isl70003asehev2z user guide

User Guide 046
ISL70003ASEHEV2Z Evaluation Board User Guide
The ISL70003ASEHEV2Z evaluation board is designed to
demonstrate the performance of the ISL70003ASEH product
as a 12V input to 3.3V output, 6A output current POL regulator,
with a significantly reduced size footprint compared to the
ISL70003ASEHEV1Z platform, making it ideal for wiring into
an existing circuit. For more detailed information, please refer
to the ISL70003ASEH datasheet.
The ISL70003ASEHEV2Z evaluation board accepts a nominal
input voltage of 12V and provides a regulated output voltage of
3.3V with output current ranging from 0A to 6A. There is a green
LED indicating PGOOD. The input voltage and output voltage
presets can be changed to alternate voltages by resistor
substitutions.
The ISL70003ASEHEV2Z evaluation board is configured to run
from the nominal 300kHz internal oscillator of the
ISL70003ASEH.
Key Features
• Simple to use
• Small size PCB, 2.25 sq. inches
• Power-good LED
References
ISL70003ASEH Datasheet
Ordering Information
PART NUMBER
ISL70003ASEHEV2Z
DESCRIPTION
ISL70003ASEH radiation and SEE
hardened 3V to 12V, 6A synchronous buck
regulator evaluation board
Specifications
This board has been configured and optimized for the following
operating conditions:
• 12V VIN, 3.3V VOUT, IOUT = 6A maximum
• Power density of 9W/sq. inch of active area
• 89% peak efficiency
VIN
ISL70003ASEH
VOUT
FIGURE 1. ISL70003ASEHEV2Z BLOCK DIAGRAM
August 28, 2015
UG046.0
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2015. All Rights Reserved
Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries.
All other trademarks mentioned are the property of their respective owners.
User Guide 046
ISL70003ASEHEV2Z Evaluation Board
FIGURE 2. ISL70003ASEH TOP VIEW
FIGURE 3. ISL70003ASEH BOTTOM VIEW
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User Guide 046
What’s Inside
Changing the Overcurrent Protection Level
The evaluation board includes the following materials:
• ISL70003ASEHEV2Z evaluation board
• ISL70003ASEH Datasheet
• UG046, “ISL70003ASEHEV2Z Evaluation Board User Guide”
Recommended Test Equipment
• 12V power supply with at least 5A current capability
36024
ROC(A/B) (Ω) = ----------------------------I OCP  A 
• Electronic load capable of sinking current to 7A
• Digital multimeters (DMMs)
• A 500MHz dual or quad trace oscilloscope
1. Set the power supply voltage to 12V. Connect the positive lead
of the power supply to VIN and the negative lead of the power
supply to GND. Turn on the power supply.
2. Connect one DMM to monitor the input voltage and another
DMM to monitor the output voltage, confirm it is 3.3V.
Evaluating ISL70003ASEH
A complete evaluation of this evaluation board is easily
accomplished and the user can easily change the operating
points by changing resistor values. Following are simple
instructions as to how to change the output voltage, the VIN POR
and Overcurrent Protection (OCP) thresholds to allow for a
customized evaluation.
Setting Other Output Voltages
The output voltage of the regulator is programmed via an
external resistor divider that is used to scale the output voltage
relative to the 0.6V reference voltage. The output voltage is set
for 3.3V on this circuit. To modify the output voltage, substitute
R4 for a different value according to Equation 1:
(EQ. 1)
Changing the VIN POR Voltage Threshold
After the EN input requirement is met, the ISL70003ASEH
remains in shutdown until the voltage at the POR pin rises above
its threshold. The POR circuitry prevents the controller from
attempting to soft-start before sufficient bias is present at the
PVINx pins. The rising POR Vth is set for ~10.2V on this circuit,
see Figure 6.
The POR threshold voltage is also programmed via an external
resistor divider. To modify the rising POR threshold voltage
(VPORR), substitute PORR2 for a different value according to
Equation 2:
V PORR – 1.2V
PORR2 = 100k   ------------------------------------------------- – 1


0.6
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(EQ. 3)
Schematic and BOM
Quick Start
15
R 4  k  = ------------------------------------------V OUT – 0.6V
The ISL70003ASEH features dual redundancy in the overcurrent
detection circuitry, which helps avoid false overcurrent triggering
due to single-event effects. Two external 4.02kΩ resistors (ROCA,
ROCB) from pins OCSETA and OCSETB to AGND set the inductor
peak current threshold at ~8.96A for the Overcurrent Protection
(OCP) trip point. See Figure 8 for the relationship between the
peak current sensed in the IC and the DC output current. Use
Equation 3 to determine the resistor value for the desired peak
inductor overcurrent protection level.
(EQ. 2)
A schematic and BOM of the ISL70003ASEHEV2Z evaluation
board are shown on page 6 and page 7, respectively. The BOM
shows components that are representative of the types needed
for a design, but these components are not space qualified.
Equivalent space qualified components would be required for
flight applications.
PCB Design
PCB design is critical to high-frequency switching regulator
performance. Careful component placement and trace routing
are necessary to reduce voltage spikes and minimize
undesirable voltage drops. Selection of a suitable thermal
interface material is also required for optimum heat dissipation
and to provide lead strain relief.
Optimize load regulation by reducing noise from the power and
digital grounds into the analog ground by splitting ground into 3
planes; analog, digital and power. Bypass or ground pins
accordingly to their design preferred ground. Independently tie
each of the analog and digital grounds to power ground via a
single trace in a low noise area.
PCB Plane Allocation
On the ISL70003ASEHEV2Z, four layers of two ounce copper is
used as recommended. Layer 2 should be a dedicated ground
plane with all critical component ground connections made with
vias to this layer. Layer 3 should be a dedicated power plane split
between the input and output power rails. Layers 1 and 4 should
be used primarily for signals, but can also provide additional
power and ground islands as required. This evaluation platform is
designed with 6A maximum of output current capability.
PCB Component Placement
Components should be placed as close as possible to the IC to
minimize stray inductance and resistance. Prioritize the
placement of bypass capacitors on the pins of the IC in the order
shown: REF, SS, AVDD, DVDD, PVINx (high-frequency capacitors),
EN, PGOOD, PVINx (bulk capacitors).
Locate the output voltage resistive divider as close as possible to
the FB pin of the IC. The top leg of the divider should connect
directly to the POL and the bottom leg of the divider should
connect directly to AGND. The junction of the resistive divider
should connect directly to the FB pin.
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User Guide 046
When designing for >6A of output current place a Schottky
clamp diode as close as possible to the LXx and PGNDx pins of
the IC. A small series R-C snubber connected from the LXx pins to
the PGNDx pins may be used to damp high-frequency ringing on
the LXx pins if desired.
Heatsink Mounting Guidelines
The R64.C package has a heatsink mounted on the underside of
the package. The following JESD-51x series guidelines may be
used to mount the package:
1. Place a thermal land on the PCB under the heatsink.
LXx Connection
Use a small island of copper to connect the LXx pins of the IC to
the output inductor on layers 1 and 4. Void the copper on layers 2
and 3 adjacent to the island to minimize capacitive coupling to
the power and ground planes. Place most of the island on layer 4
to minimize the amount of copper that must be voided from the
ground plane (layer 2).
Keep all other signal traces as short as possible.
High Current Protection Clamp
2. The land should be approximately the same size as to 1mm
larger than the 10.16x10.16mm heatsink.
3. Place an array of thermal vias below the thermal land.
- Via array size: ~9x9 = 81 thermal vias.
- Via diameter: ~0.3mm drill diameter with plated copper on
the inside of each via.
- Via pitch: ~1.2mm.
- Vias should drop to and contact as much metal area as
feasible to provide the best thermal path.
When using the ISL70003ASEH to output current levels >6A it is
highly recommended to implement a LX to PGND Schottky diode
clamp to prevent damage to the lower power FET devices. The
MBRS320T3G diode is used on the ISL70003ASEHEV1Z
evaluation platform but is not on this evaluation platform.
Heatsink Electrical Potential
Lead Strain Relief
Heatsink Mounting Materials
The package leads protrude from the bottom of the package and
the leads need forming to provide strain relief. On the heatsink
package R64.C, the lead forming should be made so that the
bottom of the heatsink and the formed leads are flush.
In the case of electrically conductive mounting methods
(conductive epoxy, solder, etc) the thermal land, vias and
connected plane(s) below must be the same potential as pin 50.
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The heatsink is connected to pin 50 within the package; thus the
PCB design and potential applied to pin 50 will therefore define
the heatsink potential.
In the case of electrically nonconductive mounting methods
(nonconductive epoxy), the heatsink and pin 50 could have
different electrical potential than the thermal land, vias and
connected plane(s) below.
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User Guide 046
Typical Performance Curves
0.14
100
-55°C
0.12
80
+125°C
+85°C
LOAD REGULATION (%)
EFFICIENCY (%)
90
+25°C
70
60
0.10
0.08
0.06
0.04
0.02
0.00
50
0
1
2
3
4
5
6
-0.02
0
1
2
3
4
5
6
LOAD CURRENT (A)
LOAD CURRENT (A)
FIGURE 5. ISL70003ASEHEV2Z AMBIENT LOAD REGULATION
FIGURE 4. EFFICIENCY vs LOAD vs TEMPERATURE
VIN = 12V, VOUT = 3.3V, fSW = 300kHz
LXx
LXxVOLTAGE,
VOLTAGE,5V/DIV
5V/DIV
IOUT
VIN
OUTPUT VOLTAGE, 50mV/DIV
OUTPUT VOLTAGE, 50mV/DIV
LOAD CURRENT, 2A/DIV
LOAD CURRENT, 2A/DIV
VOUT
20ms/DIV
100µs/DIV
FIGURE 6. START-UP WAVEFORMS INTO 0.64Ω LOAD
FIGURE 7. 3A LOAD TRANSIENT RESPONSE
VIN = 12V, VOUT = 3.3V, fSW = 500kHz
PEAK CURRENT SENSED (A)
7
6
5
4
3
2
1
0
0
1
2
3
4
OUTPUT CURRENT (A)
FIGURE 8. PEAK CURRENT TO DC IOUT
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5
6
FIGURE 9. THERMAL IMAGE OF REGULATOR WITH 6A LOAD
VIN = 12V, VOUT = 3.3V, fSW = 300kHz, TA = +25°C
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CC4
CC8
0.1UF
CC2
10UF
CC1
10UF
CIN2
150UF
CIN1
OCA
59
150UF
OCB
60
49
PVIN6
PVIN7
ENABLE
LX7
RT/CT
45
TPB2
44
43
TP1
L1
VOUT
42
VOUT
3.3UH
CO3
10UF
39
150UF
PLACE CC6 CLOSE TO J2 AND GND
CO1
R10
40
1
41
TP2
GND
38
37
36
E
E
E
35
E
34
33
32
31
46
PVIN8
DE
SEL2
30
SEL1
LX9
LX8
29
28
27
HS PAD
26
SS_CAP
PVIN9
PGND8
PGND10
PGND7
PGND9
FSEL
SYNC
47
C10
LX6
ISL70003ASEHVFE
VREFD
E
48
1000PF
51
52
53
50
NC/HS
IMON
SGND
54
LX2
PVIN2
55
56
PGND1
PGND2
57
LX1
PVIN1
58
OSCETA
OSCETB
61
62
DVDD
GND
E
BUFIN+
63
BUFOUT
PGND6
25
65
VREF_OUTS
17
CSS
0.1UF
E
LX5
PGND5
PVIN10
16
49.9
R5
15
PVIN5
DGND
LX10
390PF
14
AGND
24
13
U1
AVDD
23
12
PVIN4
PGOOD
11
VREFA
GND
10
LX4
22
9
POR_VIN
21
VREFD
0.47UF
E
0.1UF
C9
DNP
10K
RIMON
4.02K
ROCA
C8
6800PF
4.02K
ROCB
6800PF
C7
0.47UF
C4
8
REF_OUT
LX3
PGND4
GND
7
E
7.15K
PORR2
CPOR
0.010UF
22K
RT1
*
PVIN3
User Guide 046
6
TP4
PGND3
20
5
0.47UF
C5
TP3
GND
VERR
GND
4
VREFA
C6
100K
LX
FB
19
POR
BUFIN-
64
3
GND
2
NI
18
PVIN
CT
PVIN
25K
R1
R2
51.1K
C1
REF
1
E
COMP
20K
PLACE CC1 - CC8 CLOSE TO U1
REF
2700PF
C2
CREF
0.22UF
12PF
C3
1000PF
6
R4
5.49K
PORR1
RENABLE
TPB1
IMON
VOUT
357
R3
VOUT
E
E
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ISL70003ASEHEV2Z Circuit Schematic
NOTE: *
PIN 7 TO USE AN ISOLATED TRACE
TP5
GND
TO OUTPUT CAPACITOR GROUND.
E
3K
RPULL1
1K
RD2
E
E
DRAWN BY:
D2
3
Q2
1
2N7002-7-F
ENGINEER:
DATE:
TIM KLEMANN
06/22/2015
RELEASED BY:
DATE:
UPDATED BY:
DATE:
0.01UF
CPG
ISL70003ASEH
EVALUATION / DEMO
2
E
DATE:
LARRY GOUGH
TITLE:
BOARD SCHEMATIC
TESTER
MASK#
HRDWR ID
REV.
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ISL70003ASEHEV2Z
FILENAME:
E
FIGURE 10. ISL70003ASEHEV2Z SCHEMATIC
SHEET
1
OF
1
User Guide 046
Bill of Materials
REFERENCE DESIGNATOR
QTY UNITS
DESCRIPTION
PART NUMBER
MANUFACTURER
1
ea.
PWB-PCB,
ISL70003ASEHEV2Z, REVB,
ROHS
ISL70003ASEHEV2ZREVBPCB
IMAGINEERING INC
CT
1
ea.
CAP, SMD, 1206, 390pF, 50V,
1%, C0G, ROHS
12065A391FAT2A
AVX
CC1, CC2
2
ea.
CAPACITOR, SMD, 1812, 10µF, C4532X7R1E106M
25V, 20%, X7R
TDK
CO3
1
ea.
CAPACITOR, SMD, 2220, 10µF, C5750X7R1E106M
25V, 20%, X7R
TDK
C3, C10
2
ea.
CAP, SMD, 0603, 1000pF, 50V, GRM1885C1H102JA01D
5%, C0G, ROHS
MURATA
CPG
1
ea.
CAP, SMD, 0603, 0.01µF, 16V,
10%, X7R, ROHS
C0603X7R160-103KNE
VENKEL
CSS
1
ea.
CAP, SMD, 0603, 0.1µF, 50V,
10%, X7R, ROHS
06035C104KAT2A
AVX
C2
1
ea.
CAP, SMD, 0603, 12pF, 50V,
5%, NP0, ROHS
C1608C0G1H120J
TDK
CREF
1
ea.
CAP, SMD, 0603, 0.22µF, 16V,
10%, X7R, ROHS
C1608X7R1C224K
TDK
C1
1
ea.
CAP, SMD, 0603, 2700pF, 50V, ECJ-1VB1H272K
10%, X7R, ROHS
PANASONIC
C7,C8
2
ea.
CAP, SMD, 0603, 6800pF, 16V, C0603X7R160-682KNE
10%, X7R, ROHS
VENKEL
C9
0
ea.
CAP, SMD, 0603, DNP-PLACE
HOLDER, ROHS
C4, C5, C6
3
ea.
CAP, SMD, 0805, 0.47µF, 50V,
10%, X7R, ROHS
C0805X7R500-474KNE
VENKEL
CC4, CC8
2
ea.
CAP, SMD, 1812, 0.1µF, 630V,
10%, X7R, ROHS
GRM43DR72J104KW01L
MURATA
CO1, CIN1, CIN2
3
ea.
CAP-TANT, SMD, 7.3x4.3x4.3,
T530X157M016ATE015
150µF, 16V, 20%, 15mΩ, ROHS
KEMET
CPOR
1
ea.
CAP, SMD, 1210, 0.01µF, 500V, VJ1210Y103KXEAT5Z
10%, X7R, ROHS
VISHAY/VITRAMON
L1
1
ea.
COIL-PWR INDUCTOR, SMD,
12.9x13.2, 3.3µH, 20%, 12A,
ROHS
IHLP5050CEER3R3M01
VISHAY
TP1-TP4
4
ea.
CONN-TURRET, TERMINAL
POST, TH, ROHS
1514-2
KEYSTONE
TP5
1
ea.
CONN-MINI TEST POINT,
VERTICAL, WHITE, ROHS
5002
KEYSTONE
TPB1, TPB2
2
ea.
CONN-COMPACT TEST POINT,
SMD, ROHS
5016
KEYSTONE
D2
1
ea.
LED, SMD, 0603, GREEN
CLEAR, 2V, 20mA, 571nm,
35mcd, ROHS
LTST-C190KGKT
LITEON/VISHAY
U1
1
ea.
IC-RAD-HARD BUCK
REGULATOR, 64P, CQFP,
CLASS V, ROHS
ISL70003ASEHVFE
INTERSIL
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User Guide 046
Bill of Materials (Continued)
REFERENCE DESIGNATOR
QTY UNITS
DESCRIPTION
PART NUMBER
MANUFACTURER
Q2
1
ea.
TRANSISTOR,N-CHANNEL, 3LD, 2N7002-7-F
SOT-23, 60V, 115mA, ROHS
DIODES, INC.
RT1
1
ea.
RES, SMD, 0603, 22k, 1/10W, ERA-3AEB223V
0.1%, 25ppm, THINFILM, ROHS
PANASONIC
ROCA, ROCB
2
ea.
RES, SMD, 0603, 4.02k,
1/10W, 0.1%, 25ppm, ROHS
MCT06030D4021BP500
VISHAY
R10
1
ea.
RES, SMD, 0603, 1Ω, 1/10W,
1%, TF, ROHS
ERJ-3RQF1R0V
PANASONIC
RD2
1
ea.
RES, SMD, 0603, 1k, 1/10W,
1%, TF, ROHS
ERJ-3EKF1001V
PANASONIC
RENABLE
1
ea.
RES, SMD, 0603, 20k, 1/10W, CR0603-10W-2002FT
1%, TF, ROHS
VENKEL
R1
1
ea.
RES, SMD, 0603, 24.9k,
1/10W, 1%, TF, ROHS
ERJ-3EKF2492V
PANASONIC
RPULL1
1
ea.
RES, SMD, 0603, 3k, 1/10W,
1%, TF, ROHS
RC0603FR-073KL
YAGEO
R3
1
ea.
RES, SMD, 0603, 357Ω,
1/10W, 1%, TF, ROHS
ERJ-3EKF3570V
PANASONIC
R5
1
ea.
RES, SMD, 0603, 49.9Ω,
1/10W, 1%, TF, ROHS
CR0603-10W-49R9FT
VENKEL
R2
1
ea.
RES, SMD, 0603, 51.1k,
1/10W, 1%, TF, ROHS
CR0603-10W-5112FT
VENKEL
R4
1
ea.
RES, SMD, 0603, 5.49k,
1/10W, 1%, TF, ROHS
CR0603-10W-5491FT
VENKEL
PORR2
1
ea.
RES, SMD, 0603, 7.15k,
1/10W, 1%, TF, ROHS
ERJ-3EKF7151V
PANASONIC
RIMON
1
ea.
RES, SMD, 0805, 10k, 1/8W,
1%, TF, ROHS
CR0805-8W-1002FT(PbFREE)
VENKEL
PORR1
1
ea.
RES, SMD, 0805, 100k, 1/8W, CR0805-8W-1003FT
1%, TF, ROHS
VENKEL
Place assy in bag
1
ea.
BAG, STATIC, 3x5, ZIP LOC
D810 (212403-012)
INTERSIL COMMON STOCK
AFFIX TO BACK OF PCB
1
ea.
LABEL-DATE CODE_LINE 1:
YRWK/REV#, LINE 2: BOM
NAME
LABEL-DATE CODE
INTERSIL
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Board Layout
FIGURE 11. TOP SILKSCREEN LAYER
FIGURE 12. TOP COMPONENT PLACEMENT LAYER
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Board Layout (Continued)
FIGURE 13. LAYER 2
FIGURE 14. LAYER 3
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User Guide 046
Board Layout (Continued)
FIGURE 15. BOTTOM COMPONENT LAYER
FIGURE 16. BOTTOM SILK SCREEN LAYER
Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is
cautioned to verify that the document is current before proceeding.
For information regarding Intersil Corporation and its products, see www.intersil.com
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