NCP1124, NCP1126, NCP1129 High Voltage Switcher for Offline Power Supplies The NCP112x products integrates a fixed−frequency peak current mode controller with a low on−resistance, 650 V MOSFET. Available in a PDIP−7 package, the NCP112x offers a high level of integration, including soft−start, frequency−jittering, short−circuit protection, thermal shutdown protection, frequency foldback mode and skip−cycle to reduce power consumption in light load condition, peak current mode control with adjustable internal ramp compensation and adjustable peak current set point. During nominal load operation, the part switches at one of the available frequencies (65 or 100 kHz). When the output power demand diminishes, the IC automatically enters frequency foldback mode and provides excellent efficiency at light loads. When the power demand reduces further, it enters into a skip mode to reduce the standby consumption down to no load condition. Protection features include: a timer to detect an overload or a short−circuit event with auto−recovery or latch protection, and a built−in VCC overvoltage protection. The switcher also provides a jittered 65 kHz or 100 kHz switching frequency to improve the EMI. www.onsemi.com PDIP−7 P SUFFIX CASE 626B MARKING DIAGRAMS 112xyPzzz AWL YYWWG 1 x y Features • • • • • • • • • • • Built−in 650 V, 1 A MOSFET with RDS(on) of 8.6 W for NCP1124 Built−in 650 V, 1.8 A MOSFET with RDS(on) of 5.4 W for NCP1126 Built−in 650 V, 5.5 A MOSFET with RDS(on) of 2.1 W for NCP1129 Fixed−Frequency 65 or 100 kHz Current Mode Control with Adjustable Internal Ramp Compensation Adjustable Current Limit with External Resistor Frequency Foldback Down to 26 kHz and Skip−Cycle for Light Load Efficiency Frequency Jittering for EMI Improvement Less than 100 mW Standby Power @ High Line EPS 2.0 Compliant 7−Pin Package Provides Creepage Distance These are Pb−Free Devices zzz A WL YY WW G = Specific Device Code 4 = NCP1124 6 = NCP1126 9 = NCP1129 = A or B A = Latch B = Auto−recovery = Frequency 65 = 65 kHz 100 = 100 kHz = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package ORDERING INFORMATION See detailed ordering and shipping information on page 17 of this data sheet. Table 1. OUTPUT POWER TABLE (Note 1) 230 Vac + 15% (Note 4) Adapter (Note 2) Peak or Open Frame (Note 3) Adapter (Note 2) Peak or Open Frame (Note 3) NCP1124 12 W 27 W 6W 14 W NCP1126 15 W 32 W 10 W 17 W NCP1129 28 W 43 W 20 W 26.5 W Product 1. 2. 3. 4. 85 − 265 Vac 12 V output voltage with 135 V reflected output voltage Typical continuous power in a non-ventilated enclosed adaptor measured at 50°C ambient temperature. Maximum practical continuous power in an open-frame design at 50°C ambient temperature 230 VAC or 115 VAC with voltage doubler. © Semiconductor Components Industries, LLC, 2015 March, 2015 − Rev. 3 1 Publication Order Number: NCP1126/D NCP1124, NCP1126, NCP1129 Figure 1. Typical Application Table 2. PIN FUNCTION DESCRIPTION Pin No. Pin Name 1 VCC Pin Description This pin is connected to an external auxiliary voltage and supplies the controller. When above a certain level, the part fully latches off. 2 FB Feedback input. Hooking an optocoupler collector to this pin will allow regulation. 3 CS This pin monitors the primary peak current but also offers a means to introduce ramp compensation. 4 Source Source of the internal MOSFET. This pin is typically connected to the source of a grounded sense resistor. 5 Drain 6 Drain The drain of the internal MOSFET. These pins connect to the transformer terminal and can withstand up to 650 V. 7 − 8 GND Removed for creepage distance. Ground reference. Table 3. OPTIONS Switcher Package Frequency Short−Circuit Protection NCP1124AP65G PDIP−7 65 kHz Latch NCP1124BP65G PDIP−7 65 kHz Auto−Recovery NCP1124AP100G PDIP−7 100 kHz Latch NCP1124BP100G PDIP−7 100 kHz Auto−Recovery NCP1126AP65G PDIP−7 65 kHz Latch NCP1126BP65G PDIP−7 65 kHz Auto−Recovery NCP1126AP100G PDIP−7 100 kHz Latch NCP1126BP100G PDIP−7 100 kHz Auto−Recovery NCP1129AP65G PDIP−7 65 kHz Latch NCP1129BP65G PDIP−7 65 kHz Auto−Recovery NCP1129AP100G PDIP−7 100 kHz Latch NCP1129BP100G PDIP−7 100 kHz Auto−Recovery www.onsemi.com 2 NCP1124, NCP1126, NCP1129 UVLO VCC and logic management double hiccup VDD Vcc Ipflag − + Power On Reset S Q Q VOVP R VDD + − Drain 4 kW Power on reset Clamp RLIM Source 65/100 kHz clock Frequency Modulation + S − Q Q + R Frequency foldback Slope Compensation Vfold − + − V skip + + RFB FB The soft start is activated − startup process − auto recovery Rramp /4 + − − VDD 4 ms 5 s 250 mV Peak Current Freeze VILIM Ipflag CS LEB Figure 2. Functional Block Diagram www.onsemi.com 3 GND NCP1124, NCP1126, NCP1129 Table 4. MAXIMUM RATINGS (Note 5) Rating Symbol Value Unit Drain Input Voltage (Referenced to Source Terminal) NCP112x VDrain −0.3 to 650 V Drain Maximum Pulsed Current (10 ms Single Pulse, TJ = 25°C) NCP1129 NCP1126 NCP1124 IDM 27 11 7 A Single Pulse Avalanche Energy NCP1126, NCP1129 NCP1124 EAS 96 60 mJ VCC(MAX) −0.3 to 35 V Current Sense Input Voltage VCS −0.3 to 10 V Feedback Input Voltage VFB −0.3 to 10 V TJ −40 to 150 _C TSTG –60 to 150 _C PD 1.5 W Supply Input Voltage Operating Junction Temperature Storage Temperature Range Power Dissipation (TA = 25_C, 2 Oz Cu, 600 mm2 Printed Circuit Copper Clad) Thermal Resistance, Junction to Ambient 2 Oz Cu Printed Circuit Copper Clad Low Conductivity (Note 6) High Conductivity (Note 7) ESD Capability (Note 8) Human Body Model ESD Capability per JEDEC JESD22−A114F. Machine Model ESD Capability per JEDEC JESD22−A115C. Charged−Device Model ESD Capability per JEDEC JESD22−C101E. RθJA _C/W 128 78 V 2000 200 500 Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 5. This device contains Latch−Up protection and exceeds ±100 mA per JEDEC Standard JESD78. 6. Low Conductivity Board. As mounted on 40 x 40 x 1.5 mm FR4 substrate with a single layer of 50 mm2 of 2 oz copper trances and heat spreading area. As specified for a JEDEC 51 low conductivity test PCB. Test conditions were under natural convection of zero air flow. 7. High Conductivity Board. As mounted on 40 x 40 x 1.5 mm FR4 substrate with a single layer of 600 mm2 of 2 oz copper trances and heat spreading area. As specified for a JEDEC 51 high conductivity test PCB. Test conditions were under natural convection of zero air flow. 8. The Drain pins (5 and 6), are rated to the maximum voltage of the device, or 650 V. www.onsemi.com 4 NCP1124, NCP1126, NCP1129 Table 5. ELECTRICAL CHARACTERISTICS (VCC = 12 V, for typical values TJ = 25_C, for min/max values, TJ is –40_C to 125_C, unless otherwise noted) Characteristics Conditions Symbol Min Typ Max Unit VCC increasing VCC decreasing VCC(on) − VCC(off) VCC(on) VCC(off) VCC(HYS) 15.75 7.75 6.0 17 8.5 – 20 9.25 – VCC Overvoltage Protection Threshold VCC(OVP) 26.3 28 29.3 V VCC Overvoltage Protection Filter Delay tOVP(delay) – 26 – ms VZENER 5 6.2 7.15 STARTUP AND SUPPLY CIRCUITS Supply Voltage Startup Threshold Minimum Operating Voltage Operating Hysteresis V VCC Clamp Voltage in Latch Mode Supply Current Startup Current Skip Current Operating Current at 65 kHz Operating Current at 100 kHz ICC = 500 mA V mA VCC = VCC(on) – 0.5 V VFB = Vskip − 0.1 V IFB = 50 mA, fSW = 65 kHz IFB = 50 mA, fSW = 100 kHz ICC1 ICC2 ICC3 ICC4 – – – – – 700 1900 3300 15 900 3100 4000 TJ = –40_C to 125_C ICC(latch) 42 – – mA TJ = 125_C, VDrain = 650 V IDrain(off) – – 20 mA TJ = 25_C, IDrain = 250 mA, VFB = 0 V VBR(DSS) 650 – – V IDrain = 100 mA VCC = 10 V, TJ = 25_C VCC = 10 V, TJ = 125_C VCC = 10 V, TJ = 25_C VCC = 10 V, TJ = 125_C VCC = 10 V, TJ = 25_C VCC = 10 V, TJ = 125_C RDS(on) − − − − − − 2.1 − 5.4 − 9.0 − 2.75 5.0 7.7 13.1 13.2 23.5 NCP1129 NCP1126 NCP1124 VDS = 25 V, VCC = 0 V, f = 1 MHz VDS = 25 V, VCC = 0 V, f = 1 MHz VDS = 25 V, VCC = 0 V, f = 1 MHz COSS – − − 67.3 29.2 16.5 – – − Rise Time Fall Time Rise Time Fall Time Rise Time Fall Time (VDS = 325 V, IDrain = 1 A, VGS = 10 V, Rg = 4.7 W) (VDS = 325 V, IDrain = 1.8 A, VGS = 10 V, Rg = 4.7 W) (VDS = 325 V, IDrain = 5.5 A, VGS = 10 V, Rg = 4.7 W) tr tf tr tf tr tf − − − − − − 4.25 9.32 7.44 5.94 7.54 5.94 − − − − − − VCS increasing, TJ = 25_C VCS increasing VILIM1 VILIM2 730 720 785 800 840 880 VCS dv/dt = 1 V/ms, measured from VILIM1 to DRV falling edge tCS(delay) Current Consumption in Latch Mode POWER SWITCH CIRCUIT Off−State Leakage Current Breakdown Voltage ON State Resistance NCP1129 NCP1126 NCP1124 Output Capacitance Switching Characteristics NCP1124 NCP1126 NCP1129 W pF ns CURRENT SENSE Current Sense Voltage Threshold Cycle by Cycle Current Sense Propagation Delay NCP1129 NCP1126 NCP1124 Cycle by Cycle Leading Edge Blanking Duration mV ns – − − 100 50 50 150 150 150 tCS(LEB) – 320 400 ns fOSC1 fOSC2 61 92 65 100 71 108 kHz DMAX 78 80 82 % fjitter – ±5 – % INTERNAL OSCILLATOR Oscillation Frequency 65 kHz Version 100 kHz Version Maximum Duty Ratio Frequency Jittering in Percentage of fOSC www.onsemi.com 5 NCP1124, NCP1126, NCP1129 Table 5. ELECTRICAL CHARACTERISTICS (VCC = 12 V, for typical values TJ = 25_C, for min/max values, TJ is –40_C to 125_C, unless otherwise noted) Characteristics Conditions Symbol Min Typ Max Unit Internal Pull−up Resistor Rup – 13 – kW Equivalent ac resistor from FB to GND Req – 15 – kW VFB to Internal Current Setpoint Division Ratio Iratio – 4 – – VFB(freeze) 0.85 1 1.15 V VFB(fold) 1.35 1.5 1.78 V ftrans 22 26 30 kHz VFB(fold,end) 410 450 490 mV FEEDBACK SECTION Feedback Voltage Below Which the Peak Current is Frozen FREQUENCY FOLDBACK Frequency Foldback Level on the FB 47% of maximum peak current Transition Frequency Below Which Skip−Cycle occurs Feedback voltage level when Frequency Foldback ends fSW = fMIN Skip−Cycle Level Voltage on The FB pin Vskip 360 400 440 mV Vskip(HYS) – 40 – mV Measured from 1st drive pulse to VCS = VILIM tSSTART – 4.0 – ms VCS = VILIM tOVLD 35 50 65 ms (Note 9) TSD 130 − – _C – 20 – _C Hysteresis on The Skip Comparator FAULT PROTECTION Soft−Start Period Overload Fault Timer TEMPERATURE MANAGEMENT Temperature Shutdown Hysteresis Guaranteed by Design Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be indicated by the Electrical Characteristics if operated under different conditions. 9. The value is not subjected to production test − verified by design/characterization. The thermal shutdown temperature refers to the junction temperature of the controller. www.onsemi.com 6 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 725 2.2 100 kHz 720 2.15 2.1 100 kHz 710 ICC3 (mA) ICC2 (mA) 715 65 kHz 705 700 2.05 2 65 kHz 695 1.95 690 685 −50 −25 0 25 50 75 100 1.9 −50 125 0 25 50 75 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 3. NCP1124 ICC2 vs. Junction Temperature Figure 4. NCP1124 ICC3 vs. Junction Temperature 730 2.6 720 2.5 125 100 kHz 710 2.4 ICC3 (mA) 65 kHz ICC2 (mA) −25 700 100 kHz 690 2.3 2.2 680 65 kHz 2.1 670 660 2.0 −40 0 25 85 125 −40 0 25 85 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 5. NCP1126 ICC2 vs. Junction Temperature Figure 6. NCP1126 ICC3 vs. Junction Temperature 725 3.8 720 3.6 715 3.4 ICC3 (mA) ICC2 (mA) 100 kHz 710 65 kHz 100 kHz 705 3.2 3.0 700 2.8 695 2.6 690 65 kHz 2.4 −40 −25 0 25 85 100 125 −40 −25 0 25 85 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 7. NCP1129 ICC2 vs. Junction Temperature Figure 8. NCP1129 ICC3 vs. Junction Temperature www.onsemi.com 7 125 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 40 0.795 0.790 65 kHz 65 kHz 0.785 100 kHz VILIM (V) ICC(latch) (mA) 30 20 100 kHz 0.780 0.775 0.770 10 0.765 0 −50 −25 0 25 50 75 100 0.760 −50 125 0 25 50 75 100 TEMPERATURE (°C) Figure 9. NCP1124 ICC(latch) vs. Junction Temperature Figure 10. NCP1124 VILIM vs. Junction Temperature 125 0.795 40 100 kHz 0.790 65 kHz 30 0.785 VILIM (V) ICC(latch) (mA) −25 TEMPERATURE (°C) 20 65 kHz 0.780 0.775 100 kHz 0.770 10 0.765 0.760 0 −40 0 25 85 −40 125 25 85 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 11. NCP1126 ICC(latch) vs. Junction Temperature Figure 12. NCP1126 VILIM vs. Junction Temperature 40 0.795 65 kHz 35 0.790 100 kHz 100 kHz 30 VILIM (V) ICC(latch) (mA) 0 25 20 0.785 65 kHz 0.780 0.775 15 0.770 −40 −25 0 25 85 100 125 −40 −25 0 25 85 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 13. NCP1129 ICC(latch) vs. Junction Temperature Figure 14. NCP1129 VILIM vs. Junction Temperature www.onsemi.com 8 125 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 1.035 1.7 65 kHz 1.03 1.025 1.65 100 kHz 1.015 Vfold (V) Vfreeze (V) 1.02 1.01 1.005 1.6 65 kHz 1.55 1 100 kHz 0.995 1.5 0.99 0.985 −50 −25 0 25 50 75 100 125 1.45 −50 −25 0 25 50 75 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 15. NCP1124 Vfreeze vs. Junction Temperature Figure 16. NCP1124 Vfold vs. Junction Temperature 125 1.65 1.015 65 kHz 1.010 1.60 100 kHz 1.000 Vfold (V) Vfreeze (V) 1.005 100 kHz 1.55 65 kHz 1.50 0.995 1.45 0.990 1.40 0.985 −40 0 25 85 −40 125 0 25 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 17. NCP1126 Vfreeze vs. Junction Temperature Figure 18. NCP1126 Vfold vs. Junction Temperature 1.015 1.65 65 kHz 1.60 1.010 100 kHz Vfold (V) 100 kHz Vfreeze (V) 85 1.005 1.000 1.55 65 kHz 1.50 1.45 0.995 1.40 −40 −25 0 25 85 100 125 −40 −25 0 25 85 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 19. NCP1129 Vfreeze vs. Junction Temperature Figure 20. NCP1129 Vfold vs. Junction Temperature www.onsemi.com 9 125 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 120 27.85 100 kHz 27.8 VCC(OVP) (V) 100 fOSC (kHz) 80 65 kHz 60 27.75 100 kHz 27.7 40 27.65 20 27.6 65 kHz 0 −50 −25 0 25 50 75 100 27.55 −50 125 0 25 50 75 100 125 TEMPERATURE (°C) Figure 21. NCP1124 fOSC vs. Junction Temperature Figure 22. NCP1124 VCC(OVP) vs. Junction Temperature 120 27.85 100 kHz 27.8 VCC(OVP) (V) 100 80 fOSC (kHz) −25 TEMPERATURE (°C) 65 kHz 60 27.75 65 kHz 27.7 40 27.65 20 27.6 0 −40 0 25 85 100 kHz 27.55 −50 125 −25 0 25 50 75 100 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 23. NCP1126 fOSC vs. Junction Temperature Figure 24. NCP1126 VCC(OVP) vs. Junction Temperature 110 28.45 100 kHz 100 65 kHz 28.40 VCC(OVP) (V) fOSC (kHz) 90 80 70 65 kHz 60 28.35 28.30 100 kHz 28.25 28.20 50 40 28.15 −40 −25 0 25 85 100 125 −40 −25 0 25 85 100 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 25. NCP1129 fOSC vs. Junction Temperature Figure 26. NCP1129 VCC(OVP) vs. Junction Temperature www.onsemi.com 10 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 780 20 18 760 14 720 12 RDS(on) VBR(DSS) (V) 16 740 700 8 6 680 4 660 640 −50 10 2 −25 0 25 50 75 100 0 −50 125 −25 0 25 50 75 100 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 27. NCP1124 VBR(DSS) vs. Junction Temperature Figure 28. NCP 1124 RDS(on) vs. Junction Temperature 12 800 10 8 RDS(on) VBR(DSS) (V) 750 700 6 4 650 2 600 −50 −25 0 25 50 75 100 0 −50 125 −25 0 25 50 75 100 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 29. NCP1126 VBR(DSS) vs. Junction Temperature Figure 30. NCP 1126 RDS(on) vs. Junction Temperature 4.5 800 4.0 750 700 3.0 RDS(on) VBR(DSS) (V) 3.5 650 600 2.5 2.0 1.5 1.0 550 500 −50 0.5 0 −25 0 25 50 75 100 125 −40 −25 0 25 85 100 125 TEMPERATURE (°C) TEMPERATURE (°C) Figure 31. NCP1129 VBR(DSS) vs. Junction Temperature Figure 32. NCP 1129 RDS(on) vs. Junction Temperature www.onsemi.com 11 NCP1124, NCP1126, NCP1129 TYPICAL CHARACTERISTICS 2 350 1.5 VGS = 5.5 V VGS = 5 V 1 VGS = 4.5 V 0.5 3 6 9 12 15 18 21 24 27 100 Coss 0 30 50 100 150 200 −VDS, DRAIN−TO−SOURCE VOLTAGE (V) Figure 33. NCP1124 − Drain Current vs. Drain−to−Source Voltage Figure 34. NCP1124 − Capacitance Variation 250 600 2.5 2 VGS = 5.5 V 1.5 VGS = 5 V 1 VGS = 4.5 V 0.5 VGS = 0 V TJ = 25°C f = 1 MHz 500 VGS = 6 − 8.5 V C, CAPACITANCE (pF) ID, DRAIN CURRENT (A) 150 VDS, DRAIN−TO−SOURCE VOLTAGE (V) 3 400 300 200 100 VGS = 4 V Coss 0 0 3 6 9 12 15 18 21 24 27 30 0 50 100 150 200 VDS, DRAIN−TO−SOURCE VOLTAGE (V) −VDS, DRAIN−TO−SOURCE VOLTAGE (V) Figure 35. NCP1126 − Drain Current vs. Drain−to−Source Voltage Figure 36. NCP1126 − Capacitance Variation 250 1600 10 9 VGS = 0 V TJ = 25°C f = 1 MHz 1200 8 C, CAPACITANCE (pF) ID, DRAIN CURRENT (A) 200 0 0 3.5 0 250 50 VGS = 4 V 0 VGS = 0 V TJ = 25°C f = 1 MHz 300 C, CAPACITANCE (pF) ID, DRAIN CURRENT (A) VGS = 6 − 8.5 V VGS = 6 − 8.5 V 7 6 5 VGS = 5.5 V 4 VGS = 5 V 3 2 VGS = 4.5 V 1 VGS = 4 V 1000 800 600 400 200 Coss 0 0 0 3 6 9 12 15 18 21 24 27 30 0 50 100 150 200 VDS, DRAIN−TO−SOURCE VOLTAGE (V) −VDS, DRAIN−TO−SOURCE VOLTAGE (V) Figure 37. NCP1129 − Drain Current vs. Drain−to−Source Voltage Figure 38. NCP1129 − Capacitance Variation www.onsemi.com 12 250 NCP1124, NCP1126, NCP1129 APPLICATION INFORMATION Introduction Start−up Sequence The NCP112x family integrates a high−performance current−mode controller with a 650 V MOSFET, which considerably simplifies the design of a compact and reliable switch mode power supply (SMPS). This component represents the ideal candidate where low part−count and cost effectiveness are the key parameters. The NCP112x brings most necessary functions needed in today’s modern power supply designs, with several enhancements such as VCC OVP, adjustable slope compensation, frequency jittering, frequency foldback, skip cycle, etc. • Current−mode operation with adjustable internal ramp compensation: Sub−harmonic oscillations in peak current mode control can be eliminated by the adjustable internal ramp compensation when the duty ratio is larger than 0.5. • Frequency foldback capability: When the load current drops, the controller responds by reducing the primary peak current. When the peak current reaches the skip peak current level, the NCP112x enter skip operation to reduce the power consumption. • Internal soft−start: a soft−start precludes the main power switch from being stressed upon start−up. In this switcher, the soft−start is internally fixed to 4 ms. Soft−start is activated when a new startup sequence occurs or during an auto−recovery hiccup. • Latched OVP on VCC: When the VCC exceeds 28 V typical, the drive signal is disabled and the part latches off. When the user cycles the VCC down, the circuit is reset and the part enters a new start up sequence. • Short−circuit protection: short−circuit and especially over−load protections are difficult to implement when a strong leakage inductance between the auxiliary and the power windings affects the transformer (the aux winding level does not properly collapse in presence of an output short). Every time the internal 0.8 V maximum peak current limit is activated, an error flag is asserted and an internal timer starts. When the fault is validated, the switcher will either be latched or enter the auto−recovery mode. As soon as the fault disappears, the SMPS resumes operation. • EMI jittering: an internal low−frequency 240 Hz modulation signal varies the pace at which the oscillator frequency is modulated. This helps spread out the energy in a conducted noise analysis. To improve the EMI signature at low power levels, the jittering will not be disabled in frequency foldback mode (light load conditions). The NCP112x need an external startup circuit to provide the initial energy to the switcher. As is shown in Figure 39, the startup circuit consists of Rstart and VCC capacitor CCC, connected to the main input, i.e. half−wave connection. The auxiliary winding will take over the RC circuit after the output voltage is built up. D3 D1 VCC Main Input Cbulk D2 D4 Rstart D Auxiliary winding CCC Figure 39. Startup Circuit for NCP112x (half−wave connection) The startup process can be well explained by Figure 40. At power on, when the VCC capacitor is fully discharged, the switcher current consumption is zero and does not deliver any driving pulses. The VCC capacitor CCC is going to be charged by the main input via Rstart. As VCC increases, the switcher consumed current remains below a guaranteed limit until the voltage on the capacitor reaches VCC(on), at which point the switcher starts to deliver pulses to the power MOSFET. The switcher current consumption suddenly increases, and the capacitor depletes since it is the only energy reservoir. Its voltage falls until the auxiliary winding takes over and supply the VCC pin. t1: 5−20 ms VCC VCC(on) margin VCC(off) Drive time Figure 40. Startup Process for NCP112x The start−up current of the switcher is extremely low, below 15 mA. The start−up resistor can be connected to the bulk capacitor or directly the mains input voltage for further power dissipation reduction. The switcher begins switching when VCC reaches VCC(on), typically 17 V for NCP1126/9. From Figure 41, it can be seen that the startup resistor Rstart and VCC capacitor are about to be determined. www.onsemi.com 13 NCP1124, NCP1126, NCP1129 VCC Capacitor offered in Figure 41 elegantly solves this potential issue by adding an extra capacitor CCC,aux on the auxiliary winding. However, this component is separated from the VCC pin by a simple diode. You therefore have the ability to grow this capacitor as you need to ensure the self−supply of the switcher without affecting the start−up time and standby power. The supply capacitor, CCC, provides power to the switcher during power up. The capacitor must be large enough such that a VCC voltage greater than VCC(off) is maintained while the auxiliary supply voltage is building up. Otherwise, VCC will collapse and the switcher will turn off. Assuming this time t1 is equal to 10 ms, Equation 1 is used to calculate the required VCC capacitor. C CC w I CCt 1 V CC(on) * V CC(off) (eq. 1) D1 In order to determine the startup resistor, the VCC capacitor charging current is calculated first to ensure that the charging time for the VCC capacitor from 0 V to its operating voltage meets the startup time requirement. Equation 2 gives the first constraints for the Rstart selection. V CC(on)C CC t startup V 2 ac,peak 4R start D4 CCC CCC,aux Auxiliary winding Frequency Foldback The reduction of no−load standby power associated with the need for improving the efficiency, requires a change in the traditional type of fixed−frequency operation. NCP112x implement a switching frequency foldback function when the feedback voltage is below VFB(fold). At this point, the oscillator turns into a Voltage−Controlled Oscillator and reduces its switching frequency. The peak current setpoint follows the feedback pin until its level reaches VFB(freeze). Below this value, the peak current freezes to VFB(freeze) / 4. The operating frequency is down to ftrans when the feedback voltage reaches VFB(fold,end). Below this point, if the output power continues to decrease, the part enters skip mode for the best noise−free performance in no−load conditions. Figure 6 depicts the adopted scheme for the part. (eq. 3) (eq. 4) Note that this calculation is purely theoretical, considering a constant charging current. In reality, the take over time can be shorter (or longer!) and it can lead to a reduction of the VCC capacitor. This brings a decrease in the charging current and an increase of the start−up resistor, for the benefit of standby power. The dissipated power at high line amounts to: P diss + D5 Figure 41. Startup Circuit for NCP112x (half−wave connection), Considering Light Load Condition (eq. 2) which gives the minimum value for the Rstartup, V ac,rmsǸ2 * V CC(on) p R start−up v I c,min D4 Cbulk D2 For NCP1126/9, during startup process, from 0 to t1, the current that flow inside the switcher is ICC1, therefore the total charging current from the main input is going to be IC = Icharge + ICC1. Consider the half−wave connection start−up network to the mains as is shown in Figure 41, the average current flowing into this start−up resistor will be the smallest when VCC reaches the VCC(on) of the switcher: Vac,rmsǸ2 * V CC(on) p I c,min + R start−up Rstart Vcc Main Input Startup Resistor Rstart I charge w D3 Over−voltage Protection The latched−state of the NCP112x is maintained via an internal thyristor (SCR). When the voltage on pin 1 exceeds the latch voltage for four consecutive clock cycles, the SCR is fired and immediately stops the output pulses. The same SCR is fired when an OVP is sensed on the VCC pin. When this happens, all pulses are stopped and VCC is discharged to a fix level of 7 V typically: the circuit is latched and the converter no longer delivers pulses. To maintain the latched−state, a permanent current must be injected in the part. If too low of a current, the part de−latches and the converter resumes operation. This current is characterized to 32 mA as a minimum but we recommend including a design margin and select a value around 60 mA. The test is to latch the part and reduce the input voltage until it de−latches. If you de−latch at Vin = 70 Vrms for a minimum voltage of 85 Vrms, you are fine. (eq. 5) The above derivation is based on the case when the power supply is not at light load. VCC capacitor selection should ensure that does not disappear in no−load conditions. In light load condition, the skip−cycle can be so deep that refreshing pulses are likely to be widely spaced, inducing a large ripple on the VCC capacitor. If this ripple is too large, chances exist to hit the VCC(off) and reset the switcher into a new start−up sequence. A solution is to grow this capacitor but it will obviously be detrimental to the start−up time. The option www.onsemi.com 14 NCP1124, NCP1126, NCP1129 VCS max VILIM VCS(fold) min VCS(freeze) 3.2 V VFB(fold) VFB(freeze) Frequency FSW Figure 43. The Full−wave Connection Ensures Latch Current Continuity as Well as a X2−Discharge Path max fOSC ftrans VFB In this case, the current is no longer made of 5 ms “holes” and the part can be maintained at a low input voltage. Experiments show that these 2−MW resistor help to maintain the latch down to less than 50 V rms, giving an excellent design margin. Standby power with this approach was also improved compared to Figure 39 solution. Please note that these resistors also ensure the discharge of the X2−capacitor up to a 0.47 mF type. The de−latch of the SCR occurs when a) the injected current in the VCC pin falls below the minimum stated in the data−sheet (32 mA at room temp) or when the part senses a brown−out recovery. min VFB(fold,end) VFB(fold) 3.2 V VFB Figure 42. Frequency Foldback Architecture If it precociously recovers, you will have to increase the start−up current, unfortunately to the detriment of standby power. The most sensitive configuration is actually that of the half−wave connection proposed in Figure 39. As the current disappears 5 ms for a 10 ms period (50 Hz input source), the latch can potentially open at low line. If you really reduce the start−up current for a low standby power design, you must ensure enough current in the SCR in case of a faulty event. An alternate connection to the above is shown in Figure 43: Auto−Recovery Short−Circuit Protection In case of output short−circuit or severe overload situation, an internal error flag is raised and starts a countdown timer. If the flag is asserted longer than tOVLD, the driving pulses are stopped and VCC falls down as the auxiliary pulses are missing. When it hits VCC(off), the switcher consumption is down to a few mA and the VCC slowly builds up again by the startup network Rstart, CCC. When VCC reaches VCC(on), the switcher purposely ignores the re−start and waits for another VCC cycle: this is the so−called double hiccup. Illustration of such principle appears in Figure 13. Please note that soft−start is activated upon re−start attempt. VCC(on) VCC VCC(off) drive time Figure 44. Auto−Recovery Double Hiccup Sequence www.onsemi.com 15 NCP1124, NCP1126, NCP1129 Adjustable Ramp Compensation In the NCP112x switchers, the oscillator ramp exhibits a Vramp 2.5 V swing reached at its maximum duty−ratio. If the clock operates at a 65−kHz frequency, then the slope of the ramp is equal to: The NCP112x also include an internal ramp compensation signal. This is the buffered oscillator clock delivered during the on time only. Its amplitude Vramp is around 2.5 V at maximum duty−cycle. Ramp compensation is a well−known method used to eliminate the sub−harmonic oscillations in CCM peak current mode converters. These oscillations take place at half the switching frequency and occur only during Continuous Conduction Mode (CCM) with a duty−ratio greater than 50%. To lower the current loop gain, one usually mixes between 50% and 100% of the inductor downslope with the current−sense signal. Figure 45 depicts how internally the ramp is generated. Note that the ramp signal will be disconnected from the CS pin, during the off−time. S ramp + V ramp D maxT sw (eq. 6) The off−time primary current slope Sp is thus given by Equation 7: Sp + ǒVout ) VfǓ NNp s Lp (eq. 7) Given a sense resistor Rsense the above current ramp turns into a voltage ramp of the following amplitude: S sense + S pR sense (eq. 8) The slope of compensation ramp is chosen to be the same as the downslope of the sensing ramp for better transient response. The internal resistor connected to the compensation ramp is 20 kW. The series compensation resistor value is therefore: R comp + R ramp S sense S ramp (eq. 9) A resistor of the above value will then be inserted from the sense resistor to the current sense pin. A100 pF capacitor is recommended to be added to the current sense pin to the switcher ground for improved noise immunity with the current sensing components located very close to the switcher. Figure 45. Internal Adjustable Ramp Compensation Architecture www.onsemi.com 16 NCP1124, NCP1126, NCP1129 VCC FB CS Source 1 8 2 3 6 4 5 GND Drain Drain (Top View) Figure 46. Pin Connections ORDERING INFORMATION Device Package Shipping NCP1124AP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1124BP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1124AP100G PDIP−7 (Pb−Free) 50 Units / Rail NCP1124BP100G PDIP−7 (Pb−Free) 50 Units / Rail NCP1126AP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1126BP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1126AP100G PDIP−7 (Pb−Free) 50 Units / Rail NCP1126BP100G PDIP−7 (Pb−Free) 50 Units / Rail NCP1129AP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1129BP65G PDIP−7 (Pb−Free) 50 Units / Rail NCP1129AP100G PDIP−7 (Pb−Free) 50 Units / Rail NCP1129BP100G PDIP−7 (Pb−Free) 50 Units / Rail www.onsemi.com 17 NCP1124, NCP1126, NCP1129 PACKAGE DIMENSIONS PDIP−7 (PDIP−8 LESS PIN 7) CASE 626B ISSUE C D A E H 8 5 E1 1 4 NOTE 8 c b2 B END VIEW TOP VIEW WITH LEADS CONSTRAINED NOTE 5 A2 A e/2 NOTE 3 L SEATING PLANE A1 C M D1 e 8X SIDE VIEW b 0.010 eB END VIEW M C A M B M NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: INCHES. 3. DIMENSIONS A, A1 AND L ARE MEASURED WITH THE PACKAGE SEATED IN JEDEC SEATING PLANE GAUGE GS−3. 4. DIMENSIONS D, D1 AND E1 DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS ARE NOT TO EXCEED 0.10 INCH. 5. DIMENSION E IS MEASURED AT A POINT 0.015 BELOW DATUM PLANE H WITH THE LEADS CONSTRAINED PERPENDICULAR TO DATUM C. 6. DIMENSION E3 IS MEASURED AT THE LEAD TIPS WITH THE LEADS UNCONSTRAINED. 7. DATUM PLANE H IS COINCIDENT WITH THE BOTTOM OF THE LEADS, WHERE THE LEADS EXIT THE BODY. 8. PACKAGE CONTOUR IS OPTIONAL (ROUNDED OR SQUARE CORNERS). DIM A A1 A2 b b2 C D D1 E E1 e eB L M INCHES MIN MAX −−−− 0.210 0.015 −−−− 0.115 0.195 0.014 0.022 0.060 TYP 0.008 0.014 0.355 0.400 0.005 −−−− 0.300 0.325 0.240 0.280 0.100 BSC −−−− 0.430 0.115 0.150 −−−− 10 ° MILLIMETERS MIN MAX −−− 5.33 0.38 −−− 2.92 4.95 0.35 0.56 1.52 TYP 0.20 0.36 9.02 10.16 0.13 −−− 7.62 8.26 6.10 7.11 2.54 BSC −−− 10.92 2.92 3.81 −−− 10 ° NOTE 6 ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. 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