ISL6227EVAL1 DDR Evaluation Board Setup Procedure ® Application Note This document describes the setup procedure for the ISL6227 Evaluation Board DDR implementation. For information about the dual switcher application, please refer to the ISL6227EVAL2 Evaluation Board Setup Procedure. General Description The ISL6227 can control two output voltages adjustable from 0.9V to 5.5V. The ISL6227 combines two synchronous PWM voltage regulators into a single IC. When the DDR pin is set to high, it transforms the IC into a complete DDR application. Channel 1 can be set at a fixed 300kHz forced PWM mode or an automatic mode with hysteretic diode-emulation at light load and constant-frequency PWM synchronous rectification at heavy load, assure high efficiency over a wide range of conditions. Channel 2 is set at fixed 300kHz forced PWM mode with synchronous rectification because of sinking current requirement for DDR applications. Both channels use the lower MOSFET rDS(ON) as the current sense element for high efficiency operations. It is preferred that the input of the second channel connects to the output of the first channel in DDR applications. Voltage-feed-forward ramp modulation, current mode control, and internal feedback compensation provide fast response to input voltage and output load transients. ISL6227 monitors the output voltage of CH1 only by the voltage on VSEN1 pin. PGOOD1 (power good) signal is asserted after its soft-start sequence has completed, and the output voltage within -11%/+15% of the set point. PGOOD2 pin is used to bring the VDDQ/2 into the chip as the reference voltage of the second channel error amplifier. Built-in overvoltage protection prevents the output from going above 115% of the set point by holding the lower MOSFET on and the upper MOSFET off. When the output voltage decays below the overvoltage threshold, normal operation automatically resumes. Once the soft-start sequence has completed, undervoltage protection will latch the channel off if the output drops below 75% of its set point value. There is no overvoltage protection for Channel 2 in DDR application. Adjustable overcurrent protection (OCP) monitors the voltage drop across the rDS(ON) of the lower MOSFET. If more precise current-sensing is required, an external current sense resistor may be used. The OCP threshold can be adjusted by the resistor on OCSET pin and the current sensing gain can be adjusted by the resistor from ISEN pin to the phase node of the converter. Any overcurrent on the second channel will be reflected to the first channel. There is no OCP for the second channel. June 2004 Features • Provides regulated output voltage in the range of 0.9V–5.5V - High efficiency over wide load range - Synchronous buck converter with hysteretic operation at light load - Selection of hysteretic/CCM mode on channel 1. Forced CCM on channel 2 for DDR application • Uses MOSFET rDS(ON) for current sensing or uses current-sense resistor for precision overcurrent protection • Overvoltage, undervoltage and overcurrent protection • Undervoltage lock-out on VCC pin • Dual input voltage mode operation - Operates directly from battery 5V to 24V input - Operates from 3.3V or 5V system rail • Excellent dynamic response - Combined voltage feed-forward and current mode control • Power-good signal for channel 1 in DDR application Ordering Information PACKAGE PKG DWG # PART # TEMP. (°C) ISL6227CA -10 to 100 28 Ld SSOP M28.15 ISL6227CAZ (Note) -10 to 100 28 Ld SSOP (Lead-Free) M28.15 ISL6227CA-T -10 to 100 28 Ld SSOP Tape and Reel M28.15 ISL6227CAZ-T (Note) -10 to 100 28 Ld SSOP Tape and Reel (Lead-Free) M28.15 NOTE: Intersil Lead-Free products employ special lead-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which is compatible with both SnPb and leadfree soldering operations. Intersil Lead-Free products are MSL classified at lead-free peak reflow temperatures that meet or exceed the lead-free requirements of IPC/JEDEC J Std-020B. Pinout ISL6227 (28 LD SSOP) TOP VIEW GND 1 In order to alleviate the interaction between the two channels caused by the switching noise, a phase shift has been implemented on the controller. If the input voltage is above 5V, the VIN pin should connect the input voltage. This would provide the input voltage feed forward function and command the second channel 90 degree lagging the first channel. If the input voltage is at 3.3V, the VIN pin should connect to ground. This would result in a fixed ramp for the PWM comparator and command an in-phase operation of the two channels. 1 AN1067 27 LGATE2 PGND1 3 26 PGND2 PHASE1 4 25 PHASE2 UGATE1 5 24 UGATE2 BOOT1 6 23 BOOT2 ISEN1 7 22 ISEN2 EN1 8 20 VOUT2 VSEN1 10 19 VSEN2 SOFT1 12 DDR 13 VIN 14 | 21 EN2 VOUT1 9 OCSET1 11 1-888-INTERSIL or 321-724-7143 28 VCC LGATE1 2 18 OCSET2 17 SOFT2 16 PG2/REF 15 PG1 Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2004. All Rights Reserved All other trademarks mentioned are the property of their respective owners. C21, soft start cap of Ch2 CR1 GREEN = VOUT1 within PGOOD range RED = VOUT1 outside PGOOD range ISL6227 Regulator 2 JP4 — shunted = CH2 enabled JP3 —shunted = CH1 enabled 1. JP2 — shunted toward FCCM (CH1 Fixed PWM Continuous Mode Operation) JP1 — shunted An AmpMeter may be connected across these pins to measure IC and GATE Drive Current JP5 —shunted toward VINPRG when Vin >5V, for feed-forward and program 90 degree out of phase PWM for CH1 & CH2 FIGURE 1. INITIAL SHUNT PLACEMENT FOR ISL6227EVAL1 (see Quick Setup) Application Note 1067 JP2 — shunted away from FCCM (CH1 Automatic Mode) S OSCILLOSCOPE TIP MEASUREMENT POINT FOR PHASE2 Connect the negative terminal (-) of the electronic load and the negative terminal (-) of the DVM to the GND terminal J9 for ch2 (VTT) Connect the positive terminal (+) of the electronic load and the positive terminal (+) of the DVM to the VTT terminal J6 3 Connect the negative terminal (-) of the DVM to the gnd terminal J10 Connect the positive terminal (+) of the DVM to the V_ref terminal J8 Connect the positive terminal (+) of the electronic load and the positive terminal (+) of the DVM to J5 VDDQ. Set the adjustable 5v output voltage to zero volts. Connect the positive terminal (+) to the VCC terminal, and the positive terminal (+) of the DVM to J4 VCC. Oscilloscope tip measurement point for phase1 Connect the negative terminal (-) of the 24VDC power supply and the negative terminal (-) of the DVM to the GND terminal J3. Connect the negative terminal (-) of the 5VDC power supply and the negative terminal (-) of dvm and to the GND terminal J1. Set the adjustable 24vdc output voltage to zero volts. Connect the positive terminal (+) of the adjustable 24VDC power supply and the positive terminal (+) of the dvm to VIN terminal J2. FIGURE 2. WIRING CONNECTIONS FOR ISL6227EVAL1 (see Quick Setup) Application Note 1067 Connect the negative terminal (-) of the electronic load and negative terminal () of the DVM to the GND terminal J7 for ch1 (vddq). Application Note 1067 Quick Setup Note: . What’s Inside • the ISL6227EVAL1 Evaluation Board • The VIN Power Supply must always be the FIRST supply on and the LAST supply off to ensure start up. • the ISL6227EVAL1 Evaluation Board Setup Procedure. • The 5V VCC Power Supply must be between 5V ± 5%. This Evaluation Board Kit contains the following materials: • Make sure the power is off before moving any jumpers, except EN1 and EN2. What is Needed The following items will be needed to perform a complete evaluation: • 4 channel oscilloscope with probes • Make sure the electronic loads are set at 0A condition before the connection. • 2 electronic loads Step 1: Connect power supply and measurement equipment. • 2 laboratory power supplies • Precision digital multi-meters (DVM) • Digital pulse generator TABLE 1. Detailed Description of the Jumper Settings Jumper JP1 Position Function *Shunted *An AmpMeter may be connected across these pins to measure IC and GATE Drive current *FCCM JP2 JP3 JP4 JP5 Away from FCCM Shunted * Removed Shunted * Removed *CH1 PWM Fixed Continuous Conduction Mode Operation CH1 Hysteretic Operation enabled CH1 enabled * CH1 disabled CH2 enabled * CH2 disabled *Toward VINPRG * Use when Vin>5V, this will tie VIN pin to the input voltage for feed forward and program Ch2 PWM 90 phase lagging Ch1 Away from VINPRG Use when Vin<5V, this will tie VIN pin to GND and program in phase PWM for CH1 and CH2 NOTE * = initial setting TABLE 2. LED condition indicator LED Condition Condition green Result VOUT1 WITHIN PGOOD RANGE (89%-115% of nominal value) CR1 VOUT1 OUTSIDE PGOOD RANGE (89-115% of nominal value) red 4 • Better connect/disconnect probes without powering circuit 1a. Connect VCC power supply – Set the output voltage of the 5V adjustable power supply to zero volts. Connect the positive terminal (+) of the power supply to the VCC terminal J4. Connect the negative terminal (-) of the 5VDC power supply to the GND terminal J1. 1b. Connect VCC measurement equipment – Connect the positive terminal (+) of a DVM to the VCC terminal J4. Connect the negative terminal (-) of the DVM to the GND terminal J1. • Do not apply power yet 1c. Connect VIN power supply – Set the adjustable 24VDC output voltage to zero volts. Connect the positive terminal (+) of the power supply to the VIN terminals J2. Connect the negative terminal (-) of the 24VDC power supply to the GND terminal J3. 1d. Connect VIN measurement equipment – Connect the positive terminal (+) of a DVM to one of the VIN terminals J2. Connect the negative terminal (-) of the DVM to the GND terminal J3. • Do not apply power yet Application Note 1067 Step 2: Connect load and measurement equipment 2a. Connect load for VDDQ channel and measurement equipment – Connect the positive terminal (+) of the electronic load and the DVM to the VDDQ terminal J5. Connect the negative terminal (-) of the electronic load and the DVM to the GND terminal J7. 2b. Connect load for VTT channel and measurement equipment – Connect the positive terminal (+) of the electronic load and the DVM to the VTT terminal J6. Connect the negative terminal (-) of the electronic load and the DVM to the GND terminal J9. 2c. Connect measurement equipment for VREF – Connect the positive terminal (+) of a DVM to the V_REF terminal J8. Connect the negative terminal (-) of the DVM to the GND terminal J10. Step 3: Set control jumper as illustrated in Table 1 on page 4. Step 4: Power up the EVAL board 4a. Take the adjustable 24VDC power supply that is connected to the VIN terminals J2 and J3 and make sure the output voltage is set to zero volts. 4b. Turn on the 24VDC power supply. 4c. While reading the DVM, increase the output voltage of the 24VDC power supply to 5VDC. 4d. Turn on the 5VDC power supply, connected with VCC. 4e. While reading the DVM, increase the output voltage of the 5VDC power supply to 5VDC. Step 5: Take initial measurements (The LED should become red at this point) 5a. Install the EN1 shunt jumper JP3 for CH1 (VDDQ). 5b. Install the EN2 shunt jumper JP4 for CH2 (VTT). 5c. The last action will bring LED indictor from RED to GREEN. And the PGOOD voltage on J11 should be 5V, equal to the VCC voltage. 5d. Read the DVM connected to the VDDQ terminal J5. It should show a value between 2.450V-2.550V 5e. Read the DVM connected to the VTT terminal J6. It should show a half the value of VDDQ, between 1.225V-1.275V. 5f. Read the DVM connected to the V_REF terminal J8. It should read half the value of VDDQ, between 1.225-1.275V. NOTE: A 10 nF capacitor must be installed on to C21 position if JP4 is installed prior to JP3 to ensure proper start up. C21 is the soft start capacitor for CH2, as shown in the schematics. NOTE: Terminals J3 (EN1) and J4 (EN2) may be connected to a pulse generator for controlled on/off operation and may be observed with an oscilloscope. However, make sure the signal generator enable voltage is no more than 5V VCC. Step 6: Vary operating conditions 6a. Adjust the 24V VIN Power Supply between 5-24 VDC. – The VDDQ and VTT DVM readings should stay at the above reading range. 6b. Adjust the electronic load current level. – The voltage readings on VDDQ, VTT, and V_REF should be within the above reading range. The load on VDDQ should be less than 5A with MOSFET FDS6912 mounted in the original EVAL board setup. The load on VTT should be less than 3A, and the load on V_REF should be less than 10mA. A resistor can be connected between J8 and J10 as a load for V_REF. The resistor value should be greater than 125 Ohm. If a larger current creating MOSFET is used, the load on VDDQ can be higher than 5A. Step 7: Power off 7a. Turn off the VCC power supply 7b. Turn off the VIN power supply 5 5 VCC VCC 4 3 2 1 VCC' JP1 VIN J4 J2 VINPRG GND + C4 68u 16V 1 + 3 JP5 2 J1 VDDQ C2 10u 25V X5R C1 NI R1 100k GND VOUT1 C3 10u 25V X5R J3 C6 4.7u 10V VIN' D D PHASE 1 1 1 D1 BAT54WT1 PHASE 2 VCC' C5 4.7u 10V 3 6 R2 R3 VDDQ U1 0 C9 0.15u 25V GND 2 LGATE1 C 5 4 6 3 VDDQ 7 Panasonic ETQ-P6F4R6HFA 8 GND C11 15n 50V VOUT1 R8 17.8K 1 J7 2 2.49K C17 NI 2 PHASE2 25 5 UGATE1 UGATE2 24 6 BOOT1 BOOT2 23 7 ISEN1 ISEN2 22 EN2 21 VOUT2 20 VSEN2 19 OCSET2 18 EN1 9 VOUT1 10 VSEN1 11 OCSET1 12 SOFT1 13 DDR 14 VIN SOFT2 17 PG2/REF 16 PG1 15 TP1 4 5 3 6 C10 0.15u 25V C7 1.0u 10V C L2 1.5u R5 1.00K 2 7 1 8 VTT J6 Panasonic ELL-6SH1R5M GND R12 R6 NI J9 NI FDS6912A VOUT2 C19 NI R11 10.0K 3 FCCM 220u 4V PGND2 PHASE1 1 FDS6912A JP2 + C12 PGND1 4 8 R7 NI U3 27 26 R4 J5 28 C25 4.7u 10V ISL6227 VIN' B + PG1 C14 220u 4V C16 4.7u 10V B VCC' R10 10.0k C18 NI R9 100k C20 10n 50V C21 NI VCC PGOOD C26 10n 50V R14 10.0K C22 NI R13 NI VCC V_REF J11 J8 GND R15 680 J14 R16 680 JP3 JP4 EN1 EN2 VTT GND VOUT2 NI CR1 LXA3025IGC-TR RED GREEN A Q1 BSS123LT1 PG1 R17 680 R18 680 R19 10.0K R20 10.0K VOUT1 VDDQ + C24 + C13 NI 220u EN1 J12 EN2 Title Size B Date: 5 FIGURE 3. ISL6227EVAL1 SCHEMATIC 4 3 Building 2A,Suite 105 4020 Stirrup Creek Drive Durham, NC 27703 Phone: (919) 405 3650 Fax: (919) 405 3651 INTERSIL J13 2 J10 C23 4.7u 10V + C15 ISL6227 EVALUATION BOARD (DDR) Document Number ISL6225A eval_DDR Rev A Sheet 1 1 of 1 A Application Note 1067 L1 4.6u VCC LGATE2 3 VTT 0 1 U2 TP2 C8 1.0u 10V D2 BAT54WT1 TP3 3 TP4 Application Note 1067 TABLE 3. Bill of Materials (BOM) Qty Reference 1 Description Vendor PWB-PCB,ISL6227EVAL1,REVA Intersil MFG. Part No. ISL6227EVAL1PCB 1 C1 CAP, RADIAL, 220uF, 25V, 20%, ALUM, ELEC Panasonic EEU-FC1E221 2 C20,C26 CAPACITOR, SMD, 0805,.01uF,50V, 10%,X7R Panasonic ECJ-2VB1H103K 1 C11 CAPACITOR, SMD, 0805,.015uF,50V,10%,X7R Panasonic ECU-V1H153K 2 C9,C10 CAPACITOR, SMD,0805, 0.15uF,25V,10%, X7R Panasonic ECJ-2YB1E154K 2 C7,C8 CAPACITOR, SMD, 1206, 1uF,10V, 10%,X7R Venkel C1206X7R100-105KNE 5 C5,C6,C16,C23,C25 CAPACITOR,SMD,1206,4.7uF,10V,10%,X7R Venkel C1206X7R100475KNE 3 C12,C13,C14,C24 CAP TANT,LOW ESR,SMD,D3,220uF,4V,20% Sanyo 4TPC220M 1 C4 CAP TANT,LOW ESR,SMD, D, 68uF, 16V,10% Kemet T494D686K016AS 2 C2,C3 CAPACITOR,SMD,1812, 10uf, 25V,20%, X5R Taiyo Yuden 4 TP1-TP4 CONN-GEN,SCOPE PROBE TEST PT,COMPACT Tektronix 131-5031-00 12 J1-J11, J14 CONN-GEN,TERMINAL POST,TH,.09 INSERTION Keystone 1502-2 2 J12,J13 CONN-HEADER,1x1,BRKAWY 1X36,2.54mm,ST Berg/FCI 68000-236-1X1 2 JP2,JP5 CONN-HEADER,1x3,BRKAWY 1X36,2.54mm,ST Berg/FCI 68000-236-1X3 3 JP1,JP3,JP4 CONN-HEADER,1x2,RETENTIVE,2.54mm,ST Berg/FCI 69190-202 5 JP1-JP5 CONN-JUMPER,2PIN,SHUNT 2 D1,D2 DIODE-SCHOTTKYBARR,SMD,SOT323,3P,30V,.2A 1 CR1 LED,SMD,4P,OTHER,POLARIZEDRED/GRN 1 L1 PWR CHOKE COIL, SMD, 5.7mm, 4.6uH, 25% 1 U1 IC-DUAL SWITCHER 30V,28P,QSOP 1 Q1 TRANSISTOR,N-CHANNEL,3P,SOT23 2 U2,U3 TRANSIST-DUAL MOS, N-CHANNEL, 8P, SOIC,30V 2 R2,R3 RESISTOR, SMD, 0805, 0ohm, 1/10W, TF Panasonic ERJ-6GEY0R00V 1 R5 RESISTOR, SMD, 0805, 1K, 1/10W, 1%, TF Panasonic ERJ-6ENF1001 5 R10,R11,R14,R19,R20 RESISTOR, SMD, 0805, 10K, 1/10W, 1%, TF Panasonic ERJ-6ENF1002V 2 R1,R9 RESISTOR,SMD, 0805, 100K, 1/10W, 1%, TF Panasonic ERJ-6ENF1003V 1 R8 RESISTOR,SMD, 0805, 17.8K, 1/10W, 1%, TF Panasonic ERJ-J6ENF1782V 1 R4 RESISTOR,SMD, 0805, 2.49K, 1/10W, 1%, TF Panasonic ERJ-6ENF2491 4 R15-R18 RESISTOR,SMD,0805,680ohm, 1/10W, 5%, TF Panasonic ERJ-6GEYJ681V 4 BAG,STATIC,5X8, ZIP LOC BUMPONS,.44inW x .20inH,DOMETOP,, BLACK 0 C1,C15,C17,C18,C19,C21,C DO NOT POPULATE 22,C24 DNP 0 R6,R7,R12,R13 DO NOT POPULATE DNP 1 L2 PWR CHOKE COIL,SMD,6x6x3mm,1.5uH,20% 3.2A 1 LABEL, FOR SERIAL NUMBER AND BOM REV # 7 TMK432BJ106MM-T SPC02SYAN ON-Semiconductor Lumex Panasonic Intersil ON-Semiconductor Fairchild BAT54WT1-T SSL-LXA3025IGC-TR ETQ-P6F4R6HFA ISL6227CA BSS123LT1-T FDS6912A SJ-5003-BLACK Panasonic ELL6SH1R5M LABEL-SERIAL NUMBER Application Note 1067 8 Application Note 1067 9 Application Note 1067 10 Application Note 1067 Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com 11