REVISIONS Date Page Sym 2014/01/23 Page 2, 4, 8 1 Page 2 Page 57 REVISION Correction of external regenerative resistor. (DV0P2890⇒DV0P2891) Clarification of permissible load inertia in use of regenerative brake. Safety precautions for regenerative resistor are added. Signed tsuji № SX-DCT00205 Contents 1 . Scope of Application 1 2 . Overview 1 3 . Model list 1 4 . Specification 2 5 . Function of terminal 4 6 . Wiring 8 7 . Parameter 9 8 . The function of parameters 12 9 . How to use Digital key pad 21 10. Operation mode 27 11. Protective functions / How to clear trip 29 12. Troubleshooting 32 13. Conformance to overseas standard 33 14. Communication spec 36 15. Safety precautions 57 16. Precautions in use 60 17. Precautions in wiring 61 18. Confirmed items 61 19. Other remarks 62 20. General precautions 62 Panasonic Corporation № SX-DCT00205 -1- 1. Scope of Application These specifications relate to the integrated drive brushless Amplifier MINAS-BL KV series 2. Overview Brushless amplifier 2.1 Type 2.2 Model Name 1 2 3 4 5 6 7 8 9 10 M B E K 0 4 1 B C V Series name Specification V: Speed control Function2 C: RS485 communication Output 5A:50 W 01:100 W 02:200 W 04:400 W 08:750 W Input power supply 1:Single phase AC100 – 120 V 3:3 phase AC200 – 240 V 5:Single phase /3 phase AC200 – 240 V Function1 B: Regeneration resister available 2.3 Serial Number *13 04 0001* Serial Number Manufacturing month Manufacturing year (Lower 2 digits of Christian Era) *Indicates production in April 2013, serial number 0001. 3. Model list Model name Rated output MBEK041BCV 400 W Power voltage Single phase AC100 – 120 V Rated output current Applicable Brushless motor 4.4 A MBMS041BL□ Please be sure to use in the above-mentioned combination. Otherwise, it results in failure or malfunction. Panasonic Corporation № SX-DCT00205 -2- 4. Specification Allowed range of supply voltage fluctuation Power supply frequency Control method Speed control by CS signal, PWM sine wave driving system Ambient temperature Ambient humidity Location Altitude Vibration Storage temperature Storage humidity 0 - +40 ℃ (free from freezing)*5 20~85 % RH or below (free from condensation) Indoor(No corrosive gas, A place without garbage, and dust) Not greater than 1000 m Not greater than 4.9 m/s²(10-60 Hz) Normal temperature *1 Normal humidity Ambient conditions Bas ic sp eci fic a ti on 4.1 General specification Speed setting ±10 % 50 / 60 Hz Voltage instruction DC0-5 V. Corresponds to speed potentiometer of Console -A [Digital key pad] *2 Preset speed (r/ min) 4000 (Upper speed lim it) 0 (Lower speed limit ) 0 (T ypical value) 0.5V 4.5V 5V FI N input volt age Analogue:About 1/ 200 of Upper speed limit 【Digital:1[r/min]】 Analogue: ±3 % or below of upper limit speed (±90 r/min or below Speed setting precision at upper limit speed 3000 r/min) (at 20 °C) [Digital: 1 % or below of upper limit speed] Acceleration/ Deceleration time 0.01-300 sec (Time for changing from 0 to 1000 r/min) *2 Stopping procedure Speed reduction stop. Free-run stop*2 Operation mode 8 speed Signal input 5 inputs (run/ stop, CW run/ CCW run, multi function 3bit) *3 Signal output 2 outputs (Open collector) (Trip output etc) *3 Communication function via Setting of parameter, monitoring of control condition and the like RS485 are enabled with RS485 interface. Max 31 units. Performance F unc tio n Speed setting Resolution Communication function via RS232C Setting of parameter and monitoring of control condition are enabled with commercial PC. (Connection cable (sold separately) is required when commercial PC is connected. If PC has no RS232port, RS232-USB converter is required. ) Digital Keypad(sold separately) Available Regenerative Break Regenerative resistor(sold separately) is available.*6 Permissible load inertia: 30×10-4 kgm2 or less Protective function Warning: Undervoltage warning *4 Overload warning, Protect: Overcurrent, Overvoltage, Undervoltage *4, Overload, User parameter error, System parameter error, CPU error, External forced trip error, Overspeed, Sensor error, Overheat, RS485 communication error and setting change warning Speed control range 100 – 4000 r/min Overload protection Inverse time-lag overload protection Protection level 115 (Torque reference) Permissible length for motor cable Cooling system Protection structure 10 m or less (with option extension cable) Mass (kg) Self cooling Equivalent to IP20 1 *1 Temperature which is acceptable for a short time, such as during transportation is –20 ℃ to 60 ℃ (free from freezing) *2 Changeable by Digital key pad (DV0P3510 sold separately) *3 If you use Digital key pad (sold separately), the function of a signal input and a signal output can be changed. *4 It is possible to be changed from undervoltage warning (Operation will be resumed if voltage returns without trip) to undervoltage error (Brushless amplifier trips out and a state is held) by using Digital key pad (sold separately). *5 Ambient temperature is measured at a distance of 5cm from the motor. * Take the signal input (I1, I2 and so on) for Start and Stop basically. The power ON and OFF may cause. short lifetime in the internal circuit. *6 For external regenerative resistor: DV0P2891 * Trip means that a protection circuit operates and stops. Panasonic Corporation № SX-DCT00205 -3- More than DC500 V 20 MΩ (Between a power supply and earth) Between a power supply and earth AC1500 V 1 minute 4.3 Insulation resistance 4.4 Isolation voltage 4.5 Dimensional Outline drawing Power-LED(PWR) 5. Function of terminal Green:Power ON Alarm-LED(ALM) Red:Trip※1 5.1 Connector for power input (POWER) Molex 5569-10A-1210 or equivalent Connector for control Terminal Terminal signals Pin No. Description of function symbol name (I/O) for external Connect Connector for for external regenerative resister in case. 3 B regenerative DV0P2890(SER) for 100V communications DV0PM20068 for 200V 5 P resistor Connector for motor Power input connection (MOTOR) 6 L3 Connect the terminal to commercial power supply 8 L2 10 L1 1,2,4,7, 9 (NC) conforming to voltage specification. In case of single-phase connect L1 and L2. - Terminal for power Do notinput connect anything. (POWER) Grounding 5.2 Grounding terminal ( ) terminal Terminal for grounding the amplifier.(M4×2pieces) ( ) to one terminal. Fasten only one wire Fasten torque:0.5-1.0N・m ※1 Trip means that a protection circuit operates and stops. Panasonic Corporation № SX-DCT00205 -4- 5. Function of terminal 5.1 Power input (POWER) Terminal Brock Terminal symbol B1 P Terminal name for external regenerative resistor Connect for external regenerative resister in case. DV0P2891 Power input Connect the terminal to commercial power supply conforming to voltage specification. In case of single-phase connect L1 and L2. L3 L2 L1 Description of function Recommended pin terminal: TGN TC-1.25-11T (Nichifu Co.,Ltd.) 5.2 Grounding terminal ( ) Terminal for grounding the amplifier.(M4×2pieces) Fasten only one wire to one terminal. Fasten torque:0.5-1.0 N・m Panasonic Corporation № SX-DCT00205 -55.3 Connector for motor connection (MOTOR) MOLEX 5569-8A-1210 or equivalent Terminal number Terminal name Description of terminal 1 U Motor U phase 2 V Motor V phase 3 W Motor W phase 4 5VS 5 CS1 CS signal 6 CS2 CS signal 7 CS3 CS signal 8 GNDS 5 V (not insulated from power supply) GND (not insulated from power supply) ■High voltage is applied to motor wire and CS signal line; Use caution for avoiding electric shock. ■ Use a motor extension cable (option) for extending motor wire. ■ No. 4 to 8 terminals of option cable are shielded. But the shield material is not grounded. Please do not ground the shield material in order to avoid malfunctions or damages. 5.4 Connector for communications (SER) MOLEX 85503-0001 or equivalent Terminal number Terminal name Description of terminal 1 - Do not connect anything. 2 +5VL power supply 5 V 3 SOT Digital key pad communication or PANATERM for BL 4 SIN 5 RS485+ Connect RS485+ 6 RS485Connect RS4857 GNDL GND Digital key pad communication 8 SCK ■The pin numbers are shown in the figure at right. 8 ■The connection cable(DV0P383**) for Digital key pad is needed to connect with the Digital key pad. (sold separately) ■The connection cable(DV0P383**) for Digital key and PC cable (DV0P4140) are needed to use RS232C communication control software「PANATERM for BL」. 1 Panasonic Corporation № SX-DCT00205 -6- 5.4 Connector for control signals (I/O) JST S10B-PASK-2 or equivalent Terminal number Terminal symbol 1 I1 *1 Signal input 1 run/stop input *1 Motor runs when "I1" and "GND" are shorted, and stops when they are opened. 2 I2 *1 Signal input 2 CCW/CW direction *1 CW operation when "I2" and "GND" are shorted, and CCW operation when they are opened. 3 I3 *1 Signal input 3 4 I4 *1 Signal input 4 5 I5 *1 Signal input 5 Free-run stop input *1 Free-run stop when "I5" and "GND" are shorted. 6 GND *2 Control ground Common ground terminal for control signal. 7 FIN Input for setting speed Speed can be set by applying voltage DC0 – 5 V. Input impedance 100 k. 8 +5V External speed setting power supply Power output dedicated when connecting an external variable resistor (5 k, B characteristics) to FIN input (Cannot be used for any other purpose.) 9 O1 *1 Signal output 1 Trip signal output. *1 "L" in trip (Contact ON) Open collector Vce max: DC30 V, Ic max: 50 mA 10 O2 *1 Signal output 2 Speed pulse output. *1 (24 pulses/ rotation) Open collector Vce max: DC 30 V, Ic max: 50 mA Terminal name Description of function Free-run stop input *1 Free-run stop when "I3" and "GND" are shorted. Trip reset input *1 Trip reset when "I4" and "GND" are shorted. *1 *2 Function of input/output can be changed by PANATERM for BL and the Digital key pad. Default is shown. When resistor and control GND are disconnected in use of external variable resistor, 5 V is input to FIN irrespective of setting of variable resistor, and upper speed limit is directed; therefore use caution enough for connecting GND. ■ Connector for control signals pin number is 1, 2, … 10 in the order from grounding terminal side. ■ Do not touch the connector for control signals with power on, to avoid failure by dielectric shock ■ Permissible length for control signal cable is 5 m or less. Panasonic Corporation № SX-DCT00205 -7- <Input circuit> <Output circuit> ◆Do not touch the terminal of energized control circuit. Static electricity or the like may lead to malfunction. ◆Circuit of input terminal is as shown on the right. It can be controlled by contact or open collector output. ◆ Circuit of output terminal is as shown on the right. (Open collector output) Ic max.= 50 mA Vce max.= DC30 V I1,I2,I3 I4,I5 GND +5 V 1 kΩ O1,O2 Vce (L) = 0.5 V or less (at Ic= 50 mA, Ta= 25 ℃) GND Panasonic Corporation № SX-DCT00205 -8- 6. Wiring 6.1 Standard wiring diagram MCCB Power supply L1 L2 L3 P PB Connect with commercial power supply conforming to voltage specification. Regenerative Resistor (sold separately) DV0P2891 Grounding terminal Be sure to ground the unit. Grounding wire Use wire of diameter 1.6 mm (2.0 mm2) for both main circuit and grounding for the wiring on power supply side of no-fuse breaker (outside the Motor MOTO R Setting unit B (DV0P3510) Setting unit A (DV0P3500) run/stop *1 CCW/CW direction *1 Free- run stop input *1 External speed setting Variable resister 5kΩ B characteristic 1/4W or above Trip reset input *1 Free- run stop input *1 Trip signal output *1 Vcemax=DC30 V Icmax=50 mA POWER Speed pulse output *1 B connection cable Setting unit. 1m:DV0P38310 3m:DV0P38330 5m:DV0P38850 A connection cable Setting unit. 1m:DV0PM2006910 3m:DV0PM2006930 5m:DV0PM2006950 I1 I2 I3 I4 I5 GND FIN +5V O1 O2 SER I/O If not connected the A Setting unit . I/O *1 Function of input/output can be changed by the Digital key pad. Default is shown. ※ The wiring of SER or I/O connector should separate from power line. Wiring equipment ●Selection of molded case circuit breaker (MCCB), magnetic contactor, and electric wire (wiring within equipment) (See "13. Conformance to overseas standard" for compatibility with overseas standard.) Electric wire (mm²) Magnetic (Wiring within equipment) MCCB contactor rated Voltage current Main circuit/ rated current Control circuit Grounding wire (contact structure) Single phase 100 V 20 A 20 A (3P+1a) 0.75(AWG18) 0.13(AWG26) ●Selection of relay As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Panasonic : DS type, NK type, HC type, OMRON: G2A type ●Control Circuit Switch When using a switch instead of relay, use one for minute current in order to prevent poor contact. <Example> Nihon Kaiheiki Ind.Co.,Ltd : M-2012J-G Panasonic Corporation № SX-DCT00205 -9- 7. Parameter No. Parameter 00 Internal speed (0-th speed) 1st speed 01 2nd speed 02 3rd speed 03 4th speed 04 5th speed 05 6th speed 06 7th speed 07 10 1st acceleration time 11 2nd acceleration time 12 1st deceleration time 13 2nd deceleration time 14 15 16 Parameter setting Name of parameter Acceleration mode selection Deceleration mode selection Stop mode selection 17 Free-run waiting time 1A Velocity loop proportional gain 1b Velocity loop integration gain Minimum unit Default 0 – " 3b Upper speed limit" 1r/min 0 – " 3b Upper speed limit" 1 r/min 0 3000 1200 600 0 0 0 0 0.30 0.30 0.30 0.30 Setting range - 3 sec 0.01 3 sec-30 sec - 300 sec 30 sec-300 sec LIn Linear 30 LIn S-1 S shape-1 *4 LIn S-2 S shape-2 *4 FrEE Free-run stop dEC dEC Speed reduction stop 0.0 -10.0 sec 0.1 sec 0-10000 1 0-10000 1 PnL Run command selection : Incremented by 0.01 second : Incremented by 0.1 second : Incremented by 1 second Check *1 RUN and STOP 1.0 250 500 of Digital key pad TEr I1/I2 *2 TEr C VoL-A C 1 C SIG RS485 communication 31 Speed command selection 32 Operation mode selection PnL " 00 Internal speed ( 0-th speed)" VoL-A FIN *3 1 1st speed operation mode 2 2nd speed operation mode *1 When parameter marked with C in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. *2 Corresponds to RUN/STOP switch of the console A or signal input. *3 Corresponds to the speed potentiometer or analogue speed instruction of the console A. *4 Select this when “31Speed command selection” is PnL (PANEL). Panasonic Corporation № SX-DCT00205 -10- Parameter No. Name of parameter Parameter setting Setting range F-r r-F 33 I1/I2 function selection rS.Fr F-rST r-rST 34 I3 function selection 35 I4 function selection 36 3A 3b 3C I5 function selection 40 U-d 2nd acceleration / deceleration rST Trip reset Upper speed limit 0 – 4000 r/min Torque limit 0 – 150 O2 function selection 42 O1 output polarity selection O2 output polarity selection Speed matching range Output pulse count selection Default Check *1 rS.Fr C FrEE C rST C FrEE C C C THr External forced trip 0 – " 3b Upper speed limit " 41 43 44 45 FrEE Free run Lower speed limit O1 function selection Minimum unit I1: CCW run/stop I2: CW run/stop I1: CW run/stop I2: CCW run/stop I1: run/stopI2: CW /CCW direction I1: CCW run/stop I2: Trip reset I1: CW run/stop I2: Trip reset TrIP Trip STbL Arriving rUn Running FrEE Free-run F CCW run r CW run 1 r/min 1 r/min 1 0 4000 150 TrIP POUT Ck-L Overload detection POUT Speed pulse signal *4 nOr Normal polarity nOr rEV Reverse polarity nOr 20 – " 3b Upper speed limit" 1 r/min 1, 2, 3, 4, 6, 8, 12, 24 *3 50 24 O.-r Rotation speed(Actual speed) 46 Monitor mode selection O.-L Torque reference AV .-L Load factor *2 O.-r S.-r Command speed dC-V Internal DC voltage *1 When parameter marked with C in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. *2 Load factor: The value multiplied by the primary delay filter to a percentage of the rated torque of the torque reference directive. *3 Select 12 or less, when you need exceeding 3000 r/min. *4 Rotation angle of a motor is divided into the number set up by Pr45, and a pulse is outputted at the division position. By using an analog filter, it is a signal for checking a near speed in analog meter etc. Since there are no hysteresis characteristics, and there is possibility of the incorrect detection by disturbance or motor vibration, please do not use it for position detection. Panasonic Corporation № SX-DCT00205 -11- Parameter No. Name of parameter Parameter setting Setting range Minimum unit Default Check *1 47 Numerator of display magnification factor 1 - " 48 Denominator of display magnification factor" x 10 1 time 1 48 Denominator of display magnification factor 1 - 1000 1 time 1 4A Trip history clear 4b 4C 4d 4E 4F Trip Trip Trip Trip Trip history history history history history nO YES 1 2 3 4 5 nO Undervoltage trip selection YES 51 52 Retrial selection nO Retrial start time 54 Parameter initializing Parameter copy function No trip Trip ,1 - 4 1 - 120 sec nO YES nO - - - - - - 50 57 No operation Clear trip history 1 sec No operation Initialize to default nO No copying of parameter P.InIT Initializing the data of Digital key pad P.LOAd Reading a parameter to the Digital key pad P.PrOG Writing a parameter to brushless amplifier nO C nO C 5 nO nO 5A RS485 device number 128 – 159 (80h – 9Fh) 129 C 5b RS485 communication speed 0:2400bps, 1:4800bps, 2:9600bps 2 C communication 5C RS485standard 0 – 11 4 C 10 C 9 C 2 C communication 5d RS485 response time retry times of 5E RS485 communication 5F RS485 protocol timeout F0 For manufacturer use 10 - 10000 1 ms 0 – 8: Retry count, 9: No retry 1 - 255 1s - - *1 When parameter marked with C in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. Panasonic Corporation № SX-DCT00205 -12- 8. The function of parameters Parameter Name of parameter Description 00 Internal speed (0-th speed) Desired running speed can be set. This is effective when " 31 Speed command selection" is PnL(PANEL). Upper limit is limited by " 3b Upper speed limit". 01 07 1st speed 7th speed Speed in multi-speed running can be set. It is effective when " 32 Operation mode selection" is set to 2-speed operation mode. No. 10 11 12 13 The change factor of output speed in acceleration can be determined. ・Set by time for changing 1000 r/min. 1st acceleration time When it is 0.3 sec (default), time taken for accelerating from 0 to 3000 r/min is 0.9 sec. 2nd acceleration time ・Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up to 30 sec exclusive, and by 1 sec from 30 sec upward. The change factor of output speed in deceleration can be determined. ・Set by time for changing 1000 r/min. 1st deceleration time When it is 0.3 sec (default), time taken for decelerating from 0 to 3000 r/min is 0.9 sec. 2nd deceleration time ・Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up 0 Rotation speed Acceleration mode selection Deceleration mode selection Rotation speed 14 15 Rotation speed to 30 sec exclusive, and by 1 sec from 30 sec upward. Straight line acceleration/deceleration and curve (S-shape) acceleration and deceleration can be chosen individually for acceleration and deceleration. LInLINEAR S-1“S”SHAPE-1 S-2“S”SHAPE-2 Select S-shape when “31Speed command selection” is PnL (PANEL) Tim e Straight line up to speed setting. Standard mode for accelerating and decelerating. 0 T im e Relaxes the speed change in start and end of acceleration and deceleration. 0 T im e Curve is emphasized more than S shape-1. You can select how to stop the motor. FrEE (FREE) Power supply to the motor is cut off and the motor is stopped naturally when stop command is input (free-run stop). It takes longer for the motor to completely stop when load inertia is big. dEC (DECEL) When stop command is input, the motor reduces its speed according to preset deceleration time, Electric-brake is performed by Zero-speed control, and then power is cut off to the motor after elapse of time set by " 17 Free-run waiting time", and the motor is set in free-run state. 16 <Example or running pattern in deceleration stop> ■The motor is servo-rocked Stop mode selection in Zero-speed control. Run command off (Electrically controlled so Speed setting that motor speed is Zero) Motor speed Deceleration by preset change factor of deceleration time Time set by " 17 Free-run waiting time" Free-run Zero-speed control Deceleration running Panasonic Corporation № SX-DCT00205 -13Parameter No. 17 1A 1b Name of parameter Description When " 16 Stop mode selection" is set to dEC (DECEL) deceleration stop, Free-run waiting time servo lock time(Zero-speed control)after deceleration can be adjusted. (Free-run state is set after that.) Velocity loop proportional gain Velocity loop integration gain Enables setting of proportional gain of velocity amplifier. It need not be changed normally. When this value is made greater, gain is increased, which improves responsiveness of the motor. When this value is made too large, operation is vibratory. Setting range: 0 – 10000, Setting resolution: 1 Enables setting of integration gain of velocity amplifier. It need not be changed normally. When this value is made greater, gain is increased, which improves rigidity of the motor (strength of servo lock). When this value is made too large, overshooting becomes greater, and the motor is vibratory. Setting range: 0 – 10000, Setting resolution: 1 Run command can be chosen from the following: PnL (PANEL) :Command the motor to stop with RUN STOPswitch of Digital key pad. The motor cannot be operated by signal input "I1" and "I2". 30 Run command selection 31 Speed command selection Signal input is effective only in setting rotation direction, etc. See " 33 I1/I2 function selection". TEr (TERMINAL) : Only the input terminal "I1" and "I2" are effective. (Corresponds to RUN/STOP, rotation direction selection switch of Console-A.) SIG (SIGNAL) :Command by RS485 (Operation command by I/O is invalid, but trip or sensor input is excluded.) You can choose whether to use " 00 Internal speed (0-th speed)" or analog input terminal "FIN" for speed command. PnL (PANEL) " 00 Internal speed ( 0-th speed)" VoL-A (VOL-A) Analog input terminal "FIN" (voltage instruction DC 0-5 V) (Corresponds to speed potentiometer of Console-A.) Panasonic Corporation № SX-DCT00205 -14- Parameter No. Name of parameter Description Parameter for choosing operation mode Setting 1 2 4 8 32 Operation mode selection Operation made I3 1st speed operation mode 2nd speed operation mode 4th speed operation mode 8th speed operation mode Speed setting Speed setting Speed setting Function of signal input I4 I5 Free-run stop External forced trip 2nd acceleration/deceleration time Trip reset Speed setting Speed setting Speed setting 2nd speed operation mode I3 Setting to be chosen OFF Internal speed (0-th speed) or FIN ON 1st speed 4th speed operation mode I3 I4 OFF OFF ON OFF OFF ON ON ON 8th speed operation mode I3 I4 I5 OFF OFF OFF ON OFF OFF OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON OFF ON ON ON ON ON Setting to be chosen Internal speed (0-th speed) or FIN 1st speed 2nd speed 3rd speed Setting to be chosen Internal speed (0-th speed) or FIN 1st speed 2nd speed 3rd speed 4th speed 5th speed 6th speed 7th speed (1) For setting "I1" or "I2" function F-r (FORWARD-REVERSE) State of I1 and I2 I1 I2 33 I1/I2 function selection OFF OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CCW run CW run Free-run stop Trip reset (which must be retained 0.2 sec or longer) * r-F (REVERSE - FORWARD) State of I1 and I2 I1 I2 OFF OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CW run CCW run Free-run stop Trip reset (which must be retained 0.2 sec or longer) * * Effective only when trip occurs Panasonic Corporation № SX-DCT00205 -15- Parameter No. Name of parameter Description rS.Fr (RUNSTOP. FORWARD-REVERSE) State of I1 and I2 I1 I2 OFF OFF ON OFF OFF ON ON ON Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CCW run Stop Deceleration stop when " 16 Stop mode selection" is dEC CW run F-rST (FORWARD-TRIP RESET) State of I1 and I2 I1 I2 OFF - ON - ON Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CCW run Trip reset (which must be retained 0.2 sec or longer) * r-rST (REVERSE-TRIP RESET) State of I1 and I2 33 I1/I2 function selection (Continued) I1 I2 OFF - ON - ON Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CW run Trip reset (which must be retained 0.2 sec or longer) * (2) When " 30 Run command selection" is PnL (PANEL), the motor can be commanded with RUN STOPswitch of Digital key pad. Rotation direction in this case can be set by parameter and "I1" "I2" state. "I1" "I2" are off when only digital key pad is connected. F-r (FORWARD - REVERSE) State of I1 and I2 Action I1 OFF I2 OFF ON CCW rotation selection CW rotation selection ON ON Free-run stop irrespective of RUN switch Trip reset (which must be retained 0.2 sec or longer)* r-F (REVERSE-FORWARD) State of I1 and I2 Action I1 OFF I2 OFF ON CW rotation selection CCW rotation selection ON ON Free-run stop irrespective of RUN switch Trip reset (which must be retained 0.2 sec or longer)* rS.Fr (RUNSTOP. FORWARD-REVERSE) State of I1 and I2 I1 - I2 OFF ON Action CCW rotation selection CW rotation selection * Effective only when trip occurs Panasonic Corporation № SX-DCT00205 -16Parameter No. Name of parameter Description F-rST (FORWARD-TRIP RESET) CCW run with RUN switch State of I1 and I2 33 I1 - I1/I2 function selection (Continued) I2 ON Action Trip reset (which must be retained 0.2 sec or longer)* r-rST (REVERSE-TRIP RESET) CW run with RUN switch State of I1 and I2 I1 FrEE 34 35 36 THr I3 function selection I4 function selection I5 function selection U-d rST 3A Lower speed limit 3b Upper speed limit 3C Torque limit I2 ON Action Trip reset (which must be retained 0.2 sec or longer)* (FREE) : ON (shorted between signal I3 and "GND") → Free-run stop instruction (THERMAL): OFF (open between signal I3 and "GND") → External forced trip instruction (UP-DOWN): ON (shorted between signal I3 and "GND") → 2nd acceleration/deceleration time (RESET) : ON (open between signal I3 and "GND") → Trip reset instruction When " 31 Speed command selection" is analogue speed instruction VoL-A (VOL-A), motor setting speed at 0V input is set. Speed instruction value Upper speed limit Lower speed limit 0 0.5 4.5 5V Input voltage Upper limit of motor command speed. When " 31 Speed command selection" is analogue speed command VoL-A (VOL-A), motor setting speed at 5 V input is set. Further, upper limit of " 00 Internal speed ( 0-th speed) " and " 01 1st speed " and " 44 Speed matching range" is limited by this parameter. Upper limit of torque reference is set. (No precision is provided because torque is not controlled. Use as a guide.) 100 indicates the rated torque. Output terminal " O1 " and " O2 " can also be selected as follows. Polarity of " 40 O1 function selection " and " 41 O2 function selection " can be inverted by " 42 O1 output polarity selection " and " 43 O2 output polarity selection " 40 O1 function selection 41 O2 function selection 42 O1 output polarity selection :Trip signal (Trip: ON) :Arriving signal (Speed is reached to a command value ON)→See " 44 Speed matching range". rUn(RUN) :Run/Stop signal (When running: ON) FrEE(FREE) :Free-run signal (During free run: ON) F(FORWARD) :CCW run signal (During CCW run: ON) r(REVERSE) :CW run signal (During CW run: ON) Ck-L(CHECK-L) :Overload detection Output when load exceeds 100% (Load exceeds 100%:ON) POUT(PULSE-OUT):Speed pulse signal →See " 45 Output pulse count selection". TriP(TRIP) STbL(STABLE) This is a function for inverting the polarity of signal output between output terminal " O1 " " O2 " and "GND". nOr(NORMAL) : Transistor "ON" when activated rEV(REVERSE) : Transistor "OFF" when activated O2 output polarity selection * Effective only when trip occurs 43 Panasonic Corporation № SX-DCT00205 -17- Parameter No. 44 Name of parameter Description Speed matching range When " 40 O1 function selection " and " 41 O2 function selection " are chosen to STbL(STABLE) Arriving signal, "Speed matching range" for output arriving signal can be adjusted. ・When difference between actual rotation speed and speed setting is smaller than "Speed matching range", arriving signal is output. ・Even if the speed is reached, when speed matching range is set too small, arriving signal may turn on and off due to speed fluctuation. ・Arriving signal is not output when CCW/CW changes. When " 40 O1 function selection " and " 41 O2 function selection " are set to POUT(PULSE-OUT), pulse count is set to be output to " O1" " O2" while the motor makes one turn. (To be selected from 1, 2, 3, 4, 6, 8, 12, and 24) T 500±100μs 45 Output pulse count selection 60 = 0.83ms 3000×24 Frequency f = 1/T = 1.2kHz T = Rotation angle of a motor is divided into the number set up by Pr45, and a pulse is outputted at the division position. By using an analog filter, it is a signal for checking a near speed in analog meter etc. Since there are no hysteresis characteristics, and there is possibility of the incorrect detection by disturbance or motor vibration, please do not use it for position detection. You can choose description to be displayed on 5-digit LED when turning on power. O.-r(OUTPUT-REVOLUTION) :Rotation speed O.-L(OUTPUT-LOAD) AV.-L(AVERAGE-LOAD) 46 Monitor mode selection (Ex) When rotation number is 3000 r/min, in the case where " 45 Output pulse selection" is 24, :Torque reference :Load factor (average torque reference) S.-r(SETTING-REVOLUTION):Speed command dC-V(DC-VOLTAGE) :Internal DC voltage (Voltage of smoothing capacitor of power supply) In speed display mode, the value multiplied by " 47 Numerator of display magnification factor" / " 48 Denominator of display magnification factor" is displayed. 47 48 You can set the multiplying factor of a value displayed on 5-digit LED. Numerator of display Value of 47 ÷ 48 is a display multiplying factor. Set a value in the range magnification factor where calculated display magnifying factor is 10 – 1/1000. The speed of line can be displayed. When the display magnifying factor is changed, the parameter relating to speed Denominator of (below) is displayed by a value multiplied by display multiplying factor. display magnification " 00 Internal speed(0-th speed)" " 01 1st speed" " 3A Lower speed limit" factor " 3b Upper speed limit" " 44 Speed matching range" Panasonic Corporation № SX-DCT00205 -18- Parameter No. Name of parameter Description 4A Trip history clear Trip history 1 – 5 can be cleared. <Clear procedure> Cut off power with YES(YES) selection, and turn on power again after display has disappeared, then ‐‐‐‐‐ is displayed, and trip history is cleared. When power is turned on again, normal operation is started. 4b 4C 4d 4E 4F Trip history 1 Trip history 2 Trip history 3 Trip history 4 Trip history 5 Trip history for 5 times in the past is stored. Trip history 1 is the latest history. See "Protective function" for displayed description. When no history is available, ‐‐‐‐‐ is displayed. Undervoltage trip selection When nO (NO) is selection, the motor is not tripped at insufficient voltage. If voltage should fall and undervoltage status is found while the motor is running, the motor stops after running free, while if operation instruction is input after recovery of power, the motor is restarted automatically. (■Be cautious.) When Y E S (YES) is selection, the motor is tripped at undervoltage, and alarm LED blinks. When normal power is off, trip is not stored in trip history. Trip is stored only when power has stopped instantaneously (Trip is stored in trip history only when undervoltage once becomes short and then is recovered normal) 50 Automatic reset in trip (trip retrial) can be set here. Trip can be is automatically reset to allow operation to continue. Use this function only on such equipment that has no problem of safety even if the motor is automatically restarted. ■Retrial is impossible if trip is by Overcurrent error E-OC, Sensor error E-CS, System error Err, User parameter error E-UPr, or System parameter error E-SPr. 51 Retrial selection When nO (NO) is selection, retrial is not effective. When 1 – 4 is selection, retrial is made for the set number of times. When 2 hours has elapsed with no trip, the number of retrying times is initialized to 0. Set the interval between retrials by " 52 Retrial start time". When trip occurs in excess of preset number of trials, the brushless amplifier outputs trip signal and stops. ■During retrial, trip signal is not output (It is stored in trip history) 52 54 Retrial start time Parameter initializing You can set waiting time until retrial operation is performed after tripping is found. You can set 1 to 120 seconds. Parameters can be initialized to the factory default. <Initializing procedure> Cut off power with YES (YES) selection, and turn on power again after display has disappeared, then ‐‐‐‐‐ is displayed, and parameters are initialized to the factory default. Parameters can be copied. nO(NO) Parameters are not copied 57 Parameter copy P.InIT(PARAMETER-INITIALIZE):Initialization of Digital key pad data P.LOAd(PARAMETER-LOAD):Reading parameters into Digital key pad data P.PrOG(PARAMETER-PROGRAM) :Writing parameters to the brushless amplifier See the copying method of parameters on page 19 for detail Panasonic Corporation № SX-DCT00205 -19- Parameter Name of parameter Description 5A RS485 device number Set the device number of motor in communication (Motor ID). This value is the shaft number in communication. 80h (128) is the device number for setting control data (such as control start) by one operation to all connected motors. (No response is made by motors.) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) - 9Fh (159) normally. 5b RS485 communication speed Set the communication speed of RS485 communication. 0: 2400bps, 1: 4800bps, 2: 9600bps 5C RS485 communication standard Set the communication standard of RS485 communication. 0: 8 bits, no parity, stop bit 1 1: 8 bits, no parity, stop bit 2 2: 8 bits, odd number parity, stop bit 1 3: 8 bits, odd number parity, stop bit 2 4: 8 bits, even number parity, stop bit 1 5: 8 bits, even number parity, stop bit 2 6: 7 bits, no parity, stop bit 1 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity, stop bit 1 11: 7 bits, even number parity, stop bit 2 5d RS485 communication response time Communication response time is the shortest time for setting transmission mode in RS485 bus for response after the motor has received communication data. Actual data response time depends on the type and data of order. Unit [ms] No. 5E 5F F0 RS485 retry times of Set the retry times of RS485 communication. communication 0 - 8: Number of retrials, 9: No retrial RS485 protocol timeout Protocol timeout is the time allowed from reception of a character code to reception of the next one in communication. If normal character code is not received within this time, communication is timed out, and received data is discarded. If timeout should continue to occur, and the number of detections exceed the retry times, the motor trips due to RS485 communication error. Unit [seconds] For manufacturer use It cannot be changed. Panasonic Corporation № SX-DCT00205 -20- LED display Figures displayed on the 7 segment display of the digital key pad are shown below: Alphanumeric LED display Example of LED display Example Description in the text Alphanumeric LED display Display on Digital key pad * LED display of "0" is available in two types. Example Description in the text Display on Digital key pad Panasonic Corporation № SX-DCT00205 -21- 9. How to use Digital key pad ● What can be done by Digital key pad >> ・Monitoring of rotation speed (actual speed) and load factor, etc (Rotation speed can be displayed being multiplied by the factor set by parameter 47 and 48 .) ・Display detail of trip, and trip history. Trip reset by pressing and ・Parameter setting, initialization, and copying function at the same time. ・Start and stop of motor by RUN / STOP switch (Setting of parameter " 30 Run command selection" is required.) > > ●Name of each part switch >> DATA switch SET >> 5-digit LED 2-digit LED switch STOP switch MODE switch RUN switch 5-digit LED Displays rotation speed (actual speed), commanded speed, trip history, setting of parameter, and the like. 2-digit LED Displays the number of parameter (in editing parameter). Displays the rotation direction in operation. Displays 00 when the motor is stopped. (CCW as viewed from the output shaft of motor … F and CW … r ) switch switch RUN switch STOP switch >> く く く く DATA SET > > MODE switch Switch for changing monitor mode. Whenever this switch is pressed, the mode changes in this sequence: Rotation speed (actual speed) Internal DC voltage (voltage of smoothing capacitor of power supply) Load factor Torque reference Commanded speed Rotation speed (actual speed) …. * * When you press this switch in the parameter setting mode, setting is stored. This switch is for changing parameter number mode and parameter setting mode, and for saved parameter setting. This switch enables selection of parameter, and setting and changing of contents. When the motor is tripped, pressing and at the same time enables reset of trip. This switch is for instruction of operation. (Only when " 30 Run command selection" is PnL ) ■See " 33 I1/I2 function selection" (2) on page 10 for rotation direction. This switch is for instruction of stopping. (Only when " 30 Run command selection" is PnL ) ●Description DATA SET switch is pressed in parameter number mode. Parameter number can be changed and selected by >> Parameter number Control changes to this mode when mode and > > Monitor mode Displays rotation speed (actual speed), setting speed, internal DC voltage, load factor, and torque reference on 5-digit LED. When power is turned on, this mode is set. This mode is set when power is turned on. Control changes to this mode when MODE switch is pressed in parameter number mode, parameter setting mode. Displays a parameter number ( 00 – F0) in blinking. switch. Displays the detail of parameter (setting) in flashing. DATA SET When DATA SET switch is pressed in monitor mode. > > >> Parameter setting Control changes to this mode when Change setting by and switch. mode switch is pressed after change of setting, it is saved in EEPROM. *Displays rotation speed r/min in normal monitor mode. Displays torque reference and load factor assuming the rated motor torque at 100 . *Display is just a guide. Do not use the Digital key pad for a measuring instrument. Panasonic Corporation № SX-DCT00205 -22- 9.1 Operating Instruction Turn on power. ●Press Monitor mode MODE Rotation speed switch for changing display. ● ○ ○ r/min MODE Load factor Press MODE MODE DATA SET Torque >> 0 00 ○ ● ○ % Flashing ● ○ ○ r/min ●2-digit LED blinks and allows selection of parameter number. 0.30 0 Flashing Flashing 00 Storage >> >> Press DATA SET 10 >> Press DATA SET Flashing MODE >> >> Speed setting Only " 00 " % MODE MODE Parameter number mode Flashing ○ ● ○ >> Press V >> Press ○ ○ ● >> Internal DC voltage >> Internal speed ( 0-th speed) can be directly set by and in monitor mode. MODE >> >> Change (select) a parameter number by or . Storage ●5-digit LED blinks and allows change of parameter value. Parameter setting mode 0.30 Flashing 10 >> >> >> Change (select) a parameter value by or . >> >> DATA SET Flashing 10 >> When switch or MODE switch is pressed in parameter setting mode, data is stored. 0.31 Data is stored only when DATA SET >> >> >> >> ● When or is pressed in monitor mode, detail of " 00 Internal speed( 0-th speed)" is displayed in blinking, and speed setting can be changed by and . When " 31 Speed command selection" is PnL , the motor speed also changes following the speed setting if the motor is running. switch is pressed. Note that data returns to settings when power is turned off. Panasonic Corporation № SX-DCT00205 -23- 9.2 Test run (Digital key pad) <Inspection prior to test run> (1) Make sure that all wiring is correct. (2) Make sure that input power supply conforms to rating. <Test run> Test run procedure by the Digital key pad is as follows: An example is introduced here where the motor runs CW at 1800 r/min with the Digital key pad. (1) Be sure to first perform the work below for safety. Separate the motor from machine or equipment, and make sure that the motor alone can be operated. (2) Then turn on power and follow the step below for test run. Description of operation Digital key pad Switch LED display [1]Turn on power (Change the choice of operation instruction from I1/I2 T Er to the Digital key pad PnL.) ● ○ ○ 0 ○ ○ ○ 00 Press DATA SET Press several times to choose parameter number 30. Press 00 Flashing 30 Flashing DATA SET ○ >> Press to change parameter value. Store by DATA SET Press and at the same time. >> >> TEr ○○ ○ PnL ○○ Flashing 30 . Setting change warning is issued because setting of operation instruction has been changed. [3] Trip reset ○ TEr ○○ >> [2]Change of initial setting 0 Flashing 30 CAU CAU 0 ○ ○ ○ ● ○ ○ 00 DATA SET Press several times to choose parameter number 31. Press 00 Flashing DATA SET Press to change parameter value. Store by DATA SET . >> Press and at the same time. >> VoL-A 31 30 Setting change warning is issued because setting of operation instruction has been changed. [5] Trip reset ○ ○ ○ 0 >> (Change the choice of speed instruction from analogue speed instruction input to " 00 Internal speed (0-th speed)" to enable use of Digital key pad.) Press >> [4] Change of initial setting 2 ○ ○ ○ Flashing ○ VoL-A ○○ 31 Flashing ○ PnL ○○ 31 Flashing CAU CAU. 0 ○ CAU ○○ ● ○ ○ 00 Panasonic Corporation № SX-DCT00205 -24- Digital key pad Description of operation LED display Switch << Press DATA [6]Choosing SET rotation direction* Press several times to (This operation is not required for rotation choose parameter number 33. forward [CCW].) Press DATA SET parameter value. Store by 00 33 ╱ ╿ ╿ ╲ ╱ ╿ ╿ ╲ ╲ ╿ ╿ ╿ ╿ ╿ ╱ 33 33 Press CAU >> r-F ╱ ╿ ╿ ╿ ╿ ╿ ╲ CAU and at the 0 00 ╲ ╿ ╿ ╿ ╿ ╿ ╱ >> Press ╲ ╿ ╿ ╿ ╿ ╿ ╱ ╱ ╿ ╿ ╿ ╿ ╿ ╲ Setting change warning is issued because setting of operation instruction has been changed. same time. [8] Speed setting ╲ ╿ ╿ ╱ ╲ ╿ ╿ ╱ DATA SET >> [7] Trip reset rS.Fr rS.Fr to change >> Press 0 0 ╱ ╿ ╿ ╿ ╿ ╿ ╲ ・Internal speed( 0-th speed) is displayed (setting at 0r/min). Press >> 00 to set a speed. ╲ ╿ ╿ ╿ ╿ ╿ ╱ 1800 ╱ ╿ ╿ ╿ ╿ ╿ ╲ ・Set the Internal speed setting (0-th speed) at 1800 r/min. 00 [9]Reset to monitor mode. [10]Operation 00 Press R instruction [11]Stop instruction 0 Press MODE U N 1800 r 0 Press STOP 00 ・Data is still stored if power is cut off here. ・Display of rotation speed changes little by little toward 1800 r/min ・Display of rotation direction* (r indicates that the motor is rotating CW.) ・Display of rotation speed changes little by little toward 0 r/min. [12] Power OFF <Checkpoint in Test run> (1) Check whether the motor rotates smoothly. Check for abnormal noise and vibration. (2) Check whether the motor is accelerated and decelerated smoothly. (3) Rotation direction and rotation speed of the motor are matched? *Rotation direction can also be changed by use of "I2". See " 33 I1/I2 function selection" (2) on page 10. ■Setting is still stored when power is turned off. When operating the motor with Digital key pad only in trial run, either reset the setting or initialize parameters after completion of trial run. (Parameter 54) Here, note that all parameters return to default when parameters are initialized. Panasonic Corporation № SX-DCT00205 -25- 9.3 How to copy parameter <1 Reading a parameter value from brushless amplifier to the Digital key pad.> ■Once parameters are read into the console, their details are stored in the Digital key pad. Digital key pad Description of operation Switch LED display 0 [1]Turn on power ● ○ ○ 00 Parameter copy. Press DATA SET Hold down to choose parameter number 57. [3] P.LOAd Choose reading a parameter into the Digital key pad. Press [4]Read a parameter into the Digital key pad. Press 00 DATA SET nO ○ ○ ○ >> Flashing ○ ○ Press twice to choose P.LOAd DATA SET 57 Flashing nO ○○ P.LOAd ○○ Flashing Flashing . for 1 57 57 ○ Flashing →Slow flashing P.LOAd ○○ (once per second) second while holding down STOP . 57 [5]Wait about 30 seconds. [6]Reading of parameter into the Digital key pad completed ● ○ ○ Parameter value >> [2]Call 57 ○ P.End ○○ ● 0 ○○ Press STOP 00 <2 Copy a parameter value saved in the Digital key pad onto the brushless amplifier.> Description of operation Digital key pad LED display Switch Turn on power. Call out 57 Parameter. (Same operation as 1. [1] and [2]) Choose writing a parameter to the brushless amplifier. [2] Write a parameter to the brushless amplifier. Press Press DATA SET >> [1] P.ProG twice. three times to choose P.PrOG Press DATA SET for 1 . P.PrOG ○○ Flashing Flashing 57 57 ○ P.PrOG ○○ Flashing →Slow flashing (once per second) second while holding down STOP . [3]Wait about 10 seconds. ○ ○ nO ○○ 57 P.End ○ ○ ○ Panasonic Corporation № SX-DCT00205 -26- Description of operation Digital key pad LED display Switch [4]Completion of writing a parameter from the Digital key pad to the CAU ○ ○ ○ 0 ● ○ ○ brushless amplifier. >> Press and at the same time for clear trip. >> [5]Reset to monitor mode. 00 Error while copying a parameter P.Err1 :Data is abnormal while copying. Press STOP switch for clearing, and then copy data again. If data is still abnormal, initialize the Digital key pad and retry. P.Err2 :Copy error This error occurs in an attempt to copy data between products of different function. Press STOP switch for clear. Parameters can be copied between the same models, but parameters should be copied between the same output in principle because gain setting is different. <3 Initializing of data of Digital key pad.> ■When any trouble occurs during copying, it can be often solved by initializing the Digital key pad. (Stored data is cleared by initializing.) Description of operation Digital key pad LED display Switch Turn on power and call 57 Parameter. (Same operation as 1. [1] and [2]) [1]P.InIT Choose initialization of data of Digital key pad. Press [2]Initialization of Digital key pad Press DATA SET ○ Press >> ○ nO ○○ once and choose P.InIT DATA SET for 1 . 57 P.InIT ○○ Flashing ○ P.InIT ○○ 57 Flashing Flashing →Continuous lighting second while holding down STOP . [3]Wait about 30 seconds. [4]Initializing of data of Digital key pad Press STOP completed LED display changes from flashing to continuous lighting during initializing operation. 57 ○ P.End ○○ ● 0 ○○ 00 ■Do not turn off power or disconnect the cable of Digital key pad during operation such as "Reading a parameter from the brushless amplifier to the Digital key pad", "Copying a parameter value stored in the Digital key pad to the brushless amplifier", and "Initializing the data of Digital key pad". Panasonic Corporation № SX-DCT00205 -27- 10. Operation mode This series has the following operation modes. Please choose operation mode with a parameter " 32 Operation mode selection." Operation mode Function of a terminal I1 I2 1st speed operation mode RUN/ STOP CW/CCW 2nd speed operation mode RUN/ STOP CW/CCW 4th speed operation mode RUN/ STOP CW/CCW 8th speed operation mode RUN/ STOP CW/CCW ※1 ※1 ※1 ※1 I3 I4 I5 Selection value of " 32 Operation mode selection." 1 Free-run stop, External forced trip, 2nd acceleration / deceleration time, Trip reset Speed setting selection [Factory default] 2 4 8 Please choose Function of 「I1」 「I2」 terminal with a parameter " 33 I1/I2 function selection" See 8. The functionof parameters on page 8 for detail. Function of 「I3」 ・In the case of 1 st speed operation mode, please choose. Function of 「I3」 terminal with a parameter " 34 I3 function selection" ・In the case of 2nd speed operation mode, speed setting selection can be carried out by "short" / "open" of the terminal I3. When a terminal is opening, Internal speed ( 0-th speed ) is chosen, and it speed is set by the parameter " 00 Internal speed ( 0-th speed )" or FIN (analog voltage instructions). (Please select PnL (setting by parameter) or Vol-A (setting by analog voltage) by " 31 speed instruction selection".) ※1 CW: Rotation clockwise when seen from the motor shaft, CCW: Rotation counterclockwise when see from the motor shaft. Panasonic Corporation № SX-DCT00205 -28- ■Example of running pattern by use of 2nd acceleration / deceleration time When you choose " 32 Operation mode selection" at 1 : 1st speed operation mode, Choose " 33 I1/I2 function selection " at rS.Fr : (RUNSTOP, FORWARD-REVERSE) , and Choose " 34 I3 function selection " at U-d : 2nd acceleration and deceleration time. 1st acceleration time Internal speed (0-th speed) 1st deceleration time 2nd acceleration time 2nd deceleration time CCW CW Zero-speed control Zero-speed control Run/Stop switch (I1) CCW/CW switch (I2) 2nd acceleration / deceleration time (I3) ■Example of operation pattern in 2nd speed operation mode When you choose " 32 Operation mode selection" at 2 : 2nd speed operation mode, "I3" is choosing of speed setting, and works as follows: I3 OFF ON Speed setup Internal speed ( 0-th speed ) or FIN 1st speed 1st acceleration time 1st speed Internal speed (0-th speed) 1st deceleration time CCW CW Zero-speed control Run/Stop switch (I1) CCW/CW switch (I2) 1st speed (I3) Panasonic Corporation № SX-DCT00205 -29- 11 Protective functions / How to clear trip 11.1 List of protective functions ■Description of trip can be displayed only when the Digital key pad (option) is connected. Protection function works even when the Digital key pad is not connected, but it is not displayed. Trip number Other number 1 - 2 Protective item Description System error The brushless amplifier trips when trouble of control microcomputer is detected. Sensor error The brushless amplifier trips when trouble of CS sensor signal is detected. Undervoltage warning (default) Undervoltage error 3 Overvoltage error - Overload warning (Electronic thermal) When the internal DC voltage is below specified value, operation is stopped; when voltage is recovered, operation is started again. (This is not trip, and no trip output is made.) ■Trip can be set by parameter 50. Approx DC100 V, The brushless amplifier trips when internal DC voltage (voltage of smoothing function of power supply) rises and exceeds specified value. Approx DC200V, When load factor exceeds specified value, the electronic thermal relay operates and monitor display flashes. It is a warning for electronic thermal trip. ①Malfunction due to external noise is possible. Investigate for noise source in the vicinity and eliminate such source. ②Internal circuit may be in failure. Err E-CS L Investigate the condition of wiring and circumstances of power supply. E-LV If the motor should trip in running, too short deceleration time is one of the causes. Adjust deceleration time. No measure can be taken in continuous regenerative operation such as lowering. Reduce the load. Check the load factor in monitor mode. E-OV 5-digit LED flashes. 100 % 4 5 Overspeed error Overcurrent error Digital key pad The brushless amplifier trips when internal DC voltage is below specified value only if trip is set by parameter 50. Approx DC100 V, The brushless amplifier trips when Overload torque reference is output continuously error above specified value. (Electronic thermal relay) 115 8 Display on Measure The brushless amplifier trips when rotation speed (actual speed) exceeds specified value. Approx 6000 r /min The brushless amplifier trips when the motor current exceeds specified current. Investigate the cause of overload, and reduce the load, change the operating pattern by making acceleration and deceleration time longer, or apply design to increase the capacity of motor. Ensure that the actual speed does not exceed rated rotation speed, such as overshooting by unmatching between load and gain. Excessive acceleration / deceleration setting or gain setting is possible. Set the longer acceleration / deceleration time and the smaller gain. THr E-OS E-OC If this trip should occur as soon as the unit is started, failure is possible. Panasonic Corporation № SX-DCT00205 -30- Trip number Protective item Description Display on Measure Digital key pad 9 Overheat error Check the ambient temperature and cooling condition of brushless The brushless amplifier motor trips amplifier. when the temperature in control section Check the load factor. rises above specified value. If the ambient temperature is low Approx 105 °C enough, and the protection occurs soon after power-on, failure is possible. 10 External forced trip The brushless amplifier trips when external forced trip input turns on. Turn off external trip input, and reset trip. E-OL 11 Setting change warning The brushless amplifier trips when any important parameter such as " 30 Run command selection" is changed. This is not abnormal. Reset trip in order to make change effective. CAU 12 communication RS485 The motor trips when communication error of RS485 communication function occurs. Check for noise problem in the vicinity. E-485 30 Parameter initialization display " 54 Parameter initialization" YES (1) is chosen and a trip is carried out after turning off a power supply at the time of a power supply re-injection. This is not abnormal. The parameter was initialized. It is clearable only by power supply re-injection. ----- 90 User parameter error Parameter data saved in EEPROM is abnormal. Check all parameters again and set them again. If this protection works frequently, failure is possible E-UPr 91 System parameter error Internal parameter data saved in EEPROM is abnormal. Failure is possible. E-SPr error E-OH Time charactoristics of over load protection Trip time(s) 1000 More than 200 W 100 W 50 W 100 10 1 100 110 120 130 140 150 160 170 180 190 200 Torque command Panasonic Corporation № SX-DCT00205 -31- 11.2 How to clear trip. >> >> If the brushless amplifier should trip, eliminate the cause and use any of the procedures [1] – [5] below for reset. [1] Turn off power, and when power LED has gone out, turn on power again. [2] Press the switch and of the Digital key pad simultaneously for one second or more with present trip state displayed. [3] Input the trip reset signal. (When F-r or r-F is chosen in " 33 I1/I2 function selection", enter "I1" and "I2" at the same time; when F-rST or r-rST is chosen, enter "I2" for trip reset. Trip reset signal, when continued to be input, is designed to become ineffective in order to prevent inadvertent restarting. Enter trip reset signal only when necessary.) [4] Resetting trip with PANATERM for BL Trip can be reset from the PC by using optional PC connection cable *1 (option) and communication software (PANATERM for BL: can be downloaded from our web site free of charge). For details, refer to PANATERM for BL instruction manual. [5] Resetting trip via RS485 communication Refer to section “Communication” starting with P.53. Note: As for overcurrent error E-OC , sensor error E-CS , system error Err , and user parameter error E-Upr , reset them by turning off power as shown in [1] above. No other procedure is effective. (Caution) In clear trip, be sure to find and remove the trip factor before clear. *1 To use the optional PC connection cable (sold separately), RS232 port is required. When the PC has no RS232 port, use RS232-USB converter. Panasonic Corporation № SX-DCT00205 -32- 12. Troubleshooting If any trouble should be found, follow the steps below for check and countermeasure. ●If the cause cannot be found, it is recommended to use the Digital key pad and check the detail of trip. If failure is likely, or when any part is damaged, or when you are in any other trouble, contact the sales agent of purchase or our company. Phenomenon Detail of checking Check for abnormality of wiring. Check whether protective function is activated. Check whether alarm LED (red) is on. (Only when the motor is connected to the key pad ) Motor does not Check whether power LED (green) is lighted up. rotate. Check whether voltage on input power is normal. Check whether operation start signal is input. Check whether analogue speed instruction is set at 0V. Motor does not Check whether protective function is rotate or stops activated. Check whether alarm LED during operation. (red) is on. Motor stops during deceleration. Check whether the inertia of load is too large. Motor does not The motor with large inertia does not stop quickly when stop quickly because default stop mode stop command is is Free-run stop. input Output shaft of motor and shaft of load Large vibration or are not aligned. noise. Damage to bearing. Measure, etc Apply proper wiring. Check the detail of trip by the Digital key pad. Turn off power once, and turn on again. If the LED is off when power is input to the brushless amplifier, failure is possible. Contact us for repair. Check the supply voltage. Check the condition of operation instruction. Raise the analogue speed instruction little by little. Overload is possible. Reduce the load or increase the output capacity. Regenerative voltage protection may have worked. Decrease the inertia. Turn off power once, and turn on again, and reset the trip state. Make deceleration time longer by the Digital key pad. Alternatively, apply free-run stop. Stop motor by 0 V analogue speed command. Change stop mode to deceleration stop by Digital key pad. Check whether setting of rotation direction changeover input is wrong. Check the joint between the output shaft and load shaft of the motor. Contact us for repair. Check the position of rotation direction choosing switch for the console - A. As for others, check the status of "I2". Rotation speed is unstable during operation (actual speed). Check whether the load fluctuates greatly. Reduce the fluctuation of load. Increase the output capacity. Parameter dose not change. Check whether operation start signal is input. Some parameters cannot be changed when operation instruction is on. (See the check column of parameter list on page 6.) Turn off operation instruction before changing. Motor rotates reversely. Panasonic Corporation № SX-DCT00205 -33- 13. Conformance to overseas standard (Under plan) EC Directives The EC directives apply to all such electronic products as those having specific functions and directly sold to general consumers in EU countries. These products are required to meet the EU unified standards and to be furnished with CE marking. Our brushless motor and brushless amplifier meet the EU Directives for Low Voltage Equipment so that the machine or equipment comprising our brushless motor and brushless amplifier can meet relevant EC Directives. EMC Directives Our brushless motor and brushless amplifier can meet EMC Directives and related standards. However, to meet these requirements, the systems must be limited with respect to configuration and other aspects, e.g. the installation and some special wiring conditions must be met. This means that in some cases machines and equipment comprising our brushless motor and brushless amplifier may not satisfy the requirements for wiring and grounding conditions specified by the EMC Directives. Therefore, conformance to the EMC Directives (especially the requirements for emission noise and noise terminal voltage) should be examined based on the final products that include our system. Applicable standard Applicable standard UL UL508C Standard for electric converter equipment EN61800-5-1 Adjustable speed electrical power drive systems ( Safety requirements— Electrical, thermal and energy) Adjustable speed electrical power drive systems ( EMC requirements and specific test methods) Radio interference wave characteristics of industrial, scientific, and medical high-frequency equipment Standards for immunity in industrial environment Electrostatics Discharge Immunity Test Radio Frequency Electromagnetic Field Immunity Test Electric high-speed transient phenomenon/burst immunity test Lightening Surge Immunity Test High Frequency Conduction Immunity Test Instantaneous Outage-Immunity Test EN61800-3 EN55011 CE KC EN61000-6-2 IEC61000-4-2 IEC61000-4-3 IEC61000-4-4 IEC61000-4-5 IEC61000-4-6 IEC61000-4-11 Radio Waves Act (South Korea)*2 Broadcasting and Communication Equipments Installation condition File No. Class 1 equipment E166557 Pollution E164620 degree 2 *1 Overvoltage category II Class I equipment Pollution degree 2 Group - 1, Class A and Category Ⅲ, 2nd environment - - Motor over-temperature protection is not provided. Motor over-load-temperature protection shall be provided at the final installation upon required by the NEC (National Electric Code). SCCR: 5,000 rms symmetrical amperes, 240 Volts maximum. *2 Precautionary note written in Korean *1 A 급 기기 (업무용 방송통신기자재) 이 기기는 업무용(A 급) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며, 가정외의 지역에서 사용하는 것을 목적으로 합니다. ( 대상기종 : Brushless Amplifier ) (English translation) Distributors and users must understand that this product meet the electromagnetic compatibility requirements and is designed for industrial use (class A). Do not use the product in a residential area. (Application product: Brushless Amplifier) Panasonic Corporation № SX-DCT00205 -34- 13.1 Configuration of peripheral equipment Power supply Single phase 100 V – 120 V 10%, 50/60 Hz Use the equipment under the environment of overvoltage category II specified by IEC60664-1. In order to obtain overvoltage category Ⅲ, insert a transformer conforming to EN standard or IEC standard to the input of brushless amplifier. Use an electric wire size suitable to EN60204-1. Fuse breaker Be sure to connect a specified no-fuse breaker certified by IEC standard and UL, or a fuse certified by UL between power supply and noise filter. Observance of this condition allows conformance with UL508C (file No.E164620) and UL1004 (file No.E166557). Noise filter When installing one noise filter at the power supply for more than one brushless amplifier used, contact the manufacturer of noise filter. Surge Install a surge absorber on the primary side of noise filter. However, in performing the voltage resistance test of machine and equipment, be sure to remove the surge absorber; otherwise, the surge absorber may be ruptured. absorber Grounding Be sure to ground the grounding terminal ( ) of brushless amplifier for preventing electric shock. Brushless amplifier is provided with two grounding terminals. Connect the grounding wire of brushless motor to the other one. Panasonic Corporation № SX-DCT00205 -35- Noise filter for signal lines 13.2 Wiring of peripheral equipment Molded case circuit breaker Motor Noise filter Brushless amplifier M Power supply Surge absorber Protective earth (PE) Reactor core (8 turns or more) 13.3 List of compatible peripheral equipment Part name Noise filter (for single phase) Noise filter (for 3- phase) Surge absorber (for single phase) Surge absorber (for 3- phase) Noise filter for signal lines Reactor core (recommended) Optional part number Manufacturer's part No. Manufacturer DV0P4170 SUP-EK5-ER-6 OKAYA ELECTRIC IND. CO., LTD. DV0PM20042 3SUP-HU10-ER-6 OKAYA ELECTRIC IND. CO., LTD. DV0P4190 R.A.V-781BWZ-4 DV0P1450 R.A.V-781BXZ-4 DV0P1460 ZCAT3035-1330 TDK CORPORATION - RJ8035 KK-CORP.CO.JP Contact :OKAYA ELECTRIC IND. CO., LTD. TDK CORPORATION KK-CORP.CO.JP OKAYA ELECTRIC IND. CO., LTD. OKAYA ELECTRIC IND. CO., LTD. Japan +81-3-3424-8120 Japan +81-49-283-7575 Japan +81-184-53-2307 Recommended Molded case circuit breaker(MCCB) Made by Sensata Technologies Japan Limited: For 3-phase IELH-1-111-63-5A-M For single phase IELH-1-11-63-5A-M (Rated current 5A, cutoff characteristics DELAY63) Recommended cutoff characteristics: DELAY61-63 Contact: Sensata Technologies: http://www.sensata.com/ Panasonic Corporation № SX-DCT00205 -36- 14. Communication spec 14-1.Overview of communication With the upper host controller, which can be connected with 31 brushless amplifiers at the maximum via serial communication conforming to RS485, enables the following: ①Rewriting parameters ②Browsing and clearing status and history of trip condition ③Monitoring control status including present position, status, I/O, etc. ④Start and stop of motor ⑤Resetting trip [Advantage] ・It is allowed to write parameters by one operation from host controller in startup of the machine. ・Operating condition of the machine can be displayed, which improves serviceability. 14-2.Connection of communications line Connect one host controller with more than one brushless amplifier via RS485 communication, and set the device number of each brushless amplifier (Pr5A) at 81h (129) — 9Fh (159). Set the device number for the host as 01h (1) — 1Fh (31). <Note> Device number is set at 81h (129) in default setting. When connecting more than one brushless amplifier via RS485, be sure to change the device number beforehand with the digital keypad or communication software “PANATERM for BL”. [Example of connection] RS485 Host controller Device Number=01h(1) ・・・Max 31 units Brushless amplifier Brushless amplifier Brushless amplifier Brushless amplifier Device number Device number Device number Device number =82h(130) =83h(131) =84h(132) =81h(129) Panasonic Corporation № SX-DCT00205 -37- 14-3.Interface of connector for communications unit Equivalent to SN75176 Host (01h) RS485+ Motor 1 (81h) 14 13 RS485- 3 GND ● ● RS485+ ● RS485- GND FG ● Twisted pair wire Equivalent to SN75176 Motor 2 (82h) 14 RS485+ 13 3 ● RS485- ● ● GND ● Shielded wire ·Use the shield of shielded wire for GND. ·Set the maximum total extension of cable within 10m in use. ·Terminal resistor is not required. 14-4.Communication system RS485 Communication baud rate Data Parity Start bit Stop bit Host address Amplifier address Half duplex, asynchronous communication method 2400, 4800, 9600bps Set by Pr5b 7 bits, 8 bits Set by Pr5C None, even number, or odd number Set by Pr5C 1 bit 1 bit, 2 bits Set by Pr5C 01h – 1Fh 80h – 9Fh (80h for simultaneous transmission.) Set by Pr5A ・Modification of transmission parameters (Pr5A – 5F) becomes effective when resetting the power supply of the motor. ・The transmission parameters can be changed by the digital keypad (sold separately) or RS485 communication. Panasonic Corporation № SX-DCT00205 -38- 14-5. List of data number related to communications (1) Parameter: 8000h – 805Fh Lower 2 figures show parameter number. (e.g. :parameter Pr.10 = database 8010h) *NAK is answered while the amplifier detects undervoltage error, and change of a parameter and preservation to EEPROM are not performed. *Please refer to "10. The function of a parameter" about the contents and the detail function of a parameter. *Please do not perform data communications to any addresses (parameter) other than the address mentioned in this specifications. *Time required for data transmission per byte is calculated by the following formula for example in the case of 9600 [bps], 8 bits, parity present (even number or odd number), and stop bit 1: (1000 / 9600) ´ (1 + 8 + 1 + 1) = 1.14 [ms/byte] Time is 4.58 [ms/byte] for 2400 [bps], and 2.29 [ms/byte] for 4800 [bps]. Note, however, actual communication time will be added time necessary for processing received command, and switching between a line and transmission/reception control. Address Pr No. *1 Parameter name 8000h 0 Internal speed (0-th speed) 8001h 1 1st speed 8002h 2 2nd speed 8003h 3 3rd speed 8004h ~ 8007h 4 ~ 7 4th speed ~ th 7 speed 8010h 10 1st acceleration time 8011h 11 2nd acceleration time 8012h 12 1st deceleration time 8013h 13 2nd deceleration time 8014h 14 8015h 15 8016h 8017h 16 17 801Ah 1A 801Bh 1b 8030h 30 8031h 31 Free-run waiting time 0 - 100 (0.1s) Velocity loop 0 - 10000 proportional gain Velocity loop 0 - 10000 integration gain 0: Digital keypad, 1: Terminal, Run command selection 2: RS485 communication Speed command selection 0: Digital keypad, 1: Vol-A 32 1: 1 speed mode, 2: 2 speed mode Operation mode selection 3: 4 speed mode, 4:8 speed mode 8032h Acceleration mode selection Deceleration mode selection Stop mode selection Data value 0 – " 803Bh:Upper speed limit " 1 - 30000 (0.01s) 1 - 299: input value - it remains as it is (0.01s above - less than 3s) 300 - 2999: Lower 1-figure omission (3s above - less than 30s) 3000 - 30000: Lower 2-figure omission (30s above - 300s or less) e.g.) input value 100 (1.00s) → 100 (1.00s) 555 (5.55s) → 550 (5.50s) 3678 (36.78) → 3600 (36.00s) 0: Linear, 1: S shape-1, 2: S shape-2 Default 0000h (0) 0BB8h (3000) 0B40h (1200) 0258h (600) Upper limit *2 *2 *2 *2 Lower limit 0000h (0) 0000h (0) 0000h (0) 0000h (0) Note 0000h (0000) *2 0000h (0) 001Eh (0.3s) 7530h (300s) 0001h (0.01s) *3 001Eh (0.3s) 7530h (300s) 0001h (0.01s) *3 001Eh (0.3s) 7530h (300s) 0001h (0.01s) *3 001Eh (0.3s) 7530h (300s) 0001h (0.01s) *3 0002h 0000h 0000h 0000h 0: Free-run stop, 1: Speed reduction stop 0001h 0001h 0000h 000Ah 0064h 0000h 00FAh 2710h 0000h 01F4h 2710h 0000h 0001h 0002h 0000h *6 0001h 0001h 0000h *6 0001h 0004h 0001h *6 *1) Pr No. shows the parameter number in Digital keypad. *2) Upper limit is dependent on " 803Bh:Upper speed limit ". It is restricted by the value of " 803Bh:Upper speed limit " when the value exceeding " 803Bh:Upper speed limit " is set. *3) As for the input value more than 3 second (300), lower 1 figure is omitted. In more than 30 second (3000), lower 2 figures are omitted. *6) It can change when motor stop. NAK will be returned if it rewrites when motor running. Moreover, since the amplifier is tripped for safety after parameter is changed, when you operate continuously, please transmits the trip reset instructions mentioned later. Panasonic Corporation № SX-DCT00205 -39- Address Pr No. *1 Default Upper limit Lower limit Note 0: I1-CCW run/stop, I2-CW run/stop 1: I1-CW run/stop, I2-CCW run/stop 2: I1-run/stop, I2-CW /CCW direction 3: I1-CCW run/stop, I2-Trip reset 4: I1-CW run/stop, I2-Trip reset 0002h 0004h 0000h *6 Parameter name Data value 8033h 33 I1/I2 function selection 8034h 34 I3 function selection 0: Free run, 1: External forced trip, 2: 2nd acceleration / deceleration, 3: Trip reset 0000h 0003h 0000h *6 8035h 35 I4 function selection 0: Free run, 1: External forced trip, 2: 2nd acceleration / deceleration, 3: Trip reset 0003h 0003h 0000h *6 8036h 36 I5 function selection 0: Free run, 1: External forced trip, 2: 2nd acceleration / deceleration, 3: Trip reset 0000h 0003h 0000h *6 803Ah 803Bh 3A 3b Lower speed limit 0 – " 803Bh:Upper speed limit " 0000h *2 0000h *6 Upper speed limit 0 – 4000 (r/min) 0FA0h 0FA0h 0000h *6 803Ch 3C Torque limit 0 – 150 0096h 0096h 0000h 8040h 40 0007h 0000h 41 0: Trip, 1: Arriving, 2: Running, 3: Free-run, 4: CCW run, 5: CW run, 6: Overload detection, 7: Speed pulse signal 0000h 8041h O1 function selection O2 function selection 0007h 0007h 0000h 8042h 42 0000h 0001h 0000h 8043h 43 O1 output polarity selection O2 output polarity selection 0000h 0001h 0000h 8044h 44 Speed matching range 20 – " 803Bh:Upper speed limit " 0032h *2 0000h 8045h 45 Output pulse count selection 0:1, 1:2, 2:3, 3:4, 4:6, 5:8, 6:12, 7:24 0007h 0007h 0000h 8046h 46 Monitor mode switching 0000h 0004h 0000h 8047h 47 0001h *7 0000h 8048h 48 Numerator of display magnification factor Denominator of display magnification factor 0 - 1000 0001h 03E8h 0000h 804Bh 4b Trip history 1 0: No history, 1: Sensor error, 2: Undervoltage, 0000h 005Eh 0000h *8 804Ch 4C Trip history 2 0000h 005Eh 0000h *8 804Dh 4d Trip history 3 0000h 005Eh 0000h *8 804Eh 4E Trip history 4 804Fh 4F Trip history 5 8050h 8051h 50 51 Undervoltage trip selection 0: Normal, 1: Reverse 0: Rotation speed (Actual speed), 1: Torque reference, 2: Load factor, 3: Command speed, 4: Internal DC voltage 0 – " 8048h: Denominator of display magnification factor " x 10 3: Undervoltage, 4: Overload, 5: Overspeed, 8: Overcurrent, 9: Overheat, 10: External forced trip, 12: RS485 communication error, 90: User parameter error, 91: System parameter error, Other numbers: System error, 0000h 005Eh 0000h *8 0000h 005Eh 0000h *8 0:No trip, 1:Trip 0000h 0001h 0000h *6 Retrial selection 0:No retry, 1 - 4:Retry count 0000h 0004h 0000h *6 *1) Pr No. shows the parameter number in Digital keypad. *2) Upper limit is dependent on " 803Bh:Upper speed limit ". It is restricted by the value of " 803Bh:Upper speed limit " when the value exceeding " 803Bh:Upper speed limit " is set. *6) It can change when motor stop. NAK will be returned if it rewrites when motor running. Moreover, since the amplifier is tripped for safety after parameter is changed, when you operate continuously, please transmits the trip reset instructions mentioned later. *7) Maximum value is dependent on " 8048h: Denominator of display magnification factor ". It is restricted by the value of " 8048h: Denominator of display magnification factor " x 10 when the value more than " 8048h: Denominator of display magnification factor " x 10 is set up. *8) It can’t be changed, when rewriting is done, NAK is answered. Rewriting returns NAK. *9) Change becomes effective, when power is turned off once and turned on again after 10 seconds. *10) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) - 9Fh (159) normally. Panasonic Corporation № SX-DCT00205 -40- Address Pr No. *1 Parameter name 8052h 8054h 805Ah 805Bh 52 54 5A 5b Retrial start time 805Ch 5C 805Dh 5d 805Eh 5E 805Fh 5F Parameter initializing RS485 device number Data value Default Upper limit 0078h Lower limit 0001h Note 1 – 120 (s) 0005h 0:No operation, 1:Initialize to default 0000h 0001h 0000h *11 80h – 9Fh 0081h 009Fh 0080h *9*10 0002h 0002h 0000h *9 0004h 000Bh 0000h *9 000Ah 03E8h 0005h *9 0009h 0009h 0008h *9 0002h 00FFh 0001h *9 RS485 communication speed 0: 2400bps, 1: 4800bps, 2: 9600bps Set the communication standard of RS485 communication. 0: 8 bits, no parity, stop bit 1 1: 8 bits, no parity, stop bit 2 2: 8 bits, odd number parity, stop bit 1 3: 8 bits, odd number parity, stop bit 2 RS485 4: 8 bits, even number parity, stop bit 1 communication 5: 8 bits, even number parity, stop bit 2 standard 6: 7 bits, no parity, stop bit 1 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity, stop bit 1 11: 7 bits, even number parity, stop bit 2 RS485 communication 10 – 1000 (ms) response time RS485 retry times of 0 – 8: Retry count, 9: No retry communication RS485 protocol timeout 1 – 255 (s) *1) Pr No. shows the parameter number in Digital keypad. *9) Change becomes effective, when power is turned off once and turned on again after 10 seconds. *10) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) - 9Fh (159) normally. *11) Change this parameter to "1: Initialize to default " and write to EEPROM by $S command. After writing to EEPROM, parameter is initialized when power is turned off once and turned on again after 10 seconds. When writing to EEPROM is not done, parameter is not initialized after power is supplied. Panasonic Corporation № SX-DCT00205 -41(2) Extension parameter (special command): 8103h~81B0h These are parameters to get amplifier status or to give commands to the amplifier. Refer to P.44 “Communication command” for detail. 14-6. Transmission sequence ●Handshake code For line control, following codes are used: Name SOH STX ETX EOT Code 01h 02h 03h 04h Functions Heading start Text start Text end Transmission end ENQ 05h Request for sending ACK NAK 06h 15h Positive response Negative response Description Start code of communication data, which is followed by address. Start code for sending command data. Termination code for command data. Sent from the amplifier when transmission message is finished. Inquiry code from host controller to amplifier. The amplifier sends data transmission command when sending data is available, and transmission end command when sending data is not available. Sent when received message is judged to be normal. Sent when received message is judged to be abnormal. ●Composition of sent and received data Shows composition of data transferred on physical phase. There are two transmission patterns available depending on the contents of command. Request for sending/ Positive response/ Negative response/ Transmission end command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 ENQ/ACK/NAK/EOT Data transmission command (Host→Amplifier, Amplifier→Host) SOH Sending address 1 Sending address 2 Senders address 1 Senders address 2 STX Command 1 Command 2 Data number 1 Data number 2 Data number 3 Data number 4 Data 1 Data 2 Data 3 Data 4 ETX BCC Sending address: Set the mating device number for sending data in ASCII2 byte. Host ID 01h (01) - 1Fh (31) Amplifier ID 80h (128) - 9Fh (159) When the sending address is set to 80h (128), all connected amplifiers executes the command (only for some commands). However, response is not made from the amplifier Senders address: Set the address of communication sending source (self) in ASCII 2 bytes. Host ID 01h (01) - 1Fh (31) Amplifier ID 81h (129) - 9Fh (159) Command : Control command (2 bytes) Data number : Set the data number to be controlled in ASCII 4 bytes. Data : Set the writing data in ASCII 4 bytes. When data is minus, it is converted by signed 16 bits. (e.g. In the case of -10, data is ASCII code of hexadecimal FFF6.) BCC ::n the case of data transmission command, set XOR (logically inverted) value of each byte from STX to ETX. Panasonic Corporation № SX-DCT00205 -42- ●List of commands Command Code Transmission direction $P 24h 50h Host → Amplifier $S 24h 53h Host → Amplifier $R 24h 52h #R 23h 52h #C 23h 43h Amplifier → Host #I 23h 49h Amplifier → Host Host → Amplifier Amplifier → Host Description Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is not written to EEPROM.) Data writing command. Change of parameter and motor control data. (In changing parameter, parameter is written to EEPROM.) *Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) Data reading request command. Command which requests the parameter, status, and control detail of motor. Response to data reading request. Returns the parameter, status, and control detail of motor to $R. Data update request response. Returns the status of amplifier (8103h) to host in response to request for sending command when data of amplifier status (8103h) has changed from previous request for sending. Initial request response. When the amplifier is powered on, 9999 is sent following #I in response to initial inquiry from host controller (Request for sending). ●Transmission procedure $P/$S: Data writing/Parameter writing command ①Host →Amplifier (Data writing) SOH STX Amplifier ID $ Host ID P Command * * * * * Data number(parameter address) * * * ETX BCC Data(parameter value) ②Amplifier →Host (result response) SOH ACK Host ID Amplifier ID ・Answers NAK when requested data number (parameter address) or data value (parameter value) is abnormal. Shows that parameter was properly set only when ACK is answered from the amplifier. ・No result is answered from the amplifier when amplifier ID is 80h (128). $R: Data reading/Parameter reading command ①Host →Amplifier (Data reading request) SOH STX $ R Amplifier ID Host ID Command * * * * 0 Data number (parameter address) 0 0 0 ETX BCC Data (parameter value) ・Set data ‘0000’ when executing data reading command. ・When amplifier ID is 80h (128), data reading/parameter reading command is ignored. ②Amplifier →Host (Result response) SOH ACK Host ID Amplifier ID ③Host →Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID ④Amplifier →Host (Response of data) SOH STX # Host ID Amplifier ID R Command * * * * * Data number (parameter address) * * * ETX BCC Reading data (parameter value) ・Response data when amplifier is powered on is initial request response. ・When requested data number (parameter address) is abnormal, '0000' as reading data ・Please use reading data after checking a data number (parameter number) ⑤Host →Amplifier (Result response) SOH ACK Amplifier ID Host ID ⑥Amplifier →Host (Communication completion response) SOH EOT Host ID Amplifier ID Panasonic Corporation № SX-DCT00205 -43- ENQ: Request for sending When request for sending is sent to the amplifier, response data changes depending on the status of amplifier. Response data is returned in the priority order below: 1 When amplifier is powered on Initial request response is answered. 2 When receiving data reading / parameter reading Refer to data reading command processing. 3 When the status of amplifier changes Data update request is answered. 4 Other cases than the above Communication completion response is answered. ・Initial request response is answered to the initial data request for sending after the amplifier is powered on. ・When the amplifier ID is 80h (128), request for sending to the amplifier is ignored. 1. When the amplifier is powered on ①Host →Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID ②Amplifier →Host (Request of data) SOH STX # Host ID Amplifier ID I 9 Command 9 9 9 0 Data number 0 0 0 ETX BCC Reading data ③Host →Amplifier (Response of result) SOH ACK Amplifier ID Host ID ④Amplifier →Host (Communication completion response) SOH EOT Host ID Amplifier ID ・When initial response is confirmed, write parameters as necessary. 2. When receiving data reading / parameter reading See “$R: Data reading/Parameter reading command” on page 38. 3. When the status of amplifier changes ①Host →Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID ②Amplifier →Host (Request of data) SOH STX # Host ID Amplifier ID C Command 8 1 0 3 Data number * * * * ETX BCC Reading data ③Host →Amplifier (Response of result) SOH ACK Amplifier ID Host ID ④Amplifier →Host (Communication completion response) SOH EOT Host ID Amplifier ID ・The amplifier saves the status when executing request for sending, and emits the above response when the status in receiving the next request for sending has changed. Read data is the same as in reading data number 8103h. ・When the amplifier is powered on, in the case where request for sending is sent continuously, data update request response is answered after initial request response is made. 4. Cases other than the above ①Host →Amplifier (Request for sending) SOH ENQ Amplifier ID Host ID ②Amplifier →Host (Communication completion response) SOH EOT Host ID Amplifier ID ・The amplifier makes communication completion response because data is not requested from the host, and the status of amplifier has not changed. Panasonic Corporation № SX-DCT00205 -44- 14-7.Example of data communication ●When power is turned on Communication data is shown below in chronological order when request for sending is executed in power-on for the amplifier. Initial request response at the first, and then data update request response is answered from the amplifier. Then, if the status of amplifier has not changed, only transmission completion response is answered. Shown below is the status where the amplifier is connected with host ID = 01h (1), amplifier ID = 81h (129). It is represented by ASCII characters. (Data in the parenthesis is hexadecimal ASCII code.) Host → ①Request for sending SOH 8 1 0 (01h) (38h) (31h) (30h) ← Host → Amplifier ← I (49h) 9 (39h) 9 (39h) 9 (39h) Host → 1 (31h) 0 (30h) 1 (31h) ACK (06h) Amplifier ← Host ③Request for sending SOH 8 1 0 → (01h) (38h) (31h) (30h) ← Host → Amplifier ← C (43h) 8 (38h) 1 (31h) 0 (30h) Host → 1 (31h) 0 (30h) 1 (31h) ACK (06h) Amplifier ← Amplifier ← 9 (39h) 0 (30h) 0 (30h) 0 (30h) 0 (30h) ETX (03h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) EOT (04h) 1 (31h) ENQ (05h) 1 (31h) ⑤Request for sending SOH 8 1 0 (01h) (38h) (31h) (30h) 3 (33h) 0 (30h) 0 (30h) 0 (30h) 2 (32h) ETX (03h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) EOT (04h) 1 (31h) ENQ (05h) STX (02h) # (23h) SOH (01) 8 (38) STX (02h) # (23h) SOH (01) 8 (38) BCC (6Bh) ④Data update request response SOH 0 1 8 1 (01h) (30h) (31h) (38h) (31h) Amplifier → ENQ (05h) ②Initial request response SOH 0 1 8 (01h) (30h) (31h) (38h) Amplifier Host 1 (31h) BCC (69h) ⑥Transmission completion response SOH 0 1 8 1 EOT (01h) (30h) (31h) (38h) (31h) (04h) Panasonic Corporation № SX-DCT00205 -45- ●Example of trip reset Shown below is communication data in chronological order when executing trip reset. This is an example where trip reset of all amplifiers connected by host ID = 01h (1). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host → Amplifier ← Host → Amplifier ← SOH (01h) 8 (38h) 0 (30h) 0 (30h) 1 (31h) 0 (30h) 0 (30h) 1 (31h) ETX (03h) BCC (74h) STX (02h) $ (24h) P (50h) 8 (38h) 1 (31h) 9 (39h) 0 (30h) 0 (30h) ・There is no response from the amplifier because amplifier ID is set at 80h (128). ●Example of changing parameter (writing data) Shown below is communication data in chronological order when changing parameter (not written to EEPROM). This is an example of changing Pr00 (8000h) "The 1st target position (rotation number)" to 10 (0000Ah) with amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129). Data is represented by ASCII character. (Data in parenthesis is hexadecimal ASCII code.) Host → Amplifier ← Host → Amplifier ← SOH (01h) 8 (38h) 1 (31h) 0 (30h) 1 (31h) 0 (30h) 0 (30h) A (41h) ETX (03h) BCC (0Ch) STX (02h) $ (24h) P (50h) 8 (38h) 0 (30h) 0 (30h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) ACK (06h) 0 (30h) 0 (30h) Panasonic Corporation № SX-DCT00205 -46- ●Example of reading parameter (reading data) In reading data, reading request is emitted to the amplifier, and then request for sending command is issued. This is an example of reading Pr40 (8040h) "Homing mode" with the amplifier connected by host ID = 01h (1) and amplifier ID = 81h (129). (Data in parenthesis is hexadecimal ASCII code.) Host ①Parameter reading request SOH 8 1 0 1 → (01h) (38h) (31h) (30h) (31h) Amplifier ← Host → Amplifier ← Host ②Request for sending SOH 8 1 0 → (01h) (38h) (31h) (30h) Amplifier ← Host → Amplifier ← R (52h) 8 (38h) 0 (30h) 4 (34h) Host → 1 (31h) 0 (30h) 1 (31h) ACK (06h) Amplifier ← 0 (30h) 0 (30h) 0 (30h) ETX (03h) STX (02h) $ (24h) R (52h) 8 (38h) 0 (30h) 4 (34h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) ACK (06h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) 0 (30h) 0 (30h) STX (02h) # (23h) SOH (01) 8 (38) BCC (7Bh) 1 (31h) ENQ (05h) 0 (30h) 0 (30h) 0 (30h) 0 (30h) 1 (31h) ETX (03h) SOH (01h) 0 (30h) 1 (31h) 8 (38h) 1 (31h) EOT (04h) BCC (7Dh) Panasonic Corporation № SX-DCT00205 -47- 14-8.Communication timing T2 T1 or above T1 or above Host →Motor ACK/NAK (Result response) Request for sending Motor →Host T3 0-2ms Data transfer T3 0-2ms T3 0-2ms EOT T3 0-2ms Motor bus occupied Symbol Name Value T1 T2 T3 Communication response time (Amplifier) Set by Pr5d. Communication response time (Host) Take interval 10ms or longer. Data emitting time from amplifier to host after bus is 0 - 2ms i d <Information> 1) Time is counted from the rising edge of stop bit. 2) Time allowed from receiving one character code until receiving the next character code can be set by Pr5F "Protocol timeout". If the next normal character code cannot be received within the time set by this parameter, the amplifier detects communication timeout and received data is canceled. If communication timeout is detected continuously, and the number of detections exceeds the number of retrials (Pr5E), the amplifier trips because of RS485 communication error. 3) When the host sends data and still does not receive any response from the amplifier, communication error may be present through effect of noise, etc. In this case, the host should send data again after time set by Pr5F “Protocol timeout”. <Communication establishing time when power is turned on> Establishment communication takes about 800ms when the amplifier is powered on. The amplifier does not make response in the meantime, therefore allow waiting time longer than a second. [Timing in power-on] Motor power supply Power ON Waiting time longer than 1 second Host →Motor Motor→Host Request for sending Communication established 800ms Response Panasonic Corporation № SX-DCT00205 -48- 14-9.Communication command Data number Applicable command on host side 8000h – 805Fh 8103h 8104h 8105h 8110h 8111h 8112h 8113h 8114h 8120h 8130h 8131h 8180h 8181h 8190h 8191h 8192h 81B0h $P/$S/$R $R $R $R $R $R $R $R $R $R $R $R $P/$S $P/$S $P/$S $P/$S $P/$S $P/$S Description Parameter Amplifier status Model code 1 Model code 2 Rotation speed (actual speed) Commanded speed Internal DC voltage Torque reference Load factor Detail of trip Input terminal status Output terminal status Run command Free-run stop command Trip reset Forced trip Trip history clear Parameter EEPROM writing 14-10.Communication command in detail 8000h - 805Fh: Parameter ●$P: Parameter writing command (Without EEPROM writing function) Host →Amplifier (Data writing) SOH STX $ Amplifier ID Host ID P Command 8 0 Data number Data P1 P2 P3 P4 ETX BCC Parameter value ・When the device number set on the amplifier (value of Pr5A) matches with the amplifier ID of received data, parameter change is executed. ・When parameter address and parameter value are abnormal, NAK is answered. ・Set the parameter address at ‘80□□’. (‘805C’ for Pr5C) ・Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, -100 = ‘FF9C’) ・NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. ・Changed parameter is not written to EEPROM by this command. In order to make changed parameter still effective after power resetting, execute EEPROM writing command by data number 81B0h. ・When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The amplifier runs per the written parameter. Panasonic Corporation № SX-DCT00205 -49- ●$S: Parameter writing command (with EEPROM writing function) Received data (Host →Amplifier) SOH STX Amplifier ID Host ID $ S 8 Command 0 P1 Parameter address P2 P3 P4 ETX BCC Parameter value ・When the device number set on the amplifier (value of Pr5A) matches with the amplifier ID of received data, parameter change is executed. ・When parameter address and parameter value are abnormal, NAK is answered. ・Set the parameter address at ‘80□□’. (‘805C’ for Pr5C) ・Set the parameter value in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, -100 = ‘FF9C’) ・NAK is answered while the amplifier detects undervoltage error, and the parameter is not changed. ・Changed parameter is written to EEPROM by this command. Response may take some time since EEPROM writing process is required. ・When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The motor runs per the written parameter. ・Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) ●$R: Parameter reading request command Received data (Host →Amplifier) SOH STX Amplifier ID Host ID $ R 8 Command 0 0 Parameter address 0 0 0 ETX BCC Parameter value ・Set the parameter address at ‘80□□’. (‘805C’ for Pr5C). Set the parameter value at ‘0000’. ・Enter request for sending after execution of this command, parameter value is responded. ●#R: Parameter response command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID R Command 8 0 Parameter address P1 P2 P3 P4 ETX BCC Parameter value ・When requested parameter address is abnormal, ‘0000’ as parameter value is answered. You should check parameter address as you requested. ・When the parameter reading request command is normally completed, the amplifier answers a parameter value when it receives request for sending. ・Parameter address which is read out is sent by ‘80□□’. ・Parameter value is sent in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, -100 = ‘FF9C’) Panasonic Corporation № SX-DCT00205 -50- 8103h: Amplifier status ●$R: Status reading request command Received data (Host →Amplifier) SOH STX Amplifier ID $ Host ID R 8 1 Command 0 3 0 0 Data number 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, the amplifier status is answered. ・Set ‘0000’ in data value. ●#R: Status response command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID R 8 Command 1 0 3 D1 D2 Data number D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of status reading request command, the amplifier answers status value. ●#C: Data updating request command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID C 8 Command 1 0 3 D1 D2 Data number D3 D4 ETX BCC Data value ・The amplifier saves the status in executing request for sending, and makes the response above when the status in receiving the next request for sending has changed. Read data is the same as in execution of data number 8103. [Detail of status] D1 D2 D3 D4 Bit 3 Bit 2 Bit 1 Bit 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Running Speed attainment Trip state Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 34h = ‘0004’ = It is shown that it is running. Panasonic Corporation № SX-DCT00205 -51- 8104h: Model code 1, 8105h: Model code 2 ●$R: Model code reading request command Received data (Host →Amplifier) SOH STX Amplifier ID $ Host ID R 8 1 Command 0 0 0 Data number 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, model code of amplifier is answered. ・Set ‘0000’ in data value. ●#R: Model code response command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID R 8 Command 1 0 D1 Data number D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after completion of model code reading request command, the model code value is answered. ・Model name of the amplifier is sent in ASCII code of total 8 characters, consisting of 4 characters respectively. e.g.) Model code 1 (‘8104’) = 4Dh42h45h4bh=’MBEK’ Model code 2 (‘8105’) = 35h41h31h42h=‘5A1B’ 8110h: Rotation speed (actual speed), 8111h: Commanded speed ●$R: Speed reading request command Received data (Host →Amplifier) SOH STX Amplifier ID $ Host ID R 8 1 Command 1 0 Data number 0 0 0 ETX BCC Data value ・Rotation speed of amplifier (actual speed) (‘8110’) and commanded speed (‘8111’) are answered by request for sending after execution of this command. ・Set ‘0000’ in data value. ●#R: Speed response command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID R Command 8 1 1 Data number D1 D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of speed reading request command, rotation speed value (actual speed value) (‘8110’) and commanded speed value (‘8111’) are answered. ・Data value is answered in rotation speed (actual speed) and commanded speed in [r/min]. e.g.) Data value = 30h 42h 42h 38h = ‘0BBB’ = 3000 [r/min] Data value = 30h 35h 44h 43h = ‘05DC’ = 1500 [r/min] The value shall be positive at CCW rotation and negative at CW rotation. Panasonic Corporation № SX-DCT00205 -52- 8112h: Internal DC voltage ●$R: Internal DC voltage reading request command Received data (Host →Amplifier) SOH STX Amplifier ID $ Host ID R 8 1 Command 1 2 0 0 Data number 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, the internal DC voltage (voltage in smoothing capacitor of power supply) of the amplifier is answered. ・Set ‘0000’ in data value. ●#R: Internal DC voltage response command Transmission data (Amplifier →Host) SOH STX # Host ID Amplifier ID R 8 Command 1 1 2 D1 Data number D2 D3 D4 ETX BCC Data value ·When the amplifier receives request for sending after normal completion of internal DC voltage reading command, internal DC voltage (voltage in smoothing capacitor of power supply) is answered. ·Voltage of amplifier is answered in [V] for data value. e.g.) Data value = 30h 31h 31h 38h = ‘0118’ = 280[V] 8113h: Torque reference 8114h: Load factor ●$R: Torque reference reading request command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID R 8 1 Command 1 0 Data number 0 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, torque reference of amplifier (‘8113’) and load factor(‘8114’) are answered. ・Set ‘0000’ in data value. ●#R: Torque reference response command Transmission data (Amplifier →Host) SOH STX # R Host ID Amplifier ID Command 8 1 1 Data number D1 D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of torque reference reading request command, torque reference (‘8113’) and load factor (‘8114’) are answered. ・Torque reference of amplifier/Load factor multiplied by 10 is answered for data value. e.g.) Data value = 30h 31h 32h 43h = ‘012C’ = 30.0 Panasonic Corporation № SX-DCT00205 -53- 8120h: Detail of trip ●$R: Trip detail reading request command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID R 8 1 Command 2 0 0 0 Data number 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, the detail of trip is answered. ・Set ‘0000’ in data value. ●#R: Trip detail response command Transmission data (Amplifier →Host) SOH STX # R Host ID Amplifier ID 8 1 Command 2 0 D1 Data number D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of trip detail reading request command, detail of amplifier trip is answered. ・Detail of trip is answered by trip number. (See the list of protective functions on page 28.) When the trip number is 0, it indicates that no tripping has occurred. e.g.) Data value = 30h 30h 30h 41h = ‘000A’ = 10 = External forced trip ・Trip history can be read out with parameter (Pr4b - 4F). 8130h: Input terminal status ●$R: Input terminal status reading request command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID R 8 1 Command 3 0 0 Data number 0 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, the status of amplifier input terminal is answered. ・Set ‘0000’ in data value. ●#R: Input terminal status response command Transmission data (Amplifier →Host) SOH STX # R Host ID Amplifier ID 8 Command 1 3 0 Data number D1 D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of input terminal status reading request command, the input terminal status of the amplifier is answered. [Status of input terminal] Bit 3 Bit 2 Bit 1 Bit 0 D1 0 0 0 0 D2 0 0 0 0 D3 0 0 0 0 D4 0 I3 I2 I1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 35h = ‘0005’ = Indicates that I1 and I3 are on. Panasonic Corporation № SX-DCT00205 -54- 8131h: Output terminal status ●$R: Output terminal status reading request command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID R 8 1 Command 3 1 0 Data number 0 0 0 ETX BCC Data value ・Enter request for sending after execution of this command, the status of amplifier output terminal is answered. ・Set ‘0000’ in data value. ●#R: Output terminal status response command Transmission data (Amplifier →Host) SOH STX # R Host ID Amplifier ID 8 Command 1 3 1 D1 Data number D2 D3 D4 ETX BCC Data value ・When the amplifier receives request for sending after normal completion of output terminal status reading request command, the output terminal status of the amplifier is answered. [Status of output terminal] Bit 3 Bit 2 Bit 1 Bit 0 D1 0 0 0 0 D2 0 0 0 0 D3 0 0 0 0 D4 0 0 O2 O1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Indicates that O1 is on. 8180h: Run command ●$P/$S: Run command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P 8 Command 1 8 0 Data number D1 D2 D3 D4 ETX BCC Data value ・When the amplifier is powered on with Pr30 set at “2” (Command through RS485), this command enables sending run command to the amplifier. At this time, point selection or run command cannot be given through I/O. (See I1/I2 function selection on page 13.) When Pr30 is “1” (command through I/O) and “0” (Digital keypad), run command by this command is ignored. ・When run command is given to the amplifier with this command, first send ‘0000’ as a data value. ・Operation is the same both for $P command and $S command. ・When the amplifier ID is 80h (128), all connected amplifiers execute the command. However, no response is emitted from the amplifier. [Run command] Bit 3 Bit 2 Bit 1 Bit 0 D1 0 0 0 0 D2 0 0 0 0 D3 0 0 0 0 D4 0 0 I2 I1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Input signal I1 is on. Panasonic Corporation № SX-DCT00205 -55- 8181h: Free-run stop command ●$P/$S: Free-run stop command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P 8 1 Command 8 1 D1 D2 Data number D3 D4 ETX BCC Data value ・When the amplifier is powered on with Pr30 set at “2” (Command through RS485), this command enables sending free-run stop command to the amplifier. When Pr30 is “1” (command through I/O) and “0” (Digital keypad), free-run stop command by this command is ignored. ・Operation is the same both for $P command and $S command. ・When the amplifier ID is 80h (128), all connected amplifiers execute the command. However, no response is emitted from the amplifier. ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・A motor cannot be driven after free run stop instructions until it transmits operation is possible (free run release). e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Free-run stop command is on. 8190h: Trip reset ●$P/$S: Trip reset command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P 8 1 Command 9 0 0 0 Data number 0 0 ETX BCC Data value ・When data value is set at ‘0001’ and this command is executed during trip, trip reset is executed. ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・Operation is the same for both $P command and $S command. ・This command is incapable of resetting some trips depending on their factor. As for tripped condition after executing trip reset command, check it by status reading or trip detail reading command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. 8191h: Forced trip ●$P/$S: Forced trip command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P Command 8 1 9 1 Data number 0 0 0 1 ETX BCC Data value ・When data value is set to ‘0001’ and this command executed, the amplifier trips (forced trip). ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・Operation is the same for both $P command and $S command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. Panasonic Corporation № SX-DCT00205 -56- 8192h: Clear trip history ●$P/$S: clear trip history Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P 8 1 Command 9 2 0 0 Data number 0 0 ETX BCC 1 ETX BCC Data value ・When data value is set to ‘0001’ and this command executed, trip history is cleared. ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・Operation is the same for both $P command and $S command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. 81B0h: Parameter EEPROM writing ●$P/$S: Parameter EEPROM writing command Received data (Host →Amplifier) SOH STX $ Amplifier ID Host ID P Command 8 1 B 0 Data number 0 0 0 Data value ・When data value is set to ‘0001’ and this command executed, parameter is written to EEPROM contained in the amplifier. Response may take some time because EEPROM writing process is executed. Use this command when you want to change the parameter by $P command and make change still effective after power resetting. ・NAK is answered and EEPROM writing process is not executed as long as the amplifier detects undervoltage error. ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・Operation is the same for both $P command and $S command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. ・Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) Panasonic Corporation № SX-DCT00205 -57- ! Safety precautions 15. Safety precautions Observe the following precaution in order to avoid electric shock and injures of operators and other persons, and fire. 15.1 Don’t use in the condition out of specification and name plate indication. 15.2 Use the motor and amplifier in the specified combination. Safety precaution in transportation and opening package 15.3 15.4 Pay much attention to its dropping and falling down at transportation. Confirm top and bottom of product before opening package. 15.5 Comply with display on package to avoid package damage when putting on it additionally. Safety precaution in installation 15.6 Absolutely don’t use it in such corrosive circumstance as hydrogen sulfide, sulfur dioxide, erosive gas, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, salt and so on, in flammable circumstance and near flammables. 15.7 Don’t store the obstacle not to make airflow through around brushless amplifier. 15.8 In stall it on the nonflammables like steel and so on because it get very high in temperature. 15.9 15.10 15.11 Make suitable installation to output and weight of brushless amplifier. Never place hands inside the brushless amplifier. Confirm the rotating direction before coupling the machine. 15.12 15.13 Make trial run after mounting it, driving it alone and confirming its performance. Execute the trial-operations with the motor fixed and a load unconnected. Connect a load to the motor after the successful trial-operations. 15.14 Install the external emergency stop circuit so that the operation can be topped immediately and the power can be shut down. 15.15 An over-current protection, earth leakage breaker, over temperature protector and emergency stop device must be installed. 15.16 Connect the earth cable of motor with more than contact condition D class(100Ωor less,φ1.6 ㎜ or more). Otherwise the electric shock may take place. 15.17 Turn power on after the input voltage is confirmed within the rated range. The input voltage with more than rating causes brushless motor or brushless amplifier to be burned out and smoked inside and get the abnormal noise possibly. 15.18 Make sure brushless motor and brushless amplifier installation is safe to avoid the fatal accident when the earthquake takes place. 15.19 Regenerative resistor gets very hot. ・Please attach the regenerative resistor to non-combustible materials such as metal. ・Please install the regenerative resistor in such place where it cannot be touched directly, or cover it with non-combustible material. ・Please do not install the regenerative resistor near flammable materials. Built-in thermal fuse of generative resistor is intended to prevent from ignition during the failure of the driver and not intended to suppress the surface temperature of the resistor. Precaution in wiring 15.20 Wiring must be executed by the electrician inevitably, correctly and surely. 15.21 Connect the lead wire and isolate it with isolation material, correctly and surely. 15.22 Don’t expose the cables to sharp edge, excessive pressing force, heavy load or pinching and pulling force. 15.23 Make sure the cables are connected and isolated surely. Otherwise it causes the brushless motor and brushless amplifier to be burned out and out of control. Panasonic Corporation № SX-DCT00205 -58- ! Safety precautions 15.24 Turn off the power when wiring to main circuit, control terminal and the earth or disconnecting them. 15.25 Use the commercial power supply for Brushless amplifier inevitably. 15.26 Use a Molded case circuit breaker (MCCB) inevitably to shut down power with safety in emergency. (Never connect the terminal of brushless amplifier with the cable equipped by the plug) 15.27 Isolate the earth terminal of the extension cable by something like the terminal box or the insulation sleeve not to let human hand touch it. Safety precaution in operation 15.28 Never touch brushless motor and brushless amplifier and peripheral equipment during operation or for moment after it stops, since they become very hot. 15.29 Ambient temperature of installed brushless motor and brushless amplifier should be under permmitable one. 15.30 Don’t lock the output shaft during motor operation, it may cause overheat. 15.31 15.32 15.33 15.34 15.35 15.36 15.37 15.38 The power is still on, even if motor stops with stop command. Take extra caution for unexpected restart and so on. Turn on and shut down power after the operator makes sure safety is insured around. Don’t let someone not in charge operate it Don’t start and stop by power on and off at specially overload situation. Otherwise the motor may be burned out without protective function because the electronic thermal protector is reset once power is off. Don’t execute a extreme gain adjustment or change, otherwise operation of the machine causes unstable action. Do not turn on or off the power. The failure could result in damages. The authorized person should execute power on and off inevitably after confirming the safety in the surrounding. Never let person, who is not in charge, do so. Shut down the power inevitably in case of touching the connector since handling motor and CS cable may cause electric shock during power is ON. No matter how power is on or off, do not drive the motor shaft from the outside. The failure could result in fire, electric shocks, or damages. Safety precaution in maintenance 15.39 15.40 15.41 The expert should maintain and check the equipment. Shut down power in case brushless amplifier is not driven for long time. Possibly wrong operation may be taken place. Ensure the power breaker is off and then you can check the equipment. Safety precaution in abnormal situation 15.42 Switch off power when the power failure takes place and the overheat protection is activated. 15.43 Don’t use the damaged brushless motor and brushless amplifier. 15.44 Don’t be closer to the machine after power comes back after power failure because it restarts suddenly. 15.45 Shut down power and stop brushless amplifier when the abnormal situation takes place. 15.46 If trip occurs, remove the causes of the trip and secure the safety before restarting. 15.47 15.48 Secure safety with surrounding environment since motor automatically resumes its running after trip is reset. Check safety of motor installation and machine when driving motor after earthquake and operate it. Panasonic Corporation № SX-DCT00205 -59- ! Safety precautions Other safety precaution 15.49 Switch off power during installing, moving, wiring and checking. 15.50 Never get on and put a heavy staff on the motor. 15.51 Don’t apply a strong impact force to the brushless motor and brushless amplifier. 15.52 Carry out disassembly and repair it by the qualified through Panasonic and Panasonic itself. 15.53 Don’t modify the brushless amplifier that is subject to being out of warranty. 15.54 Consider safety secure within possible operation range in the place where it is driven and fail safe design from your side. Because it is driven abnormally by unexpected external noise, static voltage and failure of input voltage, wiring and components even though a lot of paying attention and effort to quality is done before shipping. 15.55 This product should be treated as the industrial wastes when it is disposed. Panasonic Corporation № SX-DCT00205 -60- 16. Precautions in use 16.1 16.2 16.3 16.4 16.5 Confirm the noise resistance with your machine inevitably, because it can be varied, based upon wiring and other condition. Don’t make overload running with exceeding brushless motor and brushless amplifier rated output, or it may case its damage or short lifetime. Leakage current increases while brushless motor and brushless amplifier is running, and it may activate a leakage current breaker occasionally. In this case equip the leakage current breaker with high frequency countermeasure for brushless amplifier in self and other line The electromagnetic noise from brushless motor and brushless amplifier takes place on input and output line and may influence the electronic equipment while it is operated. In this case installing the noise filter on input line of brushless amplifier and shielding the cables with the metal pipe can suppress this influence. Perform insulation test to main circuit as per the figure below and don’t execute it to control one. When performing insulation test to brushless amplifier itself and other external circuit, take off all terminals of main circuit so that no test voltage may be applied to brushless amplifier. Double check whether it is more than 1MΩ by DC500V insulation tester in case of insulation test. Don’t connec t L1 L2 L3 Power Brushless amplifier E Insulation te ster Earth 16.6 16.7 16.8 16.9 16.10 Be sure the connector is connected properly. Improper connection may cause heating. Take the signal input (I1, I2 and so on) for Start and Stop basically. The power ON and OFF may cause short lifetime in the internal circuit. Keep direction of cable outlet as low as possible for oil and water proof. Contact us in case of using brushless motor and brushless amplifier in special circumstance like unclear control, machine for space, facilities of travel, medical equipment, safety equipment. The bearing noise may get increased by the electric corrosion, based upon the actual machine and mounting condition like fan driving. Therefore, confirm and verify it in your side. Panasonic Corporation № SX-DCT00205 -61- 17. Precaution in wiring 1) Main circuit 1. Shut down power inevitably in case of wiring the main circuit, earth and control terminal and unwiring them. 2. Install the Molded case circuit breaker (MCCB) by the following standard wiring diagram when d riving brushless amplifier. 3. The lead (Green/Yellow) is the frame ground (FG). Ensure the earth contact is D class(100Ω or less, φ1.6mm or more) 2) Control circuit 1. Don’t apply voltage with more than DC30V, current with more than 50mA or reverse one to the output terminal. 2. Don’t apply the external voltage to the input terminal (I1, I2, I3) and the power terminal for analogue input (+5V). 3. Integrate the flywheel diode (FD) when directly driving the relay by the output terminal (O1, O2-GND). (See the figure below) GND 01 RY 4. Use the twist-pair or shield cable as cable connected with the control circuit. 5. Please ground the shield of the shield line. 6. Separate the cable connected with the control circuit from the power line as far as possible. 18. Confirmed items 18.1 18.2 18.3 18.4 18.5 Make sure that your machine matches this product when changing the specification of yours to be used with it. Remark in case of exporting this product and the machine which has it Take full examination and necessary exporting procedure when exporting this product since [Foreign exchange and Foreign exchange control law] may be applied in case the end user and application are related to the military, weapon and so on. You are responsible for judging whether or not the machine and component match to the structure, dimension, service life, characteristics directive and so on. You are responsible for judging the conformity of this product with your machine to be used with it in terms of the regulation and directive. There may be possibility that burning, smoking or dust out of motor takes place because of brushless motor and brushless amplifier failure. For example, ① In case brushless motor gets overload situation by its stalling under a certain reason so that brushless amplifier protection don’t work. ② In case insulation is failed in the winding wire of brushless amplifier so that the overcurrent protection or short circuit protection to the earth don’t work properly. Panasonic Corporation № SX-DCT00205 -62- 19. Other remarks 19.1 19.2 19.3 19.4 Don’t use this product in the place where it is exposed to direct sunshine and oil. Don’t use this product in the place with sever vibration, impact force and a lot of dust, an also in such corrosive circumstance as hydrogen sulfide, sulfur dioxide, erosive gas, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, salt and so on. Don’t store this product in the place where it is exposed to rain water, water drop, harmful gas or liquid. Store this product in the place where there is no sunlight, under control with a certain range of temperature. 19.5 Apply adequate tightening torque to the product mounting screw by taking into consideration strength of the screw and the characteristics of material to which the product is installed. Over tightening can damage the screw and/or material; under tightening can result in loosening. Example) Steel screw (M4) into steel section: 1.35-1.65 N·m. Steel screw (M5) into steel section: 2.7-3.3 N·m. 19.6 19.7 Don’t take out the nameplate. Confirm whether or not it is requested after receiving it. 20. General precautions 20.1 20.2 This product is standard. Our changing specification may be done without notification. Be careful that we can’t guarantee this product when exceeding the range of specification. Panasonic Corporation