Application Note 1934 ISL85415EVAL2Z Wide VIN Negative VOUT Sync Buck-Boost Regulator up to 500mA Description Key Features The ISL85415EVAL2Z kit is intended for use for point-of-load applications sourcing from 3V to 36V. The kit is used to demonstrate the performance of the ISL85415 wide VIN low quiescent current high efficiency sync buck regulator in negative output configuration with up to 500mA output current. • Wide input voltage range 3V to 36V The ISL85415 is offered in a 4mmx3mm 12 Ld DFN package with 1mm maximum height. The converter occupies 2.418cm2 area. • Continuous output current up to 500mA (refer to Figure 7) • Internal or external soft-start Specifications • Power-good and enable functions available This board has been configured and optimized for the following operating conditions: • VIN = 3V to 31V • Synchronous operation for high efficiency • Integrated high-side and low-side NMOS devices • Programmable switching frequency (fixed or externally synchronized) • Minimal external components required • On-board jumper for selecting PFM or forced PWM at light loads • On-board EN switch • VOUT = -5V Recommended Equipment • IMAX = 700mA (at VIN = 31V) The following materials are recommended to perform testing: • Peak efficiency: >85.6% at 250mA, VIN = 12V • Board temperature: +25°C • 0V to 50V power supply with at least 2A source current capability References • Electronic loads capable of sinking current up to 1.5A • Digital Multimeters (DMMs) ISL85415 Datasheet • 100MHz quad-trace oscilloscope Ordering Information PART NUMBER ISL85415EVAL2Z May 13, 2014 AN1934.0 1 DESCRIPTION Wide VIN (3V-31V) Negative VOUT Sync Buck-Boost Integrated FET Regulator up to 500mA CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. Copyright Intersil Americas LLC 2014. All Rights Reserved. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. Application Note 1934 TABLE 1. EXTERNAL COMPONENT SELECTION VOUT (V) L1 (µH) C5+C6 (µF) R1 (k) R2 (k) C4 (pF) RFS (k) R3 (k) C7 (pF) -12 45 10 90.9 4.75 22 115 51.1 470 -5 22 2x22 90.9 12.4 100 120 51.1 470 -3.3 22 2x22 90.9 20 100 120 51.1 470 PCB Layout Guidelines Evaluating the Other Output Voltages The ISL85415EVAL2Z PCB layout has been optimized for electrical and thermal performance. Proper layout of the power converter will minimize EMI and noise while insuring first pass success of the design. The ISL85415VAL1Z kit output is preset to -5V, however the output can be adjusted from -3.3V to -12V. The output voltage programming resistor, R2, will depend on the desired output voltage of the regulator and the value of the feedback resistor R1, as shown in Equation 1. PCB layouts are provided in multiple formats on the Intersil web site. In addition, Figures 3 to 6 will clarify the important points in PCB layout. In reality, PCB layout of the ISL85415EVAL2Z is quite simple. A multi-layer printed circuit board with GND plane is recommended. Figure 3 shows the connections of the critical components in the converter. The most critical connections are to tie the PGND pin to the package GND pad and then use vias to directly connect the GND pad to the system GND plane. This connection of the GND pad to system plane insures a low impedance path for all return current, as well as an excellent thermal path to dissipate heat. With this connection made, place the high frequency MLCC input capacitors C1, C2 near the VIN pin and use vias directly at the capacitor pads to tie the capacitors to the system GND plane. Also use vias directly at the C5, C6 output capacitor pads to tie the capacitors to the system GND plane. These measures will minimize the high dV/dt and dI/dt loops. Minimize the PHASE connection by placing L1 close to the IC and on the same side. Place the BOOT capacitor (C3) very close to the IC. Place a 1µF MLCC near the VCC pin and directly connect its return with a via to the system GND plane. Keep the power components path (L1, C1, C2, C3, C5, C6) separated from the small signal nodes (FB, COMP) and the control components path (FS, SS) by placing the feedback divider close to the FB pin and do not route any feedback components near PHASE or BOOT. If external components are used for SS, COMP or FS, the same advice applies. Connect these control components and small signal noise components to system GND. Keep the small signal nodes traces (FB, COMP) as short as possible. Quick Setup Guide 1. Ensure that the circuit is correctly connected to the supply and loads prior to applying any power. 2. Connect the bias supply to VIN, the plus terminal to VIN (P4) and the negative return to GND (P5). 0.6 R 2 = R 1 --------------------------- V – 0.6 (EQ. 1) OUT Table 1 shows the component selection that should be used for the respective VOUTs of -3.3V, -5V and -12V. The curves in Figure 7 indicate the maximum output current the converter can deliver as a function of the input voltage and the selected output voltage configuration. Figures 8, 9 and 10 show the efficiency for different input voltage, output voltage and load combinations. Figures 11, 12 and 13 show the output regulation with load while Figures 14, 15 and 16 show the output regulation with input voltage, for different output voltages. Figures 17 to 21 show some performance curves of the board during start-up, shutdown, steady state, and load transient. Frequency Control The ISL85415 has an FS pin that controls the frequency of operation. Programmable frequency allows for optimization between efficiency and external component size. It also allows low frequency operation for low VOUTs when minimum on time would limit the operation otherwise. Default switching frequency is 500kHz when FS is tied to VCC (R10 = 0). By removing R10, the switching frequency could be changed from 300kHz (R12 = 340k) to 2MHz (R12 = 32.4k). Please refer to the ISL85415 datasheet for calculating the value of R10. Do not leave this pin floating. Disabling/Enabling Function The ISL85415EVAL2Z evaluation board contains a SW1 switch that enables or disables the part, thus allowing low quiescent current state. Table 2 details this function. TABLE 2. SWITCH SETTINGS SW1 ON/OFF CONTROL ON Enable VOUT OFF Disable VOUT 3. Verify that the position is ON for SW1. 4. Turn on the power supply. 5. Verify the output voltage is -5V for -VNEG (P7). Submit Document Feedback 2 AN1934.0 May 13, 2014 Application Note 1934 SYNC Control The ISL85415EVAL2Z evaluation board has a SYNC pin that allows external synchronization frequency to be applied. Default board configuration has R6 = 200k to VCC, which defaults to PWM operation mode and also to the pre-selected switching frequency set by R12 (see datasheet and previous section “Frequency Control” on page 2 for details). If this pin is tied to GND the IC will operate in PFM mode. JP1 switch allows to force the PFM or PWM modes. Soft-Start /COMP Control R15 selects between internal (R15 = 0) and external soft-start. R11 selects between internal (R11 = 0) and external compensation. Please refer to the Pin Description Table (Page 3) of the ISL85415 datasheet. FIGURE 1. FRONT OF EVALUATION BOARD ISL85415EVAL2Z FIGURE 2. BACK OF EVALUATION BOARD ISL85415EVAL2Z Submit Document Feedback 3 AN1934.0 May 13, 2014 Submit Document Feedback ISL85415EVAL2Z Schematic 9&& 9&& 3 3 6<1& 66 4 91(* PWM 5 ISL85415FRZ 7.66 )6 5 91(* 5)6 N )VZ N+] 5 &66 '13 & 6<1& -3 6<1& &203 & X) & X) & X) 91(* P9 9&& / & X+ X) 9 9 91(* 5 N X) 3+$6( 3* 3*1' 'HYLFHPXVWEH FRQQHFWHGWR*1' SODQHZLWK9,$V (1 91(* 91(* 5 NOTE: The input electrolytic capacitor C10 is optional and it is used to prevent transient voltages when the input test leads have large parasitic inductance. It can be removed if the IC is used in a system application. 9ULVLQJ9IDOOLQJW\S N -5V 91(* 3 3* 2SHQ'UDLQDGG38//83 3* 5 23(1 91(* 5 N & 9,1 3 91(* 91(* - 91(* 5 & 9 N S) (1 237,21$/ 3 3*1' 9,1 *1' & X) & X) 3 9&& 91(* - 23(1 9&& 9,1 3 3*1' )% 3 9,1 %227 23(1 2)) 21 6: *706&%( 5 . 5 & S) 3 (1 Application Note 1934 91(* PFM 3 3*1' U1 5 66 '13 AN1934.0 May 13, 2014 Application Note 1934 ISL85415EVAL2ZA Bill of Materials PART NUMBER QTY REF-DES DESCRIPTION MANUFACTURER ISL85415EVAL2ZREVAPCB 1 N/A PCB - ISL85415 NEGATIVE VOUT EVALUATION BOARD INTERSIL EEV-HA1H330UP/PCE3303CT-ND 1 C10 Capacitor Elect 33µF 50V CASE SMD PANASONIC/DIGIKEY H1045-00101-50V5-T 1 C4 CAP, SMD, 0603, 100pF, 50V, 5%, C0G, ROHS PANASONIC H1045-00104-50V10-T 1 C3 CAP, SMD, 0603, 0.1µF, 50V, 10%, X7R, ROHS AVX H1045-00105-16V10-T 1 C9 CAP, SMD, 0603, 1µF, 16V, 10%, X5R, ROHS MURATA H1045-00471-50V5-T 1 C7 CAP, SMD, 0603, 470pF, 50V, 5%, NP0, ROHS PANASONIC H1065-00106-50V10-T 2 C1, C2 CAP, SMD, 1206, 10µF, 50V, 10%, X5R, ROHS TDK H1065-00226-6R3V20-T 2 C5, C6 CAP, SMD, 1206, 22µF, 6.3V, 20%, X5R, ROHS PANASONIC 131-4353-00 2 J1, J2 CONN-SCOPE PROBE TEST PT, COMPACT, PCB MNT TEKTRONIX 68000-236LF 1 JP1 CONN HEADER 3POS VERT, 100 GOLD TYCO ELECTRONICS 1514-2 5 P4, P5, P3, P7, P9 CONN-TURRET, TERMINAL POST, TH KEYSTONE 5002 5 P1, P2, P6, P8, P10 CONN-MINI TEST POINT,VERTICAL,WHITE KEYSTONE H2511-00200-1/10W1-T 1 R4 RES, SMD, 0603, 20Ω, 1/10W, 1%, TF, ROHS PANASONIC H2511-00R00-1/10W-T 1 R15 RES, SMD, 0603, 0Ω, 1/10W, TF, ROHS VENKEL CR0603-10W-5112FT 1 R3 RES, SMD, 0603, 51.1k, 1/10W, 1%, TF, ROHS VENKEL RC0603FR-0712K4L 1 R2 RES, SMD, 0603, 12.4k, 1/10W, 1%, TF, ROHS YAGEO H2511-09092-1/10W1-T 1 R1 RES, SMD, 0603, 90.9k, 1/10W, 1%, TF, ROHS PANASONIC H2511-01203-1/10W1-T 1 R12 RES, SMD, 0603, 120k, 1/10W, 1%, TF, ROHS VISHAY/DALE ITT INDUSTRIES/C and K DIVISION GT11MSCBE 1 SW1 SWITCH-TOGGLE, SMD, 6PIN, SPDT, 2POS, ON-ON DR73-220-R 1 L1 COIL-PWR INDUCTOR, SMD, 7.6mm, 22µH, 20%, 1.62A, COOPER/COILTRONICS ROHS ISL85415FRZ 1 U1 IC-500mA BUCK REGULATOR, 12P DFN 3X4 INTERSIL H1045-DNP 1 C8 CAP, SMD, 0603, DNP-PLACE HOLDER, ROHS DNI H2511-DNP 3 R8, R10, R11 RES, SMD, 0603, DNP-PLACE HOLDER, ROHS DNI H1045-DNP 1 CSS CAP, SMD, 0603, 33000pF, 16V, 10%, X7R, ROHS DNI LABEL-RENAME BOARD 1 Submit Document Feedback 5 ISL85415EVAL2Z. AN1934.0 May 13, 2014 Application Note 1934 ISL85415EVAL2Z Board Layout FIGURE 3. TOP Submit Document Feedback 6 AN1934.0 May 13, 2014 Application Note 1934 ISL85415EVAL2Z Board Layout (Continued) FIGURE 4. BOTTOM FIGURE 5. LAYER 2 Submit Document Feedback 7 AN1934.0 May 13, 2014 Application Note 1934 ISL85415EVAL2Z Board Layout (Continued) FIGURE 6. LAYER 3 Submit Document Feedback 8 AN1934.0 May 13, 2014 Application Note 1934 Typical Performance Curves 800 90 700 85 VOUT = -3.3V 500 VOUT = -5V 400 80 EFFICIENCY (%) IOUT (mA) 600 VOUT = -12V 300 VIN = 12V 75 VIN = 31V 70 VIN = 5V 65 200 60 100 55 VIN = 3V 50 0 0 5 10 15 20 25 30 35 0 100 200 300 400 500 FIGURE 7. MAXIMUM IOUT vs VIN, -VOUT 700 800 FIGURE 8. PFM EFFICIENCY, VOUT = -5V 90 100 95 85 VIN = 12V 90 EFFICIENCY (%) 80 EFFICIENCY (%) 600 IOUT (mA) VIN (V) 75 70 VIN = 5V 65 VIN = 33V VIN = 3V 60 VIN = 12V 85 VIN = 24V 80 75 VIN = 5V 70 VIN = 3V 65 60 55 55 50 0 100 200 300 400 500 600 700 50 800 0 100 200 300 FIGURE 9. PFM EFFICIENCY, VOUT = -3.3V 600 3.330 3.325 5.020 VIN = 5V 5.010 VIN = 3V 3.320 VIN = 12V -VOUT (V) -VOUT (V) 500 FIGURE 10. PFM EFFICIENCY, VOUT = -12V 5.030 5.000 4.990 4.980 400 IOUT (mA) IOUT (mA) VIN = 5V 3.315 VIN = 12V 3.310 3.305 VIN = 33V VIN = 3V 3.300 VIN = 31V 4.970 3.295 3.290 4.960 0 100 200 300 400 500 600 700 IOUT (mA) FIGURE 11. PFM LOAD REGULATION, VOUT = -5V Submit Document Feedback 9 800 0 100 200 300 400 500 600 700 800 IOUT (mA) FIGURE 12. PFM LOAD REGULATION, VOUT = -3.3V AN1934.0 May 13, 2014 Application Note 1934 Typical Performance Curves 12.800 5.005 12.790 5.004 12.780 5.003 12.770 5.002 VIN = 24V -VOUT (V) -VOUT (V) (Continued) 12.760 12.750 12.740 IOUT = 200mA 5.000 4.999 4.998 VIN = 12V 12.730 5.001 4.997 12.720 4.996 4.995 12.710 0 100 200 300 400 500 0 600 5 10 15 IOUT (mA) 20 25 30 35 VIN (V) FIGURE 13. PFM LOAD REGULATION, VOUT = -12V FIGURE 14. PFM LINE REGULATION, VOUT = -5V, IOUT = 200mA 12.800 3.314 3.312 12.750 3.308 -VOUT (V) -VOUT (V) 3.310 IOUT = 300mA 3.306 IOUT = 100mA 12.700 12.650 3.304 12.600 3.302 12.550 3.300 0 5 10 15 20 VIN (V) 25 30 FIGURE 15. PFM LINE REGULATION, VOUT = -3.3V, IOUT = 300mA Submit Document Feedback 10 35 0 5 10 15 VIN (V) 20 25 30 FIGURE 16. PFM LINE REGULATION, VOUT = -12V, IOUT = 100mA AN1934.0 May 13, 2014 Application Note 1934 Typical Performance Curves VIN = 24V, VOUT = -5V, MODE = PWM, FSW = 800kHz, TA = +25ºC PHASE 20V/DIV PHASE 20V/DIV VOUT 5V/DIV VOUT 5V/DIV IL 500mA/DIV IL 500mA/DIV 5ms/DIV 100µs/DIV FIGURE 17. START-UP AT 500mA FIGURE 18. SHUTDOWN AT 500mA VOUT 100mV/DIV PHASE 20V/DIV VOUT 20mV/DIV IL 500mA/DIV IL 500mA/DIV 1µs/DIV 50µs/DIV FIGURE 19. STEADY STATE AT 500mA LOAD FIGURE 20. LOAD TRANSIENT VOUT 100mV/DIV VOUT 100mV/DIV IL 500mA/DIV IL 500mA/DIV 200µs/DIV FIGURE 21. LOAD TRANSIENT Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 11 AN1934.0 May 13, 2014