Dual 3A Current Sharing 2.5MHz High Efficiency Synchronous Buck Regulator ISL78236 Features The ISL78236 is a dual output 3A/3A integrated FET buck regulator for point-of-load power applications. The supply voltage range is from 2.8V to 6V, allowing for the use of a single Li+ cell, three NiMH cells or a regulated 3V/5V bus input. It is optimized for regulating output voltages down to 1.2V. Each channel provides an output current up to 3A which can be combined to form a single 6A output in current sharing mode. The two channels operate 180° out-of-phase to reduce input RMS current and EMI. • Dual 3A/3A independent outputs The ISL78236 integrates a pair of low ON-resistance P-channel and N-channel internal MOSFETs to maximize efficiency and minimize external component count. It can operate up to 100% duty cycle to maximize operating life as battery voltage drops out. When supplying 3A on each channel, the 100% duty cycle operation limits the dropout voltage to less than 250mV. Other features include internal digital soft-start, independent channel enable for power sequencing, overcurrent protection, and thermal shutdown. The ISL78236 is offered in a 24 Ld 4mmx4mm QFN package with 1mm maximum height. The complete converter occupies less than 1.5cm2 area. The ISL78236 is AEC - Q100 qualified and is rated for the automotive temperature range (-40°C to +105°C). • 2.5MHz synchronous buck regulator with internal MOSFETs up to 95% efficiency • 2% voltage reference accuracy over-temperature • 6A current sharing mode operation • Internal or external compensation • Peak current limiting and hiccup mode short circuit protection • Reverse overcurrent protection • Over-temperature protection shutdown • AEC - Q100 qualified Applications • DSP and embedded processor power supply • Infotainment system power • Automotive point of load power Related Literature • AN1927, “ISL78236DUALEVAL1Z Dual 3A Low Quiescent Current High Efficiency Synchronous Buck Regulator” • AN1928, “ISL78236CRSHEVAL1Z Current Sharing 6A Low Quiescent Current High Efficiency Synchronous Buck Regulator” 100 2.5VOUT LX1 1.2V/3A EN1 PG1 FPGA OR DSP POWER ISL78236 EN2 PG2 LX2 1.5V/3A ASIC POWER EFFICIENCY (%) 90 3V INPUT 80 1.2VOUT 70 1.5VOUT 1.8VOUT 60 50 40 0.0 FIGURE 1. TYPICAL APPLICATION BLOCK DIAGRAM: DUAL OUTPUT 3A/3A BUCK REGULATOR April 28, 2014 FN8624.0 1 0.5 1.0 1.5 2.0 OUTPUT LOAD (A) 2.5 3.0 FIGURE 2. EFFICIENCY vs LOAD CURRENT, VIN = 3.3V, TA = +25°C CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2014. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL78236 Table of Contents Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Thermal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Recommended Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Typical Operating Performance for Dual PWM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Typical Performance for Current Sharing PWM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PWM Control Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synchronization Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Current Sharing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-Good (PG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UVLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discharge Mode (Soft-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power MOSFETs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100% Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 18 18 19 19 19 19 19 19 19 19 Applications Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Inductor and Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Voltage Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimum Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop Compensation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB Layout Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19 20 20 20 20 21 21 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 About Intersil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Submit Document Feedback 2 FN8624.0 April 28, 2014 ISL78236 Typical Applications L1 0.6µH INPUT 2.8V TO 5V VIN1, 2 LX1 VDD C1 2x22µF O UTPUT 1.8V/6A R2 124k PGND C3 12pF EN1 ISL78236 EN2 FB1 R3 100k PG1 SGND L2 0.6µH SYNC LX2 PG2 C2 4x22µF SS PGND C5 22nF TO FB1 FB2 COM P C6 150pF R6 50k SGND FIGURE 3. TYPICAL APPLICATION DIAGRAM - SINGLE 6A L1 0.6µH INPUT 2.8V TO 5V VIN LX1 C2 2x22µF VDD C1 2x22µF PGND SS EN1 OUTPUT1 1.8V/3A R2 124k C3 12pF ISL78236 FB1 R3 100k PG1 SGND L2 0.6µH SYN C OUTPUT2 1.8V/3A LX2 C4 2x22µF EN2 PGND R5 124k C5 12pF PG2 FB2 R6 100k COMP SGND FIGURE 4. TYPICAL APPLICATION DIAGRAM - DUAL 3A OUTPUTS Submit Document Feedback 3 FN8624.0 April 28, 2014 ISL78236 TABLE 1. COMPONENT VALUE SELECTION FOR DUAL OUTPUT OPERATION VOUT 1.2V 1.5V 1.8V 2.5V 3.3V C1 2x22µF 2x22µF 2x22µF 2x22µF 2x22µF C2 4x22µF 4X22µF 4x22µF 4x22µF 4x22µF L1 (or L2) 0.5~1.1µH 0.5~1.1µH 0.5~1.68µH 0.5~1.68µH 0.5~2.2µH R2 (or R5) 50k 87.5k 124k 212.5k 312.5k R3 (or R6) 100k 100k 100k 100k 100k TABLE 2. COMPONENT VALUE SELECTION FOR CURRENT SHARING OPERATION VOUT 1.2V 1.5V 1.8V 2.5V 3.3V C1 2x22µF 2x22µF 2x22µF 2x22µF 2x22µF C2 (or C4) 2x22µF 2x22µF 2x22µF 2x22µF 2x22µF L1 (or L2) 0.5~1.1µH 0.5~1.1µH 0.5~1.68µH 0.5~1.68µH 0.5~2.2µH R2 50k 87.5k 124k 212.5k 312.5k R3 100k 100k 100k 100k 100k R6 33k 31k 30k 29k 28k C6 180pF 150pF 150pF 150pF 150pF Submit Document Feedback 4 FN8624.0 April 28, 2014 ISL78236 Block Diagram COMP 2 7p F SS 0 .3 p F SOFTSTAR S TA R T T SHUTDOW N EN1 BANDG AP 0.8 V 3 9 0k SHUTDO W N V IN 1 + PW M L O G IC C O N T R O LL E R P R O T E C T IO N D R IV E R + EAMP PW M COMP LX1 3pF PGND S LO P E COMP + + FB1 CSA1 1 .6 k 0.5 V 0.8 6 4V SCP + + + V IN 1 O S C IL L A T O R 0 .7 3 6V 1M PG1 SYNC 1m s DELAY SGND SHUTDO W N THERMAL SHUTDOW N O CP THRESHOLD L O G IC 27pF 3 9 0k SS S O F TSTAR START T SHUTDO W N 0 .3 p F SHUTDO W N V IN 2 EN2 BANDGAP 0.8 V + + COMP EAMP 3pF PWM L O G IC C O N TR O LL E R P R O T E C T IO N D R IV E R LX2 PGND S LO P E COMP + + FB2 CSA2 1 .6 k SCP 0.5 V + 0.8 6 4 V + + V IN 2 0 .7 3 6V 1M PG2 1m s DELAY SGND Submit Document Feedback 5 FN8624.0 April 28, 2014 ISL78236 Pin Configuration LX2 PGND2 PGND2 PGND1 PGND1 LX1 ISL78236 (24 LD QFN) TOP VIEW 24 23 22 21 20 19 LX2 1 18 LX1 VIN2 2 17 VIN1 VIN2 3 EN2 4 PG2 5 14 SS FB2 6 13 EN1 16 VIN1 25 PAD 8 9 10 11 NC FB1 SGND PG1 12 SYNC 7 COMP 15 VDD Pin Descriptions PIN NUMBER SYMBOL 1, 24 LX2 Switching node connection for Channel 2. 4 EN2 Regulator Channel 2 enable pin. Enable the output, VOUT2, when driven to high. Shutdown VOUT2 and discharge output capacitor when driven to low. Do not leave this pin floating. 5 PG2 Active high Power-Good (PG) indicator for Channel 2. After power-up or EN2 High, this output is a 1ms delayed Power-Good signal for the Channel 2 output voltage. 6 FB2 The feedback network of the Channel 2 regulator. FB2 is the negative input to the transconductance error amplifier. The output voltage is set by an external resistor divider from VOUT2 connected to FB2. The power-good output and undervoltage lockout protection circuitry uses FB2 to monitor the Channel 1 regulator output voltage. 7 COMP COMP pin is treated as a No Connect in dual output mode operation, using only the internal compensation. If the SS pin is tied to a soft-start capacitor, external compensation is automatically used. An additional external network across COMP and SGND is required to improve the loop compensation of the amplifier in parallel current sharing operation. Connect an external RC network on COMP pin for parallel mode operation. 8 NC No connect pin; please tie to GND for thermal relief. 9 FB1 The feedback network of the Channel 1 regulator. FB1 is the negative input to the transconductance error amplifier. The output voltage is set by an external resistor divider from VOUT1 connected to FB1. The power-good output and undervoltage lockout protection circuitry uses FB1 to monitor the Channel 1 regulator output voltage. 10 SGND 11 PG1 Active high Power-Good (PG) indicator for Channel 1. After power-up or EN1 High, this output is a 1ms delayed power-good signal for the Channel 1 output voltage. 12 SYNC Connect to logic high or input voltage VIN. Connect to an external function generator for external synchronization. Negative edge trigger. Do not leave this pin floating. Do not tie this pin low (or to SGND). 13 EN1 Regulator Channel 1 enable pin. Enable the output, VOUT1, when driven to high. Shut down VOUT1 and discharge output capacitor when driven to low. Do not leave this pin floating. Submit Document Feedback DESCRIPTION System ground. 6 FN8624.0 April 28, 2014 ISL78236 Pin Descriptions (Continued) PIN NUMBER SYMBOL DESCRIPTION 14 SS SS is used to adjust the soft-start time. When SS pin is tied to VIN, SS time is 1.5ms. SS pin is tied to VIN only in dual output mode operation. SS pin is tied to a soft-start capacitor only in parallel current sharing mode operation. Connect a capacitor from SS to SGND to adjust the soft-start time. CSS should not be larger than 33nF. This capacitor, along with an internal 5µA current source, sets the soft-start interval of the converter, tSS. (EQ. 1) C SS F = 6.25 t SS s 15 VDD Input supply voltage for the logic. VDD to be at the same potential as VIN +0.3/-0.5V. 16, 17 2, 3 VIN1, VIN2 Input supply voltage. Connect 22µF ceramic capacitor to power ground per channel. 18, 19 LX1 20, 21 PGND1 Negative supply for the power stage of Channel 1. 22, 23 PGND2 Negative supply for the power stage of Channel 2. 25 PAD Switching node connection for Channel 1. The exposed pad must be connected to the SGND pin for proper electrical performance. Add as many vias as possible to connect the PAD to a ground plane for optimal thermal performance. Ordering Information PART NUMBER (Notes 1, 2, 3) PART MARKING ISL78236ARZ 782 36ARZ ISL78236DUALEVAL1Z Evaluation Board ISL78236CRSHEVAL1Z Evaluation Board TEMP. RANGE (°C) -40 to +105 PACKAGE (Pb-free) 24 Ld 4x4 QFN PKG. DWG. # L24.4x4D NOTES: 1. Add “-T*” suffix for tape and reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see product information page for ISL78236. For more information on MSL, please see tech brief TB363. Submit Document Feedback 7 FN8624.0 April 28, 2014 ISL78236 Absolute Maximum Ratings Thermal Information (Reference to SGND) VIN1, VIN2, VDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V LX1, LX2 (Note 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V EN1, EN2, PG1, PG2, SYNC, SS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6.5V FB1, FB2, COMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +2.7V ESD Ratings Human Body Model (Tested per AEC-Q100-002) . . . . . . . . . . . . . . . . 4kV Machine Model (Tested per AEC-A100-003) . . . . . . . . . . . . . . . . . . . 300V Charged Device Model (Tested per AEC-Q100-011). . . . . . . . . . . . . . 2kV Latch Up (Per JESD-78D; Class 2, Level A; AEC-Q100-004) . . . . . . 100mA Thermal Resistance (Typical) JA (°C/W) JC (°C/W) 24 Ld 4x4 QFN (Notes 5, 6). . . . . . . . . . . 36 2 Junction Temperature Range . . . . . . . . . . . . . . . . . . . . . . .-55°C to +150°C Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see TB493 Recommended Operating Conditions VIN Supply Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . +2.85V to +6V Load Current Range per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A to 3A Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. Values shown for continuous voltage. Absolute Maximum Rating of 7V for a duration less than 20ms. Absolute Maximum Rating of -1.5V for duration of less than 100ns. 5. JA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 6. For JC, “case temperature” location is at the center of the exposed metal pad on the package underside. Electrical Specifications Unless otherwise noted, the typical specifications are measured at the following conditions: TA = -40°C to +105°C, VIN = 3.6V, EN1 = EN2 = VDD, L = 1.5µH, C1 = C2 = C4 = 2x22µF, IOUT1 = IOUT2 = 0A to 3A, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. PARAMETER SYMBOL TEST CONDITIONS MIN (Note 7) TYP MAX (Note 7) 2.5 2.85 40 100 UNITS INPUT SUPPLY VIN Undervoltage Lockout Threshold VUVLO Rising Hysteresis V mV Quiescent Supply Current IVDD SYNC = VDD, EN1 = EN2 = VDD, no load at the output 30 70 mA Shutdown Supply Current ISD VIN = VDD = 6V, EN1 = EN2 = SGND 8 35 µA 0.8 0.810 V OUTPUT REGULATION FB1, FB2 Regulation Voltage VFB FB1, FB2 Bias Current IFB Load Regulation 0.784 VFB = 0.75V 1 µA SYNC = VDD, output load from 0A to 6A 2 mV/A Line Regulation VIN = VO + 0.5V to 6V (minimal 2.85V) 0.1 %/V Soft-start Ramp Time Cycle SS = VDD 1.5 ms Soft-start Charging Current ISS 4 5 6 µA COMPENSATION Error Amplifier Trans-Conductance SS = VDD 20 µA/V SS with Capacitor 100 µA/V Current Sense Amplifier Gain CSA_GAIN 0.172 Ch1/Ch2 Amplifier Gain Matching GAINMATCH -0.05 0.2 0.228 V/A +0.05 V/A OVERCURRENT PROTECTION Dynamic Current Limit ON-time tOCON 17 Clock pulses Dynamic Current Limit OFF-time tOCOFF 8 SS cycle Positive Peak Overcurrent Limit Negative Peak Overcurrent Limit Submit Document Feedback 8 Ipoc1 4.1 4.8 5.5 A Ipoc2 4.1 4.8 5.5 A Inoc1 -3.5 -2.5 -1.5 A Inoc2 -3.5 -2.5 -1.5 A FN8624.0 April 28, 2014 ISL78236 Electrical Specifications Unless otherwise noted, the typical specifications are measured at the following conditions: TA = -40°C to +105°C, VIN = 3.6V, EN1 = EN2 = VDD, L = 1.5µH, C1 = C2 = C4 = 2x22µF, IOUT1 = IOUT2 = 0A to 3A, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. (Continued) PARAMETER SYMBOL TEST CONDITIONS MIN (Note 7) TYP MAX (Note 7) UNITS LX1, LX2 P-Channel MOSFET ON-Resistance N-Channel MOSFET ON-Resistance VIN = 5.5V, IO = 200mA 50 75 mΩ VIN = 2.85V, IO = 200mA 70 100 mΩ VIN = 5.5V, IO = 200mA 50 75 mΩ VIN = 2.85V, IO = 200mA 70 100 mΩ 2.85 MHz 8 MHz 140 ns LX_ Maximum Duty Cycle 100 PWM Switching Frequency FS Synchronization Frequency Range FSYNC 2.15 (Note 8) Channel 1 to Channel 2 Phase Shift Rising edge to rising edge timing LX Minimum On Time SYNC = High (PWM mode) Soft Discharge Resistance RDIS LX Leakage Current EN = LOW 2.5 6 % 180 80 VIN = VDD = 6V ° 100 120 Ω 0.1 1 µA 0.3 V PG1, PG2 Output Low Voltage Sinking 1mA, VFB = 0.7V PG Pin Leakage Current PG = VIN = 6V 0.01 0.1 µA Internal PGOOD Low Rising Threshold Percentage of nominal regulation voltage 88 92 95 % Internal PGOOD Low Falling Threshold Percentage of nominal regulation voltage 85 88 92 Delay Time (Rising Edge) Time from VOUT_ reached regulation 1 Internal PGOOD Delay Time (Falling Edge) 7 % ms 15 µs 0.4 V EN1, EN2, SYNC Logic Input Low Logic Input High 1.5 V SYNC Logic Input Leakage Current ISYNC VIN = VDD = 6V 0.1 1 µA Enable Logic Input Leakage Current IEN VIN = VDD = 6V 0.1 1 µA Thermal Shutdown 150 °C Thermal Shutdown Hysteresis 25 °C NOTES: 7. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 8. The operational frequency per switching channel will be half of the SYNC frequency. Submit Document Feedback 9 FN8624.0 April 28, 2014 ISL78236 Typical Operating Performance for Dual PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT1 = 1.8V; VOUT2 = 1.8V; IOUT1 = 0A to 3A; IOUT2 = 0A to 3A, L1 = L2 = 0.6µH, COUT1 = 2x22µF, COUT2 = 2x22µF, FSW = 2.5MHz. 100 100 2.5VOUT 1.2VOUT 1.5VOUT EFFICIENCY (%) 80 1.8VOUT 70 60 80 1.8VOUT 70 60 50 50 40 40 0 0.5 1.0 1.5 2.0 2.5 3.0 0 0.5 OUTPUT LOAD (A) 1.6 1.6 T = +125°C 1.4 T = +105°C 1.2 POWER DISSIPATION (W) POWER DISSIPATION (W) 2.5 3.0 1.8 1.8 T = +25°C 1.0 T = -40°C 0.8 0.6 0.4 0.2 T = +125°C 1.4 T = +105°C 1.2 T = +25°C 1.0 T = -40°C 0.8 0.6 0.4 0.2 0 0.5 1.0 1.5 2.0 2.5 0 3.0 0 0.5 FIGURE 7. POWER DISSIPATION, VIN = 3.3V, VOUT = 1.8V 2.0 2.5 3.0 0 VOUT REFERENCED FROM VOUT AT VIN = 2.7V -1 0A LOAD VOUT (mV) 6A LOAD 3A LOAD 0.05 5VIN -2 0.10 -3 -4 3.3VIN -5 VOUT REFERENCED FROM VOUT AT IOUT = 0A 0.00 -6 -0.05 2.5 1.5 FIGURE 8. POWER DISSIPATION, VIN = 5V, VOUT = 1.8V 0.20 0.15 1.0 OUTPUT LOAD (A) OUTPUT LOAD (A) VOUT (%) 1.0 1.5 2.0 OUTPUT LOAD (A) FIGURE 6. EFFICIENCY, VIN = 5V, TA = +25°C FIGURE 5. EFFICIENCY, VIN = 3.3V, TA = +25°C 0 3.3VOUT 90 90 EFFICIENCY (%) 2.5VOUT 3.0 3.5 4.0 4.5 5.0 5.5 INPUT VOLTAGE (V) FIGURE 9. LINE REGULATION, VOUT = 1.8V, TA = +25°C Submit Document Feedback 10 6.0 -7 0 0.5 1.0 1.5 2.0 2.5 3.0 OUTPUT CURRENT (A) FIGURE 10. LOAD REGULATION, VOUT = 1.8V, TA = +25°C FN8624.0 April 28, 2014 ISL78236 Typical Operating Performance for Dual PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT1 = 1.8V; VOUT2 = 1.8V; IOUT1 = 0A to 3A; IOUT2 = 0A to 3A, L1 = L2 = 0.6µH, COUT1 = 2x22µF, COUT2 = 2x22µF, FSW = 2.5MHz. (Continued) 200ns/DIV VIN = 5V LX1 2V/DIV 200ns/DIV VIN = 5V LX2 2V/DIV VOUT RIPPLE 20mV/DIV VOUT RIPPLE 20mV/DIV IL1 2A/DIV IL2 2A/DIV FIGURE 11. STEADY STATE OPERATION AT NO LOAD CHANNEL 1 200ns/DIV VIN = 5V LX1 2V/DIV FIGURE 12. STEADY STATE OPERATION AT NO LOAD CHANNEL 2 200ns/DIV VIN = 5V LX2 2V/DIV VOUT RIPPLE 20mV/DIV VOUT RIPPLE 20mV/DIV IL1 2A/DIV IL2 2A/DIV FIGURE 13. STEADY STATE OPERATION AT 3A LOAD CHANNEL 1 VOUT1 RIPPLE 100mV/DIV VIN = 5V VIN = 5V 100µs/DIV CH2 IOUT = 0A 100µs/DIV CH1 IOUT = 0A IL1 2A/DIV FIGURE 15. LOAD TRANSIENT CHANNEL 1 Submit Document Feedback 11 FIGURE 14. STEADY STATE OPERATION AT 3A LOAD CHANNEL 2 VOUT2 RIPPLE 100mV/DIV IL2 2A/DIV FIGURE 16. LOAD TRANSIENT CHANNEL 2 FN8624.0 April 28, 2014 ISL78236 Typical Operating Performance for Dual PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT1 = 1.8V; VOUT2 = 1.8V; IOUT1 = 0A to 3A; IOUT2 = 0A to 3A, L1 = L2 = 0.6µH, COUT1 = 2x22µF, COUT2 = 2x22µF, FSW = 2.5MHz. (Continued) VIN = 3.3V VIN = 3.3V EN1 VOUT EN2 VOUT LX1 VOLTAGE LX2 VOLTAGE PG1 PG2 FIGURE 17. SOFT-START WITH NO LOAD CHANNEL 1 EN1 VIN = 3.3V FIGURE 18. SOFT-START WITH NO LOAD CHANNEL 2 EN2 VIN = 3.3V VOUT VOUT LX1 VOLTAGE LX2 VOLTAGE PG2 PG1 FIGURE 20. SOFT-START AT 3A LOAD CHANNEL 2 FIGURE 19. SOFT-START AT 3A LOAD CHANNEL 1 VIN = 3.3V VIN = 3.3V EN1 EN2 VOUT VOUT LX1 VOLTAGE LX2 VOLTAGE PG1 PG2 FIGURE 21. SOFT-DISCHARGE SHUTDOWN CHANNEL 1 Submit Document Feedback 12 FIGURE 22. SOFT-DISCHARGE SHUTDOWN CHANNEL 2 FN8624.0 April 28, 2014 ISL78236 Typical Operating Performance for Dual PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT1 = 1.8V; VOUT2 = 1.8V; IOUT1 = 0A to 3A; IOUT2 = 0A to 3A, L1 = L2 = 0.6µH, COUT1 = 2x22µF, COUT2 = 2x22µF, FSW = 2.5MHz. (Continued) 200ns/DIV VIN = 5V LX1 2V/DIV 200ns/DIV VIN = 5V SYNC SYNC VOUT2 RIPPLE 50mV/DIV VOUT1 RIPPLE 50mV/DIV FIGURE 23. STEADY STATE OPERATION CHANNEL 1 AT NO LOAD WITH FSW = 4MHz 200ns/DIV, VIN = 5V LX1 2V/DIV FIGURE 24. STEADY STATE OPERATION CHANNEL 2 AT NO LOAD WITH FSW = 4MHz 200ns/DIV, VIN = 5V SYNC VOUT2 RIPPLE 50mV/DIV OUT1 2A/DIV OUT2 2A/DIV FIGURE 26. STEADY STATE OPERATION CHANNEL2 3A LOAD WITH FSW = 4MHz VIN = 5V VIN = 5V LX2 2V/DIV SYNC VOUT1 RIPPLE 50mV/DIV FIGURE 25. STEADY STATE OPERATION CHANNEL1 3A LOAD WITH FSW = 4MHz LX2 2V/DIV LX1 5V/DIV LX1 5V/DIV VOUT1 1V/DIV IL1 1A/DIV VOUT1 1V/DIV IL1 1A/DIV PG1 5V/DIV FIGURE 27. OUTPUT SHORT CIRCUIT CHANNEL 1 Submit Document Feedback 13 PG1 5V/DIV FIGURE 28. OUTPUT SHORT CIRCUIT RECOVERY (FROM HICCUP) CHANNEL 1 FN8624.0 April 28, 2014 ISL78236 Typical Operating Performance for Dual PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT1 = 1.8V; VOUT2 = 1.8V; IOUT1 = 0A to 3A; IOUT2 = 0A to 3A, L1 = L2 = 0.6µH, COUT1 = 2x22µF, COUT2 = 2x22µF, FSW = 2.5MHz. (Continued) VIN = 5V VIN = 5V LX2 5V/DIV LX2 5V/DIV VOUT2 1V/DIV VOUT2 0.5V/DIV IL2 1A/DIV IL2 1A/DIV PG2 5V/DIV PG2 5V/DIV FIGURE 29. OUTPUT SHORT CIRCUIT CHANNEL 2 1V/DIV 1V/DIV 4ns/DIV 4ns/DIV FIGURE 32. LX JITTER AT 3A LOAD, VIN = 3V FIGURE 31. LX JITTER AT NO LOAD, VIN = 3V FIGURE 33. LX JITTER AT NO LOAD, VIN = 5V Submit Document Feedback 14 FIGURE 30. OUTPUT SHORT CIRCUIT RECOVERY (FROM HICCUP) CHANNEL 2 1V/DIV 1V/DIV 4ns/DIV 4ns/DIV FIGURE 34. LX JITTER AT 3A LOAD, VIN = 5V FN8624.0 April 28, 2014 ISL78236 Typical Performance for Current Sharing PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT = 1.8V, IOUT1 + IOUT2 = 0A to 6A, L1 = L2 = 0.6µH, COUT = 4x22µF, FSW = 2.5MHz. 100 100 3.3VOUT 90 90 80 1.5VOUT EFFICIENCY (%) EFFICIENCY (%) 2.5VOUT 1.8VOUT 1.2VOUT 70 60 80 2.5VOUT 70 60 50 50 40 40 0 1 2 3 4 5 6 0 1 2 4.0 3.5 3.5 POWER DISSIPATION (W) POWER DISSIPATION (W) 4.0 T = +125°C T = +105°C 2.5 2.0 T = +25°C T = -40°C 1.5 1.0 0.5 5 6 3.0 T = +125°C 2.5 T = +105°C 2.0 T = +25°C 1.5 T = -40°C 1.0 0.5 0 1 2 3 4 5 0 6 0 1 2 3 4 OUTPUT LOAD (A) OUTPUT LOAD (A) FIGURE 37. POWER DISSIPATION, VIN = 3.3V, VOUT = 1.8V 0.35 6 0 VOUT REFERENCED FROM VOUT AT VIN = 2.7V -1 0.30 -2 0A LOAD VOUT (mV) 0.25 6A LOAD 0.20 0.15 3A LOAD -5 0.05 -7 3.5 4.0 4.5 5.0 5.5 INPUT VOLTAGE (V) FIGURE 39. LINE REGULATION, VOUT = 1.8V, TA = +25°C Submit Document Feedback 15 6.0 5VIN -4 -6 3.0 3.3VIN -3 0.10 0 2.5 5 FIGURE 38. POWER DISSIPATION, VIN = 5V, VOUT = 1.8V 0.40 VOUT (%) 4 FIGURE 36. EFFICIENCY vs LOAD, VIN = 5V, TA = +25°C FIGURE 35. EFFICIENCY vs LOAD, VIN = 3.3V, TA = +25°C 3.0 3 OUTPUT LOAD (A) OUTPUT LOAD (A) 0 1.8VOUT -8 0 VOUT REFERENCED FROM VOUT AT IOUT = 0A 1 2 3 4 OUTPUT CURRENT (A) 5 6 FIGURE 40. LOAD REGULATION, VOUT = 1.8V, TA = +25°C FN8624.0 April 28, 2014 ISL78236 Typical Performance for Current Sharing PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT = 1.8V, IOUT1 + IOUT2 = 0A to 6A, L1 = L2 = 0.6µH, COUT = 4x22µF, FSW = 2.5MHz. VIN = 5V VOUT RIPPLE 100mV/DIV VIN = 5V VOUT RIPPLE 50mV/DIV LX1 5V/DIV LX1 5V/DIV LX2 5V/DIV LX2 5V/DIV 200ns/DIV 200ns/DIV FIGURE 42. STEADY STATE OPERATION AT 6A LOAD FIGURE 41. STEADY STATE OPERATION AT NO LOAD VIN = 5V VIN = 3.3V VOUT RIPPLE 200mV/DIV EN OUTPUT CURRENT 2A/DIV VOUT LX1 VOLTAGE PG1 200µs/DIV FIGURE 43. LOAD TRANSIENT RESPONSE VIN = 3.3V FIGURE 44. SOFT-DISCHARGE SHUTDOWN EN VIN = 3.3V EN VOUT LX1 VOLTAGE VOUT LX1 VOLTAGE PG1 FIGURE 45. SOFT-START AT NO LOAD Submit Document Feedback 16 PG1 FIGURE 46. SOFT-START AT 6A LOAD FN8624.0 April 28, 2014 ISL78236 Typical Performance for Current Sharing PWM Operation Unless otherwise noted, operating conditions are: TA = +25°C; VOUT = 1.8V, IOUT1 + IOUT2 = 0A to 6A, L1 = L2 = 0.6µH, COUT = 4x22µF, FSW = 2.5MHz. VIN = 5V IL2 1A/DIV IL2 1A/DIV LOAD RAMP = 6A/ms FIGURE 47. CURRENT SHARE BALANCING, 0A TO 6A Submit Document Feedback 17 VIN = 5V IL2 1A/DIV IL2 1A/DIV LOAD RAMP = 6A/ms FIGURE 48. CURRENT SHARE BALANCING, 2A TO 6A FN8624.0 April 28, 2014 ISL78236 Theory of Operation The ISL78236 is a dual 3A or single current sharing 6A step-down switching regulator optimized for low output ripple point-of-load power in automotive applications. The regulator operates at 2.5MHz internally fixed switching frequency allowing small output filter components while maintaining up to 95% efficiency. The two channels are 180° out-of-phase operation to reduce input ripple currents and EMI. The supply current is typically only 8µA when the regulator is shutdown. PWM Control Scheme Pulling the SYNC pin HI (>1.5V) forces the converter into PWM mode in the next switching cycle regardless of output current. Each of the channels of the ISL78236 employ the current-mode pulse-width modulation (PWM) control scheme for fast transient response and pulse-by-pulse current limiting, as shown in the “Block Diagram” on page 5 with waveforms in Figure 49. The current loop consists of the oscillator, the PWM COMP comparator, current sensing circuit, and the slope compensation for the current loop stability. The current sensing circuit consists of the resistance of the P-channel MOSFET when it is turned on and the current sense amplifier CSA. The gain for the current sensing circuit is typically 0.2V/A. The control reference for the current loops comes from the error amplifier, EAMP, of the voltage loop. The PWM operation is initialized by the clock from the oscillator. The P-channel MOSFET is turned on at the beginning of a PWM cycle and the current in the MOSFET starts to ramp up. When the sum of the current amplifier CSA1 (or CSA2 on Channel 2) and the compensation slope (0.46V/µs) reaches the control reference of the current loop, the PWM COMP comparator sends a signal to the PWM logic to turn off the P-MOSFET and to turn on the N-channel MOSFET. The N-MOSFET stays on until the end of the PWM cycle. Figure 49 shows the typical operating waveforms during the PWM operation. The dotted lines illustrate the sum of the compensation ramp and the current-sense amplifier CSA_ output. voltage loop is internally compensated with the 27pF and 390kΩ RC network. The maximum EAMP voltage output is precisely clamped to the bandgap voltage (1.172V). Synchronization Control The synchronization frequency can be operated to a range of 6MHz to 8MHz by an external signal applied to the SYNC pin. The SYNC pin has logic threshold levels of 0.4V and 1.5V for LOW and HIGH respectively, to allow for external clock signals to be of different magnitude regardless of supply voltage to ISL78236. The 1st falling edge on the SYNC triggers the rising edge of the PWM ON pulse of Channel 1. The 2nd falling edge of the SYNC triggers the rising edge of the PWM ON pulse of Channel 2. Typically, the pulse width of the SYNC signal should be 50% duty cycle, however, it is recommended that the pulse width be in the range of 50ns to 100ns for valid synchronization. This process alternates indefinitely allowing 180°output phase operation between the two channels. It is important to note that this operation makes the switching frequency of each channel 1/2 of the SYNC frequency. Thus, Channel 1 and Channel 2 have a synchronized switching frequency of 3MHz to 4MHz. Output Current Sharing The ISL78236 dual outputs are paralleled for multi-phase operation in order to support 6A output. Channel 1 and Channel 2 switches 180° out-of-phase to reduce input ripple currents. In parallel configuration, external soft-start should be used to ensure proper full loading start-up. Connect the FBx pins together and connect a soft-start capacitor from SS pin to GND. External compensation using the COMP pin is required for current sharing operation. Please see Table 2 for recommended values in current sharing mode. The current sharing balancing is dependent on the current sense amplifier matching between the two channels. The matching is internally trimmed and provides excellent balancing of output currents. See Figures 47 and 48 for typical output current matching. Overcurrent Protection VEAMP CSA1 and CSA2 are used to monitor Output 1 and Output 2 channels respectively. The overcurrent protection is realized by monitoring the CSA output with the OCP threshold logic, as shown in the “Block Diagram” on page 5. The current sensing circuit has a gain of 0.2V/A, from the P-MOSFET current to the CSA output. When the CSA output reaches the threshold, the OCP comparator is tripped to turn off the P-MOSFET immediately. The overcurrent function protects the switching converter from a shorted output by monitoring the current flowing through the upper MOSFETs. VCSA1 Duty Cycle IL VOUT FIGURE 49. PWM OPERATION WAVEFORMS The output voltage is regulated by controlling the reference voltage to the current loop. The bandgap circuit outputs a 0.8V reference voltage to the voltage control loop. The feedback voltage signal comes from the FB pin. The soft-start block only affects the operation during the start-up and will be discussed separately. The error amplifier is a transconductance amplifier that converts the voltage error signal to a current output. The Submit Document Feedback 18 Upon detection of overcurrent condition, the upper MOSFET will be immediately turned off and will not be turned on again until the next switching cycle. Upon detection of the initial overcurrent condition, the Overcurrent Fault Counter is set to 1 and the Overcurrent Condition Flag is set from LOW to HIGH. If, on the subsequent cycle, another overcurrent condition is detected, the OC Fault Counter will be incremented. If there are 17 sequential OC fault detections, the regulator will be shut down under an Overcurrent Fault Condition. An Overcurrent Fault Condition will result with the regulator attempting to restart in a hiccup mode with the delay between restarts being 8 soft-start periods. At the FN8624.0 April 28, 2014 ISL78236 end of the eighth soft-start wait period, the fault counters are reset and soft-start is attempted again. If the overcurrent condition goes away prior to the OC Fault Counter reaching a count of four, the Overcurrent Condition Flag will set back to LOW. The ISL78236 also features current sense amplifiers on the N-MOSFET for Negative Overcurrent Protection. If the negative output current reaches -2.5A, the part enters Negative OCP. At this point, all switching stops and the part enters tri-state mode while the pull-down FET is discharging the output until it reaches normal regulation voltage, then the IC restarts. Power-Good (PG) There are two independent power-good signals. PG1 monitors the Output Channel 1 and PG2 monitors the Output Channel 2. When powering up, the open-collector Power-Good output holds low for about 1ms after the output reaches within 8% of the preset output voltage. The PG pin will pull low under fault conditions when an overcurrent, OTP or UVLO event occurs. UVLO When the input voltage is below the undervoltage lockout (UVLO) threshold (2.85V MAX), the regulator is disabled and the PG pin will pull low. Enable The enable (ENx) inputs allows the user to control the turning on or off each channel of the regulator for purposes such as low power shutdown or power-up sequencing. When the regulator is enabled, there is typically a 600µs delay for waking up the bandgap reference, afterwards the soft start-up sequence begins. C SS F t SS S = ----------------------6.25 (EQ. 2) Discharge Mode (Soft-Stop) When a transition to shutdown mode occurs, or the input UVLO fault latch is set, the LX pin discharges to PGND through an internal 100 switch. Power MOSFETs The integrated high-side and low-side power MOSFETs are optimized for best efficiency while delivering up to 3A current. The ON-resistance for the P-MOSFET is typically 50m and the ON-resistance for the N-MOSFET is typical 50m. 100% Duty Cycle The ISL78236 features 100% duty cycle operation to maximize the battery life in portable applications. When the battery voltage drops to a level that the ISL78236 can no longer maintain the regulation at the output, the regulator completely turns on the P-MOSFET. The maximum dropout voltage under the 100% duty cycle operation is the product of the load current and the ON-resistance of the P-MOSFET. Thermal Shutdown The ISL78236 has built-in thermal protection. When the internal temperature reaches +150°C, the regulator is completely shut down. As the temperature drops to +125°C, the ISL78236 resumes operation by stepping through a soft start-up. Applications Information Output Inductor and Capacitor Selection Soft Start-Up The soft-start-up eliminates the in-rush current during the start-up. The soft-start block outputs a ramp reference to both the voltage loop and the current loop. The two ramps limit the inductor current rising speed as well as the output voltage speed so that the output voltage rises in a controlled fashion. When the FB voltage is less than 0.2V, the PWM operating frequency is 1/2 of the normal frequency. When the SS soft-start pin is tied to the VIN pin, the soft start-up time is internally set to 1.5ms. This internal soft-start mode is only for dual output operation. In current sharing mode, for externally programmable soft-start time, connect a capacitor from the SS pin to GND. A 5µA current source charges up the soft-start capacitor and sets the soft-start ramp time. The soft-start capacitor, CSS, should not be larger than 33nF. See Equation 2 for calculating the soft-start ramp time. To consider steady state and transient operation, ISL78236 typically uses a 0.6µH output inductor. Higher or lower inductor value can be used to optimize the total converter system performance. For example applications with output voltage >3.3V, in order to decrease the inductor current ripple and output voltage ripple, the output inductor value can be increased. The inductor ripple current can be expressed in Equation 3: VO V O 1 – --------- V IN I = --------------------------------------L fS (EQ. 3) The inductor’s saturation current rating needs to be larger than the peak current. The ISL78236 overcurrent protection threshold is typically 4.8A. The saturation current needs to be over 4.8A for maximum output current application. It is recommended to operate the internal soft-start ramp time only in Dual Output Mode. In Current Share Mode external soft-start should be used. Submit Document Feedback 19 FN8624.0 April 28, 2014 ISL78236 ISL78236 uses an internal compensation network and the output capacitor value is dependent on the output voltage. The ceramic capacitor is recommended to be X5R or X7R. The recommended minimum output capacitor values for the ISL78236 are shown in Table 3. TABLE 3. MINIMUM OUTPUT CAPACITOR VALUE vs VOUT Output Voltage Selection The output voltage of the regulator can be programmed via an external resistor divider, which is used to scale the output voltage relative to the internal reference voltage and feed it back to the inverting input of the error amplifier. Refer to Figures 3 and 4. VOUT (V) COUT (µF) L (µH) 1.2 2 x 22 0.5~1.1 The output voltage programming resistor, R2 (or R5 in Channel 2), will depend on the desired output voltage of the regulator. The value for the feedback resistor is typically between 50k and 312.5k. Setting R2 and VOUT, R3 will be: 1.6 2 x 22 0.5~1.1 (EQ. 6) 1.8 2 x 22 0.5~1.68 2.5 2 x 22 0.5~1.68 3.3 2 x 6.8 0.5~2.2 3.6 10 0.5~2.2 R 2 x0.8V R 3 = ---------------------------------V OUT – 0.8V For better performance, add 12pF in parallel with R2 (or R5) for faster transient response Minimum Output Voltage In Table 3, the minimum output capacitor value is given for different output voltages to make sure the converter system is stable. While ceramic capacitors offer excellent overall performance and reliability, the actual in-circuit capacitance must be considered. Ceramic capacitors are rated using large peak-to-peak voltage swings and with no DC bias. In the DC/DC converter application, these conditions do not reflect reality. As a result, the actual capacitance may be considerably lower than the advertised value. Consult the manufacturers data sheet to determine the actual in-application capacitance. Most manufacturers publish capacitance vs DC bias so that this effect can be easily accommodated. The effects of AC voltage are not frequently published, but an assumption of ~20% further reduction will generally suffice. The result of these considerations may mean an effective capacitance 50% lower than nominal and this value should be used in all design calculations. Nonetheless, ceramic capacitors are a very good choice in many applications due to their reliability and extremely low ESR. Equations 4 and 5 allow calculation of the required capacitance to meet a desired ripple voltage level. Additional capacitance may be used. For the ceramic capacitors (low ESR): I V OUTripple = --------------------------------------8 F SW C OUT (EQ. 4) where I is the inductor’s peak-to-peak ripple current, FSW is the switching frequency and COUT is the output capacitor. If using electrolytic capacitors then: V OUTripple = I*ESR Submit Document Feedback (EQ. 5) 20 The ISL78236 switching frequency FS (2.5MHz typical, 2.85MHz max) and the minimum LX pin ON Time (140ns, max) sets a minimum duty cycle of the converter under worst case scenario of 0.4 across temperature. Because of this minimum duty cycle, there is an input VIN to output VOUT range the ISL78236 is capable of regulating to. The ratio of output to input (VOUT/VIN) must be higher than 0.4 to maintain output voltage regulation. For example, it is not recommended to regulate below 2.0V for VIN = 5V and below 1.2V for VIN = 3V as the minimum duty cycle limitation will impact output voltage. Note that when external synchronization is used, the switching frequency is higher than 2.85MHz which further restricts the VOUT/VIN range of operation. Input Capacitor Selection The main functions for the input capacitor are to provide decoupling of the parasitic inductance and to provide filtering function to prevent the switching current flowing back to the battery rail. One 22µF X5R or X7R ceramic capacitor is a good starting point for the input capacitor selection per channel. Loop Compensation Design When a soft-start capacitor is connected to the SS pin, the COMP pin is active for external loop compensation. The ISL78236 uses constant frequency peak current mode control architecture to achieve a fast loop transient response. An accurate current sensing pilot device in parallel with the upper MOSFET is used for peak current control signal and overcurrent protection. The inductor is not considered as a state variable since its peak current is constant, and the system becomes a single order system. It is much easier to design a type II compensator to stabilize the loop than to implement voltage mode control. Peak current mode control has an inherent input voltage feed-forward function to achieve good line regulation. Figure 50 shows the small signal model of the synchronous buck regulator. FN8624.0 April 28, 2014 ISL78236 ^ iin + ^ Vin d^ ILd^ 1:D Vin ^ iL LP RLP + 2f c V o C o R t 3 R 6 = ---------------------------------- = 15.7 10 f c V o C o GM V FB Ro Where Rt is the current sense amplifier gain (0.2V/A) and GM is the trans-conductance, gm, of the voltage error amplifier in each phase (see “Electrical Specification” Table for “Error Amplifier Trans-Conductance” on page 8). Compensator capacitor C6 and C7 is then given by Equation 9. Rc RT GAIN (VLOOP (S(fi)) vo^ Co Ti(S) d^ Ro Co Vo Co Rc Co 1 C 6 = --------------- = --------------- ,C 7 = max of (--------------,----------------) R6 Io R6 R 6 f s R 6 K Fm + v^comp -Av(S) FIGURE 50. SMALL SIGNAL MODEL OF SYNCHRONOUS BUCK REGULATOR Vo R2 C3 VFB R3 VREF (EQ. 9) An optional zero can boost the phase margin. CZ2 is a zero due to R2 and C3 Tv(S) He(S) (EQ. 8) 1 C 3 = ---------------f c R 2 (EQ. 10) Example: VIN = 5V, VO = 1.8V, IO = 3A, Fs = 2.5MHz, R2 = 124k, R3 = 100k, Co = 2X22µF/3mΩ, L = 0.6µH, fc = 100kHz, then compensator resistance R6: 3 (EQ. 11) R 6 = 15.7 10 100kHz 1.8V 44F = 124k - VCOMP Use a standard 124kΩ 1% tolerance or better resistor. GM + R6 1.8V 44 F C 6 = -------------------------------- = 213pF 3A 124k (EQ. 12) 3m 44F-,---------------------------------------------------1 C 7 = max (-------------------------------) = (1pF,1pF) 124k 2.5MHz 124k (EQ. 13) C7 C6 Use the closest standard values for C6 and C7. There is approximately 2pF parasitic capacitance from VCOMP to GND; Therefore, C7 is optional. Use C6 = 220pF and C7 = OPEN. FIGURE 51. TYPE II COMPENSATOR Figure 51 shows the type II compensator and its transfer function is expressed, as shown in Equation 7: S S 1 + ------------ 1 + ------------- GM R 3 cz1 cz2 v̂ COMP A v S = -------------------- = -------------------------------------------------------- -------------------------------------------------------------- C6 + C7 R2 + R3 S S v̂ FB S 1 + ------------- 1 + ------------- cp1 cp2 (EQ. 7) where, R2 + R3 C6 + C7 1 1 cz1 = --------------- , cz2 = --------------- cp1 = ----------------------- cp2 = ----------------------R6 C6 C7 C3 R2 R3 R6 C6 R2 C3 Compensator design goal: High DC gain Choose Loop bandwidth fc 100kHz or below Gain margin: >10dB Phase margin: >40° The compensator design procedure is as follows: The loop gain at crossover frequency of fc has a unity gain. Therefore, the compensator resistance R6 is determined by Equation 8. Submit Document Feedback 21 1 C 3 = ---------------------------------------------------- = 26pF 100kHz 124k (EQ. 14) Use C3 = 22pF. Note that C3 may increase the loop bandwidth from previous estimated value. PCB Layout Recommendation The PCB layout is a very important converter design step to make sure the designed converter works well. For ISL78236, the power loop is composed of the output inductor L’s, the output capacitor COUT1 and COUT2, the LX’s pins, and the PGND pin. It is necessary to make the power loop as small as possible and the connecting traces among them should be direct, short and wide. The switching node of the converter, the LX pins, and the traces connected to the node are very noisy, so keep the voltage feedback trace away from these noisy traces. The FB network should be as close as possible to its FB pin. SGND should have one single connection to PGND. The input capacitor should be placed as closely as possible to the VIN pin. Also, the ground of the input and output capacitors should be connected as closely as possible. The heat of the IC is mainly dissipated through the thermal pad. Maximizing the copper area connected to the thermal pad is preferable. In addition, a solid ground plane is helpful for better EMI performance. It is recommended to add at least 5 vias ground connection within the pad for the best thermal relief. FN8624.0 April 28, 2014 ISL78236 Thermal Performance PGND2 PGND2 PGND1 PGND1 LX1 24 23 22 21 20 19 LX2 1 18 LX1 VIN2 2 17 VIN1 VIN2 3 EN2 4 PG2 5 14 SS FB2 6 13 EN1 16 VIN1 25 PAD 7 8 9 10 11 12 FB1 SGND PG1 SYNC 15 VDD NC It is essential to have the package thermal pad connected to a top layer PCB ground pad with the via connecting to additional ground planes. This is where most of the thermal relief will occur. The four PGND pins of the ISL78236 should be connected to the thermal pad also. These connections provide the extra thermal relief to minimize theta JA allowing the ISL78236 to maintain full output current up to +105°C. See Figure 52 for an example layout of the thermal relief pad. LX2 The theta JA (JA) spec shown in the “Thermal Information” on page 8 is based upon JEDEC standard JESD51-5. However, real world application boards will differ from the JEDEC standard thus producing different theta JA results. For example, the JESD51-5 specifies the thermal attach pad via only to the top buried layer. Most practical applications will have the via connect to all layers of the PCB board ground plane. JESD51-5 also requires that buried planes use 1 oz. copper while the outer planes use 2 oz. copper. It is recommended to have 2 oz. or greater copper on all layers in application boards. PIN 1 COMP Delivering a full load output current of 6A across the ambient operating temperature is strongly dependent on the thermal characteristic of the PCB layout. The power dissipation of the IC and the thermal impedance of the board will result in a temperature gradient between ambient and junction. Power dissipation curves for typical application can be found in Figures 7 and 8 for dual output operation and Figures 37 and 38 for current sharing operation. If the junction temperature exceeds the +150°C over-temperature protection threshold the regulator will be disabled. FIGURE 52. RECOMMENDED THERMAL PAD LAYOUT Submit Document Feedback 22 FN8624.0 April 28, 2014 ISL78236 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Rev. DATE REVISION April 28, 2014 CHANGE FN8624.0 Initial Release. About Intersil Intersil Corporation is a leading provider of innovative power management and precision analog solutions. The company's products address some of the largest markets within the industrial and infrastructure, mobile computing and high-end consumer markets. For the most updated datasheet, application notes, related documentation and related parts, please see the respective product information page found at www.intersil.com. You may report errors or suggestions for improving this datasheet by visiting www.intersil.com/ask. Reliability reports are also available from our website at www.intersil.com/support For additional products, see www.intersil.com/en/products.html Intersil Automotive Qualified products are manufactured, assembled and tested utilizing TS16949 quality systems as noted in the quality certifications found at www.intersil.com/en/support/qualandreliability.html Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. 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For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 23 FN8624.0 April 28, 2014 ISL78236 Package Outline Drawing L24.4x4D 24 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 3, 11/13 4X 2.5 4.00 A 20X 0.50 B PIN 1 INDEX AREA PIN #1 CORNER (C 0 . 25) 24 19 1 4.00 18 2.45 (+ 0.10mm) (- 0.15mm) 13 0.15 (4X) 12 7 0.10 M C A B 0 . 07 24X 0 . 23 +- 0 . 05 4 24X 0 . 4 ± 0 . 1 TOP VIEW BOTTOM VIEW SEE DETAIL "X" 0.10 C C 0 . 90 ± 0 . 1 BASE PLANE ( 3 . 8 TYP ) SEATING PLANE 0.08 C SIDE VIEW ( 2 . 50 ) ( 20X 0 . 5 ) C 0 . 2 REF 5 ( 24X 0 . 25 ) 0 . 00 MIN. 0 . 05 MAX. ( 24X 0 . 6 ) DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. Submit Document Feedback 24 FN8624.0 April 28, 2014