Setup Instructions for the ISL6271A Evaluation Kit Eval Board Setup Application Note October 4, 2004 AN1139.1 READ ALL INSTRUCTIONS BEFORE APPLYING POWER OR CONNECTING CABLES The ISL6271A is a power management integrated circuit (PMIC) designed to provide the low-voltage requirements for the Bulverde XScale processor. There are three(3) such voltages generated by the PMIC: 1) .85V-1.6V core voltage under DVM or VID control 2) 1.3V PLL voltage, and 3) 1.1V SRAM voltage. All three outputs are enabled/disabled simultaneously by a common Power Enable (EN) signal from the processor. Various control and diagnostic functions attend to the orderly sequencing and dynamic control of the PMIC. A complete functional description of the PMIC can be found in the ISL6271A data sheet (provided). The ISL6271A evaluation board provides a means to explore and validate the functional capabilities of the ISL6271A XScale Regulator. The board was designed to have an intuitive layout flow with strapping options to aid in ease of instrumenting and testing. There is a left-to-right flow of input-to-output, with external inputs coming onto the board from the left side and the outputs on the right side. LED indicator functions are to the top side of the layout and the transient load-generator option is in the lower right corner of the board with various strapping options. The core regulator output can be controlled by either an externally connected I2C interface module (provided) or on-board static VID switches. Appropriate cabling is provided to make the necessary connections with external testing equipment. The following instructions are not intended to effect an exhaustive evaluation of the ISL6271A. They are intended as a guide into an introductory suite of tests with which the evaluator can gain enough confidence and skill to go deeper in functional exploration/validation. Test Equipment Required: Multi-channel Storage Oscilloscope (with appropriate probes) Digital Multi-meters (up to 3) Dual Low-Voltage Adjustable Power Supply Load - electronic or resistors (0-1A) PC with available USB port USB cable USB/I2C interface module and I2C cable (provided with eval kit) USB/I2C Software (downloadable from www.intersil.com) 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 321-724-7143|Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright © Intersil Americas Inc. 2004. All Rights Reserved All other trademarks mentioned are the property of their respective owners Setup Instructions for the ISL6271A Evaluation Kit Initial Set-Up Position the ISL6271A eval board so that the Intersil logo is in the upper right corner, relative to testers perspective. All switch positions on S1 should be to the ‘left’ to Enable the device for static VID input. Place shunts as follows, (see Figure 1): H1 to ‘enable’ H2 no shunt (if external LVCC being supplied, left two pins should never be shorted) H3 no shunt H4 no shunt FIGURE 1. SHUNT PLACEMENT ON H1 TO ENABLE, AND NO SHUNT ON H2, H3 AND H4 Adjust the External Power Supplies to 3.7V and 2.5V respectively, and turn off. NOTE: (Under NO circumstances should the voltage on either supply be allowed to exceed 6.0V) Adjust the external electronic load for a constant current of 200mA (Do not interconnect). Connect J1 on the eval board to the dual power supply, with the (LVCC+) pin to 2.5V (supply to the 2 LDO’s), the (+) pin to 3.7V (supply to the swiching regulator), and the (-) pin to the supply common (gnd), Figure 2. To PC USB USB-I2C I2C (For DVM Testing Only) ISL6271EVAL1 J4 J2 J1 S1 J3 Power LOAD FIGURE 2. 2 CONNECT J1 TO THE DUAL POWER SUPPLY Setup Instructions for the ISL6271A Evaluation Kit Connect the test leads of DVM#1 between TP1(+) and TP3(-) and set to measure VDC. Connect the test leads of DVM#2 between TP8(+) and TP9(-) and set to measure VDC. Connect the test leads of DVM#3 between TP6(+) and TP7(-) and set to measure VDC. DVM #3 DVM #2 DVM #1 FIGURE 3. CONNECT THE TEST LEADS BETWEEN TP1, TP3, TP8, TP9, TP6, TP7 Initial Power-Up With all the switches of S1 on the eval board at “off” positions and the external supplies adjusted to 3.7V and 2.5V, turn both power supplies ‘on’. Observe that both LEDs (LED1, LED2) are illuminated, see Figure 4. Confirm DVM#2 indicates 1.6V (+-25mV) for VCore Confirm DVM#1 indicates 3.7V (+-50mV) this voltage will vary with the load current Confirm DVM#3 indicates 1.3V (+-25mV) for VPLL Move DVM#3 (+) lead to TP10 and confirm 1.1V(+-25mV) for VSRAM FIGURE 4. 3 OBSERVE LED1, LED2 AND CONFIRM VOLTAGES Setup Instructions for the ISL6271A Evaluation Kit With the board still powered, slide switch (S1) positions 1- 4 to the right and confirm DVM#2 indicates .85V(+-25V). Return switches to left position, and verify 1.6V is restored (Figure 5). Slide S1 position 6 to the right (on), Vcore should be 1.3V. This confirms static 4-bit VID management capability of the core voltage (see the datasheet for the various VID codes which can be set). FIGURE 5. SLIDE SWITCH POSITIONS 1-4 ON S1 TO CONFIRM 4-BIT VID Slide switch(S1) position 5 to the ‘right’ (Figure 6) and confirm DVM#2/3 registers low outputs. Return S1pos 5 to the ‘left’ position; confirm that the outputs are restored. This confirms the Enable function. Turn the external power supplies ‘off’. FIGURE 6. 4 SLIDE SW1 POSITION 5 TO THE RIGHT TO CONFIRM REGISTERS Setup Instructions for the ISL6271A Evaluation Kit Connect J3 on evaluation board to the electronic load, (Figure 7), observing proper polarities. T O L O A D FIGURE 7. CONNECT THE J3 ON THE EVALUATION BOARD TO THE ELECTRONIC LOAD NOTE: (Fixed resistive loads of 1Kohm each are connected across the VPLL and VSRAM outputs onboard. If variable loading is desired, such a load can be connected via J4) Reapply power and observe DVM#2 indicating 1.3V and that the load is sinking 200mA. Basic functionality is confirmed and thorough testing/characterization can begin. TP5 and TP2 will accommodate low-noise Tek scope probe tips for monitoring the AC characteristics of Vcore and Phase, respectively. The phase node is a good signal point from which to trigger and observe cycle-by-cycle switching behavior of the Vcore regulator. Connect the trigger channel to the TP2 probe point to trigger on the phase signal. See Figure 8 for a typical scope shot of the Vcore voltage(AC) when triggered from the phase node. Vcore Phase FIGURE 8. 5 VCORE AND PHASE Setup Instructions for the ISL6271A Evaluation Kit Transient Load Testing w/onboard Transient Generator The onboard transient generator function permits dynamically changing the load current on Vcore and is enabled by placing a shunt across H4 pins 2-3 (while H1 is enabled), see Figure 1. This periodically connects and disconnects a 5 ohm load across the Vcore output at about a 1 second interval, corresponding to about a 250mA pulse load on the output at 1.3V. H4 pin 2 can then be used to trigger the scope and observe the effect on Vcore each time this load switches in either the positive or negative direction, thus observing the transient response of the Vcore regulator. This is illustrated below in Figure 9 with a 10mA external load bias applied. (Note: The output load can be biased to some DC level by an external load connected through J3) . A programmable external load may provide more versatility for transient load testing, but this on-board capability gives an excellent read on the regulators response characteristic. V core H4-Pin2 FIGURE 9. VCORE TRANSIENT RESPONSE (10MA – 250MA) Efficiency Measurement Considerations Since the ISL6271A is a multi-regulator PMIC, it is important to segregate the regulators as much as possible when attempting accurate efficiency measurements on the core regulator. The power input to the LDOs (LVCC) can be tied to the main PVCC input by a strap on H2, but should be separated from the core regulator input voltage (PVCC) during efficiency measurements. All other extraneous draw from PVCC should be removed, such as the LED power and the transient generator circuitry. Removing the shunt from H1 effectively removes power from both the LED and transient-generator circuits, and prepares the circuit for core regulator efficiency measurements. Another drain to take into consideration, if efficiency testing is being done under static VID control, is the 100K pull-up resistors for the switches in S1, which will drain 30-40uA each from PVCC when in the ‘right’ position. If testing is being done at an output voltage of less than 1.3V (all ‘left’), then the number of switches in the ‘right’ position should be factored into the efficiency calculation. This should be a relatively insignificant factor at higher output current levels, but it is a factor to be cognizant of. 6 Setup Instructions for the ISL6271A Evaluation Kit Dynamic Voltage Management(DVM) via I2C The following steps will guide the evaluator through the set-up required to control both the voltage level and slew rate of Vcore dynamically from a PC over a USB-to-I2C interface. The user will be able to easily set the core voltage at any one of 16 discrete levels between 0.85V and 1.3V, and the slew rate to one of 4 discrete levels from .1mV/uS to 5mV/uS (see data sheet) simply by selecting the desired level(s) and commanding a ‘writeI2C’ to the device. FIGURE 10. THE USB I2C INTERFACE MODULE Load Driver Software The first step is to connect the USB-I2C interface module to the PC USB port with the supplied cable (Figure 10) . Next install the driver software for the I2C interface, provided on the same evaluation kit CD as this document (see Appendix B), and by following the installation instructions provided in Appendix B. The screen below will appear after the application software is installed and the testing application is executed. FIGURE 11. ISL6271A TESTING APPLICATION WINDOW Hardware Module(s) Interconnect Once the SW is loaded and the DVM-choice screen is displayed (Figure 11), the two boards should be connected together ( Figure 12). Before connecting the cable between the eval board and the USB-I2C module (Figure 2), apply input power (3.7V) to the eval board and then connect the interconnecting cable to J2 on the eval board. Switch S1 position 6 should be switched to the ‘right’ for I2C testing. FIGURE 12. CONNECT THE INTERCONNECTING CABLE TO J2 ON THE EVALUATION BOARD 7 Setup Instructions for the ISL6271A Evaluation Kit DVM Testing Monitor Vcore DC voltage (TP8-TP9), while varying the voltage set-point using the I2C commands from the dropdown voltage palate on the PC screen. The variable slew rate command-set can be verified by monitoring Vcore at TP5 with a scope set on AC coupling and 200mV/Div sensitivity. The scope could be set to one-shot trigger off the change in Vcore voltage, commanded by the user adjusting the trigger level about 50mV from the ‘0’V level in the commanded direction. A more reliable, and repeatable, one-shot trigger is the incoming I2C clock signal. This signal can be easily accessed on either end of the red conductor in the I2C interconnect cable. Now, when the ‘Write I2C’ command is given, the scope will trigger on the clock burst, and the Vcore voltage slew rate to the new voltage level can be observed. This is illustrated below in Figure 13 for both a positive and negative slew command. I2C Clock (SCL) Vcore I2C data (SDA) LEGEND Vcore I2C Clock I2C Data FIGURE 13. VCORE SLEW RATE 8 Setup Instructions for the ISL6271A Evaluation Kit Appendix A Schematics and Bill of Materials 1 2 PVCC LED Enable H1 PVCCA Power Good led_pg R11 dr2led1 6 dr2led2 2 3 LED2 1 2 3 PVCC D led_bfl R10 LED1 Battery Fault U3 1 D 4 5 R9 TP6 Linear Outputs vpll 6 3 2 5 R4 U2 R6 R16 vcc 9 17 1 15 SCL/VIDO PGOOD SDA/VID1 BFLT VID2 VID3 VPLL EN VSRAM VIDEN FB PVCC BBAT VCC LVCC C7 ISL6271 C2 soft PHASE VOUT Sub C8 10 18 5 4 14 13 12 fb R8 TP8 J3 8 phase 11 Vcore L1 21 TP4 1 TP2 C10 C6 5 4 3 2 1 R13 R12 555_rst PVCCA 1 2 3 lvcc 1 8 VCC RS DCHG 4 7 OUT TH TG 6 2 GND CV Q1 1 TP1 ds_chg H4 3 555_out 1 B R15 U4 C9 C1 PVCCA R14 Q1_drain 555 Output Select - Enable or Load 555_trig 5 LVCC Input Select TP3 TP9 TP 1 2 3 GND LVCC 3 2 1 R19 2_load J1 1 2 3 C VCORE B PVCC TP10 3 2 C3 Battery Inputs SRAM 1 C4 R7 GND 1 vsram TP5 scl/vid0 3 sda/vid1 4 vid2 5 vid3 6 19 en 2 vid_en 12 11 10 9 8 7 1 U1 4 C 1 2 3 4 5 6 R5 PLL 3 2 1 1 TP7 1 R2 S1 dr2sw1 dr2sw2 R3 pg_gt_drv bft_gt_drv R1 SOFT GND PGND GND I2C - SDA R17 C5 20 16 7 1 2 3 1 J4 PVCC J2 1 I2C Input I2C - SCL 4 3 R18 C12 555_cv H2 C11 H3 1 2 3 Note: Power/Signal grounds connected at a single point under the ISL6271 A A Title ISL6271 Evaluation Board Size: A4 Number: Date: 3-Jan-2003 10: Time: 1 Appendix A-1 2 34 Revision: 0 17:53 Sheet 1 of 2 Intersil Corporation Stirrup Creek Drive Duram NC TM Setup Instructions for the ISL6271A Evaluation Kit ISL6271A Evaluation Board Bill-of-Materials Item Qty Ref Des Description Footprint 1 3 C2,C5,C8 2.2uF/6.3V cer cap 0805 DK- PCC2176CT 2 1 C7 10uF/6.3V cer cap 0805 C2010X5R0J106K DK- PCC1923CT 3 C3 .1uF cer cap 0402 DK- PCC2146CT 4 C9,C10,C11 .1uF cer cap 0603 DK- PCC1762CT 5 C4 .01uF cer cap 0402 PCC103BQCT 6 C12 .47uF cer cap 0603 PCC1911CT 7 C1 10uF/10V tant cap ‘A’ Case 3.2x1.6x1.6 8 C6 10uF/6.3V cer 0805 9 2 R10,R11 200 0805 10 9 R1,R2,R3,R4,R5,R6,R14,R15 100K 0603 R8 49.9K 0402 11 12 1 R7 10 0402 13 3 R16, R17, R19 1K 0603 14 2 R12, R13 10 0805 15 R9 100K 0402 16 R18 1Meg 0603 17 1 S1 6 pos switch 18 2 U1,U3 Dual n-fet 19 2 LED1,LED2 20 1 21 1 Appendix A-2 Vendor PN Sprague C&K SD06H0SK SC-70 Vishay Siliconix TN0205AD Green led 0805 Lumex SML-LXT0805GW-TR Q1 n-FET SOT-23 Vishay Siliconix Si2302ADS L1 Inductor, 4.7uH 5.2x5.2x1mm Cooper SD20-4R7 Setup Instructions for the ISL6271A Evaluation Kit ISL6271A Evaluation Board Bill-of-Materials Item Qty Ref Des Description 22 4 J1,J2,J3,J4 Header/3ckt 23 4 H1,H2,H3,H4 Jumper/3ckt 24 2 TP2,TP5 Probe Socket 25 8 TP1,3,4,6,7,8,9,10 testpoints 26 1 U4 Timer IC SO-8 Intersil ICM7555 27 1 U2 Controller 4x4 mm QFN Intersil ISL6271A 28 1 PCB 2.5x3 inch Appendix A-3 Footprint Vendor PN DigiKey A19430-ND Tektronix Setup Instructions for the ISL6271A Evaluation Kit Appendix B Driver Installation Instructions 1. Go to www.intersil.com and search for ISL6271A; 2. Down load the software driver ISL6271A-installer.zip to your computer; 3. Expand the zip file into C:\ISL6271A 4. After the USB-I2C evaluation hardware been connected to the USB cable of the PC, the OS (Windows 2000/XP/98) will prompt you for the directory path of the hardware device driver. Point to the directory path to C:\ISL6271A, the OS will automatically install the device driver for you. 5. After you have successfully installed the USBI2CIO device driver, install the ISL6271A software tool. Run SETUP.EXE from the C:\ISL6271A subdirectory, and follow the on-screen instructions. 6. Click the “ISL6271A Demo” icon on your desk top to run the software. If you receive “Error in setting the initial stage” message, check your cable connections. Figure 11 window will pop up on your desktop. You will be able to adjust the ISL6271A output voltage and slew rate through the software. Appendix B-1 Setup Instructions for the ISL6271A Evaluation Kit Contact your local Intersil Field Application Engineer for technical assistance: All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems. Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality. Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com