EL7535 NS ESI G D W R NE UC T D FO E PROD 0019A E D M EN I TU T ISL8 COM SUBST 80019, Data Sheet E R L NOT SSIBLE -PIN) IS PO FO R PI N T O (N December 9, 2015 FN7003.7 Monolithic 350mA Step-Down Regulator Features The EL7535 is a synchronous, integrated FET 350mA step-down regulator in a 10 Ld MSOP package. The regulator is internally compensated, which makes it possible to use just five tiny external components to form a complete DC/DC converter. The regulator operates with an input voltage range from 2.5V to 6V, which accommodates supplies of 3.3V, 5V, or a Li-Ion battery source. The output can be externally set from 0.8V to VIN with a resistive divider. • Extremely Small 350mA DC/DC Converter • Pb-free Available (RoHS compliant) Applications • PDA and Pocket PC Computers • Bar Code Readers PACKAGE BAACA • Internally-Compensated Voltage Mode Controller • Overcurrent and Over-Temperature Protection Ordering Information EL7535IYZ* (Note) • Power-On-Reset Output (POR) • <1µA Shut-Down Current The EL7535 is available in the 10 Ld MSOP package and is specified for operation over the full -40°C to +85°C temperature range. PART MARKING • Possibly Uses Only Five Tiny External Components with Fixed Output • Up to 94% Efficiency The EL7535 features PWM mode control. The operating frequency is typically 1.4MHz. Additional features include <1µA shut-down current, short-circuit protection, and over-temperature protection. PART NUMBER • Max Height 1.1mm 10 Ld MSOP Package 10 Ld MSOP (Pb-free) PKG. DWG. # • Cellular Phones • Portable Test Equipment MDP0043 • Li-Ion Battery Powered Devices *Add “-T7” or “-T13” suffix for tape and reel. Please refer to TB347 for details on reel specifications. • Small Form Factor (SFP) Modules NOTE: These Intersil Pb-free plastic packaged products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate PLUS ANNEAL - e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. Typical Application Diagram VS VIN R3 100 C2 10µF LX 1.8µH C1 10µF VDD C3 0.1µF VO L1 (2.5V TO 5.5V) EL7535 Pinout EL7535 (10 LD MSOP) TOP VIEW 1 SGND FB 10 2 PGND VO 9 3 LX R5 100k R1* 124k POR EN R4 100k R6 100k FB RSI PGND SGND R2* 100k VO C4 470pF (1.8V @ 350mA) POR 8 4 VIN EN 7 5 VDD RSI 6 1 *VO = 0.8V*(1 + R1/R2) CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a trademark of Intersil Americas LLC. Copyright Intersil Americas LLC. 2004-2008. All Rights Reserved All other trademarks mentioned are the property of their respective owners. EL7535 Absolute Maximum Ratings (TA = +25°C) Thermal Information VIN, VDD, POR to SGND . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V LX to PGND . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to (VIN + +0.3V) RSI, EN, VO, FB to SGND . . . . . . . . . . . . . . . -0.3V to (VIN + +0.3V) PGND to SGND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V Peak Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500mA Operating Ambient Temperature . . . . . . . . . . . . . . . .-40°C to +85°C Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +125°C Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . .see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. IMPORTANT NOTE: All parameters having Min/Max specifications are guaranteed. Typ values are for information purposes only. Unless otherwise noted, all tests are at the specified temperature and are pulsed tests, therefore: TJ = TC = TA Electrical Specifications PARAMETER VDD = VIN = VEN = 3.3V, C1 = C2 = 10µF, L = 1.8µH, VO = 1.8V, unless otherwise specified. DESCRIPTION CONDITIONS MIN TYP MAX UNIT 780 800 820 mV 250 nA 2.5 6 V VIN rising 2.19 2.42 V Hysterisis 100 300 mV DC CHARACTERISTICS VFB Feedback Input Voltage IFB Feedback Input Current VIN, VDD Input Voltage VIN,ON Maximum Voltage for Startup IDD Supply Current PWM, VIN = VDD = 5V 400 850 µA EN = 0, VIN = VDD = 5V 0.1 1.5 µA rDS(ON)-PMOS PMOS FET Resistance VDD = 5V, wafer test only 70 100 m rDS(ON)-NMOS NMOS FET Resistance VDD = 5V, wafer test only 45 75 m ILMAX Current Limit TOT,OFF Over-temperature Threshold TOT,ON 1.5 A T rising 145 °C Over-temperature Hysteresis T falling 130 °C IEN, IRSI EN, RSI Current VEN, VRSI = 0V and 3.3V VEN1, VRSI1 EN, RSI Rising Threshold VDD = 3.3V VEN2, VRSI2 EN, RSI Falling Threshold VDD = 3.3V VPOR Minimum VFB for POR, WRT Targeted VFB Value VFB rising POR Voltage Drop ISINK = 5mA VOLPOR VFB falling -1 1 µA 2.4 V 0.8 V 97 86 % % 35 70 mV 1.4 1.6 MHz 25 50 ns AC CHARACTERISTICS fPWM PWM Switching Frequency tRSI Minimum RSI Pulse Width tSS Soft-start Time 650 µs tPOR Power-On Reset Delay Time 100 ms 2 1.1 Limits established by characterization and are not production tested FN7003.7 December 9, 2015 EL7535 Pin Descriptions PIN NUMBER PIN NAME PIN FUNCTION 1 SGND Negative supply for the controller stage 2 PGND Negative supply for the power stage 3 LX Inductor drive pin; high current digital output with average voltage equal to the regulator output voltage 4 VIN Positive supply for the power stage 5 VDD Power supply for the controller stage 6 RSI Resets POR timer 7 EN Enable 8 POR 9 VO Output voltage sense 10 FB Voltage feedback input; connected to an external resistor divider between VO and SGND for variable output Power on reset open drain output Timing Diagram VO MIN 25ns RSI 100ms 100ms POR 3 FN7003.7 December 9, 2015 EL7535 Block Diagram VDD VO + - 10pF 124k FB 5M + CURRENT LIMIT PWM COMPENSATION 100k CLOCK 1.4MHz VIN + PWM COMPARATOR P-DRIVER LX CONTROL LOGIC RAMP GENERATOR 1.8µH 1.8V 350mA EN EN SOFTSTART 10µF 10µF N-DRIVER 5V + – BANDGAP REFERENCE UNDERVOLTAGE LOCKOUT PGND 100k TEMPERATURE SENSE SGND POR PG POR RSI 4 FN7003.7 December 9, 2015 EL7535 Typical Performance Curves 100 100 VIN = 5V 95 All waveforms are taken at VIN = 3.3V, VO = 1.8V, IO = 350mA with component values shown on page 1, unless otherwise noted. VO = 3.3V VO = 2.5V 90 EFFICIENCY (%) 90 EFFICIENCY (%) VIN = 3.3V 95 85 80 VO = 1.8V VO = 2.5V 75 VO = 1.2V 70 85 VO = 1.8V 80 75 VO = 1V 70 65 65 60 60 100 0 300 200 400 100 0 IO (mA) JEDEC JESD51-7 HIGH EFFECTIVE THERMAL CONDUCTIVITY TEST BOARD 0.5 100 125 150 0.50 /W °C 75 85 50 0 25 15 0 +1 0 P1 0.1 = 0.2 0.70 0.60 SO 0.3 SO P1 +2 0 06 °C /W 0.80 M M = 0.90 A JA 1.00 J ALLOWABLE POWER DISSIPATION (W) 0.6 0.40 0.30 0.20 0.10 0 0 25 50 75 85 100 FIGURE 3. PACKAGE POWER DISSIPATION vs AMBIENT TEMPERATURE VIN (2V/DIV) VO (2V/DIV) IIN (0.2A/DIV) POR (2V/DIV) VO (1V/DIV) 0.5ms/DIV 150 FIGURE 4. PACKAGE POWER DISSIPATION vs AMBIENT TEMPERATURE VIN (1V/DIV) FIGURE 5. START-UP 1 125 AMBIENT TEMPERATURE (°C) AMBIENT TEMPERATURE (°C) 5 400 FIGURE 2. EFFICIENCY JEDEC JESD51-3 LOW EFFECTIVE THERMAL CONDUCTIVITY TEST BOARD 0.4 300 200 IO (mA) FIGURE 1. EFFICIENCY ALLOWABLE POWER DISSIPATION (W) VO = 1.2V 50ms/DIV FIGURE 6. START-UP 2 FN7003.7 December 9, 2015 EL7535 Typical Performance Curves All waveforms are taken at VIN = 3.3V, VO = 1.8V, IO = 350mA with component values shown on page 1, unless otherwise noted. (Continued) VIN (2V/DIV) VO (2V/DIV) 350mA 100mA IO RSI (2V/DIV) VO 20mV/DIV POR (2V/DIV) 0.2ms/DIV 50ms/DIV FIGURE 7. POR FUNCTION FIGURE 8. TRANSIENT RESPONSE VIN 100mV/DIV 0.5A/DIV iL VLX 2V/DIV VO 10mV/DIV 1µs/DIV FIGURE 9. STEADY-STATE 6 FN7003.7 December 9, 2015 EL7535 Applications Information Product Description The EL7535 is a synchronous, integrated FET 350mA step-down regulator which operates from an input of 2.5V to 6V. The output voltage is user-adjustable with a pair of external resistors. The internally-compensated controller makes it possible to use only two ceramic capacitors and one inductor to form a complete, very small footprint 350mA DC/DC converter. The POR output also serves as a 100ms delayed Power Good signal when the pull-up resistor R4 is installed. The RSI pin needs to be directly (or indirectly through a resistor R6) connected to Ground for this to function properly. Output Voltage Selection Users can set the output voltage of the converter with a resistor divider, which can be chosen based on Equation 1: R 1 V O = 0.8 1 + ------- R 2 (EQ. 1) PWM Operation Component Selection In the PWM mode, the P-Channel MOSFET and N-Channel MOSFET always operate complementary. When the PMOSFET is on and the NMOSFET off, the inductor current increases linearly. The input energy is transferred to the output and also stored in the inductor. When the P-Channel MOSFET is off and the N-Channel MOSFET on, the inductor current decreases linearly and energy is transferred from the inductor to the output. Hence, the average current through the inductor is the output current. Since the inductor and the output capacitor act as a low pass filter, the duty cycle ratio is approximately equal to VO divided by VIN. Because of the fixed internal compensation, the component choice is relatively narrow. For a regulator with fixed output voltage, only two capacitors and one inductor are required. We recommend 10µF to 22µF multi-layer ceramic capacitors with X5R or X7R rating for both the input and output capacitors, and 1.5µH to 2.2µH inductance for the inductor. The output LC filter has a second order effect. To maintain the stability of the converter, the overall controller must be compensated. This is done with the fixed internally compensated error amplifier and the PWM compensator. Because the compensations are fixed, the values of input and output capacitors are 10µF to 22µF ceramic. The inductor is nominally 1.8µH, though 1.5µA to 2.2µH can be used. This is about half of the output current IO for all the VO. This input capacitor must be able to handle this current. The RMS current present at the input capacitor is decided by Equation 2: V IN V IN - V O I INRMS = ------------------------------------------------- I O V IN (EQ. 2) The inductor peak-to-peak ripple current is given as Equation 3: V IN - V O V O I IL = -------------------------------------------L V IN f S (EQ. 3) • L is the inductance Start-Up and Shut-Down When the EN pin is tied to VIN, and VIN reaches approximately 2.4V, the regulator begins to switch. The output voltage is gradually increased to ensure proper soft-start operation. When the EN pin is connected to a logic low, the EL7535 is in the shut-down mode. All the control circuitry and both MOSFETs are off, and VOUT falls to zero. In this mode, the total input current is less than 1µA. When the EN reaches logic HI, the regulator repeats the start-up procedure, including the soft-start function. RSI/POR Function When powering up, the open-collector Power-On-Reset output holds low for about 100ms after VO reaches the preset voltage. When the active-HI reset signal RSI is issued, POR goes to low immediately and holds for the same period of time after RSI comes back to LOW. The output voltage is unaffected. (Please refer to “Timing Diagram” on page 3). When the function is not used, connect RSI to ground and leave open the pull-up resistor R4 at POR pin. 7 • fS is the switching frequency (nominally 1.4MHz) The inductor must be able to handle IO for the RMS load current, and to assure that the inductor is reliable, it must handle the 1.5A surge current that can occur during a current limit condition. In addition to decoupling capacitors and inductor value, it is important to properly size the phase-lead capacitor C4 (Refer to the Typical Application Diagram). The phase-lead capacitor creates additional phase margin in the control loop by generating a zero and a pole in the transfer function. As a general rule of thumb, C4 should be sized to start the phaselead at a frequency of ~2.5kHz. The zero will always appear at lower frequency than the pole and follow Equation 4: 1 f Z = ---------------------2R 2 C 4 (EQ. 4) Over a normal range of R2 (~10k to100k), C4 will range from ~470pF to 4700pF. The pole frequency cannot be set once the zero frequency is chosen as it is dictated by the ratio of R1 and R2, which is solely determined by the desired FN7003.7 December 9, 2015 EL7535 output set point. Equation 5 shows the pole frequency relationship: 1 f P = --------------------------------------2 R 1 R 2 C 4 (EQ. 5) Current Limit and Short-Circuit Protection The current limit is set at about 1.5A for the PMOS. When a short-circuit occurs in the load, the preset current limit restricts the amount of current available to the output, which causes the output voltage to drop below the preset voltage. In the meantime, the excessive current heats up the regulator until it reaches the thermal shut-down point. Thermal Shut-Down Once the junction reaches about +145°C, the regulator shuts down. Both the P-Channel and the N-Channel MOSFETs turn off. The output voltage will drop to zero. With the output MOSFETs turned off, the regulator will soon cool down. Once the junction temperature drops to about +130°C, the regulator will restart again in the same manner as EN pin connects to logic HI. Layout Considerations The layout is very important for the converter to function properly. The following PC layout guidelines should be followed: • Separate the Power Ground ( ) and Signal Ground ( ); connect them only at one point right at the pins • Place the input capacitor as close to VIN and PGND pins as possible • Make the following PC traces as small as possible: - from LX pin to L - from CO to PGND • If used, connect the trace from the FB pin to R1 and R2 as close as possible • Maximize the copper area around the PGND pin • Place several via holes under the chip to additional ground plane to improve heat dissipation The demo board is a good example of layout based on this outline. Please refer to the EL7535 Application Note. Thermal Performance The EL7535 is in a fused-lead 10 Ld MSOP package. Compared with regular 10 Ld MSOP package, the fused-lead package provides lower thermal resistance. The JA is +100°C/W on a 4-layer board and +125°C/W on 2-layer board. Maximizing the copper area around the pins will further improve the thermal performance. 8 FN7003.7 December 9, 2015 EL7535 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to the web to make sure that you have the latest revision. DATE REVISION December 9, 2015 FN7003.7 CHANGE Updated the Ordering Information table on page 1. Added Revision History and About Intersil sections. About Intersil Intersil Corporation is a leading provider of innovative power management and precision analog solutions. The company's products address some of the largest markets within the industrial and infrastructure, mobile computing and high-end consumer markets. For the most updated datasheet, application notes, related documentation and related parts, please see the respective product information page found at www.intersil.com. You may report errors or suggestions for improving this datasheet by visiting www.intersil.com/ask. Reliability reports are also available from our website at www.intersil.com/support. 9 FN7003.7 December 9, 2015 EL7535 Mini SO Package Family (MSOP) 0.25 M C A B D MINI SO PACKAGE FAMILY (N/2)+1 N E MDP0043 A E1 MILLIMETERS PIN #1 I.D. 1 B (N/2) e H C SEATING PLANE 0.10 C N LEADS 0.08 M C A B b SYMBOL MSOP8 MSOP10 TOLERANCE NOTES A 1.10 1.10 Max. - A1 0.10 0.10 ±0.05 - A2 0.86 0.86 ±0.09 - b 0.33 0.23 +0.07/-0.08 - c 0.18 0.18 ±0.05 - D 3.00 3.00 ±0.10 1, 3 E 4.90 4.90 ±0.15 - E1 3.00 3.00 ±0.10 2, 3 e 0.65 0.50 Basic - L 0.55 0.55 ±0.15 - L1 0.95 0.95 Basic - N 8 10 Reference Rev. D 2/07 NOTES: 1. Plastic or metal protrusions of 0.15mm maximum per side are not included. L1 2. Plastic interlead protrusions of 0.25mm maximum per side are not included. A 3. Dimensions “D” and “E1” are measured at Datum Plane “H”. 4. Dimensioning and tolerancing per ASME Y14.5M-1994. c SEE DETAIL "X" A2 GAUGE PLANE L A1 0.25 3° ±3° DETAIL X All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9001 quality systems. Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 10 FN7003.7 December 9, 2015