User Guide 053 ISL8018EVAL3Z Evaluation Board User Guide Description Key Features The ISL8018EVAL3Z evaluation board is intended for use by individuals with requirements for Point-of-Load applications sourcing from 2.7V to 5.5V. The ISL8018EVAL3Z is used for a complete demonstration of the performance of the ISL8018 low quiescent high efficiency synchronous buck regulator. • High efficiency synchronous buck regulator with up to 97% efficiency • ±10% output voltage margining • Adjustable current limit • Start-up with prebiased output The ISL8018EVAL3Z evaluation board is a 76.2mmx76.2mm 4-layer FR4 board with 2oz copper in all layers. The complete converter occupies 438.71mm2 area. • Internal soft-start - 1ms or adjustable • Soft-stop output discharge during disabled • Adjustable frequency from 500kHz to 4MHz - default at 1MHz Recommended Equipment The following materials are recommended to perform testing: • External synchronization up to 4MHz - master to slave phase shifting capability • 0V to 10V power supply with at least 15A source current capability or 5V battery References • Electronic loads capable of sinking current up to 10A ISL8018 datasheet • Digital Multimeters (DMMs) Ordering Information • 100MHz quad-trace oscilloscope PART NUMBER • Signal generator ISL8018EVAL3Z DESCRIPTION Evaluation Board ISL8018 VIN VIN GND FS EN VOUT PHASE GND PG EPAD SYNCIN SYNCOUT PGND SGND COMP ISET SS VSET FB PHASE FIGURE 1. BLOCK DIAGRAM October 26, 2015 UG053.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2015. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. User Guide 053 Quick Setup Guide 1. Ensure that the circuit is correctly connected to the supply and loads prior to applying any power. 2. Connect the bias supply to VIN, the plus terminal to VIN (J1) and the negative return to PGND (J2). 3. Connect the output load to VOUT, the plus terminal to VOUT1 (J3) and the negative return to PGND (J4). 4. Verify that the position is PWM for S1. 5. Verify the position is OPEN for S2 and S3. 7. Turn on the power supply. Switches Control The ISL8018 evaluation board contains S1 through S5 for various controls of the ISL8018 circuitries. Table 1 details this function. TABLE 1. SWITCH SETTINGS MODE PWM Fixed PWM frequency at light load 3 PFM Force continuous mode S2 ISET 1 LOW FUNCTION PROGRAM OUTPUT CURRENT - OPEN Set output load to 8A. HIGH Set output load to 5A. S3 VSET 1 LOW Set output voltage -10%. - OPEN No output voltage margin 3 HIGH Set output voltage +10%. S4 ENABLE 1 OFF Disable VOUT1 3 PFM Enable VOUT1 S5 ENABLE 1 OFF Disable VOUT2 3 PFM Enable VOUT2 (EQ. 3) The maximum should be limited to 1/Fs-100ns to insure that SYNCOUT has enough time to discharge before the next cycle starts. Evaluating the Other Output Voltage The ISL8018EVAL3Z evaluation board output is preset to 1.8V for VOUT1, however, output voltages can be adjusted from 0.6V to 5V. The output voltage programming resistor, R1, will depend on the desired output voltage of the regulator. The value for the feedback resistor is typically between 0Ω and 200kΩ as shown in Equation 4. FUNCTION Frequency Control VFB R 2 = R 1 --------------------------- VO – VFB The ISL8018 has an FS pin that controls the frequency of operation. Programmable frequency allows for optimization between efficiency and external component size. Default switching frequency is 1MHz when FS is tied to VIN (R6 = 0 and R5 is open). By connecting R5 to GND, the switching frequency could be changed from 500kHz (R5 = 386k) to 4MHz (R5 = 36k) according to Equation 1: (EQ. 1) 2 The ISL8018 can be synchronized from 500kHz to 4MHz by an external signal applied to the SYNCIN pin. The rising edge on the SYNCIN triggers the rising edge of the PHASE pulse. Make sure that the minimum on-time of the PHASE node is greater than 140ns. Where, t is the desired time shift between the master and the slave circuits in ns. Care must be taken to include PCB parasitic capacitance of ~3pF to 10pF. FUNCTION Submit Document Feedback Synchronization Control C 13 pF = 0.333 t – 20 ns SET OUTPUT MARGIN 200 10 3 R T k = ------------------------------ – 14 f OSC kHz (EQ. 2) SYNCOUT is a 250µA current pulse signal output triggered by the rising edge of the clock or the SYNCIN signal (whichever is greater in frequency) to drive the other ISL8018 and avoid the system’s beat frequencies effects. To implement time shifting between the master circuit to the slave, it is recommended to add a capacitor, C13 as shown in Figure 4 of the schematic. The time delay from SYNCOUT_Master to SYNCIN_Slave is calculated in pF using Equation 3: Set output load to 3A. 3 Short CSS1 to SGND for internal soft-start (approximately 1ms). Populate CSS1 to adjust the soft-start time. This capacitor, along with an internal 1.8µA current source, sets the soft-start interval of the converter, tSS as shown in Equation 2. CSS must be less than 33nF to insure proper soft-start reset after fault condition. For proper use, do no prebias output voltage more than regulation point. 8. Verify the output voltage is 1.8V for VOUT1. 1 Soft-Start Control CSS1 F = 3.33 t SS s 6. Verify that the position is ON for S4 and S5. S1 When using R5 to adjust the operational frequency, this also sets external compensation mode. Please refer to the ISL8018 datasheet for more details. (EQ. 4) If the output voltage desired is 0.6V, then R2 is left unpopulated and R1 is shorted. For faster response performance, add 10pF to 47pF in parallel to R1, feedforward capacitor C4. Check bode plot to insure optimum performance. When internal compensation is used, we only need a few external components: input capacitance, the output capacitance, inductor, upper feedback resistor and lower feedback resistor. Feedforward capacitor is optional. The ceramic capacitor is recommended to be X5R or X7R. UG053.1 October 26, 2015 User Guide 053 In Table 2, the minimum output capacitor value is given for different output voltages with internal compensation. Notice that the voltage rating has large effect on the actual capacitance value for ceramic technology. The effective capacitance varies with different VOUT, therefore, it is better to use a high voltage rating capacitor or a set of parallel lower voltage rating capacitors. Additional output capacitance may be added to improve transient response and start-up performance. With additional capacitance, please use external compensation for better loop response design. See the datasheet compensation section for more detail. Refer to Figures 11 through 16 for examples of 1.2VOUT and 3.3VOUT soft-start waveforms, load transient and relevant bode plot with external compensation configuration”. TABLE 2. COMPONENT VALUE SELECTION (REFER TO “ISL8018EVAL3Z Schematic” on page 4) VOUT 1.2V 1.5V 1.8V 2.5V 3.3V C1, C2 22µF 22µF 22µF 22µF 22µF C7, C8 66µF 66µF 47µF 47µF 47µF C4 33pF 33pF 10pF 10pF 10pF L1 0.47µH 0.47~1µH 0.68~1.5µH 1~1.5µH 1~2.2µH R1 100k 150k 200k 316k 450k R2 100k 100k 100k 100k 100k ISL8018EVAL3Z Evaluation Board 1 FIGURE 2. FRONT VIEW Submit Document Feedback 3 FIGURE 3. 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ISL8018EVAL3Z SCHEMATIC 0$6. +5':5,' ,6/ 5(9 UG053.1 October 26, 2015 User Guide 053 TABLE 3. BILL OF MATERIALS MANUFACTURER PART NUMBER REFERENCE DESIGNATOR QTY UNITS DESCRIPTION MANUFACTURER ISL8018EVAL3ZREVAPCB 1 ea. SEE LABEL-RENAME BOARD PWB-PCB, ISL8018EVAL3Z, REVA, ROHS IMAGINEERING INC GRM39COG150J050AD 1 ea. C4, C14 CAP, SMD, 0603, 15pF, 50V, 5%, NP0, ROHS MURATA C0603COG500-221JNE 1 ea. C5 CAP, SMD, 0603, 220pF, 50V, 5%, C0G, ROHS VENKEL 06035C333JAT2A 1 ea. CSS1 CAP, SMD, 0603, 0.033µF, 50V, 5%, AVX X7R, ROHS 0 ea. C3, C6, CSS2 CAP, SMD, 0603, DNP-PLACE HOLDER, ROHS C3216X5R0J226M160AA 5 ea. C1, C2, C7, C8, C10 CAP, SMD, 1206, 22µF, 6.3V, 20%, TDK X5R, 1.6mm Height, ROHS GRM31CR60J476ME19L 1 ea. C9 CAP, SMD, 1206, 47µF, 6.3V, 20%, MURATA X5R, ROHS 0 ea. C19, C20, C23, C24 CAP, SMD, 1206, DNP-PLACE HOLDER, ROHS IHLP5050CEER1R0M01 1 ea. L1 COIL-PWR INDUCTOR,SMD, 13mm, VISHAY 1.0µH, 20%, 24A, ROHS 111-0702-001 2 ea. J1, J3 CONN-GEN, BIND.POST, INSUL-RED, JOHNSON COMPONENTS THMBNUT-GND 111-0703-001 2 ea. J2, J4 CONN-GEN, BIND.POST, INSUL-BLK, JOHNSON COMPONENTS THMBNUT-GND 131-4353-00 2 ea. LX1, VOUT1 CONN-SCOPE PROBE TEST PT, COMPACT, PCB MNT, ROHS TEKTRONIX 1514-2 2 ea. J5, J6 CONN-TURRET, TERMINAL POST, TH, ROHS KEYSTONE 5000 14 ea. EN1, EN2, FB2, PG1, PG2, SS2, ISET, VSET, COMP2, SYNCIN1-SYNCIN3, SYNCOUT1, SYNCOUT2 CONN-MINI TEST PT, VERTICAL, RED, ROHS KEYSTONE LTST-C170CKT 2 ea. D1, D2 LED-GaAs RED, SMD, 2x1.25mm, 100mW, 40mA, 10mcd, ROHS LITEON/VISHAY ISL8018IRAJZ 1 ea. MASTER IC-ADJ. 6A BUCK REGULATOR, 20P, INTERSIL QFN, 3x4, ROHS 2N7002-7-F 2 ea. Q1, Q2 TRANSISTOR, N-CHANNEL, 3LD, SOT-23, 60V, 115mA, ROHS 0 ea. R6, R9, R20, R28 RESISTOR,SMD, 0603, 0.1%, MF, DNP-PLACE HOLDER 0 ea. R4, R7, R13, R14, R19, R21, R22, R25, RES, SMD, 0402, DNP, DNP, DNP, R29 TF, ROHS ERJ-3EKF20R0V 1 ea R24 RES, SMD, 0603, 20Ω, 1/10W, 1%, PANASONIC TF, ROHS CR0603-10W-000T 1 ea. R18 RES, SMD, 0603, 0Ω, 1/10W, TF, ROHS Submit Document Feedback 5 DIODES, INC. VENKEL UG053.1 October 26, 2015 User Guide 053 TABLE 3. BILL OF MATERIALS (Continued) MANUFACTURER PART NUMBER REFERENCE DESIGNATOR QTY UNITS DESCRIPTION MANUFACTURER CR0603-10W-1003FT 8 ea. R2, R8, R10, R11, R12, R16, R23, R26 RES, SMD, 0603, 100k, 1/10W, 1%, TF, ROHS VENKEL CR0603-10W-2003FT 2 ea. R1, R5 RES, SMD, 0603, 200k, 1/10W, 1%, TF, ROHS VENKEL RC0603FR-0747KL 1 ea. R3 RES, SMD, 0603, 47k, 1/10W, 1%, YAGEO TF, ROHS 0 ea. R17, R27 RES, SMD, 0603, DNP-PLACE HOLDER, ROHS 0 ea. R15 RES, SMD, 1210, DNP, DNP, DNP, TF, ROHS GT11MSCBE 3 ea. S1, S4, S5 SWITCH-TOGGLE, SMD, 6PIN, SPDT, ITT INDUSTRIES/C&K DIVISION 2POS, ON-NONE-ON, ROHS GT13MSCBE 2 ea. S2, S3 SWITCH-TOGGLE, SMD, 6PIN, SPDT, C&K COMPONENTS 3POS, ON-OFF-ON, ROHS SJ-5003SPBL 4 ea. Bottom four corners. BUMPONS, 0.44inW x 0.20inH, DOMETOP, BLACK 3M 212403-013 1 ea. Place assembly in bag. BAG, STATIC, 5x8, ZIPLOC, ROHS INTERSIL 0 ea. C11, C12, C13, C14, C17, C18, C21, C22, C25, C26, C27 DO NOT POPULATE OR PURCHASE 0 ea. L2, L3 DO NOT POPULATE OR PURCHASE 0 ea. LX2, VOUT2 DO NOT POPULATE OR PURCHASE 0 ea. U3, SLAVE DO NOT POPULATE OR PURCHASE PCB Layout Recommendation The PCB layout is a very important converter design step to make sure the designed converter works well. For ISL8018, the power loop is composed of the output inductor L’s, the output capacitor COUT, the PHASE’s pins and the PGND pin. It is necessary to make the power loop as small as possible and the connecting traces among them should be direct, short and wide. The switching node of the converter, the PHASE pins and the traces connected to the node are very noisy, so keep the voltage feedback trace away from these noisy traces. The input capacitor should be placed as close as possible to the VIN pin and the ground of the input and output capacitors should be connected as close as possible. The heat of the IC is mainly dissipated through the thermal pad. Maximizing the copper area connected to the thermal pad is preferable. In addition, a solid ground plane is helpful for better EMI performance. It is recommended to add at least 5 vias ground connection within the pad for the best thermal relief. Submit Document Feedback 6 UG053.1 October 26, 2015 User Guide 053 ISL8018EVAL3Z Board Layout ISL8018EVAL3Z FIGURE 5. TOP LAYER COMPONENTS FIGURE 6. TOP LAYER ETCH Submit Document Feedback 7 UG053.1 October 26, 2015 User Guide 053 ISL8018EVAL3Z Board Layout (Continued) FIGURE 7. SECOND LAYER ETCH FIGURE 8. THIRD LAYER ETCH Submit Document Feedback 8 UG053.1 October 26, 2015 User Guide 053 ISL8018EVAL3Z Board Layout (Continued) FIGURE 9. BOTTOM LAYER ETCH FIGURE 10. BOTTOM LAYER COMPONENTS Submit Document Feedback 9 UG053.1 October 26, 2015 User Guide 053 Typical Performance Curves Unless noted: VIN = 5.5V, fSW = 1MHz, internal (soft-start). VOUT 500mV/DIV VOUT 2V/DIV IOUT 5A/DIV IOUT 5A/DIV 500µs/DIV 500µs/DIV FIGURE 11. 3.3VOUT, R3 = 25k, C5 = 470pF, COUT = 100µF (EFFECTIVE CAPACITANCE), C4 = 47pF, L = 2.2µH FIGURE 12. 1.2VOUT, R3 = 70k, C5 = 220pF, COUT = 144µF (EFFECTIVE CAPACITANCE), C4 = 33pF, L = 1µH IOUT 5A/DIV IOUT 5A/DIV VOUT RIPPLE 20mV/DIV VOUT RIPPLE 100mV/DIV 1ms/DIV 1ms/DIV FIGURE 13. LOAD TRANSIENT 5.5VIN/3.3VOUT, R3 = 25k, C5 = 470pF, COUT = 100µF (EFFECTIVE CAPACITANCE), C4 = 47pF, L = 2.2µH, SLEW RATE: 0.1A/µs FIGURE 14. LOAD TRANSIENT 5.5VIN/1.2VOUT, R3 = 70k, C5 = 220pF, COUT = 144µF (EFFECTIVE CAPACITANCE), C4 = 33pF, L = 1µH, SLEW RATE: 0.1A/µs Submit Document Feedback 10 UG053.1 October 26, 2015 User Guide 053 Typical Performance Curves Unless noted: VIN = 5.5V, fSW = 1MHz, internal (soft-start). (Continued) FIGURE 15. BODE PLOT 5.5VIN/3.3VOUT WITH FULL LOAD, R3 = 25k, C5 = 470pF, COUT = 100µF (EFFECTIVE CAPACITANCE), C4 = 47pF, L = 2.2µH FIGURE 16. BODE PLOT 5.5VIN/1.2VOUT WITH FULL LOAD, R3 = 70k, C5 = 220pF, COUT = 144µF (EFFECTIVE CAPACITANCE), C4 = 33pF, L = 1µH Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the document is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 11 UG053.1 October 26, 2015