottom view 5.8 +0 - 1 mm Ø 2 ± 0.1 (2 x) The minus terminal can be marked with a black dot or with an imprinted “-” sign. Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram THREE TERMINAL SNAP-IN ØD Ø 2 ± 0.1 (2 x) Ø 2.5 ± 0.1 + Terminal L L + 2 max. - Terminal Minus pole marking Bottom view 4 ± 0.5 The negative terminal has TWO pins which are BOTH electrically connected Fig. 4 - Three terminal snap-in Revision: 09-Mar-12 3.3 ± 0.1 4.75 ± 0.1 The 10 mm spacing of the 2 pin snap-in is used as the base layout 10 ± 0.1 and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig. 5 - Mounting hole diagram Document Number: 28341 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE Ø D x L Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 22 x 25 23 27 12 100 260 x 250 x 39 22 x 30 23 32 16 100 260 x 250 x 44 22 x 35 23 37 20 100 260 x 250 x 49 22 x 40 23 42 23 100 260 x 250 x 54 25 x 25 26 27 20 100 290 x 280 x 39 25 x 30 26 32 22 100 290 x 280 x 44 25 x 35 26 37 24 100 290 x 280 x 49 25 x 40 26 42 27 100 290 x 280 x 54 25 x 45 26 47 32 100 290 x 280 x 59 25 x 50 26 52 38 100 290 x 280 x 64 30 x 25 31 27 25 100 340 x 330 x 39 30 x 30 31 32 30 100 340 x 330 x 44 30 x 35 31 37 35 100 340 x 330 x 49 30 x 40 31 42 40 100 340 x 330 x 54 30 x 45 31 47 45 100 340 x 330 x 59 30 x 50 31 52 50 100 340 x 330 x 64 35 x 25 36 27 33 50 390 x 198 x 39 35 x 30 36 32 40 50 390 x 198 x 44 35 x 35 36 37 48 50 390 x 198 x 49 35 x 40 36 42 55 50 390 x 198 x 54 35 x 45 36 47 63 50 390 x 198 x 59 35 x 50 36 52 72 50 390 x 198 x 64 35 x 60 36 62 84 50 390 x 198 x 74 ORDERING EXAMPLE ELECTRICAL DATA SYMBOL Electrolytic capacitor 159 series DESCRIPTION CR Rated capacitance at 100 Hz 1000 μF/200 V; ± 20 % IR Rated RMS ripple current at 120 Hz, 105 °C Nominal case size: Ø 30 mm x 45 mm IL5 Max. leakage current after 5 min at UR ESR Z Typ./max. equivalent series resistance at 100 Hz 2-terminal snap-in: (1) Typ./max. impedance at 10 kHz Notes • Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 % (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz Revision: 09-Mar-12 Ordering code: MAL2 15942102E3 Former 12NC: 2222 15942102 3-terminal snap-in: Ordering code: MAL2 15922102E3 Former 12NC: 2222 15922102 Document Number: 28341 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 200 250 CR 100 Hz (μF) NOMINAL CASE SIZE Ø D x L (mm) IR 120 Hz 105 C (A) IL5 5 min (mA) TYP. ESR 100 Hz (1) (m) MAX. ESR 100 Hz (1) (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) 2-TERM. 3-TERM. 330 390 390 470 470 560 560 680 680 680 820 820 820 1000 1000 1200 1200 1500 1800 220 220 270 270 270 330 330 330 390 390 470 470 470 560 560 560 680 680 820 820 820 1000 1000 1200 1200 22 x 30 22 x 35 25 x 30 22 x 40 30 x 25 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 22 x 30 25 x 25 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50 1.08 1.23 1.23 1.37 1.27 1.50 1.52 1.82 1.59 1.44 2.04 1.83 1.77 2.23 2.04 2.47 2.07 2.56 2.80 1.00 1.00 1.07 1.08 1.08 1.20 1.21 1.19 1.39 1.41 1.58 1.57 1.37 1.78 1.71 1.67 1.93 1.92 2.16 1.97 2.16 2.22 2.41 2.46 2.65 0.66 0.78 0.78 0.94 0.94 1.12 1.12 1.36 1.36 1.36 1.64 1.64 1.64 2.00 2.00 2.40 2.40 3.00 3.60 0.55 0.55 0.67 0.67 0.67 0.82 0.82 0.82 0.97 0.97 1.17 1.17 1.17 1.40 1.40 1.40 1.70 1.70 2.05 2.05 2.05 2.50 2.50 3.00 3.00 450 380 380 300 300 260 260 210 210 210 180 180 180 150 150 130 130 100 90 540 540 440 440 440 360 360 360 330 330 270 270 270 230 230 230 210 210 180 180 180 140 140 130 130 730 610 610 505 505 425 425 350 350 350 290 290 290 235 235 210 210 170 150 1080 1080 880 880 880 720 720 720 610 610 505 505 505 425 425 425 350 350 290 290 290 235 235 200 200 300 280 280 240 240 235 235 205 205 205 145 145 145 135 135 115 115 95 80 420 420 335 335 335 255 255 255 245 245 240 240 240 185 185 185 155 155 125 125 125 105 105 95 95 500 470 470 400 400 390 390 340 340 340 240 240 240 225 225 190 190 155 130 700 700 560 560 560 430 430 430 410 410 400 400 400 310 310 310 260 260 210 210 210 180 180 160 160 52331E3 42391E3 52391E3 32471E3 52471E3 42561E3 52561E3 42681E3 52681E3 62681E3 32821E3 42821E3 52821E3 42102E3 52102E3 42122E3 52122E3 52152E3 52182E3 43221E3 53221E3 43271E3 53271E3 63271E3 33331E3 43331E3 53331E3 43391E3 53391E3 33471E3 43471E3 53471E3 43561E3 53561E3 63561E3 43681E3 53681E3 43821E3 53821E3 63821E3 53102E3 63102E3 43122E3 53122E3 72331E3 22391E3 72391E3 12471E3 72471E3 22561E3 72561E3 22681E3 72681E3 82681E3 12821E3 22821E3 72821E3 22102E3 72102E3 22122E3 72122E3 72152E3 72182E3 23221E3 73221E3 23271E3 73271E3 83271E3 13331E3 23331E3 73331E3 23391E3 73391E3 13471E3 23471E3 73471E3 23561E3 73561E3 83561E3 23681E3 73681E3 23821E3 73821E3 83821E3 73102E3 83102E3 23122E3 73122E3 ORDERING CODE MAL2159....... Note ESR at 120 Hz is approximately 0.95 x ESR 100 Hz (1) Revision: 09-Mar-12 Document Number: 28341 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 450 CR 100 Hz (μF) 68 82 82 100 100 120 120 120 150 150 150 180 180 180 220 220 220 270 270 270 330 330 390 390 470 560 680 56 68 68 82 100 100 100 120 150 150 150 180 180 220 220 270 270 330 330 390 470 470 560 NOMINAL CASE SIZE Ø D x L (mm) 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 40 35 x 50 35 x 60 IR 120 Hz 105 C (A) 0.51 0.60 0.60 0.69 0.70 0.76 0.76 0.77 0.86 0.89 0.92 1.01 0.99 0.96 1.15 1.15 1.14 1.31 1.30 1.21 1.47 1.40 1.63 1.57 1.72 1.84 2.24 0.48 0.56 0.56 0.64 0.74 0.71 0.73 0.82 0.95 0.93 0.91 1.07 1.06 1.21 1.14 1.37 1.32 1.54 1.49 1.61 1.90 1.72 2.11 ORDERING CODE MAL2159....... IL5 5 min (mA) TYP. ESR 100 Hz (1) (m) MAX. ESR 100 Hz (1) (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) 2-TERM. 3-TERM. 0.27 0.33 0.33 0.40 0.40 0.48 0.48 0.48 0.60 0.60 0.60 0.72 0.72 0.72 0.88 0.88 0.88 1.08 1.08 1.08 1.32 1.32 1.56 1.56 1.88 2.24 2.72 0.25 0.30 0.30 0.36 0.45 0.45 0.45 0.54 0.67 0.67 0.67 0.81 0.81 0.99 0.99 1.21 1.21 1.48 1.48 1.75 1.50 2.11 2.52 1600 1200 1200 990 990 800 800 800 700 700 700 590 590 590 470 470 470 380 380 380 320 320 270 270 230 210 180 1600 1200 1200 1100 900 900 900 750 600 600 600 500 500 370 370 350 350 300 300 250 210 210 190 3200 2400 2400 1980 1980 1600 1600 1600 1400 1400 1400 1170 1170 1170 940 940 940 760 760 760 640 640 540 540 450 420 350 3200 2400 2400 2200 1800 1800 1800 1500 1200 1200 1200 1000 1000 740 740 700 700 600 600 500 300 420 380 1170 910 910 740 740 660 660 660 510 510 510 420 420 420 350 350 350 330 330 330 270 270 240 240 200 170 130 1120 910 910 770 630 630 630 530 420 420 420 360 360 310 310 270 270 230 230 200 115 170 140 1950 1520 1520 1240 1240 1100 1100 1100 860 860 860 700 700 700 590 590 590 550 550 550 450 450 410 410 330 280 230 1880 1530 1530 1290 1050 1050 1050 885 705 705 705 605 605 525 525 450 450 390 390 340 190 290 240 56689E3 46829E3 56829E3 46101E3 56101E3 46121E3 56121E3 66121E3 36151E3 46151E3 56151E3 36181E3 46181E3 56181E3 46221E3 56221E3 66221E3 46271E3 56271E3 66271E3 56331E3 66331E3 46391E3 56391E3 56471E3 56561E3 56681E3 57569E3 47689E3 57689E3 57829E3 37101E3 47101E3 57101E3 57121E3 47151E3 57151E3 67151E3 47181E3 57181E3 47221E3 57221E3 47271E3 57271E3 47331E3 57331E3 57391E3 90103E3D 57471E3 57561E3 76689E3 26829E3 76829E3 26101E3 76101E3 26121E3 76121E3 86121E3 16151E3 26151E3 76151E3 16181E3 26181E3 76181E3 26221E3 76221E3 86221E3 26271E3 76271E3 86271E3 76331E3 86331E3 26391E3 76391E3 76471E3 76561E3 76681E3 77569E3 27689E3 77689E3 77829E3 17101E3 27101E3 77101E3 77121E3 27151E3 77151E3 87151E3 27181E3 77181E3 27221E3 77221E3 27271E3 77271E3 27331E3 77331E3 77391E3 77471E3 77561E3 Note ESR at 120 Hz is approximately 0.95 x ESR 100 Hz (1) Revision: 09-Mar-12 Document Number: 28341 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage 400 V versions Us = 1.1 x UR 250 V versions Us = 1.15 x UR 1V Reverse voltage Current Leakage current IL5 0.01 CR x UR After 5 min at UR Inductance Equivalent series inductance (ESL) Typ. 19 nH All case sizes Max. 25 nH RIPPLE CURRENT AND USEFUL LIFE MGA 454 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 life multiplier 5 2. 3 1.7 2 1. 5 1. 1.8 4 5 1.6 7 10 15 1.5 20 1.2 IA = Actual ripple current at 120 Hz IR = Rated ripple current at 120 Hz and 105 °C (1) Useful life at 105 °C and IR applied: 5000 h 1.1 1.0 0.8 0.5 0.0 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.3 30 1.4 40 50 (1) 60 70 80 90 100 110 Tamb (°C) Fig. 6 - Multiplier of useful life as a function of ambient temperature and ripple current load Revision: 09-Mar-12 Document Number: 28341 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 159 PUL-SI www.vishay.com Vishay BCcomponents Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) IR MULTIPLIER 50 0.90 100 0.95 120 1.00 200 1.15 1000 1.30 10 000 1.40 Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Tamb = 105 C; UR applied; 2000 h C/C: ± 15 % ESR 1.3 x spec. limit IL5 spec. limit Tamb = 105 C; UR and IR applied; 2000 h C/C: ± 20 % ESR 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 C; UR and IR applied; 5000 h C/C: ± 30 % ESR 3 x spec. limit IL5 spec. limit total failure percentage: 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 C; no voltage applied; 1000 h after test: UR to be applied for 30 min, 24 h to 48 h before measurement C/C: ± 15 % ESR 1.5 x spec. limit IL5 spec. limit Endurance IEC 60384-4/ EN130300 subclause 4.13 Load life Revision: 09-Mar-12 Document Number: 28341 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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