MIC45404 19V 5A Ultra-Low Profile DC-to-DC Power Module Features General Description • • • • The MIC45404 device is an ultra-low profile, synchronous step-down regulator module, featuring a unique 2.0 mm height. The module incorporates a DC-to-DC regulator, bootstrap capacitor, high-frequency input capacitor and an inductor in a single package. The module pinout is optimized to simplify the Printed Circuit Board (PCB) layout process. • • • • • • • • • • Input Voltage Range: 4.5V to 19V Output Current: Up to 5A 82% Peak Efficiency at 12 VIN, 0.9 VOUT Pin-Selectable Output Voltages: 0.7V, 0.8V, 0.9V, 1.0V, 1.2V, 1.5V, 1.8V, 2.5V, 3.3V ±1% Output Voltage Accuracy Supports Safe Pre-Biased Start-up Pin-Selectable Current Limit Pin-Selectable Switching Frequency Internal Soft Start Thermal Shutdown Hiccup Mode Short-Circuit Protection Available in a 54-Lead 6 mm x 10 mm QFN Package Ultra-Low Profile: 2.0 mm Height -40°C to +125°C Junction Temperature Range This highly integrated solution expedites system design and improves product time to market. The internal MOSFETs and inductor are optimized to achieve high efficiency at low output voltage. Due to the fully optimized design, MIC45404 can deliver up to 5A current with a wide input voltage range of 4.5V to 19V. The MIC45404 is available in a 54-lead 6 mm x 10 mm x 2.0 mm QFN package with a junction operating temperature range from -40C to +125C, which makes an excellent solution for systems in which PCB real-estate and height are important limiting factors, and air flow is restricted. Applications • Servers, Data Storage, Routers and Base Stations • FPGAs, DSP and Low-Voltage ASIC Power Typical Application VDDA VIN 4.5V to 19V VIN VDDA GND OUTSNS GND VDDA Frequency Selection VDDA Current Limit Selection VOUT OUT COMP FREQ VDDA MIC45404 VOSET1 VDDA ILIM PG EN/DLY Output Voltage Selection VOSET0 Power-Good Enable MIC45404 12V 5A DC-to-DC Converter 2015 Microchip Technology Inc. DS20005478A-page 1 MIC45404 Package Types 1 OUTSNS 2 SNS 3 VDDA 4 VDDP 5 GND_EXT 6 GND_EXT 7 VIN 8 VIN 9 GND 11 OUT 10 KEEPOUT 12 OUT 13 OUT 14 OUT 15 OUT 16 OUT 17 OUT 18 OUT 19 OUT MIC45404 6 mm x 10 mm QFN* (Bottom View) OUT 20 54 OUTSNS OUT 21 53 COMP KEEPOUT 22 52 AGND MIC45404YMP GND 23 51 GND GND_EP GND 24 50 GND KEEPOUT 25 49 FREQ NC 46 VOSET1 45 VOSET0 44 PG 43 BST 42 BST 41 LX 38 LX 39 LX 37 KEEPOUT 40 * Includes Exposed Thermal Pad (EP); see Table 3-1. LX 36 LX 35 LX 34 LX 33 LX 32 LX 31 47 NC LX 30 LX 27 LX 28 48 ILIM LX 29 LX 26 Functional Diagram VIN VIN VDDP BST BST 100 nF GND_EXT VDDP LX OUT LX VDDP VIN PGND GND GND_EP VDDA VDDA LDO COMP COMP 47 pF AGND PWM Regulator PG EN/DLY FREQ ILIM DS20005478A-page 2 AGND PG EN/DLY OUTSNS OUTSNS FREQ VOSET1 VOSET1 ILIM VOSET0 VOSET0 2015 Microchip Technology Inc. MIC45404 1.0 ELECTRICAL CHARACTERISTICS Absolute Maximum Ratings† VIN to AGND ................................................................................................................................................ -0.3V to +20V VDDP, VDDA to AGND ..................................................................................................................................... -0.3V to +6V VDDP to VDDA ............................................................................................................................................ -0.3V to +0.3V VOSETX, FREQ, ILIM, to AGND .................................................................................................................... -0.3V to +6V BST to LX..................................................................................................................................................... -0.3V to +6V BST to AGND .............................................................................................................................................. -0.3V to +26V EN/DLY to AGND...................................................................................................................... -0.3V to VDDA + 0.3V, +6V PG to AGND .................................................................................................................................................. -0.3V to +6V COMP, OUTSNS to AGND ....................................................................................................... -0.3V to VDDA + 0.3V, +6V AGND to GND ............................................................................................................................................ -0.3V to +0.3V Junction Temperature .......................................................................................................................................... +150°C Storage Temperature (TS) ...................................................................................................................... -65°C to +150°C Lead Temperature (soldering, 10s) ........................................................................................................................ 260°C ESD Rating(1) HBM ........................................................................................................................................................................... 2kV MM ........................................................................................................................................................................... 150V CDM ....................................................................................................................................................................... 1500V † Notice: Stresses above those listed under “Maximum Ratings” may cause permanent damage to the device. This is a stress rating only and functional operation of the device at those or any other conditions above those indicated in the operational sections of this specification is not intended. Exposure to maximum rating conditions for extended periods may affect device reliability. Note 1: Devices are ESD-sensitive. Handling precautions are recommended. Human body model, 1.5 k in series with 100 pF. Operating Ratings(1) Supply Voltage (VIN) ..................................................................................................................................... 4.5V to 19V Externally Applied Analog and Drivers Supply Voltage (VIN = VDDA = VDDP) .............................................. 4.5V to 5.5V Enable Voltage (EN/DLY)............................................................................................................................... 0V to VDDA Power Good (PG) Pull-up Voltage (VPU_PG) ................................................................................................ 0V to 5.5V Output Current ............................................................................................................................................................. 5A Junction Temperature (TJ) ..................................................................................................................... -40°C to +125°C Note 1: The device is not ensured to function outside the operating range. 2015 Microchip Technology Inc. DS20005478A-page 3 MIC45404 ELECTRICAL CHARACTERISTICS(1) Electrical Specifications: unless otherwise specified, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. Boldface values indicate -40°C TJ +125°C. Parameter Symbol Min. Typ. Max. Units Test Conditions VIN Supply Input Range VIN 4.5 — 19 V Disable Current IVINQ — 33 60 µA EN/DLY = 0V Operating Current IVINOp — 5.35 8.5 mA EN/DLY > 1.28V, OUTSNS = 1.15 x VOUT(NOM), no switching VDDA 4.8 5.1 5.4 V EN/DLY > 0.58V, IVDDA = 0 mA to 10 mA 3.6 3.75 — V VIN = 4.5V, EN/DLY > 0.58V, IVDDA = 10 mA UVLO_R 3.1 3.5 3.9 V VDDA Rising, EN/DLY > 1.28V VDDA UVLO Falling UVLO_F 2.87 3.2 3.45 V VDDA Falling, EN/DLY > 1.28V VDDA UVLO Hysteresis UVLO_H — 300 — mV EN_LDO_R — 515 600 mV Turns on VDDA LDO LDO Disable Threshold EN_LDO_F 450 485 — mV Turns off VDDA LDO LDO Threshold Hysteresis EN_LDO_H — 30 — mV EN/DLY Rising Threshold EN_R 1.14 1.21 1.28 V Initiates power stage operation EN/DLY Falling Threshold EN_F — 1.06 — V Stops power stage operation EN/DLY Hysteresis EN_H — 150 — mV EN/DLY Pull-up Current EN_I 1 2 3 µA Programmable Frequency (High Z) fSZ 360 400 440 kHz FREQ = High Z (open) Programmable Frequency 0 fS0 500 565 630 kHz FREQ= Low (GND) Programmable Frequency 1 fS1 700 790 880 kHz FREQ = High (VDDA) ILIM_HS0 6.0 7.1 8.1 A HS Current Limit 1 ILIM_HS1 8.1 9.3 10.3 A ILIM = High (VDDA) HS Current Limit High Z ILIM_HSZ 9.3 10.5 11.9 A ILIM = High Z (open) LEB — 108 — ns LS Current Limit 0 ILIM_LS0 3.0 4.6 6.3 A ILIM = Low (GND) LS Current Limit 1 ILIM_LS1 4.0 6.2 7.9 A ILIM = High (VDDA) A ILIM = High Z (Open) VDDA 5V Supply Operating Voltage Dropout Operation VDDA Undervoltage Lockout VDDA UVLO Rising EN/DLY Control LDO Enable Threshold Switching Frequency Overcurrent Protection HS Current Limit 0 Top FET Current Limit Leading-Edge Blanking Time LS Current Limit High Z ILIM_LSZ 5.0 6.8 8.6 OC Events Count for Hiccup INHICC_DE — 15 — Hiccup Wait Time tHICC_WAIT — 3 x Soft Start Time — Note 1: ILIM = Low (GND) Clock Number of subsequent cycles Cycles in current limit before entering hiccup overload protection Duration of the High Z state on LX before new soft start. Specification for packaged product only. DS20005478A-page 4 2015 Microchip Technology Inc. MIC45404 ELECTRICAL CHARACTERISTICS(1) (CONTINUED) Electrical Specifications: unless otherwise specified, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. Boldface values indicate -40°C TJ +125°C. Parameter Symbol Min. Typ. Max. Units Test Conditions Pulse-Width Modulation (PWM) Minimum LX On Time TON(MIN) — 26 — ns TA = TJ = +25°C Minimum LX Off time TOFF(MIN) 90 135 190 ns VIN = VDDA = 5V, OUTSNS = 3V, FREQ = Open (400 kHz setting), VOSET0 = VOSET1 = 0V (3.3V setting), TA = TJ = +25°C Minimum Duty Cycle DMIN — 0 — % OUTSNS > 1.1 x VOUT(NOM) GmEA — 1.4 — mS AEA — 50000 — V/V Error Amplifier Source/Sink Current ISR_SNK -400 — +400 µA COMP Output Swing High COMP_H — 2.5 — V COMP Output Swing Low COMP_L — 0.8 — V COMP-to-Inductor Current Transconductance GmPS — 12.5 — A/V Output Voltage Accuracy for Ranges 1 and 2 OutErr12 -1 — 1 % 4.75V VIN 19V, VOUT = 0.7V to 1.8V, TA = TJ = -40°C to +125°C, IOUT = 0A Output Voltage Accuracy for Range 3 OutErr3 -1.5 — 1.5 % 4.75V VIN 19V, VOUT = 2.49V to 3.3V, TA = TJ = -40°C to +125°C, IOUT = 0A Load Regulation LoadReg — 0.03 — % IOUT = 0A to 5A Line Regulation LineReg — 0.01 — % 6V < VIN < 19V, IOUT = 2A SS_SR — 0.42 — V/ms PG Low Voltage PG_VOL — 0.17 0.4 V PG Leakage Current PG_ILEAK -1 0.02 1 µA PG = 5V PG_R 90 92 95 % VOUT Rising Gm Error Amplifier Error Amplifier Transconductance Error Amplifier DC Gain TA = TJ = +25°C VOUT = 1.2V, IOUT = 4A Output Voltage DC Accuracy Internal Soft Start Reference Soft Start Slew Rate VOUT = 0.7V, 0.8V, 0.9V, 1.0V, 1.2V Power Good (PG) PG Rise Threshold PG Fall Threshold IPG = 4 mA PG_F 87.5 90 92.5 % VOUT Falling PG Rise Delay PG_R_DLY — 0.45 — ms VOUT Rising PG Fall Delay PG_F_DLY — 80 — µs VOUT Falling Note 1: Specification for packaged product only. 2015 Microchip Technology Inc. DS20005478A-page 5 MIC45404 ELECTRICAL CHARACTERISTICS(1) (CONTINUED) Electrical Specifications: unless otherwise specified, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. Boldface values indicate -40°C TJ +125°C. Parameter Symbol Min. Typ. Max. Units Thermal Shutdown TSHDN — 160 — °C Thermal Shutdown Hysteresis TSHDN_HYST — 25 — °C η — 82 — % Test Conditions Thermal Shutdown Efficiency Efficiency Note 1: VIN = 12V, VOUT = 0.9V, IOUT = 2A, fS = fSZ = 400 kHz, TA = +25°C Specification for packaged product only. TEMPERATURE SPECIFICATIONS Electrical Specifications: unless otherwise specified, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. Boldface values indicate -40°C TJ +125°C. Parameters Sym. Min. Typ. Max. Units Conditions Temperature Ranges Operating Ambient Junction Range TJ -40 — +125 °C Storage Temperature Range TA -65 — +150 °C Maximum Junction Temperature TJ -40 — +150 °C JA — 20 — °C/W Package Thermal Resistances Thermal Resistance, 54 Lead, 6 mm x10 mm QFN DS20005478A-page 6 See “MIC45404 Evaluation Board User’s Guide” 2015 Microchip Technology Inc. MIC45404 2.0 TYPICAL PERFORMANCE CURVES The graphs and tables provided following this note are a statistical summary based on a limited number of samples and are provided for informational purposes only. The performance characteristics listed herein are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified operating range (e.g., outside specified power supply range) and therefore outside the warranted range. Note: 35.00 33.00 31.00 29.00 27.00 25.00 23.00 21.00 19.00 17.00 15.00 1.3 Switching IOUT = 0A 1.25 f = 790 kHz VOUT = 3.3V f = 565 kHz VOUT = 1.8V f = 400 kHz VOUT = 1.0V Enable falling 0.95 8 10 12 VIN (V) 14 16 18 20 Operating Current (IQ) vs. 4.5 5 Current (µA) 4.8 4.6 4.4 4.2 IVDDA = 00 mA IoutSet IVDDA = 10 mA IoutSet 0.01 4 4.5 6.5 8.5 10.5 12.5 VIN (V) FIGURE 2-2: Voltage. 14.5 16.5 18.5 VDDA Voltage vs. Input VOUT = 1.2V f = 400 kHz 6.5 8.5 FIGURE 2-4: Voltage. 5.2 VDDA (V) 1.1 1.05 0.9 6 FIGURE 2-1: Input Voltage. 8 1.15 1 4 8.5 Enable rising 1.2 Enable (V) IQ (mA) Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. 3 2.8 2.6 2.4 2.2 2 1.8 1.6 1.4 1.2 1 5 6 7 8 IQ (mA) IOUT (A) 6.5 ILIM = VDDA EN/DLY Pull-up Current vs. Switching VIN = 12V IOUT = 0A f = 790 kHz VOUT = 3.3V 30 f = 565 kHz VOUT = 1.8V 25 6 f = 400 kHz VOUT = 1.0V 20 5.5 18.5 9 10 11 12 13 14 15 16 17 18 19 VIN (V) 7.5 7 16.5 Enable Threshold vs. Input FIGURE 2-5: Input Voltage. 35 14.5 EN/DLY = 0V 4 ILIM = high Z 10.5 12.5 VIN (V) ILIM = GND 5 4.5 5 FIGURE 2-3: Input Voltage. 5.5 6 8 10 VIN(V) 12 14 16 18 19 Output Current Limit vs. 2015 Microchip Technology Inc. 15 -40 -25 -10 FIGURE 2-6: Temperature. 5 20 35 50 65 Temperature (°C) 80 95 110 125 Operating Current (IQ) vs. DS20005478A-page 7 MIC45404 Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. 800 VIN = 12V 400 200 Efficiency (%) EA Output Current (µA) 600 Sinking 0 Sourcing -200 -400 -600 -800 -40 -20 0 20 40 60 Temperature(°C) FIGURE 2-7: Temperature. 100 120 0.909 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 5VIN = 12V 12 VIN = 5V 0.907 0.905 1.6 1.4 1.2 0.903 0.901 0.899 0.897 1 0.895 0.8 0.893 0.6 0.891 -40 -20 0 FIGURE 2-8: Temperature. 20 40 60 80 Temperature (°C) 100 120 140 EA Transconductance vs. 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-11: Output Voltage vs. Output Current (VOUT = 0.9V). 1.010 100.00% 90.00% 80.00% 70.00% 60.00% 50.00% 40.00% 30.00% 20.00% 10.00% 0.00% 5VIN = 12V 12 VIN = 5V 1.005 0.7V 12 0.8V 12 0.9V 12 12 1.0V 1.2V 12 12 1.5V 12 1.8V 12 2.5V 12 3.3V 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 FIGURE 2-9: Efficiency vs. Output Current (VIN = 12V). DS20005478A-page 8 4.5 VOUT (V) Efficiency (%) 0.5 FIGURE 2-10: Efficiency vs. Output Current (VIN = 5V). EA Output Current vs. VIN = 12V VOUT = 1.0V 1.8 50.7V 50.8V 50.9V 51.0V 51.2V 51.5V 51.8V 52.5V 53.3V 0 140 VOUT (V) EA Transconductance (mS) 2 80 100.00% 90.00% 80.00% 70.00% 60.00% 50.00% 40.00% 30.00% 20.00% 10.00% 0.00% 1.000 0.995 0.990 5 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-12: Output Voltage vs. Output Current (VOUT = 1.0V). 2015 Microchip Technology Inc. MIC45404 1.210 1.208 1.206 1.204 1.202 1.200 1.198 1.196 1.194 1.192 1.190 2.500 5VIN = 12V VIN = 5V 12 2.490 2.485 2.480 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-13: Output Voltage vs. Output Current (VOUT = 1.2V). 0 5VIN = 12V VIN = 5V 12 VOUT (V) 1.505 1.500 1.495 1.490 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-14: Output Voltage vs. Output Current (VOUT = 1.5V). 1.810 0.5 1 1.5 2 2.5 IOUTt (A) 3 3.5 4 4.5 5 FIGURE 2-16: Output Voltage vs. Output Current (VOUT = 2.5V). 1.510 VOUT (V) 5VIN = 12V VIN = 5V 12 2.495 VOUT (V) VOUT (V) Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. 3.310 3.308 3.306 3.304 3.302 3.300 3.298 3.296 3.294 3.292 3.290 5VIN = 12V 12 VIN = 5V 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-17: Output Voltage vs. Output Current (VOUT = 3.3V). 5VIN = 12V VIN = 5V 12 VOUT (V) 1.805 1.800 1.795 1.790 0 0.5 1 1.5 2 2.5 IOUT (A) 3 3.5 4 4.5 5 FIGURE 2-15: Output Voltage vs. Output Current (VOUT = 1.8V). 2015 Microchip Technology Inc. DS20005478A-page 9 MIC45404 Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. VIN = 12V VOUT = 1.2V RLOAD = 0.3 fSW = 400 kHz VIN (5V/div) VOUT (500 mV/div) VIN = 12V VOUT = 1.2V ROUT = 0.24 fSW = 400 kHz EN/DLY(2V/div IOUT(2A/div) VOUT (500 mV/div) PG (5V/div) PG(5V/div) Time (2 ms/div) FIGURE 2-18: Time (40 µs/div) VIN Turn-On. FIGURE 2-21: VIN = 12V VOUT = 1.2V RLOAD = 0.6 fSW = 400 kHz VIN (5V/div) VOUT (500 mV/div Enable Turn-Off. VIN = 12V VOUT = 1.2V VPRE-BIAS = 0.6V fSW = 400 kHz EN/DLY(2V/div VOUT (500 mV/div) PG (5V/div) PG(5V/div) Time (2 ms/div) FIGURE 2-19: Time (1 ms/div) VIN Turn-Off. VIN = 12V VOUT = 1.2V ROUT = 0.24 fSW = 400 kHz FIGURE 2-22: Output. EN/DLY(2V/div IOUT(2A/div) Enable Start-up w/Pre-Biased VIN = 12V VOUT = 1.2V VPRE-BIAS = 1.0V fSW = 400 kHz EN/DLY(2V/div VOUT (500 mV/div) VOUT (500 mV/div) PG(5V/div) PG(5V/div) Time (1 ms/div) FIGURE 2-20: DS20005478A-page 10 Enable Turn-On. Time (1 ms/div) FIGURE 2-23: Enable Start-up w/Pre-Biased Output. 2015 Microchip Technology Inc. MIC45404 Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. VIN = 12V VOUT = 1.2V fSW = 400 kHz ILIM = high Z PG(5V/div) VIN(5V/div) VOUT (500 mV/div) IOUT(5A/div) VOUT (500 mV/div) IOUT(2A/div) PG(5V/div) Time (1 ms/div) FIGURE 2-24: Time (1 ms/div) Power-up into Short Circuit. FIGURE 2-27: (ILIM = High Z). Output Current Limit PG(5V/div) VOUT (500 mV/div) EN/DLY(2V/div IOUT(5A/div) VOUT (500 mV/div) IOUT(2A/div) PG(5V/div) Time (20 ms/div) Time (1 ms/div) FIGURE 2-25: Enable into Short Circuit. VIN = 12V VOUT = 1.2V fSW = 400 kHz ILIM = 0V PG(5V/div) VOUT (500 mV/div) FIGURE 2-28: Hiccup Mode Short Circuit and Output Recovery. PG(5V/div) VOUT (500 mV/div) IOUT(2A/div) Time (1 ms/div) FIGURE 2-26: (ILIM = 0V). Output Current Limit 2015 Microchip Technology Inc. IOUT(2A/div) Time (200 ms/div) FIGURE 2-29: Thermal Shutdown and Thermal Recovery. DS20005478A-page 11 MIC45404 Note: Unless otherwise indicated, VIN = 12V; CVDDA= 2.2 µF, TA = +25°C. VIN = 12V VOUT = 1.2V IOUT = 0A fSW = 400 kHz SW (5V/div) VOUT AC-Coupled (10 mV/div) VIN AC-Coupled (20 mV/div) PG (5V/div) VOUT AC-Coupled (100 mV/div) Time (1 µs/div) FIGURE 2-30: (IOUT = 0A). Time (100 µs/div) Switching Waveforms VIN = 12V VOUT = 1.2V IOUT = 5A fSW = 400 kHz SW (5V/div) VOUT AC-Coupled (10 mV/div) VIN AC-Coupled (100 mV/div) FIGURE 2-32: DS20005478A-page 12 Switching Waveforms Load Transient Response. VIN (2V/div) VOUT AC-Coupled (20 mV/div) PG(5V/div) Time (1 µs/div) FIGURE 2-31: (IOUT = 5A). VIN = 12V VOUT = 1.0V RLOAD = 1 to 0.3 IOUT (2A/div) Time (1 ms/div) FIGURE 2-33: Line Transient Response. 2015 Microchip Technology Inc. MIC45404 3.0 PIN DESCRIPTION The descriptions of the pins are listed in Table 3-1. TABLE 3-1: PIN FUNCTION TABLE MIC45404 Symbol Pin Function 1, 54 OUTSNS 2 EN/DLY 3 VDDP MOSFET Drivers Internal Supply Pin 4 VDDA Internal LDO Output and Analog Supply Pin 5, 6 GND_EXT Output Sensing Pin Precision Enable/Turn-On Delay Input Pin Ground Extension Pins Input Voltage Pins 7, 8 VIN 9, 23, 24, 50, 51 GND Power Ground Pins 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21 OUT Output Side Connection Pins 10, 22, 25, 40 KEEPOUT 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39 LX 41, 42 BST Bootstrap Capacitor Pin 43 PG Power Good Output Pin 44 VOSET0 45 VOSET1 3.1 Depopulated Pin Positions Switch Node Pins Output Voltage Selection Pins 46, 47 NC Not Connected Pins 48 ILIM Current Limit Selection Pin 49 FREQ Switching Frequency Selection Pin 52 AGND Analog Ground Pin 53 COMP 55 GND_EP Compensation Network Pin Ground Exposed Pad. Output Sensing Pins (OUTSNS) Connect these pins directly to the Buck Converter output voltage. These pins are the top side terminal of the internal feedback divider. 3.2 Precision Enable/Turn-On Delay Input Pin (EN/DLY) The EN/DLY pin is first compared against a 515 mV threshold to turn on the on-board LDO regulator. The EN/DLY pin is then compared against a 1.21V (typical) threshold to initiate output power delivery. A 150 mV typical hysteresis prevents chattering when power delivery is started. A 2 µA (typical) current source pulls up the EN/DLY pin. Turn-on delay can be achieved by connecting a capacitor from EN/DLY to ground, while using an open-drain output to drive the EN/DLY pin. 2015 Microchip Technology Inc. 3.3 MOSFET Drivers Internal Supply Pin (VDDP) Internal supply rail for the MOSFET drivers, fed by the VDDA pin. An internal resistor (10) between the VDDP and VDDA pins, and an internal decoupling capacitor are provided in the module in order to implement an RC filter for switching noise suppression. 3.4 Internal Regulator Output Pin (VDDA) Output of the internal linear regulator and internal supply for analog control. A 1 µF minimum ceramic capacitor should be connected from this pin to GND; a 2.2 µF nominal value is recommended. DS20005478A-page 13 MIC45404 3.5 Ground Extension Pins (GND_EXT) These pins are used for the bottom terminal connection of the internal VIN and VDDP decoupling capacitors. The GND_EXT pins should be connected to the GND net, directly at the top layer, using a wide copper connection. 3.6 Input Voltage Pins (VIN) Input voltage for the Buck Converter power stage and input of the internal linear regulator. These pins are the drain terminal of the internal high-side N-channel MOSFET. A 10 µF (minimum) ceramic capacitor should be connected from VIN to GND, as close as possible to the device. 3.7 Power Ground Pins (GND) Connect the output capacitors to GND Pins 23 and 24, as close as possible to the module. Connect the input capacitors to GND Pin 9, as close as possible to the module. 3.8 Output-Side Connection Pins (OUT) Output side connection of the internal inductor. The output capacitors should be connected from this pin group to GND (Pins 23 and 24), as close to the module as possible. 3.9 Switch Node Pins (LX) Switch Node: Drain (low-side MOSFET) and source (high-side MOSFET) connection of the internal power N-channel FETs. The internal inductor switched side and the bootstrap capacitor are connected to LX. Leave this pin floating. 3.10 Bootstrap Capacitor Pin (BST) Connection to the internal bootstrap capacitor and high-side power MOSFET drive circuitry. Leave this pin floating. DS20005478A-page 14 3.11 Power Good Output Pin (PG) When the output voltage is within 92.5% of the nominal set point, this pin will go from logic low to logic high through an external pull-up resistor. This pin is the drain connection of an internal N-channel FET. 3.12 Output Voltage Selection Pins (VOSET0 and VOSET1) Three-state pin (low, high and High Z) for output voltage programming. Both VOSET0 and VOSET1 define 9 logic values, corresponding to nine output voltage selections. 3.13 Not Connected Pins (NC) These pins are not internally connected. Leave them floating. 3.14 Current Limit Pin (ILIM) This pin allows the selection of the current limit state: low, high and High Z. 3.15 Switching Frequency Pin (FREQ) This pin allows the selection of the frequency state: low, high and High Z. 3.16 Analog Ground Pin (AGND) This pin is a quiet ground for the analog circuitry of the internal regulator and a return terminal for the external compensation network. 3.17 Compensation Network Pin (COMP) Connect a compensation network from this pin to AGND. 3.18 GND Exposed Pad Connect to ground plane with thermal vias. 2015 Microchip Technology Inc. MIC45404 4.0 FUNCTIONAL DESCRIPTION The MIC45404 is a pin-programmable, 5A Valley Current mode controlled power module, with an input voltage range from 4.5V to 19V. The MIC45404 requires a minimal amount of external components. Only two supply decoupling capacitors and a compensation network are external. The flexibility in designing the external compensation allows the user to optimize the design across the entire input voltage and selectable output voltages range. 4.1 Theory of Operation Valley Current mode control is a fixed frequency, leading-edge modulated Pulse-Width Modulation (PWM) Current mode control. Differing from the Peak Current mode, the Valley Current mode clock marks the turn-off of the high-side switch. Upon this instant, the MIC45404 low-side switch current level is compared against the reference current signal from the error amplifier. When the falling low-side switch current signal drops below the current reference signal, the high-side switch is turned on. As a result, the inductor valley current is regulated to a level dictated by the output of the error amplifier. The feedback loop includes an internal programmable reference and output voltage sensing attenuator, thus removing the need for external feedback components and improving regulation accuracy. Output voltage feedback is achieved by connecting the OUTSNS pin directly to the output. The high-performance transconductance error amplifier drives an external compensation network at the COMP pin. The COMP pin voltage represents the reference current signal. This pin voltage is fed to the Valley Current mode modulator, which also adds slope compensation to ensure current loop stability. Internal inductor, power MOSFETs and internal bootstrap diode complete the power train. Overcurrent protection and thermal shutdown protect the MIC45404 from Faults or abnormal operating conditions. 4.2 Supply Rails (VIN, VDDA, VDDP) and Internal LDO An internal LDO provides a clean supply (5.1V typical) for the analog circuits at the VDDA pin. The internal LDO is also powered from VIN, as shown in the Functional Diagram. The internal LDO is enabled when the voltage at the EN/DLY pin exceeds about 0.51V, and regulation takes place as soon as enough voltage has been established between the VIN and VDDA pins. An internal Undervoltage Lockout (UVLO) circuit monitors the level of VDDA. The VDDA pin needs external bypassing to GND by means of a 2.2 µF X5R or X7R ceramic capacitor, placed as close as possible to the module. VDDP is the power supply rail for the gate drivers and bootstrap circuit. This pin is bypassed to GND_EXT by means of an internal high-frequency ceramic capacitor. For this reason, the GND_EXT pins should be routed with a low-inductance path to the GND net. An internal 10 resistor is provided between VDDA and VDDP, allowing the implementation of a switching noise attenuation RC filter with the minimum amount of external components. It is possible, although typically not necessary, to lower the RC time constant by connecting an external resistor between VDDA and VDDP. If the input rail is within 4.5V to 5.5V, it is possible to bypass the internal LDO by connecting VIN, VDDA and VDDP together. Local decoupling of the VDDA pin is still recommended. 4.3 Pin-Strapping Programmability (VOSET0, VOSET1, FREQ, ILIM) The MIC45404 uses pin strapping to set the output voltage (VOSET0, VOSET1), switching frequency (FREQ) and current limit (ILIM). No external passives are needed, therefore, the external component count is minimized. Each pin is a three-state input (connect to GND for LOW logic level, connect to VDDA for HIGH logic level or leave unconnected for High Z). The logic level of the pins is read and frozen in the internal configuration logic immediately after the VDDA rail comes up and becomes stabilized. After this instant, any change of the input logic level on the pins will have no effect until the VDDA power is cycled again. The values corresponding to each particular pin strapping configuration are detailed in Section 5.0 “Application Information”. VIN pins represent the power train input. These pins are the drain connection of the internal high-side MOSFET and should be bypassed to GND, at least with a X5R or X7R 10 µF ceramic capacitor, placed as close as possible to the module. Multiple capacitors are recommended. 2015 Microchip Technology Inc. DS20005478A-page 15 MIC45404 4.4 Enable/Delay (EN/DLY) The EN/DLY pin is a dual threshold pin that turns the internal LDO on/off and starts/stops the power delivery to the output, as shown in Figure 4-1. Enable LDO Comparator VIN EN_I 2 µA EN/DLY EN_R 1.21V FIGURE 4-1: Enable Power Comparator Enable 150 mV Power Delivery EN/DLY Pin Functionality. The threshold for LDO enable is 515 mV (typical) with a hysteresis of approximately 30 mV. This hysteresis is enough because at the time of LDO activation, there is still no switching activity. The threshold for power delivery is a precise 1.21V, ±70 mV. A 150 mV typical hysteresis prevents chattering due to switching noise and/or slow edges. Inductor (LX, OUT) and Bootstrap (BST) Pins The internal inductor is connected across the LX and OUT pins. The high-side MOSFET driver circuit is powered between BST and LX by means of an internal capacitor that is replenished from rail VDDP during the low-side MOSFET on time. The bootstrap diode is internal. 4.7 EN_LDO_R 515 mV AGND 4.6 Output Sensing (OUTSNS) and Compensation (COMP) Pins OUTSNS should be connected exactly to the desired Point-of-Load (POL) regulation, avoiding parasitic resistive drops. The impedance seen into the OUTSNS pin is high (tens of k or more, depending on the selected output voltage value), therefore, its loading effect is typically negligible. OUTSNS is also used by the slope compensation generator. The COMP pin is the connection for the external compensation network. COMP is driven by the output of the transconductance error amplifier. Care must be taken to return the compensation network ground directly to AGND. 4.8 Soft Start A 2 µA typical pull-up current, with ±1 µA accuracy, permits the implementation of a start-up delay by means of an external capacitor. In this case, it is necessary to use an open-drain driver to disable the MIC45404 while maintaining the start-up delay function. The MIC45404 internal reference is ramped up at a 0.42 V/ms rate. Note that this is the internal reference soft start slew rate and that the actual slew rate seen at the output should take into account the internal divider attenuation, as detailed in the Section 5.0 “Application Information”. 4.5 4.9 Power Good (PG) The PG pin is an open-drain output that requires an external pull-up resistor to a pull-up voltage (VPU_PG), lower than 5.5V, for being asserted to a logic HIGH level. The PG pin is asserted with a typical delay of 0.45 ms when the output voltage (OUTSNS) reaches 92.5% of its target regulation voltage. This pin is deasserted with a typical delay of 80 µs when the output voltage falls below 90% of its target regulation voltage. The PG falling delay acts as a deglitch timer against very short spikes. The PG output is always immediately deasserted when the EN/DLY pin is below the power delivery enable threshold (EN_R/EN_F). The pull-up resistor should be large enough to limit the PG pin current to below 2 mA. DS20005478A-page 16 Switching Frequency (FREQ) The MIC45404 features three different selectable switching frequencies (400 kHz, 565 kHz and 790 kHz). Frequency selection is tied with a specific output voltage selection, as described in Section 5.5 “Permissible MIC45404 Settings Combinations”. 4.10 Pre-Biased Output Start-up The MIC45404 is designed to achieve safe start-up into a pre-biased output without discharging the output capacitors. 4.11 Thermal Shutdown The MIC45404 has a thermal shutdown protection that prevents operation at excessive temperature. The thermal shutdown threshold is typically set at +160°C, with a hysteresis of +25°C. 2015 Microchip Technology Inc. MIC45404 4.12 Overcurrent Protection (ILIM) and Hiccup Mode Short-Circuit Protection The MIC45404 features instantaneous cycle-by-cycle current limit with current sensing, both on the low-side and high-side switches. It also offers a Hiccup mode for prolonged overloads or short-circuit conditions. The low-side cycle-by-cycle protection detects the current level of the inductor current during the low-side MOSFET on time. The high-side MOSFET turn-on is inhibited as long as the low-side MOSFET current limit is above the overcurrent threshold level. The inductor current will continue decaying until the current falls below the threshold, where the high-side MOSFET will be enabled again, according to the duty cycle requirement from the PWM modulator. The low-side current limit has three different programmable levels (for 3A, 4A and 5A loads) in order to fit different application requirements. Since the low-side current limit acts on the valley current, the DC output current level (IOUT), where the low-side cycle-by-cycle current limit is engaged, will be higher than the current limit value by an amount equal to ILPP/2, where ILPP is the peak-to-peak inductor ripple current. A Leading-Edge Blanking (LEB) timer (108 ns, typical) is provided on the high-side cycle-by-cycle current limit to mask the switching noise and to prevent falsely triggering the protection. The high-side cycle-by-cycle current limit action cannot take place before the LEB timer expires. Hiccup mode protection reduces power dissipation in permanent short-circuit conditions. On each clock cycle, where a low-side cycle-by-cycle current limit event is detected, a 4-bit up/down counter is incremented. On each clock cycle without a concurrent low-side current limit event, the counter is decremented or left at zero. The counter cannot wraparound below ‘0000’ and above ‘1111’. High-side current limit events do not increment the counter. Only detections from low-side current limit events trigger the counter. If the counter reaches ‘1111’ (or 15 events), the high and low-side MOSFETs become tri-stated, and power delivery to the output is inhibited for the duration of three times the soft start time. This digital integration mechanism provides immunity to momentary overloading of the output. After the wait time, the MIC45404 retries entering operation and initiates a new soft start sequence. The high-side current limit is approximately 1.4-1.5 times greater than the low-side current limit (typical values). The high-side cycle-by-cycle current limit immediately truncates the high-side on time without waiting for the off clocking event. 2015 Microchip Technology Inc. DS20005478A-page 17 MIC45404 Figure 4-2 illustrates the Hiccup mode short-circuit protection logic flow. Note that Hiccup mode short-circuit protection is active at all times, including the soft start ramp. START CLEAR LS OC EVENTS COUNTER CLOCK PULSE (MARKING HS TURN-OFF, LS TURN-ON) IDLE LOOP IN NORMAL OPERATION YES NO EVENT COUNTER = 0 LS OC EVENT DETECTED? NO DECREMENT EVENT COUNTER YES YES EVENT COUNTER FULL? NO INITIATE HICCUP SEQUENCE INCREMENT EVENT COUNTER STOP SWITCHING HS AND LS CYCLE THREE TIMES INTERNAL SOFT START CAPACITOR INITIATE SOFT START ENABLE SWITCHING FIGURE 4-2: DS20005478A-page 18 CLEAR LS OC EVENTS COUNTER Hiccup Mode Short-Circuit Protection Logic. 2015 Microchip Technology Inc. MIC45404 5.0 APPLICATION INFORMATION 5.1 Programming Start-up Delay and External UVLO The EN/DLY pin allows programming an external start-up delay. In this case, the driver for the EN/DLY pin should be an open-drain/open-collector type, as shown in Figure 5-1. Enable LDO Comparator VIN EN_I 2 µA EN_LDO_R 515 mV EN/DLY Enable Power Comparator CDLY Off AGND FIGURE 5-1: 150 mV EN_R 1.21V Enable Power Delivery Programmable Start-up Delay Function. The start-up delay is the delay time from the off falling edge to the assertion of the enable power delivery signal. It can be calculated as shown in Equation 5-1: The EN/DLY pin can also be used to program a UVLO threshold for power delivery by means of an external resistor divider, as described in Figure 5-2. EQUATION 5-1: EN_R C DLY tSU_DLY = ----------------------------------EN_I Where: EN_R = 1.21V EN_I = 2 µA CDLY = Delay programming external capacitor Enable LDO Comparator VIN EN_I 2 µA R2 EN_LDO_R 515 mV EN/DLY R1 AGND FIGURE 5-2: Enable Power Comparator EN_R 1.21V 150 mV Enable Power Delivery Programmable External UVLO Function. 2015 Microchip Technology Inc. DS20005478A-page 19 MIC45404 The programmed VIN UVLO threshold, VIN_RISE, is given by: EQUATION 5-2: R2 V IN_RISE = EN_R 1 + ------ – EN_I R 2 R 1 5.3 Setting the Output Voltage The MIC45404 output voltage can be programmed by setting pins, VOSET0 and VOSET1, as shown in Table 5-2. TABLE 5-2: OUTPUT VOLTAGE SETTINGS Where: VOSET1 VOSET0 Output Voltage EN_R = 1.21V EN_I = 2 µA R1 and R2 = External resistors 0 (GND) 0 (GND) 3.3V 0 (GND) 1 (VDDA) 2.5V (2.49V) To desensitize the VIN UVLO threshold against variations of the pull-up current, EN_I, it is recommended to run the R1 – R2 voltage divider at a significantly higher current level than the EN_I current. The corresponding VIN UVLO hysteresis, VIN_HYS, is calculated as follows: EQUATION 5-3: R2 V IN_HYS = 150 mV 1 + ------ R 1 Similar calculations also apply to the internal LDO activation threshold. 5.2 Setting the Switching Frequency The MIC45404 switching frequency can programmed using FREQ, as shown in Table 5-1. TABLE 5-1: be SWITCHING FREQUENCY SETTINGS FREQ Pin Setting Frequency High Z (open) 400 kHz 0 (GND) 565 kHz 1 (VDDA) 790 kHz The switching frequency setting is not arbitrary, but it needs to be adjusted according to the particular output voltage selection due to peak-to-peak inductor ripple requirements. This is illustrated in Section 5.5 “Permissible MIC45404 Settings Combinations”. 1 (VDDA) 0 (GND) 1.8V 1 (VDDA) 1 (VDDA) 1.5V 0 (GND) High Z (open) 1.2V High Z (open) 0 (GND) 1.0V 1 (VDDA) High Z (open) 0.9V High Z (open) 1 (VDDA) 0.8V High Z (open) High Z (open) 0.7V To achieve accurate output voltage regulation, the OUTSNS pin (internal feedback divider top terminal) should be Kelvin-connected as close as possible to the point of regulation top terminal. Since both the internal reference and the internal feedback divider’s bottom terminal refer to AGND, it is important to minimize voltage drops between the AGND and the point of regulation return terminal. 5.4 Setting the Current Limit The MIC45404’s valley-mode current limit on the low-side MOSFET can be programmed by means of ILIM as shown in Table 5-3. TABLE 5-3: ILIM 0 (GND) 1 (VDDA) High Z (open) CURRENT LIMIT SETTINGS Valley Current Limit Rated Output (Typical Value) Current 4.6 A 6.2 A 6.8 A 3A 4A 5A Note that the programmed current limit values act as pulse-by-pulse, current limit thresholds on the valley inductor current. If the inductor current has not decayed below the threshold at the time the PWM requires a new on time, the high-side MOSFET turn-on is either delayed, until the valley current recovers below the threshold, or skipped. Each time the high-side MOSFET turn-on is skipped, a 4-bit up-down counter is incremented. When the counter reaches the configuration ‘1111’, a hiccup sequence is invoked in order to reduce power dissipation under prolonged short-circuit conditions. The highest current limit setting (6.8A) is intended to comfortably accommodate a 5A application. Ensure that the value of the operating junction temperature does not exceed the maximum rating in high output power applications. DS20005478A-page 20 2015 Microchip Technology Inc. MIC45404 5.5 Permissible MIC45404 Settings Combinations The MIC45404 allowable settings are constrained by the values in Table 5-4. TABLE 5-4: PERMISSIBLE MIC45404 SETTINGS COMBINATIONS EQUATION 5-7: V R,ESR = ESR I L_PP The total peak-to-peak output conservatively estimated as: ripple is then EQUATION 5-8: Output Voltage Frequency 3.3V 790 kHz VR VR,C + V R,ESR 565 kHz The output capacitor value and ESR should be chosen such that VR is within specifications. Capacitor tolerance should be considered for worst-case calculations. In case of ceramic output capacitors, factor into account the decrease of effective capacitance versus applied DC bias. 2.5V (2.49V) 1.8V 1.5V 1.2V 400 kHz 1.0V 0.9V 0.8V 0.7V 5.6 Output Capacitor Selection Two main requirements determine the size and characteristics of the output capacitor, CO: • Steady-state ripple • Maximum voltage deviation during load transient For steady-state ripple calculation, both the ESR and the capacitive ripple contribute to the total ripple amplitude. The MIC45404 utilizes a low loss inductor, whose nominal value is 1.2 µH. From the switching frequency, input voltage, output voltage setting and load current, the peak-to-peak inductor current ripple and the peak inductor current can be calculated as: EQUATION 5-4: I L_PP VO 1 – ------- VIN = VO ------------------ fS L EQUATION 5-5: I L_PP I L,PEAK = I O + ----------------2 The capacitive ripple, Vr,C, and the ESR ripple, Vr,ESR, are given by: EQUATION 5-6: IL_PP VR,C = -------------------------8 fS CO 2015 Microchip Technology Inc. The worst-case load transient for output capacitor calculation is an instantaneous 100% to 0% load release when the inductor current is at its peak value. In this case, all the energy stored in the inductor is absorbed by the output capacitor, while the converter stops switching and keeps the low-side FET on. The peak output voltage overshoot (VO) happens when the inductor current has decayed to zero. This can be calculated with Equation 5-9: EQUATION 5-9: VO = 2 2 L VO + ------- I L,PEAK – V O CO Equation 5-10 calculates the minimum output capacitance value (CO(MIN)) needed to limit the output overshoot below VO. EQUATION 5-10: 2 L I L,PEAK C O MIN = -----------------------------------------------2 2 V O + VO – VO The result from the minimum output capacitance value for load transient is the most stringent requirement found for capacitor value in most applications. Low Equivalent Series Resistance (ESR) ceramic output capacitors, with X5R or X7R temperature ratings, are recommended. For low output voltage applications with demanding load transient requirements, using a combination of polarized and ceramic output capacitors may be the most convenient option for smallest solution size. DS20005478A-page 21 MIC45404 5.7 Input Capacitor Selection Two main requirements determine the size and characteristics of the input capacitor: VIN OUTSNS R2 • Steady-State Ripple • RMS Current REFDAC By assuming an ideal input filter (which can be assimilated to a DC input current feeding the filtered buck power stage) and by neglecting the contribution of the input capacitor ESR to the input ripple (which is typically possible for ceramic input capacitors), the minimum capacitance value, CIN(MIN), needed for a given input peak-to-peak ripple voltage, Vr, IN, can be estimated as shown in Equation 5-11: EQUATION 5-11: IO D 1 – D = --------------------------------------- Vr,IN fS R1 The RMS current, IIN,RMS, of the input capacitor is estimated as in Equation 5-12: EQUATION 5-12: I IN,RMS = I O D 1 – D Note that, for a given output current, IO, worst-case values are obtained at D = 0.5. Multiple input capacitors can be used to reduce input ripple amplitude and/or individual capacitor RMS current. 5.8 Compensation Design As a simple first-order approximation, the Valley Current mode controlled buck power stage can be modeled as a voltage controlled current source, feeding the output capacitor and load. The inductor current state variable is removed and the power stage transfer function from COMP to the inductor current is modeled as a transconductance (GmPS). The simplified model of the control loop is shown in Figure 5-3. The power stage transconductance, GmPS, shows some dependence on current levels and it is also somewhat affected by process variations, therefore, some design margin is recommended against the typical value, GmPS = 12.5A/V (see Section 1.0 “Electrical Characteristics”). DS20005478A-page 22 Vo COMP RL ESR CC1 RC1 CC2 FIGURE 5-3: Simplified Small Signal Model of the Voltage Regulation Loop. This simplified approach disregards all issues related to the inner current loop, like its stability and bandwidth. This approximation is good enough for most operating scenarios, where the voltage loop bandwidth is not pushed to aggressively high frequencies. Based on the model shown in Figure 5-3, the control-to-output transfer function is: EQUATION 5-13: Where: D is the duty cycle at the given operating point. GmEA VO Range IL Co Vc The Buck Converter input current is a pulse train with very fast rising and falling times, so low-ESR ceramic capacitors are recommended for input filtering because of their good high-frequency characteristics. C IN MIN GmPS Gm Error Amplifier G CO S s 1 + --------------- 2 fZ VO S = ------------- = Gm PS RL -------------------------------VC S s 1 + --------------- 2 f P Where fZ and fP = the frequencies associated with the output capacitor ESR zero and with the load pole, respectively: 1 f Z = ------------------------------------2 C O ESR 1 fP = ------------------------------------------------------2 C O ESR + RL The MIC45404 module uses a transconductance (GmEA = 1.4 mA/V) error amplifier. Frequency compensation is implemented with a Type-II network (RC1, CC1 and CC2) connected from the COMP to AGND. The compensator transfer function consists of an integrator for zero DC voltage regulation error, a zero to boost the phase margin of the overall loop gain around the crossover frequency and an additional pole that can be used to cancel the output capacitor ESR zero, or to further attenuate switching frequency ripple. In both cases, the additional pole makes the regulation loop less susceptible to switching frequency noise. The additional pole is created by capacitor CC2 (internally provided, CC2 value is 47 pF). Equation 5-14 details the compensator transfer function, HC(S) (from OUTSNS to COMP). 2015 Microchip Technology Inc. MIC45404 EQUATION 5-14: EQUATION 5-17: R1 1 H C S = – --------------------- GmEA -------------------------------------------R1 + R2 S C C1 + C C2 1 + S R C1 CC1 -------------------------------------------------------------------C C1 CC2 1 + S R -------------------------- C1 C C1 + C C2 2 C O f XO R1 + R2 RC1 = --------------------- ----------------------------------- R1 GmEA Gm PS 3. The overall voltage loop gain, TV(S), is the product of the control-to-output and the compensator transfer functions: EQUATION 5-15: EQUATION 5-18: T V S = G CO S H C S The value of the attenuation ratio, R1/(R1 + R2), depends on the output voltage selection and can be retrieved as illustrated in Table 5-5: TABLE 5-5: R1/(R1 + R2) A (A = 1 + R2/R1) 0.7V-1.2V 1 1 1.5V-1.8V 0.5 2 2.5V(2.49V)-3.3V 0.333 3 The compensation design process is as follows: 1. Set the TV(s) loop gain crossover frequency, fXO, in the range of fS/20 to fS/10. Lower values of fXO allow a more predictable and robust phase margin. Higher values of fXO would involve additional considerations about the current loop bandwidth in order to achieve a robust phase margin. Taking a more conservative approach is highly recommended. EQUATION 5-16: fS fS ------ fXO -----20 10 2. VO R L = ------IO EQUATION 5-19: INTERNAL FEEDBACK DIVIDER ATTENUATION VALUES VO Range Select RC1 to achieve the target crossover frequency, fXO, of the overall voltage loop. This typically happens where the power stage transfer function, GCO(S), is rolling off at -20 dB/decade. The compensator transfer function, HC(S), is in the so-called midband gain region, where CC1 can be considered a DC blocking short circuit, while CC2 can still be considered as an open circuit, as calculated in Equation 5-17: 2015 Microchip Technology Inc. Select capacitor CC1 to place the compensator zero at the load pole. The load pole moves around with load variations, so to calculate the load pole use as a load resistance RL, the value determined by the nominal output current, IO, of the application, as shown in Equation 5-18 and Equation 5-19: C O ESR + RL C C1 = -----------------------------------------RC1 4. Knowing that an internal CC2 capacitor of 47 pF is provided already, find out if any additional capacitance is needed to augment the overall value of the capacitor, CC2. The CC2 (total value) is intended for placing the compensator pole at the frequency of the output capacitor ESR zero and/or achieve additional switching ripple/noise attenuation. If the output capacitor is a polarized one, its ESR zero will typically occur at low enough frequencies to cause the loop gain to flatten out and not roll off at a -20 dB/decade slope, around or just after the crossover frequency, fXO. This causes undesirable scarce compensation design robustness and switching noise susceptibility. The compensator pole is then used to cancel the output capacitor ESR zero and achieve a well-behaved roll-off of the loop gain above the crossover frequency. If the output capacitors are only ceramic, then the ESR zeros frequencies could be very high. In many cases, the frequencies could even be above the switching frequency itself. Loop gain roll-off at -20 dB/decade is ensured well beyond the crossover frequency, but even in this case, it is good practice to still make use of the compensator pole to further attenuate switching noise, while conserving phase margin at the crossover frequency. DS20005478A-page 23 MIC45404 For example, setting the compensator pole at 5 fXO will limit its associated phase loss at the crossover frequency to about 11°. Placement at even higher frequencies, N × fXO (N > 5), will reduce phase loss even further at the expense of less noise/ripple attenuation at the switching frequency. Some attenuation of the switching frequency noise/ripple is achieved as long as N × fXO < fS. For the polarized output capacitor, compensator pole placement at the ESR zero frequency is achieved, as shown in Equation 5-20: EQUATION 5-20: 1 C C2 = ----------------------------------------R C1 1 ------------------------ – ---------C O ESR C C1 5.9 Output Voltage Soft Start Rate The MIC45404 features an internal analog soft start, such that the output voltage can be smoothly increased to the target regulation voltage. The soft start rate given in Section 1.0 “Electrical Characteristics” is referred to the error amplifier reference, and therefore, the effective soft start rate value, seen at the output of the module, has to be scaled according to the internal feedback divider attenuation values listed in Table 5-5. To calculate the effective output voltage soft start slew rate, SS_SROUT, based on the particular output voltage setting and the reference soft start slew rate, SS_SR, use the following formula: EQUATION 5-23: SS_SR OUT = A SS_SR Where: For the ceramic output capacitor, compensator pole placement at N × fXO (N 5, N × fXO < fS) is achieved, as detailed in Equation 5-21: A = Amplification For the value of A, see the right column of Table 5-5. EQUATION 5-21: 1 CC2 = ---------------------------------------------------------------1 2 R C1 N fXO – ---------C C1 The MIC45404 already provides an internal CC2 capacitor of 47 pF. Therefore, the external capacitance, CC2_EXT, that should be added is given by Equation 5-22: EQUATION 5-22: C C2_EXT = max C C2 – 47 pF, 0 pF If the result, CC2 – 47 pF, yields to zero or to a negative number, no additional external capacitance is needed for CC2. DS20005478A-page 24 2015 Microchip Technology Inc. MIC45404 6.0 PACKAGING INFORMATION 2015 Microchip Technology Inc. DS20005478A-page 25 MIC45404 DS20005478A-page 26 2015 Microchip Technology Inc. MIC45404 APPENDIX A: REVISION HISTORY Revision A (December 2015) • Original release of this document. 2015 Microchip Technology Inc. DS20005478A-page 27 MIC45404 NOTES: DS20005478A-page 28 2015 Microchip Technology Inc. MIC45404 PRODUCT IDENTIFICATION SYSTEM To order or obtain information, e.g., on pricing or delivery, refer to the factory or the listed sales office. PART NO. X XX Device Lead Finish Package Code -XX(1) Tape and Reel Option Device: MIC45404: Ultra-low profile, synchronous step-down regulator module Lead Finish: Y = Pb-Free with Industrial Temperature Grade Package Code MP = Module Package, thickness ≥ 2.0 mm Examples: a) MIC45404YMP-TR: Pb-Free, 54 Lead 6 x 10 x 2 mm QFN Package, Tape and Reel. Note 1: Tape and Reel Option: TR = Tape and Reel(1) 2015 Microchip Technology Inc. Tape and Reel identifier only appears in the catalog part number description. This identifier is used for ordering purposes and is not printed on the device package. Check with your Microchip Sales Office for package availability with the Tape and Reel option. DS20005478A-page 29 MIC45404 NOTES: DS20005478A-page 30 2015 Microchip Technology Inc. Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights unless otherwise stated. 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Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, motorBench, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademark of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-5224-0125-4 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == 2015 Microchip Technology Inc. Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 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