Application Note 1806 ISL8025xEVAL3Z Evaluation Board User Guide Description Key Features The ISL8025 and ISL8025A evaluation board kits are intended for use by customers with requirements for Point-of-Load applications sourcing from 2.7V to 5.5V. The ISL8025 and ISL8025A evaluation boards are used to demonstrate the performance of the ISL8025 and ISL8025A, low quiescent high efficiency synchronous buck regulator. • High efficiency synchronous buck regulator with up to 95% efficiency The ISL8025 and ISL8025A are offered in a 3mmx3mm 16 Ld TQFN package with 1mm maximum height. The complete area that the converter occupies can be as small as 0.22in2. • Soft-stop output discharge during disabled Specifications PART NUMBER IOUT (MAX) (A) ISL8025 ISL8025A 5 • 0.8% reference accuracy over temperature load line • Start-up with pre biased output • Internal soft-start - 1ms or adjustable • Adjustable frequency from 500kHz to 4MHz - default at 1MHz (2MHz for ISL8025A) • External synchronization up to 4MHz • Negative OC protection FSW RANGE (MHz) Programmable 0.5 to 4MHz Programmable 1 to 4MHz VIN VOUT RANGE RANGE (V) (V) 2.7V to 5.5V 0.6V to 5.5V PART SIZE (2mm) 3x3 References ISL8025 Datasheet Ordering Information PART NUMBER NOTES: 1. The Evaluation Kits default configuration are VOUT = 1.8V for ISL8025EVAL3Z (fSW = 1MHz) and ISL8025AEVAL3Z (fSW = 2MHz). DESCRIPTION ISL8025EVAL3Z Evaluation Board For ISL8025 ISL8025AEVAL3Z Evaluation Board For ISL8025A 2. VREF is 0.6V. FIGURE 1. ISL8025EVAL3Z November 10, 2014 AN1806.2 1 FIGURE 2. ISL8025AEVAL3Z CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2012-2014. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. Application Note 1806 Recommended Equipment Soft-start Control • 0V to 10V power supply with at least 10A source current capability or 5V battery Short CSS to SGND for internal soft-start (approximately 1ms). Populate CSS to adjust the soft-start time. This capacitor, along with an internal 1.6µA current source, sets the soft-start interval of the converter, tSS. • Electronic loads capable of sinking current up to 7A CSS F = 3.33 t SS s The following materials are recommended to perform testing: • Digital Multimeters (DMMs) (EQ. 3) CSS must be less than 33nF to insure proper soft-start reset after fault condition. • 100MHz quad-trace oscilloscope • Signal generator Switches Control Quick Setup Guide 1. Ensure that the circuit is correctly connected to the supply and loads prior to applying any power. 2. Connect the bias supply to VIN, the plus terminal to VIN, P4 and the negative return to PGND, P5. The ISL8025, ISL8025A evaluation boards contain SW1 and SW2 for various controls of the ISL8025, ISL8025A circuitries. Table 1 details this function. TABLE 1. SWITCH SETTINGS SW1 ENABLE 3. Connect the output load to VOUT, the plus terminal to VO, P3 and the negative return to PGND, P7. FUNCTION 1 OFF DISABLE VO 4. Verify that the position is PWM for SW2. 3 ON ENABLE VO SW2 MODE 1 PWM Fixed PWM frequency at light load 3 PFM Force continuous mode 5. Verify that the position is ON for SW1. 6. Turn on the power supply. 7. Verify the output voltage is 1.8V for VOUT. Evaluating the Other Output Voltage The ISL8025 and ISL8025A evaluation board kits output are preset to 1.8V for VOUT, however, output voltages can be adjusted from 0.6V to 5V. The output voltage programming resistor, R1, will depend on the desired output voltage of the regulator. The value for the feedback resistor is typically between 0Ω and 200kΩ, as shown in Equation 1. VFB R 2 = R 1 --------------------------- VO – VFB (EQ. 1) If the output voltage desired is 0.6V, then R2 is left unpopulated and R1 is shorted. For faster response performance, add 10pF to 47pF in parallel to R1. Check bode plot to insure optimum performance. Frequency Control The ISL8025 and ISL8025A have an FS pin that controls the frequency of operation. Programmable frequency allows for optimization between efficiency and external component size. Default switching frequency is 1MHz for ISL8025EVAL3Z and 2MHz for ISL8025AEVAL3Z when FS is tied to VIN (R11 = 0 and R12 is open). By changing the value of R12 , the switching frequency can be changed from 500kHz to 4MHz according to Equation 2: 220 10 3 R T k = ------------------------------ – 14 f OSC kHz FUNCTION PCB Layout Recommendation The PCB layout is a very important converter design step to make sure the designed converter works well. For ISL8025, ISL8025A, the power loop is composed of the output inductor L’s, the output capacitor (COUT), the PHASE pins, and the PGND pin. It is necessary to make the power loop as small as possible and the connecting traces among them should be direct, short and wide. The switching node of the converter, the PHASE pins, and the traces connected to the node are very noisy, so keep the voltage feedback trace away from these noisy traces. The input capacitor should be placed as close as possible to the VIN pin. The ground of input and output capacitors should be connected as close as possible. The heat of the IC is mainly dissipated through the thermal pad. Maximizing the copper area connected to the thermal pad is preferable. In addition, a solid ground plane is helpful for better EMI performance. It is recommended to add at least 5 vias ground connection within the pad for the best thermal relief. (EQ. 2) When using R12 to adjust the operational frequency, this also sets external compensation mode. Please refer to the ISL8025, ISL8025A datasheet for more details. Submit Document Feedback 2 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Schematic J1 J2 L1 P4 A VIN 1.0UH PHASE VO 2 P3 16 15 14 13 1 C5 10 C2 22UF 22UF 1 2 3 4 C3 0.1UF 12 11 10 9 PGND PGND SGND FB U1 R3 20 A R2 100K P7 C4 22PF A ISL8025IRTAJZ EP SYNC PG 17 VIN VDD PG SYNC R1 EN FS SS COMP C1 C6 22UF 22UF VIN PHASE PHASE PHASE R10 CH8 5 6 7 8 P5 200K EN A A SS C7 220PF R11 CSS 191K R14 0.033UF 69.8K VIN DNP C8 OPEN R12 A A A VIN VIN VIN R5 2K R4 EN D1 200K 2 P6 PG EN SW1 R7 R6 200K 200K 3 ON 1 OFF SYNC 2 P2 SYNC SW2 3 PWM 1 PFM 3 1 Q1 R9 R8 OPEN OPEN 2 P1 A A Submit Document Feedback 3 A AN1806.2 November 10, 2014 Application Note 1806 Bill Of Materials PART NUMBER QTY UNITS ISL8025REVAPCB 1 ea. H1045-00220-50V5-T 1 ea. H1045-00221-50V10-T 1 ea. H1045-00333-16V10-T 1 REFERENCE DESIGNATOR DESCRIPTION MANUFACTURER MANUFACTURER PART PWB-PCB, ISL8025, REVA, ROHS IMAGINEERING INC ISL8025REVAPCB C4 CAP, SMD, 0603, 22pF, 50V, 5%, C0G, ROHS VENKEL C7 CAP, SMD, 0603, 220pF, 50V, 10%, X7R, ROHS MURATA GRM188R71H221KA01D ea. CSS CAP, SMD, 0603, 33000pF, 16V, 10%, X7R, ROHS VENKEL C0603X7R160-333KNE C0603X7R160-104KNE C0603C0G500-220JNE H1045-00104-16V10-T 1 ea. C3 CAP, SMD, 0603, 0.1µF, 16V, 10%, X7R, ROHS VENKEL H1045-DNP 0 ea. C8 CAP, SMD, 0603, DNP-PLACE HOLDER, ROHS H1065-00226-6R3V10-T 4 ea. C1, C2, C5, C6 CAP, SMD, 1206, 22µF, 6.3V, 10%, X5R, ROHS MURATA GRM31CR60J226KE19L MPLCG0530L1R0 1 ea. L1 (ISL8025) 1µH, 14.6mΩ, 5.6A, ROHS, SHIELDED TOKIN MPLCG0530L1R0 S13100004 1 ea. L1 (ISL8025) 1µH, 13.7mΩ, 16A, ROHS, SHIELDED WURTH ELEKTRONIK S13100004 FDV0530S-R78M 1 ea. L1 (ISL8025A) 0.78µH, 20%, 14mΩ, 7.1A, ROHS, SHIELDED TOKO FDV0530S-R78M 131-4353-00 2 ea. J1, J2 1514-2 4 ea. 5002 3 LTST-C170CKT CONN-SCOPE PROBE TEST PT, COMPACT, PCB TEKTRONIX MNT, ROHS 131-4353-00 P4, P5, P7, P8 CONN-TURRET, TERMINAL POST, TH, ROHS KEYSTONE 1514-2 ea. P1, P2, P6 CONN-MINI TEST POINT, VERTICAL, WHITE, ROHS KEYSTONE 5002 1 ea. D1 LED-GaAs RED, SMD, 2x1.25mm, 100mW, 40mA, 10mcd, ROHS LITEON/VISHAY LTST-C170CKT ISL8025 1 ea. U1 IC-5A BUCK REGULATOR, 16P, QFN, 3x3, ROHS INTERSIL ISL8025 2N7002-7-F-T 1 ea. Q1 TRANSISTOR, N-CHANNEL, 3 LD, SOT-23, 60V, DIODES, INC. 115mA, ROHS 2N7002-7-F H2505-DNP 0 ea H2511-00R00-1/16W 1 ea. R11 (ISL8025A) RES, SMD, 0603, 0Ω, 1/16W, 1%, TF, ROHS GENERIC H2511-00200-1/10W1-T 1 ea. R3 RES, SMD, 0603, 20Ω, 1/10W, 1%, TF, ROHS PANASONIC RES, SM, 0603, 10Ω, 1/16W, 5%, TF, ROHS GENERIC R11 (ISL8025) RES, SMD, 0603, 0.1%, MF, DNP-PLACE HOLDER ERJ-3EKF20R0V H2511-00100-1/16W5 1 ea. R10 H2511-01003-1/10W1-T 1 ea. R2, R14 RES, SMD, 0603, 100k, 1/10W, 1%, TF, ROHS VENKEL CR0603-10W-1003FT H2511-01913-1/10W1-T 1 ea. R12 (ISL8025) RES, SMD, 0603, 191k, 1/10W, 1%. TF, ROHS VENKEL CR-0603-10W-1913FT H2505-DNP 1 ea. R12 (ISL8025A) H2511-02003-1/10W1-T 4 ea. R1, R4, R6, R7 RES, SMD, 0603, 200k, 1/10W, 1%, TF, ROHS VENKEL H2511-DNP 0 ea. R5, R8, R9 RES, SMD, 0603, DNP-PLACE HOLDER, ROHS GT11MSCBE-T 2 ea. SW1, SW2 SWITCH-TOGGLE, SMD, 6 PIN, SPDT, 2POS, ON-ON, ROHS ITT INDUSTRIES/ C&K DIVISION GT11MSCBE 5X8-STATIC-BAG 1 ea. Place assy in bag BAG, STATIC, 5x8, ZIPLOC, ROHS INTERSIL 212403-013 LABEL-SERIAL NUMBER 1 ea. Submit Document Feedback 4 RES, SMD, 0603, 0.1%, MF, DNP-PLACE HOLDER LABEL-FOR SERIAL NUMBER AND BOM REV # INTERSIL CR0603-10W-2003FT LABEL-SERIAL NUMBER AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout ISL8025 FIGURE 3. TOP LAYER COMPONENTS Submit Document Feedback 5 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout (Continued) FIGURE 4. TOP LAYER ETCH Submit Document Feedback 6 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout (Continued) FIGURE 5. SECOND LAYER ETCH Submit Document Feedback 7 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout (Continued) FIGURE 6. THIRD LAYER ETCH Submit Document Feedback 8 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout (Continued) FIGURE 7. BOTTOM LAYER ETCH Submit Document Feedback 9 AN1806.2 November 10, 2014 Application Note 1806 ISL8025xEVAL3Z Board Layout (Continued) FIGURE 8. BOTTOM LAYER COMPONENTS Submit Document Feedback 10 AN1806.2 November 10, 2014 Application Note 1806 Typical Performance Curves 100 PHASE 5V/DIV 3.3 V -PFM OUT 90 EFFICIENCY (%) 3.3 V 80 -PWM OUT VOUT RIPPLE 20mV/DIV 70 60 IL 2A/DIV 50 40 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 OUTPUT LOAD (A) 500ns/DIV FIGURE 10. STEADY STATE AT 5A PWM FIGURE 9. EFFICIENCY vs LOAD (1MHz 5VIN) VOUT RIPPLE 100mV/DIV VOUT RIPPLE 100mV/DIV IL 2A/DIV IL 2A/DIV 200µs/DIV FIGURE 11. LOAD TRANSIENT (PWM) 200µs/DIV FIGURE 12. LOAD TRANSIENT (PFM) Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 11 AN1806.2 November 10, 2014