Lamp Driving Capability of PROFET +

Lamp Driving Capability of PROFET+
By Stefan Stögner and Stéphane Fraissé
Application note
Rev 1.0, 2011-04-22
Automotive Power
Lamp Capability
Abstract
1
Abstract
Note: The following information is given as a hint for the implementation of the device only and shall not be
regarded as a description or warranty of a certain functionality, condition or quality of the device.
This Application Note describes the background of the lamp switching capability of the PROFET+ 12V family and
shows both the theoretical and practical considerations. It analyzes the switching capability of PROFET+ 12V
devices and provides an overview of influencing factors of a real vehicle setup. The aim is to give hints on how to
determine the right device for a dedicated load and realistic setup.
2
Introduction
The main application of PROFET+ is to switch ON lamps. During the switching phase, the lamp exhibits an
important transient current called the inrush current. This current appears for the PROFET+ to be similar to short
circuit and it implies a risk that the device switches OFF for protection reasons. This means PROFET+ devices
are limited in terms of lamp driving capability.
3
Measured Inrush with Ideal Setup
3.1
Mathematical Reminder
The inrush current of a lamp resembles the initial response of a RC network. Figure 1 provides circuit and current
timing characteristic of an RC circuit, assuming an ideal supply (VBAT) and switch S.
S
R
i
VBAT/R
VBAT
C
τ
SF _Schema_circuit_RC.vsd
t
SF_Timing_circuit_RC.vsd
Figure 1
Reminder of RC Load Timing
Equation (1) provides the current over time in the circuitry. IO = VBAT / R, τ = RC.
i ( t ) = I0 × e ( ( –t ) ⁄ τ )
3.2
i ( τ ) = I 0 × 0, 367
(1)
Application to Lamp Inrush
Figure 2 shows the typical inrush phenomenon. The set-up is ideal, meaning no or negligible parasitic impedance
between the supply voltage generator to the switch and almost no parasitic impedance between the switch and
the lamp.
Application note
2
Rev 1.0, 2011-04-22
Lamp Capability
Measured Inrush with Ideal Setup
Figure 2
Typical Inrush Current of a 27W Lamp. VBAT = 13.5V, TA = 25°C
The inrush current we see at the beginning of a switch ON event of a lamp is due to the fact that the filament is
cold and it’s resistance is low, therefore consuming a lot of power. As the filament’s temperature rises its
resistance increases until it reaches a temperature stable point. In Figure 3 the current consumption and the
filament’s temperature (scaling 1:100) of a 27W bulb is simulated. The conditions and parameters of Figure 2
were approximated.
Figure 3
Simulated Inrush and the Filament Temperature (in 100°C) of a 27W Lamp
Out of these considerations, a basic model of the lamp can be constructed and represented on Figure 4.
Application note
3
Rev 1.0, 2011-04-22
Lamp Capability
Measured Inrush with Ideal Setup
LAMP
SIMPLIFIED
MODEL
i
Inrush
Phase
R INRUSH
RDC
Settled
Phase
C INRUSH
Lamp Model Inrush .vsd
t
SF_Schema_electrique _equivalent _lampe. vsd
Figure 4
Equivalent Simplified Model of a Bulb Lamp and Simulated Current Consumption
Three physical values RINRUSH, CINRUSH and RDC define the simplified model of a lamp. CINRUSH represents the
inrush current and the equivalent energy to be stored to reach thermal equilibrium of the filament. RINRUSH limits
the current of the inrush. RDC represents the current flowing during DC operation in the filament, when the
filament’s temperature has stabilized. RINRUSH and CINRUSH represent the filament resistance at the inrush phase
while RINRUSH and RDC equates to the resistance in the settled phase.
Table 1 shows how a lamps’ behavior can be described by three parameters IDC, IINRUSH and τ. IDC defines the
current consumption in the settled phase, IINRUSH is the initial peak current and the time constant τ describes the
transition to the settled phase.
Table 2 provides the translation of the observation in electrical quantities for building models that comply with the
circuit in Figure 4. RDC will be influenced mainly by the supply voltage as the ambient temperature plays no role.
The hot filament temperature (easily above 2000°C) is far from the ambient temperature (-40°C to 150°C) range.
The inrush will be mainly influenced by the filament’s temperature prior to the switch ON. The worst case can be
defined at -40°C and the typical case at ambient +25°C.
Table 1
Lamp Characteristics in Amps and Time
IDC [A]
Lamp [W]
21
Table 2
τ[µs] at
25°C
IINRUSH [A] @ -40°C
13.5V
16V
13.5V
16V
13.5V
16V
1.9
2.1
25.9
30.2
34.7
40.8
4570
Lamp Characteristics in Ohm and Farad
RDC [Ω]
Lamp [W]
21
IINRUSH [A] @ 25°C
RINRUSH [Ω]
CINRUSH [mF]
13.5V
16V
25°C
-40°C
25°C
-40°C
5.91
7.1
0.693
0.533
6.58
8.57
Application note
4
Rev 1.0, 2011-04-22
Lamp Capability
Vehicle Set-Up
4
Vehicle Set-Up
Within a car, truck or any other vehicle, the environment and circuit to turn ON a lamp is never ideal and deviates
from the current graphs presented in the previous chapter. Besides resistances, the switching behavior is mainly
defined by inductances that influence the current slopes.
4.1
Mathematical Reminder
Figure 5 provides circuit and current timing characteristic of an RL circuit, assuming an ideal supply voltage (VBAT)
and ideal switch (S).
S
R
i
L
VBAT /R
VBAT
τ
t
SF_Timing_circuit_RL.vsd
SF _Schema_circuit_RL. vsd
Figure 5
Reminder of the RL Load Timing
The switch S is closed at the time t=0.
Equation (2) provides the resulting current over time in the circuitry. IO = VBAT / R, τ = L/R.
i ( t ) = I0 × ( 1 – e
4.2
( ( –t ) ⁄ τ )
i ( τ ) = I 0 × 0, 632
)
(2)
Application in the Vehicle Environment
Figure 6 sums up the mechanical and electrical chain of supply, from battery to lamp to show an equivalent to the
vehicle environment.
SECONDARY
WIRE
PRIMARY
WIRE
-
+
BATTERY
Power
Distribution
Center
LOAD
WIRE
ELECTRONIC
CONTROL
UNIT
GND
WIRE
LAMP
CHASSIS
SF _Schema_mecanique _vehicule .vsd
Figure 6
Schematic of Vehicle Architecture
Figure 7 provides the electrical equivalence to each block.
Application note
5
Rev 1.0, 2011-04-22
Lamp Capability
Vehicle Set-Up
RP
LP
RF
LS
RS
S
RL
LL
R SOCKET
VBAT
LGND
R GND
SF_Schema _electrique _vehicule .vsd
Figure 7
•
•
•
•
•
•
•
•
•
•
•
•
Equivalent Electrical Characteristic of the Vehicle Architecture
VBAT is an ideal voltage supply.
RP is the primary resistance; internal resistance of the battery, primary wire resistance and battery connector
resistance; considered to be usually 5mΩ.
LP is the primary inductance; primary wire inductance; lower than 1µH, usually.
RF is the fuse box resistance; fuse resistance, resistance of the connectors of the fuse box and relay; from 3
to 20mΩ.
RS is the secondary resistance; secondary wire resistance, input connector of the ECU and PCB supply traces;
usually in the range of 10mΩ.
LS is the secondary inductance; secondary wire inductance; from 1 to 5µH which is depending on the module’s
location compared to battery.
RL is the load cable resistance; load wire resistance, output connector of the ECU, RDS(ON) of the device and
PCB output traces; at least 20mΩ, increasing up to 100mΩ.
LL is the load cable inductance; secondary wire inductance; ranging from 1 to 5µH which is depending on the
module’s location compared to the load.
RSOCKET is the contact resistance of the lamp socket; around 20mΩ.
RGND is the GND cable resistance; GND wire resistance, output connector of the ECU and lamp holder
resistance; usually in the range of 10mΩ.
LGND is the load cable GND inductance; GND wire inductance; usually < 1µH
S is the PROFET+ switch considered ideal
Combining Figure 4 and Figure 7 results in Figure 8, representing the simplified electrical circuit of a lamp driven
inside a vehicle.
Application note
6
Rev 1.0, 2011-04-22
Lamp Capability
Lamp Inrush in a Vehicle
LAMP
SIMPLIFIED
MODEL
VEHICLE
SIMPLIFIED
MODEL
RVEHICLE L VEHICLE
S
R INRUSH
RDC
VBAT
C INRUSH
SF_Schema _electrique _equivalent .vsd
Figure 8
•
•
•
•
•
•
5
Equivalent Electrical Characteristic of a Lamp Driven Inside a Vehicle
VBAT is an ideal voltage supply
RVEHICLE is the “vehicle’s resistance”; RVEHICLE = RP + RF + RDS(ON) + RS + RL + RSOCKET + RGND; ranging from 45
to 130mΩ.
LVEHICLE is the “vehicle’s inductance”; LVEHICLE = LP + LS + LL + LGND; ranging from 2 to 10µH.
RINRUSH is lamp resistance for the initial phase when the filament is cold; RINRUSH is limiting charging current of
CINRUSH.
RDC is the dominant lamp resistance at hot; RDC is mainly defining the DC current of the lamp in ON; RDC >>
RINRUSH.
CINRUSH is the equivalent capacitor of the lamp.
Lamp Inrush in a Vehicle
Using Figure 8, the real application case can be easily simulated. Each vehicle is different, each lamp and RDS(ON)
of the PROFET+ are different. Figure 9 provides a qualitative explanation of the signals which will be observed.
In blue the ideal inrush is sketched, in red the real applicative inrush where the vehicle setup effects are included.
The maximum peak current is reduced and delayed, due to RVEHICLE and LVEHICLE. For low wattage lamps, RVEHICLE
is usually negligible (RVEHICLE can’t be considered bigger than 200mΩ while RINRUSH is closed to 2Ω). For high
wattage lamps, RVEHICLE has a more significant effect.
Application note
7
Rev 1.0, 2011-04-22
Lamp Capability
Lamp Inrush in a Vehicle
i
VBAT / RIN RUSH
RVEHICLE
LVEHICLE
VBAT / RDC
t
SF_Timing_inrush_avec _sans _L. vsd
Figure 9
Influence of the System on the Lamp Inrush.
Figure 10 shows the influence of increasing cable length separated in a variation of the resistance and the
inductance of a setup with a H4 55W bulb at 25°C and VBAT=16V. The different setups were simulated with Orcad
Allegro using the PROFET+ behavioral models. In case of higher RVEHICLE there will be an increasing voltage drop
across the power line which leads to a smaller voltage across the bulb and smaller energy needed at the turn ON
sequence. This influence of the resistance RVEHICLE on the inrush and turn ON energy is strongly depending on the
resistance of the lamp load (RINRUSH and RDC) and is often negligible for small lamp loads.
It can be observed that if only the inductance changes the spanned area between the x-axis and each curve has
approximately the same value which means the peak of the maximum power gets shifted but the energy needed
to turn on the lamp remains the same.
Figure 10
Simulated Influence of Resistance and Inductance on Lamp Inrush (H4 55W)
Application note
8
Rev 1.0, 2011-04-22
Lamp Capability
Lamp Inrush in a Vehicle
Table 3 compares both the ideal and vehicl case for a typical 21W lamp. The vehicle’s electrical impedance effect
is clearly observable for lamp of 21W and higher. In addition, Figure 11 provides a graphical analysis showing the
benefit of the vehicles’s influence.
Table 3
Lamp [W]
21
Figure 11
Lamp Inrush with and Without vehicle influence (RVEHICLE = 70mΩ)
TLAMP = 25°C
VBAT = 13.5V
VBAT = 16V
ideal
vehicle
ideal
25.9
22.7
30.2
TLAMP = -40°C
VBAT = 13.5V
VBAT = 16V
vehicle
ideal
vehicle
ideal
vehicle
26.9
34.7
29.3
40.8
34.7
Inrush Value as Function of the Vehicle’s Impedance
Figure 12 gives a more general overview of the influence of the impedance, which equals the wire harness as a
variable in the vehicle’s setup.
Application note
9
Rev 1.0, 2011-04-22
Lamp Capability
Lamp Inrush in a Vehicle
Figure 12
Wire Harness Influence on Different Loads
It can be observed that loads with smaller resistance are strongly influenced by an increasing impedance of the
cable while high-ohmic loads are not.
Application note
10
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
6
PROFET+ Protection
6.1
Current Limitation
PROFET+ devices limit the current during short circuit condition. Table 4 compares current limitation value for
PROFET+ devices related to the targeted loads, in the typical (VBAT = 13.5V and TLAMP = 25°C) and the worst case
(VBAT = 16V and TLAMP = -40°C). In the worst case scenario, the device current limitation will be reached during
the inrush phase of the lamp.
Table 4
Lamp Inrush compared to PROFET+ Current Limit with Vehicle Influence (RVEHICLE=70mΩ)
Lamp [W]
Inrush [A]
recommended ILIM(MIN) [A]
PROFET+
ILIM(TYP) [A] ILIM(MAX) [A]
TAMB = 25°C ;
VBAT = 13.5V
TAMB = -40°C ;
VBAT = 16V
5
5.1
8
BTS5200
BTS5180
5
8
6.5
11
8
13
10
9.7
14.9
BTS5120
9
12
15
2x10
19.3
29.8
BTS5090
20
30
40
21
22.7
34.7
BTS5090
20
30
40
21 + 5
27.7
42.7
BTS5045
25
32
40
27
25.4
38.2
BTS5045
25
32
40
27+5
30.4
46.2
BTS5045
BTS5030
25
36
32
47
40
57
H8 35
32.8
48.4
BTS5030
36
47
57
2 x 21
45.3
69.5
BTS5030
BTS5020
36
50
47
65
57
80
2 x 27
50.8
76.4
BTS5030
BTS5020
36
50
47
65
57
80
2 x 21 +5
50.4
77.4
BTS5030
BTS5020
36
50
47
65
57
80
2 x 27 +5
55.8
84.4
BTS5020
50
65
80
H1 55
47.7
68.4
BTS501x
50
65
80
H4 55
46.6
67.6
BTS501x
50
65
80
H7 55
45.6
64.7
BTS501x
50
65
80
3 x 21 + 2x5 78.1
120.2
BTS501x
50
65
80
H9 65
72.7
BTS5008
65
80
105
130.6
BTS5008
65
80
105
51.1
3 x 27 + 2x5 86.2
In case the device current limitation is reached, the junction temperature increases and it’s possible that a switch
OFF event occurs to limit thermal stress. As PROFET+ devices are restart types, the lamp can be switched ON
nevertheless.
6.2
Example of Temperature Swing Event
Figure 13 represents a typical case of device restart, due to current limitation and temperature swing limitation. In
case the current limitation IL5(SC) is met, the device sees an equivalent to short circuit event and toggles until the
lamp is heated sufficiently to switch it ON permanently.
Application note
11
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
In this case the BTS5030-2EKA switches on a considerable overload of 3x21W. The impedance for this test was
set to RVEHICLE = 65mΩ and LVEHICLE= 2µH, the device temperature TDEVICE= 25°C while the lamps are at TLAMP=40°C. It can be observed that the first retries shows always the same current value, indicating active current
limitation of the device. As the ambient temperature is low, the restart event is due to the temperature swing limiter.
The last two restart event shows a lower current, indicating that the inrush is gone but the thermal inertia of the
silicon engages overtemperature that trigger the device to shut down and restart after cooling.
50
VOUT [V]
device specific current limitation
I L [A]
45
40
35
minimum current limitation
Voltage [V]/Current [A]
30
t_swon
25
20
15
10
5
0
Figure 13
0
10
20
30
40
50
Time [ms]
60
70
80
90
100
Measurement Switch ON of 3x21W Lamps with BTS5030, VBAT=13.5V
As the PROFET+ has a current limit and restart concept (see PROFET+ PROTECTION App Note) it is possible
to switch on loads that are actually bigger than the defined nominal load.
After a certain delay (t_swon), the lamp(s) will be turned ON but nevertheless the PROFET+ device under
consideration should not be used if toggling can be expected for every turn ON of the bulbs, as this is a stressful
event that shortens the lifetime.
6.3
Example of Over Temperature Event
Figure 14 represents a typical case of a device restart due to extreme ambient temperature. With moderate
ambient temperature the device does a clean instant switch ON, but with higher ambient temperature the
maximum current is limited due to the increased RDS(ON). Additionally the maximum temperature is reached very
fast which triggers the shutdown.
Application note
12
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
Figure 14
Measured Inrush of BTS5030 with 2x21W+10W Load. VBAT =13.5V TLAMP = 25°C, RVEHICLE =
65mΩ, LVEHICLE = 2µH
Although in the 105°C case the inrush peak is smaller, the device performs a fast switch OFF to protect itself and
has to do several retries until the lamp’s filament is sufficiently heated to turn it ON constantly. For the PROFET+
switch the turn ON and OFF implies a phase where a matching of the RDS(ON) to the resistance of the lamp happens
which leads significant switching losses (compare PROFET+ Application Note Chaper 7.5).
In Figure 15 the power loss of the PROFET+ is shown for the 85°C and 105°C case.
Figure 15
Power Loss of BTS5030 with 2x21W+10W Load. VBAT =13.5V TLAMP = 25°C, RVEHICLE = 65mΩ,
LVEHICLE = 2µH
The first peak of the 85°C measurement is similar to the 105°C setup; although the inrush current is smaller, the
RDS(ON) is increased. In case the device switches OFF, the power loss of the PROFET+, PPROFET has reached even
higher values.
With the high current (>25A) the inductance LVEHICLE = 2µH is already sufficient to cause a short clamping event
at switch OFF. This leads to a bigger delta between VSUPPLY to VOUT and results in an increased power loss
PPROFET=IDS x VDS .
Application note
13
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
6.4
Lamp Measurements on the High-Ohmic PROFET+ Family
Out of the lab measurements on the PROFET+ high-ohmic 2-channel devices, Table 5 was created to show the
lamp switching capability of different devices. As it is hardly possible to measure all different combinations for
impedances inside a vehicle, typical values of RVEHICLE= 65mΩ and LVEHICLE = 2µH were chosen. Using the theory
described in Chapter 5 the behavior for different setups can be estimated. To show the worst situations that could
appear in a vehicle the following temperature combinations for the PROFET+ and the lamps were applied.
a) TLAMP= -40°C, TDEVICE = 25°C
b) TLAMP= 25°C, TDEVICE = 85°C
c) TLAMP= 85°C, TDEVICE = 105°C
Measurement showed immediate switch ON.
Not measured; immediate switch ON can be assumed.
x
Measurement showed delayed switch ON of „x“ ms ;<10ms.
x
Measurement showed delayed switch ON of „x“ ms ; >10ms.
-
Measurement showed no switch ON within 100ms.
Application note
14
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
Table 5
Turn on Characteristics of High-Ohmic PROFET+
Bulb
Combination
Load
1x21W+1x5W
26W
1x27W
27W
3x10W
30W
1x21W+10W
31W
1x27W+ 1x5W
H8
1x27W+1x10W
32W
35W
37W
4x10W
40W
27W+3x5W
42W
2x21W
2x21W+5W
2x21W+10W
2x27W
H1
2x27W+5W
3x21W
42W
47W
52W
54W
55W
59W
63W
2x27W+10W
66W
3x21+5W
69W
3x27W
Application note
81W
Temp.
Bulb
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
-40°C
+25°C
+25°C
Temp.
Device
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
+25°C
+85°C
+105°C
BTS5020
13.5V 15V
18V
BTS5030
13.5V 16V
18V
BTS5045
13.5V 16V
18V
1.6
3.3
2.5
17.2
10
19.1
7.1
8
9
5.6
2.5
6
5.8
2.7
6.8
34.5
21
34
17.5
12
19
5
13
7.6
16
12.1
9.9
14.8
36
26
34
25.7
16.8
27
55
40
58
-
-
94
-
1.5
2.3
3.3
4.7
2.4
6.3
1.6
4.2
13.1
8.3
15.3
3.8
7.3
7.6
17.8
19
16.5
6.6
18.7
24.6
25.2
7.6
10.6
8.5
22
33.3
40
22.3
16
22.2
-
15
2.4
7.8
11.5
8
24
3.2
3.9
10.3
8
7.2
22.5
6.1
6.5
17.2
14.3
10.1
24.6
3.2
4.3
3
10
7.6
5.8
15.4
28
17.8
41.8
12.5
9
20.8
34
17
38.6
23.6
13.8
33.2
39.7
22.7
47.8
5
1
5.1
5.1
1.1
6.6
12.1
7.7
16
22
11.5
29
54.3
32.6
33.4
18
36.6
52.5
31
62.3
44
26.4
56.5
39
-
3.3
1.8
7.2
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
To determine the maximum lamp load that an ECU with a PROFET+ can drive, the heat dissipation must be
considered. With a typical RthJS value of 5 K/W for the exposed packages, the heat has a good conductor on the
backside which heats up the PCB significantly.
Respecting a maximum junction temperature of 150°C and a maximum PCB temperature of 130°C, the maximum
switchable load can be met even if the switch on time is small or zero. For the following table a delayed turn on of
>10ms is regarded as critical.
Table 6
Thermal Considerations
Load Combination VBAT
[W]
[V]
TJ t=0
[°C]
Temp
Load
t=0[°C]
t_swon
[ms]
DC Current TJ t=500s
t=300ms [A] [°C]
TC t=500s
[°C]
BTS5010-1EKA; tested with RVEHICLE= 65mΩ and LVEHICLE = 2µH; RthJA = 27.98 K/W; RthJS= 5 K/W
13.5
4x21W+5W
16
18
25
-40
0
8.4
44.7
41.2
85
25
0
8.4
109.8
105.4
105
25
0
8.4
135.3
129.9
25
-40
4.6
8.7
46.0
42.2
85
25
0
8.8
112.2
111.8
105
25
0
8.8
137.7
131.9
25
-40
16.4
9.3
49.3
45.0
85
25
5.6
9.3
115.4
109.9
105
25
2.9
9.5
142.7
136.0
BTS5020-1EKA; tested with RVEHICLE= 65mΩ and LVEHICLE = 2µH; RthJA = 33.07 K/W; RthJS= 5 K/W
13.5
3x21W+5W
16
18
25
-40
0
6.8
58.6
53.5
85
25
0
6.5
123.0
118.0
105
25
2.4
6.8
155.5
147.9
25
-40
5.7
7.2
62.4
56.8
85
25
8.4
7.4
134.8
127.2
105
25
10.7
7.2
162.0
153.3
25
-40
16.7
7.6
66.8
60.5
85
25
9.3
7.3
133.5
126.2
105
25
18.5
7.4
165.6
156.4
This table clearly shows that not only is the time to switch on the load a significant factor, and the thermal capability
of the PCB might be the restricting factor.
The different packages within the PROFET+ family have different ZthJA and RthJA values. If the BTS5020 would be
put inside a PG-DSO-8 EP, the RthJA would increase to approximately 3.5 K/W compared to the PG-DSO14 EP
assuming 2s2p PCB. While in the high-ohmic family (20mΩ - 180mΩ) the temperature of the device is the most
dominant parameter that strongly contributes to the power loss, the low-ohmic family (8mΩ - 16mΩ) behavior is
rather defined by the ambient temperature of the incandescent light bulb filaments, which causes higher inrush
peaks. The significant difference in the lamp’s capacitance was shown in Table 2. The worst case situation for
high-ohmic PROFET+ devices is met with TLAMP= 85°C and TDEVICE = 105°C, while the low-ohmic devices with
bigger lamp loads would show longer restart times at TLAMP= -40°C and TDEVICE = 25°C.
Application note
16
Rev 1.0, 2011-04-22
Lamp Capability
PROFET+ Protection
6.5
Summary
The PROFET+ device family was built to offer scalable devices that fit all kinds of automotive requirements to turn
ON lamps. Each device has a DMOS size that is scaled to the targeted load to guarantee a safe switch ON and
offer competitive pricing. As the characteristics of a lamp shows that the turn ON phase has more demanding
requirements due to the heating of the filament, the switch has to deal with far bigger currents than in the steady
state. This lamp behavior can be approximated with an equivalent circuit that consists of two resistors and a
capacitor to offer the possibility to simulate lamps also in environments like PSPICE. Besides the characteristic
lamp behavior, the vehicle environment also needs to be considered to perform representative lab measurements
or software simulations. Extensive tests on the PROFET+ devices showed that the requirements to turn ON lamps
even in harsh environments are met. Due to the restart behavior it is also possible to drive overloads, however it
is not recommended because it imposes stress on the device.
For partitioning the appropriate switch often the worst case situation within the vehicle is considered, which
depends on many different parameters. It can be observed that the high-ohmic PROFET+ devices have a different
worst case temperature combination of load- and device-temperature than low-ohmic devices.
Application note
17
Rev 1.0, 2011-04-22
Lamp Capability
Revision History
7
Revision History
Lamp Driving Capability of PROFET+
Revision History
Version
Subjects (major changes since last revision)
Rev 0.1
Modification of the abstract text
Rev 0.2
Merging with 2nd app note on bulb switching
Rev 0.3
Cover page updated
Changed timing diagrams
Replaced “car” with “vehicle” in whole document
Adapted Fig. “Equivalent Electrical Characteristic of a Lamp driven inside a Vehicle”
Adapted Fig. “Influence of the System to the Ideal Lamp Inrush”
Rev 0.4
Changes to Fig 2 & 3 to 27W
Corrections on Table1
Correction on Fig 10
Corrections in Table 5
Fig 4 - added a current graph - Equivalent Simplified Model of a Bulb Lamp and Simulated Current
Consumption
Rev 1.0.
Correction of typos
Application note
18
Rev 1.0, 2011-04-22
Edition 2011-04-22
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2011 Infineon Technologies AG
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