MCP1612 Evaluation Board User’s Guide 2005 Microchip Technology Inc. DS51529A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip’s products as critical components in life support systems is not authorized except with express written approval by Microchip. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, Accuron, dsPIC, KEELOQ, microID, MPLAB, PIC, PICmicro, PICSTART, PRO MATE, PowerSmart, rfPIC, and SmartShunt are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. AmpLab, FilterLab, Migratable Memory, MXDEV, MXLAB, PICMASTER, SEEVAL, SmartSensor and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, Application Maestro, dsPICDEM, dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC, MPASM, MPLIB, MPLINK, MPSIM, PICkit, PICDEM, PICDEM.net, PICLAB, PICtail, PowerCal, PowerInfo, PowerMate, PowerTool, rfLAB, rfPICDEM, Select Mode, Smart Serial, SmartTel and Total Endurance are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2005, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. Microchip received ISO/TS-16949:2002 quality system certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona and Mountain View, California in October 2003. The Company’s quality system processes and procedures are for its PICmicro® 8-bit MCUs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. DS51529A-page ii 2005 Microchip Technology Inc. MCP1612 Evaluation Board User’s Guide Table of Contents Preface ........................................................................................................................... 1 Chapter 1. Installation and Operation .......................................................................... 5 1.1 1.2 1.3 1.4 Introduction ................................................................................................ 5 Evaluation Board Description .................................................................... 5 How it is used ............................................................................................ 6 How it works .............................................................................................. 7 Appendix A. Schematic and Board Layouts ............................................................... 9 A.1 A.2 A.3 A.4 A.5 A.6 Introduction ................................................................................................ 9 Schematic ................................................................................................ 10 Top Silk-Screen Layer ............................................................................. 11 Top Metal Layer....................................................................................... 12 Bottom Metal Layer ................................................................................. 13 Bottom Silk-Screen Layer (Top View) ..................................................... 14 Appendix B. Bill-of-Materials (BOM) ......................................................................... 15 B.1 Introduction .............................................................................................. 15 Worldwide Sales and Service ..................................................................................... 16 2005 Microchip Technology Inc. DS51529A-page iii MCP1612 Evaluation Board User’s Guide NOTES: DS51529A-page iv 2005 Microchip Technology Inc. MCP1612 Evaluation Board User’s Guide Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE on-line help. Select the Help menu, and then Topics to open a list of available on-line help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP1612 Evaluation Board. Items discussed in this chapter include: • • • • About This Guide Recommended Reading The Microchip Web Site Customer Support ABOUT THIS GUIDE Document Layout This document describes how to use the MCP1612 Evaluation Board. The manual layout is as follows: • Chapter 1: Installation and Operation – Describes how to use the various features of the MCP1612 Evaluation Board. • Appendix A: Schematic and Layouts – Shows the schematic and Printed Circuit Board (PCB) layout diagrams for the MCP1612 Evaluation Board. • Appendix B: Bill-of-Materials – Shows the parts used to build the MCP1612 Evaluation Board. 2005 Microchip Technology Inc. DS51529A-page 1 MCP1612 Evaluation Board User’s Guide Conventions Used in this Guide This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters ‘bnnnn Text in angle brackets < > Courier font: Plain Courier Italic Courier 0xnnnn Square brackets [ ] Curly brackets and pipe character: { | } Ellipses... Represents Examples Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A binary number where n is a digit A key on the keyboard Click OK Click the Power tab ‘b00100, ‘b10 File>Save Press <Enter>, <F1> Sample source code Filenames File paths Keywords Command-line options Bit values A variable argument #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 file.o, where file can be any valid filename A hexadecimal number where 0xFFFF, 0x007A n is a hexadecimal digit Optional arguments mcc18 [options] file [options] Choice of mutually exclusive errorlevel {0|1} arguments; an OR selection Replaces repeated text var_name [, var_name...] Represents code supplied by void main (void) user { ... } RECOMMENDED READING The following Microchip documents are available and recommended as supplemental reference resources. MCP1612 Data Sheet, “Single 1A, 1.4 MHz Synchronous Buck Regulator“, DS21921 The data sheet provides detailed information regarding the MCP1612 buck regulator. DS51529A-page 2 2005 Microchip Technology Inc. Preface THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Development Systems Information Line Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com In addition, there is a Development Systems Information Line which lists the latest versions of Microchip's development systems software products. This line also provides information on how customers can receive currently available upgrade kits. The Development Systems Information Line numbers are: 1-800-755-2345 – United States and most of Canada 1-480-792-7302 – Other International Locations REVISION HISTORY Revision A (January 2005) • Initial Release of this Document. 2005 Microchip Technology Inc. DS51529A-page 3 MCP1612 Evaluation Board User’s Guide NOTES: DS51529A-page 4 2005 Microchip Technology Inc. MCP1612 Evaluation Board User’s Guide Chapter 1. Installation and Operation 1.1 INTRODUCTION The MCP1612 is a 1A, 1.4 MHz, fully integrated buck regulator. The output voltage is selectable from 0.8V to VIN by use of an external resistor divider. It is available in both the 8L-MSOP and 8L-DFN packages. The MCP1612 Evaluation Board contains two independent buck regulators featuring the 8L-MSOP and the 8L-DFN packages. The output voltage is set to one of eight different preset values (four per regulator circuit) by use of a two-position DIP switch. Each regulator circuit can supply an output current of 0 to 1A. 1.2 EVALUATION BOARD DESCRIPTION The MCP1612 Evaluation Board consists of two separate 0 to 1A buck regulator circuits. One circuit (CKT1) features the 8L-MSOP package, while the other circuit (CKT2) features the 8L-DFN package. Each circuit has four different preset output voltage (VOUT) settings. The settings for VOUT on CKT1 are 0.8V, 1.0V, 1.2V, and 1.4V. Refer to Section 1.3.1 “CKT1 Operation” for an explanation detailing how to set VOUT. The input voltage (VIN) of CKT1 can be 2.7V to 5.5V for any setting of VOUT. The settings for VOUT on CKT2 are 0.8V, 1.7V, 2.4V, and 3.3V. Refer to Section 1.3.2 “CKT2 Operation” for an explanation detailing how to set VOUT. Since the MCP1612 is a buck regulator, VOUT has to be lower than VIN. Therefore, it is recommended that VIN for CKT2 be greater than VOUT plus 500 mV to 5.5V to ensure proper operation. 2005 Microchip Technology Inc. DS51529A-page 5 MCP1612 Evaluation Board User’s Guide 1.3 HOW IT IS USED 1.3.1 CKT1 Operation 1. Connect the 2.7V to 5.5V lab power supply to the VIN (TP1) pin and the GND (TP2) pin. Note: The MCP1612 will not operate until VIN is above the 2.7V threshold. 2. Connect an electronic or resistive load between VOUT (TP4) pin and GND (TP5) pin. Note: The MCP1612 is specified to deliver 0 to 1A of load current. The internal overcurrent limit is 2.3A. However, care should be taken not to exceed the 1A current rating of the part. 3. The values of VOUT are predetermined and are selectable by a two-position DIP switch (S1). Table 1-1 lists the switch settings and VOUT. TABLE 1-1: S1 SWITCH SETTINGS AND VOUT S1, Position 1 S1, Position 2 VOUT Off Off 0.8V On Off 1.0V Off On 1.2V On On 1.4V 4. With VIN applied, verify that VOUT agrees with the switching settings listed above. 5. A resistor pulls the shutdown (SHDN), pin up to VIN, making the circuit always enabled. The circuit can be disabled by pulling the SHDN (TP3) pin to ground. DS51529A-page 6 2005 Microchip Technology Inc. Installation and Operation 1.3.2 CKT2 Operation 1. Connect the 2.7V to 5.5V power supply to the VIN (TP9) pin and the GND (TP10) pin. Note 1: The MCP1612 will not operate until VIN is above the 2.7V threshold. Since the MCP1612 is a buck regulator, VOUT has to be lower than VIN. Therefore, it is recommended to ensure proper operation that VIN be greater than VOUT plus 500 mV to 5.5V. 2: 2. Connect an electronic or resistive load between VOUT (TP7) pin and GND (TP6) pin. Note: The MCP1612 is specified to deliver 0 to 1A of load current. The internal overcurrent limit is 2.3A. However, care should be taken not to exceed the 1A current rating of the part. 3. The values of VOUT are predetermined and are selectable by a two-position DIP switch (S2). Table 1-2 lists the switch settings and VOUT. TABLE 1-2: S2 SWITCH SETTING AND VOUT S2, Position 1 S2, Position 2 VOUT Off Off 0.8V On Off 1.7V Off On 2.4V On On 3.3V 4. With VIN applied, verify that VOUT agrees with the switching settings listed above. 5. A resistor pulls the shutdown (SHDN) pin up to VIN, making the circuit always enabled. The circuit can be disabled by pulling the SHDN (TP8) pin to ground. 1.4 HOW IT WORKS 1.4.1 MCP1612 Functions The MCP1612 is a fixed 1.4 MHz synchronous buck regulator that has integrated switching and synchronous MOSFETs. Other features integrated into the device include shutdown control, soft start, undervoltage lockout, overcurrent and overtemperature protection. The high switching frequency allows the use of a smaller inductor and filter capacitors which ultimately lead to a space-saving design. The output voltage is set by a simple resistor divider network and compensation is accomplished by a series resistor capacitor to ground. 1.4.2 Power Topology and Output Regulation The MCP1612 is a buck regulator with integrated switching and synchronous MOSFETs. Under normal operation, current ramps up in the buck inductor when the P-channel MOSFET is on. This current is sensed and compared to the output of the error amplifier. The error amplifier output is the difference between the internal 0.8V reference and the divided down VOUT. When the sensed inductor current ramps up to the point that is equal to the amplifier error signal, the P-channel MOSFET is turned off and the N-channel synchronous MOSFET is turned on until the beginning of the next switching cycle. 2005 Microchip Technology Inc. DS51529A-page 7 MCP1612 Evaluation Board User’s Guide NOTES: DS51529A-page 8 2005 Microchip Technology Inc. MCP1612 Evaluation Board User’s Guide Appendix A. Schematic and Board Layouts A.1 INTRODUCTION This appendix contains the schematic and Printed Circuit Board (PCB) layout diagrams for the MCP1612 Evaluation Board. A.1.1 Highlights The MCP1612 Evaluation Board is constructed using a two-layer PCB. The top and bottom layers are for components and traces. Diagrams included in this appendix: • • • • • Schematic Top Silk-Screen Layer Top Metal Layer Bottom Metal Layer Bottom Silk-Screen Layer 2005 Microchip Technology Inc. DS51529A-page 9 MCP1612 Evaluation Board User’s Guide A.2 SCHEMATIC DS51529A-page 10 2005 Microchip Technology Inc. Schematic and Board Layouts A.3 TOP SILK-SCREEN LAYER 2005 Microchip Technology Inc. DS51529A-page 11 MCP1612 Evaluation Board User’s Guide A.4 TOP METAL LAYER DS51529A-page 12 2005 Microchip Technology Inc. Schematic and Board Layouts A.5 BOTTOM METAL LAYER 2005 Microchip Technology Inc. DS51529A-page 13 MCP1612 Evaluation Board User’s Guide A.6 BOTTOM SILK-SCREEN LAYER (TOP VIEW) DS51529A-page 14 2005 Microchip Technology Inc. MCP1612 Evaluation Board User’s Guide Appendix B. Bill-of-Materials (BOM) TABLE B-1: Qty BILL-OF-MATERIALS (BOM) Reference Description Manufacture Electronics® Manufacture P/N 2 C2, C11 Capacitor, 0.1 µF, 0603 KEMET 2 C6, C8 Capacitor, 4.7 µF, 0805 Panasonic - ECG ECJ-2FB1C475K 2 C1, C9 Capacitor, 10 µF, 0805 MuRata Electronics® GRM21BR61A106KE19L 2 C3, C7 Capacitor, 560 pF, 0603 TDK Electronics Co., LTD C1608C0G1H561J 4 C4, C5, C10, C12, C13, C14 Do Not Populate – – 2 L1, L2 3.3 µH Inductor Coilcraft® DO1608C-332 1 U2 MCP1612 DFN Microchip Technology Inc. MCP1612-ADJI/MF 1 U1 MCP1612 MSOP Microchip Technology Inc. MCP1612-ADJI/MS 2 R2, R8 Resistor, 10Ω, 0603 Yageo America 9C06031A10R0FKHFT 2 R3, R12 Resistor, 24.9 kΩ, 0603 Yageo America 9C06031A2492FKHFT 1 R10 Resistor, 86.6 kΩ, 0603 Yageo America 9C06031A8662FKHFT 1 R9 Resistor, 154 kΩ, 0603 Yageo America 9C06031A1543FKHFT 2 R6, R11 Resistor, 174 kΩ, 0603 Yageo America 9C06031A1743FKHFT 1 R5 Resistor, 348 kΩ, 0603 Yageo America 9C06031A3483FKHFT 2 R1, R7 Resistor, 500 kΩ, 0603 Yageo America 9C06031A5003FKHFT 1 R4 Resistor, 698 kΩ, 0603 Yageo America 9C06031A6983FKHFT 2 S1, S2 DIP Switch ITT Industries, C&K Div. TDA02H0SK1 10 TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9, TP10 SMT Test Point Keystone Electronics® 5016 2005 Microchip Technology Inc. C0603C104J4RACTU DS51529A-page 15 WORLDWIDE SALES AND SERVICE AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://support.microchip.com Web Address: www.microchip.com Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 India - Bangalore Tel: 91-80-2229-0061 Fax: 91-80-2229-0062 China - Beijing Tel: 86-10-8528-2100 Fax: 86-10-8528-2104 India - New Delhi Tel: 91-11-5160-8631 Fax: 91-11-5160-8632 Austria - Weis Tel: 43-7242-2244-399 Fax: 43-7242-2244-393 Denmark - Ballerup Tel: 45-4450-2828 Fax: 45-4485-2829 China - Chengdu Tel: 86-28-8676-6200 Fax: 86-28-8676-6599 Japan - Kanagawa Tel: 81-45-471- 6166 Fax: 81-45-471-6122 France - Massy Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 China - Fuzhou Tel: 86-591-8750-3506 Fax: 86-591-8750-3521 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 Germany - Ismaning Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Atlanta Alpharetta, GA Tel: 770-640-0034 Fax: 770-640-0307 Boston Westford, MA Tel: 978-692-3848 Fax: 978-692-3821 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Farmington Hills, MI Tel: 248-538-2250 Fax: 248-538-2260 Kokomo Kokomo, IN Tel: 765-864-8360 Fax: 765-864-8387 China - Hong Kong SAR Tel: 852-2401-1200 Fax: 852-2401-3431 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 China - Shenzhen Tel: 86-755-8203-2660 Fax: 86-755-8203-1760 China - Shunde Tel: 86-757-2839-5507 Fax: 86-757-2839-5571 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 Taiwan - Kaohsiung Tel: 886-7-536-4818 Fax: 886-7-536-4803 Taiwan - Taipei Tel: 886-2-2500-6610 Fax: 886-2-2508-0102 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 England - Berkshire Tel: 44-118-921-5869 Fax: 44-118-921-5820 Taiwan - Hsinchu Tel: 886-3-572-9526 Fax: 886-3-572-6459 China - Qingdao Tel: 86-532-502-7355 Fax: 86-532-502-7205 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 San Jose Mountain View, CA Tel: 650-215-1444 Fax: 650-961-0286 Toronto Mississauga, Ontario, Canada Tel: 905-673-0699 Fax: 905-673-6509 10/20/04 DS51529A-page 16 2005 Microchip Technology Inc.