INTERSIL ISL9444IRZ

Triple, 180° Out-of-Phase, Synchronous Step-Down
PWM Controller
ISL9444
Features
The ISL9444 is a triple-output synchronous buck controller that
integrates three PWM controllers which are fully featured and
designed to provide multi-rail power for use in products such as
cable and satellite set-top boxes, VoIP gateways, cable modems,
and other home connectivity products as well as a variety of
industrial and general purpose applications. Each output is
adjustable down to 0.7V. The PWMs are synchronized at 180°
out-of-phase, thus reducing the input RMS current and ripple
voltage.
• Three Integrated Synchronous Buck PWM Controllers
- Internal Bootstrap Diodes
- Independent Programmable Output Voltage
- Independent Power-Good Indicators, Soft-Starting and
Tracking
• Power Failure Monitor
• Light Load Efficiency Enhancement
- Low Ripple Diode Emulation Mode with Pulse Skipping
The ISL9444 offers independent power-good indicators,
programmable soft-start and tracking functions for ease of
supply rail sequencing and integrated UV/OV/OC/OT
protections in a space conscious 5mmx5mm QFN package.
• Supports Pre-Biased Output
• Programmable Frequency: 200kHz to 1200kHz
• Adaptive Shoot-through Protection
Switching frequency can be set between 200kHz and 1200kHz
using a resistor. The ISL9444 can be synchronized to another
ISL9444 to reduce any beat frequency.
• Out-of-Phase Switching (0°/180°/0°)
• No External Current Sense Resistor
- Uses Lower MOSFET’s rDS(ON)
The ISL9444 utilizes internal loop compensation to keep
minimum peripheral components for a compact design and a
low total solution cost. These devices are implemented with
current mode control with feed-forward to cover various
applications even with fixed internal compensations.
• Complete Protection
- Overcurrent, Overvoltage, Over-Temperature
• Wide Input Voltage Range: 4.5V to 26V
• Pb-Free (RoHS Compliant)
Related Literature
Applications
• Technical Brief TB389 “PCB Land Pattern Design and
Surface Mount Guidelines for QFN (MLFP) Packages”
• VoX Gateway Devices
• NAS/SAN Devices
• ATX Power Supplies
+
Q1
CIN1
Q2
CIN2
L2 2.2µH
0.1µF
C1
4.7µF
R5
100kΩ
R6
200kΩ
OCSET2
OCSET2
OCSET1
SGND
EN/SS1
CSS
10nF
LGATE2
PHASE2
MODE/SYNC
CLKOUT
PGOOD1,2,3
TK/SS2,3
EN2,3
RT
RT
49.9kΩ
BOOT2
UGATE2
PHASE3
R7
200kΩ
LGATE3
CO2
100µF
Q3
BOOT3
PFO
R9
11.5kΩ
R8
3.09kΩ
FB2
UGATE3
ISL9444
FB1
R3
31.6kΩ
ISEN2
+12V
EXTBIAS
PFI
R1
10kΩ
PGND
VIN
VCC_5V
BOOT1
ISEN1
+12V
VOUT2
+3.3V, 6A
+
RESN2
1.3kΩ
CB2
CB1
R2
62kΩ
R4
15.8kΩ
0.1µF
UGATE1
1.0µH
RESN1
1.3kΩ
PHASE1
CO1
100µF
+
L1
LGATE1
VOUT1
+1.0V, 6A
FB3
+12V
CB3
0.1µF
L3 3.3µH
+
RESN3
1.3kΩ
ISEN3
VOUT3
+5.0V, 6A
CO3
100µF
R4
10.7kΩ
R3
1.74kΩ
FIGURE 1. TYPICAL APPLICATION
July 19, 2011
FN7665.1
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas Inc. 2011. All Rights Reserved
Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries.
All other trademarks mentioned are the property of their respective owners.
ISL9444
Ordering Information
PART NUMBER
(Notes 1, 2, 3)
ISL9444IRZ
PART
MARKING
TEMP. RANGE
(°C)
ISL9444 IRZ
PACKAGE
(Pb-Free)
-40 to +85
40 Ld 5x5 QFN
PKG.
DWG. #
L40.5X5B
NOTES:
1. Add “-T*” for tape and reel. Please refer to TB347 for details on reel specifications.
2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte
tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil
Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
3. For Moisture Sensitivity Level (MSL), please see device information page for ISL9444. For more information on MSL please see techbrief TB363.
Pin Configuration
ISEN2
PHASE2
BOOT2
UGATE2
LGATE2
LGATE1
UGATE1
BOOT1
PHASE1
ISEN1
ISL9444
(40 LD 5x5 QFN)
TOP VIEW
40 39 38 37 36 35 34 33 32 31
PFO 1
30 CLKOUT
PFI 2
29 PGND
EXTBIAS 3
28 LGATE3
VCC_5V 4
27 UGATE3
VIN 5
26 BOOT3
EN/SS1 6
25 PHASE3
FB1 7
24 ISEN3
OCSET1 8
23 MODE/SYNC
22 EN3
RT 9
21 TK/SS3
PGOOD1 10
FB3
OCSTET3
TK/SS2
FB2
OCSET2
SGND
EN2
PG3_DLY
PGOOD3
PGOOD2
11 12 13 14 15 16 17 18 19 20
Pin Descriptions
PIN
NAME
FUNCTION
1
PFO
Output of the auxiliary power monitor. PFO goes high if the voltage on PFI is greater than 1.2V (typical). Otherwise the
PFO outputs low.
2
PFI
Input to the auxiliary power monitor. The internal threshold voltage is 1.2V (typical).
3
EXTBIAS
Input from an optional external 5V bias supply. There is an internal switch from this pin to VCC_5V. This switch closes and
supplies the IC power, bypassing the internal linear regulator, when voltage at EXTBIAS is higher than 4.7V (typ). Do not
allow voltage at the EXTBIAS pin to exceed VIN at any time.
Decouple this pin to ground with a small ceramic capacitor (0.1µF to 1µF) when it is in use, otherwise tie this pin to
ground. Do not float this pin.
4
VCC_5V
Output of the internal 5V linear regulator. This output supplies bias for the IC, the low side gate drivers, and the external
boot circuitry for the high-side gate drivers. The VCC_5V pin must be always decoupled to power ground with a minimum
of 4.7µF ceramic capacitor, placed very close to the pin. Do not allow the voltage at VCC_5V to exceed VIN at any time.
5
VIN
This pin should be tied to the input rail. It provides power to the internal linear drive circuitry and is also used by the
feed-forward controller to adjust the amplitude of each PWM sawtooth. Decouple this pin with a small ceramic capacitor
(0.1µF to 1µF) to ground.
2
FN7665.1
July 19, 2011
ISL9444
Pin Descriptions (Continued)
PIN
NAME
FUNCTION
6
EN/SS1
This pin provides an enable/disable function and soft-starting for PWM1 output. The output is disabled when the pin is
pulled to GND. During start-up, a regulated 1.55µA soft-start current charges an external capacitor connected at this pin.
When the voltage on the EN/SS1 pin reaches 1.3V, the PWM1 output becomes active. From 1.3V to 2.0V, the reference
voltage of the PWM1 is clamped to the voltage at EN/SS1 minus 1.3V. The capacitance of the soft-start capacitors sets
the soft-starting time and enable delay time. Setting the soft-starting time too short might create undesirable overshoot
at the output during start-up. VCC_5V UVLO discharges the EN/SS1 via an internal MOSFET.
7
FB1
PWM1 feedback input. Connect FB1 to a resistive voltage divider from the output of PWM1 to GND to adjust the output
voltage.
8
OCSET1
9
RT
A resistor from this pin to ground adjusts the overcurrent threshold for PWM1.
A resistor from this pin to ground adjusts the switching frequency from 200kHz to 1.2MHz. The switching frequency of
the PWM controller is determined by the resistor, RT,
R T = ( 23.36 × ( 1.5 × t SW – 0.36 ) ) ⋅ kΩ
(EQ. 1)
where tSW is the switching period in µs.
10
PGOOD1
Open drain logic output used to indicate the status of the PWM1 output voltage. This pin is pulled down when the PWM1
output is not within ±11% of the nominal voltage.
11
PGOOD2
Open drain logic output used to indicate the status of the PWM2 output voltage. This pin is pulled down when the PWM2
output is not within ±11% of the nominal voltage.
12
PGOOD3
Open drain logic output used to indicate the status of the PWM3 output voltage. This pin is pulled down when the PWM3
output is not within ±11% of the nominal voltage.
13
PG3_DLY
A capacitor connected between this pin and ground sets a delay between PWM3 output voltage reaching ±11% of
regulation and PGOOD3 going high. There is no delay when PWM3 goes out of regulation and PGOOD3 is pulled low.
14
EN2
Enable/Disable input for PWM2. The output of PWM2 is enabled when this pin is pulled HIGH, and disabled when this pin
is pulled LOW. PGOOD2 is pulled LOW 1µs after EN2 is pulled LOW. Do not leave this pin floating.
15
SGND
This is the small-signal ground common to all 3 controllers. It is suggested to route this separately from the high current
ground (PGND). SGND and PGND can be tied together if there is one solid ground plane with no noisy currents around the
chip. All voltage levels are measured with respect to this pin.
16
OCSET2
17
FB2
PWM2 feedback input. Connect FB2 to a resistive voltage divider from the output of PWM2 to GND to adjust the output
voltage.
18
TK/SS2
Dual function pin. The reference voltage of PWM2 is clamped to the voltage at TK/SS2 during start-up. When this pin is
used for tracking, another channel is configured as the master and the output voltage of the master channel is applied
to this pin via a resistor divider.
When used for soft-starting control, a soft-start capacitor is connected from this pin to GND. A regulated 1.55µA soft-starting
current charges up the soft-start capacitor. Value of the soft-start capacitor sets the PWM2 output voltage ramp.
19
OCSET3
A resistor from this pin to ground adjusts the overcurrent threshold for PWM3.
20
FB3
PWM3 feedback input. Connect FB3 to a resistive voltage divider from the output of PWM3 to GND to adjust the output
voltage.
21
TK/SS3
Dual function pin. The reference voltage of PWM3 is clamped to the voltage at TK/SS3 during start-up. When this pin is
used for tracking, another channel is configured as the master and the output voltage of the master channel is applied
to this pin via a resistor divider.
When used for soft-starting control, a soft-start capacitor is connected from this pin to GND. A regulated 1.55µA soft-starting
current charges up the soft-start capacitor. Value of the soft-start capacitor sets the PWM3 output voltage ramp.
22
EN3
Enable/Disable input for PWM3. The output of PWM3 is enabled when this pin is pulled HIGH, and disabled when this pin
is pulled LOW. PGOOD3 is pulled LOW 1µs after EN3 is pulled LOW. Do not leave this pin floating.
23
MODE/SYNC
Dual function pin. Tie this pin to ground or VCC_5V for light load operation mode selection. Connect this pin to ground to
select Diode Emulation Mode with pulse skipping at light load. While connected to VCC_5V, the controllers operate in
PWM Mode at light load.
Connect this pin to CLKOUT of another ISL9444 or an external clock for synchronization. The controller operates in PWM
at light load when synchronized with another ISL9444 or with an external clock.
A resistor from this pin to ground adjusts the overcurrent threshold for PWM2.
3
FN7665.1
July 19, 2011
ISL9444
Pin Descriptions (Continued)
PIN
NAME
FUNCTION
24
ISEN3
25
PHASE3
Phase node connection for PWM3. This pin is connected to the junction of the upper MOSFET’s source, output filter inductor,
and lower MOSFET’s drain. PHASE3 is the internal lower supply rail for the UGATE3.
26
BOOT3
Bootstrap pin to provide bias for PWM3 high-side driver. The positive terminal of the bootstrap capacitor connects to this
pin. The bootstrap diodes are integrated to help reduce total cost and reduce layout complexity.
27
UGATE3
High-side MOSFET gate driver output for PWM3.
28
LGATE3
Low-side MOSFET gate driver output for PWM3.
29
PGND
Power ground connection for all three PWM channels. This pin should be connected to the sources of the lower MOSFETs
and the (-) terminals of the external input capacitors
30
CLKOUT
Clock signal output. The frequency of the clock signal is two times of the ISL9444 switching frequency set by the resistor
from RT to ground.
31
ISEN2
32
PHASE2
Phase node connection for PWM2. This pin is connected to the junction of the upper MOSFET’s source, output filter inductor,
and lower MOSFET’s drain. PHASE2 is the internal lower supply rail for the UGATE2.
33
BOOT2
Bootstrap pin to provide bias for PWM2 high-side driver. The positive terminal of the bootstrap capacitor connects to this
pin. The bootstrap diodes are integrated to help reduce total cost and reduce layout complexity.
34
UGATE2
High-side MOSFET gate driver output for PWM2.
35
LGATE2
Low-side MOSFET gate driver output for PWM2.
36
LGATE1
Low-side MOSFET gate driver output for PWM1.
37
UGATE1
High-side MOSFET gate driver output for PWM1.
38
BOOT1
Bootstrap pin to provide bias for PWM1 high-side driver. The positive terminal of the bootstrap capacitor connects to this
pin. The bootstrap diodes are integrated to help reduce total cost and reduce layout complexity.
39
PHASE1
Phase node connection for PWM1. This pin is connected to the junction of the upper MOSFET’s source, output filter inductor,
and lower MOSFET’s drain. PHASE1 is the internal lower supply rail for the UGATE1.
40
ISEN1
Current signal input for PWM1. This pin is used to monitor the voltage drop across the lower MOSFET for current loop
feedback and overcurrent protection.
-
EPAD
EPAD at ground potential. Solder it directly to GND plane for better thermal performance.
Current signal input for PWM3. This pin is used to monitor the voltage drop across the lower MOSFET for current loop
feedback and overcurrent protection.
Current signal input for PWM2. This pin is used to monitor the voltage drop across the lower MOSFET for current loop
feedback and overcurrent protection.
4
FN7665.1
July 19, 2011
Block Diagram
EXTBIAS
PGOOD1 PGOOD2 PGOOD3 PG3_DLY VIN VCC_5V
BOOT1
BOOT2
VCC_5V
VCC_5V
UGATE1
UGATE2
PHASE1
PHASE2
ADAPTIVE DEAD-TIME
2µA
+
_
V/I SAMPLE TIMING
VCC_5V
ADAPTIVE DEAD-TIME
LGATE1
V/I SAMPLE TIMING
VCC_5V
LGATE2
SW THRES.
5
PGND
POR
PGND
PFI
PF REF
PGND
ENABLE
BOOT3
EN/SS1
BIAS SUPPLIES
+
_
REFERENCE
UGATE3
EN2
FAULT LATCH
PHASE3
EN3
(see Note 6)
PFO
VCC_5V
ADAPTIVE DEAD-TIME
V/I SAMPLE TIMING
FB1
180kΩ
1000kΩ
VCC_5V
LGATE3
15pF
OCP
+
+ 0.7V
REF
ERROR AMP 1
EN/SS1
FB3
_
_
PWM1
OV
OC1 OC2 OC3
+
PWM3
0.7V REF
FB1 FB2 FB3
OC3
EN/SS1
1.3V
VIN
ERROR AMP 3
EN3
VCC_5V
MINIMUM
SOFT-START
ISEN1
_
CURRENT
SAMPLE
+
CHANNEL 3
PWM CHANNEL PHASE CONTROL
FB2
PWM2
TK/SS2
1.75V REFERENCE
ISEN2
OC2
RT
FN7665.1
July 19, 2011
SAME STATE FOR
2 CLOCK CYCLES
REQUIRED TO LATCH
OVERCURRENT FAULT
CLKOUT
+
EN3
OC1
MODE/SYNC
-
CHANNEL 1
ISEN3
OCSET3
DUTY CYCLE RAMP GENERATOR
CURRENT
SAMPLE
OCSET1
+
TK/SS3
+
1.55µA
+
PGND
16kΩ
CHANNEL 2
SGND
OCSET2
ISL9444
_
ISL9444
Typical Application - ISL9444
+12V
+
C1
1µF
C2
4.7µF
5
3
C3
CIN1
100µF
EXTBIAS
VIN
4
C4
10µF
VCC_5V
10µF
38
C5
0.1µF
VOUT1
+1.05V, 6A
CO1
BOOT2
37 UGATE1
UGATE2
39 PHASE1
L1
R3
1.0µH
PHASE2
40 ISEN1
ISEN2
1.3K
100µF
R1
15.8k
BOOT1
33
C6
0.1µF
34
32
31
VOUT2
L2
R4
1.5µH
1.3k
36 LGATE1
LGATE2
35
C8
7
FB1
FB2
R13
100k
PGOOD1
17
+12V
10
22
8
R8
100k
16
R9
100k
19
VOUT2
R14
V
25.5k
PGOOD1
BOOT3
EN2
UGATE3
EN3
PHASE3
R7
100k
CSS1
10nF
OCSET1
6
ISEN3
OCSET2
CSS2
10nF
OCSET3
LGATE3
18
23
2
1
C10
10µF
26
27
C11
0.1µF
25
24
VOUT3
L3
R10
1.5µH
Q3
IRF7907
28
R11
16.5k
EN/SS1
20
VOUT1
V
TK/SS3
TK/SS2
PGOOD3
MODE/SYNC
PGOOD2
PFI
PG3_DLY
PFO
RT
CLKOUT PGND SGND
30
6
R6
30.9k
1.1k
FB3
21
R15
49.9k
115k
ISL9444
14
PGOOD1
R5
47pF
V VOUT1
R2
31.6k
29
15
20
CO2
47µF
Q2
IRF7907
Q1
IRF7907
C7
470pF
+3.3V, 6A
R12
10.5k
R18
100k
+1.8V, 6A
CO3
47µF
C12
1000pF
C9
DNP
PGOOD
19
13
CDLY
47nF
9
RT
49.9k
FN7665.1
July 19, 2011
ISL9444
Typical Application - ISL9444
+19V
C10
0.1µF
+
EXTBIAS
C2
4.7µF
C1
0.1µF
CIN5
10µF
CIN4
10µF
5
3
EXTBIAS
4
VOUT1
+5.0V, 18A
+
C5 +
C6
330µF 330µF
R6
10.7k
R7
1.74k
37
RJK0332DPB
L1
29
R4
2.2µH
40
UGATE2
R16
200
36
7
34
PHASE2
Q4
ISEN2
ISEN1
31
LGATE2
ISL9444
FB2
VOUT2
+ 12.0V, 15A
L2
R5
3.92k
LGATE1
C4
0.22µF
32
PHASE1
2.0k
Q2
RJK0329DPB
CFF1
4700pF
RJK0332DPB
Q3
UGATE1
10µF
33
BOOT1
Q1
C3
0.22µF
CIN6
CIN7
10µF
VIN VCC_5V
BOOT2
38
CIN3 + CIN2 + CIN1
150µF
150µF
150µF
35
17
2.2µH
Q5
RJK0329DPB
CFF2
1000pF
R3
200
+C7
+ C8
180µF
180µF
R2
52.3k
R1
3.24k
FB1
+16V
+16V
V
PGOOD2
11
23
R14
64.9k
2
PGOOD2
MODE/SYNC
BOOT3
PFI
UGATE3
R15
10k
PFO
1
14
18
CSS2
47nF
6
PGOOD2
CSS1
47nF
10
PGOOD1
R11
200k
8
R12
200k
R13
200k
16
PFO
PHASE3
ISEN3
EN2
27
Q6
RJK0332DPB
25
24
TK/SS2
LGATE3 27
VOUT3
L3
1.5µH
Q7
RJK0329DPB
CFF3
22pF
EN/SS1
FB3 20
EN3
22
PGOOD3
TK/SS3
15
R9
11.5k
RPG
100k
12
PGOOD
21
CSS3
47nF
CLKOUT
PGND SGND RT
29
+ C10
+ C11
330µF
330µF
VOUT1
V
13
OCSET1
OCSET2
+3.3V, 15A
R10
3.09k
PGOOD1
PGOOD1
PG3_DLY
CIN8
10µF
C9
0.22µF
R8
3.92k
19 OCSET3
30
CIN9
10µF
26
9
RT
118k
VOUT1 can be connected to EXTBIAS for lower IC power dissipation and IC self-bias.
Care must be taken to ensure VIN does not drop below EXTBIAS.
7
External boot diode may be added for PWM2.
FN7665.1
July 19, 2011
ISL9444
Table of Contents
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Thermal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Typical Performance Curves of ISL9444 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Input Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Internal 5V Linear Regulator (VCC_5V) and External VCC Bias Supply (EXTBIAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Enable Signals and Soft-Start Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Output Voltage Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tracking Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Light Load Efficiency Enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pre-biased Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Frequency Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Frequency Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Out-of-Phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power Failure Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gate Control Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gate Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adaptive Dead Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Internal Bootstrap Diode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power-Good Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Protection Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Undervoltage Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overvoltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Over-Temperature Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
19
19
19
Feedback Loop Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Layout Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General PowerPAD Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Component Selection Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MOSFET Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Inductor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Capacitor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
21
21
22
Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8
FN7665.1
July 19, 2011
ISL9444
Absolute Maximum Ratings
Thermal Information
VCC_5V to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.2V
EXTBIAS to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VCC_5V+0.3V
VIN to GND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +30V
BOOT1,2,3/UGATE1,2,3 to PHASE1,2,3 . . . . . . . . . -0.3V to VCC_5V+0.3V
PHASE1,2,3 and
ISEN1, 2,3, to GND . . . . . . . . . . . -5V (<100ns, 10µJ)/-0.3V (DC) to +30V
EN/SS1, EN2, EN3, FB1, FB2, FB3, to GND . . . . . . -0.3V to VCC_5V+0.3V
OCSET1, OCSET2, OCSET3, PG3_DLY, TKSS2, TKSS3, CLKOUT,
LGATE1, LGATE2, LGATE3, to GND . . . . . . . . . . . . -0.3V to VCC_5V+0.3V
RT, MODE/SYNC to GND . . . . . . . . . . . . . . . . . . . . . . -0.3V to VCC_5V+0.3V
PFI, PFO, PGOOD1, 2, 3, to GND. . . . . . . . . . . . . . . . -0.3V to VCC_5V+0.3V
VCC_5V Short Circuit to GND Duration. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1s
ESD Rating
Human Body Model (Tested per JESD22-A114F) . . . . . . . . . . . . . . 3000V
Machine Model (Tested per JESD22-115-C) . . . . . . . . . . . . . . . . . . . 200V
Charge Device Model (Tested per JESD22-C110D) . . . . . . . . . . . . 2000V
Latch Up (Tested per JESD78C; Class II, Level A, +85°C) . . . . . . . . 100mA
Thermal Resistance (Typical)
θJA(°C/W)
θJC(°C/W)
40 Ld QFN Package (Notes 4, 5) . . . . . . . .
30
2.5
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . .-55°C to +150°C
Maximum Operating Temperature . . . . . . . . . . . . . . . . . . . . -40°C to +85°C
Maximum Storage Temperature. . . . . . . . . . . . . . . . . . . . .-65°C to +150°C
Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
Recommended Operating Conditions
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C
Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5V to 26V
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product
reliability and result in failures not covered by warranty.
NOTES:
4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech
Brief TB379.
5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside.
Electrical Specifications Recommended operating conditions unless otherwise noted. Refer to Block Diagram on page 5 and Typical
Application Schematics on pages 6 and 7. VIN = 5.0V to 26V, or VCC_5V = 5V ±10%, C_VCC_5V = 4.7µF, TA = -40°C to +85°C, Typical values are at
TA = +25°C, unless otherwise specified. Boldface limits apply over the operating temperature range, -40°C to +85°C.
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
(Note 9)
TYP
MAX
(Note 9) UNITS
4.5
12.0
26.0
V
VIN SUPPLY
VIN
Input Voltage Range
VIN SUPPLY CURRENT
IVINQ
Shutdown Current (Note 7)
EN/SS1 = EN2 = EN3 = 0
PGOODx are floating
32
40
µA
IVINOP
Operating Current (Note 8)
PGOOD1, PGOOD2, PGOOD3 are floating
5
6
mA
5.7
V
VCC_5V SUPPLY (Note 6)
VCC
IVCC_MAX
Operation Voltage
VIN = 12V, IL = 0mA
5.1
5.4
Internal LDO Output Voltage
VIN = 4.5V, IL = 30mA
4.05
4.35
Internal LDO Output Voltage
VIN > 5.6V, IL = 75mA
4.5
Maximum Supply Current of Internal LDO
VVCC_5V = 0V, VIN = 12V
V
5.4
V
150
250
mA
4.7
4.9
V
EXTBIAS SUPPLY (Note 6)
VEXT_THR
Switch Over Threshold Voltage, Rising
EXTBIAS Voltage
4.5
VEXT_THF
Switch Over Threshold Voltage, Falling
EXTBIAS Voltage
4.35
REXT
Internal Switch On Resistance
VIN = 12V
4.5
4.65
V
0.5
1.0
Ω
UNDERVOLTAGE LOCKOUT
VUVLOTHR
Undervoltage Lockout, Rising
VCC_5V Voltage
3.4
3.95
4.45
V
VUVLOTHF
Undervoltage Lockout, Falling
VCC_5V Voltage
3.05
3.60
4.15
V
1.30
1.5
V
EN/SS1, EN2, EN3 THRESHOLD
VENSS_TH
EN/SS1 THRESHOLD
1.10
VEN_THR
EN2, EN3 Logic Threshold, Rising
1.40
1.7
2.00
V
VEN_THF
EN2, EN3 Logic Threshold, Falling
1.10
1.25
1.40
V
9
FN7665.1
July 19, 2011
ISL9444
Electrical Specifications Recommended operating conditions unless otherwise noted. Refer to Block Diagram on page 5 and Typical
Application Schematics on pages 6 and 7. VIN = 5.0V to 26V, or VCC_5V = 5V ±10%, C_VCC_5V = 4.7µF, TA = -40°C to +85°C, Typical values are at
TA = +25°C, unless otherwise specified. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued)
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
(Note 9)
TYP
MAX
(Note 9) UNITS
1.05
1.55
2.05
µA
1.3
2.1
2.9
ms
SOFT-START CURRENT
ISS
EN/SS1, TK/SSx Soft-Start Charge Current
VEN/SS1 = VTK/SSx = 0V
DEFAULT INTERNAL MINIMUM SOFT-STARTING
tSS_MIN
Default Internal Output Ramping Time
POWER-FAIL MONITOR
VPFI_REF
PFI Input Threshold Voltage, Rising
1.16
1.22
1.28
V
VPFI_FAL
PFI Input Threshold Voltage, Falling
1.05
1.12
1.19
V
VPFO_L
PFO Output Voltage Low
I_SINK = 1mA
0.3
V
VPFO_H
PFO Output Voltage High
I_SOURCE = 1mA
VCC_5V -0.3
V
POWER-GOOD MONITORS
VPGOV
PGOODx Upper Threshold, PWM 1, 2 and 3
105.5
111
85
89
VPGUV
PGOODx Lower Threshold, PWM 1, 2 and 3
VPGLOW
PGOODx Low Level Voltage
I_SINK = 2mA
IPGLKG
PGOODx Leakage Current
PGOODx = 5V
PGOOD Rise Time
RPULLUP = 10k to 3.3V
0.05
µs
PGOOD Fall Time
RPULLUP = 10k to 3.3V
0.05
µs
1
115.5
%
94
%
0.3
V
150
nA
PGOOD1, PGOOD2 TIMING
tPGR
tPGF
VOUT Rising Threshold to PGOOD Rising
0.7
VOUT Falling Threshold to PGOOD Falling
40
EN2, EN3 Falling Threshold to PGOOD Falling
1.1
1.5
ms
75
110
µs
1.2
1.7
µs
PGOOD3 TIMING
PG3_DLY Charge Current
VPG3_DLY = 1.2V
PG3_DLY Threshold Voltage (Note 9)
1.2
1.9
2.6
µA
1.16
1.195
1.23
V
REFERENCE SECTION
VREF
Internal Reference Voltage
Reference Voltage Accuracy
IFBLKG
0.700
V
TA = 0°C to +85°C
-1.0
+1.0
%
TA = -40°C to +85°C
-1.15
+1.0
%
100
nA
FB Bias Current (Note 9)
PWM CONTROLLER ERROR AMPLIFIERS
DC Gain (Note 9)
88
dB
GBW
Gain-BW Product (Note 9)
15
MHz
SR
Slew Rate (Note 9)
2.0
V/µs
PWM REGULATOR
tOFF_MIN
Minimum Off Time
RFS = 169kΩ
DVRAMP
Peak-to-Peak Saw-tooth Amplitude (Note 9)
VIN = 12V
1.2
V
VIN = 5.0V
0.55
V
1
V
Ramp Offset
10
95
125
155
ns
FN7665.1
July 19, 2011
ISL9444
Electrical Specifications Recommended operating conditions unless otherwise noted. Refer to Block Diagram on page 5 and Typical
Application Schematics on pages 6 and 7. VIN = 5.0V to 26V, or VCC_5V = 5V ±10%, C_VCC_5V = 4.7µF, TA = -40°C to +85°C, Typical values are at
TA = +25°C, unless otherwise specified. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued)
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
(Note 9)
TYP
MAX
(Note 9) UNITS
SWITCHING FREQUENCY (Note 9)
FSW
VRT
Switching Frequency
RT = 20.5kΩ
1080
1200
1320
kHz
Switching Frequency
RT = 169kΩ
168
198
228
kHz
Switching Frequency
RT = 49.9kΩ
540
600
660
kHz
RT Voltage
RT = 49.9kΩ
485
500
515
mV
CLOCK OUTPUT AND SYNCHRONIZATION
VCLKH
CLKOUT Output High
ISOURCE = 1mA
VCC_5V - 0.3
VCLKL
CLKOUT Output Low
ISINK = 1mA
FCLK
CLKOUT Frequency
RT = VCC_5V
1080
FSYNC
SYNC Synchronization Range
RT = 49.9kΩ
1020
V
1200
0.3
V
1320
kHz
1380
kHz
LIGHT LOAD EFFICIENCY MODE
VMODETHH
MODE/SYNC Threshold High
1.3
1.6
1.9
V
VMODETHL
MODE/SYNC Threshold Low
1.1
1.4
1.7
V
VCROSS
Diode Emulaton Phase Threshold (Note 11)
VIN = 12V
-3
mV
PWM GATE DRIVER (Note 9)
IGSRC
Source Current
800
mA
IGSNK
Sink Current
2000
mA
RUG_UP
Upper Drive Pull-Up
VCC_5V = 5.0V
1.5
3
Ω
RUG_DN
Upper Drive Pull-Down
VCC_5V = 5.0V
1.1
2.5
Ω
RLG_UP
Lower Drive Pull-Up
VCC_5V = 5.0V
1.5
3
Ω
RLG_DN
Lower Drive Pull-Down
VCC_5V = 5.0V
0.6
1.5
tGR
Rise Time
COUT = 1000pF
8
ns
tGF
Fall Time
COUT = 1000pF
10
ns
Ω
OVERVOLTAGE PROTECTION
VOVTH
OV Trip Point
114.5
118.5
123.5
%
OVERCURRENT PROTECTION
IOCSET
Overcurrent Threshold (OCSET_) (Note 10)
ROCSET = 55kΩ
Full Scale Input Current (ISEN_) (Note 10)
VOCSET
Overcurrent Set Voltage (OCSET_)
1.67
32
µA
15
µA
1.74
1.81
V
OVER-TEMPERATURE (Note 9)
TOT-TH
Over-Temperature Shutdown
150
°C
TOT-HYS
Over-Temperature Hysteresis
15
°C
NOTES:
6. In normal operation, where the device is supplied with voltage on the VIN pin, the VCC_5V pin provides a 5V output capable of 75mA (min). When the
VCC_5V pin is connected to external 5V supply, the internal LDO regulator is disabled. The voltage at VCC_5V should not exceed the voltage at VIN at
any time. (Refer to the“Pin Descriptions” on page 2 for more details.)
7. This is the total shutdown current with VIN = 5.6V and 26V.
8. Operating current is the supply current consumed when the device is active but not switching. It does not include gate drive current.
9. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization
and are not production tested.
10. Check Note 6 for VCC_5V and VIN configurations.
11. Threshold voltage at PHASE1, PHASE2 and PHASE3 pins for turning off the bottom MOSFET during DEM.
11
FN7665.1
July 19, 2011
ISL9444
Typical Performance Curves of ISL9444
Oscilloscope plots are taken using the ISL9444EVAL1Z
Evaluation Board, VIN = 12V, VOUT1 = 1.05V, VOUT2 = 3.3V, VOUT3 = 1.8V unless otherwise noted.
5.3
32.5
OPERATING CURRENT (mA)
SHUTDOWN CURRENT (µA)
33.0
32.0
31.5
31.0
30.5
30.0
-40
-20
0
20
40
60
80
VIN = 28V
5.1
4.9
4.7
VIN = 4.5V
4.5
4.3
-40
100
-20
0
FIGURE 2. SHUTDOWN CURRENT vs TEMPERATURE
60
80
100
2.0
CHANNEL 1/2
SOFT-START PIN
CHARGING CURRENT (µA)
5
VCC_5V VOLTAGE (V)
40
FIGURE 3. QUIESCENT CURRENT vs TEMPERATURE
6
4
3
2
1
0
20
TEMPERATURE (°C)
o
TEMPERATURE (°C)
0
50
100
150
200
VCC_5V LOAD CURRENT (mA)
250
1.6
1.2
CHANNEL 3
0.8
0.4
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
SOFT-START PIN VOLTAGE (V)
FIGURE 4. VCC_5V vs LOAD REGULATION
FIGURE 5. SOFT-START PIN CHARGING CURRENT vs VOLTAGE ON
SOFT-START PIN
NORMALIZED OUTPUT VOLTAGE (%)
120
CHANNEL 2/3
100
PWM1
80
CHANNEL 1
PWM2
60
40
PWM3
20
TIME @ 1µs/DIV
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
SOFT-START PIN VOLTAGE (V)
FIGURE 6. NORMALIZED OUTPUT VOLTAGE vs VOLTAGE ON
SOFT-START PIN
12
FIGURE 7. PHASE NODE WAVEFORMS. ALL OUTPUT VOLTAGES
SET AT 1.05V
FN7665.1
July 19, 2011
ISL9444
Typical Performance Curves of ISL9444
Oscilloscope plots are taken using the ISL9444EVAL1Z
Evaluation Board, VIN = 12V, VOUT1 = 1.05V, VOUT2 = 3.3V, VOUT3 = 1.8V unless otherwise noted. (Continued)
720
REFERENCE VOLTAGE (mV)
SWITCHING FREQUENCY (kHz)
650
630
610
590
570
550
-40
-20
0
20
40
60
80
710
700
690
680
-40
100
TEMPERATURE (°C)
EFFICIENCY (%)
80
70
1.051
VOUT1 (V)
60
1.047
50
40
1.043
30
20
EFFICIENCY CCM (%)
10
0
0.01
0.1
1
1.039
0.100
0.001
0.01
3.296
VOUT2 (V)
60
3.292
50
40
3.288
30
EFFICIENCY CCM (%)
20
0.1
1
10
10.000
3.284
INPUT CURRENT (A)
EFFICIENCY (%)
70
CCM
LOAD CURRENT (A)
3.300
80
100
FIGURE 11. PWM1 INPUT CURRENT COMPARISON WITH
MODE = CCM/DEM
PWM2 OUTPUT VOLTAGE (V)
90
80
0.010
LOAD CURRENT (A)
EFFICIENCY DEM (%)
60
DEM
1.035
10
FIGURE 10. PWM1 EFFICIENCY AND LOAD REGULATION
100
40
1.000
INPUT CURRENT (A)
90
20
FIGURE 9. REFERENCE VOLTAGE vs TEMPERATURE
1.055
PWM1 OUTPUT VOLTAGE (V)
EFFICIENCY DEM (%)
0
TEMPERATURE (°C)
FIGURE 8. SWITCHING FREQUENCY vs TEMPERATURE (RT = 49.9kΩ)
100
-20
1.000
CCM
0.100
0.010
DEM
10
0
0.01
0.1
1
3.280
10
LOAD CURRENT (A)
FIGURE 12. PWM2 EFFICIENCY AND LOAD REGULATION
13
0.001
0.01
0.1
1
10
LOAD CURRENT (A)
FIGURE 13. PWM2 INPUT CURRENT COMPARISON WITH
MODE = CCM/DEM
FN7665.1
July 19, 2011
ISL9444
Typical Performance Curves of ISL9444
Oscilloscope plots are taken using the ISL9444EVAL1Z
Evaluation Board, VIN = 12V, VOUT1 = 1.05V, VOUT2 = 3.3V, VOUT3 = 1.8V unless otherwise noted. (Continued)
10.000
1.800
100
1.798
EFFICIENCY DEM (%)
VOUT3 (V)
70
1.796
60
50
1.794
40
EFFICIENCY CCM (%)
30
1.792
20
INPUT CURRENT (A)
EFFICIENCY (%)
80
PWM3 OUTPUT VOLTAGE (V)
90
1.000
CCM
0.100
0.010
DEM
10
0
0.01
0.1
1
LOAD CURRENT (A)
1.790
10
0.001
0.01
0.1
1
10
LOAD CURRENT (A)
FIGURE 14. PWM3 EFFICIENCY AND LOAD REGULATION
FIGURE 15. PWM3 INPUT CURRENT COMPARISON WITH
MODE = CCM/DEM
ENSS1 @ 2V/DIV
ENSS1 @ 2V/DIV
VOUT1 @ 1V/DIV
VOUT1 @ 1V/DIV
PGOOD1 @ 5V/DIV
PGOOD1 @ 5V/DIV
INDUCTOR CURRENT @ 1A/DIV
TIME @ 5ms/DIV
INDUCTOR CURRENT @ 1A/DIV
TIME @ 5ms/DIV
FIGURE 16. PWM1 START-UP. MODE = CCM, LOAD = 0A
FIGURE 17. PWM1 START-UP. MODE = DEM, LOAD = 0A
TIME @ 5ms/DIV
TKSS2 @ 2V/DIV
TKSS2 @ 2V/DIV
VOUT2 @ 2V/DIV
VOUT2 @ 2V/DIV
PGOOD2 @ 5V/DIV
PGOOD2 @ 5V/DIV
INDUCTOR CURRENT @ 2A/DIV
INDUCTOR CURRENT @ 1A/DIV
TIME @ 5ms/DIV
FIGURE 18. PWM2 START-UP. MODE = CCM, LOAD = 0A
14
FIGURE 19. PWM2 START-UP. MODE = DEM, LOAD = 0A
FN7665.1
July 19, 2011
ISL9444
Typical Performance Curves of ISL9444
Oscilloscope plots are taken using the ISL9444EVAL1Z
Evaluation Board, VIN = 12V, VOUT1 = 1.05V, VOUT2 = 3.3V, VOUT3 = 1.8V unless otherwise noted. (Continued)
TIME @ 5ms/DIV
TKSS3 @ 2V/DIV
TKSS3 @ 2V/DIV
VOUT3 @ 1V/DIV
VOUT3 @ 1V/DIV
PGOOD3 @ 5V/DIV
PGOOD3 @ 5V/DIV
INDUCTOR CURRENT @ 2A/DIV
INDUCTOR CURRENT @ 2A/DIV
TIME @ 5ms/DIV
FIGURE 20. PWM3 START-UP. MODE = CCM, LOAD = 0A
FIGURE 21. PWM3 START-UP. MODE = DEM, LOAD = 0A
VOUT1 @ 20mV/DIV. LOAD = 0mA
VOUT1 @ 20mV/DIV. LOAD = 0mA
TIME @ 2µs/DIV
TIME @ 2ms/DIV
VOUT1 @ 20mV/DIV. LOAD = 100mA
VOUT1 @ 20mV/DIV. LOAD = 100mA
TIME @ 2µs/DIV
TIME @ 2µs/DIV
VOUT1 @ 20mV/DIV. LOAD = 1000mA
VOUT1 @ 20mV/DIV. LOAD = 1000mA
TIME @ 2µs/DIV
TIME @ 2µs/DIV
FIGURE 22. PWM1 OUTPUT RIPPLE, MODE = 0V (DEM)
FIGURE 23. PWM1 OUTPUT RIPPLE, MODE = 5V (CCM)
VOUT1 @ 100mV/DIV
VOUT1 @ 1V/DIV
VOUT2 @ 100mV/DIV
ENSS1 @ 5V/DIV
VOUT3 @ 100mV/DIV
OUTPUT CURRENT @ 10A/DIV
4A
2A
2A
TIME @ 20µs/DIV
FIGURE 24. PWM LOAD TRANSIENT RESPONSE
15
PGOOD1 @ 5V/DIV
TIME @ 50ms/DIV
FIGURE 25. PWM1 OCP RESPONSE. OUTPUT SHORT-CIRCUITED TO
GROUND AND RELEASED.
FN7665.1
July 19, 2011
ISL9444
Functional Description
General Description
The ISL9444 integrates control circuits for three synchronous
buck converters. The three synchronous bucks operate outof-phase to substantially reduce the input ripple and thus reduce
the input filter requirements.
Each part has 3 independent enable/disable control lines
(EN/SS1, EN2 and EN3), which provide flexible power-up
sequencing. The soft-start time is programmable individually by
adjusting the soft-start capacitors connected from EN/SS1,
TK/SS2 and TK/SS3, respectively.
The valley current mode control scheme with input voltage
feed-forward ramp simplifies loop compensation and provides
excellent rejection to input voltage variation.
Input Voltage Range
The ISL9444 is designed to operate from input supplies ranging
from 4.5V to 26V.
The input voltage range can be effectively limited by the
available minimum PWM off time.
V OUT + V d1
⎛
⎞
V IN ( min ) = ⎜ -----------------------------------------------------------------------⎟ + V d2 – V d1
×
Frequency
1
–
t
⎝
⎠
OFF ( min )
(EQ. 2)
where,
Vd1 = sum of the parasitic voltage drops in the inductor discharge
path, including the lower FET, inductor and PC board.
Vd2 = sum of the voltage drops in the charging path, including the
upper FET, inductor and PC board resistances.
The maximum input voltage and minimum output voltage is
limited by the minimum on-time (tON(min)).
V OUT
⎛
⎞
V IN ( max ) ≤ V OUT x ⎜ ------------------------------------------------------------⎟
⎝ t ON ( min ) × Frequency⎠
(EQ. 3)
Where tON(min) = 100ns.
Internal 5V Linear Regulator (VCC_5V) and
External VCC Bias Supply (EXTBIAS)
All ISL9444 functions can be internally powered from an on-chip,
low dropout 5V regulator or an external 5V bias voltage via the
EXTBIAS pin. Bypass the linear regulator’s output (VCC_5V) with a
4.7µF capacitor to the power ground. The ISL9444 also employs
an undervoltage lockout circuit which disables all regulators
when VCC_5V falls below 3.6V.
The internal LDO can source over 75mA to supply the IC, power
the low side gate drivers and charge the boot capacitors. When
driving large FETs at high switching frequency, little or no
regulator current may be available for external loads.
For example, a single large FET with 15nC total gate charge
requires 15nC x 300kHz = 4.5mA (15nC x 600kHz = 9mA). Also,
at higher input voltages with larger FETs, the power dissipation
across the internal 5V will increase. Excessive dissipation across
this regulator must be avoided to prevent junction temperature
rise. Thermal protection may be triggered if die temperature
increases above +150°C due to excessive power dissipation.
16
When large MOSFETs are used, an external 5V bias voltage can
be applied to EXTBIAS pin to alleviate excessive power
dissipation. Voltage at the EXTBIAS pin must always be lower
than the voltage at the VIN pin to prevent biasing of the power
stage through EXTBIAS and VCC_5V. An external UVLO circuit
might be necessary to guarantee smooth soft-starting.
The internal LDO has an overcurrent limit of typically 150mA. For
better efficiency, connect VCC_5V to VIN for 5V ±10% input
applications.
Enable Signals and Soft-Start Operation
Typical applications for the ISL9444 use programmable analog
soft-start or the TK/SSx pins for tracking. The soft-start time can
be set by the value of the soft-start capacitors connected from
the EN/SS1 for PWM1 to ground and from TK/SSx pins to ground
for PWM2 and PWM3. Inrush current during start-up can be
alleviated by adjusting the soft-starting time.
After the VCC_5V pin reaches the UVLO threshold, the ISL9444
PWM1 soft-start circuitry becomes active. The internal 1.55µA
charge current begins charging up the soft-start capacitor
connected from the EN/SS1 pin to GND. The PWM1 output
remains inactive until voltage on the EN/SS1 pin reaches 1.3V.
As the voltage on the EN/SS1 pin rises from 1.3V to 2V, the
PWM1 reference voltage is clamped to the voltage on the
EN/SS1 pin minus 1.3V. PWM1 output voltage thus rises from 0V
to regulation as EN/SS1 rises from 1.3V to 2V. Charging of the
soft-start capacitor continues until the voltage on the EN/SS1 pin
reaches 3.5V.
Power sequencing can be achieved by using the PGOODx and
ENx pins. When the ENx pin is pulled high, the internal 1.55µA
charge current begins charging up the soft-start capacitor
connected from the TK/SSx pin to GND. The respective reference
voltage is clamped to the voltage on the TK/SSx pin. Thus, PWM2
and PWM3 output voltages ramp from 0V to regulation as
voltage on TK/SS2 and TK/SS3 goes up from 0V to 0.7V.
Charging of the soft-start capacitors continues until the voltage
on the TK/SSx reaches 3.5V.
The typical soft-start time is set according to Equation 4:
C SSx
t SSx = 0.7V ⎛ --------------------⎞
⎝ 1.55μA⎠
(EQ. 4)
For PWM2 and PWM3, when the soft-starting time set by
external CSS or tracking is less than 2ms, an internal soft-start
circuit of 2ms takes over the soft-start. There is no internal
soft-start for PWM1.
PGOODx will toggle to high when the corresponding output is up
and in regulation.
Pulling the ENx low disables the corresponding PWM channel.
The TK/SSx pin will also be discharged to GND by internal
MOSFETs.
Output Voltage Programming
The ISL9444 provides a precision internal reference voltage to
set the output voltage. Based on this internal reference, the
output voltage can thus be set from 0.7V up to a level
determined by the input voltage, the maximum duty cycle, and
the conversion efficiency of the circuit.
FN7665.1
July 19, 2011
ISL9444
A resistive divider from the output to ground sets the output
voltage of any PWM channel. The center point of the divider shall
be connected to the FBx pin. The output voltage value is
determined by Equation 5.
R1 + R2
V OUTx = 0.7V ⎛ ----------------------⎞
⎝ R2 ⎠
(EQ. 5)
capacitance. The switching frequency of the ISL9444 is set by a
resistor connected from the RT pin to GND according to
Equation 1.
Frequency setting curve shown in Figure 26 assists in selecting
the correct value for RT.
1250
Where R1 is the top resistor of the feedback divider network and
R2 is the bottom resistor connected from FBx to ground.
The PWM2 and PWM3 of the ISL9444 can be independently set
up to track the output of another PWM or an external supply. In
the following discussion, we refer to the voltage rail to be tracked
as the master rail while we refer to the voltage rail that follows
the master as the slave rail. To implement tracking, an additional
resistive divider is connected between the master rail and
ground. The center point of the divider shall be connected to the
TK/SSx pin of the slave PWM. The resistive divider ratio sets the
ramping ratio between the two voltage rails. To implement
coincident tracking, set the tracking resistive divider ratio exactly
the same as the slave rail output resistive divider given by
Equation 5. Make sure that the voltage at TK/SSx is greater than
0.7V when the master rail reaches regulation.
To minimize the impact of the 1.55µA soft-start current on the
tracking function, it is recommended to use resistors of less than
10kΩ for the tracking resistive dividers.
When overcurrent protection (OCP) is triggered for the slave PWM
channel, the internal minimum soft-start circuit determines the
OCP soft-start hiccup.
Light Load Efficiency Enhancement
When MODE/SYNC is tied to GND, the ISL9444 operates in high
efficiency diode emulation mode and pulse skipping mode in
light load condition. The inductor current is not allowed to reverse
(discontinuous operation). At very light loads, the converter goes
into diode emulation and triggers the pulse skipping function.
Here, the upper MOSFET remains off until the output voltage
drops to the point the error amplifier output goes above the pulse
skipping mode threshold.
The minimum tON in the pulse skipping mode is 80ns; please
select frequency so that the PWM tON is greater than 80ns at
maximum VIN at no load.
Pre-biased Power-up
The ISL9444 has the ability to soft-start with a pre-biased output.
The output voltage would not be yanked down during pre-biased
start-up. The PWM is not active until the soft-start ramp reaches
the output voltage times the resistive divider ratio.
Overvoltage protection is alive during soft-starting.
Frequency Selection
Switching frequency selection is a trade-off between efficiency
and component size. Low switching frequency improves
efficiency by reducing MOSFET switching loss. To meet output
ripple and load transient requirements, operation at a low
switching frequency would require larger inductance and output
17
FREQUENCY (kHz)
Tracking Operation
1000
750
500
250
0
0
20
40
60
80
100
120
140
160
180
RT (kΩ)
FIGURE 26. RT vs SWITCHING FREQUENCY
Frequency Synchronization
The MODE/SYNC pin may be used to synchronize two or more
ISL9444 or ISL9443 controllers. When the MODE/SYNC pin is
connected to the CLKOUT pin of another ISL9444, the two
controllers operate in synchronization.
When the MODE/SYNC pin is connected to an external clock, the
ISL9444 will synchronize to this external clock at half of the clock
frequency. For proper operation, frequency setting resistor, RT,
should be set according to Equation 1.
When frequency synchronization is in action, the controllers will
enter forced continuous current mode at light load.
Out-of-Phase Operation
To reduce input ripple current, the three PWM channels operate
180° out-of-phase. This reduces the input capacitor ripple current
requirements, reduces power supply-induced noise, and improves
EMI. This effectively helps to lower component cost, save board
space and reduce EMI.
Triple PWMs traditionally operate in-phase and turn on all three
upper FETs at the same time. The input capacitor must then support
the instantaneous current requirements of the three switching
regulators simultaneously, resulting in increased ripple voltage and
current. The higher RMS ripple current lowers the efficiency due to
the power loss associated with the ESR of the input capacitor. This
typically requires more low-ESR capacitors in parallel to minimize
the input voltage ripple and ESR-related losses, or to meet the
required ripple current specification.
With synchronized out-of-phase operation, the high-side
MOSFETs turn off 180° out-of-phase. The instantaneous input
current peaks of both regulators no longer overlap, resulting in
reduced RMS ripple current and input voltage ripple. This
reduces the required input capacitor ripple current rating,
FN7665.1
July 19, 2011
ISL9444
allowing fewer or less expensive capacitors, and reducing the
shielding requirements for EMI. The typical operating curves show
the synchronized 180° out-of-phase operation.
OPTIONAL
EXTERNAL
SCHOTTKY
VCC_5V
VIN
Power Failure Monitor
The ISL9444 has a Power-Failure Monitor that helps to monitor
an additional critical voltage on the Power-Fail Input (PFI) pin. For
example, the PFI pin could be used to provide an early power-fail
warning, detect a low-battery condition, or simply monitor a
power supply. An external resistor divider network is needed to
provide monitoring of voltages greater than 1.22V. The threshold
voltage is set according to Equation 6 (see Typical Application on
page 7).
BOOT
RBOOT
UGATE
CB
PHASE
ISL9444
R14 + R15
VPFITH = 1.22V × ----------------------------R15
(EQ. 6)
FIGURE 27. UPPER GATE DRIVER CIRCUIT
PFO goes low whenever the PFI pin voltage is less than the 1.22V
threshold voltage.
Gate Control Logic
The gate control logic translates generated PWM signals into gate
drive signals providing amplification, level shifting and
shoot-through protection. The gate drivers have circuitry that helps
optimize the IC performance over a wide range of operational
conditions. As MOSFET switching times can vary dramatically from
type to type and with input voltage, the gate control logic provides
adaptive dead time by monitoring real gate waveforms of both the
upper and the lower MOSFETs. Shoot-through control logic provides
a 16ns dead-time to ensure that both the upper and lower MOSFETs
will not turn on simultaneously causing a shoot-through condition.
Gate Drivers
The low-side gate drivers are supplied from VCC_5V and provide a
peak sink current of 2A and source current of 800mA for each
PWM channel. The high-side gate drivers are also capable of
delivering the same currents as the low-side gate drivers.
Gate-drive voltage for the upper N-Channel MOSFETs are
generated by flying capacitor boot circuits. A boot capacitor
connected from the BOOT pin to the PHASE node provides power
to the high-side MOSFET driver. To limit the peak current in the IC,
an external resistor may be placed between the BOOT pin and the
boot capacitor. This small series resistor also damps any
oscillations caused by the resonant tank of the parasitic
inductances in the traces of the board and the FET’s input
capacitance.
At start-up, the low-side MOSFET turns on first and forces PHASE
to ground in order to charge the BOOT capacitor to 5V. After the
low-side MOSFET turns off, the high-side MOSFET is turned on by
closing an internal switch between BOOT and UGATE. This
provides the necessary gate-to-source voltage to turn on the
upper MOSFET, an action that boosts the 5V gate drive signal
above VIN. The current required to drive the upper MOSFET is
drawn from the internal 5V regulator.
For optimal EMI performance or reducing phase node ringing, a
small resistor might be placed between these pins to the positive
terminal of the bootstrap capacitors.
18
Adaptive Dead Time
The ISL9444 incorporates an adaptive dead time algorithm on
the synchronous buck PWM controllers that optimizes operation
with varying MOSFET conditions. This algorithm provides
approximately 16ns of dead time between switching the upper
and lower MOSFET’s. This dead time is adaptive and allows
operation with different MOSFET’s without having to externally
adjust the dead time using a resistor or capacitor. During turn-off
of the lower MOSFET, the LGATE voltage is monitored until it
reaches a threshold of 1V, at which time the UGATE is released to
rise. Adaptive dead time circuitry monitors the upper MOSFET
gate voltage during UGATE turn-off. Once the upper MOSFET
gate-to-source voltage has dropped below a threshold of 1V, the
LGATE is allowed to rise. It is recommended to not use a resistor
between UGATE and LGATE and the respective MOSFET gates as
it may interfere with the dead time circuitry.
Internal Bootstrap Diode
The ISL9444 has integrated bootstrap diodes to help reduce total
cost and reduce layout complexity. Simply adding an external
capacitor across the BOOT and PHASE pins completes the
bootstrap circuit. The bootstrap capacitor must have a maximum
voltage rating above the maximum input voltage plus 5V. The
bootstrap capacitor can be chosen from Equation 7.
Q GATE
C BOOT ≥ --------------------ΔV BOOT
(EQ. 7)
Where QGATE is the amount of gate charge required to fully
charge the gate of the upper MOSFET. The ΔVBOOT term is defined
as the allowable droop in the rail of the upper drive.
As an example, suppose an upper MOSFET has a gate charge
(QGATE) of 25nC at 5V and also assume the droop in the drive
voltage over a PWM cycle is 200mV. One will find that a
bootstrap capacitance of at least 0.125µF is required. The next
larger standard value capacitance of 0.22µF should be used. A
good quality ceramic capacitor is recommended.
The internal bootstrap Schottky diodes have a resistance of 1.5Ω
(typ) at 800mA. Combined with the resistance RBOOT, this could
lead to the boot capacitor charging insufficiently in cases where
the bottom MOSFET is turned on for a very short time. If such
FN7665.1
July 19, 2011
ISL9444
circumstances are expected, an additional external Schottky
diode may be added from VCC_5V to the positive of the boot
capacitor. RBOOT may still be necessary to lower EMI due to fast
turn-on of the upper MOSFET.
Power-Good Indicators
The three independent Power-good pins can be used to monitor
the status of the output voltages. PGOODx will be true (open
drain) when the corresponding FBx pin is within ±11% of the
reference voltage.
Additionally, a capacitor from the PG3_DLY pin to the ground sets
a delay time for the PGOOD3 signal. After FB3 pin enters ±11%
of the reference range, a 1.9µA current begins charging the CDLY
capacitor. When the PG3_DLY voltage reaches 1.2V PGOOD3
goes HIGH.
Because of the nature of this current sensing technique, and to
accommodate a wide range of rDS(ON) variations, the value of the
overcurrent threshold should represent an overload current about
150% to 180% of the maximum operating current. If more
accurate current protection is desired, place a current sense
resistor in series with the lower MOSFET source.
When OCP is triggered, the EN/SS1 or TK/SSx pins are pulled to
ground by an internal MOSFET. For PWM rails configured to track
another voltage rail, the TK/SSx pin rises up much faster than
the internal minimum soft-start ramp. The voltage reference will
then be clamped to the internal minimum soft-start ramp. Thus
smooth soft-start hiccup is achieved even with tracking function.
Overvoltage Protection
The converter outputs are monitored and protected against
overload, short circuit and undervoltage conditions.
All switching controllers within the ISL9444 have fixed
overvoltage set points. The overvoltage set point is set at 118%
of the nominal output voltage, the output voltage set by the
feedback resistors. In the case of an overvoltage event, the IC will
attempt to bring the output voltage back into regulation by
keeping the upper MOSFET turned off and modulating the lower
MOSFET for 2 consecutive PWM cycles. If the overvoltage
condition has not been corrected in 2 cycles and the output
voltage is above 118% of the nominal output voltage, the
ISL9444 will turn off both the upper MOSFET and the lower
MOSFET. The ISL9444 will enter hiccup mode until the output
voltage returns to 110% of the nominal output voltage.
Undervoltage Lockout
Over-Temperature Protection
The ISL9444 includes UVLO protection which keeps the device in
a reset condition until a proper operating voltage is applied. It
also shuts down the ISL9444 if the operating voltage drops
below a pre-defined value. All controllers are disabled when UVLO
is asserted. When UVLO is asserted, PGOOD1, PGOOD2 and
PGOOD3 are valid and will be de-asserted.
The IC incorporates an over-temperature protection circuit that
shuts the IC down when a die temperature of +150°C is
reached. Normal operation resumes when the die temperatures
drops below +130°C through the initiation of a full soft-start
cycle. When all three channels are disabled, thermal protection
is inactive. This helps achieve a very low shutdown current of
33µA.
The typical delay time is set according to Equation 8:
C DLY
t DLY = 1.2V ⎛ ----------------⎞
⎝ 1.9μA⎠
(EQ. 8)
There is no extra delay when the PGOOD3 pin is pulled LOW.
Protection Circuits
Overcurrent Protection
All the PWM controllers use the lower MOSFET's on-resistance,
rDS(ON) , to monitor the current in the converter. The sensed
voltage drop is compared with a threshold set by a resistor
connected from the OCSETx pin to ground.
( 7 ) ( R CS )
R OCSET = --------------------------------------( I OC ) ( r DS ( ON ) )
(EQ. 9)
Where IOC is the desired overcurrent protection threshold, and
RCS is a value of the current sense resistor connected to the
ISENx pin.
If an overcurrent is detected, the upper MOSFET remains off and
the lower MOSFET remains on until the next cycle. As a result, the
converter will skip a pulse. When the overload condition is
removed, the converter will resume normal operation.
If an overcurrent is detected for 2 consecutive clock cycles, the IC
enters a hiccup mode by turning off the gate drivers and entering
soft-start. The IC will cycle 5 times through soft-start before trying to
restart. The IC will continue to cycle through soft-start until the
overcurrent condition is removed. Hiccup mode is active during
soft-start so care must be taken to ensure that the peak inductor
current does not exceed the overcurrent threshold during soft-start.
19
Feedback Loop Compensation
To reduce the number of external components and to simplify the
process of determining compensation components, all PWM
controllers have internally compensated error amplifiers. To
make internal compensation possible, several design measures
were taken.
Firstly, the ramp signal applied to the PWM comparator is
proportional to the input voltage provided at the VIN pin. This
keeps the modulator gain constant with varying input voltages.
Secondly, the load current proportional signal is derived from the
voltage drop across the lower MOSFET during the PWM time
interval and is subtracted from the amplified error signal on the
comparator input. This creates an internal current control loop.
The resistor connected to the ISEN pin sets the gain in the current
feedback loop. The following expression estimates the required
value of the current sense resistor depending on the maximum
operating load current and the value of the MOSFET’s rDS(ON).
( I MAX ) ( r DS ( ON ) )
R CS ≥ -------------------------------------------30μA
(EQ. 10)
Choosing RCS to provide 30µA of current to the current sample
and hold circuitry is recommended but values down to 2µA and
FN7665.1
July 19, 2011
ISL9444
up to 100µA can be used. A higher sampling current will help to
stabilize the loop.
Due to the current loop feedback, the modulator has a single pole
response with -20dB slope at a frequency determined by the load.
1
F PO = -----------------------------2π ⋅ R O ⋅ C O
(EQ. 11)
Where RO is load resistance and CO is load capacitance. For this
type of modulator, a Type 2 compensation circuit is usually
sufficient.
Figure 28 shows a Type 2 amplifier and its response, along with
the responses of the current mode modulator and the converter.
The Type 2 amplifier, in addition to the pole at origin, has a
zero-pole pair that causes a flat gain region at frequencies
between the zero and the pole.
1
F Z = ------------------------------ = 10kHz
2π ⋅ R 2 ⋅ C 1
(EQ. 12)
1
F P = ------------------------------ = 600kHz
2π ⋅ R 1 ⋅ C 2
(EQ. 13)
Zero frequency, amplifier high-frequency gain and modulator
gain are chosen to satisfy most typical applications. The
crossover frequency will appear at the point where the modulator
attenuation equals the amplifier high frequency gain. The only
task that the system designer has to complete is to specify the
output filter capacitors to position the load main pole
somewhere within one decade lower than the amplifier zero
frequency. With this type of compensation, plenty of phase
margin is easily achieved due to zero-pole pair phase ‘boost’.
C1
CONVERTER
R1
Layout Considerations
1. The input capacitors, upper FET, lower FET, inductor and
output capacitor should be placed first. Isolate these power
components on the topside of the board with their ground
terminals adjacent to one another. Place the input high
frequency decoupling ceramic capacitors very close to the
MOSFETs.
4. Ensure the current paths from the input capacitor to the
MOSFET, to the output inductor and output capacitor are as
short as possible with maximum allowable trace widths.
TYPE 2 EA
GM = 17.5dB
GEA = 18dB
FZ
FPO
There are three sets of critical components in a DC/DC converter
using the ISL9444: The controller, the switching power
components and the small signal components. The switching
power components are the most critical from a layout point of
view because they switch a large amount of energy so they tend
to generate a large amount of noise. The critical small signal
components are those connected to sensitive nodes or those
supplying critical bias currents. A multi-layer printed circuit board
is recommended.
3. The loop formed by the input capacitor, the top FET and the
bottom FET must be kept as small as possible.
EA
MODULATOR
Careful attention to layout requirements is necessary for
successful implementation of an ISL9444 based DC/DC
converter. The ISL9444 switches at a very high frequency and
therefore the switching times are very short. At these switching
frequencies, even the shortest trace has significant impedance.
Also, the peak gate drive current rises significantly in an
extremely short time. Transition speed of the current from one
device to another causes voltage spikes across the
interconnecting impedances and parasitic circuit elements.
These voltage spikes can degrade efficiency, generate EMI,
increase device overvoltage stress and ringing. Careful
component selection and proper PC board layout minimizes the
magnitude of these voltage spikes.
2. Use separate ground planes for power ground and small
signal ground. Connect the SGND and PGND together close to
the IC. Do not connect them together anywhere else.
C2
R2
Layout Guidelines
FP
FC
5. Place the PWM controller IC close to the lower FET. The LGATE
connection should be short and wide. The IC can be best
placed over a quiet ground area. Avoid switching ground loop
currents in this area.
6. Place VCC_5V bypass capacitor very close to VCC_5V pin of
the IC and connect its ground to the PGND plane.
FIGURE 28. FEEDBACK LOOP COMPENSATION
Conditional stability may occur only when the main load pole is
positioned too much to the left side on the frequency axis due to
excessive output filter capacitance. In this case, the ESR zero
placed within the 1.2kHz to 30kHz range gives some additional
phase ‘boost’. Some phase boost can also be achieved by
connecting capacitor CZ in parallel with the upper resistor R1 of
the divider that sets the output voltage value. Please refer to
“Input Capacitor Selection” on page 22.
20
7. Place the gate drive components - optional BOOT diode and
BOOT capacitors - together near controller IC.
8. The output capacitors should be placed as close to the load as
possible. Use short wide copper regions to connect output
capacitors to load to avoid inductance and resistances.
9. Use copper filled polygons or wide but short trace to connect
the junction of upper FET, lower FET and output inductor. Also
keep the PHASE node connection to the IC short. Do not
unnecessarily oversize the copper islands for PHASE node.
Since the phase nodes are subjected to very high dv/dt
FN7665.1
July 19, 2011
ISL9444
voltages, the stray capacitor formed between these islands
and the surrounding circuitry will tend to couple switching
noise.
10. Route all high speed switching nodes away from the control
circuitry.
11. Create a separate small analog ground plane near the IC.
Connect the SGND pin to this plane. All small signal grounding
paths including feedback resistors, current limit setting
resistors, soft-starting capacitors and ENx pull-down resistors
should be connected to this SGND plane.
device turns on and off into near zero voltage. The equations
assume linear voltage-current transitions and do not model
power loss due to the reverse-recovery of the lower MOSFET’s
body diode.
2
( I O ) ( r DS ( ON ) ) ( V OUT ) ( I O ) ( V IN ) ( t SW ) ( F SW )
P UPPER = ---------------------------------------------------------- + -------------------------------------------------------V IN
2
(EQ. 14)
2
( I O ) ( r DS ( ON ) ) ( V IN – V OUT )
P LOWER = -----------------------------------------------------------------------V IN
(EQ. 15)
13. Ensure the feedback connection to the output capacitor is
short and direct.
A large gate-charge increases the switching time, tSW, which
increases the upper MOSFETs’ switching losses. Ensure that both
MOSFETs are within their maximum junction temperature at high
ambient temperature by calculating the temperature rise
according to package thermal-resistance specifications.
General PowerPAD Design Considerations
Output Inductor Selection
The following is an example of how to use vias to remove heat
from the IC.
The PWM converters require output inductors. The output
inductor is selected to meet the output voltage ripple
requirements. The inductor value determines the converter’s
ripple current and the ripple voltage is a function of the ripple
current and the output capacitor(s) ESR. The ripple voltage
expression is given in the capacitor selection section and the
ripple current is approximated by Equation 16:
12. Separate current sensing traces from PHASE node
connections.
( V IN – V OUT ) ( V OUT )
ΔI L = --------------------------------------------------( f S ) ( L ) ( V IN )
(EQ. 16)
Output Capacitor Selection
FIGURE 29. PCB VIA PATTERN
It is recommended to fill the thermal pad area with vias. A typical
via array fills the thermal pad footprint such that their centers are
3x the radius apart from each other. Keep the vias small but not
so small that their inside diameter prevents solder wicking
through during reflow.
Connect all vias to the ground plane. It is important the vias have
a low thermal resistance for efficient heat transfer. It is
important to have a complete connection of the plated-through
hole to each plane.
Component Selection Guideline
MOSFET Considerations
The logic level MOSFETs are chosen for optimum efficiency given
the potentially wide input voltage range and output power
requirements. Two N-Channel MOSFETs are used in each of the
synchronous-rectified buck converters for the 3 PWM outputs.
These MOSFETs should be selected based upon rDS(ON), gate
supply requirements, and thermal management considerations.
Power dissipation includes two loss components: conduction
loss and switching loss. These losses are distributed between
the upper and lower MOSFETs according to duty cycle (see
Equations 14 and 15). The conduction losses are the main
component of power dissipation for the lower MOSFETs. Only the
upper MOSFET has significant switching losses, since the lower
21
The output capacitors for each output have unique requirements.
In general, the output capacitors should be selected to meet the
dynamic regulation requirements including ripple voltage and
load transients. Selection of output capacitors is also dependent
on the output inductor, so some inductor analysis is required to
select the output capacitors.
One of the parameters limiting the converter’s response to a load
transient is the time required for the inductor current to slew to
its new level. The ISL9444 will provide either 0% or maximum
duty cycle in response to a load transient.
The response time is the time interval required to slew the
inductor current from an initial current value to the load current
level. During this interval, the difference between the inductor
current and the transient current level must be supplied by the
output capacitor(s). Minimizing the response time can minimize
the output capacitance required. Also, if the load transient rise
time is slower than the inductor response time, as in a hard
drive or CD drive, it reduces the requirement on the output
capacitor.
The maximum capacitor value required to provide the full, rising
step, transient load current during the response time of the
inductor is:
2
( L O ) ( I TRAN )
C OUT = ----------------------------------------------------2 ( V IN – V O ) ( DV OUT )
(EQ. 17)
Where COUT is the output capacitor(s) required, LO is the output
inductor, ITRAN is the transient load current step, VIN is the input
FN7665.1
July 19, 2011
ISL9444
High frequency capacitors initially supply the transient current
and slow the load rate-of-change seen by the bulk capacitors. The
bulk filter capacitor values are generally determined by the ESR
(Equivalent Series Resistance) and voltage rating requirements
as well as actual capacitance requirements.
The output voltage ripple is due to the inductor ripple current and
the ESR of the output capacitors as defined by:
V RIPPLE = ΔI L ( ESR )
(EQ. 18)
Where IL is calculated in the “Input Capacitor Selection” on
page 22.
High frequency decoupling capacitors should be placed as close
to the power pins of the load as physically possible. Be careful
not to add inductance in the circuit board wiring that could
cancel the usefulness of these low inductance components.
Consult with the manufacturer of the load circuitry for specific
decoupling requirements.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. In most
cases, multiple small-case electrolytic capacitors perform better
than a single large-case capacitor.
The stability requirement on the selection of the output capacitor
is that the ‘ESR zero’ (f Z) be between 2kHz and 60kHz. This range
is set by an internal, single compensation zero at 8.8kHz. The
ESR zero can be a factor of five on either side of the internal zero
and still contribute to increased phase margin of the control loop.
Therefore:
1
C OUT = ---------------------------------2π ( ESR ) ( f Z )
(EQ. 19)
In conclusion, the output capacitors must meet three criteria:
1. They must have sufficient bulk capacitance to sustain the
output voltage during a load transient while the output
inductor current is slewing to the value of the load transient.
2. The ESR must be sufficiently low to meet the desired output
voltage ripple due to the output inductor current.
3. The ESR zero should be placed, in a rather large range, to
provide additional phase margin.
The recommended output capacitor value for the ISL9444 is
between 100µF to 680µF, to meet stability criteria with external
compensation. Use of aluminum electrolytic (POSCAP) or
tantalum type capacitors is recommended. Use of low ESR
ceramic capacitors is possible with loop analysis to ensure
stability.
22
Input Capacitor Selection
The important parameters for the bulk input capacitor(s) are the
voltage rating and the RMS current rating. For reliable operation,
select bulk input capacitors with voltage and current ratings
above the maximum input voltage and largest RMS current
required by the circuit. The capacitor voltage rating should be at
least 1.25 times greater than the maximum input voltage and
1.5 times is a conservative guideline. The AC RMS input current
varies with the load. The total RMS current supplied by the input
capacitance is:
2
2
(EQ. 20)
I RMS1 + I RMS2
I RMS =
Where DC is duty cycle of the respective PWM.
2
DC – DC ⋅ I O
I RMSx =
(EQ. 21)
Depending on the specifics of the input power and its
impedance, most (or all) of this current is supplied by the input
capacitor(s). Figure 30 shows the advantage of having the PWM
converters operating out-of-phase. If the converters were
operating in phase, the combined RMS current would be the
algebraic sum, which is a much larger value as shown. The
combined out-of-phase current is the square root of the sum of
the square of the individual reflected currents and is significantly
less than the combined in-phase current.
5.0
4.5
4.0
INPUT RMS CURRENT
voltage, VO is output voltage, and DVOUT is the drop in output
voltage allowed during the load transient.
IN PHASE
3.5
3.0
2.5
OUT-OF-PHASE
2.0
1.5
5V
3.3V
1.0
0.5
0
0
1
2
3
3.3V AND 5V LOAD CURRENT
4
5
FIGURE 30. INPUT RMS CURRENT vs LOAD
Use a mix of input bypass capacitors to control the voltage ripple
across the MOSFETs. Use ceramic capacitors for the high
frequency decoupling and bulk capacitors to supply the RMS
current. Small ceramic capacitors can be placed very close to the
upper MOSFET to suppress the voltage induced in the parasitic
circuit impedances.
For board designs that allow through-hole components, the
Sanyo OS-CON™ series offer low ESR and good temperature
performance. For surface mount designs, solid tantalum
capacitors can be used, but caution must be exercised with
regard to the capacitor surge current rating. These capacitors
must be capable of handling the surge-current at power-up. The
TPS series available from AVX is surge current tested.
FN7665.1
July 19, 2011
ISL9444
Revision History
The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make
sure you have the latest revision.
DATE
REVISION
CHANGE
June 14, 2011
FN7665.1
In “Absolute Maximum Ratings” on page 9, changed:
"PHASE1,2,3 and ISEN1, 2,3, to GND. . . . . . . . . . . -5V (<100ns, 10µJ)/-0.3V (DC) to +28V"
to:
"PHASE1,2,3 and ISEN1, 2,3, to GND. . . . . . . . . . . -5V (<100ns, 10µJ)/-0.3V (DC) to +30V"
In “Recommended Operating Conditions” on page 9, changed:
"Supply Voltage . . . . . . . . . . . . . . . . . 4.5V to 28V"
to:
"Supply Voltage . . . . . . . . . . . . . . . . . 4.5V to 26V"
In common conditions of “Electrical Specifications” table, changed "VIN = 5.0V to 28V" to "VIN = 5.0V to 26V".
Changed “Input Voltage Range” Max from 28V to 26V.
In “Input Voltage Range” on page 16, changed input supply from "4.5V to 28V" to "4.5V to 26V"
May 23, 2011
FN7665.0
Initial Release
Products
Intersil Corporation is a leader in the design and manufacture of high-performance analog semiconductors. The Company's products
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*For a complete listing of Applications, Related Documentation and Related Parts, please see the respective device information page
on intersil.com: ISL9444
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23
FN7665.1
July 19, 2011
ISL9444
Package Outline Drawing
L40.5x5B
40 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE
Rev 0, 5/10
4X 3.6
5.00
36X 0.40
A
B
40
31
6
PIN 1
INDEX AREA
6
PIN #1
INDEX AREA
1
5.00
30
3 .50
EXP. DAP
21
10
0.15
(4X)
20
TOP VIEW
11
40X 0.40 ± 0.10
4 40X 0.20
0.10 M C A B
BOTTOM VIEW
SEE DETAIL "X"
0.10 C
MAX 1.00
( 4. 80 TYP )
(
C
SEATING PLANE
0.08 C
( 36X 0.4)
SIDE VIEW
3.50 )
(40X 0.20)
C
0 . 2 REF
5
0 . 00 MIN.
0 . 05 MAX.
(40X 0.60)
TYPICAL RECOMMENDED LAND PATTERN
DETAIL "X"
NOTES:
1.
Dimensions are in millimeters.
Dimensions in ( ) for Reference Only.
2.
Dimensioning and tolerancing conform to ASME Y14.5m-1994.
3.
Unless otherwise specified, tolerance : Decimal ± 0.10
4.
Dimension applies to the metallized terminal and is measured
between 0.15mm and 0.30mm from the terminal tip.
5.
Tiebar shown (if present) is a non-functional feature.
6.
The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be
7.
JEDEC reference drawing: MO220VHHE-1
either a mold or mark feature.
24
FN7665.1
July 19, 2011