LTC7812 Low IQ, 38V Synchronous Boost+Buck Controller Features Description Synchronous Boost and Buck Controllers n When Cascaded, Allows V Above, Below or Equal IN to Regulated VOUT n Output Remains in Regulation Through Input Dips (e.g., Cold Crank) Down to 2.5V n Wide Bias Input Voltage Range: 4.5V to 38V n Low Input and Output Ripple n Low EMI n Fast Output Transient Response n High Light Load Efficiency n Low Operating I : 33µA (Both Channels On) Q n Low Operating I : 28µA (Buck Channel On) Q n R or Lossless DCR Current Sensing SENSE n Buck Output Voltage Range: 0.8V ≤ V OUT ≤ 24V n Boost Output Voltage Up to 60V n Phase-Lockable Frequency (75kHz to 850kHz) n Small 32-Pin 5mm × 5mm QFN Package The LTC®7812 is a high performance synchronous Boost+Buck DC/DC switching regulator controller that drives all N-channel power MOSFET stages. It contains independent step-up (boost) and step-down (buck) controllers that can regulate two separate outputs or be cascaded to regulate an output voltage from an input voltage that can be above, below or equal to the output voltage. The LTC7812 operates from a wide 4.5V to 38V input supply range. When biased from the output of the boost regulator, the LTC7812 can operate from an input supply as low as 2.5V after start-up. The 33μA no-load quiescent current extends operating run time in battery-powered systems. n Unlike conventional buck-boost regulators, the LTC7812’s cascaded Boost+Buck solution has continuous, nonpulsating, input and output currents, substantially reducing voltage ripple and EMI. The LTC7812 has independent feedback and compensation points for the boost and buck regulation loops, enabling a fast output transient response that can be easily optimized externally. Applications Automotive and Industrial Power Systems High Power Battery Operated Systems n L, LT, LTC, LTM, Burst Mode, OPTI-LOOP and µModule are registered trademarks and No RSENSE is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. n Typical Application Wide Input Range to 12V/8A Low IQ, Cascaded Boost+Buck Regulator VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP 2mΩ + 33µF 1µH VMID, 14V** 6.8µF 6.8µF + 33µF 4.7µH 3mΩ 499k 499k 46.4k 35.7k 22µF + VOUT 12V 8A* 47µF 4.7µF 0.1µF 0.1µF SENSE2+ SENSE2– BG2 SW2 BOOST2 TG2 INTVCC PGND VFB2 VBIAS TG1 BOOST1 ITH2 ITH1 TRACK/SS1 SS2 FREQ SENSE1+ SENSE1– VFB1 EXTVCC LTC7812 RUN1 RUN2 SW1 BG1 PLLIN/MODE SGND 0.1µF 15k 4.7nF 100pF 1.86k 6.8nF 820pF 0.01µF * WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED ** VMID = 14V WHEN VIN < 14V VMID FOLLOWS VIN WHEN VIN > 14V 7812 TA01a 7812fa For more information www.linear.com/LTC7812 1 LTC7812 Order Information EXTVCC VBIAS BG2 BOOST2 TG2 SW2 BG1 TOP VIEW BOOST1 32 31 30 29 28 27 26 25 SW1 1 24 INTVCC TG1 2 23 NC 22 OV2 PGOOD1 3 TRACK/SS1 4 21 SGND 33 PGND ITH1 5 20 SGND VFB1 6 19 RUN2 SENSE1+ 7 18 SGND SENSE1– 8 17 RUN1 SGND ITH2 VFB2 SENSE2– SENSE2+ 9 10 11 12 13 14 15 16 SS2 Bias Input Supply Voltage (VBIAS)............... –0.3V to 40V Buck Top Side Driver Voltage (BOOST1)..... –0.3V to 46V Boost Top Side Driver Voltage (BOOST2)..... –0.3V to 76V Buck Switch Voltage (SW1) .......................... –5V to 40V Boost Switch Voltage (SW2) ......................... –5V to 70V INTVCC, (BOOST1–SW1), (BOOST2–SW2)....................................... –0.3V to 6V RUN1, RUN2 ................................................ –0.3V to 8V Maximum Current Sourced Into Pin from Source >8V...............................................100µA BG1, BG2, TG1, TG2............................................ (Note 8) SENSE1+, SENSE1– Voltages....................... –0.3V to 28V SENSE2+, SENSE2– Voltages...................... –0.3V to 40V FREQ Voltage.........................................–0.3V to INTVCC EXTVCC....................................................... –0.3V to 14V ITH1, ITH2, VFB1, VFB2, Voltages..................... –0.3V to 6V PLLIN/MODE, PGOOD1, OV2 Voltages ......... –0.3V to 6V TRACK/SS1, SS2 Voltages ........................... –0.3V to 6V Operating Junction Temperature Range (Notes 2, 3) LTC7812E, LTC7812I........................... –40°C to 125°C LTC7812H........................................... –40°C to 150°C Storage Temperature Range............... –65°C to 150°C Pin Configuration PLLIN/MODE (Note 1) FREQ– Absolute Maximum Ratings UH PACKAGE 32-LEAD (5mm × 5mm) PLASTIC QFN TJMAX = 150°C, qJA = 44°C/W EXPOSED PAD (PIN 33) IS PGND, MUST BE SOLDERED TO PCB http://www.linear.com/product/LTC7812#orderinfo LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC7812EUH#PBF LTC7812EUH#TRPBF 7812 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC7812IUH#PBF LTC7812IUH#TRPBF 7812 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC7812HUH#PBF LTC7812HUH#TRPBF 7812 32-Lead (5mm × 5mm) Plastic QFN –40°C to 150°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. 7812fa 2 For more information www.linear.com/LTC7812 LTC7812 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS MIN VBIAS Bias Input Supply Operating Voltage Range 4.5 38 V VOUT1 Buck Regulated Output Voltage Set Point (SENSE1 Pins Common Mode Range) 0.8 24 V VOUT2 Boost Regulated Output Voltage Set Point 60 V 38 V SENSE2 Pins Common Mode Range (BOOST Converter Input Supply Voltage) VFB1 VFB2 IFB1,2 Buck Regulated Feedback Voltage Boost Regulated Feedback Voltage 2.5 MAX UNITS (Note 4); ITH1 Voltage = 1.2V 0°C to 85°C, All Grades LTC7812E, LTC7812I LTC7812H l l 0.792 0.788 0.786 0.800 0.800 0.800 0.808 0.812 0.812 V V V (Note 4); ITH2 Voltage = 1.2V 0°C to 85°C, All Grades LTC7812E, LTC7812I LTC7812H l l 1.183 1.181 1.176 1.200 1.200 1.200 1.214 1.218 1.218 V V V –2 ±50 nA Feedback Current (Note 4) Reference Voltage Line Regulation (Note 4); VIN = 4V to 38V 0.002 0.02 %/V Output Voltage Load Regulation (Note 4) Measured in Servo Loop; DITH Voltage = 1.2V to 0.7V l 0.01 0.1 % Measured in Servo Loop; DITH Voltage = 1.2V to 2V l –0.01 –0.1 % gm1,2 Transconductance Amplifier gm (Note 4); ITH1,2 = 1.2V; Sink/Source 5µA IQ Input DC Supply Current (Note 5) Pulse-Skipping or Forced Continuous Mode (One Channel On) RUN1 = 5V and RUN2 = 0V or RUN2 = 5V and RUN1 = 0V VFB1 ON = 0.83V (No Load) VFB2 = 1.25V (No Load) Pulse-Skipping or Forced Continuous Mode (Both Channels On) RUN1,2 = 5V, VFB1 = 0.83V (No Load) VFB2 = 1.25V (No Load) Sleep Mode (One Channel On, Buck) RUN1 = 5V and RUN2 = 0V VFB1 = 0.83V (No Load) Sleep Mode (One Channel On, Boost) UVLO TYP 2 mmho 1.5 mA 3 mA 28 48 µA RUN2 = 5V and RUN1 = 0V VFB2 = 1.25V (No Load) 33 53 µA Sleep Mode (Both Channels On) RUN1,2 = 5V VFB1 = 0.83V (No Load) VFB2 = 1.25V (No Load) 33 46 µA Shutdown RUN1,2 = 0V 10 20 µA Undervoltage Lockout INTVCC Ramping Up l INTVCC Ramping Down l Buck Feedback Overvoltage Protection Measured at VFB1 Relative to Regulated VFB1 l 4.15 4.5 V 3.5 3.8 4.0 V 7 10 13 % ±1 µA ±2 µA µA SENSE1+ Pin Current SENSE2+ Pin Current 170 SENSE1– Pin Current VOUT1 < VINTVCC – 0.5V VOUT1 > VINTVCC + 0.5V SENSE2– Pin Current VSENSE2+, VSENSE2– = 12V 700 µA ±1 µA 7812fa For more information www.linear.com/LTC7812 3 LTC7812 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS Maximum Duty Factor for TG Buck (Channel 1) in Dropout, FREQ = 0V Boost (Channel 2) in Overvoltage Maximum Duty Factor for BG Buck (Channel 1) in Overvoltage Boost (Channel 2) ITRACK/SS1 Soft-Start Charge Current VTRACK/SS1 = 0V 3 5 8 µA ISS2 Soft-Start Charge Current VSS2 = 0V 3 5 8 µA VRUN1 ON VRUN2 ON RUN1 Pin Threshold RUN2 Pin Threshold VRUN1 Rising VRUN2 Rising 1.18 1.21 1.24 1.27 1.32 1.33 V V l l MIN TYP 98 99 100 % % 100 96 % % RUN Pin Hysteresis VSENSE1,2,(MAX) Maximum Current Sense Threshold MAX 70 VFB1,2 = 0.7V, VSENSE1,2– = 3.3V VFB2 = 1.1V, VSENSE2+ = 12V l 43 50 UNITS mV 57 mV Gate Driver TG1 Pull-Up On-Resistance TG1 Pull-Down On-Resistance 2.5 1.5 Ω Ω BG1 Pull-Up On-Resistance BG1 Pull-Down On-Resistance 2.4 1.1 Ω Ω TG2 Pull-Up On-Resistance TG2 Pull-Down On-Resistance 1.2 1.0 Ω Ω BG2 Pull-Up On-Resistance BG2 Pull-Down On-Resistance 1.2 1.0 Ω Ω TG Transition Time: Rise Time Fall Time (Note 6) CLOAD = 3300pF CLOAD = 3300pF 25 16 ns ns BG Transition Time: Rise Time Fall Time (Note 6) CLOAD = 3300pF CLOAD = 3300pF 28 13 ns ns Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time CLOAD = 3300pF Each Driver Buck (Channel 1) Boost (Channel 2) 30 70 ns ns Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time CLOAD = 3300pF Each Driver Buck (Channel 1) Boost (Channel 2) 30 70 ns ns tON(MIN)1 Buck Minimum On-Time (Note 7) 95 ns tON(MIN)2 Boost Minimum On-Time (Note 7) 120 ns INTVCC Linear Regulator Internal VCC Voltage 6V < VBIAS < 38V, VEXTVCC = 0V, IINTVCC = 0mA INTVCC Load Regulation ICC = 0mA to 50mA, VEXTVCC = 0V Internal VCC Voltage 6V < VEXTVCC < 13V, IINTVCC = 0mA INTVCC Load Regulation ICC = 0mA to 50mA, VEXTVCC = 8.5V EXTVCC Switchover Voltage EXTVCC Ramping Positive 5.0 5.0 4.5 5.4 5.6 V 0.7 2 % 5.4 5.6 V 0.7 2 % 4.7 V 200 mV RFREQ = 25k; PLLIN/MODE = DC Voltage 115 kHz RFREQ = 65k; PLLIN/MODE = DC Voltage 440 kHz EXTVCC Hysteresis Oscillator and Phase-Locked Loop Programmable Frequency RFREQ = 105k; PLLIN/MODE = DC Voltage Low Fixed Frequency VFREQ = 0V PLLIN/MODE = DC Voltage 835 320 350 kHz 380 kHz 7812fa 4 For more information www.linear.com/LTC7812 LTC7812 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. VBIAS = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS High Fixed Frequency VFREQ = INTVCC; PLLIN/MODE = DC Voltage 485 535 585 kHz Synchronizable Frequency PLLIN/MODE = External Clock 850 kHz PGOOD1 Voltage Low IPGOOD1 = 2mA 0.4 V ±1 µA l 75 PGOOD1 Output 0.2 PGOOD1 Leakage Current VPGOOD1 = 5V PGOOD1 Trip Level VFB1 with Respect to Set Regulated Voltage VFB1 Ramping Negative –13 Hysteresis –10 –7 2.5 VFB1 Ramping Positive 7 Hysteresis Delay For Reporting a Fault 10 % % 13 % 2.5 % 40 µs OV2 Boost Overvoltage Indicator Output OV2 Voltage Low IOV2 = 2mA OV2 Leakage Current VOV2 = 5V OV2 Trip Level VFB2 Ramping Positive with Respect to Set Regulated Voltage 6 0.2 0.4 V ±1 µA 10 13 % Hysteresis 1.5 % VBOOST2 = 16V; VSW2 = 12V; Forced Continuous Mode 65 µA BOOST2 Charge Pump BOOST2 Charge Pump Available Output Current Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC7812 is tested under pulsed load conditions such that TJ ≈ TA. The LTC7812E is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC7812I is guaranteed over the –40°C to 125°C operating junction temperature range and the LTC7812H is guaranteed over the –40°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formula: TJ = TA + (PD • θJA), where θJA = 44°C/W. Note 3: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 4: The LTC7812 is tested in a feedback loop that servos VITH1,2 to a specified voltage and measures the resultant VFB. The specification at 85°C is not tested in production and is assured by design, characterization and correlation to production testing at other temperatures (125°C for the LTC7812E/LTC7812I, 150°C for the LTC7812H). For the LTC7812I and LTC7812H, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –40°C. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See the Applications Information section. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels. Note 7: The minimum on-time condition is specified for an inductor peak-to-peak ripple current ≥ 40% of IMAX (See the Minimum On-Time Considerations in the Applications Information section). Note 8: Do not apply a voltage or current source to these pins. They must be connected to capacitive loads only, otherwise permanent damage may occur. 7812fa For more information www.linear.com/LTC7812 5 LTC7812 Typical Performance Characteristics 90 60 50 PULSE-SKIPPING MODE 40 30 20 FORCED CONTINUOUS MODE 80 70 70 Burst Mode OPERATION 60 50 30 PULSE-SKIPPING MODE 20 10 0 0.0001 1 9 FORCED CONTINUOUS MODE 40 0 0.0001 0.01 0.1 LOAD CURRENT (A) 90 80 10 0.001 100 FIGURE 9 CIRCUIT VOUT = 12V 10 10 FORCED CONTINUOUS MODE 1 POWER LOSS (W) 0.001 0.01 0.1 LOAD CURRENT (A) 1 0.001 0.01 0.1 LOAD CURRENT (A) 1 9 97 95 93 92 90 0 5 10 10 15 20 25 30 INPUT VOLTAGE (V) 35 40 7812 G07 0.001 0.01 0.1 LOAD CURRENT (A) 1 PULSE-SKIPPING MODE FORCED CONTINUOUS MODE PULSE-SKIPPING MODE 0.1 Burst Mode OPERATION 0.01 0.001 0.0001 0.001 0.01 0.1 LOAD CURRENT (A) 1 0.001 0.0001 9 0.001 0.01 0.1 LOAD CURRENT (A) 7812 G05 808 806 804 802 800 798 796 794 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G08 1 9 7812 G06 Buck Regulated Feedback Voltage vs Temperature 792 –75 –50 –25 9 FIGURE 9 CIRCUIT VOUT = 12V 1 Burst Mode OPERATION REGULATED FEEDBACK VOLTAGE (mV) EFFICIENCY (%) 98 IOUT = 4A IOUT = 8A PULSE-SKIPPING MODE Power Loss vs Load Current VIN = 18V FORCED CONTINUOUS MODE 0.1 Efficiency vs Input Voltage FIGURE 9 CIRCUIT VOUT = 12V 30 7812 G03 FIGURE 9 CIRCUIT VOUT = 12V 7812 G04 100 40 0 0.0001 9 0.01 FIGURE 9 CIRCUIT VOUT = 12V 0.001 0.0001 FORCED CONTINUOUS MODE 50 20 1.212 REGULATED FEEDBACK VOLTAGE (V) POWER LOSS (W) 1 0.01 Burst Mode OPERATION 60 Power Loss vs Load Current VIN = 14V Burst Mode OPERATION FIGURE 9 CIRCUIT VOUT = 12V 7812 G02 Power Loss vs Load Current VIN = 9V PULSE-SKIPPING MODE Efficiency vs Load Current VIN = 18V 10 7812 G01 0.1 EFFICIENCY (%) Burst Mode OPERATION 70 Efficiency vs Load Current VIN = 14V POWER LOSS (W) 80 EFFICIENCY (%) 100 FIGURE 9 CIRCUIT VOUT = 12V 90 EFFICIENCY (%) 100 Efficiency vs Load Current VIN = 9V Boost Regulated Feedback Voltage vs Temperature 1.209 1.206 1.203 1.200 1.197 1.194 1.191 1.188 –75 –50 –25 0 25 50 75 100 120 150 TEMPERATURE (°C) 7812 G09 7812fa 6 For more information www.linear.com/LTC7812 LTC7812 Typical Performance Characteristics Load Step at VIN = 9V Burst Mode Operation Load Step at VIN = 14V Burst Mode Operation Load Step at VIN = 18V Burst Mode Operation VOUT 1V/DIV ACCOUPLED VOUT 1V/DIV ACCOUPLED VOUT 1V/DIV ACCOUPLED IL1 2A/DIV IL1 2A/DIV IL1 2A/DIV 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G10 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V Load Step at VIN = 9V Pulse-Skipping Mode 7812 G11 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V Load Step at VIN = 14V Pulse-Skipping Mode Load Step at VIN = 18V Pulse-Skipping Mode VOUT 500mV/DIV ACCOUPLED VOUT 500mV/DIV ACCOUPLED VOUT 500mV/DIV ACCOUPLED IL1 2A/DIV IL1 2A/DIV IL1 2A/DIV 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G13 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V Load Step at VIN = 9V Forced Continuous Mode 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G14 VOUT 500mV/DIV ACCOUPLED VOUT 500mV/DIV ACCOUPLED IL1 2A/DIV IL1 2A/DIV IL1 2A/DIV 7812 G16 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G15 Load Step at VIN = 18V Forced Continuous Mode Load Step at VIN = 14V Forced Continuous Mode VOUT 500mV/DIV ACCOUPLED 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G12 7812 G17 200µs/DIV FIGURE 9 CIRCUIT VOUT = 12V 7812 G18 7812fa For more information www.linear.com/LTC7812 7 LTC7812 Typical Performance Characteristics Buck Inductor Current at Light Load Boost Inductor Current at Light Load FORCED CONTINUOUS MODE FORCED CONTINUOUS MODE IL2 5A/DIV 7812 G19 7812 G20 5µs/DIV INTVCC Line Regulation INTVCC and EXTVCC vs Load Current EXTVCC Switchover and INTVCC Voltages vs Temperature 5.6 6.0 EXTVCC = 0V 5.1 5.8 EXTVCC AND INTVCC VOLTAGE (V) INTVCC VOLTAGE (V) 5.2 EXTVCC = 8.5V 5.2 5.0 4.8 EXTVCC = 5V 4.6 4.4 4.2 5 10 15 20 25 30 INPUT VOLTAGE (V) 35 40 0 20 SENSE1– CURRENT (µA) SENSE CURRENT (µA) SENSE1 PIN 500 400 300 200 SENSE2 PIN 100 5 10 15 20 25 30 35 VSENSE COMMON MODE VOLTAGE (V) 5.0 40 7812 G25 EXTVCC RISING 4.8 4.6 EXTVCC FALLING 4.4 60 80 40 LOAD CURRENT (mA) 4.0 –75 –50 –25 100 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G24 Boost SENSE Pin Total Input Current vs Temperature 900 200 800 180 700 VOUT > INTVCC + 0.5V 500 400 300 200 0 –75 –50 –25 VIN = 12V 160 600 100 0 5.2 Buck SENSE1– Pin Input Bias Current vs Temperature 600 INTVCC 5.4 7812 G23 SENSE Pins Total Input Current vs VSENSE Voltage 700 5.6 4.2 VBIAS = 12V SENSE CURRENT (µA) 0 4.0 7812 G22 0 7812 G21 FIGURE 9 CIRCUIT VIN = 8V VOUT = 12V IOUT = 0mA 5.3 800 5µs/DIV FIGURE 9 CIRCUIT VIN = 8V VOUT = 12V IOUT = 1mA 5.4 5.0 2V/DIV FIGURE 9 CIRCUIT VIN = 18V VOUT = 12V IOUT = 1mA 5.4 INTVCC VOLTAGE (V) RUN PINS PULSE-SKIPPING MODE PULSE-SKIPPING MODE 5.5 2V/DIV VOUT Burst Mode OPERATION Burst Mode OPERATION IL1 2A/DIV 5µs/DIV Start-Up SENSE2+ PIN 140 120 100 80 60 40 VOUT < INTVCC – 0.5V 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G26 20 0 –75 –50 –25 SENSE2– PIN 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G27 7812fa 8 For more information www.linear.com/LTC7812 LTC7812 Typical Performance Characteristics 70 60 BOOST 50 BUCK 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) Maximum Current Sense Threshold vs ITH Voltage 60 6.00 DUTY CYCLE = 10% 50 5.75 40 30 20 10 0 –10 PULSE-SKIPPING FORCED CONTINUOUS Burst Mode OPERATION –20 –30 0 0.2 0.4 7812 G28 0.6 0.8 ITH (V) 1 1.2 5.50 5.25 5.00 4.75 4.50 4.25 1.4 4.00 –75 –50 –25 7812 G29 Quiescent Current vs Temperature 25 VBIAS = 12V 80 70 16 14 12 10 8 20 QUIESCENT CURRENT (µA) SHUTDOWN CURRENT (µA) 18 15 10 5 6 60 50 40 BOTH CHANNELS ON 30 20 CHANNEL 1 ON 10 4 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 0 5 7812 G31 10 15 20 25 30 VBIAS INPUT VOLTAGE (V) 35 0 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G32 7812 G33 600 550 FREQUENCY (kHz) 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 40 Oscillator Frequency vs Temperature Buck Foldback Current Limit MAXIMUM CURRENT SENSE VOLTAGE (mV) SHUTDOWN CURRENT (µA) 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G30 Shutdown Current vs Input Voltage Shutdown Current vs Temperature 20 TRACK/SS1 and SS2 Pull-Up Current vs Temperature TRACK/SS CURRENT (µA) 80 MAXIMUM CURRENT SENSE VOLTAGE (mV) MAXIMUM CURRENT SENSE VOLTAGE (mV) Maximum Current Sense Threshold vs Duty Cycle 500 450 400 350 0 100 200 300 400 500 600 700 800 VFB1 FEEDBACK VOLTAGE (mV) FREQ = INTVCC 300 –75 –50 –25 7812 G34 FREQ = GND 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G35 7812fa For more information www.linear.com/LTC7812 9 LTC7812 Typical Performance Characteristics Undervoltage Lockout Threshold vs Temperature Shutdown (RUN) Threshold vs Temperature 1.40 4.4 4.3 RUN PIN VOLTAGE (V) INTVCC VOLTAGE (V) 1.35 RISING 4.2 4.1 4.0 3.9 FALLING 3.8 3.7 3.6 1.30 RUN2 RISING RUN1 RISING 1.25 1.20 RUN2 FALLING 1.15 RUN1 FALLING 1.10 1.05 3.5 3.4 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 1.00 –75 –50 –25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7812 G37 7812 G36 Charge Pump Charging Current vs Operating Frequency Charge Pump Charging Current vs Switch Voltage 100 VBOOST2 = 16V 90 VSW2 = 12V –55°C 80 70 CHARGE PUMP CHARGING CURRENT (µA) CHARGE PUMP CHARGING CURRENT (µA) 100 25°C 60 50 40 150°C 30 20 10 0 100 200 300 400 500 600 700 OPERATING FREQUENCY (kHz) 800 VBOOST2 – VSW2 = 4V 90 FREQ = 0V 80 70 FREQ = INTVCC 60 50 40 30 20 10 0 5 7812 G38 10 15 20 25 30 SWITCH VOLTAGE (V) 35 40 7812 G39 7812fa 10 For more information www.linear.com/LTC7812 LTC7812 Pin Functions SW1, SW2 (Pins 1, 30): Switch Node Connections to Inductors. TG1, TG2, (Pins 2, 29): High Current Gate Drives for Top N-Channel MOSFETs. These are the outputs of floating drivers with a voltage swing equal to INTVCC superimposed on the switch node voltage SW. PGOOD1 (Pin 3): Open-Drain Logic Output. PGOOD1 is pulled to ground when the voltage on the VFB1 pin is not within ±10% of its set point. TRACK/SS1, SS2 (Pins 4,11): External Tracking and SoftStart Input. For the buck channel, the LTC7812 regulates the VFB1 voltage to the smaller of 0.8V or the voltage on the TRACK/SS1 pin. For the boost channel, the LTC7812 regulates the VFB2 voltage to the smaller of 1.2V or the voltage on the SS2 pin. An internal 5µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time to final regulated output voltage. Alternatively, a resistor divider on another voltage supply connected to the TRACK/SS1 pin allow the LTC7812 buck output to track another supply during start-up. ITH1, ITH2 (Pins 5, 15): Error Amplifier Outputs and Switching Regulator Compensation Points. Each associated channel’s current comparator trip point increases with this control voltage. VFB1, VFB2 (Pins 6, 14): Receives the remotely sensed feedback voltage for each controller from an external resistive divider across the output. SENSE1+, SENSE2+ (Pins 7, 12): The (+) Input to the Differential Current Comparators. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold. For the boost channel, the SENSE2+ pin supplies current to the current comparator. SENSE1–, SENSE2– (Pins 8, 13): The (–) Input to the Differential Current Comparators. When SENSE1– is greater than INTVCC, then SENSE1– pin supplies current to the current comparator for the buck channel. FREQ (Pin 9): The Frequency Control Pin for the Internal VCO. Connecting the pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting the pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. Other frequencies between 50kHz and 900kHz can be programmed using a resistor between FREQ and GND. The resistor and an internal 20µA source current create a voltage used by the internal oscillator to set the frequency. PLLIN/MODE (Pin 10): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, the phase-locked loop will force the rising TG1 and BG2 signals to be synchronized with the rising edge of the external clock, and the regulators operate in forced continuous mode. When not synchronizing to an external clock, this input, which acts on both controllers, determines how the LTC7812 operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.2V and less than INTVCC – 1.3V selects pulse-skipping operation. This can be done by connecting a 100k resistor from this pin to INTVCC. SGND (Pins 16, 18, 20, 21): Small Signal Ground common to both controllers. All four pins must be tied together near the LTC7812 and must be routed separately from high current grounds to the common (–) terminals of the CIN capacitors. RUN1, RUN2 (Pins 17, 19): Run Control Inputs for Each Controller. Forcing RUN1 below 1.17V and RUN2 below 1.20V shuts down that controller. Forcing both of these pins below 0.7V shuts down the entire LTC7812, reducing quiescent current to approximately 10µA. 7812fa For more information www.linear.com/LTC7812 11 LTC7812 Pin Functions OV2 (Pin 22): Overvoltage Open-Drain Logic Output for the Boost Regulator. OV2 is pulled to ground when the voltage on the VFB2 pin is under 110% of its set point, and becomes high impedance when VFB2 goes over 110% of its set point. VBIAS (Pin 26): Main Bias Input Supply Pin. A bypass capacitor should be tied between this pin and the SGND pins. NC (Pin 23): No Connect. No external connection is required. This pin may be left floating or tied to another node. BOOST1, BOOST2 (Pins 32, 28): Bootstrapped Supplies to the Top Side Floating Drivers. Capacitors are connected between the BOOST and SW pins and Schottky diodes are tied between the BOOST and INTVCC pins. Voltage swing at the BOOST1 pin is from INTVCC to (VIN + INTVCC) and at the BOOST2 pin is from INTVCC to (VOUT + INTVCC). INTVCC (Pin 24): Output of the Internal Linear Low Dropout Regulator. The driver and control circuits are powered from this voltage source. Must be decoupled to PGND with a minimum of 4.7µF ceramic or tantalum capacitor. EXTVCC (Pin 25): External Power Input to an Internal LDO Connected to INTVCC. This LDO supplies INTVCC power, bypassing the internal LDO powered from VBIAS whenever EXTVCC is higher than 4.7V. See EXTVCC Connection in the Applications Information section. Do not float or exceed 14V on this pin. BG1, BG2 (Pins 31, 27): High Current Gate Drives for Bottom N-Channel MOSFETs. Voltage swing at these pins is from ground to INTVCC. PGND (Exposed Pad Pin 33): Driver Power Ground. Connects to the sources of bottom N-channel MOSFETs and the (–) terminal(s) of CIN. The exposed pad must be soldered to the PCB for rated electrical and thermal performance. 7812fa 12 For more information www.linear.com/LTC7812 For more information www.linear.com/LTC7812 4.7V EXTVCC VBIAS + – PLLIN/MODE FREQ LDO LDO EN 5.4V SGND SYNC DET CLP VCO 5.4V EN 100k 20µA + – + – CLK INTVCC PFD 0.72V VFB1 0.88V 6.8V RUN1 Q R 11V 7µA SHDN RST 2(VFB) + – BOT FOLDBACK SLEEP SHDN TOPON + – –+ ICMP Q S DROPOUT DET SLOPE COMP 2.8V 0.65V BUCK CHANNEL 1 3mV –+ PGOOD1 OV + – SHDN + – – EA + + IR SWITCHING LOGIC 5µA 0.88V PGND BG1 SW1 TG1 3859al FDa TRACK/SS1 ITH1 VFB1 SENSE1– SENSE1+ INTVCC 0.80V TRACK/SS BOT TOP BOOST1 CSS CB DB INTVCC L RB D CC2 CC RA VIN1 RC RSENSE COUT CIN VOUT1 LTC7812 Functional Diagram 7812fa 13 14 OV2 + – VFB2 1.32V PLLIN/MODE CLK RUN2 Q For more information www.linear.com/LTC7812 11V 160nA SHDN + – SNSLO 5µA OV + – 2mV 1.32V + – 3859al FDb SS2 ITH2 VFB2 SENSE2+ SENSE2– PGND BG2 SW2 TG2 BOOST2 INTVCC 1.2V SS2 BOT TOP – EA + + 2V IR SWITCHING LOGIC + +– – SLEEP SHDN BOTON SNSLO + – –+ ICMP 0.425V Q S R SLOPE COMP 2.8V 0.7V BOOST CHANNEL 2 CSS CB DB INTVCC L RB CC2 CC RA VOUT2 RC RSENSE CIN COUT VOUT2 VIN2 LTC7812 functional diagram 7812fa LTC7812 Operation (Refer to Functional Diagram) Main Control Loop The LTC7812 uses a constant frequency, current mode control architecture. Channel 1 is a buck (step-down) controller and channel 2 is a boost (step-up) controller. During normal operation, the external top MOSFET for the buck channel (the external bottom MOSFET for the boost channel) is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier EA. The error amplifier compares the output voltage feedback signal at the VFB pin, (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground) to the internal 0.800V reference voltage for the buck (1.2V reference voltage for the boost). When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the top MOSFET for the buck (the bottom MOSFET for the boost) is turned off each cycle, the bottom MOSFET is turned on (the top MOSFET for the boost) until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. INTVCC/EXTVCC Power Power for the top and bottom MOSFET drivers and most other internal circuitry is derived from the INTVCC pin. When the EXTVCC pin is left open or tied to a voltage less than 4.7V, the VBIAS LDO (low dropout linear regulator) supplies 5.4V from VBIAS to INTVCC. If EXTVCC is taken above 4.7V, the VBIAS LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies 5.4V from EXTVCC to INTVCC. Using the EXTVCC pin allows the INTVCC power to be derived from a high efficiency external source such as one of the LTC7812 switching regulator outputs. Each top MOSFET driver is biased from the floating bootstrap capacitor CB, which normally recharges during each cycle through an external diode when the switch voltage goes low. For buck channel 1 if the buck’s input voltage decreases to a voltage close to its output, the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about one twelfth of the clock period every tenth cycle to allow CB to recharge. This gives TG1 an effective duty cycle of 99% in dropout. Shutdown and Start-Up (RUN1, RUN2, and TRACK/SS1, SS2 Pins) The two channels of the LTC7812 can be independently shut down using the RUN1 and RUN2 pins. Pulling RUN1 below 1.17V or RUN2 below 1.20V shuts down the main control loop for that channel. Pulling both pins below 0.7V disables both controllers and most internal circuits, including the INTVCC LDOs. In this state, the LTC7812 draws only 10µA of quiescent current. Releasing a RUN pin allows a small internal current to pull up the pin to enable that controller. The RUN1 pin has a 7µA pull-up current while the RUN2 pin has a smaller 160nA. The 7µA current on RUN1 is designed to be large enough so that the RUN1 pin can be safely floated (to always enable the controller) without worry of condensation or other small board leakage pulling the pin down. This is ideal for always-on applications where one or both controllers are enabled continuously and never shut down. If it is desired that both channels remain on always, RUN2 can be tied to RUN1 with the connection floated. Each RUN pin may also be externally pulled up or driven directly by logic. When driving a RUN pin with a low impedance source, do not exceed the absolute maximum rating of 8V. Each RUN pin has an internal 11V voltage clamp that allows the RUN pin to be connected through a resistor to a higher voltage (for example, VBIAS), so long as the maximum current in the RUN pin does not exceed 100µA. The start-up of each channel’s output voltage VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/SS1 for channel 1, SS2 for channel 2). When the voltage on 7812fa For more information www.linear.com/LTC7812 15 LTC7812 operation the TRACK/SS pin is less than the 0.8V internal reference for the buck and the 1.2V internal reference for the boost, the LTC7812 regulates the VFB voltage to the TRACK/SS pin voltage instead of the corresponding reference voltage. This allows the TRACK/SS pin to be used to program a softstart by connecting an external capacitor from the TRACK/ SS pin to SGND. An internal 5µA pull-up current charges this capacitor creating a voltage ramp on the TRACK/SS pin. As the TRACK/SS voltage rises linearly from 0V to 0.8V/1.2V (and beyond up to INTVCC), the output voltage VOUT rises smoothly from zero to its final value. Alternatively the TRACK/SS pin for buck channel 1 can be used to cause the start-up of VOUT to track that of another supply. Typically, this requires connecting to the TRACK/ SS pin an external resistor divider from the other supply to ground (see the Applications Information section). Light Load Current Operation (Burst Mode Operation, Pulse-Skipping, or Forced Continuous Conduction) (PLLIN/MODE Pin) The LTC7812 can be enabled to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/ MODE pin to ground. To select forced continuous operation, tie the PLLIN/MODE pin to INTVCC. To select pulse-skipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.2V and less than INTVCC – 1.3V. When a controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 25% of the maximum sense voltage (30% for the boost) even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, the error amplifier EA will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. The ITH pin is then disconnected from the output of the EA and parked at 0.450V. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current that the LTC7812 draws. If the buck channel 1 is in sleep mode and the boost channel 2 is shut down, the LTC7812 draws only 28µA of quiescent current. If both channels are in sleep mode, it draws only 33µA of quiescent current. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the top external MOSFET on the next cycle of the internal oscillator. When a controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator (IR) turns off the bottom external MOSFET (the top external MOSFET for the boost) just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates in discontinuous operation. In forced continuous operation or when clocked by an external clock source to use the phase-locked loop (see the Frequency Selection and Phase-Locked Loop section), the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the output ripple is independent of load current. When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC7812 operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator ICMP may remain tripped for several cycles and force the external top MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. 7812fa 16 For more information www.linear.com/LTC7812 LTC7812 Operation Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The switching frequency of the LTC7812’s controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to SGND, tied to INTVCC, or programmed through an external resistor. Tying FREQ to SGND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and SGND allows the frequency to be programmed between 50kHz and 900kHz as shown in Figure 7. A phase-locked loop (PLL) is available on the LTC7812 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The LTC7812’s phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turn-on of TG1 and BG2 to the rising edge of the synchronizing signal. The VCO input voltage is pre-biased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock’s to the rising edge of TG1. The ability to pre-bias the loop filter allows the PLL to lock in rapidly without deviating far from the desired frequency. The typical capture range of the LTC7812’s phase-locked loop is from approximately 55kHz to 1MHz, with a guarantee over all manufacturing variations to be between 75kHz and 850kHz. In other words, the LTC7812’s PLL is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.2V (falling). Boost Controller Operation When VIN > VOUT When the input voltage to the boost channel rises above its regulated VOUT voltage, the controller can behave differently depending on the mode, inductor current and VIN voltage. In forced continuous mode, the loop works to keep the top MOSFET on continuously once VIN rises above VOUT. An internal charge pump delivers current to the boost capacitor from the BOOST2 pin to maintain a sufficiently high TG voltage. (The amount of current the charge pump can deliver is characterized by two curves in the Typical Performance Characteristics section.) In pulse-skipping mode, if VIN is between 100% and 110% of the regulated VOUT voltage, TG2 turns on if the inductor current rises above approximately 3% of the programmed ILIM current. If the part is programmed in Burst Mode operation under this same VIN window, then TG2 turns on at the same threshold current as long as the chip is awake (the buck channel is awake and switching). If the buck channel is asleep or shut down in this VIN window, then TG2 will remain off regardless of the inductor current. If VIN rises above 110% of the regulated VOUT voltage in any mode, the controller turns on TG2 regardless of the inductor current. In Burst Mode operation, however, the internal charge pump turns off if the entire chip is asleep (the buck channel is asleep or shut down). With the charge pump off, there would be nothing to prevent the boost capacitor from discharging, resulting in an insufficient TG2 voltage needed to keep the top MOSFET completely on. The charge pump turns back on when the chip wakes up, and it remains on as long as one of the buck channels is actively switching. Boost Controller at Low SENSE Pin Common Voltage The current comparator of the boost controller is powered directly from the SENSE2+ pin and can operate to voltages as low as 2.5V. Since this is lower than the VBIAS UVLO of the chip, VBIAS can be connected to the output of the boost controller, as illustrated in the typical application circuit in Figure 12. This allows the boost controller to handle input voltage transients down to 2.5V while maintaining output voltage regulation. If the SENSE2+ rises back above 2.5V, the SS2 pin will be released initiating a new soft-start sequence. 7812fa For more information www.linear.com/LTC7812 17 LTC7812 operation Buck Controller Output Overvoltage Protection Boost Overvoltage Indicator (OV2) The buck channel has an overvoltage comparator that guards against transient overshoots as well as other more serious conditions that may overvoltage its output. When the VFB1 pin rises by more than 10% above its regulation point of 0.800V, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The OV2 pin is an overvoltage indicator that signals whether the output voltage of the channel 2 boost controller goes over its programmed regulated voltage. The pin is connected to an open drain of an internal N-channel MOSFET. The MOSFET turns on and pulls the OV2 pin low when the VFB2 pin voltage is less than 110% of the 1.2V reference voltage for the boost channel. The OV2 pin is also pulled low when the RUN2 pin is low (shut down). When the VFB2 pin voltage goes higher than 110% of the 1.2V reference, the MOSFET is turned off and the pin is allowed to be pulled up by an external resistor to a source no greater than 6V. Buck Power Good (PGOOD1) Channel 1 has a PGOOD1 pin that is connected to an open drain of an internal N-channel MOSFET. The MOSFET turns on and pulls the PGOOD1 pin low when the VFB1 pin voltage is not within ±10% of the 0.8V reference voltage for the buck channel. The PGOOD1 pin is also pulled low when the RUN1 pin is low (shut down). When the VFB1 pin voltage is within the ±10% requirement, the MOSFET is turned off and the pin is allowed to be pulled up by an external resistor to a source no greater than 6V. Buck Foldback Current When the buck output voltage falls to less than 70% of its nominal level, foldback current limiting is activated, progressively lowering the peak current limit in proportion to the severity of the overcurrent or short-circuit condition. Foldback current limiting is disabled during the soft-start interval (as long as the VFB1 voltage is keeping up with the TRACK/SS1 voltage). There is no foldback current limiting for the boost channel. 7812fa 18 For more information www.linear.com/LTC7812 LTC7812 Applications Information Cascaded Boost+Buck Regulator SENSE+ and SENSE– Pins The LTC7812 can be configured to regulate two separate, completely independent outputs, one boost and one buck. Or, it can be configured as a cascaded Boost+Buck single output converter that regulates an output voltage from an input voltage that can be above, below, or equal to the output voltage. When cascaded, the input voltage feeds the boost regulator, which generates an intermediate node supply (VMID) that then serves as the input to the buck regulator, which then regulates the output voltage. The SENSE+ and SENSE– pins are the inputs to the current comparators. When used as a cascaded Boost+Buck regulator, the LTC7812 has distinct advantages compared to traditional single inductor buck-boost regulators. Even though it requires two inductors, these inductors are individually smaller and provide inherent filtering at the input and output, substantially reducing conducted EMI and voltage ripple, thereby requiring less input and output filtering. Even though they are cascaded, the boost and buck regulators are independently optimized and compensated. The buck regulator on the output provides a very fast transient response compared to a buck-boost regulator, further reducing the amount of output capacitance that is required. The LTC7812 also features a very low quiescent current Burst Mode operation which dramatically reduces power loss and increases efficiency at light loads. Thus, for those applications that require low EMI, low ripple, fast transient response, low quiescent current, and/or high light load efficiency, the LTC7812 cascaded Boost+Buck regulator provides an excellent solution. The Typical Application on the first page is a basic LTC7812 application circuit. LTC7812 can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption, and accuracy. DCR sensing is becoming popular because it saves expensive current sensing resistors and is more power efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs are selected. Finally, input and output capacitors are selected. Buck Controller (SENSE1+/SENSE1–): The common mode voltage range on these pins is 0V to 28V (absolute maximum), enabling the LTC7812 to regulate a buck output voltage up to a nominal 24V set point (allowing margin for tolerances and transients). The SENSE1+ pin is high impedance over the full common mode range, drawing at most ±1µA. This high impedance allows the current comparators to be used in inductor DCR sensing. The impedance of the SENSE1– pin changes depending on the common mode voltage. When SENSE1– is less than INTVCC –0.5V, a small current of less than 1µA flows out of the pin. When SENSE1– is above INTVCC +0.5V, a higher current (≈700µA) flows into the pin. Between INTVCC –0.5V and INTVCC +0.5V, the current transitions from the smaller current to the higher current. Boost Controller (SENSE2+/SENSE2–): The common mode input range for these pins is 2.5V to 38V, allowing the boost converter to operate from inputs over this full range. The SENSE2+ pin also provides power to the current comparator and draws about 170µA during normal operation (when not shut down or asleep in Burst Mode operation). There is a small bias current of less than 1µA that flows out of the SENSE2– pin. This high impedance on the SENSE2– pin allows the current comparator to be used in inductor DCR sensing. Filter components mutual to the sense lines should be placed close to the LTC7812, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 1). Sensing curTO SENSE FILTER NEXT TO THE CONTROLLER CURRENT FLOW INDUCTOR OR RSENSE 7812 F01 Figure 1. Sense Lines Placement with Inductor or Sense Resistor 7812fa For more information www.linear.com/LTC7812 19 LTC7812 Applications Information rent elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If DCR sensing is used (Figure 2b), resistor R1 should be placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. The current comparators have a maximum threshold VSENSE(MAX) of 50mV. The current comparator threshold sets the peak of the inductor current, yielding a maximum average output current, IMAX, equal to the peak value less half the peak-to-peak ripple current, DIL. To calculate the sense resistor value, use the equation: RSENSE = Low Value Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure 2a. RSENSE is chosen based on the required output current. VIN1 (VOUT2) INTVCC BOOST LTC7812 TG RSENSE SW VOUT1 (VIN2) BG SENSE1+ (SENSE2–) SENSE1– (SENSE2+) CAP PLACED NEAR SENSE PINS For applications requiring the highest possible efficiency at high load currents, the LTC7812 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 2b. The DCR of the inductor represents the small amount of DC winding resistance of the copper, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, conduction loss through a sense resistor would cost several points of efficiency compared to DCR sensing. 7812 F02a 2a. Using a Resistor to Sense Current VIN1 (VOUT2) INTVCC BOOST INDUCTOR TG L SW DCR BG SENSE1+ (SENSE2–) SENSE1– (SENSE2+) When using the controller in very high duty cycle conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criterion for switching regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak output current level depending upon the operating duty factor. Inductor DCR Sensing SGND LTC7812 VSENSE(MAX) DI IMAX + L 2 R1 C1* R2 SGND 7812 F02b *PLACE C1 NEAR SENSE PINS (R1||R2) • C1 = L/DCR RSENSE(EQ) = DCR(R2/(R1+R2)) VOUT1 (VIN2) If the external R1||R2 • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. 2b. Using the Inductor DCR to Sense Current Figure 2. Current Sensing Methods 7812fa 20 For more information www.linear.com/LTC7812 LTC7812 applications information Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: R(EQUIV) = VSENSE(MAX) DI IMAX + L 2 To ensure that the application will deliver full load current over the full operating temperature range, determine RSENSE(EQUIV), keeping in mind that the maximum current sense threshold (VSENSE(MAX)) for the LTC7812 is fixed at 50mV. Next, determine the DCR of the inductor. Where provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of resistance, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. To scale the maximum inductor DCR to the desired sense resistor value, use the divider ratio: RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1µF to 0.47µF. This forces R1||R2 to around 2k, reducing error that might have been caused by the SENSE+ pin’s ±1µA current. The equivalent resistance R1||R2 is scaled to the room temperature inductance and maximum DCR: L R1 R2 = (DCR at 20°C) • C1 The sense resistor values are: R1 (VOUT(MAX) − VIN ) • VIN R1 Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current DIL decreases with higher inductance or frequency. For the buck controller, DIL increases with higher VIN: DIL = V 1 VOUT 1− OUT (f)(L) VIN For the boost controller, the inductor ripple current DIL increases with higher VOUT: The maximum power loss in R1 is related to duty cycle. For the buck controllers, the maximum power loss will occur in continuous mode at the maximum input voltage: (VIN(MAX) − VOUT ) • VOUT PLOSS R1= Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. R1 R2 R1• RD R1= ; R2 = RD 1− RD PLOSS R1= For the boost controller, the maximum power loss in R1 will occur in continuous mode at VIN = 1/2•VOUT : DIL = 1 V VIN 1− IN (f)(L) VOUT Accepting larger values of DIL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is DIL = 0.3(IMAX). The maximum DIL occurs at the maximum input voltage for the buck and VIN = 1/2•VOUT for the boost. 7812fa For more information www.linear.com/LTC7812 21 LTC7812 Applications Information The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit (30% for the boost) determined by RSENSE. Lower inductor values (higher DIL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite or molypermalloy cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! Power MOSFET Selection Two external power MOSFETs must be selected for each controller in the LTC7812: one N-channel MOSFET for the top switch (main switch for the buck, synchronous for the boost), and one N-channel MOSFET for the bottom switch (main switch for the boost, synchronous for the buck). voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: Buck Main Switch Duty Cycle = VIN − VOUT VIN −V V Boost Main Switch Duty Cycle = OUT IN VOUT Buck Sync Switch Duty Cycle = Boost Sync Switch Duty Cycle = 22 VIN VOUT The MOSFET power dissipations at maximum output current are given by: PMAIN _ BUCK = VOUT IOUT(MAX) VIN ( 2 ) (1+ δ)RDS(ON) + IOUT(MAX) (VIN )2 (RDR )(CMILLER ) • 2 1 1 + (f) VINTVCC − VTHMIN VTHMIN V −V PSYNC _ BUCK = IN OUT IOUT(MAX) VIN ( PMAIN _ BOOST = The peak-to-peak drive levels are set by the INTVCC voltage. This voltage is typically 5.4V during start-up (see EXTVCC Pin Connection). Consequently, logic-level threshold MOSFETs must be used in most applications. Pay close attention to the BVDSS specification for the MOSFETs as well; many of the logic level MOSFETs are limited to 30V or less. Selection criteria for the power MOSFETs include the on-resistance RDS(ON), Miller capacitance CMILLER, input VOUT VIN ( VOUT − VIN ) VOUT (1+ δ )RDS(ON) + VIN 2 2 ) (1+ δ)RDS(ON) (IOUT(MAX) ) 2 • VOUT3 IOUT(MAX) • VIN 2 1 1 + (f) INTVCC − VTHMIN VTHMIN 2 V = IN IOUT(MAX) (1+ δ )RDS(ON) VOUT (RDR )(CMILLER ) • V PSYNC _ BOOST For more information www.linear.com/LTC7812 ( ) 7812fa LTC7812 applications information where δ is the temperature dependency of RDS(ON) and RDR (approximately 2Ω) is the effective driver resistance at the MOSFET’s Miller threshold voltage. VTHMIN is the typical MOSFET minimum threshold voltage. Both MOSFETs have I2R losses while the main N-channel equations for the buck and boost controllers include an additional term for transition losses, which are highest at high input voltages for the buck and low input voltages for the boost. For VIN < 20V (high VIN for the boost) the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V (low VIN for the boost) the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses for the buck controller are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. The synchronous MOSFET losses for the boost controller are greatest when the input voltage approaches the output voltage or during an overvoltage event when the synchronous switch is on 100% of the period. The term (1+ δ) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but δ = 0.005/°C can be used as an approximation for low voltage MOSFETs. Boost CIN, COUT Selection The input ripple current in a boost converter is relatively low (compared with the output ripple current), because this current is continuous. The boost input capacitor CIN voltage rating should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. The value of CIN is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. In a boost converter, the output has a discontinuous current, so COUT must be capable of reducing the output voltage ripple. The effects of ESR (equivalent series resistance) and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The steady ripple due to charging and discharging the bulk capacitance is given by: Ripple = ( IOUT(MAX) • VOUT − VIN(MIN) COUT • VOUT • f )V where COUT is the output filter capacitor. The steady ripple due to the voltage drop across the ESR is given by: DVESR = IL(MAX) • ESR Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient. Capacitors are now available with low ESR and high ripple current ratings such as OS-CON and POSCAP. Buck CIN and COUT Selection The selection of CIN is usually based off the worst-case RMS input current. The highest (VOUT)(IOUT) product needs to be used in the formula shown in Equation 1 to determine the maximum RMS capacitor current requirement. In continuous mode, the source current of the top MOSFET is a square wave of duty cycle (VOUT)/(VIN). To prevent large voltage transients, a low ESR capacitor sized for the maximum RMS current of one channel must be used. The maximum RMS capacitor current is given by: CIN Required IRMS ≈ IMAX VIN ( VOUT ) ( VIN − VOUT )1/2 This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. 7812fa For more information www.linear.com/LTC7812 23 LTC7812 Applications Information This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. Due to the high operating frequency of the LTC7812, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question. A small (0.1μF to 1μF) bypass capacitor between the chip VIN pin and ground, placed close to the LTC7812, is also suggested. A small (≤10Ω) resistor placed between CIN (C1) and the VIN pin provides further isolation. The selection of COUT is driven by the effective series resistance (ESR). Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering. The output ripple (ΔVOUT) is approximated by: To improve the frequency response, a feedforward capacitor, CFF, may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. Tracking and Soft-Start (TRACK/SS1, SS2 Pins) The start-up of each VOUT is controlled by the voltage on the respective TRACK/SS pin (TRACK/SS1 for channel 1, SS2 for channel 2). When the voltage on the TRACK/SS pin is less than the internal 0.8V reference (1.2V reference for the boost channel), the LTC7812 regulates the VFB pin voltage to the voltage on the TRACK/SS pin instead of the internal reference. Likewise, the TRACK/SS1 pin for the buck channel can be used to program an external softstart function or to allow VOUT to track another supply during start-up. 1 DVOUT ≈ DIL ESR + 8 • f • COUT LTC7812 TRACK/SS where f is the operating frequency, COUT is the output capacitance and ΔIL is the ripple current in the inductor. The output ripple is highest at maximum input voltage since ΔIL increases with input voltage. CSS SGND 7812 F04 Figure 4. Using the TRACK/SS Pin to Program Soft-Start Setting Output Voltage The LTC7812 output voltages are each set by an external feedback resistor divider carefully placed across the output, as shown in Figure 3. The regulated output voltages are determined by: R VOUT, BUCK = 0.8V 1+ B RA R VOUT, BOOST = 1.2V 1+ B RA Soft-start is enabled by simply connecting a capacitor from the TRACK/SS pin to ground, as shown in Figure 4. An internal 5µA current source charges the capacitor, providing a linear ramping voltage at the TRACK/SS pin. The LTC7812 will regulate the VFB pin (and hence VOUT) according to the voltage on the TRACK/SS pin, allowing VOUT to rise smoothly from 0V to its final regulated value. The total soft-start time will be approximately: VOUT 1/2 LTC7812 RB 0.8V 5µA 1.2V = CSS • 5µA tSS _ BUCK = CSS • CFF tSS _ BOOST VFB 7812 F03 RA Figure 3. Setting Output Voltage 7812fa 24 For more information www.linear.com/LTC7812 LTC7812 applications information VOUT VX(MASTER) LTC7812 OUTPUT (VOUT) RB VFB1 VOUT(SLAVE) RA VX RTRACKB TIME TRACK/SS1 7812 F05a 5a. Coincident Tracking RTRACKA 7812 F06 OUTPUT (VOUT) VX(MASTER) VOUT(SLAVE) TIME 7812 F05b 5b. Ratiometric Tracking Figure 5. Two Different Modes of Output Voltage Tracking Alternatively, the TRACK/SS1 pin for the buck controller can be used to track another supply during start-up, as shown qualitatively in Figures 5a and 5b. To do this, a resistor divider should be connected from the master supply (VX) to the TRACK/SS pin of the slave supply (VOUT), as shown in Figure 6. During start-up VOUT will track VX according to the ratio set by the resistor divider: R + RTRACKB VX RA = • TRACKA VOUT RTRACKA RA + RB For coincident tracking (VOUT = VX during start-up), RA = RTRACKA RB = RTRACKB Figure 6. Using the TRACK/SS Pin for Tracking INTVCC Regulators The LTC7812 features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the INTVCC pin from either the VBIAS supply pin or the EXTVCC pin depending on the connection of the EXTVCC pin. INTVCC powers the gate drivers and much of the LTC7812’s internal circuitry. The VBIAS LDO and the EXTVCC LDO regulate INTVCC to 5.4V. Each of these must be bypassed to ground with a minimum of 4.7µF ceramic capacitor. No matter what type of bulk capacitor is used, an additional 1µF ceramic capacitor placed directly adjacent to the INTVCC and PGND IC pins is highly recommended. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC7812 to be exceeded. The INTVCC current, which is dominated by the gate charge current, may be supplied by either the VBIAS LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than 4.7V, the VBIAS LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VBIAS • IINTVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated 7812fa For more information www.linear.com/LTC7812 25 LTC7812 Applications Information by using the equations given in Note 2 of the Electrical Characteristics. For example, the LTC7812 INTVCC current is limited to less than 33mA from a 38V supply when not using the EXTVCC supply at a 70°C ambient temperature in the QFN package: The following list summarizes the four possible connections for EXTVCC: TJ = 70°C + (33mA)(38V)(44°C/W) = 125°C 2.EXTVCC connected directly to the output voltage of one of the buck regulators. This is the normal connection for a 5V to 14V regulator and provides the highest efficiency. To prevent the maximum junction temperature from being exceeded, the input supply current must be checked while operating in continuous conduction mode (PLLIN/MODE = INTVCC) at maximum VIN. When the voltage applied to EXTVCC rises above 4.7V, the VBIAS LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above 4.5V. The EXTVCC LDO attempts to regulate the INTVCC voltage to 5.4V, so while EXTVCC is less than 5.4V, the LDO is in dropout and the INTVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than 5.4V, up to an absolute maximum of 14V, INTVCC is regulated to 5.4V. Using the EXTVCC LDO allows the MOSFET driver and control power to be derived from one of the LTC7812’s switching regulator outputs (4.7V ≤ VOUT ≤ 14V) during normal operation and from the VBIAS LDO when the output is out of regulation (e.g., startup, short-circuit). If more current is required through the EXTVCC LDO than is specified, an external Schottky diode can be added between the EXTVCC and INTVCC pins. In this case, do not apply more than 6V to the EXTVCC pin and make sure that EXTVCC ≤ VBIAS. Significant efficiency and thermal gains can be realized by powering INTVCC from the buck output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Switcher Efficiency). For 5V to 14V regulator outputs, this means connecting the EXTVCC pin directly to VOUT. Tying the EXTVCC pin to a 8.5V supply reduces the junction temperature in the previous example from 125°C to: TJ = 70°C + (33mA)(8.5V)(44°C/W) = 82°C However, for 3.3V and other low voltage outputs, additional circuitry is required to derive INTVCC power from the output. 1.EXTVCC grounded. This will cause INTVCC to be powered from the internal 5.4V regulator resulting in an efficiency penalty of up to 10% at high input voltages. 3.EXTVCC connected to an external supply. If an external supply is available in the 5V to 14V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. Ensure that EXTVCC ≤ VBIAS. 4.EXTVCC connected to an output-derived boost network off one of the buck regulators. For 3.3V and other low voltage buck regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage that has been boosted to greater than 4.7V. Ensure that EXTVCC ≤ VBIAS. Topside MOSFET Driver Supply (CB, DB) External bootstrap capacitors CB connected to the BOOST pins supply the gate drive voltages for the topside MOSFETs. Capacitor CB in the Functional Diagram is charged though external diode DB from INTVCC when the SW pin is low. When one of the topside MOSFETs is to be turned on, the driver places the CB voltage across the gate-source of the desired MOSFET. This enhances the MOSFET and turns on the topside switch. The switch node voltage, SW, rises to VIN for the buck channel (VOUT for the boost channel) and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: VBOOST = VIN + VINTVCC (VBOOST = VOUT + VINTVCC for the boost controller). The value of the boost capacitor CB needs to be 100 times that of the total input capacitance of the topside MOSFET(s). The reverse breakdown of the external Schottky diode must be greater than VIN(MAX) for the buck channels and VOUT(MAX) for the boost channel. 7812fa 26 For more information www.linear.com/LTC7812 LTC7812 Applications Information The external diode DB can be a Schottky diode or silicon diode, but in either case it should have low leakage and fast recovery. Pay close attention to the reverse leakage at high temperatures where it generally increases substantially. The topside MOSFET driver for the boost channel includes an internal charge pump that delivers current to the bootstrap capacitor from the BOOST2 pin. This charge current maintains the bias voltage required to keep the top MOSFET on continuously during dropout/overvoltage conditions. The Schottky/silicon diode selected for the boost topside driver should have a reverse leakage less than the available output current the charge pump can supply. Curves displaying the available charge pump current under different operating conditions can be found in the Typical Performance Characteristics section. A leaky diode DB in the boost converter can not only prevent the top MOSFET from fully turning on but it can also completely discharge the bootstrap capacitor CB and create a current path from the input voltage to the BOOST2 pin to INTVCC. This can cause INTVCC to rise if the diode leakage exceeds the current consumption on INTVCC . This is particularly a concern in Burst Mode operation where the load on INTVCC can be very small. There is an internal voltage clamp on INTVCC that prevents the INTVCC voltage from running away, but this clamp should be regarded as a failsafe only. The external Schottky or silicon diode should be carefully chosen such that INTVCC never gets charged up much higher than its normal regulation voltage. Care should also be taken when choosing the external diode DB for the buck controller. A leaky diode not only increases the quiescent current of the buck converter, but it can also cause a similar leakage path to INTVCC from VOUT for applications with output voltages greater than the INTVCC voltage (~5.4V). Fault Conditions: Buck Current Limit and Current Foldback The LTC7812 includes current foldback for the buck channels to help limit load current when the output is shorted to ground. If the buck output falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered from 100% to 40% of its maximum selected value. Under short-circuit conditions with very low duty cycles, the buck channel will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power but less than in normal operation. The short-circuit ripple current is determined by the minimum on-time tON(MIN) of the LTC7812 (≈95ns), the input voltage and inductor value: DIL(SC) = tON(MIN) (VIN/L) The resulting average short-circuit current is: 1 I = 40% • I LIM(MAX) − DIL(SC) SC 2 Fault Conditions: Buck Overvoltage Protection (Crowbar) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the buck regulator rises much higher than nominal levels. The crowbar causes huge currents to flow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating. A comparator monitors the buck output for overvoltage conditions. The comparator detects faults greater than 10% above the nominal output voltage. When this condition is sensed, the top MOSFET of the buck controller is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The bottom MOSFET remains on continuously for as long as the overvoltage condition persists; if VOUT returns to a safe level, normal operation automatically resumes. A shorted top MOSFET for the buck channel will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. Fault Conditions: Over Temperature Protection At higher temperatures, or in cases where the internal power dissipation causes excessive self heating on chip (such as INTVCC short to ground), the over temperature shutdown circuitry will shut down the LTC7812. When the junction temperature exceeds approximately 170°C, the over temperature circuitry disables the INTVCC LDO, causing the INTVCC supply to collapse and effectively shutting 7812fa For more information www.linear.com/LTC7812 27 LTC7812 applications information down the entire LTC7812 chip. Once the junction temperature drops back to approximately 155°C, the INTVCC LDO turns back on. Long term overstress (TJ > 125°C) should be avoided as it can degrade the performance or shorten the life of the part. free-running frequency be near external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. Phase-Locked Loop and Frequency Synchronization Table 1 Table 1 summarizes the different states in which the FREQ pin can be used. The LTC7812 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of the TG1 and BG1 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The phase detector is an edge sensitive digital type that provides nearly zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. Note that the LTC7812 can only be synchronized to an external clock whose frequency is within range of the LTC7812’s internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Typically, the external clock (on PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.2V. Rapid phase-locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency correspond to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase-lock and synchronization. Although it is not required that the 28 PLLIN/MODE PIN FREQUENCY 0V DC Voltage 350kHz INTVCC DC Voltage 535kHz Resistor to SGND DC Voltage 50kHz to 900kHz Any of the Above External Clock Phase-Locked to External Clock 1000 900 800 FREQUENCY (kHz) If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, holds the voltage at the VCO input. FREQ PIN 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 FREQ PIN RESISTOR (kΩ) 7812 F07 Figure 7. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin Minimum On-Time Considerations Minimum on-time tON(MIN) is the smallest time duration that the LTC7812 is capable of turning on the top MOSFET (bottom MOSFET for the boost controller). It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that tON(MIN)_ BUCK < VOUT VIN (f) tON(MIN)_ BOOST < For more information www.linear.com/LTC7812 VOUT − VIN VOUT (f) 7812fa LTC7812 Applications Information If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. The minimum on-time for the LTC7812 is approximately 95ns for the buck and 120ns for the boost. However, as the peak sense voltage decreases the minimum on-time gradually increases up to about 130ns. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with correspondingly larger current and voltage ripple. Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as: %Efficiency = 100% – (L1 + L2 + L3 + ...) where L1, L2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC7812 circuits: 1) IC VBIAS current, 2) INTVCC regulator current, 3) I2R losses, 4) Topside MOSFET transition losses. 1.The VBIAS current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VBIAS current typically results in a small (<0.1%) loss. 2.INTVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge, dQ, moves from INTVCC to ground. The resulting dQ/dt is a current out of INTVCC that is typically much larger than the control circuit current. In continuous mode, IGATECHG = f(QT + QB), where QT and QB are the gate charges of the topside and bottom side MOSFETs. Supplying INTVCC from an output-derived source power through EXTVCC will scale the VIN current required for the driver and control circuits by a factor of (Duty Cycle)/ (Efficiency). For example, in a 20V to 5V application, 10mA of INTVCC current results in approximately 2.5mA of VIN current. This reduces the mid-current loss from 10% or more (if the driver was powered directly from VIN) to only a few percent. 3.I2R losses are predicted from the DC resistances of the fuse (if used), MOSFET, inductor, current sense resistor, and input and output capacitor ESR. In continuous mode the average output current flows through L and RSENSE, but is “chopped” between the topside MOSFET and the synchronous MOSFET. If the two MOSFETs have approximately the same RDS(ON), then the resistance of one MOSFET can simply be summed with the resistances of L, RSENSE and ESR to obtain I2R losses. For example, if each RDS(ON) = 30mΩ, RL = 50mΩ, RSENSE = 10mΩ and RESR = 40mΩ (sum of both input and output capacitance losses), then the total resistance is 130mΩ. This results in losses ranging from 3% to 13% as the output current increases from 1A to 5A for a 5V output, or a 4% to 20% loss for a 3.3V output. Efficiency varies as the inverse square of VOUT for the same external components and output power level. The combined effects of increasingly lower output voltages and higher currents required by high performance digital systems is not doubling but quadrupling the importance of loss terms in the switching regulator system! 4.Transition losses apply only to the top MOSFET(s) (bottom MOSFET for the boost), and become significant only when operating at high input voltages (typically 15V or greater). Transition losses can be estimated from: Transition Loss = (1.7)VIN2 • IO(MAX) • CRSS • f Other hidden losses such as copper trace and internal battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these “system” level losses during the design phase. The internal battery and fuse resistance losses can be minimized by making sure that 7812fa For more information www.linear.com/LTC7812 29 LTC7812 applications information CIN has adequate charge storage and very low ESR at the switching frequency. A 25W supply will typically require a minimum of 20µF to 40µF of capacitance having a maximum of 20mΩ to 50mΩ of ESR. Other losses including diode conduction losses during deadtime and inductor core losses generally account for less than 2% total additional loss. Checking Transient Response The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to DILOAD(ESR), where ESR is the effective series resistance of COUT. DILOAD also begins to charge or discharge COUT generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot or ringing, which would indicate a stability problem. OPTILOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior, but it also provides a DC coupled and AC filtered closed loop response test point. The DC step, rise time and settling at this test point truly reflects the closed loop response. Assuming a predominantly second order system, phase margin and/ or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in Figure 9 will provide an adequate starting point for most applications. The ITH series R-C filter sets the dominant pole-zero loop compensation. The values can be modified slightly (from 0.5 to 2 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be selected because the various types and values determine the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1µs to 10µs will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Placing a power MOSFET directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a realistic load step condition. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing R and the bandwidth of the loop will be increased by decreasing C. If R is increased by the same factor that C is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. A second, more severe transient is caused by switching in loads with large (>1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise time should be controlled so that the load rise time is limited to approximately 25 • CLOAD. Thus a 10µF capacitor would require a 250µs rise time, limiting the charging current to about 200mA. Buck Design Example As a design example for the buck channel, assume VIN = 12V(NOMINAL), VIN = 22V(MAX), VOUT = 3.3V, IMAX = 6A, VSENSE(MAX) = 50mV, and f = 350kHz. The inductance value is chosen first based on a 30% ripple current assumption. The highest value of ripple current occurs at the maximum input voltage. Tie the FREQ pin 7812fa 30 For more information www.linear.com/LTC7812 LTC7812 Applications Information to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: DIL = VOUT VOUT 1− (f)(L) VIN(NOMINAL) 2 PSYNC = (2.23A) (1.125)(0.022Ω) = 233mW which is less than under full-load conditions. A 3.9µH inductor will produce 29% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 6.88A. Increasing the ripple current will also help ensure that the minimum on-time of 95ns is not violated. The minimum on-time occurs at maximum VIN: tON(MIN) = VOUT VIN(MAX)(f) = 3.3V = 429ns 22V(350kHz) The RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (43mV): RSENSE ≤ 43mV = 0.006Ω 6.88A Choosing 1% resistors: RA = 25k and RB = 80.6k yields an output voltage of 3.33V. The power dissipation on the top side MOSFET can be easily estimated. Choosing a Fairchild FDS6982S dual MOSFET results in: RDS(ON) = 0.035Ω/0.022Ω, CMILLER = 215pF. At maximum input voltage with T(estimated) = 50°C: 3.3V (6A)2 {1+ (0.005)(50°C − 25°C)} 22V 5A (0.035Ω) + (22V)2 6 (2.5Ω)(215pF) • 2 1 1 + (350kHz) = 433mW 5V − 2.3V 2.3V PMAIN = A short-circuit to ground will result in a folded back current of: ISC = with a typical value of RDS(ON) and z = (0.005/°C)(25°C) = 0.125. The resulting power dissipated in the bottom MOSFET is: 20 mV 1 95ns(22V) − = 3.07A 0.006Ω 2 3.9µH The input capacitor to the buck regulator CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02Ω for low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VORIPPLE = RESR (DIL) = 0.02Ω(1.75A) = 35mVP-P PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. Figure 8 illustrates the current waveforms present in the various branches of the synchronous boost and buck regulators operating in the continuous mode. Check the following in your layout: 1.Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CINTVCC must return to the combined COUT (–) terminals. The path formed by the top N-channel MOSFET, bottom N-channel MOSFET and the CIN capacitor should have short leads and PC trace lengths. The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor by placing the capacitors next to each other and away from the Schottky loop described above. 2.Do the LTC7812 VFB pins’ resistive dividers connect to the (+) terminals of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 3.Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the sense resistor. 7812fa For more information www.linear.com/LTC7812 31 LTC7812 Applications Information 4.Is the INTVCC decoupling capacitor connected close to the IC, between the INTVCC and the power ground pins? This capacitor carries the MOSFET drivers’ current peaks. An additional 1µF ceramic capacitor placed immediately next to the INTVCC and PGND pins can help improve noise performance substantially. gest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both controllers be turned on at the same time. 5.Keep the switching nodes (SW1, SW2), top gate nodes (TG1, TG2), and boost nodes (BOOST1, BOOST2) away from sensitive small-signal nodes, especially from the opposites channel’s voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the output side of the LTC7812 and occupy minimum PC trace area. Reduce VIN from its nominal level to verify operation of the regulator in dropout. Check the operation of the undervoltage lockout circuit by further lowering VIN while monitoring the outputs to verify operation. 6.Use a modified star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the INTVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the SGND pins of the IC. PC Board Layout Debugging Start with one controller on at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold— typically 25% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can sug- Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. If problems are encountered with high current output loading at lower input voltages, look for inductive coupling between CIN, Schottky and the top MOSFET components to the sensitive current and voltage sensing traces. In addition, investigate common ground path voltage pickup between these components and the SGND pin of the IC. An embarrassing problem, which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hookup will still be maintained but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor—don’t worry, the regulator will still maintain control of the output voltage. 7812fa 32 For more information www.linear.com/LTC7812 LTC7812 Applications Information RSENSE1 VIN L1 SW1 VOUT1 RIN COUT1 RL1 V 7812 F08a BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. Figure 8a. Branch Current Waveforms for Boost Regulator SW VIN RIN CIN L RSENSE VOUT COUT RL 7812 08b BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. Figure 8b. Branch Current Waveforms for Buck Regulator 7812fa For more information www.linear.com/LTC7812 33 LTC7812 Applications Information Compensation and VMID Capacitance in a Cascaded Boost+Buck Regulator Choosing the VMID Voltage in a Cascaded Boost+Buck Regulator When using the LTC7812 as a cascaded Boost+Buck regulator, the boost and buck regulator control loops are compensated individually. While this may seem more complicated, this is actually advantageous, as the inherently fast buck loop can be designed to handle the output load transient, while the boost loop is less important and can be slower. There are many performance tradeoffs when considering where to set the VMID (boost output) regulation voltage (VMID_REG) relative to the input voltage (VIN) range and output (buck) regulation voltage (VOUT_REG). These tradeoffs include efficiency, quiescent current, switching noise/ EMI, and voltage ripple. The amount of capacitance needed on the intermediate VMID node (boost output) and the buck output VOUT depends on a number of factors, including the input voltage, output voltage, load current and the nature of any transients, and the mode of operation (Burst Mode operation, forced continuous mode, or pulse-skipping mode). In general, the buck regulator should be designed to handle any output load transients and provide sufficiently low output ripple. The boost regulator does not need to respond as fast, as the VMID node can tolerate relatively high ripple and/or transient dips and therefore does not necessarily need a lot of capacitance. The VMID node capacitance needs to be able to handle the input ripple current from the buck regulator. It also needs to be large enough that the boost regulator’s voltage ripple and/or transient dips do not appear as significant input line steps to the buck regulator and feed through to the buck regulator’s output. The ripple on the VMID node is higher in Burst Mode operation and pulse-skipping mode than in forced continuous mode, especially at light loads and/or if the input voltage is slightly below the regulated boost output (VMID) voltage. Thus, Burst Mode and pulse-skipping mode generally require more VMID capacitance than in forced continuous mode to maintain a similar amount of ripple. The capacitance on the VMID node can be all ceramic, or some combination of ceramic and polarized (tantalum, electrolytic, etc.) capacitors. Remember that VMID will follow VIN if VIN > VMID_REG (see the Boost Controller Operation when VIN > VOUT section in the OPERATION section.) If VIN < VMID_REG, VMID is regulated to VMID_REG. Consider as an example an automotive application that requires a regulated 12V output voltage generated from a vehicle battery. The battery spends most of its operating lifetime in a normal range of 10V to 16V, but may dip to as low as 2.5V during engine start and rise as high as 38V during high voltage transients. We can designate the minimum normal operating voltage as VIN_MIN_OP = 10V, and the maximum normal operating voltage as VIN_MAX_OP = 16V. So what voltage should we choose for VMID_REG? REGULATED OUTPUT VOLTAGE In this example, note that we want a tightly regulated output (VOUT_REG = 12V), which is within our normal operating range (VIN_MIN_OP < VOUT_REG < VIN_MAX_OP). We want VMID_REG > VOUT_REG to provide headroom for the buck regulator, but we have a choice of whether to set VMID_REG above or below VIN_MAX_OP. OPTION A: VMID_REG > VOUT_REG and VMID_REG > VIN_MAX_OP In this option, we set VMID_REG > VIN_MAX_OP (e.g., VMID_REG = 18V). Both the boost regulator and the buck regulator are switching (at full, constant frequency if in forced continuous mode) over the full 10V to 16V normal operating range. Since the boost regulator is always 7812fa 34 For more information www.linear.com/LTC7812 LTC7812 Applications Information switching, the efficiency is lower and the input ripple and EMI, while predictable and still low, are higher than other potential options. OPTION B: VIN_MIN_OP < VOUT_REG < VMID_REG < VIN_MAX_OP This is similar to option A, but VMID_REG is set within the normal operating input voltage range (e.g., VMID_REG = 14V). When VIN is well below VMID_REG, this option is like Option A. But as VIN approaches VMID_REG, the boost controller will gradually begin skipping cycles (even in forced continuous mode) once it reaches minimum-ontime. If VIN > VMID_REG, then VMID follows VIN. In this region, OPTION B is more efficient than OPTION A since the boost is not switching. But this is at the expense of the cycle-skipping (non-constant frequency ripple) when VIN is slightly below VMID_REG. LOOSELY REGULATED OUTPUT (Pass-Through Regulator) In some applications, it is not critical that VOUT be tightly regulated, but rather that it remains within a certain voltage range. Suppose, in our example, that it is only important that VOUT be maintained within the normal battery operating voltage range of 10V to 16V. We can consider a third option: OPTION C: VMID_REG = VIN_MIN_OP and VOUT_REG = VIN_MAX_OP Here we set VMID_REG = VIN_MIN_OP = 10V and VOUT_REG = VIN_MAX_OP =16V. So the boost regulator only boosts when VIN < 10V and the buck regulator only bucks when VIN >16V. When VIN is between 10V to 16V, the circuit is in a pass-through or wire mode where there is very little switching. The boost regulator is not boosting (TG2 is on 100% in forced continuous mode) and the buck regulator is operating in dropout (with TG1 on at an effective 99%duty cycle.) This makes the circuit very efficient, especially at heavy loads, with extremely low input and output ripple and EMI. Note that in this pass-through mode, the circuit does not benefit from the LTC7812’s ultralow quiescent current of 33µA in Burst Mode since the buck regulator does not go to sleep because VOUT < VOUT_REG = 16V. REGULATED OUTPUT VOLTAGE BELOW NORMAL INPUT VOLTAGE OPERATING RANGE In some applications, the desired output voltage might be less than the minimum normal operating voltage, but still higher than the worst-case minimum input voltage. Consider our previous example, but instead suppose we want VOUT= 5V. In this case, we can set our VMID_REG such that: OPTION D: VIN_MIN_OP > VMID_REG > VOUT_REG So we might set VMID_REG just below 10V, so that the boost regulator never switches within the normal operating range and only needs to boost during the input voltage dips below 10V. The buck controller always regulates the VOUT to 5V, and the boost regulator’s inductor and VMID capacitance create a filter that substantially reduces any input ripple and results in very little conducted EMI on the input. Table 1 summarizes some of the performance trade-offs of these four potential ways to set the VMID regulation voltage in an LTC7812 cascaded Boost+Buck regulator. 7812fa For more information www.linear.com/LTC7812 35 LTC7812 Applications Information Table 1. Summary of Trade-Offs in Determining the VMID Voltage in a Cascaded Boost+Buck Regulator A B C D Option VMID_REG > VOUT_REG and VMID_REG > VIN_MAX_OP VIN_MIN_OP < VOUT_REG < VMID_REG < VIN_MAX_OP VMID_REG = VIN_MIN_OP and VOUT_REG = VIN_MAX_OP (Pass-Through /Wire Mode) VIN_MIN_OP > VMID_REG > VOUT_REG Example for Normal Input Operating Range of 10V – 16V (VIN_MIN_OP = 10V VIN_MAX_OP = 16) with a Full Range of 2.5V – 38V VMID_REG = 18V VOUT = VOUT_REG = 12V VMID_REG =14V VOUT = VOUT_REG = 12V VMID_REG = 10V VOUT_REG = 16V VOUT = 10V – 16V VMID_REG = 10V VOUT = VOUT_REG = 5V Boost Boosting in Normal Operating Range? Yes, Over Full Range Yes, When VIN < VMID_REG No No Buck Bucking in Normal Operating Range? Yes, Over Full Range Yes, Over Full Range No, in Dropout Yes, Over Full Range LTC7812 No-Load Quiescent Current in Burst Mode Operation 33µA 33µA ~3mA 33µA Heavy Load Efficiency Slightly Lower High When Not Boosting; Slightly Lower When Boosting Highest High Input Ripple Low Low When Boosting; Very Low When Not Boosting; Some Cycle-Skipping During Transition Extremely Low Very Low Output Ripple Low Low Extremely Low Low EMI in Normal Operating Range Low Very Low When Not Boosting; Low When Boosting Extremely Low Very Low Example for Normal Operating Range: VIN_MIN_OP = 10V – VIN_MAX_OP = 16V VMID_REG = 18V VOUT = VOUT_REG = 12V Figure 10 VMID_REG =14V VOUT = VOUT_REG = 12V Figure 9 VMID_REG = 10V VOUT_REG = 16V VOUT = 10V – 16V Figure 11 VMID_REG = 10V VOUT = VOUT_REG = 5V Figure 12 7812fa 36 For more information www.linear.com/LTC7812 LTC7812 Typical Applications RSENSE2 2mΩ + CIN1 33µF L2, 1µH MTOP2 CIN2,3 6.8µF VMID, 14V** + MBOT2 CMID5 33µF CMID1,2,3,4 6.8µF L1, 4.7µH MTOP1 RB2 499k RSENSE1 3mΩ RB1 499k MBOT1 RA2 46.4k + COUT3 47µF VOUT 12V 8A* RA1 35.7k 4.7µF 1000pF CB2 0.1µF SENSE2+ SENSE2– BG2 DB2 TG2 SW2 BOOST2 CB1 0.1µF DB1 PGND INTVCC VFB2 VBIAS TG1 BOOST1 RUN1 RUN2 ITH2 ITH1 TRACK/SS1 SS2 FREQ COUT1,2 22µF SW1 BG1 INTVCC SENSE1+ SENSE1– VFB1 1M EXTVCC LTC7812 PGOOD1 PGOOD1 OV2 OV2 PLLIN/MODE SGND 1M 7812 F09a 4.75k 100pF 4.7nF 1k 820pF CSS1 0.1µF CSS2 0.01µF 6.8nF MTOP1, MTOP2, MBOT1, MBOT2: INFINEON BSC027N04LS L1: WURTH 7443320470 L2: WURTH 7443320100 CIN1, CMID5: KEMET T521X336M050ATE075 COUT3: KEMET T521V476M020ATE055 DB1, DB2: CENTRAL SEMI CMDSH-4E *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED **VMID = 14V WHEN VIN < 14V VMID FOLLOWS VIN WHEN VIN > 14V 100 100 AMPLITUDE (dBµV) AMPLITUDE (dBµV) VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP 50 0 0 15 FREQUENCY (MHz) CISPR-25 CONDUCTED EMI MEASUREMENT VIN = 13.5V, IOUT = 8A 30 7812 F09b 50 0 0 15 FREQUENCY (MHz) 30 CISPR-25 CONDUCTED EMI MEASUREMENT WITH ADDITIONAL INPUT FILTER (L = 240nH, C = 33µF) VIN = 13.5V, IOUT = 8A 7812 F09c Figure 9. Wide Input Range to 12V/8A Low IQ, Cascaded Boost+Buck Regulator (VMID Boosted to 14V) 7812fa For more information www.linear.com/LTC7812 37 LTC7812 Typical Applications VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP RSENSE2 2mΩ + CIN1 33µF L2, 1µH MTOP2 CIN2,3 6.8µF VMID, 16V** MBOT2 + CMID5 33µF CMID1,2,3,4 6.8µF DB2 SENSE2+ SENSE2– BG2 SW2 BOOST2 RB2 499k TG2 RA2 40.2k TRACK/SS1 SS2 VFB2 VBIAS FREQ COUT3 47µF COUT1,2 22µF CB1 0.1µF PGND + VOUT 12V 8A* RA1 35.7k DB1 INTVCC ITH2 ITH1 RB1 499k MBOT1 TG1 BOOST1 SW1 BG1 PGOOD1 PLLIN/MODE SGND INTVCC SENSE1+ SENSE1– VFB1 EXTVCC LTC7812 RUN1 RUN2 RSENSE1 3mΩ 4.7µF CB2 0.1µF 1000pF L1, 4.7µH MTOP1 OV2 1M 1M PGOOD1 OV2 7812 F10 4.75k 4.7nF 100pF 1k 820pF CSS1 0.1µF CSS2 0.01µF 6.8nF MTOP1, MTOP2, MBOT1, MBOT2: INFINEON BSC027N04LS L1: WURTH 7443320470 L2: WURTH 7443320100 CIN1, CMID5: KEMET T521X336M050ATE075 COUT3: KEMET T521V476M020ATE055 DB1, DB2: CENTRAL SEMI CMDSH-4E *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED **VMID = 16V WHEN VIN < 16V VMID FOLLOWS VIN WHEN VIN > 16V Figure 10. Wide Input Range to 12V/8A Low IQ, Cascaded Boost+Buck Regulator (VMID = 16V) 7812fa 38 For more information www.linear.com/LTC7812 LTC7812 Typical Applications RSENSE2 2mΩ + CIN1 33µF L2, 1µH MTOP2 CIN2,3 6.8µF VMID, 10V*** MBOT2 + CMID5 33µF CMID1,2,3,4 6.8µF L1, 4.7µH MTOP1 RB2 499k RSENSE1 3mΩ CB2 0.1µF 1000pF SENSE2+ SENSE2– BG2 DB2 MBOT1 RA2 68.1k RA1 26.1k SW2 BOOST2 TG2 INTVCC PGND VFB2 VBIAS TG1 BOOST1 SW1 BG1 ITH2 ITH1 TRACK/SS1 SS2 FREQ COUT3 47µF INTVCC SENSE1+ SENSE1– VFB1 EXTVCC LTC7812 RUN1 RUN2 + COUT1,2 22µF CB1 0.1µF DB1 VOUT 10V TO 16V* 8A** RB1 499k 4.7µF PGOOD1 OV2 PLLIN/MODE SGND 1M 1M PGOOD1 OV2 7812 F11a 4.75k 4.7nF 100pF 1k 820pF CSS1 0.1µF CSS2 0.01µF 6.8nF MTOP1, MTOP2, MBOT1, MBOT2: INFINEON BSC027N04LS L1: WURTH 7443320470 L2: WURTH 7443320100 CIN1, CMID5: KEMET T521X336M050ATE075 COUT3: KEMET T521V476M020ATE055 DB1, DB2: CENTRAL SEMI CMDSH-4E *VOUT = 10V WHEN VIN < 10V VOUT = 16V WHEN VIN > 16V VOUT FOLLOWS VIN WHEN VIN IS 10V TO 16V **WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED ***VMID = 10V WHEN VIN < 10V VMID FOLLOWS VIN WHEN VIN > 10V 100 AMPLITUDE (dBµV) VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP 50 0 0 15 FREQUENCY (MHz) CISPR-25 CONDUCTED EMI MEASUREMENT VIN = 13.5V, IOUT = 8A 30 7812 F11b Figure 11. Wide Input Range Pass-Through Cascaded Boost+Buck Regulator 7812fa For more information www.linear.com/LTC7812 39 LTC7812 typical Applications VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP RSENSE2 2mΩ + L2, 1.2µH MTOP2 CIN1 220µF VMID, 10V* MBOT2 + L1, 4.9µH MTOP1 RB2 499k CMID1 220µF RSENSE1 6mΩ RB1 375k MBOT1 RA2 68.1k + COUT1 220µF VOUT 5V 5A RA1 68.1k 4.7µF CB2 0.1µF 1000pF SENSE2+ SENSE2– BG2 DB2 TG2 SW2 BOOST2 CB1 0.1µF DB1 INTVCC PGND VFB2 VBIAS TG1 BOOST1 SW1 ITH2 ITH1 TRACK/SS1 SS2 FREQ PGOOD1 OV2 PLLIN/MODE SGND INTVCC SENSE1+ SENSE1– VFB1 EXTVCC LTC7812 RUN1 RUN2 BG1 1M 1M PGOOD1 OV2 7812 F12a 15k 100pF 1.5nF 3.6k 820pF CSS1 0.1µF CSS2 0.01µF 10nF MTOP1, MBOT1: INFINEON BSZ097N04LS MTOP2, MBOT2: INFINEON BSC027N04LS L1: WURTH 744314490 L2: WURTH 744325120 CIN1, CMID1: SUNCON 50CE220LX COUT1: SANYO 6TPB220ML DB1, DB2: CENTRAL SEMI CMDSH-4E *VMID = 10V WHEN VIN < 10V VMID FOLLOWS VIN WHEN VIN > 10V AMPLITUDE (dBµV) 100 50 0 0 15 FREQUENCY (MHz) CISPR-25 CONDUCTED EMI MEASUREMENT VIN = 13.5V, IOUT = 8A 30 7812 F12b Figure 12. Wide Input Range to 5V/5A Low IQ Cascaded Boost + Buck Regulator (VMID Boosted to 10V) 7812fa 40 For more information www.linear.com/LTC7812 LTC7812 typical Applications 820pF SENSE2+ 15k ITH1 SENSE2– COUT3,4,5,6 22µF C7 1000pF + VOUT2 24V 5A* COUT7 220µF 150pF MTOP2 TG2 15nF L2, 3.5µH SW2 8.66k CB2, 0.1µF ITH2 RSENSE2 BOOST2 220pF VIN 5V TO 24V 4mΩ CIN2,3 6.8µF + CIN1 33µF LTC7812 MBOT2 BG2 CSS1, 0.1µF TRACK/SS1 VFB2 CSS2, 0.1µF SS2 RB2 232k DB2 RA2 12.1k INTVCC DB1 FREQ 4.7µF PGND PLLIN/MODE VBIAS EXTVCC MTOP1 TG1 SGND BOOST1 CB1, 0.1µF PGOOD1 PGOOD1 L1 3.3µH SW1 RSENSE1 6mΩ 1M BG1 OV2 OV2 COUT1 100µF MBOT1 + VOUT1 3.3V 5A COUT2 150µF 1M INTVCC SENSE1+ SENSE1– RB1 215k VFB1 RA1 68.1k 7812 F13 MTOP1, MBOT1: INFINEON BSZ097N04LS MTOP2, MBOT2: INFINEON BSC027N04LS L1: WURTH 744325330 L2: WURTH 7443556350 CIN1: KEMET T521X336M050ATE075 COUT2: KEMET T520B157M004ATE015 COUT7: SUNCON 50CE220LX DB1, DB2: CENTRAL SEMI CMDSH-4E PINS NOT USED IN THIS CIRCUIT: RUN1, RUN2 *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED Figure 13. High Efficiency, 5V to 24V, VIN to 24V/5A and 3.3V/5A DC/DC Regulator 7812fa For more information www.linear.com/LTC7812 41 LTC7812 Package Description Please refer to http://www.linear.com/product/LTC7812#packaging for the most recent package drawings. UH Package 32-Lead Plastic QFN (5mm × 5mm) (Reference LTC DWG # 05-08-1693 Rev D) 0.70 ±0.05 5.50 ±0.05 4.10 ±0.05 3.50 REF (4 SIDES) 3.45 ±0.05 3.45 ±0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 ±0.10 (4 SIDES) BOTTOM VIEW—EXPOSED PAD 0.75 ±0.05 R = 0.05 TYP 0.00 – 0.05 R = 0.115 TYP PIN 1 NOTCH R = 0.30 TYP OR 0.35 × 45° CHAMFER 31 32 0.40 ±0.10 PIN 1 TOP MARK (NOTE 6) 1 2 3.50 REF (4-SIDES) 3.45 ±0.10 3.45 ±0.10 (UH32) QFN 0406 REV D 0.200 REF NOTE: 1. DRAWING PROPOSED TO BE A JEDEC PACKAGE OUTLINE M0-220 VARIATION WHHD-(X) (TO BE APPROVED) 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 0.25 ±0.05 0.50 BSC 7812fa 42 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representaFor more information www.linear.com/LTC7812 tion that the interconnection of its circuits as described herein will not infringe on existing patent rights. LTC7812 Revision History REV DATE DESCRIPTION A 06/16 Changed graph, Efficiency vs Load Current, VIN = 18V PAGE NUMBER 6 Corrected Figure 13 41 7812fa For more information www.linear.com/LTC7812 43 LTC7812 Typical Application Low EMI, Wide Input Range Pass-Through Cascaded Boost+Buck Regulator VIN 5V TO 38V DOWN TO 2.5V AFTER START-UP RSENSE2 2m + CIN1 33µF L2, 1µH MTOP2 CIN2,3 6.8µF VMID, 10V*** MBOT2 + L1, 4.7µH MTOP1 RB2 499k CMID5 33µF CMID1,2,3,4 6.8µF RSENSE1 3m MBOT1 RA2 68.1k RA1 26.1k 4.7µF CB2 0.1µF 1000pF SENSE2+ SENSE2– BG2 DB2 SW2 BOOST2 TG2 PGND INTVCC VFB2 VBIAS TG1 BOOST1 SW1 BG1 ITH2 ITH1 TRACK/SS1 SS2 FREQ COUT3 47µF INTVCC SENSE1+ SENSE1– VFB1 EXTVCC LTC7812 RUN1 RUN2 + COUT1,2 22µF CB1 0.1µF DB1 VOUT 10V TO 16V* 8A** RB1 499k 1M PGOOD1 PLLIN/MODE SGND OV2 1M PGOOD1 OV2 7812 TA02 4.75k 1k 100pF 4.7nF 820pF CSS1 0.1µF CSS2 0.01µF 6.8nF MTOP1, MTOP2, MBOT1, MBOT2: INFINEON BSC027N04LS L1: WURTH 7443320470 L2: WURTH 7443320100 CIN1, CMID5: KEMET T521X336M050ATE075 COUT3: KEMET T521V476M020ATE055 DB1, DB2: CENTRAL SEMI CMDSH-4E *VOUT = 10V WHEN VIN < 10V VOUT = 16V WHEN VIN > 16V VOUT FOLLOWS VIN WHEN VIN IS 10V TO 16V **WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED ***VMID = 10V WHEN VIN < 10V VMID FOLLOWS VIN WHEN VIN > 10V Related Parts PART NUMBER DESCRIPTION COMMENTS LTM4609 36VIN, 34VOUT, Buck-Boost µModule Regulator 4.5V ≤ VIN ≤ 36V, 0.8V ≤ VOUT ≤ 34V, Up to 4A, 15mm × 15mm LGA and BGA Packages LTM8056 58VIN, 48VOUT, Buck-Boost µModule Regulator 5V ≤ VIN ≤ 58V, 1.2V ≤ VOUT ≤ 48V, Up to 5.4A, 15mm × 15mm × 4.92mm BGA Package LTC3789 High Efficiency Synchronous 4-Switch Buck-Boost Controller 4V ≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 38V, 4mm × 5mm QFN-28, SSOP-28 LT3790 60V 4-Switch Synchronous Buck-Boost Controller 4.7V ≤ VIN ≤ 60V, 1.2V ≤ VOUT ≤ 60V, TSSOP-38 LT8705 80V VIN and VOUT Synchronous 4-Switch Buck-Boost DC/DC Controller 2.8V ≤ VIN ≤ 80V, 1.3V ≤ VOUT ≤ 80V, Regulates VOUT, IOUT, VIN, IIN, 5mm × 7mm QFN-38, Modified TSSOP Package for High Voltage LTC3786 Low IQ Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, IQ = 55µA PLL Fixed Frequency 50kHz to 900kHz, 3mm × 3mm QFN-16, MSOP-16E LTC3787 Low IQ, Multiphase, Dual Channel Single Output Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT up to 60V, PLL Fixed Frequency 50kHz to 900kHz, IQ = 135µA LTC3891 60V, Low IQ, Synchronous Step-Down DC/DC Controller with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, IQ = 50µA LTC3899 60V, Triple Output, Buck/Buck/Boost Synchronous Controller with 29µA Burst Mode IQ 4.5V (Down to 2.2V after Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, Buck VOUT Range: 0.8V to 60V, Boost VOUT Up to 60V LTC3859AL 38V, Low IQ, Triple Output, Buck/Buck/Boost Synchronous Controller with 28µA Burst Mode IQ 4.5V (Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, Buck VOUT Range: 0.8V to 24V, Boost VOUT Up to 60V LTC3892/ LTC3892-1 60V Low IQ, Dual, 2-Phase Synchronous Step-Down DC/DC 4.5V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 0.99VIN, 5mm × 5mm QFN-32, Controller with 29µA Burst Mode IQ TSSOP-28 Packages 7812fa 44 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC7812 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/LTC7812 LT 0616 REV A • PRINTED IN USA © LINEAR TECHNOLOGY CORPORATION 2015