MCP39F501 Power Monitor Demonstration Board User’s Guide 2014 Microchip Technology Inc. DS50002240A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, KEELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART, PIC32 logo, rfPIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MTP, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. Analog-for-the-Digital Age, Application Maestro, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, SQI, Serial Quad I/O, Total Endurance, TSHARC, UniWinDriver, WiperLock, ZENA and Z-Scale are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. GestIC and ULPP are registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2014, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. ISBN: 978-1-62077-874-6 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002240A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2014 Microchip Technology Inc. Object of Declaration: MCP39F501 Power Monitor Demonstration Board User’s Guide 2014 Microchip Technology Inc. DS50002240A-page 3 MCP39F501 Power Monitor Demonstration Board User’s Guide NOTES: DS50002240A-page 4 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 What the MCP39F501 Power Monitor Demonstration Board Kit Includes ... 12 Chapter 2. Installation and Operation 2.1 Getting Started ............................................................................................. 13 Chapter 3. Hardware Description 3.1 Input and Analog Front End ......................................................................... 17 3.2 Power Supply Circuit .................................................................................... 18 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 19 A.2 Schematics and PCB Layout ....................................................................... 19 A.3 Board – Schematic ....................................................................................... 20 A.4 Board – Top Silk .......................................................................................... 21 A.5 Board – Top Copper and Silk ....................................................................... 22 A.6 Board – Top Copper .................................................................................... 23 A.7 Board – Bottom Copper ............................................................................... 24 A.8 Board – Bottom Copper and Silk ................................................................. 25 A.9 Board – Bottom Silk ..................................................................................... 26 Appendix B. Bill of Materials (BOM) Worldwide Sales and Service .................................................................................... 30 2014 Microchip Technology Inc. DS50002240A-page 5 MCP39F501 Power Monitor Demonstration Board User’s Guide NOTES: DS50002240A-page 6 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP39F501 Power Monitor Demonstration Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP39F501 Power Monitor Demonstration Board as a demonstration board to evaluate the MCP39F501 device. The manual layout is as follows: • Chapter 1. “Product Overview” – Provides important information about the MCP39F501 Power Monitor Demonstration Board • Chapter 2. “Installation and Operation” – Provides information on using the MCP39F501 Power Monitor Demonstration Board, including Section 2.1.3 “Step 3: Connect the USB cable to a PC with the installed “MCP39F501 Power Monitor Utility” software” that describes wiring the line and load connections • Chapter 3. “Hardware Description” – Provides details on the function blocks of the power monitor, including the analog front-end design and power supply design • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams • Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the MCP39F501 Power Monitor Demonstration Board 2014 Microchip Technology Inc. DS5002240A-page 7 MCP39F501 Power Monitor Demonstration Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS5002240A-page 8 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2014 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP39F501 Power Monitor Demonstration Board. Another useful documents is listed below. The following Microchip document is available and recommended as a supplemental reference resource. MCP39F501 Data Sheet – “Single Phase Energy and Power Monitoring IC with Calculation” (DS20005256) This data sheet provides detailed information regarding the MCP39F501 device. THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com. DOCUMENT REVISION HISTORY Revision A (February 2014) • Initial Release of this Document. 2014 Microchip Technology Inc. DS5002240A-page 9 MCP39F501 Power Monitor Demonstration Board User’s Guide NOTES: DS5002240A-page 10 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION The MCP39F501 Power Monitor Demonstration Board is a fully functional single-phase power monitor. This low-cost design does not use any transformers and requires few external components. The system calculates active power, reactive power, RMS current, RMS voltage and other typical power quantities, as defined in the MCP39F501 data sheet. The Microchip Energy Meter 1-Phase software is used to calibrate and monitor the system, and can be used to create custom calibration setups. For some accuracy requirements, only a single-point calibration may be needed. The energy meter software offers an automated step-by-step calibration process that can be used to quickly calibrate energy meters. This demonstration board uses the MCP39F501 Power Monitor Utility software for evaluation via a USB connection to the board. A download link for this software can be found on the evaluation board’s web page. For instructions on the use of this software, refer to the software’s supporting documentation included within the application install package. FIGURE 1-1: 2014 Microchip Technology Inc. MCP39F501 Power Monitor Demonstration Board. DS50002240A-page 11 MCP39F501 Power Monitor Demonstration Board User’s Guide 1.2 WHAT THE MCP39F501 POWER MONITOR DEMONSTRATION BOARD KIT INCLUDES This MCP39F501 Power Monitor Demonstration Board kit includes: • • • • • • DS50002240A-page 12 MCP39F501 Power Monitor Demonstration Board (ARD00455) Important Information Sheet Mini USB cable AC Line cable AC Load cable Plastic enclosure 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 GETTING STARTED To use the MCP39F501 Power Monitor Demonstration Board, follow the steps described in the sections below. The meter design uses a 5A load for calibration current and a maximum current (IMAX) of 15A. It is not recommended to put more than 15A through the AC plugs mounted on the Printed Circuit Board (PCB). To test the calibrated meter, the following connections can be made: 2.1.1 Step 1: Wiring connections Figure 2-1 identifies the line and load connections of the MCP39F501 Power Monitor Demonstration Board. FIGURE 2-1: Board. 2.1.2 Connecting the MCP39F501 Power Monitor Demonstration Step 2: Turn on line/load power to the meter (power the meter) The meter will turn on when the line connection has between 90V to 220V connected. 2.1.3 Step 3: Connect the USB cable to a PC with the installed “MCP39F501 Power Monitor Utility” software Select the appropriate COM port. If the meter is connected correctly, the connection status in the bottom left corner of the software will display “Meter Connected”. If no meter is found, the status will be “Meter Disconnected”. Check that the correct COM port was selected and try again. 2014 Microchip Technology Inc. DS50002240A-page 13 MCP39F501 Power Monitor Demonstration Board User’s Guide NOTES: DS50002240A-page 14 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 3. Hardware Description 7 6 5 1 4 2 3 Legend: 1 = MCP39F501 5 = Output LEDs for digital I/O 2 = +9V DC Input (non-isolated) 6 = Headers for pulse testing (isolated) 3 = Connections to external shunt current sensing resistor 7 = USB Connection (isolated) 4 = Configuration jumpers FIGURE 3-1: MCP39F501 Power Monitor Demonstration Board Top View – Hardware Components. 2014 Microchip Technology Inc. DS50002240A-page 15 MCP39F501 Power Monitor Demonstration Board User’s Guide 12 11 8 9 10 Legend: 8 = Opto-isolators 9 = Power supply 10 = Current sensing shunt (2 m) 11 = Isolation IC 12 = MCP2200 for USB connection FIGURE 3-2: Components. DS50002240A-page 16 MCP39F501 Power Monitor Demonstration Board Bottom View – Hardware 2014 Microchip Technology Inc. Hardware Description 3.1 INPUT AND ANALOG FRONT END The MCP39F501 Power Monitor Demonstration Board comes populated with components designed for 220V line voltage. However, it will work from 90V to 230V. At the bottom of the main board, there are the high-voltage line and neutral connections. There are four connections from the PCB to the meter casing. They are labeled LINE, NEUTRAL, SHUNT1 and SHUNT2. The shunt sits on the high- or line-side of a two-wire system and the meter employs a hot or “live” ground. The wires going into the shunt to SHUNT1 and SHUNT2 should be twisted together. The wires going into the LINE and NEUTRAL side of the meter should be twisted together, and also kept away from the SHUNT1 and SHUNT2 wires, if possible. The neutral side of the two-wire system goes into a resistor divider on the voltage channel input. Anti-aliasing low-pass filters are included. The voltage channel uses two 499 k resistors to achieve a divider ratio of 1000:1. For a line voltage of 230 VRMS, the channel 1 input signal size will be 230 mVRMS. 1 k NEUTRAL I1+ 33 nF 2 m Shunt 1 k AGND NEUTRAL OUT I133 nF MCP39F501 AGND 499 k 499 k LINE V1+ 100 nF 1 k AGND FIGURE 3-3: AGND Analog Front-End Circuitry. Note that all of the analog circuitry associated with this part of the circuit is connected to the analog ground plane (AGND). 2014 Microchip Technology Inc. DS50002240A-page 17 MCP39F501 Power Monitor Demonstration Board User’s Guide 3.2 POWER SUPPLY CIRCUIT The power supply circuit for the MCP39F501 Power Monitor Demonstration Board uses a half-wave rectified signal and a +3.3V voltage regulator. +9V DC Power In (DO NOT USE WHILE METER IS CONNECTED ‘ TO MAINS!) +3.3 VD +3.3 VA 1 3 2 0.1 µF 100 10 µF MCP1754 150 FB 33 AGND 1.5 µF IN N + 470 µF 0.1 µF OUT GND L 0.1 µF AGND 10 µF NT GNDB FIGURE 3-4: DS50002240A-page 18 GNDB GNDB GNDB GNDB AGND GNDB GNDB Low-Cost Power Supply Circuit. 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for of the MCP39F501 Power Monitor Demonstration Board: • • • • • • • A.2 Board – Schematic Board – Top Silk Board – Top Copper and Silk Board – Top Copper Board – Bottom Copper Board – Bottom Copper and Silk Board – Bottom Silk SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A-1. Top Layer Bottom Layer FIGURE A-1: 2014 Microchip Technology Inc. Layer Order. DS50002240A-page 19 BOARD – SCHEMATIC 3.3A 0.1uF 0603 0.1uF 0603 5% 4.7k 0603 NEUTRAL Line shunt AGND 10 16 L1 1 R10 R6 Shunt 2mOhm 2 L2 C2 33nF 50V 0603 2.49 1% 0603 DNP R2 1k 33nF 50V 0603 AGND Via_2.5x1.5 C11 C6 0.1uF 0603 Current Channel 25 3.3D 27 GNDB AGND C5 6 7 OSCI OSCO DGND EP AN_DIO2 DIO3 28 DR DVDD UART_TX UART_RX DGND MCLR Y1 26 J11 A1 3 2 1 HIGH LOW J10 2 1 DIO0 J12 GNDB DIO0 SINGLE 2 1 DIO1 GNDB 1 2 USB_D+ 5VUSB 4 5 C27 1uF 0603 +9V IN POWER J1 2014 Microchip Technology Inc. GNDB AGND VOLTAGE IN L5 Ferrite Bead 0805 L3 LINE MOV1 S10K420 NEUTRAL 390 Ferrite Bead Radial C19 0.01uF RAD_10x13x4 2 J5 1 HDR M 1x2 VERT 1 3 2 Power Jack 2.5mm +9V IN GNDB MCP2200 J6 GND_ISO D1 L MRA4005 G N 33 Ohms 45F33RE-ND 2 2 3 NEUTRAL [SHUNT] 15V VDD1VDD2 OUT1 IN1 IN2 OUT2 GND1GND2 MPU_RX1 MPU_TX1 ISO_RX ISO_TX G ANALOG IN U10 VDD VOUT J18 1 C20 470uF AL-F L4 C15 0.1uF 0603 GNDB Ferrite Bead Radial GNDB VIN VOUT 3.3A GNDB R27 3 100 0603 5% GNDB C16 C17 C22 C23 10uF 1206 0.1uF 0603 10uF 1206 0.1uF 0603 GNDB GNDB AGND AGND 2 J14 1 HDR M 1x2 VERT 2 GNDB R23 R24 1k 5% 0603 3.3k 5% 0603 LD6 DIO2 3 2 1 LED 5mm Red TEMP_IN AN_DIO2 1 U9 2 DIO2 MCP9700 3.3D 4 3 DIO3 J16 GNDB 3.3D 1 N GNDB GNDB DIO3 J17 ISO_TX IEC Outlet 1 3.3D 8 7 6 5 IL721-3E L 2 PC365N MCP1754-3.3V MRA4005 D3 3 N_OUT U2 IEC Inlet D2 C18 NDP 1 LINE U5 U7 1 LED 5mm Red GND_ISO 1 2 3 J7 1 1 2 3 4 3.3k 5% 0603 LD5 0.1uF 0603 ISO_RX 120R 0603 270R 0603 C21 1.5UF 250VAC R34 R9 MCP2200_TX R5 R22 1k 5% 0603 C24 C26 0.1uF 0603 GND_ISO R21 2 GND_ISO 0603 5% VSS VDD OSC1 D+ DOSC2 VUSB RST GP7/TxLED GP0 GP6/RxLED GP1 GP5 GP2 CTS GP4 RX GP3 RTS TX 5VUSB 3.3D 1 390 0603 5% 5VUSB GND_ISO USB-B-Mini TH GND 3 GNDB 2 390 R38 R37 20 GND_ISO 19 USB_D+ 18 C25 USB_D17 GND_ISO 16 1uF 15 0603 14 13 GND_ISO 12 MCP2200_RX 11 Isolation Barrier VSS 2 3 R39 USB_D- 3 1 2 3 06034 5% 5 6 7 8 9 10 LED RD/GN SMD U4 3 ID 1 2 5VUSB 3 1 2 DD+ DIO2 12MHz GND 4 RED GREEN 1 VBUS 1 green 2 red 4 DIO2 X1 5VUSB U1 1 2 GNDB AGND 2 J4 1 HDR M 1x2 VERT 3.3k 5% 0603 PC365N Voltage channel J2 3 R12 1k 5% 0603 LED 5mm Red 0.1uF 0603 5VUSB 5VUSB 4 GNDB R11 DIO1 C7 AGND U8 1 2 LD3 499k R20 2010 1k 1% 1% 0603 LD1 3.3k 5% 0603 LED 5mm Red GNDB 2 J9 1 HDR M 1x2 VERT R51 1k 5% 0603 LD2 R8 499k 2010 1% 3 GNDB R50 DIO0 HDR M 1x2 VERT DIO1 2 VOLTAGE IN 4 2 PC365N HDR M 1x2 VERT LOW J13 U3 1 SINGLE TP3 R7 3.3k 5% 0603 LED 5mm Red A0 3 2 1 0603 HIGH 0603 18pF R13 1k 5% 0603 PC365N 3.3D U6 AGND 1k 5% C1 18pF 0603 MPU_RX1 MPU_TX1 R3 LD4 4MHz GNDB 631-1033-1-ND MPU_PGC 12 4 MODE/DIR GNDB R19 GNDB 20 22 AN_IN/DIO2 DIO3 REFIN+/OUT 24 29 GNDB 33nF 50V 0603 AGND 23 AGND 1k 0603 1% Ferrite Bead 0805 N_OUT CH1+ 21 AGND 1% 0603 C10 MODE_DIR MODE_DIR 3.3D R18 4.7k 5% 0603 2 3 8 9 NC NC NC NC CH1- 19 R14 CP2 CH0- 18 1k 0603 1% Ferrite Bead 0805 SINGLE MULT. 3 2 1 MPU_PGD 1 14 15 MODE/DIR A0/DIO0 A1/DIO1 CH0+ 17 R4 CP1 Via_2.5x1.5 AVDD J8 5 13 TEST_A TEST_B RESET 11 GNDB AGND 3.3D TP1 R1 1 C9 0.1uF 0603 2 3.3A C4 1 3.3D C3 2 3.3A 3.3A 3 PC365N GNDB GNDB 4 2 J15 1 HDR M 1x2 VERT MCP39F501 Power Monitor Demonstration Board User’s Guide DS50002240A-page 20 A.3 Schematic and Layouts A.4 BOARD – TOP SILK 2014 Microchip Technology Inc. DS50002240A-page 21 MCP39F501 Power Monitor Demonstration Board User’s Guide A.5 BOARD – TOP COPPER AND SILK DS50002240A-page 22 2014 Microchip Technology Inc. Schematic and Layouts A.6 BOARD – TOP COPPER 2014 Microchip Technology Inc. DS50002240A-page 23 MCP39F501 Power Monitor Demonstration Board User’s Guide A.7 BOARD – BOTTOM COPPER DS50002240A-page 24 2014 Microchip Technology Inc. Schematic and Layouts A.8 BOARD – BOTTOM COPPER AND SILK 2014 Microchip Technology Inc. DS50002240A-page 25 MCP39F501 Power Monitor Demonstration Board User’s Guide A.9 BOARD – BOTTOM SILK DS50002240A-page 26 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 2 C1, C5 Cap. ceramic 18 pF 50V C0G 5% 0603 TDK Corporation C1608C0G1H180J 3 C2, C6, C10 Cap. ceramic 33 nF 50V 10% X7R SMD 0603 TDK Corporation C1608X7R1H333K 10 C3 – C4, C7, C9, C11, C15, C17, C23 – C24, C26 Cap. ceramic 0.1 µF 16V 10% X7R 0603 TDK Corporation C1608X7R1C104K 2 C16, C22 Cap. ceramic 10 µF 10V X7R 20% 1206 TDK Corporation C3216X7R1A106M 1 C18 Cap. film 0.47 µF 305 VAC Power Supply – DO NOT POPULATE EPCOS AG B32932A3474M 1 C19 Cap. film 0.01 µF 330 VAC Suppress EPCOS AG B32911A3103M 1 C20 Cap. elect. 470 µF 16V 20% vs size F Panasonic® - ECG EEE-1CA471UP 1 C21 Cap. film 1.5 µF 275 VAC radial Panasonic - ECG ECQ-U2A155ML 2 C25, C27 Cap. ceramic 1 µF 10V X7R 20% 0603 TDK Corporation C1608X7R1A105M 1 C36 Cap. ceramic 0.1 µF 16V 10% X7R 0603 – DO NOT POPULATE TDK Corporation C1608X7R1C104K 2 D1 – D2 Diode std. rec. 1A 600V SMA ON Semiconductor® MRA4005T3G ® 1N4744A 1 D3 Diode Zener 15V 1W DO-41 Fairchild Semiconductor 1 J1 Conn. power jack male 2.5 mm CLSD CUI Inc. PJ-002B 1 J2 Conn. recept. USB TH vert. 5 pos. Molex® Connector Corporation 500075-1517 1 J3 Conn. hdr. male 0.100 1x6 pos. vert. Tyco Electronics 68001-106HLF 5 J4 – J5, J9, J14 – J15 Conn. hdr. male 0.100 1x2 pos. vert. FCI 77311-118-02LF 1 J6 Module inlet. ang. GND W/M3 hole PCB SCHURTER Inc. GSP1.9103.1 1 J7 Module outlet F screw-on PCB SCHURTER Inc. 5 J8, J11, J13, J16 – J17 Conn. hdr. male 0.100 1x3 pos. vert. Tyco Electronics HDR M 1x3 Vertical 3 J10, J12, J18 Conn. hdr. male 0.100 1x2 pos. vert. FCI 77311-118-02LF 3 L1 – L2, L5 Ferrite 800 mA 150 m 0805 SMD Laird Technologies® LI0805H151R-10 2 L3 – L4 Bead core single 3.8 x 5.3 mm Radial Panasonic - ECG EXC-ELSR35S 1 LD1 LED 2 x 1.2 mm RD/GN wtr. clr. SMD Kingbright Corp. APHBM2012SURKCGKC Note 1: 6182.0033 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS50002240A-page 27 Bill of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 5 LD2 – LD6 LED 5 mm red 640 nm 20 mcd 2 mA Kingbright Corp. WP7113LSRD 1 MOV1 Varistor 420 VRMS 10 mm Radial EPCOS AG S10K420 PCB Printed Circuit Board – MCP39F501 — Power Monitor Demonstration Board 1 R1 Res. 4.7 k 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ472V 4 R2, R4, R14, R20 Res. 1 k 1/10W 1% 0603 SMD Panasonic - ECG ERJ-3EKF1001V 6 R3, R11, R19, R21, R23, R50 Res. 1 k 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ102V 1 R5 Res. TKF 120R 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ121V 1 R6 Current sense resistor 2 m 2W 1% Stackpole Electronics, 2512 SMD Inc. CSNL2512FT2L00 2 R7 – R8 Res. 499 k 3/4W 1% 2010 SMD Vishay/Dale CRCW2010499KFKEF 1 R9 Res. TKF 270R 5% 1/10W SMD 0603 KOA Speer Electronics, Inc. RK73B1JTTD271J 1 R10 Res. 2.49 1/10W 1% 0603 SMD Vishay/Dale CRCW06032R49FKEA 5 R12 – R13, R22, R24, R51 Res. 3.3 k 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ332V 1 R18 Res. 4.7 k 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ472V 1 R27 Res. 100 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ101V 1 R34 Res. 33 5W 1% AXIAL Ohmite® Manufacturing 45F33RE 3 R37 – R39 Res. 390 1/10W 5% 0603 SMD Panasonic - ECG ERJ-3GEYJ391V 1 R40 Res. 1 k 1/10W 5% 0603 SMD – DO NOT POPULATE Panasonic - ECG ERJ-3GEYJ102V 1 R41 Res. 10 k 1/10W 5% 0603 SMD – DO NOT POPULATE Panasonic - ECG ERJ-3GEYJ103V 1 SW1 Switch Tact. 6 mm 160GF Omron Electronics LLC – B3S-1000P H = 4.3 mm – DO NOT POPULATE EMC Division 5 U1, U3, U7 – U9 Photocoupler Darl. Out 4-SMD Sharp Corporation PC365NJ0000F 1 U5 Isolator HS dual digital SOIC-8 NVE Corporation/ Isolation Products IL721-3E 1 X1 Resonator ceramic 12.0 MHz CSTCE_G Murata Electronics® CSTCE12M0G55-R0 1 Y1 Crystal 4.0 MHz 20 pF SMD Fox Electronics® FQ1045A-4 5 Jumpers – See Test procedure for locations Conn. jumper shorting TIN Sullins Connector Solutions STC02SYAN Note 1: 104-00455 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS50002240A-page 28 Bill of Materials (BOM) TABLE B-2: Qty BILL OF MATERIALS – MICROCHIP CONSIGNED PARTS Reference Description Manufacturer Part Number 1 U2 IC reg. LDO 150 mA 3.3V SOT-89-3 Microchip Technology Inc. MCP1754ST-3302E/MB 1 U4 IC USB TO UART SSOP-20 Microchip Technology Inc. MCP2200-I/SS 1 U6 MCP39F501 QFN-28 Microchip Technology Inc. MCP39F501-E/MQ 1 U10 IC Sensor Thermal 2.3V SOT-23-3 Microchip Technology Inc. MCP9700T-E/TT Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS50002240A-page 29 Worldwide Sales and Service AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://www.microchip.com/ support Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon Hong Kong Tel: 852-2401-1200 Fax: 852-2401-3431 India - Bangalore Tel: 91-80-3090-4444 Fax: 91-80-3090-4123 Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 Atlanta Duluth, GA Tel: 678-957-9614 Fax: 678-957-1455 China - Beijing Tel: 86-10-8569-7000 Fax: 86-10-8528-2104 Austin, TX Tel: 512-257-3370 China - Chengdu Tel: 86-28-8665-5511 Fax: 86-28-8665-7889 Boston Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Cleveland Independence, OH Tel: 216-447-0464 Fax: 216-447-0643 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Novi, MI Tel: 248-848-4000 Houston, TX Tel: 281-894-5983 Indianapolis Noblesville, IN Tel: 317-773-8323 Fax: 317-773-5453 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 New York, NY Tel: 631-435-6000 San Jose, CA Tel: 408-735-9110 Canada - Toronto Tel: 905-673-0699 Fax: 905-673-6509 DS50002240A-page 30 China - Chongqing Tel: 86-23-8980-9588 Fax: 86-23-8980-9500 China - Hangzhou Tel: 86-571-2819-3187 Fax: 86-571-2819-3189 China - Hong Kong SAR Tel: 852-2943-5100 Fax: 852-2401-3431 China - Nanjing Tel: 86-25-8473-2460 Fax: 86-25-8473-2470 China - Qingdao Tel: 86-532-8502-7355 Fax: 86-532-8502-7205 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 China - Shenzhen Tel: 86-755-8864-2200 Fax: 86-755-8203-1760 China - Wuhan Tel: 86-27-5980-5300 Fax: 86-27-5980-5118 China - Xian Tel: 86-29-8833-7252 Fax: 86-29-8833-7256 India - New Delhi Tel: 91-11-4160-8631 Fax: 91-11-4160-8632 India - Pune Tel: 91-20-3019-1500 Japan - Osaka Tel: 81-6-6152-7160 Fax: 81-6-6152-9310 Japan - Tokyo Tel: 81-3-6880- 3770 Fax: 81-3-6880-3771 Korea - Daegu Tel: 82-53-744-4301 Fax: 82-53-744-4302 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 France - Paris Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Germany - Dusseldorf Tel: 49-2129-3766400 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Germany - Pforzheim Tel: 49-7231-424750 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Italy - Venice Tel: 39-049-7625286 Malaysia - Kuala Lumpur Tel: 60-3-6201-9857 Fax: 60-3-6201-9859 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Malaysia - Penang Tel: 60-4-227-8870 Fax: 60-4-227-4068 Poland - Warsaw Tel: 48-22-3325737 Philippines - Manila Tel: 63-2-634-9065 Fax: 63-2-634-9069 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 Taiwan - Hsin Chu Tel: 886-3-5778-366 Fax: 886-3-5770-955 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 Sweden - Stockholm Tel: 46-8-5090-4654 UK - Wokingham Tel: 44-118-921-5800 Fax: 44-118-921-5820 Taiwan - Kaohsiung Tel: 886-7-213-7830 Taiwan - Taipei Tel: 886-2-2508-8600 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 China - Xiamen Tel: 86-592-2388138 Fax: 86-592-2388130 China - Zhuhai Tel: 86-756-3210040 Fax: 86-756-3210049 10/28/13 2014 Microchip Technology Inc.