40W DC-DC Converter P40D-Series ● ● ● ● ● ● ● ● ● ● ● ● ● Wide 2:1 input range Efficiency up to 90 % Adjustable output voltage Output voltage drop compensation Remote control on / off 1500 VDC isolation Continuous short circuit protection Over voltage protection Over temperature protection Standard package 2” x 2” x 0.4” MTBF > 1 Mio. hours -40...+85°C operating temperature range Heatsink version (suffix “K”) Model guide Type Input nominal voltage [VDC] Input current no load full load [mA] [mA] P40D123R3S 9...18 100 P40D1205S 9...18 106 P40D1212S 9...18 12 P40D1215S 9...18 11 P40D1224S 9...18 10 P40D243R3S 18...36 41 P40D2405S 18...36 66 P40D2412S 18...36 10 P40D2415S 18...36 13 P40D2424S 18...36 17 P40D483R3S 36...75 39 P40D4805S 36...75 38 P40D4812S 36...75 8 P40D4815S 36...75 8 P40D4824S 36...75 8 With suffix “K” heatsink version 2599 3796 3831 3790 3801 1277 1877 1859 1860 1858 636 931 922 920 942 Input reflected ripple current [mAp-p] Output voltage [VDC]. 3.3 5 12 15 24 3.3 5 12 15 24 3.3 5 12 15 24 50 100 200 Output current minimum maximum load load [mA] [A] 800 800 330 267 167 800 800 330 267 167 800 800 330 267 167 8000 8000 3300 2666 1670 8000 8000 3300 2666 1670 8000 8000 3300 2666 1670 Efficiency @ full load typ. [%] Capacitive load (see note 3) [µF] max 84 86 86 88 88 87 89 89 90 90 85 88 90 90 89 21000 13600 2360 1510 470 21000 13600 2360 1510 470 21000 13600 2360 1510 470 1) Recommended circuit The P40D series is been tested according to the following recommended test circuit before leaving the factory (see Figures 1). If you want to further decrease the input / output ripple, you can increase a capacitance values properly or choose capacitors with low ESR, but the total capacitance of the filter capacitor must not exceed the maximum load capacitance value (see Model guide table). + Input + Vin DC Cin - Input + Vout - Vin Cout DC - Vout Recommended peripheral components to figure 1a Type Cin P40Dxx05S, P40Dxx3R3S 100 µF P40Dxx12S, P40Dxx15S 100 µF P40Dxx24S 100 µF Cout 220 µF 100 µF 47 µF Page 1 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Specifications General Start up time Switching frequency Reliability Calculated MTBF MIL-HDBK-217F @ 25 °C EMC characteristics Conducted emissions, with Fig. 2 ESD, with Fig. 2 Input Under Voltage lockout P40D12xxS P40D24xxS P40D48xxS Filter Reflected ripple current *6 Remote control theshold On state Off state Input idle current Off state Short circuit input power Isolation input - output: Rated voltage (tested 1 min., < 1mA) Resistance Capacitance Output Voltage tolerance Voltage load regulation Output voltage trim range Line voltage regulation Temperature coefficient Transient recovery time Transient response deviation Short circuit protection Short circuit restart Over current protection Over voltage protection Over temperature protection Rippel, BW 20 MHz Noise, BW 20 MHz 9 VDC, max. 18 VDC, max. 36 VDC, max. π - type 30 mAp-p, typ. 3.5…12 VDC, or open input 0…1.2 VDC 1 mA, typ. 4.5 W, max. EFT, with Fig. 2 Surge, with Fig. 2 Environmental Operating temperature (ambient) Case temperature Storage temperature Humidity Cooling Physical Dimensions without heatsink with heatsink Weight without heatsink with heatsink Case material Potting Material Absolute max. ratings Pin soldering temperature 1.5 mm distance from body Input surge voltage max. 1 s P40D12xxS P40D24xxS P40D48xxS 1500 VDC 9 > 10 Ω, measured @ 500 VDC 2000 pF, typ. ± 1 %, typ. ± 0.5 % @ 10 %...100 % load ± 10 % ± 0.2 %, max @ full Vin range ± 0.02 % / °C <500 µs, @ 25 % load steps <5 %, @ 25 % load steps Continuous, hiccup Automatic 120…150 % of full load 110…130 % of full load 115 °C, typ. 75 mVp-p, max. 150 mVp-p, max. 5 ms, typ @ resistive load 300 kHz, typ. > 1 Mio. hours CISPR22 / EN55022 Class A EN61000-4-2, contact ± 4 kV, perf. crit. B EN61000-4-4 perf. crit. B EN61000-4-5 perf. crit. B -40 °C to +85 °C with derating -40 °C to +60 °C full load 105 °C, max. -55 °C to +125 °C 5…95 %, non condensing Free air convection 50.80 x 50.80 x 11.8 mm 50.80 x 50.80 x 16.3 mm 60 g 85 g Aluminium Alloy Epoxy (UL94V-0 rated) 300°C for 10 sec -0.7…25 VDC -0.7…50 VDC -0.7…100 VDC Note: 1. Min. load should not be less than 10 %, otherwise ripple maybe increased dramatically. If the product operates under min. load, it may not be guaranteed to meet all specifications listed. Operation under minimum load will not damage the converter. 2. The recommended unbalanced load of dual output converter should be low than 5 %. If the load asymmetry greater than 5 %, it may not be guaranteed to meet all specifications listed. Please contact our technical support for more details. 3. Maximum capacitive load is tested at input voltage range and full load. 4. All specifications measured at Ta 25°C, humidity <75 %, nominal input voltage and rated output load unless otherwise specified. 5. In this datasheet, all test methods are based on our corporate standards. 6. All characteristics are for listed models, and non standard models may perform differently. Please contact our technical support for more details. 7. Please contact our technical support for any specific requirement. 8. Specifications of this product are subject to changes without prior notice. 9. It is not recommended to increase the output power capability by connecting two or more converters in parallel. The converters are not hot swappable. Input reflected ripple measure circuit Measure point + Input + Vin Lin 4.7 µH + Vout DC Load - Input Cin 220 µF ESR < 1 Ω at 100 kHz DC - Vin - Vout The input reflected ripple current is measured with inductor Lin and capacitor Cin to simulate source impedance. Page 2 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Figure 1, Recommended EMC circuit LCM L1 Fuse CY +Vin +Vout + Input +Sense DC D1 ΔU C1 CX CX Load MOV -Sense DC -Vout -Vin - Input Recommended EMS circuit Recommended EMI circuit Recommended peripheral components to circuits in figures 1 Series Fuse MOV L1 D1 Type Slow blow Type P40D12xxS 5A SMCJ28A P40D24xxS 2.5 A S10K35 82 µH SMCJ48A P40D48xxS 1.5 A S10K75 82 µH SMCJ100A CY C1 CX LCM CY 680 µF, 50 V 120 µF, 50 V 120 µF, 100 V 4.7 µF 2.2µF 3.8 mH 100pF, 2 kV 1nF, 2 kV 1nF, 2 kV Kelvin four wire force / sense circuit for voltage drop compensation Note: The voltage directly on the converter output must be lower than 110 % of the nominal voltage! Page 3 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Application note to remote control / trim function + Input + Vin + Vout DC Remote control input + Sense R trim down or Open switch for “ON”-state R trim up DC - Input - Vin - Sense - Vout Trim up circuit Trim down circuit +Vout +Vout P40DxxxxS P40DxxxxD R1 R1 Rtd R3 - - R3 + + R2 R2 Rtu VRef VRef -Vout -Vout Calculation for trim down resistor (Rtd) or trim up resistor (Rtu) Model series R1 [kΩ] R2 [kΩ] R3 [kΩ] V Ref [V] P40Dxx3R3S 4.8 2.86 15 1.24 P40Dxx05S 2.883 10 2.5 P40Dxx12S 10.971 2.5 2.864 17.8 P40Dxx15S 14.497 2.5 P40Dxx24S 24.87 20 2.5 Maximum output voltage adjust range ± 10 % of Vout nominal, see min. Rtd / Rtu Trim down resistor formula b= Vout-Vref Rtd= Vref R1*b R1-b Rtd min. [kΩ] 4.65 1.16 53.5 78.6 162 Rtu min. [kΩ] 4.27 4.9 6.6 9.1 8.4 Trim up resistor formula *R2 a= -R3 Vref Vout-Vref Rtu= R2*a R2-a *R1 -R3 Page 4 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Page 5 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Dimensions standard version Pin 1 2 3 5 6 7 8 9 Unit: mm Pin diameter tolerance: ± 0.1 mm Pin height tolerance: ± 0.5 mm General tolerances: ± 0.30 mm Single + Vin - Vin Rem ctrl - Sense + Sense + Vout - Vout Trim Dimensions packing tube Unit: mm General tolerance: ± 0.5 mm Tube lengh 230 mm Quantity 7 pieces Page 6 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected] 40W DC-DC Converter P40D-Series Dimensions heatsink version Unit: mm Pin diameter tolerance: ± 0.1 mm Pin height tolerance: 0.5 mm General tolerances: 0.30 mm Unit: mm General tolerance: ± 0.5 mm Tube lengh 220 mm Quantity 4 pieces PHI-CON is a trademark of HY-LINE power components. Only for professional use by professionals! Not for resale or distribution to the general public in any way! Read the instructions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 05.14 f Page 7 of 7 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Gründenstrasse 82 CH-8247 Flurlingen Tel.: 052 647 42 00 E-Mail: [email protected]