● Thank you very much for buying Panasonic Brushless Motor. ● Read this instruction manual carefully for proper use. In particular, be sure to read "Safety precautions" before use for safety. Keep this manual with care after reading, and read as necessary. Be sure to give this manual to an end user. ■ CONTENTS Page Safety Precautions · · · · · · · · · · · · · · · · · · · · · · · Introduction/Name of each part/ Cautions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Installation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Installation/System configuration and wiring · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Wiring/Test run · · · · · · · · · · · · · · · · · · · · · · · · · Checking the load and use condition · · · · · · · Maintenance and inspections/ Assembling of Gear Head · · · · · · · · · · · · · · · · · Protective functions/How to clear trip · · · · · · · Troubleshooting · · · · · · · · · · · · · · · · · · · · · · · · · How to use Digital key pad · · · · · · · · · · · · · · · · Operating Instruction · · · · · · · · · · · · · · · · · · · Test run (Digital key pad) · · · · · · · · · · · · · · · · Page 2 4 5 6 7 8 9 10 11 12 13 14 How to copy parameter · · · · · · · · · · · · · · · · · · · 16 Parameters (Default) · · · · · · · · · · · · · · · · · · · · · 18 LED display · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20 Detail of parameter · · · · · · · · · · · · · · · · · · · · · · 21 Conformance to overseas standard · · · · · · · · · · 26 Specifications · · · · · · · · · · · · · · · · · · · · · · · · · · · · 28 Options · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 30 Warranty · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31 After-sale service (repair) · · · · · · · · · · · · · Back cover Safety precautions Important See the following precautions in order to avoid damages on machinery and injuries among the operators and other people during the operation. ■ The following symbols are used to indicate the level of danger possibly occurred when you fail to observe the safety precautions. ! DANGER △ ! CAUTION △ Indicates a potentially hazardous situation, which if not avoided will result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided, will result in minor injury or physical damage. The following symbols indicate what you must do. (Shown below is an example of symbols.) ■ Indicates that the operation is prohibited to do ! Indicates that the operation must be done. ! DANGER △ Do not touch the rotating part of the motor while operating. Do not use in corrosive atmosphere, flammable gas atmosphere, or near combustible substance. The failure could result in injuries. Install an external emergency stop device to shut down the main power source in any emergency. ! 2 The failure could result in electric shocks, injuries, fire, damages or malfunction. Do not expose the cables to sharp objects, excessive pressing or pinching forces, and heavy loads. The failure could result in electric shocks, damages, or malfunction. Incompliance could result in failure. Install the product properly to avoid personal accidents or fire in case of an earthquake. ! The failure could result in electric shocks, injuries, fire, damages or malfunction. An over-current protection, earth leakage breaker, over temperature protector and emergency stop device must be installed. ! The failure could result in electric shocks, injuries, or fire. Make sure to secure the safety after the earthquake. ! The failure could result in electric shocks, injuries, or fire. Wiring must always be performed properly and reliably by a professional electric worker. ! The failure could result in electric shock, injury, fire, malfunction, and damage. Be sure to ground the grounding wire of motor. ! The failure could result in electric shock. ! CAUTION △ Do not drive the motor shaft from the outside. Do not block the dissipation hole of brushless inverter. Do not hold the cables or motor shaft when transporting the motor. Never start and stop the motor by magnet contactor, etc. which is provide on the main line. The failure could result in injuries. The failure could result in damages. Do not approach to the equipment after recovery from the instantaneous stop because they may restart suddenly. The failure could result in burns. Attach to inflammable matter such as metal. ! The failure could result in electric shocks, injuries, or fire. This product should be treated as an industrial waste when it is disposed. The failure could result in electric shocks, injuries, or fire. The failure could result in fire, electric shocks, or malfunction. The failure could result in fire, electric shocks, or damages. Do not touch the motor, since they become hot. Do not modify, dismantle or repair the product. The failure could result in injuries. If trip occurs, remove the causes of the trip and secure the safety before restarting. ! The failure could result in injuries. Maintenance and check must be performed by an expert. ! The failure could result in injuries and electric shock. Do not place any obstacle that blocks ventilation around the motor. The failure could result in burns or fire. Install a safety device against idling or locking of gear head, and leakage of grease. ! The failure could result in injuries, damages, and contaminations. Execute the trial-operations with the motor fixed and a load unconnected. Connect a load to the motor after the successful trial-operations. ! The failure could result in injuries. Use the specified voltage on the product. ! The failure could result in electric shocks, injuries, or fire. 3 Introduction/Name of each part/Cautions After unpacking ● Make sure that the model is what you have ordered. ● Check whether the product has been damaged or not during transportation. If any deficiency should be found, contact the dealer store where you bought this product. Checking the model of brushless motor Brushless Motor Nameplate Check the Model Name Model No. MBMC3A1AXA Input 1Ph.100V-120V Input Current 1A Ins. Class A(UL),E(TUV) Rated Output 30W Rated Speed 3000r/min Rating S1 IP65 Ser. No. 03110001 Matsushita Electric Industrial Co.、Ltd. C26701 Made in Japan MBMC 3A 1 A X A Model name Rated input voltage Rated output S1: Continuous rating, S2: Short time rating Serial Number Set specification (Blank): Console A attached P: Console A attached Series name Function A: Standard Output Shaft specification 3A: 30 W X: For gear head MX8G Structure A: Standard 5A: 50 W Z: For gear head MZ9G Input power supply 9A: 90 W S: Round shaft 1E: 130 W (Rating 30 min) 1: Single phase AC100 – 120 V 2: Single phase AC200 – 240 V Check the Serial Number * 03 11 0001* Manufacturing year (Lower 2 digits of Christian Era) Serial Number * Indicates production in November 2003, serial Manufacturing month number 0001. Name of each part Power input line Connector for control signal Motor unit Control circuit unit O-ring (not attached in specification of round shaft) Oil seal Label of safety precaution is affixed to the product. Precaution for proper use 1. This motor incorporates control circuit. Control circuit is sensitive to temperature and impact, therefore read this instruction manual carefully for proper installation. 2. This motor is controlled by switching the power element at a high speed. Therefore, when the motor runs, leaking current may increase, which activates the leakage breaker. In such a case, use a leakage breaker which is provided with measure against high frequency for inverter. 3. In starting and stopping the motor, use the operation instruction input "I1" or RUN/STOP switch of console A and digital key pad. When the motor is turned on and off by turning on and off power supply, the life of inner circuit may be shortened. 4 Installation Installation Install the brushless motor properly for preventing failure and accident. Transport ● Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid damage to the equipment. Storage ● Keep the unit indoors in a clean and dry place free from vibration with little change of temperature. ● In keeping a gear head alone, direct the output shaft down. (Otherwise, grease leaking is possible.) Location ● Location gives great influence upon the life of brushless motor, therefore choose a place in conformance with the conditions below: (1) Indoors where the motor is not subjected to rain water and direct sun beam. (2) Do not use the motor in corrosive atmosphere such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, and salt, in the atmosphere of combustible gas, or in the vicinity of flammables. (3) Place not exposed to grinding liquid, oil mist, iron powder, and cutting particle. (4) Well-ventilated place with little moisture, oil, or inundation, and place far from heat source such as a furnace. (5) Place easy to check and clean (6) Place free from vibration (7) Do not use the unit in an enclosed environment. Enclosing may raise the temperature of motor, and shorten their life. Caution in Installing Gear Head ● Idling by damaged tooth, locking by bite, grease leakage, and the like are possible on the life end of gear head. Install a safety device in order to ensure safety even if such trouble should be found. Install a device for preventing drop by damaged teeth on a lifter or the like. As for application such as opening and closing of door, install a release device against locking by gear biting. As for food or textile equipment, install an oil pan for measure against grease leakage. Do not install an encoder, sensor, contact, etc in the proximity of gear head. If you should install such devices, take measures against their grease leakage. • Be sure to perform daily check in order to prevent unexpected accident. • • • • Environmental condition Item Ambient temperature Brushless motor Console A, Digital key pad (optional) Ambient humidity Storage temperature Condition -10°C - 40°C (free from freezing) *1 ※1 -10°C - 50°C (free from freezing) 85% RH or below (free from condensation) -20°C - 60°C (free from freezing) *2 IP65 (excluding output shaft rotating area, and tip of lead) Protection structure Brushless motor Console A, Digital key pad (optional) Vibration Altitude x This motor conforms to test condition specified in EN standard (EN60529 and EN60034-5). This motor is not applicable to the use which requires long-term waterproof performance, such as the case where the motor is always washed with water. Equivalent to IP20 Not greater than 4.9 m/s2 (10 – 60 Hz) Not greater than 1000m *1 Ambient temperature is measured at a distance of 5cm from the motor. *2 Temperature which is acceptable for a short time, such as during transportation. 5 Installation/System configuration and wiring Others ● Oil and water protections (1) Direct down the lead of cable as far as possible. (2) Avoid use in such an environment where motor is always exposed to oil and water. (3) Avoid use with cable immersed in oil and water. ● Cable: stress relieving (1) Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight. (2) In installation where the motor moves, fix the cable of motor, incorporate the extension cable connected beyond in the cable carrier to reduce stress by bending as small as possible. (3) Allow the bending radius of cable as large as possible. System configuration/general wiring diagram Magnetic contactor The lead wire is 0.5m long. Noise filter NFB AC power supply Console A (attached, optional) It allows switching RUN/STOP and CCW/CW and setting speed. Extension cable (sold separately) Gear head (sold separately) Connector kit (sold separately) B1 Series G Type Digital key pad (sold separately) This is a digital display console. It enables change of parameter. (See the use of Digital key pad on page 12 for detail.) ●Wiring work must always be performed by a professional electric worker. ●Do not turn on power before finishing wiring for avoiding electric shock. Selection of wiring equipment ● Recommended noise filter Option part number: DVOP3611-5 (Okaya Electric Industries Co., Ltd) Manufacturer's part number: SUP-EQ5-ER-6 ● Selection of non-fuse breaker (NFB), magnetic contactor (made by Matsushita Electric Works, Ltd), and electric wire (wiring within equipment) (See "Adaptation to overseas standard" for compatibility with overseas standard.) Voltage Single phase 100V Single phase 200V Capacity (w) NFB (rated current) Magnetic contactor (contact structure) Electric wire (mm2) Control circuit Main circuit/ Grounding wire 30 - 90 BBC25N(5A) BMFT61041N(3P+1a) 0.5(AWG20) 0.13(AWG26) 30 - 130 BBC25N(5A) BMFT61042N(3P+1a) 0.5(AWG20) 0.13(AWG26) ■ Be sure to ground the grounding terminal. In wiring to power supply (outside of equipment) from NFB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100 ohms or below) for grounding. ●Selection of relay As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Matsushita Electric Works, Ltd: DS type, NK type, HC type, OMRON: G2A type ● Control Circuit Switch When using a switch instead of relay, use one for minute current in order to prevent poor contact. <Example> Nihon Kaiheiki: M-2012J-G Wiring Power input NFB (No-fuse breaker) Be sure to ground the Green/ Grounding grounding terminal. Standard wiring diagram <Power input line> Black White Yellow (Connector kit A) <Control 10 signal connector> 5 (Motor side) ( ) Nihon Molex 39-01-2105(5557-10R-210) 6 6 1 5 4 3 2 1 Rotation speed Control gland Rotation direction Do not tighten the ground wires together, but connect them individually. External speed setting Variable resistor 5 kΩ B characteristics 1/4 W or above Operation stop (Console A) (Digital key pad) Wiring/Test run Function of terminal <Power input line> Wire color Name Description of function Connect the terminal to commercial power supply conforming to voltage Power input line White/Black (L1, L2) specification. Grounding wire Wire for grounding the motor Green/Yellow (E) Nihon Molex 39-01-2105(5557-10R-210) <Control signal connector> 10 6 5 Terminal Terminal number symbol 1 (Motor side) 1 2 3 4 I1 *1 I2 *1 Motor runs when "I1" and "GND" are shorted, and stops when they are opened. Brown GND Control ground Common ground terminal for control signal. *3 Orange FIN Analog speed command input Speed can be set by applying voltage DC0 – 5V. Input impedance 100 kΩ. Yellow External speed setting power supply Power output dedicated when connecting an external variable resistor (5 kΩ, B characteristics) to FIN input (Cannot be used for any other purpose.) Green Trip output Trip signal output. *1 "L" in trip (Contact ON) Open collector Vce max: DC30V, Ic max: 50mA *1 O1 7 SCK 8 SIN 9 SOT 10 (N/A) *1 *2 *3 ■ Wire color Description of function Operation instruction input Rotation speed changeover input 5 +5V 6 Terminal name CW operation when "I2" and "GND" are shorted, and CCW operation when they are opened. *2 Red Blue Purple (Pink) Digital key pad I/F Gray Interface for digital key pad White − (Do not connect anything.) Black Function of input/output can be changed by the Digital key pad. Default is shown. Rotation direction is that on motor shaft. When gear head is incorporated, the rotation direction of motor and that of gear output shaft are reversed for some gear reduction ratio. See the allowable shaft torque table on page 8. (CW: Rotation clockwise when seen from the motor shaft, CCW: Rotation counterclockwise when see from the motor shaft) When resistor and control GND are disconnected in use of external variable resistor, 5V is input to FIN irrespective of setting of variable resistor, and upper speed limit is directed; therefore use caution enough for connecting GND. See the optional connector kit A (DVOP3600) for compatible connector. In extending the control signal wire, keep it below 5m long, and use wire rod above AWG26 (0.12mm2). Input circuit Photo-coupler FIN characteristics Preset speed Internal power supply (+5V) Output circuit (Typical value) (r/min) 3000 1.5kΩ I1, I2 (Upper speed limit) GND 01 0 Vce max DC30V (Lower speed limit) Ic max 50mA 0V 0.5V GND 4.5V 5V FIN input voltage Inspection prior to test run (Console A) ・ Connect the Console A (Check before operation) (1) Any mistake found in wiring? (2) Input power supply conforms to rating? Speed Rotation (Test run) potentiometer direction Power selecting When RUN/STOP switch is changed to RUN, the motor rotates, and when the switch is returned to STOP, the motor stops. lamp switch Rotation direction can be changed by rotation direction selecting switch on the side of console. RUN/STOP switch When the rotation direction is changed in RUN, the motor is inverted suddenly, and the motor may trip due to some inertia of load. Rotation speed can be adjusted by the speed potentiometer. Turn off power when the motor is to be stopped for a long time. ■ When power is turned off with RUN/STOP switch on RUN side, and power is turned on again, the motor may start again, which is dangerous. In turning on power, always make sure that the switch is on STOP side. ■ When a gear head is incorporated, rotation direction of gear head output shaft may be inverted for some gear reduction ratio. See the table of allowable shaft torque on page 8. 7 Checking the load and use condition Check use condition for eternal use of this product. Some use conditions may possibly lead to heating or damage to the shaft. Fully check use conditions, and use the motor in a permissible range. Standard life Standard life is 5,000 hours for the motor equipped with gear head (MB8G and MB9G). Standard life is the same 10,000 hours for motor alone (round shaft). (Standard life of sealing performance of oil seal is 5,000 hours.) Standard life refers to design life for operation 8 hours per day (service factor: Sf = 1.0) at a normal temperature and humidity, under uniform load (permissible shaft torque of gear head and rated torque of motor). Expected of life = Service factor (Sf) Standard life Service factor (Sf) Service factor (Sf) depends on the magnitude of shock of load or operating time. Service factor is shown below for different load conditions: Type of load Example of load Uniform load Light shock Middle shock Heavy shock One direction continuous operation Start, stop, or cam shock Instantaneous rotation/reverse rotation and instantaneous stop Middle shock at a high frequency 5 hours/day 0.8 1.2 1.5 2.5 Service factor 8 hours/day 1.0 1.5 2.0 3.0 24 hours/day 1.5 2.0 2.5 3.5 Permissible shaft torque Required shaft torque TA of gear head can be obtained from service factor and actual load torque T1. TA=T1×Sf Select a gear head and motor to ensure that required torque (continuous) is within permissible shaft torque in the table below. Here, the torque T1 must not exceed permissible shaft torque TA irrespective of Sf. Unit: N m Model name Reduction ratio 3 MBMC3A□AXA MX8G□B MBMC5A□AXA MX8G□B MBMC9A□AZA MZ9G□B MBMC1E□AZA MZ9G□B 3.6 5 6 7.5 9 10 12.5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 0.23 0.28 0.38 0.46 0.58 0.69 0.77 0.96 1.15 1.39 1.55 1.93 2.16 2.60 3.55 4.36 5.43 6.45 6.99 7.84 7.84 7.84 − 0.39 0.46 0.64 0.77 0.96 1.16 1.29 1.61 1.92 2.33 2.59 3.23 3.61 4.33 5.93 7.29 7.84 7.84 7.84 7.84 7.84 7.84 − 0.67 0.81 1.12 1.34 1.69 2.02 2.28 2.54 3.06 3.72 4.11 5.27 6.22 6.96 9.81 11.7 14.7 17.3 19.0 19.6 19.6 19.6 19.6 1.01 1.21 1.69 2.02 2.54 3.04 3.42 3.82 4.59 5.58 6.17 7.91 9.34 10.5 14.7 17.5 19.6 19.6 19.6 19.6 19.6 19.6 19.6 Permissible shaft load * Rotation direction is the same as that of motor in shaded portion, and reverse for others. Overhang load Use the permissible shaft load within the load shown below: Motor alone Gear head Model name Permissible overhang (w) MBMC3A□ASA MBMC5A□ASA MBMC9A□ASA MBMC1E2ASA MX8G type MZ9G type 100N 100N 150N 150N 294N 588N Permissible load inertia moment Permissible thrust (F) 10N 10N 20N 20N 49N 147N (W) Motor and gear head L 2 Thrust load L (F) スラスト荷重 Mounting surface Set the acceleration/deceleration time 0.3 seconds or longer. Apply permissible load inertia moment within the value shown below: (Acceptable value on round shaft applies when stopping operation in free-run stop. In speed reduction stop, the value is 1/4 of indication below only on round shaft due to regeneration. Set a longer speed reduction time if the inertia is not to be lessened. ) Unit: ×10 kg-4・m2 Model name Reduction ratio 3 3.6 5 6 7.5 9 10 12.5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 MBMC3A□AXA MBMC5A□AXA 1.25 1.79 3.42 4.90 7.72 11.2 13.8 21.6 30.6 45.2 55.8 86.9 127 183 342 342 342 342 342 342 342 342 − MX8G□B MBMC9A□AZA MBMC1E□AZA 5.93 8.47 16.4 23.6 37.3 53.4 67.6 98.3 142 211 257 423 589 847 1684 1684 1684 1684 1684 1684 1684 1684 1684 MZ9G□B 8 Round shaft 2.5 5.6 Maintenance and inspections/Assembling of Gear Head Assembling of Gear Head ● Preparation before assembling (1) (2) (3) Compatible gear head described on this instruction manual is MX8G□B (for 30, 50W) and MZ9G□B (for 90, 130W). Never combine anything other than compatible gear head in use. Failure to observe this direction may result in malfunction. (□ represents speed reduction ratio.) Make sure that the O-ring is attached to the bottom of motor flange. If the gear head is assembled with O-ring floating, it may result in grease leakage. When grease adheres to the end surface of gear head, wipe off sufficiently. If the gear head is assembled with grease adhered, it may cause grease to exude. ● Assembling (1) (2) (3) Direct the motor pinion upward, and make sure that the relation between direction of motor lead wire and output shaft matches with the equipment. Turn the motor pinion finely clockwise and counterclockwise for assembling, ensuring that the tip of motor pinion does not hit the tooth of gear head. In installing the motor and gear head to the mating equipment, use "mounting screws" attached to the gear head, tighten them sufficiently to eliminate clearance Output shaft between the motor flange surface and gear head end surface while paying attention to bite of O-ring. Recommended tightening torque is shown below: Mounting Angle dimension Type of gear head Screw size Tightening torque Mounting pitch diameter □80 MX8G M5 2.45N・m 94mm □90 MZ9G M6 2.94N・m 104mm Motor pinion Gear head O-ring Flange Note) Excessive force to assemble the motor and gear, or damage to the tip of motor pinion or tooth of gear head may generate abnormal noise or reduce the life. Maintenance and inspection Routine maintenance and inspection are essential for proper and satisfactory operation of the motor. Notes to Maintenance/Inspection Personnel ● Power-on/off operations should be done by the operators themselves for ensuring safety in checking. ● Do not touch the motor while power on. ● In performing the measuring insulation resistance, remove all connections. Measuring insulation resistance with connection can cause motor failure. Maintenance/ Inspection item Maintenance/ Check item Inspection procedure Input voltage Voltmeter Must be within ±10% of rating. Input current Ammeter Must be within rated input current described on nameplate. Insulation resistance Insulation resistance tester Measure the insulation resistance of motor with 500V Megger. It must be above 1Mohm. Measuring position: Between power input line (L1, L2) and grounding wire Noise Hearing Noise level must not be different from the usual level. In addition, abnormal noise such as rumbling noise must not be heard. Vibration By hand Free from abnormal vibration. Grease leakage By sight Check that periphery of motor or gear head is not wet by grease or oil. Protect them with a cover etc. in application which is deteriorated by grease leakage. Installation bolt Torque wrench Use environment By sight Condition Check for loosening of bolt, and tighten additionally as necessary. Check the ambient temperature and humidity, and make sure that dirt, dust, or foreign substance is not found. Make sure that the opening of brushless inverter is free from lint. Be sure to contact our service division or sales agent for disassembling and repairing of the motor. 9 Protective functions/How to clear trip Protective functions ■ When the protection function is activated, motor stops and trip signal output turns on. Description of trip can be displayed only when the Digital key pad (option) is connected. Protection function works even when the Digital key pad is not connected, but it is not displayed. Protective item Measure Description When the internal DC voltage is below specified value, operation is stopped; when voltage is recovered, operation Undervoltage warning is started again. (This is not trip, and no trip output is made.) (default) ■Trip can be set by parameter 50. 100V product: Approx DC100V, 200V product: Approx DC200V The motor trips when internal DC voltage is below specified value only if trip is set by parameter 50. Undervoltage error 100V product: Approx DC100V, 200V product: Approx DC200V When load factor exceeds specified value, the electronic thermal relay operates and monitor display flashes. Overload warning It is a warning for electronic thermal trip. (Electronic thermal) 30-90W: 100% 130W : 80% The motor trips when motor torque is output continuously Overload error above specified value. (Electronic thermal 30-90W: 115% relay) 130W : 105% Display on Digital key pad L Investigate the condition of wiring and circumstances of power supply. E-LV Reduce the load. Check the load factor in monitor mode. Investigate the cause of overload, and reduce the load, change the operating pattern by making acceleration and deceleration time longer, or apply design to increase the capacity of motor. 5-digit LED flashes. THr Overcurrent error The motor trips when the motor current exceeds specified current. Excessive acceleration/deceleration setting or gain setting is possible. Set the longer acceleration/deceleration time and the smaller gain. If this trip should occur as soon as the unit is started, failure is possible. Overvoltage error The motor trips when internal DC voltage (voltage of smoothing function of power supply) rises and exceeds specified value. Product of 100V: Approx DC200V, Product of 200V: Approx DC400V If the motor should trip in running, too short deceleration time is one of the causes. Adjust deceleration time. No measure can be taken in continuous regenerative operation such as lowering. Parameter data saved in EEPROM is abnormal. Check all parameters again and set them again. If this protection works frequently, failure is possible Internal parameter data saved in EEPROM is abnormal. Failure is possible. System error The motor trips when trouble of control microcomputer is detected. Sensor error The motor trips when trouble of CS sensor signal is detected. ①Malfunction due to external noise is possible. Investigate for noise source in the vicinity and eliminate such source. ②Internal circuit may be in failure. Overspeed error The motor trips when rotation speed (actual speed) exceeds specified value. Approx 4500r /min Ensure that the actual speed does not exceed rated rotation speed, such as overshooting by unmatching between load and gain. E-OS Overheat error The motor trips when the temperature in control section rises above specified value. Approx 105℃ Check the ambient temperature and cooling condition of motor. Check the load factor. If the ambient temperature is low enough, and the protection occurs soon after power-on, failure is possible. E-OH Setting change warning The motor trips when any important parameter such as " 30 Run command selection" is changed This is not abnormal. Trip reset in order to make change effective. CAU User parameter error System parameter error E-OC E-OV E-UPr E-SPr Err E-CS How to clear trip >> >> If the motor should trip, eliminate the cause and use any of the procedures [1] – [3] below for clear. [1] Turn off power, and when power LED has gone out, turn on power again. [2] Press the switch and of the Digital key pad simultaneously for one second or more with present trip state displayed. [3] Input the trip reset signal. (When F-r or r-F is chosen in " 33 I1/I2 function selection", enter "I1" and "I2" at the same time; when F-rST or r-rST is chosen, enter "I2" for trip reset. Trip reset signal, when continued to be input, is designed to become ineffective in order to prevent inadvertent restarting. Enter trip reset signal only when necessary.) Note: As for overcurrent error E-OC , sensor error E-CS , System error Err , and user parameter error E-Upr , reset them by turning off power as shown in [1] above. No other procedure is effective. (Caution) In clear trip, be sure to find and remove the trip factor before clear. 10 Troubleshooting If any trouble should be found, follow the steps below for check and countermeasure. ● If the cause cannot be found, it is recommended to use the Digital key pad and check the detail of trip. If failure is likely, or when any part is damaged, or when you are in any other trouble, contact the sales agent of purchase or our company. Phenomenon Motor does not rotate. Detail of checking Measure, etc Check for abnormality of wiring. Apply proper wiring. Check whether protective function is activated. Check the detail of trip by the Digital key pad. Turn off power once, and turn on again. (Only when the motor is connected to the key pad ) Check whether 7-segment LED of on the key pad is lighted up. Check whether voltage on input power is normal. If the LED is off when power is input to the motor, failure is possible. Contact us for repair. Check the supply voltage. Check whether operation start signal is input. Check the condition of operation instruction. Check whether Analogue speed instruction is set at 0V. Raise the analogue speed instruction little by little. Check whether protective function is activated. Overload is possible. Reduce the load or increase the output capacity. Motor stops during deceleration. Check whether the inertia of load is too large. Regenerative voltage protection may have worked. Decrease the inertia. Turn off power once, and turn on again, and reset the trip state. Make deceleration time longer by the Digital key pad. Alternatively, apply free-run stop. Motor does not stop quickly when stop command is input. The motor with large inertia does not stop quickly because default stop mode is Free-run stop. Stop motor by 0V analogue speed command. Change stop mode to deceleration stop by Digital key pad . Motor does not rotate or stops during operation. Output shaft of motor (gear head) and shaft Check the joint between the output shaft and load of load are not aligned. shaft of the motor (gear head). Large vibration or noise. Motor rotates reversely. Rotation speed is unstable during operation (actual speed). Parameter dose not change. Motor and gear head are not assembled correctly. Check the assembling condition between motor and gear head, and their combination, and assemble them properly. Damage to gear head or bearing. Contact us for repair. Check whether Setting of rotation direction changeover input is wrong. Check the position of rotation direction choosing switch for the console A. As for others, check the status of "I2". Rotation direction of the motor and gear output shaft may be reversed for some gear reduction ratio of gear head. Check the gear ratio and rotation direction. See the list of permissible shaft torque on page 8. Check whether the load fluctuates greatly. Reduce the fluctuation of load. Increase the output capacity. Check whether operation start signal is input. Some parameters cannot be changed when operation instruction is on. (See the check column of parameter list on page 18.) Turn off operation instruction before changing. 11 How to use Digital key pad Name of each part and Installation >> >> ●What can be done by Digital key pad x Monitoring of rotation speed (actual speed) and load factor, etc (Rotation speed can be displayed being multiplied by the factor set by parameter 47 and 48 .) x Display detail of trip, and trip history. Trip reset by pressing and . x Parameter setting, initialization, and copying function at the same time. x Start and stop of motor by RUN / STOP switch (Setting of parameter " 30 Run command selection" is required.) ■ When using the digital key pad and control signal input at the same time, buy an optional control signal branch cable (DVOP37505). ●Name of each part 2-digit LED DATA switch SET MODE switch switch >> >> DATA SET RUN switch STOP switch This is a switch for changing between parameter number mode and parameter setting mode, and for storing parameter setting. This switch enables selection of parameter, and setting and changing of contents. When the motor is tripped, pressing and at the same time enables clear of trip. >> switch Displays rotation speed (actual speed), commanded speed, trip history, setting of parameter, and the like. Displays the number of parameter (in editing parameter). Displays the rotation direction in operation. Displays 00 when the motor is stopped. (CCW as viewed from the output shaft of motor … F and CW … r ) Rotation direction of gear head output shaft may be reversed for some gear reduction ratio when gear head is incorporated. See the table of acceptable shaft torque on page 8. Switch for changing monitor mode. Whenever this switch is pressed, the mode changes in this sequence: Rotation speed (actual speed) Æ Internal DC voltage (voltage of smoothing capacitor of power supply) Æ Load factor Æ Torque Æ Commanded speed Æ Rotation speed (actual speed) Æ …. * * When you press this switch in the parameter setting mode, setting is stored. >> 2-digit LED switch MODE switch RUN switch 5-digit LED switch >> STOP switch >> 5-digit LED This switch is for instruction of operation. (Only when " 30 Operation instruction selection" is PnL ) ■See " 33 Choosing I1/I2 function" (2) on page 23 for rotation direction. This switch is for instruction of stopping. (Only when " 30 Choosing operation instruction" is PnL ) ●Description Displays a parameter number (00 – F0) in flashing. Control changes to this mode when DATA switch is pressed in parameter number mode. SET Parameter number can be changed and selected by and switch. Parameter setting mode Displays the detail of parameter (setting) in flashing. Control changes to this mode when DATA switch is pressed in monitor mode. SET Change setting by and switch. DATA When SET switch is pressed after change of setting, it is saved in EEPROM. >> >> >> Parameter number mode >> Monitor mode Displays rotation speed (actual speed), command speed, internal DC voltage, load factor, and torque on 5-digit LED. When power is turned on, this mode is set. This mode is set when power is turned on. Control changes to this mode when MODE switch is pressed in parameter number mode, parameter setting mode. * Displays rotation speed r/min in normal monitor mode. Displays torque and load factor assuming the rated motor torque at 100%. * Display is just a guide. Do not use the Digital key pad for a measuring instrument. 12 Operating Instruction Turn on power. ●Press MODE switch for changing display. Monitor mode Rotation speed ● ○ ○ r/min >> Internal DC voltage ○ ○ ● MODE Press Press MODE MODE DATA SET Torque ○ ● ○ MODE Parameter number mode >> >> Speed setting Only " 00 " % 0 MODE 00 % Flashing ● ○ ○ r/min ●2-digit LED blinks and allows selection of parameter number. 0.30 0 Flashing Flashing 10 DATA DATA SET SET >> Change (select) a parameter number by or . Storage >> Storage >> >> Press >> >> 00 Press Flashing >> MODE Press Flashing ○ ● ○ >> Load factor V >> Internal speed (0-th speed) can be directly set by and in monitor mode. MODE ●5-digit LED blinks and allows change of parameter value. Parameter setting mode 0.30 Flashing 0.31 10 >> >> 10 >> >> >> Change (select) a parameter value by or . >> DATA When SET switch or MODE switch is pressed in parameter setting mode, data is stored. Flashing Data is stored only when turned off. DATA SET >> >> >> >> ● When or is pressed in monitor mode, detail of " 00 Internal speed (0-th speed)" is displayed in blinking, and speed setting can be changed by and . When 31 Speed command selection is PnL , the motor speed also changes following the speed setting if the motor is running. switch is pressed. Note that data returns to settings when power is 13 Test run (Digital key pad) Inspection prior to test run (Inspection prior to test run) (1) Make sure that all wiring is correct. (2) Make sure that input power supply conforms to rating. (Test run) Test run procedure by the Digital key pad is as follows: An example is introduced here where the motor runs CW at 1800r/min with the Digital key pad. (1) Be sure to first perform the work below for safety. Separate the motor from machine or equipment, and make sure that the motor alone can be operated. (2) Then turn on power and follow the step below for test run. Digital key pad Description of operation Switch LED display 0 [1] Turn on power (Change the choice of operation instruction from I1/I2 TEr to the Digital key pad PnL) 00 Press DATA SET Press several times to choose parameter number 30 . Press ○ TEr ○○ 00 Flashing 30 Flashing DATA SET ○ ○ >> Press to change parameter value. Store by DATA SET >> >> Press and the same time. TEr ○○ PnL ○○ at Flashing Flashing 30 . Setting change warning is issued because setting of operation instruction has been changed. [3] Trip reset ○ ○ ○ 0 >> [2] Change of initial setting ● ○ ○ 30 CAU CAU ○ ○ ○ 0 ● ○ ○ 00 14 >> Press several times to choose parameter number 31 . Press DATA SET Press to change parameter value. Store by DATA SET ○ ○ ○ 0 Setting change warning is issued because setting of operation instruction has been changed. Press and the same time. 00 at ○ VoL−A ○○ Flashing 31 Flashing ○ ○ VoL−A ○○ PnL ○○ Flashing Flashing 31 31 30 . >> [5] Trip reset DATA SET >> (Change the choice of speed instruction from analogue speed instruction input to " 00 Speed setting (the 0-th speed)" to enable use of Digital key pad.) Press >> [4] Change of initial setting 2 30 CAU CAU. ○ CAU ○○ 0 00 ● ○ ○ Digital key pad Description of operation Press several times to choose parameter number 33 . Press DATA SET Press to change parameter value. Store by DATA SET >> >> Press and the same time. 00 at 30 ○ CAU ○○ >> >> ○ ○ ○ Flashing to set a speed. ○ ○ ○ Flashing 0 ● ○ ○ 00 1800 ● ○ ○ r [11] Stop instruction Press STOP 0 ● ○ ○ 00 1800 Press RUN Flashing 33 CAU CAU. 00 [10] Operation instruction r−F ○○ Flashing 00 [9] Reset to monitor mode. Press MODE Flashing ○ ○ 0 Press 33 Flashing rS. Fr ○○ [8] Speed setting Press ○ rS. Fr ○○ 33 30 . Setting change warning is issued because setting of operation instruction has been changed. [7] Trip reset ○ ○ ○ 0 >> (This operation is not required for rotation forward [CCW].) Press LED display >> [6] Choosing rotation direction* Switch DATA SET 0 00 ● ○ ○ x Internal speed (0-th speed) is displayed (setting at 0r/min). x Set the Internal speed (0-th speed) at 1800 r/min. x Data is still stored if power is cut off here. x Display of rotation speed changes little by little toward 1800 r/min x Display of rotation direction * (r indicates that the motor is rotating CW.) x Display of rotation speed changes little by little toward 0 r/min. [12] Power OFF <Checkpoint in Test run> (1) Check whether the motor rotates smoothly. Check for abnormal noise and vibration. (2) Check whether the motor is accelerated and decelerated smoothly. (3) Rotation direction and rotation speed of the motor are matched? * Rotation direction of gear head output shaft may sometimes be reversed due to reduction gear ratio when gear head is installed. (See the list of permissible shaft torque on the page 8) * Rotation direction can also be changed by use of "I2". See " 33 I1/I2 function selection " (2) on page 23. ■ Setting is still stored when power is turned off. When operating the motor with Digital key pad only in trial run, either reset the setting or initialize parameters after completion of trial run. (Parameter 54) Here, note that all parameters return to default when parameters are initialized. 15 How to copy parameter 1. Reading a parameter value from motor to the Digital key pad ■Once parameters are read into the console, their details are stored in the Digital key pad. Digital key pad Description of operation Switch [1] Turn on power. [3] P.LOAd 0 00 Press DATA SET Hold down to choose parameter number 57 . Press n 0 57 [6] Reading of ○ ○ ○ P. LOAd ○ ○ ○ Flashing 57 P. LOAd ○ ○ ○ Flashing Æ Slow flashing (once per second) 57 0 Press STOP Flashing Flashing P. E n d [5] Wait about 30 seconds. parameter into the Digital key pad completed 57 Flashing >> DATA Press SET for 1 second while holding down STOP . ○ n 0 ○○ 00 DATA SET Choose reading a parameter into the Digital key Press twice to pad. choose P.LOAd . [4] Read a parameter into the Digital key pad. ● ○ ○ Parameter value >> [2] Call 57 Parameter Copy. LED display ● ○ ○ ○ ○ ○ ● ○ ○ 00 2. Copy a parameter value saved in the Digital key pad onto the motor. Digital key pad Description of operation Switch LED display Turn on power. Call out 57 Parameter. (Same operation as 1. [1] and [2]) [1] P.PrOG DATA SET twice. Choose writing a parameter to Press three times to the motor. choose P.PrOG . n 0 >> Press [2] Write a parameter to the motor. [3] Wait about 10 seconds. 16 DATA Press SET for 1 second while holding down STOP . 57 ○ ○ ○ ○ P. PrOG ○○ Flashing 57 ○ P. PrOG ○○ 57 P. E n d ○ ○ ○ Flashing Æ Slow flashing (once per second) Flashing Digital key pad Description of operation Switch LED display CAU [4] Completion of writing a parameter from the Digital key pad to the motor >> >> [5] Reset to Press and at monitor mode. the same time for clear trip. 0 ○ ○ ○ ● ○ ○ 00 Error while copying a parameter P.Err1 : Data is abnormal while copying. ÆPress STOP switch for clearing, and then copy data again. If data is still abnormal, initialize the Digital key pad and retry. P.Err2 : Copy error Æ This error occurs in an attempt to copy data between products of different function. Press STOP switch for clear. Parameters can be copied between the same models (B1-G Series standard unit), but parameters should be copied between the same output in principle because gain setting is different. 3. Initializing of data of Digital key pad ■ When any trouble occurs during copying, it can be often solved by initializing the Digital key pad. (Stored data is cleared by initializing.) Digital key pad Description of operation Switch LED display Turn on power and call 57 Parameter. (Same operation as 1. [1] and [2]) Press DATA SET Press once and choose P.InIT . DATA Press SET for 1 second while holding down STOP . [3] Wait about 30 seconds. [4] Initializing of data of Digital key pad completed n 0 >> [1] P.InIT Choose initialization of data of Digital key pad. [2] Initialization of Digital key pad 57 ○ P. I n I T ○○ Flashing ○ P. I n I T ○○ 0 57 Flashing Flashing Æ Continuous lighting LED display changes from flashing to continuous lighting during initializing operation. 57 P. E n d Press STOP ○ ○ ○ ○ ○ ○ ● ○ ○ 00 ■ Do not turn off power or disconnect the cable of Digital key pad during operation such as "Reading a parameter from the motor to the Digital key pad", "Copying a parameter value stored in the Digital key pad to the motor", and "Initializing the data of Digital key pad". 17 Parameters Overview of parameter Motor of this series is provided with various parameters for adjusting and controlling its characteristics and function. Purpose and function of respective parameter are described. Understand them well enough and adjust the unit at your optimum operation condition. List of parameter composition and setting Parameter setting Parameter No. Name of parameter 00 Internal speed (0-th speed) 10 1st acceleration time 12 1st deceleration time 14 15 Acceleration mode selection Deceleration mode selection 16 Stop mode selection 17 Free-run waiting time 0.0 - 10.0 sec 0.1 sec 1.0 1A Velocity loop proportional gain 0 - 10000 1 400(800) *2 1b Velocity loop integration gain 0 - 10000 1 500(1000) *2 30 Run command selection 31 Speed command selection Setting range Minimum unit Default 0 – " 3b Upper speed limit" 1 r/min 0 0.01 - 3600 sec. - 3 sec : Incremented by 0.01 sec. 3 - 30 sec : Incremented by 0.1 sec. 30 - 3600 sec : Incremented by 1 sec. 0.30 0.01 - 3600 sec. - 3 sec : Incremented by 0.01 sec. 3 - 30 sec : Incremented by 0.1 sec. 30 - 3600 sec : Incremented by 1 sec. 0.30 LIn Linear S−1 S shape-1 S−2 S shape-2 FrEE dEC PnL TEr PnL VoL−A F−r Check * 1 LIn LIn Free-run stop FrEE Speed reduction stop RUN and STOP of Digital key pad I1/I2*3 " 00 Internal speed (0-th speed)" FIN*4 TEr C VoL−A C I1: CCW run/stop I2: CW run/stop r−F 33 I1/I2 function selection rS.Fr F−rST r−rST 3A 3b 3C I1: CW run/stop I2: CCW run/stop I1: run/stop rS.Fr I2: CW /CCW direction C I1: CCW run/stop I2:Trip reset I1: CW run/stop I2:Trip reset Lower speed limit 0 – " 3b Upper speed limit " 1 r/min 0 C Upper speed limit 0 - 3000 r/min 1 r/min 3000 C Torque limit 50 - 150 1% 150 *1 When parameter marked with C in the check column is changed and stored, the unit is tripped for safety. It is not allowed to change them while the motor is running. *2 Parameter in ( ) is the default of 90W and 130W. *3 Corresponds to RUN/STOP switch of the console A or signal input. *4 Corresponds to the speed potentiometer or analogue speed instruction of the console A. 18 Parameter No. Parameter setting Name of parameter Setting range TrIP STbL 40 42 44 45 46 O1 function selection FrEE Free-run F CCW run r CW run Overload detection POUT Speed pulse signal 47 48 4A Trip history clear 4b 4C 4d 4E 4F Trip history 1 24 O.−r Rotation speed (Actual speed) O.−L Torque AV.−L S.−r O.−r Load factor Command speed Internal DC voltage 1 ‒ " 48 Denominator of display magnification factor" x 10 1 time 1 1 - 1000 1 time 1 nO YES No operation nO Clear trip history - Trip history 3 - Trip history 4 Trip history 5 Undervoltage trip selection 51 52 Retrial selection Retrial start time 54 Parameter initializing nO YES nO Parameter copy function For manufacturer use No trip Trip ,1-4 1 - 120 sec nO YES F0 50 1 r/min Trip history 2 50 57 nOr Reverse polarity 1, 2, 3, 4, 6, 8, 12, 24 dC−V Numerator of display magnification factor Denominator of display magnification factor Normal polarity 20 – " 3b Upper speed limit" Output pulse count selection 1 TrIP Ck−L Speed matching range Check * Arriving Running nOr rEV Default Trip rUn O1 output polarity selection Monitor mode selection Minimum unit nO nO C nO C 5 1 sec No operation nO Initialize to default No copying of parameter P.InIT Initializing the data of Digital key pad P.LOAd Reading a parameter to the Digital key pad P.PrOG Writing a parameter to the motor - nO - 19 LED display LED display Figures displayed on the 7 segment display of the Digital key pad are shown below: Alphanumeric Alphanumeric LED display * Example of LED display Example) Description in the text Display on Digital key pad * LED display of "0" is available in two types. Example) 20 Description in the text Display on Digital key pad LED display Detail of parameter Parameter No. Name of parameter 00 Internal speed (0-th speed) Desired running speed can be set. This is effective when " 31 Speed instruction selection" is PnL (PANEL). Upper limit is limited by " 3b Upper speed limit". 10 1st acceleration time The change factor of output speed in acceleration can be determined. x Set by time for changing 1000r/min. When it is 0.3 sec (default), time taken for accelerating from 0 to 3000 r/min is 0.9 sec. x Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up to 30 sec exclusive, and by 1 sec from 30 sec upward. 12 1st deceleration time The change factor of output speed in deceleration can be determined. x Set by time for changing 1000r/min. When it is 0.3 sec (default), time taken for decelerating from 0 to 3000 r/min is 0.9 sec. x Time can be incremented by 0.01 sec for below 3 sec, by 0.1 sec from 3 sec up to 30 sec exclusive, and by 1 sec from 30 sec upward. Description Straight line acceleration/deceleration and curve (S-shape) acceleration and deceleration can be chosen individually for acceleration and deceleration. S−2 “S”SHAPE-2 LIn LINEAR S−1 “S”SHAPE-1 Rotation speed Rotation speed Rotation speed 0 回転速度 回転速度 15 Acceleration mode selection Deceleration mode selection 回転速度 14 Time 時間 Straight line up to speed setting. Standard mode for accelerating and decelerating. 0 Time 時間 0 Relaxes the speed change in start and end of acceleration and deceleration. Time 時間 Curve is emphasized more than S shape-1. You can select how to stop the motor. FrEE (FREE) Power supply to the motor is cut off and the motor is stopped naturally when stop command is input (free-run stop). It takes longer for the motor to completely stop when load inertia is big. dEC (DECEL) When stop command is input, the motor reduces its speed according to preset deceleration time, Electric-brake is performed by Zero-speed control, and then power is cut off to the motor after elapse of time set by " 17 Free-run waiting time", and the motor is set in free-run state. <Example or running pattern in deceleration stop> 16 Stop mode selection Run command ■ The motor is servo-locked in Zero-speed control. (Electrically controlled so that motor speed is Zero) off Speed setting Motor speed Deceleration by preset change factor of deceleration time Time set by " 17 Free-run waiting time" Free-run Zero-speed control Deceleration running 17 1A 1b 30 Free-run waiting time dEC (DECEL) deceleration stop, servo lock When " 16 Stop mode selection" is set to time(Zero-speed control)after deceleration can be adjusted. (Free-run state is set after that.) Enables setting of proportional gain of velocity amplifier. It need not be changed normally. Velocity loop When this value is made greater, gain is increased, which improves responsiveness of the motor. proportional gain When this value is made too large, operation is vibratory. Setting range: 0 – 10000, Setting resolution: 1 Enables setting of integration gain of velocity amplifier. It need not be changed normally. When this value is made greater, gain is increased, which improves rigidity of the motor (strength Velocity loop of servo lock). When this value is made too large, overshooting becomes greater, and the motor integration gain is vibratory. Setting range: 0 – 10000, Setting resolution: 1 Run Command can be chosen from the following: the motor to stop with RUN STOP switch of Digital key PnL (PANEL) : command pad. The motor cannot be operated by signal input "I1" and "I2". Run command Signal input is effective only in setting rotation direction, etc. selection See " 33 I1/I2 function selection". TEr (TERMINAL) : Only the input terminal "I1" and "I2" are effective. (Corresponds to RUN/STOP, rotation direction selection switch of Console-A.) 21 Detail of parameter Parameter No. 31 Name of parameter Speed command selection Description You can choose whether to use " 00 Internal speed (0-th speed)" or analog input terminal "FIN" for speed command. PnL (PANEL) " 00 Internal speed (0-th speed)" VoL−A (VOL-A) Analog input terminal "FIN" (voltage instruction DC 0-5V) (Corresponds to speed potentiometer of Console-A.) (1) For setting "I1" or "I2" function F−r (FORWARD-REVERSE) State of I1 and I2 Action I1 I2 OFF OFF ON OFF CCW run OFF ON CW run ON ON Free-run stop Trip reset (which must be retained 0.2 sec or longer) * r−F Stop Deceleration stop when " 16 Stop mode selection" is (REVERSE - FORWARD) State of I1 and I2 33 I1/I2 function selection I1 I2 OFF OFF Action Stop Deceleration stop when " 16 Stop mode selection" is ON OFF CW run ON CCW run ON ON Free-run stop Trip reset (which must be retained 0.2 sec or longer) * (RUNSTOP. FORWARD-REVERSE) State of I1 and I2 I1 I2 OFF OFF ON OFF OFF ON ON ON F−rST Action Stop Deceleration stop when " 16 Stop mode selection" is dEC CCW run Stop Deceleration stop when " 16 Stop mode selection" is dEC CW run (FORWARD-TRIP RESET) State of I1 and I2 22 dEC OFF rS.Fr * Effective only when trip occurs dEC Action I1 I2 OFF − ON − CCW run − ON Trip reset (which must be retained 0.2 sec or longer) * Stop Deceleration stop when " 16 Stop mode selection" is dEC Parameter No. Name of parameter Description r−rST (REVERSE-TRIP RESET) State of I1 and I2 Action I1 I2 OFF − ON − CW run − ON Trip reset (which must be retained 0.2 sec or longer) * Stop Deceleration stop when " 16 Stop mode selection" is dEC (2) When " 30 Run command selection" is PnL (PANEL), the motor can be commanded with RUN STOP switch of Digital key pad. Rotation direction in this case can be set by parameter and "I1""I2" state. When only the digital key pad is connected, "I1" and "I2" are set to OFF. F−r (FORWARD-REVERSE) State of I1 and I2 I1 I2 Action − OFF CCW rotation selection OFF ON CW rotation selection ON ON r−F Free-run stop irrespective of RUN switch Trip reset (which must be retained 0.2 sec or longer)* (REVERSE-FORWARD) State of I1 and I2 33 I1/I2 function Selection (continued) I1 I2 − OFF OFF ON ON rS.Fr ON Action CW rotation selection CCW rotation selection Free-run stop irrespective of RUN switch Trip reset (which must be retained 0.2 sec or longer)* (RUNSTOP. FORWARD-REVERSE) State of I1 and I2 Action I1 I2 − OFF CCW rotation selection − ON CW rotation selection F−rST CCW run with (FORWARD-TRIP RESET) RUN switch State of I1 and I2 I1 I2 − ON r−rST CW run with Action Trip reset(which must be retained 0.2 sec or longer) * (REVERSE-TRIP RESET) RUN switch State of I1 and I2 I1 I2 − ON Action Trip reset(which must be retained 0.2 sec or longer) * * Effective only when trip occurs 23 Detail of parameter Parameter No. Name of parameter Description When " 31 Speed command selection" is VoL−A (VOL-A), motor setting speed at 0V input is analogue speed instruction 3A Lower speed limit Speed instruction value Upper speed limit Lower speed limit set. 0 0.5 4.5 5V Input voltage Upper limit of motor command speed. VoL−A When " 31 Speed command selection" is analogue speed command (VOL-A), motor setting speed at 5V input is set. Further, upper limit of " 00 Internal speed (0-th speed)" is limited by this parameter. 3b Upper speed limit 3C Torque limit Upper limit of motor output torque is set. (No precision is provided because torque is not controlled. Use as a guide.) 100% indicates the rated torque. 40 O1 function selection Output terminal " 01 " can also be selected as follows. Polarity of " 40 O1 function selection " can be inverted by " 42 O1 output polarity selection". : Trip signal (Trip: ON) TrIP (TRIP) : Arriving signal (When reached to a command value ON) STbL (STABLE) Æ See " 44 Speed matching range". rUn (RUN) : Run/Stop signal (When running: ON) FrEE (FREE) : Free-run signal (During free run: ON) F (FORWARD) : CCW run signal (During CCW run: ON) r (REVERSE) : CW run signal (During CW run: ON) Ck−L (CHECK−L) : Overload detection Output when load exceeds 100% (Load exceeds 100%:ON) (PULSE-OUT): Speed pulse signal POUT Æ See " 45 Output pulse count selection". 42 O1 output polarity selection 44 Speed matching range This is a function for inverting the polarity of signal output between output terminal "O1" and "GND". nOr nOr (NORMAL) : Transistor "ON" when activated rEV rEV (REVERSE) : Transistor "OFF" when activated When " 40 O1 function selection " is set to STbL (STABLE) Arriving signal, " Speed matching range " for output arriving signal can be adjusted. x When difference between actual rotation speed and speed setting is smaller than "Speed matching range", arriving signal is output. x Even if the speed is reached, when speed matching range is set too small, arriving signal may turn on and off due to speed fluctuation. x Arriving signal is not output when CCW/CW changes. When " 40 O1 function selection " is set to POUT set to be output to " O1" while the motor makes one turn. (PULSE-OUT), pulse count is (To be selected from 1, 2, 3, 4, 6, 8, 12, and 24) 45 Output pulse count selection T 500±100μs (Ex) When rotation number is 3000 r/min, in the case where " 45 Output pulse selection" is 24, 60 = 0.83ms 3000×24 Frequency f = 1/T = 1.2kHz T= You can choose description to be displayed on 5-digit LED when turning on power. O.−r (OUTPUT-REVOLUTION) : Rotation speed O.−L (OUTPUT-LOAD) : Torque 46 24 Monitor mode selection AV.−L (AVERAGE-LOAD) : Load factor (average torque) S.−r (SETTING-REVOLUTION) : Speed command : Internal DC voltage dC−V (DC-VOLTAGE) (Voltage of smoothing capacitor of power supply) In speed display mode, the value multiplied by " 47 Numerator of display multiplying factor" / " 48 Denominator of display multiplying factor" is displayed. Parameter No. Name of parameter Description 47 Numerator of display magnification factor 48 Denominator of display magnification factor You can set the multiplying factor of a value displayed on 5-digit LED. Value of 47 ÷ 48 is a display multiplying factor. Set a value in the range where calculated display magnifying factor is 10 – 1/1000. Rotation number of gear output shaft and the speed of line can be displayed. When the display magnifying factor is changed, the parameter relating to speed (below) is displayed by a value multiplied by display multiplying factor. " 00 Internal speed (0-th speed)" " 3A Lower speed limit" " 3b Upper speed limit " " 44 Speed matching range" Trip history 1 – 5 can be cleared. <Clearing procedure> 4A Trip history clear 4b 4C 4d 4E Trip history 1 Trip history 2 Trip history 3 Trip history 4 Trip history 5 Trip history for 5 times in the past is stored. Trip history 1 is the latest history. See "Protective function" for displayed description. When no history is available, −−−−− is displayed. Undervoltage trip selection When nO (NO) is selection, the motor is not tripped at insufficient voltage. If voltage should fall and undervoltage status is found while the motor is running, the motor stops after running free, while if operation instruction is input after recovery of power, the motor is restarted automatically. (■Be cautious.) When YES (YES) is selection, the motor is tripped at undervoltage, and trip signal is output. When normal power is off, trip is not stored in trip history. Trip is stored only when power has stopped instantaneously. (Trip is stored in trip history only when undervoltage once becomes short and then is recovered normal) 50 51 Retrial selection 52 Retrial start time YES (YES) selection, and turn on power again after display Cut off power with has disappeared, then −−−−− is displayed, and trip history is cleared. When power is turned on again, normal operation is started. Automatic reset in trip (trip retrial) can be set here. Trip can be is automatically reset to allow operation to continue. Use this function only on such equipment that has no problem of safety even if the motor is automatically restarted. ■ Retrial is impossible if trip is by Overcurrent error E−OC , Sensor error E−CS ,System error Err , User parameter error E−SPr . E−UPr , or System parameter error nO (NO) is selection, retrial is not effective. When When 4 is selection, retrial is made for the set number of times. 1 – When 2 hours has elapsed with no trip, the number of retrying times is initialized to 0. Set the interval between retrials by 52 Retrial start time. When trip occurs in excess of preset number of trials, the motor outputs trip signal and stops. ■ During retrial trip signal is not output (It is stored in trip history.) You can set waiting time until retrial operation is performed after trip is found. You can set 1 to 120 seconds. Parameters can be initialized to the factory default. 54 Parameter initializing 57 Parameter copy F0 For manufacturer use <Initializing procedure> Cut off power with YES (YES) selected, and turn on power again after display has disappeared, then −−−−− is displayed , and parameters are initialized to the factory default. Parameters can be copied. nO (NO) Parameters are not copied P.InIT (PARAMETER-INITIALIZE) : Initialization of Digital key pad data : Reading parameters into Digital key pad data P.LOAd (PARAMETER-LOAD) P.PrOG (PARAMETER-PROGRAM) : Writing parameters to the brushless inverter See " How to copy parameter " on page 16 for details. It cannot be changed. 25 Conformance to EC directive and UL standard EC Directives The EC directives apply to all such electronic products as those having specific functions and directly sold to general consumers in EU countries. These products are required to meet the EU unified standards and to be furnished with CE marking. Our brushless motor meet the EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servo can meet relevant EC Directives. EMC Directives Our brushless motor can meet EMC Directives and related standards. However, to meet these requirements, the systems must be limited with respect to configuration and other aspects, e.g. the installation and some special wiring conditions must be met. This means that in some cases machines and equipment comprising our servo systems may not satisfy the requirements for wiring and grounding conditions specified by the EMC Directives. Therefore, conformance to the EMC Directives (especially the requirements for emission noise and noise terminal voltage) should be examined based on the final products that include our system. Applicable standard Applicable standard UL CE UL1004 UL508C EN50178 Standard for electric motor Standard for electric converter equipment Electronic and electric equipment used for electric power facilities (low voltage directive) EN60034-1 Electric rotation equipment (motor) (low voltage directive) EN55011 Radio interference wave characteristics of industrial, scientific, and medical high-frequency equipment EN61000-6-2 Standards for immunity in industrial environment (EMC directive) IEC61000-4-2 Electrostatics Discharge Immunity Test IEC61000-4-3 Radio Frequency Electromagnetic Field Immunity Test IEC61000-4-4 Electric high-speed transient phenomenon/burst immunity test IEC61000-4-5 Lightening Surge Immunity Test IEC61000-4-6 High Frequency Conduction Immunity Test IEC61000-4-11 Instantaneous Outage-Immunity Test Installation condition − Overvoltage category II Class I equipment Pollution degree 2 (circuit assembly) Configuration of peripheral equipment Power supply x 100 V system: Single phase 100 V – 120 V ± 10%, 50/60 Hz 200 V system: Single phase 200 V – 240 V ± 10%, 50/60 Hz x Use the equipment under the environment of overvoltage category II specified by IEC60664-1. x In order to obtain overvoltage category II, insert a transformer conforming to EN standard or IEC standard to the input of brushless motor. x Use an electric wire size suitable to EN60204-1. Fuse breaker Be sure to connect a specified no-fuse breaker certified by IEC standard and UL, or a fuse certified by UL between power supply and noise filter. Observance of this condition allows conformance with UL508C (file No. E164620) and UL1004 (file No. E166557). Noise filter When installing one noise filter at the power supply for more than one brushless motor used, contact the manufacturer of noise filter. Surge absorber Install a surge absorber on the primary side of noise filter. However, in performing the voltage resistance test of machine and equipment, be sure to remove the surge absorber; otherwise, the surge absorber may be ruptured. Grounding 26 Be sure to connect the grounding wire E (green/yellow) of brushless motor and protective grounding wire (PE) of system for preventing electric shock. Do not tighten the grounding wires together but connect them individually. Wiring of peripheral equipment No-fuse breaker Black White Noise filter Green/Yellow Power supply Protective earth (PE) Surge absorber Brushless motor List of compatible peripheral equipment Part name Noise filter Surge absorber Optional part number Manufacturer's part No. Manufacturer OKAYA ELECTRIC IND. CO., LTD. DV0P3611-5 SUP-EQ5-ER-6 DV0P1450 R.A.V-781BXZ-4 OKAYA ELECTRIC IND. CO., LTD. Contact: OKAYA ELECTRIC IND. CO., LTD. Japan +81-3-3424-8120 Noise filter 100 88 75 53.1 5 50 60 7 2-φ4.5 2-φ4.5×6.75 6-M4 Surge absorber 1 2 3 1 2 3 Open the unused terminal. Recommended circuit breaker Made by SANKEN AIRPAX CO., LTD.: Contact: Sanken Airpax Co., Ltd. Type IELH-1-11-63-5A-M (Rated current 5A, cutoff characteristics DELAY63) ■Recommended cutoff characteristics: DELAY61-63 http//www. sanken-airpax. co. jp /epage. html 27 Specifications ● General specification Model name Toothed shaft Round shaft MBMC3A1AXA MBMC3A1ASA MBMC3A2AXA MBMC3A2ASA MBMC5A1AXA MBMC5A1ASA MBMC5A2AXA MBMC5A2ASA MBMC9A1AZA MBMC9A1ASA MBMC9A2AZA MBMC9A2ASA MBMC1E2AZA MBMC1E2ASA Power input Rated output Voltage Tolerance (W) (V) (%) 30 50 90 130 Rated input Frequency current (Hz) (A) Single phase 100 - 120 Single phase 200 - 240 Single phase 100 - 120 Single phase 200 - 240 ±10 50/60 Single phase 100 - 120 Single phase 200 - 240 Single phase 200 - 240 1.0 0.6 1.5 0.7 2.0 1.1 1.5 Rated Starting Rated rotation torque torque speed (N・m) (N・m) (r/min) 0.095 0.14 0.16 0.24 3000 0.29 0.43 0.41 0.62 ● Common specifications Item Specification Product No. MBMC3A**** MBMC5A**** MBMC9A**** MBMC1E**** Rated output (W) 30 50 90 130 Speed control range 30 – 300 r/min (speed ratio 1: 100) With load ±1% or below (at 0 – Rated torque, Rated rotation speed) Speed With voltage ±1 % or below (at supply voltage ±10%, rated rotation speed) fluctuation factor ±1% or below (Motor: At -10 – 40°C, rated rotation speed) With temperature Acceleration/Deceleration time 0.3 sec (time for changing from 0 to 1000 r/min) * Stopping procedure Free-run stop* 0 – 3000 r/min (analogue voltage ( 0 – 5 V), console A), Speed setting Setting selection by parameter on console A and Digital key pad Speed setting resolution Analog: approx. 1/200 of upper speed limit Digital: 1 r/min Speed setting precision (at 20°C) Analogue: ±5% or below of upper speed limit (±150r/min or below at upper speed limit 3000 r/min) [Digital: 1% or below of upper speed limit ] Protective function Motor heat resistance class Warning: Undervoltage warning *, Overload warning Protect: Overcrrent, Overvoltage, Undervoltage, Overload, User parameter error, System parameter error, System error, Overspeed, Sensor error, Overheat, and setting change warning E (120°C) (UL certification A (105°C)) Rating 30 min or continuous load 80% Continuous Time rating (Continuous regenerative operation is not allowed when motor shaft is rotated from load side, such as lowering load operation.) 100% 150% 60 sec Overload warning level Overload timing characteristics 1.1 Motor mass (kg) 1.3 80% 2.3 ● Speed – Torque characteristics (Torque in short-time run area is a typical value.) Torque MBMC3A1AXA/MBMC3A1ASA MBMC3A2AXA/MBMC3A2ASA 0.14N・m 0.095N・m Short-time operation region Continuous operation region Rotation speed Torque 150% 0.16N・m MBMC9A1AZA/MBMC9A1ASA MBMC9A2AZA/MBMC9A2ASA 150% Short-time operation region 0.29N・m 100% Continuous operation region Rotation speed 3000r/min *Changeable by Digital key pad MBMC5A1AXA/MBMC5A1ASA MBMC5A2AXA/MBMC5A2ASA 150% Short-time operation region 100% Continuous operation region 100% Rotation speed 3000r/min 0.43N・m 28 Torque 0.24N・m 2.3 Torque 0.62N・m 3000r/min MBMC1E2AZA/MBMC1E2ASA 150% Short-time operation region 0.41N・m 0.33N・m 100% Short time rating area (30 min rating) 80% Continuous operation region Rotation speed 3000r/min ● Dimensional Outline Drawing (in mm) Motor 30W 50W O-ring 90W O-ring 130W Shaft end size of round shaft type O-ring Gear head ● MX8G□B (For 30W/50W motor, sold separately) 30/50W 90/130W Outer size of key and キー、キー溝外形寸法 key groove ・ Reduction gear ratio in □ ・ Reduction gear ratio is available in 22 types: 3, 3.6, 5, 6, 7.5, 9, 10, 12.5, 15, 18, 20, 25, 30, 36, 50, 60, 75, 90, 100, 120, 150, 180 ● MZ9G□B (For 30W/50W motor, sold separately) Outer size of key and key groove ・ Reduction gear ratio in □ ・ Reduction gear ratio is available in 23 types: 3, 3.6, 5, 6, 7.5, 9, 10, 12.5, 15, 18, 20, 25, 30, 36, 50, 60, 75, 90, 100, 120, 150, 180, 200 29 Options Options DV0P3500 65 55 ● Digital key pad (sold separately) ● Mounting hole (Console A/Digital key pad) DV0P3510 28 65 55 8 20 Console A Connector pin No. 1 2 3 4 5 6 7 8 9 10 28 70 60 2-Φ3.5 ■ Console A connector pin layout φ 30 hole 14 70 60 20 65 55 60 70 ● Console A (attached, sold separately ) 2-M3 or φ 3.7 hole 2-Φ3.5 ■ Digital key pad connector pin layout Digital key pad Connector pin No. Terminal symbol I1 I2 GND FIN +5V ― ― ― ― ― 1 2 3 4 5 6 7 8 9 10 Terminal symbol ― ― GND ― +5V ― SCK SIN SOT ― ■ Console A, digital key pad connector pin No. 6 1 10 5 ● Control signal extension cable (10P) (Optional) ● Outer dimension Model name Length (L) DV0P35910 DV0P35930 DV0P35950 1m 3m 5m (10P) (10P) L Console side (39-01-2105) Motor side (39-01-2106) ● Control signal branch cable (10P) (Optional) ● Outer dimension Model name Length (L) DV0P37505 0.5m (10P) (10P) ・ Control signal is branched into two. Motor side (Connected to all pins) (39-01-2106) ・ Use it when you want to input a control signal (Console A) while using digital key pad. Console side (39-01-2105) (10P) L ● Control signal connector kit (optional) Model name A DV0P3600 B DV0P3610 Description Engaged with motor Engaged with console 39-01-2106 (5559-10P-210) X 1, pin 39-00-0049 (5558T2L) X 10 (Nihon Molex) 39-01-2105 (5557-10R-210) X 1, pin 39-00-0047 (5556T2L) X 10 (Nihon Molex) ・Applicable electric wire size: AWG22 - 26 ・Applicable manual pressure bonding tool: 57064-5000 or 57038-5300 (Nihon Molex) 30 Warranty Warranty period ● Warranty period of this product is 1 year from purchasing, or 1.5 years from our manufacturing month. However, respective life shall not be exceeded as for standard life describing items. (See "How to install/Check of load and use condition" on page 12.) Detail of warranty ● If any trouble should be found within warranty period under normal use condition in conformance with this instruction manual, it will be repaired free of charge. Repair will be chargeable in the following cases even if within warranty period: (1) When trouble is caused by wrong use, and inappropriate repair or modification. (2) When trouble is caused by dropping after purchase, or damage in transportation. (3) When trouble is caused by use out of specification range of the product. (4) When trouble is caused by fire, earthquake, lightning stroke, damage by wind and flood, damage by salt, abnormal voltage and any other natural disaster. (5) When trouble is caused by entry of water, oil, metal strip, and any other foreign substance. ● Warranty covers only the body of delivered product, and damage induced by trouble of delivered products will be excluded from compensation. Caution in use ● If you are planning to use this product under special environment, such as atomic power control, aerospace equipment, traffic organization, medical equipment, various safety systems, and equipment which requires cleanliness, please contact us. ● When this product is operated without the shaft electrically grounded, such as in driving the fan, bearing noise may become higher due to the occurence of electrocorrosion depending on the motor used or setting emvironment, so confirm and verify the condition on the customer side in such a case. ● Although we make efforts as far as possible for ensuring the quality of this product, it may operate out of setting due to external noise and static electricity more than expected, or accidental trouble of power supply, wiring, and components, use caution for ensuring safety in your failsafe design and operable range in moving place. Motor Company, Matsushita Electric Industrial Co., Ltd. Marketing Group Tokyo: 4-12-4, Higashishinagawa, shinagawa-ku, Tokyo, 140-8587 (Panasonic Tower 17F) (03)6710-3243 FAX (03)6710-3847 Nagoya: 23-30, Izumi Higashi-ku 1-chome, Nagoya, Aichi, 461-8530 (052)951-6217 FAX(052)951-3268 Osaka: 1-1, Morofuku 7-chome, Daito, Osaka, 574-0044 (072)870-3065 FAX(072)870-3151 31 After-sale service (repair) Repair x Ask the seller where the product was purchased for details of repair work. When the product is installed in a machine or device, consult first the manufacturer of the machine or device. Web site x Web site of Motor Company, Matsushita Electric Industrial Co., Ltd. http://panasonic.co.jp/motor/eng/ Memorandum (Fill in the blanks for convenience in case of inquiry or repair) Date of purchase Date: Model No. MBMC A Place of purchase TEL( ) − Motor Company, Matsushita Electric Industrial Co., Ltd. 7-1-1, Morofuku, Daito, Osaka 574-0044, Japan +81-72-871-1212 IMC63 S0804-0