LT8391 60V Synchronous 4-Switch Buck-Boost LED Controller with Spread Spectrum DESCRIPTION FEATURES 4-Switch Single Inductor Architecture Allows VIN Above, Below or Equal to VOUT nn Synchronous Switching: Up to 98% Efficiency nn Proprietary Peak-Buck Peak-Boost Current Mode nn Wide V Range: 4V to 60V IN nn Wide V OUT Range: 0V to 60V (51V LED) nn ±3% LED Current Accuracy nn 2000:1 External and 128:1 Internal PWM Dimming nn High Side PMOS PWM Switch Driver nn Integrated Bootstrap Diodes nn No Top MOSFET Refresh Noise in Buck or Boost nn Adjustable and Synchronizable: 150kHz to 650kHz nn Flicker-Free Spread Spectrum for Low EMI nn Open and Short LED Protection with Fault Reporting nn Available in 28-Lead TSSOP with Exposed Pad and 28-Lead QFN (4mm × 5mm) nn APPLICATIONS nn nn Automotive Head Lamps/Running Lamps High Power LED Lighting The LT®8391 is a synchronous 4-switch buck-boost LED controller that regulates LED current from input voltage above, below, or equal to the output voltage. The proprietary peak-buck peak-boost current mode control scheme allows adjustable and synchronizable 150kHz to 650kHz fixed frequency operation, or internal ±15% triangle spread spectrum operation for low EMI. With 4V to 60V input, 0V to 60V output, and seamless low noise transitions between operation regions, the LT8391 is ideal for LED driver and battery charger applications in automotive, industrial, and battery-powered systems. The LT8391 provides both internal (up to 128:1) and external (up to 2000:1) LED current PWM dimming with a high-side PMOS switch. Two CTRL pins provide flexible 20:1 analog dimming with ±3% LED current accuracy at 100mV full scale. Fault protection is provided to detect an open or short LED condition, during which the LT8391 retries, latches off, or keeps running. L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. TYPICAL APPLICATION 98% Efficient 50W (25V, 2A) Buck-Boost LED Driver Efficiency vs VIN 100 499k 221k EN/UVLO INTVCC 100k CTRL2 100k ANALOG DIM PWM DIM CTRL1 PWM RP SYNC/SPRD RT VC SS 2.2k 10nF LT8391 0.1µF 10µF 50V x2 98 TG1 0.1µF LSP LSN 0.004Ω 34.8k 0.1µF 0.05Ω 10µH BG2 SW2 TG2 BST2 FB VOUT ISP ISN PWMTG 94 BUCK BUCK-BOOST 92 90 88 86 84 BG1 GND BOOST 96 1M BST1 SW1 FAULT VREF 100k 400kHz VIN 4.7µF FAULT 0.47µF 4.7µF 100V x2 33µF 63V EFFICIENCY (%) VIN 6V TO 55V 82 5.1Ω 25V 2A LED 80 0 10 30 20 40 INPUT VOLTAGE (V) 50 60 8391 TA01b 8391 TA01a 8391f For more information www.linear.com/LT8391 1 LT8391 ABSOLUTE MAXIMUM RATINGS (Note 1) VIN, EN/UVLO, VOUT, ISP, ISN....................................60V (ISP-ISN)..........................................................–1V to 1V BST1, BST2................................................................66V SW1, SW2, LSP, LSN..................................... –6V to 60V INTVCC, (BST1-SW1), (BST2-SW2)..............................6V (BST1-LSP), (BST1-LSN).............................................6V FB, PWM, SYNC/SPRD, CTRL1, CTRL2, FAULT............6V Operating Junction Temperature Range (Notes 2, 3) LT8391E.............................................. –40°C to 125°C LT8391I............................................... –40°C to 125°C Storage Temperature Range................... –65°C to 150°C PIN CONFIGURATION TOP VIEW TOP VIEW 4 25 TG2 TG1 1 22 TG2 LSP 5 24 VOUT LSP 2 21 VOUT LSN 6 23 PWMTG LSN 3 VIN 7 INTVCC 8 EN/UVLO 29 GND SW2 26 SW2 TG1 BST2 3 BG2 27 BST2 SW1 BG1 28 BG2 2 BST1 1 SW1 BG1 BST1 28 27 26 25 24 23 20 PWMTG 29 GND VIN 4 22 SYNC/SPRD 19 SYNC/SPRD 21 RT INTVCC 5 9 20 VC EN/UVLO 6 RP 10 19 FB RP 7 16 FB PWM 11 18 SS VREF 12 17 FAULT PWM 8 15 SS CTRL1 13 16 CTRL2 17 VC FE PACKAGE 28-LEAD PLASTIC TSSOP θJA = 30°C/W, θJC = 5°C/W EXPOSED PAD (PIN 29) IS GND, MUST BE SOLDERED TO PCB FAULT CTRL2 ISN 15 ISN ISP VREF 9 10 11 12 13 14 CTRL1 ISP 14 18 RT UFD PACKAGE 28-LEAD (4mm × 5mm) PLASTIC QFN θJA = 34°C/W, θJC = 3.4°C/W EXPOSED PAD (PIN 29) IS GND, MUST BE SOLDERED TO PCB ORDER INFORMATION (http://www.linear.com/product/LT8391#orderinfo) LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT8391EFE#PBF LT8391EFE#TRPBF LT8391FE 28-Lead Plastic TSSOP –40°C to 125°C LT8391IFE#PBF LT8391IFE#TRPBF LT8391FE 28-Lead Plastic TSSOP –40°C to 125°C LT8391EUFD#PBF LT8391EUFD#TRPBF 8391 28-Lead (4mm × 5mm) Plastic QFN –40°C to 125°C LT8391IUFD#PBF LT8391IUFD#TRPBF 8391 28-Lead (4mm × 5mm) Plastic QFN –40°C to 125°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. 2 8391f For more information www.linear.com/LT8391 LT8391 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2). VIN = 12V, VEN/UVLO = 1.5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS VIN Operating Voltage Range MIN l VIN Quiescent Current VEN/UVLO = 0.3V VEN/UVLO = 1.1V Not Switching VOUT Voltage Range l VOUT Quiescent Current VEN/UVLO = 0.3V, VOUT = 12V VEN/UVLO = 1.1V, VOUT = 12V Not Switching, VOUT = 12V TYP 4 UNITS 60 V 2 µA µA mA 1 270 2.1 2.8 60 V 0.1 0.1 40 0.5 0.5 60 µA µA µA 0 20 MAX Linear Regulators INTVCC Regulation Voltage IINTVCC = 20mA 5.0 5.15 V INTVCC Load Regulation IINTVCC = 0mA to 80mA 0.01 0.04 % INTVCC Line Regulation IINTVCC = 20mA, VIN = 6V to 60V 0.01 0.04 % 110 160 INTVCC Current Limit VINTVCC = 4.5V INTVCC Dropout Voltage (VIN – INTVCC) IINTVCC = 20mA, VIN = 4V INTVCC Undervoltage Lockout Threshold Falling 4.85 80 160 3.44 INTVCC Undervoltage Lockout Hysteresis 3.54 3.64 0.24 VREF Regulation Voltage IVREF = 100µA l 1.97 2.00 mA mV V V 2.03 V VREF Load Regulation IVREF = 0mA to 1mA 0.004 0.01 % VREF Line Regulation IVREF = 100µA, VIN = 4V to 60V 0.001 0.002 % VREF Current Limit VREF = 1.8V 2 2.5 3.2 mA VREF Undervoltage Lockout Threshold Falling 1.78 1.84 1.90 VREF Undervoltage Lockout Hysteresis 50 V mV Control Inputs/Outputs EN/UVLO Shutdown Threshold EN/UVLO Enable Threshold Falling l 0.3 0.6 1.0 V l 1.190 1.214 1.238 V EN/UVLO Enable Hysteresis 13 EN/UVLO Hysteresis Current VEN/UVLO = 0.3V VEN/UVLO = 1.1V VEN/UVLO = 1.3V CTRL1, CTRL2 Input Bias Current VCTRL1/2 = 0.75V (Note 4), Current out of Pin CTRL1, CTRL2 Dim-Off Threshold Falling l mV –0.1 2.2 –0.1 0 2.5 0 0.1 2.8 0.1 µA µA µA 0 20 50 nA 190 200 210 mV CTRL1, CTRL2 Dim-Off Hysteresis 28 mV PWM Dimming External PWM Dimming Threshold Rising, RP = 30k External PWM Dimming Hysteresis RP = 30k Internal PWM Dimming Duty Cycle VPWM = 1V, RP ≥ 51k VPWM = 1.5V, RP ≥ 51k VPWM = 2V, RP ≥ 51k Switching Frequency to Internal PWM Dimming Frequency Ratio RP = 51k RP = 82k RP = 130k RP = 200k RP = 300k l 1.3 1.4 1.5 220 3 53 47 97 V mV % % % 256 512 1024 2048 4096 8391f For more information www.linear.com/LT8391 3 LT8391 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2). VIN = 12V, VEN/UVLO = 1.5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS RP Pin Current Limit VRP = 0V, Current out of Pin 40 µA Minimum VOUT for PWMTG to be On PWM dimming on 2.4 PWMTG On Voltage V(VOUT-PWMTG) VOUT = 12V 4.6 5 5.4 V PWMTG Off Voltage V(VOUT-PWMTG) VOUT = 12V –0.1 0 0.1 V 3 V PWM to PWMTG Turn On Propagation Delay CPWMTG = 3.3nF to VOUT, 50% to 50% 90 ns PWM to PWMTG Turn Off Propagation Delay CPWMTG = 3.3nF to VOUT, 50% to 50% 40 ns PWMTG Turn On Fall Time PWMTG Turn Off Rise Time CPWMTG = 3.3nF to VOUT, 10% to 90% CPWMTG = 3.3nF to VOUT, 90% to 10% 300 10 ns ns Error Amplifier Full Scale LED Current Regulation V(ISP-ISN) VCTRL1/2 ≥ 1.35V (Note 4), VISP = 12V VCTRL1/2 ≥ 1.35V (Note 4), VISP = 0V l l 97 97 100 100 103 103 mV mV 9/10th LED Current Regulation V(ISP-ISN) VCTRL1/2 = 1.15V (Note 4), VISP = 12V VCTRL1/2 = 1.15V (Note 4), VISP = 0V l l 87 87 90 90 93 93 mV mV 1/2 LED Current Regulation V(ISP-ISN) VCTRL1/2 = 0.75V (Note 4), VISP = 12V VCTRL1/2 = 0.75V (Note 4), VISP = 0V l l 47.5 47.5 50 50 52.5 52.5 mV mV 1/20th LED Current Regulation V(ISP-ISN) VCTRL1/2 = 0.30V (Note 4), VISP = 12V VCTRL1/2 = 0.30V (Note 4), VISP = 0V l l 3 3 5 5 7 7 mV mV Zero Scale LED Current Regulation V(ISP-ISN) VCTRL1/2 = 0.25V (Note 4), VISP = 12V VCTRL1/2 = 0.25V (Note 4), VISP = 0V l l –2 –2 0 0 2 2 mV mV l 0 60 V ISP/ISN Input Common Mode Range ISP/ISN Low Side to High Side Switchover Voltage VISP = VISN 1.8 V ISP/ISN High Side to Low Side Switchover Voltage VISP = VISN 1.7 V ISP Input Bias Current VPWM = 5V, VISP = VISN = 12V VPWM = 5V, VISP = VISN = 0V VEN/UVLO = 0V, VISP = VISN = 12V or 0V 23 –10 0 µA µA µA ISN Input Bias Current VPWM = 5V, VISP = VISN = 12V VPWM = 5V, VISP = VISN = 0V VEN/UVLO = 0V, VISP = VISN = 12V or 0V 23 –10 0 µA µA µA 2000 µS LED Current Regulation Amplifier gm FB Regulation Voltage VC = 1.2V FB Line Regulation VIN = 4V to 60V 0.01 0.02 % FB Load Regulation VC = 0.6V to 2.7V 0.002 0.01 % l 0.98 FB in Regulation, Current Out of Pin 10 VC Output Impedance VC Standby Leakage Current 4 1.02 660 FB Voltage Regulation Amplifier gm FB Input Bias Current 1.00 µS 40 10 VC = 1.2V, PWM Dimming Off –10 0 V nA MΩ 10 nA 8391f For more information www.linear.com/LT8391 LT8391 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2). VIN = 12V, VEN/UVLO = 1.5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX 35 40 50 50 65 60 UNITS Current Comparator Maximum Current Sense Threshold V(LSP-LSN) Buck, VFB = 0.8V Boost, VFB = 0.8V Reverse Current Sense Threshold V(LSP-LSN) Buck, VFB = 0.8V Boost, VFB = 0.8V –4 –4 mV mV LSP Pin Bias Current VLSP = VLSN = 12V 60 µA LSN Pin Bias Current VLSP = VLSN = 12V 60 µA FB Overvoltage Threshold (VFB) Rising l l mV mV Fault l 1.03 1.05 1.07 l 15 25 35 Rising, V(ISP-ISN) = 0V l 0.93 0.95 0.97 FB Open LED Hysteresis V(ISP-ISN) = 0V l 35 50 65 FB Short LED Threshold (VFB) Falling l 0.24 0.25 0.26 FB Short LED Hysteresis Hysteresis l 35 50 65 FB Overvoltage Hysteresis FB Open LED Threshold (VFB) 750 V mV V mV V mV ISP/ISN Over Current Threshold V(ISP-ISN) VISP = 12V ISP/ISN Open LED Threshold V(ISP-ISN) Falling, VFB = 1.0V l 8 10 12 mV ISP/ISN Open LED Hysteresis VFB = 1.0V l 3 5 7 mV FAULT Pull-Down Resistance SS Hard Pull-Down Resistance VEN/UVLO = 1.1V SS Pull-Up Current VFB = 0.8V, VSS = 0V SS Pull-Down Current VFB = 1.0V, VSS = 2V SS Fault Latch-Off Threshold Falling mV 100 200 Ω 100 200 Ω 10.5 12.5 14.5 µA 1.05 1.25 1.45 µA 1.7 V SS Fault Latch-Off Hysteresis 50 mV SS Fault Reset Threshold 0.2 V 1.00 V Oscillator RT Pin Voltage RT = 100kΩ Switching Frequency VSYNC/SPRD = 0V, RT = 226k VSYNC/SPRD = 0V, RT = 100k VSYNC/SPRD = 0V, RT = 59.0k SYNC Frequency SYNC/SPRD Input Bias Current l l l 190 380 570 200 400 600 150 VSYNC/SPRD = 5V SYNC/SPRD Threshold Voltage –0.1 0 0.4 210 420 630 kHz kHz kHz 650 kHz 0.1 µA 1.5 V Highest Spread Spectrum Above Oscillator Frequency VSYNC/SPRD = 5V 13.8 14.5 15.2 % Lowest Spread Spectrum Below Oscillator Frequency VSYNC/SPRD = 5V –16.5 –15.7 –14.9 % 8391f For more information www.linear.com/LT8391 5 LT8391 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2). VIN = 12V, VEN/UVLO = 1.5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Region Transition Buck-Boost to Boost (VIN/VOUT) l 0.73 0.75 0.77 Boost to Buck-Boost (VIN/VOUT) l 0.83 0.85 0.87 Buck to Buck-Boost (VIN/VOUT) l 1.16 1.18 1.20 Buck-Boost to Buck (VIN/VOUT) l 1.31 1.33 1.35 Peak-Buck to Peak-Boost (VIN/VOUT) l 0.96 0.98 1.00 Peak-Boost to Peak-Buck (VIN/VOUT) l 1.00 1.02 1.04 NMOS Drivers TG1, TG2 Gate Driver On-Resistance Gate Pull-Up Gate Pull-Down V(BST-SW) = 5V BG1, BG2 Gate Driver On-Resistance Gate Pull-Up Gate Pull-Down VINTVCC = 5V TG1, TG2 Rise Time TG1, TG2 Fall Time 2.6 1.4 Ω Ω 3.2 1.2 Ω Ω CL = 3.3nF, 10% to 90% CL = 3.3nF, 90% to 10% 25 20 ns ns BG1, BG2 Rise Time BG1, BG2 Fall Time CL = 3.3nF, 10% to 90% CL = 3.3nF, 90% to 10% 25 20 ns ns TG Off to BG On Delay CL = 3.3nF 60 ns BG Off to TG On Delay CL = 3.3nF 60 ns TG1 Minimum Duty Cycle out Boost Region Peak-Buck Current Mode 10 % TG1 Maximum Duty Cycle out Boost Region Peak-Buck Current Mode 95 % TG1 Fixed Duty Cycle in Buck-Boost Region Peak-Boost Current Mode 85 % BG2 Fixed Duty Cycle in Buck-Boost Region Peak-Buck Current Mode 15 % BG2 Minimum Duty Cycle out Buck Region Peak-Boost Current Mode 10 % BG2 Maximum Duty Cycle out Buck Region Peak-Boost Current Mode 95 % Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT8391E is guaranteed to meet performance specifications from 0°C to 125°C operating junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT8391I is guaranteed over the –40°C to 125°C operating junction temperature range. High junction temperatures degrade operating lifetimes. Operating lifetime is derated at junction temperatures greater than 125°C. 6 Note 3: The LT8391 includes overtemperature protection that is intended to protect the device during momentary overload conditions. Junction temperature will exceed 150°C when overtemperature protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability. Note 4: VCTRL1/2 represents the condition of CTRL1 when CTRL2 is equal to 2V or the condition of CTRL2 when CTRL1 is equal to 2V. 8391f For more information www.linear.com/LT8391 LT8391 TYPICAL PERFORMANCE CHARACTERISTICS Efficiency vs LED Current (Buck-Boost Region) 100 100 90 90 80 80 70 60 50 30 0.5 1.5 1 LED CURRENT (A) 20 2 80 50 30 0 90 60 40 VIN = 36V 100 70 40 20 Efficiency vs LED Current (Boost Region) EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) Efficiency vs LED Current (Buck Region) TA = 25°C, unless otherwise noted. 70 60 50 40 30 VIN = 24V 0 0.5 1.5 1 LED CURRENT (A) 2 20 VIN = 12V 0 0.5 8391 G02 8391 G01 1.5 1 LED CURRENT (A) 2 8391 G03 Switching Waveforms (Buck Region) Switching Waveforms (Buck-Boost Region) Switching Waveforms (Boost Region) VSW1 20V/DIV VSW1 20V/DIV VSW1 20V/DIV VSW2 20V/DIV VSW2 20V/DIV VSW2 20V/DIV IL 2A/DIV IL 2A/DIV 8391 G04 2µs/DIV VIN = 36V, ILED = 2A 2.20 IL 2A/DIV 2µs/DIV VIN = 24V, ILED = 2A LED Current vs VIN 3.0 2.15 8391 G05 2µs/DIV VIN = 12V, ILED = 2A VIN Shutdown Current 2.8 2.5 1.95 VIN = 60V IQ (mA) IQ (µA) LED CURRENT (A) 2.0 2.00 1.5 VIN = 12V 1.0 1.80 10 40 20 30 INPUT VOLTAGE (V) 50 60 8391 G07 0.0 –50 –25 VIN = 12V 2.2 2.0 VIN = 4V 0.5 0 VIN = 60V 2.4 VIN = 4V 1.90 1.85 VIN Quiescent Current 2.6 2.10 2.05 8391 G06 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G08 1.8 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G09 8391f For more information www.linear.com/LT8391 7 LT8391 TYPICAL PERFORMANCE CHARACTERISTICS 5.15 INTVCC Voltage vs Temperature 5.15 5.10 5.10 5.05 5.05 TA = 25°C, unless otherwise noted. INTVCC Voltage vs VIN 4.0 INTVCC UVLO Threshold 3.9 IINTVCC = 0mA 5.00 IINTVCC = 80mA IINTVCC = 20mA VINTVCC (V) VINTVCC (V) VINTVCC (V ) 3.8 5.00 4.95 4.95 4.90 4.90 RISING 3.7 3.6 FALLING 3.5 3.4 4.85 –50 –25 0 4.85 25 50 75 100 125 150 TEMPERATURE (°C) 3.3 0 10 20 30 VIN (V) 40 50 8391 G10 VREF Voltage vs Temperature 2.03 2.02 2.02 2.00 1.99 2.00 IVREF = 100µA 2.00 RISING 1.85 FALLING 1.80 1.75 1.97 0 1.90 1.98 1.97 1.96 –50 –25 VREF UVLO Threshold 1.95 1.99 IVREF = 1mA 1.98 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G12 VREF Voltage vs VIN 2.01 IVREF = 0mA VREF (V) VREF (V) 2.04 2.03 2.01 0 8391 G11 VREF (V) 2.04 3.2 –50 –25 60 1.96 25 50 75 100 125 150 TEMPERATURE (°C) 0 10 20 30 VIN (V) 40 50 8391 G13 1.70 –50 –25 60 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G15 8391 G14 EN/UVLO Enable Threshold EN/UVLO Hysteresis Current CTRL1/CTRL2 Dim-Off Threshold 3.0 1.240 0.30 1.235 2.8 1.230 0.25 RISING 1.220 FALLING 1.215 1.210 2.6 VCTRL (V) IHYS (µA) VEN/UVLO (V) 1.225 2.4 RISING 0.20 FALLING 0.15 2.2 1.205 1.200 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G16 8 2.0 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G17 0.10 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G18 8391f For more information www.linear.com/LT8391 LT8391 TYPICAL PERFORMANCE CHARACTERISTICS 106 75 50 25 104 104 102 102 100 98 96 0 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 VCTRL (V) 94 0 10 20 30 VISP (V) 40 0.99 20 0.98 0 0.96 0.97 0.98 0.99 1.00 1.01 1.02 1.03 1.04 VFB (V) Maximum Current Sense vs Temperature 65 0.97 –50 –25 VIN = 4V VIN = 12V VIN = 60V 0 60 55 50 45 40 35 30 –50 –25 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G22 BUCK BOOST 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G23 FB Overvoltage Threshold 8391 G24 FB Open LED Threshold 1.10 RISING FB Short LED Threshold 1.10 0.40 1.05 0.35 1.00 0.30 RISING FALLING VFB (V) VFB (V) 25 50 75 100 125 150 TEMPERATURE (°C) 70 1.00 40 0.95 0.90 0.85 0.85 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G25 RISING 0.95 0.90 0 0 8391 G21 CURRENT LIMIT (mV) 1.01 VFB (V) V(ISP-ISN) (mV) 80 60 ISP = 0V ISP = 12V ISP = 60V 94 –50 –25 60 1.03 1.02 0.80 –50 –25 50 FB Regulation vs Temperature 100 1.00 98 8391 G20 V(ISP-ISN) Regulation vs VFB 1.05 100 96 8391 G19 120 106 V(ISP-ISN) (mV) V(ISP-ISN) (mV) V(ISP-ISN) (mV) 100 V(ISP-ISN) Regulation vs Temperature V(ISP-ISN) Regulation vs VISP 0.80 –50 –25 VFB (V) 125 V(ISP-ISN) Regulation vs VCTRL TA = 25°C, unless otherwise noted. FALLING FALLING 0.25 0.20 0.15 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G26 0.10 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G27 8391f For more information www.linear.com/LT8391 9 LT8391 TYPICAL PERFORMANCE CHARACTERISTICS ISP/ISN Open LED Threshold TA = 25°C, unless otherwise noted. Oscillator Frequency vs Temperature SS Current vs Temperature 30 15.0 700 25 12.5 600 20 10.0 RISING 15 FALLING 10 7.5 2.5 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G28 10 PULL-UP 5.0 5 0 –50 –25 SWITCHING FREQUENCY (kHz) ISS (µA) V(ISP-ISN) (mV) RT = 59.0k 0.0 –50 –25 PULL-DOWN 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G29 500 RT = 100k 400 300 RT = 226k 200 100 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 8391 G30 8391f For more information www.linear.com/LT8391 LT8391 PIN FUNCTIONS BG1: Buck Side Bottom Gate Drive. Drives the gate of buck side bottom N-channel MOSFET with a voltage swing from ground to INTVCC. BST1: Buck Side Bootstrap Floating Driver Supply. The BST1 pin has an integrated bootstrap Schottky diode from the INTVCC pin and requires an external bootstrap capacitor to the SW1 pin. The BST1 pin swings from a diode voltage drop below INTVCC to (VIN + INTVCC). SW1: Buck Side Switch Node. The SW1 pin swings from a Schottky diode voltage drop below ground up to VIN. TG1: Buck Side Top Gate Drive. Drives the gate of buck side top N-channel MOSFET with a voltage swing from SW1 to BST1. LSP: Positive Terminal of the Buck Side Inductor Current Sense Resistor (RSENSE). Ensure accurate current sense with Kelvin connection. LSN: Negative Terminal of the Buck Side Inductor Current Sense Resistor (RSENSE). Ensure accurate current sense with Kelvin connection. VIN: Input Supply. The VIN pin must be tied to the power input to determine the buck, buck-boost, or boost operation regions. Locally bypass this pin to ground with a minimum 1µF ceramic capacitor. INTVCC: Internal 5V Linear Regulator Output. The INTVCC linear regulator is supplied from the VIN pin, and powers the internal control circuitry and gate drivers. Locally bypass this pin to ground with a minimum 4.7µF ceramic capacitor. EN/UVLO: Enable and Undervoltage Lockout. Force the pin below 0.3V to shut down the part and reduce VIN quiescent current below 2µA. Force the pin above 1.234V for normal operation. The accurate 1.224V falling threshold can be used to program an undervoltage lockout (UVLO) threshold with a resistor divider from VIN to ground. An accurate 2.5µA pull-down current allows the programming of VIN UVLO hysteresis. If neither function is used, tie this pin directly to VIN. RP: Internal PWM Dimming Frequency Setting. The RP pin is used to set the internal PWM dimming frequency with a resistor to ground. Neither uses a resistor larger than 1MΩ nor leaves this pin open. If an external PWM dimming pulse is available at the PWM pin, tie this pin to ground. PWM: PWM Dimming Input. The PWM pin can be used in two ways: external PWM dimming and internal PWM dimming. For external PWM dimming, drive this pin with a digital pulse from 0V to a voltage higher than 1.5V to control PWM dimming of the LED string. Make sure the RP pin is tied to ground in this case. For internal PWM dimming, apply an analog voltage between 1V and 2V to generate an internal digital pulse by comparing with the internal ramp. If PWM dimming is not used, tie this pin to INTVCC. Forcing the pin low turns off TG1 and TG2, turns on BG1 and BG2, disconnects the VC pin from all internal loads, and turns off PWMTG. VREF: Voltage Reference Output. The VREF pin provides an accurate 2V reference capable of supplying 1mA current. Locally bypass this pin to ground with a 0.47µF ceramic capacitor. CTRL1: Control Input for LED Current Sense Threshold. The CTRL1 pin is used to program the LED regulation current: ILED = Min ( VCTRL1 – 0.25V,VCTRL2 – 0.25,1V ) 10 •RLED The VCTRL1 can be set by an external voltage reference or a resistor divider from VREF to ground. For 0.25V ≤ VCTRL1 ≤ 1.15V, the current sense threshold linearly goes up from 0mV to 90mV. For VCTRL1 ≥ 1.35V, the current sense threshold is constant at 100mV full scale value. For 1.15V ≤ VCTRL1 ≤ 1.35V, the current sense threshold smoothly transitions from the linear function of VCTRL1 to the 100mV constant value. Tie CTRL1 to VREF for the 100mV full scale threshold. Force the pin below 0.2V to stop switching. ISP: Positive Terminal of the LED Current Sense Resistor (RLED). Ensure accurate current sense with Kelvin connection. ISN: Negative Terminal of the LED Current Sense Resistor (RLED). Ensure accurate current sense with Kelvin connection. 8391f For more information www.linear.com/LT8391 11 LT8391 PIN FUNCTIONS CTRL2: Thermal Control Input for LED Current Sense Threshold. The CTRL2 pin is used to program LED current derating versus temperature. The VCTRL2 with a negative temperature coefficient can be set by an external temperature dependent resistor divider from VREF to ground. For 0.25V ≤ VCTRL2 ≤ 1.15V, the current sense threshold linearly goes up from 0mV to 90mV. For VCTRL2 ≥ 1.35V, the current sense threshold is constant at 100mV full scale value. For 1.15V ≤ VCTRL2 ≤ 1.35V, the current sense threshold smoothly transitions from the linear function of VCTRL2 to the 100mV constant value. Tie CTRL2 to VREF for the 100mV full scale threshold. Force the pin below 0.2V to stop switching. FAULT: LED Fault Open Drain Output. The FAULT pin is pulled low when any of the following conditions happens: 1. Open LED (VFB > 0.95V & V(ISP-ISN) < 10mV) 2. Short LED (VFB < 0.25V) To function, the pin requires an external pull-up resistor. The FAULT status is updated only during PWM high state and latched during PWM low state. SS: Soft-Start Timer Setting. The SS pin is used to set soft-start timer by connecting a capacitor to ground. An internal 12.5µA pull-up current charging the external SS capacitor gradually ramps up FB regulation voltage. A 0.1µF capacitor is recommended on this pin. Any UVLO or thermal shutdown immediately pulls SS pin to ground and stops switching. Using a single resistor from SS to VREF, the LT8391 can be set in three different fault protection modes during open or short LED fault conditions: hiccup (no resistor), latchoff (499k), and keep-running (100k). See more details in the Application Information section. FB: Voltage Loop Feedback Input. The FB pin is used for constant-voltage regulation and LED fault protection. The internal error amplifier with its output VC regulates VFB to 1.00V through the DC/DC converter. During open LED (VFB > 0.95V & V(ISP-ISN) < 10mV) or short LED (VFB < 0.25V) fault conditions, the part pulls the FAULT pin low and gets into one fault mode per customer setting. During an overvoltage (VFB > 1.05V) condition, the part turns off all TG1, BG1, TG2, BG2, and PWMTG. 12 VC: Error Amplifier Output to Set Inductor Current Comparator Threshold. The VC pin is used to compensate the control loop with an external RC network. During PWM low state, the VC pin is disconnected from all internal loads to store its voltage information for the highest PWM dimming performance. RT: Switching Frequency Setting. Connect a resistor from this pin to ground to set the internal oscillator frequency from 150kHz to 650kHz. SYNC/SPRD: Switching Frequency Synchronization or Spread Spectrum. Ground this pin for switching at internal oscillator frequency. Apply a clock signal for external frequency synchronization. Tie to INTVCC for ±15% triangle spread spectrum around internal oscillator frequency. PWMTG: PWM Dimming Top Gate Drive. A buffered and inverted version of the PWM input signal, the PWMTG pin drives an external high side PMOS PWM switch with a voltage swing from the higher voltage of (VOUT –5V) and 1.2V to VOUT. Leave this pin unconnected if not used. VOUT: Output Supply. The VOUT pin must be tied to the power output to determine the buck, buck-boost, or boost operation regions. The VOUT pin also serves as positive rail for the PWMTG drive. Locally bypass this pin to ground with a minimum 1µF ceramic capacitor. TG2: Boost Side Top Gate Drive. Drives the gate of boost side top N-Channel MOSFET with a voltage swing from SW2 to BST2. SW2: Boost Side Switch Node. The SW2 pin swings from a Schottky diode voltage drop below ground to VOUT. BST2: Boost Side Bootstrap Floating Driver Supply. The BST2 pin has an integrated bootstrap Schottky diode from the INTVCC pin and requires an external bootstrap capacitor to the SW2 pin. The BST2 pin swings from a diode voltage drop below INTVCC to (VOUT + INTVCC). BG2: Boost Side Bottom Gate Drive. Drives the gate of boost side bottom N-Channel MOSFET with a voltage swing from ground to INTVCC. GND (Exposed Pad): Ground. Solder the exposed pad directly to the ground plane. 8391f For more information www.linear.com/LT8391 LT8391 BLOCK DIAGRAM LSN VIN INTVCC LSP INTVCC + 5V LDO – VREF D1 + A1 – 2V REF BST1 A3 TG1 PEAK_BUCK SW1 BUCK LOGIC INTVCC PWMON RT OSC SYNC/SPRD 0.2V CTRL1 0.2V CTRL2 EN/UVLO 1.214V BG1 VOS GND + – + – + – FBOV VOUT/BST2 VIN/BST1 CHARGE CONTROL FB GND 1.05V INHIBIT SWITCH – + BG2 + – ISOC 2.5µA PWMON VISP-ISN 0.75V PEAK_BOOST BOOST LOGIC INTVCC SW2 TG2 + PWM RP VOUT PWMTG – INT/EXT PWM BST2 D2 VREF 12.5µA PWMON 0.1V VIS + – INTVCC EA1 OPEN FB FAULT A4 VOUT –5V 0.95V + – 0.25V FB + + – LED FAULT LOGIC + – 1.25µA EA2 SHORT + + + – PWMON SS 1V VC GND FB CTRL1 CTRL2 1.25V + + – 0.25V A2=10 VIS – ISP ISN 8391 BD 8391f For more information www.linear.com/LT8391 13 LT8391 OPERATION The LT8391 is a current mode LED controller that can regulate LED current from input voltage above, below, or equal to the LED string voltage. The LTC proprietary peak-buck peak-boost current mode control scheme uses a single inductor current sense resistor and provides smooth transition between buck region, buck-boost region, and boost region. Its operation is best understood by referring to the Block Diagram. PEAK-BUCK PEAK-BOOST Power Switch Control Figure 1 shows a simplified diagram of how the four power switches A, B, C, and D are connected to the inductor L, the current sense resistor RSENSE, power input VIN, power output VOUT, and ground. The current sense resistor RSENSE connected to the LSP and LSN pins provides inductor current information for both peak current mode control and reverse current detection in buck region, buck-boost region, and boost region. Figure 2 shows the current mode control as a function of VIN/VOUT ratio and Figure 3 shows the operation region as a function of VIN/VOUT ratio. The power switches are properly controlled to smoothly transition between modes and regions. Hysteresis is added to prevent chattering between modes and regions. VIN TG1 A B RSENSE L D TG2 BG2 8391 F01 Figure 1. Simplified Diagram of the Power Switches There are total four states: (1) peak-buck current mode control in buck region, (2) peak-buck current mode control in buck-boost region, (3) peak-boost current mode control in buck-boost region, and (4) peak-boost current mode control in boost region. The following sections give detailed description for each state with waveforms, in which the shoot-through protection dead time between switches A and B, between switches C and D are ignored for simplification. 14 (1) BUCK (3) (2) BUCK-BOOST (2) BOOST (4) 0.75 0.85 1.00 1.18 1.33 VIN/VOUT SW2 C 8391 F02 Figure 2. Current Mode vs VIN/VOUT Ratio VOUT SW1 BG1 0.98 1.00 1.02 VIN/VOUT 8391 F03 Figure 3. Operation Region vs VIN/VOUT Ratio Peak-Buck in Buck Region (VIN >> VOUT) When VIN is much higher than VOUT, the LT8391 uses peak-buck current mode control in buck region (Figure 4). Switch C is always off and switch D is always on. At the beginning of every cycle, switch A is turned on and the inductor current ramps up. When the inductor current hits the peak buck current threshold commanded by VC voltage at buck current comparator A3 during (A+D) phase, switch A is turned off and switch B is turned on for the rest of the cycle. Switches A and B will alternate, behaving like a typical synchronous buck regulator. 8391f For more information www.linear.com/LT8391 LT8391 OPERATION A A B B C 100% OFF C D 100% ON D 15% 85% IL IL A+D B+D B+D A+D 15% 85% A+D A+C A+D B+D A+C B+D 8391 F05 8391 F04 Figure 4. Peak-Buck in Buck Region (VIN >> VOUT) Figure 5. Peak-Buck in Buck-Boost Region (VIN ~> VOUT) Peak-Buck in Buck-Boost Region (VIN ~> VOUT) When VIN is slightly higher than VOUT, the LT8391 uses peak-buck current mode control in buck-boost region (Figure 5). Switch C is always turned on for the beginning 15% cycle and switch D is always turned on for the remaining 85% cycle. At the beginning of every cycle, switches A and C are turned on and the inductor current ramps up. After 15% cycle, switch C is turned off and switch D is turned on, and the inductor keeps ramping up. When the inductor current hits the peak buck current threshold commanded by VC voltage at buck current comparator A3 during (A+D) phase, switch A is turned off and switch B is turned on for the rest of the cycle. Peak-Boost in Buck-Boost Region (VIN <~ VOUT) When VIN is slightly lower than VOUT, the LT8391 uses peak-boost current mode control in buck-boost region (Figure 6). Switch A is always turned on for the beginning 85% cycle and switch B is always turned on for the remaining 15% cycle. At the beginning of every cycle, switches A and C are turned on and the inductor current ramps up. When the inductor current hits the peak boost current threshold commanded by VC voltage at boost current comparator A4 during (A+C) phase, switch C is turned off and switch D is turned on for the rest of the cycle. After 85% cycle, switch A is turned off and switch B is turned on for the rest of the cycle. A 85% B 85% 15% 15% C D IL A+C A+D A+C A+D B+D B+D 8391 F06 Figure 6. Peak-Boost in Buck-Boost Region (VIN <~ VOUT) Peak-Boost in Boost Region (VIN << VOUT) When VIN is much lower than VOUT, the LT8391 uses peakboost current mode control in boost region (Figure 7). Switch A is always on and switch B is always off. At the beginning of every cycle, switch C is turned on and the inductor current ramps up. When the inductor current hits the peak boost current threshold commanded by VC voltage at boost current comparator A4 during (A+C) phase, switch C is turned off and switch D is turned on for the rest of For more information www.linear.com/LT8391 8391f 15 LT8391 OPERATION the cycle. Switches C and D will alternate, behaving like a typical synchronous boost regulator. A 100% ON B 100% OFF C D IL A+C A+D A+C A+D 8391 F07 Figure 7. Peak-Boost in Boost Region (VIN << VOUT) Main Control Loop The LT8391 is a fixed frequency current mode controller. The inductor current is sensed through the inductor sense resistor between the LSP and LSN pins. The current sense voltage is gained up by amplifier A1 and added to a slope compensation ramp signal from the internal oscillator. The summing signal is then fed into the positive terminals of the buck current comparator A3 and boost current comparator A4. The negative terminals of A3 and A4 are controlled by the voltage on the VC pin, which is the diode-OR of error amplifiers EA1 and EA2. Depending on the state of the peak-buck peak-boost current mode control, either the buck logic or the boost logic is controlling the four power switches so that either the FB voltage is regulated to 1V or the current sense voltage between the ISP and ISN pins is regulated by the CTRL1 or CTRL2 pin during normal operation. The gains of EA1 and EA2 have been balanced to ensure smooth transition between constant-voltage and constant-current operation with the same compensation network. 16 Light Load Current Operation At light load, the LT8391 typically still runs at its full switching frequency in either continuous conduction mode or discontinuous conduction mode because both the buck and boost reverse current sense thresholds are set to –4mV. The negative reverse current sense thresholds allow a small amount of energy flowing from the output to the input in every cycle, thereby preventing the pulseskip frequency from going below 100Hz, which causes the LED string to flicker. In the buck region, switch B is turned off whenever the buck reverse current threshold is triggered during (B+D) phase. In the boost region, switch D is turned off whenever the boost reverse current threshold is triggered during (A+D) phase. In the buck-boost region, switch D is turned off whenever the boost reverse current threshold is triggered during (A+D) phase, and both switches B and D are turned off whenever the buck reverse current threshold is triggered during (B+D) phase. However, when a smaller value inductor is used and the inductor current ripple is bigger, the LT8391 may run in pulse-skip mode, where the switches are held off for multiple cycles (i.e., skipping pulses) to maintain the regulation. Internal Charge Path Each of the two top MOSFET drivers is biased from its floating bootstrap capacitor, which is normally recharged by INTVCC through the integrated bootstrap diode D1 or D2 when the top MOSFET is turned off. When the LT8391 operates exclusively in the buck or boost regions, one of the top MOSFETs is constantly on. An internal charge path, from VOUT and BST2 to BST1 or from VIN and BST1 to BST2, charges the bootstrap capacitor to 4.6V so that the top MOSFET can be kept on. 8391f For more information www.linear.com/LT8391 LT8391 OPERATION Shutdown and Power-On-Reset The LT8391 enters shutdown mode and drains less than 2µA quiescent current when the EN/UVLO pin is below its shutdown threshold (0.3V minimum). Once the EN/UVLO pin is above its shutdown threshold (0.9V maximum), the LT8391 wakes up startup circuitry, generates bandgap reference, and powers up the internal INTVCC LDO. The INTVCC LDO supplies the internal control circuitry and gate drivers. Now the LT8391 enters undervoltage lockout (UVLO) mode with a hysteresis current (2.5µA typical) pulled into the EN/UVLO pin. When the INTVCC pin is charged above its rising UVLO threshold (3.73V typical), the EN/UVLO pin passes its rising enable threshold (1.234V typical), and the junction temperature is less than its thermal shutdown (165°C typical), the LT8391 enters enable mode, in which the EN/UVLO hysteresis current is turned off and the voltage reference VREF is being charged up from ground. From the time of entering enable mode to the time of VREF passing its rising UVLO threshold (1.89V typical), the LT8391 is going through a power-on-reset (POR), waking up the entire internal control circuitry and settling to the right initial conditions. After the POR, the LT8391 is ready and waiting for the signals on the CTRL1, CTRL2, and PWM pins to start switching. Start-Up and Fault Protection Figure 8 shows the start-up and fault sequence for the LT8391. During the POR state, the SS pin is hard pulled down with a 100Ω to ground. In a pre-biased condition, the SS pin has to be pulled below 0.2V to enter the INIT state, where the LT8391 wait 10µs so that the SS pin can be fully discharged to ground. After the 10µs, the LT8391 enters the UP/PRE state when the PWMON signal goes high. The PWMON high signal happens when both the CTRL1 and CTRL2 pins are above their rising dim-off thresholds (0.225V typical) and the external or internal PWM dimming is on. During the UP/PRE state, the SS pin is charged up by a 12.5µA pull-up current while the switching is disabled and the PMWTG is turned off. Once the SS pin is charged above 0.25V, the LT8391 enters the UP/TRY state, where the PMWTG is turned on first while the switching is still disabled. This is to check whether the voltage on the output capacitor is not too high for the LED string before any switching energy delivery. In the case of a higher voltage output capacitor connected to a lower voltage LED string, the excessive current flowing through the LED string and current sense resistor triggers the ISP/ISN over current (ISOC) signal and resets the LT8391 back into the POR state. So the LT8391 will hiccup with SS pin between 0V and 0.25V and go around the POR, INIT, UP/PRE, and UP/ TRY states to slowly discharge the higher voltage output capacitor until its voltage gets closer to the lower voltage LED string. After 10µs in the UP/TRY state without triggering the ISOC signal, the LT8391 enters the UP/RUN state. POR = HI OR ISOC = HI POR INIT • SS HARD PULL DOWN • SWITCHING DISABLED • PWMTG TURNED OFF • NO OPEN/SHORT DETECTION • SS HARD PULL DOWN • SWITCHING DISABLED • PWMTG TURNED OFF • NO OPEN/SHORT DETECTION SS < 0.2V WAIT 10µs AND PWMON = HI UP/TRY UP/PRE • SS 12.5µA PULL UP • SWITCHING DISABLED • PWMTG TURNED ON • NO OPEN/SHORT DETECTION • SS 12.5µA PULL UP • SWITCHING DISABLED • PWMTG TURNED OFF • NO OPEN/SHORT DETECTION SS > 0.25V WAIT 10µs UP/RUN • SS 12.5µA PULL UP • SWITCHING ENABLED • PWMTG TURNED ON • NO OPEN/SHORT DETECTION OK/RUN SS > 1.75V • SS 12.5µA PULL UP • SWITCHING ENABLED • PWMTG TURNED ON • OPEN/SHORT DETECTION SS < 0.2V AND PWMON = HI OPEN LED OR SHORT LED DOWN/STOP • SS 1.25µA PULL DOWN • SWITCHING DISABLED • PWMTG TURNED ON • NO OPEN/SHORT DETECTION FAULT/RUN SS < 1.7V • SS 1.25µA PULL DOWN • SWITCHING ENABLED • PWMTG TURNED ON • OPEN/SHORT DETECTION 8391 TA08 Figure 8. Start-Up and Fault Sequence 8391f For more information www.linear.com/LT8391 17 LT8391 OPERATION During the UP/RUN state, the switching is enabled and the start-up of the output voltage VOUT is controlled by the voltage on the SS pin. When the SS pin voltage is less than 1V, the LT8391 regulates the FB pin voltage to the SS pin voltage instead of the 1V reference. This allows the SS pin to be used to program soft-start by connecting an external capacitor from the SS pin to GND. The internal 12.5µA pull-up current charges up the capacitor, creating a voltage ramp on the SS pin. As the SS pin voltage rises linearly from 0.25V to 1V (and beyond), the output voltage VOUT rises smoothly to its final LED string voltage. Once the SS pin is charged above 1.75V, the LT8391 enters the OK/RUN state, where the LED fault (both open LED and short LED) detection is activated. The open LED means that VFB > 0.95V and V(ISP-ISN) < 10mV, and the short LED means that VFB < 0.25V. Both the open LED and short LED faults are combined to the FAULT pin. When either fault happens, the LT8391 enters the FAULT/RUN state, where a 1.25µA pull-down current slowly discharges the SS pin with the other conditions the same as the OK/ RUN state. Once the SS pin is discharged below 1.7V, the LT8391 enters the DOWN/STOP state, where the switching is disabled and the LED fault detection is deactivated with the previous fault latched. Once the SS pin is discharged below 0.2V and the PWMON signal is still high, the LT8391 goes back to the UP/RUN state. In an open or short LED condition, the LT8391 can be set to hiccup, latch-off, or keep-running fault protection mode with a resistor between the SS and VREF pins. Without any resistor, the LT8391 will hiccup with SS pin between 0.2V and 1.75V and go around the UP/RUN, OK/RUN, FAULT/ RUN, and DOWN/STOP states until the fault condition is cleared. With a 499k resistor, the LT8391 will latch off until the EN/UVLO is toggled. With a 100k resistor, the LT8391 will keep running regardless of the fault. APPLICATIONS INFORMATION The front page shows a typical LT8391 application circuit. This Applications Information section serves as a guideline of selecting external components for typical applications. The examples and equations in this section assume continuous conduction mode unless otherwise specified. Switching Frequency Selection The LT8391 uses a constant frequency control scheme between 150kHz and 650kHz. Selection of the switching frequency is a tradeoff between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses, but requires larger inductor and capacitor values. For high power applications, consider operating at lower frequencies to minimize MOSFET heating from switching losses. For low power applications, consider operating at higher frequencies to minimize the total solution size. Switching Frequency Setting The switching frequency of the LT8391 can be set by the internal oscillator. With the SYNC/SPRD pin pulled to ground, the switching frequency is set by a resistor from the RT pin to ground. Table 1 shows RT resistor values for common switching frequencies. Table 1. Switching Frequency vs RT Value (1% Resistor) fosc (kHz) RT (k) 150 309 200 226 300 140 400 100 500 75 600 59 650 51.1 In addition, the specific application also plays an important role in switching frequency selection. In a noise-sensitive system, the switching frequency is usually selected to keep the switching noise out of a sensitive frequency band. 18 8391f For more information www.linear.com/LT8391 LT8391 APPLICATIONS INFORMATION Spread Spectrum Frequency Modulation Frequency Synchronization Switching regulators can be particularly troublesome for applications where electromagnetic interference (EMI) is a concern. To improve the EMI performance, the LT8391 implements a triangle spread spectrum frequency modulation scheme. With the SYNC/SPRD pin tied to INTVCC, the LT8391 starts to spread its switching frequency ±15% around the internal oscillator frequency. Figures 9 and 10 show the noise spectrum comparison of the front page application between spread spectrum enabled and disabled. The LT8391 switching frequency can be synchronized to an external clock using the SYNC/SPRD pin. Driving the SYNC/SPRD with a 50% duty cycle waveform is always a good choice, otherwise maintain the duty cycle between 10% and 90%. Due to the use of a phase-locked loop (PLL) inside, there is no restriction between the synchronization frequency and the internal oscillator frequency. The rising edge of the synchronization clock represents the beginning of a switching cycle, turning on switches A and C, or switches A and D. 80 70 SPREAD ON SPREAD OFF EMI (dBµV) 60 Inductor Selection CISPR25 CONDUCTED EMI AVERAGE LIMIT 50 40 30 20 10 0 150 FREQUENCY (kHz) 2000 8391 F09 Figure 9. Conducted Average EMI Comparison 80 70 EMI (dBµV) 60 SPREAD ON SPREAD OFF LBUCK > CISPR25 CONDUCTED EMI PEAK LIMIT VOUT •(VIN(MAX) − VOUT ) f•ILED(MAX) • ΔIL %• VIN(MAX) 2 V •(VOUT − VIN(MIN) ) LBOOST > IN(MIN) f•ILED(MAX)• ΔIL %• VOUT 2 50 40 30 20 where: 10 0 150 The switching frequency and inductor selection are interrelated in that higher switching frequencies allow the use of smaller inductor and capacitor values. The inductor value has a direct effect on ripple current. The highest current ripple ∆IL% happens in the buck region at VIN(MAX), and the lowest current ripple ∆IL% happens in the boost region at VIN(MIN). For any given ripple allowance, the minimum inductance can be calculated as: FREQUENCY (kHz) 2000 8391 F10 Figure 10. Conducted Peak EMI Comparison f is switching frequency ∆IL% is allowable inductor current ripple VIN(MIN) is minimum input voltage VIN(MAX) is maximum input voltage VOUT is output voltage ILED(MAX) is maximum LED current 8391f For more information www.linear.com/LT8391 19 LT8391 APPLICATIONS INFORMATION Slope compensation provides stability in constant frequency current mode control by preventing subharmonic oscillations at certain duty cycles. The minimum inductance required for stability can be calculated as: RSENSE Selection and Maximum Output Current RSENSE is chosen based on the required output current. The duty cycle independent maximum current sense thresholds (50mV in peak-buck and 50mV in peak-boost) set the maximum inductor peak current in buck region, buck-boost region, and boost region. In boost region, the lowest maximum average load current happens at VIN(MIN) and can be calculated as: ⎛ 50mV ΔIL(BOOST) ⎞ VIN(MIN) IOUT(MAX_BOOST) = ⎜ − ⎟⎠ • V 2 ⎝ RSENSE OUT where ∆IL(BOOST) is peak-to-peak inductor ripple current in boost region and can be calculated as: VIN(MIN)•(VOUT − VIN(MIN) ) f•L• VOUT In buck region, the lowest maximum average load current happens at VIN(MAX) and can be calculated as: ⎛ 50mV ΔIL(BUCK) ⎞ IOUT(MAX_BUCK) = ⎜ − ⎟⎠ 2 ⎝ RSENSE where ∆IL(BUCK) is peak-to-peak inductor ripple current in buck region and can be calculated as: VOUT •(VIN(MAX) − VOUT ) ΔIL(BUCK) = f•L• VIN(MAX) 20 2•50mV• VIN(MIN) The maximum current sense RSENSE in buck region is For high efficiency, choose an inductor with low core loss, such as ferrite. Also, the inductor should have low DC resistance to reduce the I2R losses, and must be able to handle the peak inductor current without saturating. To minimize radiated noise, use a shielded inductor. RSENSE(BOOST) = 2•ILED(MAX)• VOUT + ΔIL(BOOST)• VIN(MIN) 10• VOUT •RSENSE L> f ΔIL(BOOST) = The maximum current sense RSENSE in boost region is: RSENSE(BUCK) = 2•50mV 2•ILED(MAX) + ΔIL(BUCK) The final RSENSE value should be lower than the calculated RSENSE in both buck and boost regions. A 20% to 30% margin is usually recommended. Power MOSFET Selection The LT8391 requires four external N-channel power MOSFETs, two for the top switches (switches A and D shown in Figure 1) and two for the bottom switches (switches B and C shown in Figure 1). Important parameters for the power MOSFETs are the breakdown voltage VBR(DSS), threshold voltage VGS(TH), on-resistance RDS(ON), reverse transfer capacitance CRSS and maximum current IDS(MAX). The drive voltage is set by the 5V INTVCC supply. Consequently, logic-level threshold MOSFETs must be used in LT8391 applications. In order to select the power MOSFETs, the power dissipated by the device must be known. For switch A, the maximum power dissipation happens in boost region, when it remains on all the time. Its maximum power dissipation at maximum output current is given by: ⎛ ILED(MAX)•VOUT ⎞2 PA(BOOST) = ⎜ ⎟ •ρ T •RDS(ON) VIN ⎝ ⎠ where ρT is a normalization factor (unity at 25°C) accounting for the significant variation in on-resistance with temperature, typically 0.4%/°C as shown in Figure 11. For a maximum junction temperature of 125°C, using a value of ρT = 1.5 is reasonable. 8391f For more information www.linear.com/LT8391 LT8391 APPLICATIONS INFORMATION For the same output voltage and current, typically switch A has the highest power dissipation in buck region at VIN(MAX) and switch C has the highest power dissipation in boost region at VIN(MIN). ρT NORMALIZED ON-RESISTANCE (Ω) 2.0 1.5 From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following formula: 1.0 0.5 TJ = TA + P • RTH(JA) 0 –50 50 100 0 JUNCTION TEMPERATURE (°C) 150 8391 F11 Figure 11. Normalized RDS(ON) vs Temperature Switch B operates in buck region as the synchronous rectifier. Its power dissipation at maximum output current is given by: PB(BUCK) = VIN − VOUT •ILED(MAX)2•ρ T •RDS(ON) VIN Switch C operates in boost region as the control switch. Its power dissipation at maximum current is given by: PC(BOOST) = (VOUT − VIN )•VOUT VIN 2 •ILED(MAX)2•ρ T •R 3 ILED(MAX) •CRSS•f DS(ON) +k•VOUT • VIN where CRSS is usually specified by the MOSFET manufacturers. The constant k, which accounts for the loss caused by reverse recovery current, is inversely proportional to the gate drive current and has an empirical value of 1.7. For switch D, the maximum power dissipation happens in boost region, when its duty cycle is higher than 50%. Its maximum power dissipation at maximum output current is given by: V PD(BOOST) = OUT •ILED(MAX)2•ρ T •RDS(ON) VIN The junction-to-ambient thermal resistance RTH(JA) includes the junction-to-case thermal resistance RTH(JC) and the case-to-ambient thermal resistance RTH(CA). This value of TJ can then be compared to the original, assumed value used in the iterative calculation process. Optional Schottky Diode (DB, DD) Selection The optional Schottky diodes DB (in parallel with switch B) and DD (in parallel with switch D) conduct during the dead time between the conduction of the power MOSFET switches. They are intended to prevent the body diode of synchronous switches B and D from turning on and storing charge during the dead time. In particular, DB significantly reduces reverse recovery current between switch B turnoff and switch A turn-on, and DD significantly reduces reverse recovery current between switch D turn-off and switch C turn-on. They improve converter efficiency and reduce switch voltage stress. In order for the diode to be effective, the inductance between it and the synchronous switch must be as small as possible, mandating that these components be placed adjacently. CIN and COUT Selection Input and output capacitance is necessary to suppress voltage ripple caused by discontinuous current moving in and out the regulator. A parallel combination of capacitors is typically used to achieve high capacitance and low equivalent series resistance (ESR). Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Capacitors with low ESR and high ripple current ratings, such as OS-CON and POSCAP are also available. 8391f For more information www.linear.com/LT8391 21 LT8391 APPLICATIONS INFORMATION Ceramic capacitors should be placed near the regulator input and output to suppress high frequency switching spikes. Ceramic capacitors, of at least 1µF, should also be placed from VIN to GND and VOUT to GND as close to the LT8391 pins as possible. Due to their excellent low ESR characteristics, ceramic capacitors can significantly reduce input ripple voltage and help reduce power loss in the higher ESR bulk capacitors. X5R or X7R dielectrics are preferred, as these materials retain their capacitance over wide voltage and temperature ranges. Many ceramic capacitors, particularly 0805 or 0603 case sizes, have greatly reduced capacitance at the desired operating voltage. Input Capacitance CIN Discontinuous input current is highest in buck region due to the switch A toggling on and off. Make sure that the CIN capacitor network has low enough ESR and is sized to handle the maximum RMS current. In buck region, the input RMS current is given by: IRMS ≈ILED(MAX)• VOUT VIN • −1 VIN VOUT The formula has a maximum at VIN = 2VOUT, where IRMS = ILED(MAX)/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Output Capacitance COUT Discontinuous current shifts from the input to the output in the boost region. Make sure that the COUT capacitor network is capable of reducing the output voltage ripple. The effects of ESR and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The maximum steady state ripple due to charging and discharging the bulk capacitance is given by: ILED •(VOUT − VIN(MIN) ) Δ VCAP(BOOST) = C OUT • VOUT • f V VOUT •(1− OUT ) VIN(MAX) Δ VCAP(BUCK) = 2 8•L• f •C OUT 22 The maximum steady ripple due to the voltage drop across the ESR is given by: VOUT •ILED(MAX) Δ VESR(BOOST) = •ESR VIN(MIN) V VOUT •(1− OUT ) VIN(MAX) ΔV •ESR ESR(BUCK) = L• f INTVCC Regulator An internal P-channel low dropout regulator produces 5V at the INTVCC pin from the VIN supply pin. The INTVCC powers internal circuitry and gate drivers in the LT8391. The INTVCC regulator can supply a peak current of 100mA and must be bypassed to ground with a minimum of 4.7µF ceramic capacitor. Good local bypass is necessary to supply the high transient current required by MOSFET gate drivers. Higher input voltage applications with large MOSFETs being driven at higher switching frequencies may cause the maximum junction temperature rating for the LT8391 to be exceeded. The system supply current is normally dominated by the gate charge current. Additional external loading of the INTVCC also needs to be taken into account for the power dissipation calculation. The total LT8391 power dissipation in this case is VIN • IINTVCC, and overall efficiency is lowered. The junction temperature can be estimated by using the equation: TJ = TA + PD • θJA where θJA (in °C/W) is the package thermal resistance. To prevent maximum junction temperature from being exceeded, the input supply current must be checked operating in continuous mode at maximum VIN. Top Gate MOSFET Driver Supply (CBST1, CBST2) The top MOSFET drivers, TG1 and TG2, are driven between their respective SW and BST pin voltages. The boost voltages are biased from floating bootstrap capacitors CBST1 and CBST2, which are normally recharged through internal bootstrap diodes D1 and D2 when the respective 8391f For more information www.linear.com/LT8391 LT8391 APPLICATIONS INFORMATION top MOSFET is turned off. Both capacitors are charged to the same voltage as the INTVCC voltage. The bootstrap capacitors CBST1 and CBST2, need to store about 100 times the gate charge required by the top switches A and D. In most applications, a 0.1µF to 0.47µF, X5R or X7R dielectric capacitor is adequate. Programming VIN UVLO A resistor divider from VIN to the EN/UVLO pin implements VIN undervoltage lockout (UVLO). The EN/UVLO enable falling threshold is set at 1.214V with 10mV hysteresis. In addition, the EN/UVLO pin sinks 2.5µA when the voltage on the pin is below 1.214V. This current provides user programmable hysteresis based on the value of R1. The programmable UVLO thresholds are: VIN(UVLO+) =1.227 V• R1+R2 +2.5µA•R1 R2 R1+R2 VIN(UVLO−) =1.214V• R2 Figure 12 shows the implementation of external shut-down control while still using the UVLO function. The NMOS grounds the EN/UVLO pin when turned on, and puts the LT8391 in shutdown with quiescent current less than 2µA. VIN be tied to a voltage higher than 1.35V to get the full-scale 100mV (typical) threshold across the sense resistor. Either the CTRL1 or CTRL2 pin can be used to dim the LED current to zero, although relative accuracy decreases with the decreasing sense threshold. When either the CTRL1 or CTRL2 pin voltage is less than 1.15V, the LED current is: RUN/STOP CONTROL (OPTIONAL) R2 LT8391 GND 8391 F12 Figure 12. VIN Undervoltage Lockout (UVLO) Programming LED Current The LED current is programmed by placing an appropriate value current sense resistor, RLED, in series with the LED string. The voltage drop across RLED is (Kelvin) sensed by the ISP and ISN pins. The CTRL1 and CTRL2 pins should Min(VCTRL1,VCTRL2 )− 250mV 10•RLED where Min(VCTRL1, VCTRL2) is the minimum value of CTRL1 and CTRL2 pin voltages. When Min(VCTRL1, VCTRL2) is between 1.15V and 1.35V, the LED current varies with the Min(VCTRL1, VCTRL2), but departs from the equation above by an increasing amount as Min(VCTRL1, VCTRL2) increases. Ultimately, when Min(VCTRL1, VCTRL2) > 1.35V, the LED current no longer varies. The typical V(ISP-ISN) threshold vs Min(VCTRL1, VCTRL2) is listed in Table 2. Table 2. V(ISP-ISN) Threshold vs Min(VCTRL1, VCTRL2) Min(VCTRL1, VCTRL2) (V) V(ISP-ISN) (mV) 1.15 90 1.20 94.5 1.25 98 1.30 99.5 1.35 100 When Min(VCTRL1, VCTRL2) is higher than 1.35V, the LED current is regulated to: R1 EN/UVLO ILED = ILED = 100mV RLED The CTRL1/CTRL2 pin should not be left open (tie to VREF if not used). The CTRL1/CTRL2 pin can also be used in conjunction with a thermistor to provide overtemperature protection for the LED load, or with a resistor divider to VIN to reduce output power and switching current when VIN is low. The presence of a time varying differential voltage ripple signal across ISP and ISN at the switching frequency is expected. The amplitude of this signal is increased by higher LED load current, lower switching frequency, or smaller value output filter capacitor. Some level of ripple signal is acceptable, and the compensation capacitor on the 8391f For more information www.linear.com/LT8391 23 LT8391 APPLICATIONS INFORMATION VC pin filters the signal so the average difference between ISP and ISN is regulated to the user-programmed value. The ripple voltage amplitude (peak-to-peak) in excess of 20mV should not cause mis-operation, but may lead to noticeable offset between the average value and the userprogrammed value. Dimming Control There are two methods to control the LED current for dimming using the LT8391. One method uses the CTRL1 or CTRL2 pin to adjust the current regulated in the LEDs. A second method uses the PWM pin to modulate the LED current between zero and full current to achieve a precisely programmed average current. Compared to the analog dimming method, the PWM dimming method offers much higher dimming ratio without any color shift. To make PWM dimming more accurate, the switch demand current is stored on the VC node when the PWM signal is low. This feature minimizes recovery time when the PWM signal goes high. To further improve the recovery time, a high side PMOS PWM switch should be used in the LED current path to prevent the output capacitor from discharging during the PWM signal low phase. The choice of switching frequency, inductor value, and loop compensation affects the minimum PWM on time, below which the LT8391 loses the LED current regulation. For the same application, the LT8391 achieves the highest PWM dimming ratio (up to 2000:1) in buck region, the medium PWM dimming ratio (up to 1000:1) in buck-boost region, and the lowest PWM dimming ratio (up to 400:1) in boost region. In either fixed frequency operation set by RT resistor or spread spectrum frequency operation, the internal oscillator is synchronized to the PWM signal rising edge, thereby providing flicker-free PWM dimming performance. In external frequency synchronization operation, both SYNC and PWM signals must have synchronized rising edges to achieve flicker-free PWM dimming performance. The LT8391 provides both external PWM dimming and internal PWM dimming. For external PWM dimming, choose RP resistor less than 30k and apply external PWM clock 24 signal on the PWM pin. For internal PWM dimming, choose RP resistor to one of the five resistor values in Table 3 and apply analog DC voltage or a resistor divider from VREF to the PWM pin. The RP resistor sets the internal PWM dimming frequency, and the analog DC voltage on the PWM pin from 1V to 2V sets the internal PWM dimming duty ratio from 0% to 100% with a discrete 1/128 step size in Figure 13. A 1µF ceramic capacitor on the PWM pin is recommended to minimize the internal PWM dimming duty ratio jitter caused by switching noise. Table 3. Internal PWM Dimming Frequency vs RP Value (5% Resistor) RP (k) fSW fSW = 200kHz fSW = 400kHz ≤ 30 External External External External 51 fSW/256 781Hz 1563Hz 2344Hz 82 fSW/512 391Hz 781Hz 1172Hz 130 fSW/1024 195Hz 391Hz 586Hz 200 fSW/2048 98Hz 195Hz 293Hz 300 fSW/4096 49Hz 98Hz 146Hz PWMTG DUTY RATIO (%) 100 PWMTG DUTY RATIO (%) fSW = 600kHz ALWAYS ON 50 ALWAYS OFF 0 0.0 0.5 1.0 1.5 2.0 PWM (V) 2.5 3.0 8391 F13 Figure 13. Internal PWM Dimming Duty Ratio vs PWM Voltage High Side PMOS PWM Switch Selection A high side PMOS PWM switch is recommended in most LT8391 applications to maximize the PWM dimming ratio and protect the LED string during fault conditions. Compared to a low side NMOS PWM switch, the high side PMOS PWM switch allows a single wire to the LED string and ground return path through chassis. The high side PMOS PWM switch is typically selected for drain-source voltage VDS, gate-source threshold voltage VGS(TH), and continuous drain current ID. For proper operations, VDS rating should exceed the open LED regulation voltage set by the FB pin, the absolute value of VGS(TH) should be less than 3V, and ID rating should be above ILED(MAX). 8391f For more information www.linear.com/LT8391 LT8391 APPLICATIONS INFORMATION Programming Output Voltage and Thresholds FAULT Pin The LT8391 has a voltage feedback pin FB that can be used to program a constant-voltage output. The output voltage can be set by selecting the values of R3 and R4 (Figure 14) according to the following equation: The LT8391 provides an open-drain status pin, FAULT, which is pulled low during either open LED or short LED conditions. The open LED condition happens when the FB pin is above 0.95V and the voltage across V(ISP-ISN) is less than 10mV. The short LED condition happens when the FB pin is below 0.25V. The FAULT status is updated when the SS pin is above 1.75V and the PWM signal is high. VOUT = 1.00 V• R3+R4 R4 VOUT Soft-Start and Fault Protection R3 LT8391 FB R4 8391 F14 Figure 14. Feedback Resistor Connection In addition, the FB pin also sets output overvoltage threshold, open LED threshold, and short LED threshold. For an LED driver application with small output capacitors, the output voltage usually overshoots a lot during an open LED event. Although the 1.00V FB regulation loop tries to regulate the output, the loop is usually too slow to prevent the output from overshooting. Once the FB pin hits its overvoltage threshold 1.05V, the LT8391 stops switching by turning off TG1, BG1, TG2, and BG2, and also turns off PWMTG to disconnect the LED string for protection. The output overvoltage threshold can be set as: VOUT(OVP) = 1.05V• R3+R4 R4 Make sure the expected VFB during normal operation stays between the short LED rising threshold 0.3V and the open LED falling threshold 0.9V: 0.3V ≤ VLED • R4 ≤ 0.9 V R3+R4 These equations set the maximum LED string voltage with full open LED protection for the LT8391 to be 51V. As shown in Figure 8 and explained in the Operation section, the SS pin can be used to program soft-start by connecting an external capacitor from the SS pin to ground. The internal 12.5µA pull-up current charges up the capacitor, creating a voltage ramp on the SS pin. As the SS pin voltage rises linearly from 0.25V to 1V (and beyond), the output voltage rises smoothly and transitions into LED current regulation. The soft-start range is defined to be the voltage range from 0V to the FB voltage in LED current regulation. The soft-start time can be calculated as: t SS = VLED • C R4 • SS R3+R4 12.5µA Make sure the CSS is at least five to ten times larger than the compensation capacitor on the VC pin. A 0.1µF ceramic capacitor is a good starting point. The SS pin is also used as a fault timer. Once an open LED or a short LED fault is detected, a 1.25µA pull-down current source is activated. Using a single resistor from the SS pin to the VREF pin, the LT8391 can be set to three different fault protection modes: hiccup (no resistor), latch-off (499k), and keep-running (100k). With a 100k resistor in keep-running mode, the LT8391 continues switching normally, either regulating the programmed VOUT during open LED fault or regulating the current during short LED fault. With a 499k resistor in latch-off mode, the LT8391 stops switching until the EN/ UVLO pin is pulled low and high to restart. With no resistor in hiccup mode, the LT8391 enters low duty cycle auto-retry operation. The 1.25µA pull-down current discharges the 8391f For more information www.linear.com/LT8391 25 LT8391 APPLICATIONS INFORMATION SS pin to 0.2V and then 12.5µA pull-up current charges the SS pin up. If the fault condition has not been removed when the SS pin reaches 1.75V, the 1.25µA pull-down current turns on again, initiating a new hiccup cycle. This will continue until the fault is removed. Loop Compensation The LT8391 uses an internal transconductance error amplifier, the output of which, VC, compensates the control loop. The external inductor, output capacitor, and the compensation resistor and capacitor determine the loop stability. The inductor and output capacitor are chosen based on performance, size and cost. The compensation resistor and capacitor on the VC pin are set to optimize control loop response and stability. For a typical LED application, a 10nF compensation capacitor on the VC pin is adequate, and a series resistor should always be used to increase the slew rate on the VC pin to maintain tighter regulation of LED current during fast transients on the input supply of the converter. Efficiency Considerations The power efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Although all dissipative elements in circuits produce losses, four main sources account for most of the losses in LT8391 circuits: 1. DC I2R losses. These arise from the resistances of the MOSFETs, sensing resistor, inductor and PC board traces and cause the efficiency to drop at high output currents. 2. Transition loss. This loss arises from the brief amount of time switch A or switch C spends in the saturated region during switch node transitions. It depends upon the input voltage, load current, driver strength and MOSFET capacitance, among other factors. 26 3. INTVCC current. This is the sum of the MOSFET driver and control currents. 4. CIN and COUT loss. The input capacitor has the difficult job of filtering the large RMS input current to the regulator in buck region. The output capacitor has the difficult job of filtering the large RMS output current in boost region. Both CIN and COUT are required to have low ESR to minimize the AC I2R loss and sufficient capacitance to prevent the RMS current from causing additional upstream losses in fuses or batteries. 5. Other losses. Schottky diode DB and DD are responsible for conduction losses during dead time and light load conduction periods. Inductor core loss occurs predominately at light loads. Switch A causes reverse recovery current loss in buck region, and switch C causes reverse recovery current loss in boost region. When making adjustments to improve efficiency, the input current is the best indicator of changes in efficiency. If you make a change and the input current decreases, then the efficiency has increased. If there is no change in the input current, then there is no change in efficiency. PC Board Layout Checklist The basic PC board layout requires a dedicated ground plane layer. Also, for high current, a multilayer board provides heat sinking for power components. The ground plane layer should not have any traces and it should be as close as possible to the layer with power MOSFETs. nn Place C , switch A, switch B and D in one comIN B pact area. Place COUT, switch C, switch D and DD in one compact area. nn Use immediate vias to connect the components to the ground plane. Use several large vias for each power component. nn Use planes for V and V IN OUT to maintain good voltage filtering and to keep power losses low. nn 8391f For more information www.linear.com/LT8391 LT8391 APPLICATIONS INFORMATION Flood all unused areas on all layers with copper. Flooding with copper will reduce the temperature rise of power components. Connect the copper areas to any DC net (VIN or GND). nn Separate the signal and power grounds. All smallsignal components should return to the exposed GND pad from the bottom, which is then tied to the power GND close to the sources of switch B and switch C. nn Place switch A and switch C as close to the controller as possible, keeping the power GND, BG and SW traces short. For low Qg MOSFET’s a 5.1Ω gate resistor is required for switch C. nn Keep the high dV/dT SW1, SW2, BST1, BST2, TG1 and TG2 nodes away from sensitive small-signal nodes. nn The path formed by switch A, switch B, D and the B CIN capacitor should have short leads and PCB trace lengths. The path formed by switch C, switch D, DD and the COUT capacitor also should have short leads and PCB trace lengths. nn The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor. nn Connect the top driver bootstrap capacitor CBST1 closely to the BST1 and SW1 pins. Connect the top driver bootstrap capacitor CBST2 closely to the BST2 and SW2 pins. nn Connect the input capacitors C and output capaciIN tors COUT closely to the power MOSFETs. These capacitors carry the MOSFET AC current. nn Route LSP and LSN traces together with minimum PCB trace spacing. Avoid sense lines pass through noisy areas, such as switch nodes. The filter capacitor between LSP and LSN should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the RSENSE resistor. nn Connect the V pin compensation network close C to the IC, between VC and the signal ground. The capacitor helps to filter the effects of PCB noise and output voltage ripple voltage from the compensation loop. nn Connect the INTV CC bypass capacitor, CINTVCC, close to the IC, between the INTVCC and the power ground. This capacitor carries the MOSFET drivers’ current peaks. nn 8391f For more information www.linear.com/LT8391 27 LT8391 TYPICAL APPLICATIONS 98% Efficient 50W (25V 2A) Buck-Boost LED Driver VIN 6V TO 55V + 499k VIN TG1 EN/UVLO INTVCC 221k 4.7µF 100V ×2 1µF 33µF 63V 0.1µF 100k FAULT VREF 0.47µF CTRL2 0.004Ω LSP VREF 100k L1 SW1 0.1µF 34.8k 10µH LSN LT8391 BG1 M2 M3 0.05Ω CTRL1 ANALOG DIM 10µF 50V ×2 1M M4 BST1 INTVCC 4.7µF M1 GND EXT PWM 100k 5.1Ω BG2 VREF M5 SW2 LED+ BST2 PWM 200k 195Hz TG2 FB RP OFF 25V 2A LED VOUT ON ISP ISN SYNC/SPRD SS EXT SYNC INTVCC SPREAD 2.2k 0.1µF NO SPREAD PWMTG RT VC 10nF 1µF L1: COOPER HC9-100R 10µH M1, M2: INFINEON BSC100N06LS3 M3, M4: INFINEON BSC093N04LS M5: VISHAY Si7611DN 100k 400kHz 8391 TA02a 100Hz 1000:1 External PWM Dimming (VIN = 36V) 100Hz 500:1 External PWM Dimming (VIN = 24V) 100Hz 250:1 External PWM Dimming (VIN = 12V) VPWM 5V/DIV VPWM 5V/DIV VPWM 5V/DIV IL 5A/DIV IL 5A/DIV IL 5A/DIV ILED 2A/DIV ILED 2A/DIV ILED 2A/DIV 5µs/DIV 8391 TA02b 5µs/DIV 195Hz 128:1 Internal PWM Dimming (VPWM = 1V) 8391 TA02c 5µs/DIV 195Hz 20% Internal PWM Dimming (VPWM = 1.2V) 195Hz 80% Internal PWM Dimming (VPWM = 1.8V) VPWM 1V/DIV VPWM 1V/DIV VPWM 1V/DIV IL 5A/DIV IL 5A/DIV IL 5A/DIV ILED 2A/DIV ILED 2A/DIV ILED 2A/DIV VIN = 24V VIN = 24V 10µs/DIV 28 8391 TA02e 8391 TA02d VIN = 24V 2ms/DIV 8391 TA02f 2ms/DIV 8391 TA02g 8391f For more information www.linear.com/LT8391 LT8391 TYPICAL APPLICATIONS 95% Efficient 12W (12V 1A) Buck-Boost LED Driver with Dual Package MOSFETs VIN 5V TO 56V + 332k VIN 0.1µF EN/UVLO INTVCC 121k 2.2µF 100V ×2 1µF 22µF 63V TG1 INTVCC 4.7µF 0.47µF CTRL2 0.015Ω LSP VREF 100k L1 SW1 FAULT VREF 0.1µF BST1 100k 75k 10µH LSN LT8391 BG1 M1 M2 CTRL1 ANALOG DIM 10µF 25V 1M 0.1Ω GND EXT PWM 100k 5.1Ω BG2 VREF SW2 LED+ TG2 PWM 200k 195Hz 12V 1A LED BST2 FB RP VOUT ON OFF M3 ISP ISN SYNC/SPRD SS INTVCC SPREAD NO SPREAD PWMTG RT VC 0.1µF 1µF 100k 400kHz 2.0k 4.7nF L1: WURTH 74437336100 M1: INFINEON IPG20N06S4L-11 M2: VISHAY SiZ342DT M3: VISHAY Si2307DS 8391 TA03a Efficiency vs VIN 100 98 96 EFFICIENCY (%) EXT SYNC 94 92 90 88 86 84 82 80 0 10 20 30 40 INPUT VOLTAGE (V) 50 60 8391 TA03b 8391f For more information www.linear.com/LT8391 29 LT8391 TYPICAL APPLICATIONS 93% Efficient 84W Buck-Boost LED Driver from 24VAC M5 24VRMS PULSATING 120Hz M6 1M 68.1k TG2 TG1 IN1 OUTP LT4320 IN2 1µF 50V VIN CTRL1 M1 TG1 BST1 EN/UVLO 0.1µF INTVCC 4.7µF 10V 24VAC 60Hz LT8391 PWM INTVCC 0.1µF RSENSE 0.004Ω SW1 L1 7.8µH M2 BG1 M7 1M M4 BG1 M8 CIN 1µF 50V 37.4k 30.1k OUTN BG2 PVIN 36.5k M3 RLED 0.015Ω LSP LSN BG2 5.1Ω SW2 100k BST2 FAULT TG2 FB VOUT 15V–25V 0A–6A ISP ISN CTRL2 VREF 0.47µF 100k SS 1µF 50V PWMTG L1: WURTH 744325780 7.8µH M1, M2: INFINEON BSC067N06LS3 M3, M4: INFINEON BSC032N04LS M5–M8: INFINEON BSZ100N06LS3 VC SYNC/SPRD GND RP RT 3k 0.1µF COUT 4.7µF 50V ×4 10nF 75.0k 500kHz PULSATING LEDs 120Hz 8391 TA04a 98% Power Factor from 60Hz 24VAC Input IIN 2A/DIV VLED 5V/DIV VIN 20V/DIV ILED 2A/DIV 5ms/DIV 30 84W 120Hz AC LED Output 8391 TA04b 5ms/DIV 8391 TA04c 8391f For more information www.linear.com/LT8391 LT8391 TYPICAL APPLICATIONS 97% Efficient 8A Buck-Boost SLA Battery Charger VIN 8V TO 60V + 374k 4.7µF 100V ×2 1µF 33µF 100V VIN TG1 EN/UVLO 68.1k 4.7µF INTVCC C/10 CURRENT ADJUST PWM SW1 0.47µF BG1 LT8391 10k 15k 174k 250kHz VREF NO SPREAD M5 C/10 M3 M2 5.1Ω BG2 10Ω 2.2µF BST2 TG2 BATT+ RT FB VOUT 7.8A ISP SS ISN VC 100k 0.1µF 1µF 22nF L1: WURTH 7443630420 M1, M2: INFINEON BSC100N06LS M3, M4: INFINEON BSZ014NE2LS5IF M5: NXP 2N7002 VCHRG = 14.6V VFLOAT = 13.6V 8391 TA05a Charge Profile 15.0 8 98 14.6 7 14.2 6 13.8 5 13.4 4 13.0 3 12.6 2 12.2 1 96 BATT VOLTAGE (V) 94 92 90 88 86 84 82 8 12 16 20 INPUT VOLTAGE (V) 24 28 11.8 0 8391 TA05b 50 100 150 TIME (MINUTES) 200 BATT CURRENT (A) 100 80 0.012Ω 10Ω SW2 Efficiency vs VIN EFFICIENCY (%) 100k RP GND SYNC/SPRD INTVCC SPREAD 100µF 25V ×4 VREF CTRL1 EXT SYNC 7.87k LSN CTRL2 10k 0.1µF 0.002Ω LSP FAULT VREF L1 4.2µH 0.1µF + 4.7µF 50V ×4 100k M4 BST1 INTVCC 10k M1 0 250 8391 TA05c 8391f For more information www.linear.com/LT8391 31 LT8391 PACKAGE DESCRIPTION Please refer to http://www.linear.com/product/LT8391#packaging for the most recent package drawings. FE Package 28-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1663 Rev K) Exposed Pad Variation EB 9.60 – 9.80* (.378 – .386) 4.75 (.187) 4.75 (.187) 28 27 26 2524 23 22 21 20 1918 17 16 15 6.60 ±0.10 4.50 ±0.10 2.74 (.108) SEE NOTE 4 0.45 ±0.05 EXPOSED PAD HEAT SINK ON BOTTOM OF PACKAGE 6.40 2.74 (.252) (.108) BSC 1.05 ±0.10 0.65 BSC RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 (.0035 – .0079) 0.50 – 0.75 (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS 2. DIMENSIONS ARE IN MILLIMETERS (INCHES) 3. DRAWING NOT TO SCALE 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0.25 REF 1.20 (.047) MAX 0° – 8° 0.65 (.0256) BSC 0.195 – 0.30 (.0077 – .0118) TYP 0.05 – 0.15 (.002 – .006) FE28 (EB) TSSOP REV K 0913 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE 8391f For more information www.linear.com/LT8391 LT8391 PACKAGE DESCRIPTION Please refer to http://www.linear.com/product/LT8391#packaging for the most recent package drawings. UFD Package 28-Lead Plastic QFN (4mm × 5mm) (Reference LTC DWG # 05-08-1712 Rev B) 0.70 ±0.05 4.50 ±0.05 3.10 ±0.05 2.50 REF 2.65 ±0.05 3.65 ±0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC 3.50 REF 4.10 ±0.05 5.50 ±0.05 RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 4.00 ±0.10 (2 SIDES) 0.75 ±0.05 R = 0.05 TYP PIN 1 NOTCH R = 0.20 OR 0.35 × 45° CHAMFER 2.50 REF R = 0.115 TYP 27 28 0.40 ±0.10 PIN 1 TOP MARK (NOTE 6) 1 2 5.00 ±0.10 (2 SIDES) 3.50 REF 3.65 ±0.10 2.65 ±0.10 (UFD28) QFN 0506 REV B 0.25 ±0.05 0.200 REF 0.50 BSC 0.00 – 0.05 BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING PROPOSED TO BE MADE A JEDEC PACKAGE OUTLINE MO-220 VARIATION (WXXX-X). 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 8391f Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LT8391 33 LT8391 TYPICAL APPLICATION 98% Efficient 100W (33.3V 3A) Buck-Boost LED Driver VIN 15V TO 58V + 499k VIN TG1 EN/UVLO INTVCC 52.3k 4.7µF 100V ×2 1µF 33µF 63V 0.1µF 100k FAULT VREF 0.47µF 0.004Ω LSP VREF 0.1µF 26.7k 10µH LSN CTRL2 100k L1 SW1 10µF 50V ×2 1M M4 BST1 INTVCC 4.7µF M1 LT8391 BG1 M2 M3 0.033Ω CTRL1 ANALOG DIM GND EXT PWM 100k 5.1Ω BG2 VREF M5 SW2 LED+ BST2 PWM 200k 195Hz TG2 FB RP OFF 33.3V 3A LED VOUT ON ISP ISN SYNC/SPRD SS EXT SYNC INTVCC SPREAD 0.1µF NO SPREAD PWMTG RT VC 2.2k 140k 300kHz 10nF 1µF L1: COOPER HC9-100R 10µH M1, M2: INFINEON BSC100N06LS3 M3, M4: INFINEON BSC093N04LS M5: VISHAY Si7611DN 8391 TA06 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT3791 60V, 700kHz 4-Switch Synchronous Buck-Boost LED Controller VIN: 4.7V to 60V, VOUT: 0V to 60V, ±6% Current Accuracy, TSSOP-38 LT3743 36V, 1MHz Synchronous Buck LED Controller with Three-State Control VIN: 6V to 36V, VOUT: 0V to VIN –2V, ±6% Current Accuracy, Fast Three-State Current Control, 4mm × 5mm QFN-28 and TSSOP-28 LT3744 36V, 1MHz Synchronous Buck LED Controller with Four-State Control VIN: 3.3V to 36V, VOUT: 0V to 36V, ±2% Current Accuracy, Fast Four-State Current Control, 5mm × 6mm QFN-36 LT3763 60V, 1MHz Synchronous Buck LED Controller VIN: 6V to 60V, VOUT: 0V to VIN –2V, ±6% Current Accuracy, TSSOP-28 LT3755/LT3755-1/ LT3755-2 40VIN, 75VOUT, 1MHz Non-Synchronous VIN: 4.5V to 40V, VOUT: VIN to 75V, ±4% Current Accuracy, 3mm × 3mm QFN-16 and Boost LED Controller MSE-16 LT3756/LT3756-1/ LT3756-2 100V, 1MHz Non-Synchronous Boost LED Controller LT3761 60VIN, 80VOUT, 1MHz Non-Synchronous VIN: 4.5V to 60V, VOUT: VIN to 80V, ±3% Current Accuracy, External and Internal PWM Boost LED Controller with Internal PWM dimming, MSE-16 Generator LT3795 110V, 1MHz Non-Synchronous Boost LED Controller with Spread Spectrum Frequency Modulation VIN: 4.5V to 110V, VOUT: VIN to 110V, ±3% Current Accuracy, Internal Spread Spectrum, TSSOP-28 LT3797 Triple, 40VIN, 100VOUT, 1MHz NonSynchronous Boost LED Controller VIN: 2.5V to 40V (60V Ride-Through), VOUT: VIN to 100V, ±3% Current Accuracy, 7mm × 8mm QFN-52(47) VIN: 6V to 100V, VOUT: VIN to 100V, ±4% Current Accuracy, 3mm × 3mm QFN-16 and MSE-16 34 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LT8391 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/LT8391 8391f LT 0316 • PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2016