LTC7813 Low IQ, 60V Synchronous Boost+Buck Controller Features Description Synchronous Boost and Buck Controllers nn When Cascaded, Allows V Above, Below, or Equal IN to Regulated VOUT of Up to 60V nn Wide Bias Input Voltage Range: 4.5V to 60V nn Output Remains in Regulation Through Input Dips (e.g. Cold Crank) Down to 2.2V nn Adjustable Gate Drive Level 5V to 10V (OPTI-DRIVE) nn Low EMI with Low Input and Output Ripple nn Fast Output Transient Response nn No External Bootstrap Diodes Required nn High Light Load Efficiency nn Low Operating I : 29µA (One Channel On) Q nn Low Operating I : 34µA (Both Channels On) Q nn R or Lossless DCR Current Sensing SENSE nn Buck Output Voltage Range: 0.8V ≤ V OUT ≤ 60V nn Boost Output Voltage Up 60V nn Phase-Lockable Frequency (75kHz to 850kHz) nn Small 32-Pin 5mm × 5mm QFN Package The LTC®7813 is a high performance synchronous Boost+Buck DC/DC switching regulator controller that drives all N-channel power MOSFET stages. It contains independent step-up (boost) and step-down (buck) controllers that can regulate two separate outputs or be cascaded to regulate an output voltage from an input voltage that can be above, below, or equal to the output voltage. The LTC7813 operates from a wide 4.5V to 60V input supply range. When biased from the output of the boost regulator, the LTC7813 can operate from an input supply as low as 2.2V after start-up. The 34μA no-load quiescent current (both channels on) extends operating runtime in battery-powered systems. nn Unlike conventional buck-boost regulators, the LTC7813’s cascaded Boost+Buck solution has continuous, nonpulsating, input and output currents, substantially reducing voltage ripple and EMI. The LTC7813 has independent feedback and compensation points for the boost and buck regulation loops, enabling a fast output transient response that can be externally optimized. Applications nn nn Automotive and Industrial Power Systems High Power Battery Operated Systems L, LT, LTC, LTM, Linear Technology, the Linear logo and Burst Mode are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Typical Application Wide Input Range to 10V/10A Low IQ Cascaded Boost+Buck Regulator VIN 8V TO 60V DOWN TO 2.2V AFTER START-UP 2.2µH 47µF 10µH VMID, 12V** 6.8µF ×4 22µF ×3 22µF ×3 47µF 1.62k 2.32k 15k 33pF 0.1µF 1µF 0.1µF 0.1µF SENSE2+ SENSE2– BG2 SW2 BOOST2 TG2 VFB2 VBIAS TG1 BOOST1 ITH2 TRACK/SS1 SS2 RB1 332k RA1 11.5k SW1 BG1 SENSE1+ SENSE1– VFB1 LTC7813 RUN1 RUN2 ITH1 47µF VOUT 10V 10A* EXTVCC FREQ PLLIN/MODE GND DRVCC INTVCC VPRG2 ILIM DRVUV DRVSET 7813 TA01 VIN 8.87k 0.1µF 6.19k 470pF 100pF 3300pF 22nF 37.4k 4.7µF 0.1µF 0.1µF * WHEN VIN <8V MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED **VMID = 12V WHEN VIN < 12V VMID FOLLOWS VIN WHEN VIN > 12V 7813f For more information www.linear.com/LTC7813 1 LTC7813 Absolute Maximum Ratings Pin Configuration (Note 1) EXTVCC VBIAS BG2 BOOST2 TG2 SW2 BG1 BOOST1 TOP VIEW 32 31 30 29 28 27 26 25 SW1 1 24 DRVCC TG1 2 23 SS2 22 DRVSET TRACK/SS1 3 VPRG2 4 21 DRVUV 33 GND ITH1 5 20 ITH2 VFB1 6 19 VFB2 SENSE1+ 7 18 ILIM SENSE1– 8 17 RUN2 RUN1 INTVCC PGOOD1 SENSE2– GND SENSE2+ FREQ 9 10 11 12 13 14 15 16 PLLIN/MODE Bias Input Supply Voltage (VBIAS)............... –0.3V to 65V Topside Driver Voltages BOOST1, BOOST2................................... –0.3V to 76V Switch Voltage (SW1, SW2)........................... –5V to 70V DRVCC, (BOOST1-SW1), (BOOST2-SW2).....–0.3V to 11V BG1, BG2, TG1, TG2............................................ (Note 8) RUN1, RUN2 Voltages................................. –0.3V to 65V SENSE1+, SENSE2+, SENSE1– SENSE2– Voltages...................................... –0.3V to 65V PLLIN/MODE, FREQ, DRVSET Voltages........ –0.3V to 6V EXTVCC Voltage.......................................... –0.3V to 14V ITH1, ITH2, VFB1 Voltages............................. –0.3V to 6V VFB2 Voltage................................................ –0.3V to 65V VPRG2 Voltage............................................. –0.3V to 6V TRACK/SS1, SS2 Voltages............................ –0.3V to 6V Operating Junction Temperature Range (Notes 2, 3) LTC7813E, LTC7813I........................... –40°C to 125°C LTC7813H........................................... –40°C to 150°C LTC7813MP........................................ –55°C to 150°C Storage Temperature Range................... –65°C to 150°C UH PACKAGE 32-LEAD (5mm × 5mm) PLASTIC QFN TJMAX = 150°C, θJA = 44°C/W EXPOSED PAD (PIN 33) IS GND, MUST BE SOLDERED TO PCB Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC7813EUH#PBF LTC7813EUH#TRPBF 7813 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC7813IUH#PBF LTC7813IUH#TRPBF 7813 32-Lead (5mm × 5mm) Plastic QFN –40°C to 125°C LTC7813HUH#PBF LTC7813HUH#TRPBF 7813 32-Lead (5mm × 5mm) Plastic QFN –40°C to 150°C LTC7813MPUH#PBF LTC7813MPUH#TRPBF 7813 32-Lead (5mm × 5mm) Plastic QFN –55°C to 150°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ 2 7813f For more information www.linear.com/LTC7813 LTC7813 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. (Note 2) VBIAS = 12V, VRUN1,2 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG2 = 0V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS VBIAS Bias Input Supply Operating Voltage Range 4.5 60 V VOUT1 Buck Regulated Output Voltage Set Point 0.8 60 V VOUT2 Boost Regulated Output Voltage Set Point 60 V VSENSE2(CM) SENSE2 Pins Common Mode Range (BOOST Converter Input Supply Voltage) 60 V VFB1 Buck Regulated Feedback Voltage VFB2 2.2 (Note 4) ITH1 Voltage = 1.2V 0°C to 85°C Boost Regulated Feedback Voltage (Note 4) ITH2 Voltage = 1.2V VPRG2 = 0V VPRG2 = FLOAT VPRG2 = INTVCC l 0.792 0.788 0.800 0.800 0.808 0.812 V V l l l 1.182 9.78 11.74 1.200 10.00 12.00 1.218 10.22 12.26 V V V –2 ±50 nA IFB1 Buck Feedback Current (Note 4) IFB2 Boost Feedback Current (Note 4) VPRG2 = 0V VPRG2 = FLOAT VPRG2 = INTVCC ±0.01 4 5 ±0.05 6 7 µA µA µA Reference Voltage Line Regulation (Note 4) VBIAS = 4.5V to 60V 0.002 0.02 %/V Output Voltage Load Regulation (Note 4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 0.7V l 0.01 0.1 % (Note 4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 2V l –0.01 –0.1 % gm1,2 Transconductance Amplifier gm (Note 4) ITH1,2 = 1.2V, Sink/Source 5µA IQ Input DC Supply Current (Note 5), VDRVSET = 0V Pulse-Skipping or Forced Continuous Mode (One Channel On) RUN1 = 5V and RUN2 = 0V or RUN2 = 5V and RUN1 = 0V VFB1 = 0.83V (No Load), VFB2 = 1.25V (No Load) 1.6 0.8 mA mA Pulse-Skipping or Forced Continuous Mode (Both Channels On) RUN1,2 = 5V, VFB1 = 0.83V (No Load), VFB2 = 1.25V (No Load) 2.2 mA Sleep Mode (One Channel On, Buck) RUN1 = 5V and RUN2 = 0V VFB1 = 0.83V (No Load) Sleep Mode (One Channel On, Boost) Sleep Mode (Both Channels On) UVLO 2 mmho 29 55 µA RUN2 = 5V and RUN1 = 0V, VFB2 = 1.25V (No Load) 29 50 µA RUN1 = 5V and RUN2 = 5V, VFB1 = 0.83V (No Load), VFB2 = 1.25V (No Load) 34 55 µA Shutdown RUN1,2 = 0V 3.6 10 µA Undervoltage Lockout DRVCC Ramping Up DRVUV = 0V DRVUV = INTVCC l l 4.0 7.5 4.2 7.8 V V DRVCC Ramping Down DRVUV = 0V DRVUV = INTVCC l l 3.6 6.4 3.8 6.7 4.0 7.0 V V 7 10 Buck Feedback Overvoltage Protection Measured at VFB1 Relative to Regulated VFB1 l SENSE1+ Pin Current SENSE2+ Pin Current 13 % ±1 µA 170 SENSE1– Pin Current VSENSE1– < VINTVCC – 0.5V VSENSE1– > VINTVCC + 0.5V SENSE2– Pin Current VSENSE2+, VSENSE2– = 12V 700 µA ±1 µA µA ±1 µA 7813f For more information www.linear.com/LTC7813 3 LTC7813 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. (Note 2) VBIAS = 12V, VRUN1,2 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG2 = 0V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Maximum Duty Factor for TG Buck (Channel 1) in Dropout, FREQ = 0V Boost (Channel 2) 97.5 99 100 % % Maximum Duty Factor for BG Buck (Channel 1) in Overvoltage Boost (Channel 2) 100 96 % % ITRACK/SS1 Soft-Start Charge Current VTRACK/SS1 = 0V 8 10 12 µA ISS2 Soft-Start Charge Current VSS2 = 0V 8 10 12 µA VRUN1,2 ON RUN Pin On Threshold VRUN1, VRUN2 Rising l 1.22 1.275 1.33 V ILIM = Float ILIM = 0V ILIM = INTVCC l l l 65 43 90 RUN Pin Hysteresis 75 VSENSE1,2(MAX) Maximum Current Sense Threshold 75 50 100 mV 85 58 109 mV mV mV Gate Driver TG1,2 Pull-Up On-Resistance Pull-Down On-Resistance VDRVSET = INTVCC 2.2 1.0 Ω Ω BG1,2 Pull-Up On-Resistance Pull-Down On-Resistance VDRVSET = INTVCC 2.2 1.0 Ω Ω BOOST1,2 to DRVCC Switch On-Resistance VSW1,2 = 0V, VDRVSET = INTVCC 3.7 Ω TG Transition Time: Rise Time Fall Time (Note 6) VDRVSET = INTVCC CLOAD = 3300pF CLOAD = 3300pF 25 15 ns ns BG Transition Time: Rise Time Fall Time (Note 6) VDRVSET = INTVCC CLOAD = 3300pF CLOAD = 3300pF 25 15 ns ns Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time CLOAD = 3300pF Each Driver, VDRVSET = INTVCC Buck (Channel 1) Boost (Channel 2) 55 85 ns ns Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time CLOAD = 3300pF Each Driver, VDRVSET = INTVCC Buck (Channel 1) Boost (Channel 2) 50 80 ns ns tON(MIN)1 Buck Minimum On-Time (Note 7) VDRVSET = INTVCC 80 ns tON(MIN)2 Boost Minimum On-Time (Note 7) VDRVSET = INTVCC 120 ns DRVCC Linear Regulator DRVCC Voltage from Internal VBIAS LDO VEXTVCC = 0V 7V < VBIAS < 60V, DRVSET = 0V 11V < VBIAS < 60V, DRVSET = INTVCC DRVCC Load Regulation from VBIAS LDO DRVCC Voltage from Internal EXTVCC LDO ICC = 0mA to 50mA, VEXTVCC = 0V 7V < VEXTVCC < 13V, DRVSET = 0V 11V < VEXTVCC < 13V, DRVSET = INTVCC DRVCC Load Regulation from Internal EXTVCC LDO ICC = 0mA to 50mA, VEXTVCC = 8.5V, VDRVSET = 0V EXTVCC LDO Switchover Voltage EXTVCC Ramping Positive DRVSET = 0V or RDRVSET ≤ 100kΩ DRVSET = INTVCC 5.8 9.6 5.8 9.6 4.5 7.4 EXTVCC Hysteresis 4 Programmable DRVCC RDRVSET = 50kΩ, VEXTVCC = 0V Programmable DRVCC RDRVSET = 70kΩ, VEXTVCC = 0V Programmable DRVCC RDRVSET = 90kΩ, VEXTVCC = 0V 6.4 6.0 10.0 6.2 10.4 V V 0.9 2.0 % 6.0 10.0 6.2 10.4 V V 0.7 2.0 % 4.7 7.7 4.9 8.0 V V 250 mV 5.0 V 7.0 9.0 7.6 V V 7813f For more information www.linear.com/LTC7813 LTC7813 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C. (Note 2) VBIAS = 12V, VRUN1,2 = 5V, VEXTVCC = 0V, VDRVSET = 0V, VPRG2 = 0V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Oscillator and Phase-Locked Loop PLLIN VIH PLLIN VIL Programmable Frequency RFREQ =25kΩ, PLLIN/MODE = DC Voltage 105 Programmable Frequency RFREQ = 65kΩ, PLLIN/MODE = DC Voltage Programmable Frequency RFREQ = 105kΩ, PLLIN/MODE = DC Voltage Low Fixed Frequency VFREQ = 0V, PLLIN/MODE = DC Voltage High Fixed Frequency VFREQ = INTVCC, PLLIN/MODE = DC Voltage Synchronizable Frequency PLLIN/MODE = External Clock l 75 PLLIN/MODE Input High Level PLLIN/MODE Input Low Level PLLIN/MODE = External Clock PLLIN/MODE = External Clock l l 2.5 375 440 kHz 505 835 320 350 485 535 kHz kHz 380 kHz 585 kHz 850 kHz 0.5 V V BOOST2 Charge Pump BOOST2 Charge Pump Available Output Current FREQ = 0V, PLLIN/MODE = INTVCC VBOOST2 = 16.5V, VSW2 = 12V VBOOST2 = 19V, VSW2 = 12V Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Ratings for extended periods may affect device reliability and lifetime. Note 2: The LTC7813 is tested under pulsed load conditions such that TJ ≈ TA. The LTC7813E is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC7813I is guaranteed over the –40°C to 125°C operating junction temperature range, the LTC7813H is guaranteed over the –40°C to 150°C operating junction temperature range and the LTC7813MP is tested and guaranteed over the –55°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. The junction temperature (TJ, in °C) is calculated from the ambient temperature (TA, in °C) and power dissipation (PD, in Watts) according to the formula: TJ = TA + (PD • θJA) where θJA = 44°C. 75 35 µA µA Note 3: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 4: The LTC7813 is tested in a feedback loop that servos VITH1,2 to a specified voltage and measures the resultant VFB1,2. The specification at 85°C is not tested in production and is assured by design, characterization and correlation to production testing at other temperatures (125°C for the LTC7813E and LTC7813I, 150°C for the LTC7813H and LTC7813MP). For the LTC7813I and LTC7813H, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –40°C. For the LTC7813MP, the specification at 0°C is not tested in production and is assured by design, characterization and correlation to production testing at –55°C. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications information. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels Note 7: The minimum on-time condition is specified for an inductor peak-to-peak ripple current >40% of IMAX (See Minimum On-Time Considerations in the Applications Information section). Note 8: Do not apply a voltage or current source to these pins. They must be connected to capacitive loads only, otherwise permanent damage may occur. 7813f For more information www.linear.com/LTC7813 5 LTC7813 Typical Performance Characteristics Efficiency vs Load Current, VIN = 24V Efficiency vs Load Current, VIN = 18V 100 100 100 80 80 80 70 70 70 50 40 30 0 0.0001 0.001 0.01 0.1 LOAD CURRENT (A) 1 50 40 30 0 0.0001 7 0.001 Power Loss vs Load Current, VIN = 18V 10 FIGURE 15 CIRCUIT VOUT = 24V Power Loss vs Load Current, VIN = 24V 1 7 0.001 0.0001 92 IOUT = 2A IOUT = 4A 5 10 15 20 25 30 35 40 45 50 55 60 INPUT VOLTAGE (V) 7813 G07 6 REGULATED FEEDBACK VOLTAGE (mV) EFFICIENCY (%) 94 7 Power Loss vs Load Current, VIN = 36V FIGURE 15 CIRCUIT VOUT = 24V 0.1 0.001 0.01 0.1 LOAD CURRENT (A) 1 0.001 0.0001 7 Burst Mode PS Mode FC Mode 0.001 0.01 0.1 LOAD CURRENT (A) 1.212 806 1.209 802 800 798 796 794 792 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G08 7 Boost Regulated Feedback Voltage vs Temperature 808 804 1 7813 G06 Buck Regulated Feedback Voltage vs Temperature 96 1 7813 G05 Efficiency vs Input Voltage FIGURE 15 CIRCUIT VOUT = 24V 0.01 0.1 LOAD CURRENT (A) 0.01 BM Burst Mode PS ModePS FC Mode REGULATED FEEDBACK VOLTAGE (V) 0.01 0.1 LOAD CURRENT (A) 0.001 1 7813 G04 90 10 FIGURE 15 CIRCUIT VOUT = 24V POWER LOSS (W) POWER LOSS (W) 0.001 Burst Mode PS Mode FC Mode 7813 G03 0.01 0.001 0.0001 30 0 0.0001 7 0.1 0.01 Burst Mode PS Mode FC Mode 40 10 1 0.1 98 1 50 7813 G02 1 100 0.01 0.1 LOAD CURRENT (A) 60 20 Burst Mode PS Mode FC Mode 10 7813 G01 PS = PULSE-SKIPPING FC = FORCED CONTINUOUS 10 60 20 Burst Mode PS Mode FC Mode 10 EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) 60 20 FIGURE 15 CIRCUIT 90 VOUT = 24V FIGURE 15 CIRCUIT 90 VOUT = 24V FIGURE 15 CIRCUIT 90 VOUT = 24V POWER LOSS (W) Efficiency vs Load Current, VIN = 36V 1.206 1.203 1.2 1.197 1.194 1.191 1.188 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G09 7813f For more information www.linear.com/LTC7813 LTC7813 Typical Performance Characteristics Load Step at VIN = 18V, Burst Mode Operation Load Step at VIN = 24V, Burst Mode Operation Load Step at VIN = 36V, Burst Mode Operation VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED IL1 1A/DIV IL1 1A/DIV IL1 1A/DIV 200µs/DIV 7813 G10 200µs/DIV 7813 G11 200µs/DIV FIGURE 15 CIRCUIT VOUT = 24V FIGURE 15 CIRCUIT VOUT = 24V FIGURE 15 CIRCUIT VOUT = 24V Load Step at VIN = 18V, Pulse-Skipping Mode Load Step at VIN = 24V, Pulse-Skipping Mode Load Step at VIN = 36V, Pulse-Skipping Mode VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED IL1 1A/DIV IL1 1A/DIV IL1 1A/DIV 200µs/DIV 7813 G13 200µs/DIV 7813 G14 200µs/DIV FIGURE 15 CIRCUIT VOUT = 24V FIGURE 15 CIRCUIT VOUT = 24V FIGURE 15 CIRCUIT VOUT = 24V Load Step at VIN = 18V, Forced Continuous Mode Load Step at VIN = 24V, Forced Continuous Mode Load Step at VIN = 36V, Forced Continuous Mode VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED VOUT 500mV/DIV AC-COUPLED IL1 1A/DIV IL1 1A/DIV IL1 1A/DIV 200µs/DIV FIGURE 15 CIRCUIT VOUT = 24V 7813 G16 200µs/DIV 7813 G17 FIGURE 15 CIRCUIT VOUT = 24V 200µs/DIV 7813 G12 7813 G15 7813 G18 FIGURE 15 CIRCUIT VOUT = 24V 7813f For more information www.linear.com/LTC7813 7 LTC7813 Typical Performance Characteristics DRVCC VOLTAGE (V) DRVCC VOLTAGE (V) 9 8 7 5 6.2 6 EXTVCC = 0V 5.8 5.6 EXTVCC = 8.5V 5 4.8 4.2 4 0 5 10 15 20 25 30 35 40 45 50 55 60 65 INPUT VOLTAGE (V) EXTVCC = 5V 25 50 75 100 LOAD CURRENT (mA) 125 EXTVCC FALLING 500 400 SENSE2+ PIN (BOOST) 100 180 EXTVCC RISING VIN = 12V SENSE2+ PIN 160 600 500 400 300 200 140 120 100 80 60 40 100 0 -75 -50 -25 0 5 10 15 20 25 30 35 40 45 50 55 60 65 VSENSE COMMON MODE VOLTAGE (V) DRVSET = GND Boost SENSE2 Pins Input Current vs Temperature VOUT1 > INTVCC + 0.5V 700 DRVCC 6 7813 G21 SENSE CURRENT (µA) SENSE1– CURRENT (µA) SENSE CURRENT (µA) 600 0 7 200 800 SENSE1– PIN (BUCK) 200 EXTVCC RISING EXTVCC FALLING 4 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) 150 900 800 300 8 Buck SENSE1– Pin Input Bias Current vs Temperature SENSE Pins Input Current vs VSENSE Voltage DRVSET = INTVCC 7813 G20 7813 G19 700 9 5 VBIAS = 12V DRVSET = GND 0 DRVCC 10 5.4 5.2 4.6 4.4 DRVSET = GND 6 11 6.4 DRVSET = INTVCC 10 EXTVCC Switchover and DRVCC Voltages vs Temperature DRVCC VOLTAGE (V) 11 DRVCC and EXTVCC vs Load Current DRVCC Line Regulation 20 VOUT1 < INTVCC – 0.5V 0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) SENSE2– PIN 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G23 7813 G24 7813 G22 Maximum Current Sense Threshold vs Duty Cycle 100 80 BOOST 70 BUCK 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 7813 G25 8 TRACK/SS1 and SS2 Pull-Up Current vs Temperature 12 5% DUTY CYCLE 80 TRACK/SS AND SS2 CURRENT (µA) 90 CURRENT SENSE VOLTAGE (mV) MAXIMUM CURRENT SENSE VOLTAGE (µA) 100 Maximum Current Sense Threshold vs ITH Voltage PULSE-SKIPPING 60 Burst Mode OPERATION 40 20 ILIM = GND ILIM = FLOAT ILIM = INTVCC 0 –20 –40 FORCED CONTINUOUS MODE 0 0.2 0.4 0.6 0.8 VITH (V) 1 1.2 1.4 7813 G26 11.5 11 10.5 10 9.5 9 8.5 8 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G27 7813f For more information www.linear.com/LTC7813 LTC7813 Typical Performance Characteristics Shutdown Current vs Input Voltage Shutdown Current vs Temperature VBIAS = 12V SHUTDOWN CURRENT (µA) 6 5 4 3 2 80 12 70 10 8 6 4 2 1 0 -75 -50 -25 0 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G28 30 ILIM = INTVCC ILIM = FLOAT ILIM = GND 0 0 400 FREQ = GND 10 6 5 4 1 0 150°C 25°C –55°C FREQ = 350kHz 10MΩ LOAD BETWEEN BOOST2 AND SW2 5 10 15 20 25 30 35 40 45 50 55 60 65 SW2 VOLTAGE (V) 7813 G34 CHARGE PUMP CHARGING CURRENT (µA) BOOST2 – SW2 VOLTAGE (V) 7 2 5.5 5 4.5 4 RISING 0 25 50 75 100 125 150 TEMPERATURE (°C) DRVUV = GND FALLING 3 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (°C) 7813 G33 BOOST2 Charge Pump Charging Current vs Switch Voltage 120 100 8 FALLING 6 BOOST2 Charge Pump Charging Current vs Frequency 9 DRVUV = INTVCC 7813 G32 BOOST2 Charge Pump Output Voltage vs SW2 Voltage 3 6.5 3.5 7813 G31 RISING 7 450 300 -75 -50 -25 100 200 300 400 500 600 700 800 VFB1 FEEDBACK VOLTAGE (mV) 7.5 500 350 0 25 50 75 100 125 150 TEMPERATURE (°C) Undervoltage Lockout Threshold vs Temperature DRVCC VOLTAGE (V) FREQUENCY (kHz) MAXIMUM CURRENT SENSE VOLTAGE (mV) 40 DRVSET = GND 20 7813 G30 FREQ = INTVCC 550 80 50 DRVSET = INTV CC 30 8 90 10 40 0 –75 –50 –25 0 5 10 15 20 25 30 35 40 45 50 55 60 65 VBIAS INPUT VOLTAGE (V) 600 60 DRVSET = 70kΩ 50 Oscillator Frequency vs Temperature 100 20 60 7813 G29 Buck Foldback Current Limit 70 VBIAS = 12V ONE CHANNEL ON Burst Mode OPERATION 10 90 80 –55°C 70 25°C 60 50 40 150°C 30 20 10 VBOOST2 = 16.5V VSW2 = 12V 0 100 200 300 400 500 600 700 OPERATING FREQUENCY (kHz) 800 7813 G35 CHARGE PUMP CHARGING CURRENT (µA) SHUTDOWN CURRENT (µA) 7 Quiescent Current vs Temperature 14 QUIESCENT CURRENT (µA) 8 110 – 55°C 100 90 80 VBOOST2 – VSW2 = 4.5V 70 25°C 150°C 60 50 40 30 20 10 0 VBOOST2 – VSW2 = 7.0V –55°C 25°C 150°C FREQ = 350kHz 0 5 10 15 20 25 30 35 40 45 50 55 60 65 SW2 VOLTAGE (V) 7813 G36 7813f For more information www.linear.com/LTC7813 9 LTC7813 Typical Performance Characteristics Buck Inductor Current at Light Load Start-Up Boost Inductor Current at Light Load FORCED CONTINUOUS MODE FORCED CONTINUOUS MODE VOUT 5V/DIV IL1 2A/DIV IL2 2A/DIV Burst Mode OPERATION Burst Mode OPERATION RUN 5V/DIV PULSE-SKIPPING MODE 5ms/DIV FIGURE 15 CIRCUIT 7813 G37 5µs/DIV FIGURE 15 CIRCUIT VIN = 32V VOUT = 24V IOUT = 1mA 7813 G38 PULSE-SKIPPING MODE 5µs/DIV FIGURE 15 CIRCUIT VIN = 18V VOUT = 24V IOUT = 1mA 7813 G39 Pin Functions SW1, SW2 (Pins 1, 30): Switch Node Connections to Inductors. TG1, TG2 (Pins 2, 29): High Current Gate Drives for Top N-Channel MOSFETs. These are the outputs of floating drivers with a voltage swing equal to DRVCC superimposed on the switch node voltage SW. TRACK/SS1, SS2 (Pins 3, 23): External Tracking and SoftStart Input. For the buck channel, the LTC7813 regulates the VFB1 voltage to the smaller of 0.8V, or the voltage on the TRACK/SS1 pin. For the boost channel, the LTC7813 regulates the VFB2 voltage to the smaller of 1.2V, or the voltage on the SS2 pin. An internal 10µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time to final regulated output voltage. Alternatively, a resistor divider on another voltage supply connected to the TRACK/SS1 pin allows the LTC7813 buck output to track the other supply during start-up. VPRG2 (Pin 4): Channel 2 Output Control Pin. This pin sets the boost channel to adjustable output mode using external feedback resistors or fixed 10V/12V output mode using internal resistive dividers. Grounding this pin allows the output to be programmed through the VFB2 pin using external resistors, regulating VFB2 to the 1.2V reference. Floating this pin or connecting it to INTVCC programs the output to 10V or 12V (respectively), with VFB2 used to sense the output voltage. 10 ITH1, ITH2 (Pins 5, 20): Error Amplifier Outputs and Switching Regulator Compensation Points. Each associated channel’s current comparator trip point increases with this control voltage. VFB1 (Pin 6): This pin receives the remotely sensed feedback voltage for the buck controller from an external resistive divider across the output. SENSE1+, SENSE2+ (Pins 7, 12): The (+) Input to the Differential Current Comparators. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold. For the boost channel, the SENSE2+ pin supplies current to the current comparator. SENSE1–, SENSE2– (Pins 8, 13): The (–) Input to the Differential Current Comparators. When SENSE1– for the buck channel is greater than INTVCC, the SENSE1– pin supplies current to the current comparator. FREQ (Pin 9): The frequency control pin for the internal VCO. Connecting this pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting this pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. Other frequencies between 50kHz and 900kHz can be programmed using a resistor between FREQ and GND. The resistor and an internal 20µA source current create a voltage used by the internal oscillator to set the frequency. For more information www.linear.com/LTC7813 7813f LTC7813 Pin Functions PLLIN/MODE (Pin 10): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, the phaselocked loop will force the rising TG1 and BG2 signals to be synchronized with the rising edge of the external clock, and the regulators will operate in forced continuous mode. When not synchronizing to an external clock, this input, which acts on both controllers, determines how the LTC7813 operates at light loads. Pulling this pin to ground selects Burst Mode® operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.1V and less than INTVCC – 1.3V selects pulse-skipping operation. This can be done by connecting a 100k resistor from this pin to INTVCC. GND (Pin 11, Exposed Pad Pin 33): Ground. The exposed pad must be soldered to the PCB for rated electrical and thermal performance. PGOOD1 (Pin 14): Open-Drain Logic Output. PGOOD1 is pulled to ground when the voltage on the VFB1 pin is not within ±10% of its set point. INTVCC (Pin 15): Output of the Internal 5V Low Dropout Regulator. The low voltage analog and digital circuits are powered from this voltage source. A low ESR 0.1µF ceramic bypass capacitor should be connected between INTVCC and GND, as close as possible to the IC. RUN1, RUN2 (Pins 16, 17): Run Control Inputs for Each Controller. Forcing either of these pins below 1.2V shuts down that controller. Forcing both of these pins below 0.7V shuts down the entire LTC7813, reducing quiescent current to approximately 3.6µA. ILIM (Pin 18): Current Comparator Sense Voltage Range Input. Tying this pin to GND or INTVCC or floating it sets the maximum current sense threshold (for both channels) to one of three different levels (50mV, 100mV, or 75mV, respectively). VFB2 (Pin 19): If VPRG2 is grounded, this pin receives the remotely sensed feedback voltage for the boost controller from an external resistive divider across the output. If VPRG2 is floated or tied to INTVCC, this pin receives the remotely sensed output voltage of the boost controller. DRVUV (Pin 21): Determines the higher or lower DRVCC UVLO and EXTVCC switchover thresholds, as listed on the Electrical Characteristics table. Connecting DRVUV to GND chooses the lower thresholds whereas tying DRVUV to INTVCC chooses the higher thresholds. DRVSET (Pin 22): Sets the regulated output voltage of the DRVCC LDO regulator. Connecting this pin to GND sets DRVCC to 6V whereas connecting it to INTVCC sets DRVCC to 10V. Voltages between 5V and 10V can be programmed by placing a resistor (50k to 100k) between the DRVSET pin and GND. DRVCC (Pin 24): Output of the Internal or External Low Dropout (LDO) Regulator. The gate drivers are powered from this voltage source. The DRVCC voltage is set by the DRVSET pin. Must be decoupled to ground with a minimum of 4.7µF ceramic or other low ESR capacitor. Do not use the DRVCC pin for any other purpose. EXTVCC (Pin 25): External Power Input to an Internal LDO Connected to DRVCC. This LDO supplies DRVCC power, bypassing the internal LDO powered from VBIAS whenever EXTVCC is higher than its switchover threshold (4.7V or 7.7V depending on the DRVSET pin). See EXTVCC Connection in the Applications Information section. Do not float or exceed 14V on this pin. Do not connect EXTVCC to a voltage greater than VBIAS. Connect to GND if not used. VBIAS (Pin 26): Main Supply Pin. A bypass capacitor should be tied between this pin and the GND pin. BG1, BG2 (Pins 31, 27): High Current Gate Drives for Bottom N-Channel MOSFETs. Voltage swing at these pins is from ground to DRVCC. BOOST1, BOOST2 (Pins 32, 28): Bootstrapped Supplies to the Topside Floating Drivers. Capacitors are connected between the BOOST and SW pins. Voltage swing at BOOST1 is from approximately DRVCC to (VIN1 + DRVCC). Voltage swing at BOOST2 is from approximately DRVCC to (VOUT2 + DRVCC). 7813f For more information www.linear.com/LTC7813 11 LTC7813 Functional Diagrams BUCK CHANNEL 1 FREQ DRVCC VIN1 20µA BOOST1 VCO CLK TOP DROPOUT DET PFD S Q R Q TG1 BOT CIN1 CB1 SW1 TOP ON L1 DRVCC BG1 BOT SWITCHING LOGIC SHDN RSENSE1 VOUT1 COUT1 GND SYNC DET PLLIN/MODE + – 0.425V 100k ILIM + – ICMP SLEEP + +– – –+ IR SENSE1+ 3mV 2.8V 0.65V + – PGOOD1 + – SENSE1– 0.88V SLOPE COMP VFB1 0.72V OV 3.5V 150nA SHDN RST 2(VFB) FOLDBACK RB1 VFB1 – + 0.80V TRACK/SS1 + – 0.88V EA + RA1 CC1 ITH1 CC1A 10µA RC1 TRACK/SS1 CSS1 SHDN RUN1 7813 FD01 20µA DRVSET 2.00V 1.20V DRVUV EXTVCC DRVCC LDO/UVLO CONTROL VIN R 4R + – DRVCC EN + – EN 4.7V/ 7.7V – + INTVCC LDO INTVCC 12 7813f For more information www.linear.com/LTC7813 LTC7813 Functional Diagrams BOOST CHANNEL 2 DRVCC CHARGE PUMP BOOST2 CLK S Q R Q BOTTOM TOP VOUT2 CB2 TG2 COUT2 L2 SW2 SHDN SWITCHING LOGIC DRVCC BOT RSENSE2 VIN2 CIN2 BG2 GND PLLIN/MODE + – 0.425V ILIM + – ICMP SLEEP + +– – –+ IR SENSE2– 3mV 2.8V 0.7V SENSE2+ SLOPE COMP + – SNSLO 2V VPRG2 EA OV 3.5V RB2 VFB2 – + + 1.2V SS2 + – 1.32V CC2 ITH2 150nA CC2A 10µA SHDN VOUT2 RA2 RC2 SS2 CSS2 SNSLO RUN2 7813 FD02 7813f For more information www.linear.com/LTC7813 13 LTC7813 Operation (Refer to the Functional Diagrams) Main Control Loop The LTC7813 uses a constant frequency, current mode control architecture. Channel 1 is a buck (step-down) controller, and channel 2 is a boost (step-up) controller. During normal operation, the external top MOSFET for the buck channel (the external bottom MOSFET for the boost controller) is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier, EA. The error amplifier compares the output voltage feedback signal at the VFB pin (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground) to the internal 0.800V reference voltage (1.2V reference voltage for the boost). When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the top MOSFET for the buck (the bottom MOSFET for the boost) is turned off each cycle, the bottom MOSFET is turned on (the top MOSFET for the boost) until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. DRVCC/EXTVCC/INTVCC Power Power for the top and bottom MOSFET drivers is derived from the DRVCC pin. The DRVCC supply voltage can be programmed from 5V to 10V through control of the DRVSET pin. When the EXTVCC pin is tied to a voltage below its switchover voltage (4.7V or 7.7V depending on the DRVUV voltage), the VBIAS LDO (low dropout linear regulator) supplies power from VBIAS to DRVCC. If EXTVCC is taken above its switchover voltage, the VBIAS LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies power from EXTVCC to DRVCC. Using the EXTVCC pin allows the DRVCC power to be derived from a high efficiency external source such as the LTC7813 buck regulator output. Each top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each cycle through an internal switch whenever SW goes low. 14 For buck channel 1, if the input voltage decreases to a voltage close to its output, the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about one-twelfth of the clock period every tenth cycle to allow CB to recharge, resulting in about 99% duty cycle. The INTVCC supply powers most of the other internal circuits in the LTC7813. The INTVCC LDO regulates to a fixed value of 5V and its power is derived from the DRVCC supply. Shutdown and Start-Up (RUN, TRACK/SS Pins) The two channels of the LTC7813 can be independently shut down using the RUN1 and RUN2 pins. Pulling a RUN pin below 1.22V shuts down the main control loop for that channel. Pulling both pins below 0.7V disables both controllers and most internal circuits, including the DRVCC and INTVCC LDOs. In this state, the LTC7813 draws only 3.6μA of quiescent current. Releasing a RUN pin allows a small 150nA internal current to pull up the pin to enable that controller. Each RUN pin may be externally pulled up or driven directly by logic. Each RUN pin can tolerate up to 65V (absolute maximum), so it can be conveniently tied to VBIAS in always-on applications where one or both controllers are enabled continuously and never shut down. The start-up of each controller’s output voltage VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/SS1 for channel 1, SS2 for channel 2). When the voltage on the TRACK/SS pin is less than the 0.8V internal reference for the buck and the 1.2V internal reference for the boost, the LTC7813 regulates the VFB voltage to the TRACK/SS pin voltage instead of the corresponding reference voltage. This allows the TRACK/SS pin to be used to program a soft-start by connecting an external capacitor from the TRACK/SS pin to GND. An internal 10μA pull-up current charges this capacitor creating a voltage ramp on the TRACK/SS pin. As the TRACK/SS voltage rises linearly from 0V to 0.8V/1.2V (and beyond up to about 4V), the output voltage VOUT rises smoothly from zero (VIN for the boost) to its final value. 7813f For more information www.linear.com/LTC7813 LTC7813 Operation (Refer to the Functional Diagrams) Alternatively the TRACK/SS1 pin for the buck channel can be used to cause the start-up of VOUT1 to track that of another supply. Typically, this requires connecting to the TRACK/SS1 pin an external resistor divider from the other supply to ground (see the Applications Information section). Light Load Current Operation (Burst Mode Operation, Pulse-Skipping or Forced Continuous Mode) (PLLIN/MODE Pin) The LTC7813 can be enabled to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode, or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/MODE pin to GND. To select forced continuous operation, tie the PLLIN/ MODE pin to INTVCC. To select pulse-skipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.1V and less than INTVCC – 1.3V. This can be done by connecting a 100kΩ resistor between PLLIN/MODE and INTVCC. When a controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 25% of the maximum sense voltage (30% for the boost) even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, the error amplifier, EA, will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. The ITH pin is then disconnected from the output of the EA and parked at 0.450V. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current that the LTC7813 draws. If one channel is in sleep mode and the other is shut down, the LTC7813 draws only 29μA of quiescent current (with DRVSET = 0V). If both controllers are enabled in sleep mode, the LTC7813 draws only 34μA of quiescent current. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the top external MOSFET (the bottom external MOSFET for the boost) on the next cycle of the internal oscillator. When a controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator (IR) turns off the bottom external MOSFET (the top external MOSFET for the boost) just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates discontinuously. In forced continuous operation, the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the output ripple is independent of load current. Clocking the LTC7813 from an external source enables forced continuous mode (see the Frequency Selection and Phase-Locked Loop section). When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC7813 operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator, ICMP, may remain tripped for several cycles and force the external top MOSFET (bottom for the boost) to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. 7813f For more information www.linear.com/LTC7813 15 LTC7813 Operation (Refer to the Functional Diagrams) The switching frequency of the LTC7813’s controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to GND, tied to INTVCC or programmed through an external resistor. Tying FREQ to GND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and GND allows the frequency to be programmed between 50kHz and 900kHz, as shown in Figure 10. A phase-locked loop (PLL) is available on the LTC7813 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The LTC7813’s phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turn-on of TG1 and BG2 to the rising edge of the synchronizing signal. The VCO input voltage is prebiased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock’s to the rising edge of TG1 and BG2. The ability to prebias the loop filter allows the PLL to lock-in rapidly without deviating far from the desired frequency. The typical capture range of the LTC7813’s phase-locked loop is from approximately 55kHz to 1MHz, with a guarantee to be between 75kHz and 850kHz. In other words, the LTC7813’s PLL is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.1V (falling). It is recommended that the external clock source swings from ground (0V) to at least 2.5V. Boost Controller Operation When VIN2 > VOUT2 When the input voltage to the boost channel rises above its regulated VOUT2 voltage, the controller can behave differently depending on the mode, inductor current and VIN2 voltage. In forced continuous mode, the loop works 16 to keep the top MOSFET on continuously once VIN2 rises above VOUT2. An internal charge pump delivers current to the boost capacitor from the BOOST2 pin to maintain a sufficiently high TG2 voltage. Because the LTC7813 uses internal switches and does not require external bootstrap diodes, the charge pump only has to overcome small leakage currents (board leakage, etc.). In pulse-skipping mode, if VIN is between 0% and 10% above the regulated VOUT2 voltage, TG2 turns on if the inductor current rises above approximately 3% of the programmed ILIM current. If the part is programmed in Burst Mode operation under this same VIN2 window, then TG2 turns on at the same threshold current as long as the chip is awake (the buck channel is awake and switching). If the buck channel is asleep or shut down in this VIN2 window, then TG2 will remain off regardless of the inductor current. If VIN rises more than 10% above the regulated VOUT voltage in any mode, the controller turns on TG2 regardless of the inductor current. In Burst Mode operation, however, the internal charge pump turns off if the entire chip is asleep (if the buck channel is also asleep or shut down). With the charge pump off, there would be nothing to prevent the boost capacitor from discharging, resulting in an insufficient TG2 voltage needed to keep the top MOSFET completely on. The charge pump turns back on when the chip wakes up, and it remains on as long as the buck channel is actively switching. Boost Controller at Low SENSE Pin Common Voltage The current comparator of the boost controller is powered directly from the SENSE2+ pin and can operate to voltages as low as 2.2V. Since this is lower than the VBIAS UVLO of the chip, VBIAS can be connected to the output of the boost controller, as illustrated in the typical application circuit in Figure 12. This allows the boost controller to handle input voltage transients down to 2.2V while maintaining output voltage regulation. If SENSE2+ falls below 2.0V, then switching stops and SS2 is pulled low. If SENSE2+ rises back above 2.2V, the SS2 pin will be released, initiating a new soft-start sequence. 7813f For more information www.linear.com/LTC7813 LTC7813 Operation (Refer to the Functional Diagrams) Buck Controller Output Overvoltage Protection Buck Foldback Current The buck channel has an overvoltage comparator that guards against transient overshoots as well as other more serious conditions that may overvoltage the output. When the VFB1 pin rises by more than 10% above its regulation point of 0.800V, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. When the buck output voltage falls to less than 70% of its nominal level, foldback current limiting is activated, progressively lowering the peak current limit in proportion to the severity of the overcurrent or short-circuit condition. Foldback current limiting is disabled during the soft-start interval (as long as the VFB1 voltage is keeping up with the TRACK/SS1 voltage). There is no foldback current limiting for the boost channel. 7813f For more information www.linear.com/LTC7813 17 LTC7813 Applications Information Cascaded Boost+Buck Regulator The LTC7813 can be configured to regulate two separate, completely independent outputs, one boost and one buck. Or, it can be configured as a cascaded Boost+Buck single output converter that regulates an output voltage from an input voltage that can be above, below, or equal to the output voltage. When cascaded, the input voltage feeds the boost regulator, which generates an intermediate node supply (VMID) that then serves as the input to the buck regulator, which then regulates the output voltage. When used as a cascaded Boost+Buck regulator, the LTC7813 has distinct advantages compared to traditional single inductor buck-boost regulators. Even though it requires two inductors, these inductors are individually smaller and provide inherent filtering at the input and output, substantially reducing conducted EMI and voltage ripple, thereby requiring less input and output filtering. Even though they are cascaded, the boost and buck regulators are independently optimized and compensated. The buck regulator provides a very fast transient response compared to a buck-boost regulator, further reducing the amount of output capacitance that is required. The LTC7813 also features a very low quiescent current Burst Mode which dramatically reduces power loss and increases efficiency at light loads. Thus, for those applications that require low EMI, low ripple, fast transient response, low quiescent current, and/or high light load efficiency, the LTC7813 cascaded Boost+Buck regulator provides an excellent solution. The Typical Application on the first page is a basic LTC7813 application circuit. LTC7813 can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption and accuracy. DCR sensing has become popular because it saves expensive current sensing resistors and is more power efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the 18 power MOSFETs are selected. Finally, input and output capacitors are selected. SENSE+ and SENSE– Pins The SENSE+ and SENSE– pins are the inputs to the current comparators. Buck Controller (SENSE1 + /SENSE1 – ): The common mode voltage range on these pins is 0V to 65V (absolute maximum), enabling the LTC7813 to regulate buck output voltages up to a nominal 60V set point (allowing margin for tolerances and transients). The SENSE1+ pin is high impedance over the full common mode range, drawing at most ±1μA. This high impedance allows the current comparators to be used in inductor DCR sensing. The impedance of the SENSE1– pin changes depending on the common mode voltage. When SENSE1– is less than INTVCC – 0.5V, a small current of less than 1μA flows out of the pin. When SENSE1– is above INTVCC + 0.5V, a higher current (≈700μA) flows into the pin. Between INTVCC – 0.5V and INTVCC + 0.5V, the current transitions from the smaller current to the higher current. Boost Controller (SENSE2+/SENSE2–): The common mode input range for these pins is 2.2V to 60V, allowing the boost converter to operate from inputs over this full range. The SENSE2+ pin also provides power to the current comparator and draws about 170μA during normal operation (when not shut down or asleep in Burst Mode operation). There is a small bias current of less than 1μA that flows into the SENSE2– pin. This high impedance on the SENSE2– pin allows the current comparator to be used in inductor DCR sensing. Filter components mutual to the sense lines should be placed close to the LTC7813, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 1). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If DCR sensing is used (Figure 2b), R1 should be placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information TO SENSE FILTER NEXT TO THE CONTROLLER VIN1 (VOUT2) BOOST TG CURRENT FLOW INDUCTOR OR RSENSE LTC7813 Low Value Resistor Current Sensing BG SENSE1+ (SENSE2–) The current comparators have a maximum threshold VSENSE(MAX) of 50mV, 75mV or 100mV. The current comparator threshold voltage sets the peak of the inductor current, yielding a maximum average output current, IMAX, equal to the peak value less half the peak-to-peak ripple current, ∆IL. To calculate the sense resistor value, use the equation: VSENSE(MAX) ∆I IMAX + L 2 GND 7813 F02a (2a) Using a Resistor to Sense Current VIN1 (VOUT2) BOOST INDUCTOR TG LTC7813 L SW For applications requiring the highest possible efficiency at high load currents, the LTC7813 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 2b. The DCR of the inductor represents the small amount of DC winding resistance of the copper, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, power loss through a sense resistor would cost several points of efficiency compared to inductor DCR sensing. VOUT1 (VIN2) R1 C1* SENSE1– (SENSE2+) Inductor DCR Sensing DCR BG SENSE1+ (SENSE2–) When using the buck controller in very low dropout conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criteria for buck regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak inductor current depending upon the operating duty factor. CAP PLACED NEAR SENSE PINS SENSE1– (SENSE2+) A typical sensing circuit using a discrete resistor is shown in Figure 2a. RSENSE is chosen based on the required output current. VOUT1 (VIN2) 7813 F01 Figure 1. Sense Lines Placement with Inductor or Sense Resistor RSENSE = RSENSE SW R2 GND *PLACE C1 NEAR SENSE PINS (R1||R2) • C1 = L/DCR RSENSE(EQ) = DCR(R2/(R1+R2)) 7813 F02b (2b) Using the Inductor DCR to Sense Current Figure 2. Current Sensing Methods If the external (R1||R2) • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. 7813f For more information www.linear.com/LTC7813 19 LTC7813 Applications Information Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: RSENSE(EQUIV) = VSENSE(MAX) ∆I IMAX + L 2 To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for VSENSE(MAX) in the Electrical Characteristics table. Next, determine the DCR of the inductor. When provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of copper resistance, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. To scale the maximum inductor DCR to the desired sense resistor value (RD), use the divider ratio: RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1μF to 0.47μF. This forces R1|| R2 to around 2k, reducing error that might have been caused by the SENSE1+/SENSE2– pin’s ±1μA current. The equivalent resistance R1||R2 is scaled to the temperature inductance and maximum DCR: L R1 R2 = (DCR at 20°C) • C1 The sense resistor values are: PLOSS R1= 20 R1 ( VOUT(MAX) − VIN ) • VIN R1 Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET switching and gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current, ∆IL, decreases with higher inductance or higher frequency. For the buck controllers, ∆IL increases with higher VIN: ∆IL = ⎛ V ⎞ 1 VOUT ⎜1− OUT ⎟ VIN ⎠ ( f) (L) ⎝ For the boost controller, ∆IL increases with higher VOUT: The maximum power loss in R1 is related to duty cycle, and will occur in continuous mode at the maximum input voltage: PLOSS R1= Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. R1 R2 R1• RD R1= ; R2 = RD 1−RD ( VIN(MAX) − VOUT ) • VOUT For the boost controller, the maximum power loss in R1 will occur in continuous mode at VIN = 1/2 • VOUT: ∆IL = ⎛ 1 V ⎞ VIN ⎜1− IN ⎟ ( f) (L) ⎝ VOUT ⎠ Accepting larger values of ∆IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is ∆IL = 0.3(IMAX). The maximum ∆IL occurs at the maximum input voltage for the bucks and VIN = 1/2 • VOUT for the boost. 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit (30% for the boost) determined by RSENSE. Lower inductor values (higher ∆IL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite or molypermalloy cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance value selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred for high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates hard, which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! The peak-to-peak drive levels are set by the DRVCC voltage. This voltage can range from 5V to 10V depending on configuration of the DRVSET pin. Therefore, both logic-level and standard-level threshold MOSFETs can be used in most applications depending on the programmed DRVCC voltage. Pay close attention to the BVDSS specification for the MOSFETs as well. The LTC7813’s unique ability to adjust the gate drive level between 5V to 10V (OPTI-DRIVE) allows an application circuit to be precisely optimized for efficiency. When adjusting the gate drive level, the final arbiter is the total input current for the regulator. If a change is made and the input current decreases, then the efficiency has improved. If there is no change in input current, then there is no change in efficiency. Selection criteria for the power MOSFETs include the on-resistance RDS(ON), Miller capacitance CMILLER, input voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: Power MOSFET Selection Two external power MOSFETs must be selected for each controller in the LTC7813: one N-channel MOSFET for the top switch (main switch for the buck, synchronous for the boost), and one N-channel MOSFET for the bottom switch (main switch for the boost, synchronous for the buck). Buck Main Switch Duty Cycle = VOUT VIN Buck Sync Switch Duty Cycle = VIN − VOUT VIN Boost Main Switch Duty Cycle = VOUT − VIN VOUT Boost Sync Switch Duty Cycle = VIN VOUT 7813f For more information www.linear.com/LTC7813 21 LTC7813 Applications Information The MOSFET power dissipations at maximum output current are given by: PMAIN _ BUCK = VOUT IOUT(MAX) VIN ( ) 2 (1+ δ)RDS(ON) + ⎛ IOUT(MAX) ⎞ (VIN )2 ⎜ ⎟(RDR )(CMILLER ) • 2 ⎝ ⎠ ⎡ 1 ⎤ 1 + ⎢ ⎥(f) ⎣ VDRVCC − VTHMIN VTHMIN ⎦ V −V PSYNC _ BUCK = IN OUT IOUT(MAX) VIN ( PMAIN _ BOOST = ( VOUT − VIN ) VOUT VIN2 Boost CIN, COUT Selection ) 2 (1+ δ)RDS(ON) (IOUT(MAX) ) 2 • ⎛ VOUT 3 ⎞⎛ IOUT(MAX) ⎞ ⎟• ⎟⎜ 2 ⎝ VIN ⎠⎝ ⎠ ⎡ 1 1 ⎤ + (RDR ) (CMILLER ) • ⎢ ⎥(f) ⎣ VDRVCC − VTHMIN VTHMIN ⎦ (1+ δ)RDS(ON) + ⎜ PSYNC _ BOOST = VIN IOUT(MAX) VOUT ( ) 2 (1+ δ)RDS(ON) where δ is the temperature dependency of RDS(ON) and RDR (approximately 2Ω) is the effective driver resistance at the MOSFET’s Miller threshold voltage. VTHMIN is the typical MOSFET minimum threshold voltage. Both MOSFETs have I2R losses while the main N-channel equations for the buck and boost controllers include an additional term for transition losses, which are highest at high input voltages for the buck and low input voltages for the boost. For VIN < 20V (higher VIN for the boost) the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V (lower VIN for the boost) the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses for the buck controller are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. 22 The term (1 + δ) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but δ = 0.005/°C can be used as an approximation for low voltage MOSFETs. The input ripple current in a boost converter is relatively low (compared with the output ripple current), because this current is continuous. The boost input capacitor CIN voltage rating should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. The value of CIN is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. In a boost converter, the output has a discontinuous current, so COUT must be capable of reducing the output voltage ripple. The effects of ESR (equivalent series resistance) and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The steady ripple due to charging and discharging the bulk capacitance is given by: Ripple = IOUT(MAX) • ( VOUT − VIN(MIN) ) COUT • VOUT • f V where COUT is the output filter capacitor. The steady ripple due to the voltage drop across the ESR is given by: ∆VESR = IL(MAX) • ESR Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information packages. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient. Capacitors are now available with low ESR and high ripple current ratings such as OS-CON and POSCAP. where f is the operating frequency, COUT is the output capacitance and ΔIL is the ripple current in the inductor. The output ripple is highest at maximum input voltage since ΔIL increases with input voltage. Buck CIN, COUT Selection Setting Buck Output Voltage The selection of CIN is usually based off the worst-case RMS input current. The highest (VOUT)(IOUT) product needs to be used in the formula shown in Equation 1 to determine the maximum RMS capacitor current requirement. The LTC7813 output voltage for the buck controller is set by an external feedback resistor divider carefully placed across the output, as shown in Figure 3. The regulated output voltage is determined by: In continuous mode, the source current of the top MOSFET is a square wave of duty cycle (VOUT)/(VIN). To prevent large voltage transients, a low ESR capacitor sized for the maximum RMS current of one channel must be used. The maximum RMS capacitor current is given by: ⎛ R ⎞ VOUT(BUCK) = 0.8V ⎜1+ B ⎟ ⎝ RA ⎠ CIN Required IRMS ≈ IMAX VIN ⎡⎣( VOUT ) ( VIN – VOUT )⎤⎦1/2 (1) This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. Due to the high operating frequency of the LTC7813, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question. A small (0.1μF to 1μF) bypass capacitor between the chip VIN pin and ground, placed close to the LTC7813, is also suggested. A small (≤10Ω) resistor placed between CIN (C1) and the VIN pin provides further isolation. The selection of COUT is driven by the effective series resistance (ESR). Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering. The output ripple (ΔVOUT) is approximated by: ∆VOUT ⎛ ⎞ 1 ≈ ∆IL ⎜ESR + ⎟ 8 • f • COUT ⎠ ⎝ To improve the frequency response, a feedforward capacitor, CFF, may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. VOUT1 LTC7813 RB CFF VFB1 RA 7813 F03 Figure 3. Setting Buck Output Voltage Setting Boost Output Voltage (VPRG2 Pin) Through control of the VPRG2 pin, the boost controller output voltage can be set by an external feedback resistor divider or programmed to a fixed 10V or 12V output. Grounding VPRG2 allows the boost output voltage to be set by an external feedback resistor divider placed across the output, as shown in Figure 4a. The regulated output voltage is determined by: ⎛ R ⎞ VOUT(BOOST) = 1.2V ⎜1+ B ⎟ ⎝ RA ⎠ Tying the VPRG2 to INTVCC or floating it configures the boost controller in fixed output voltage mode. Figure 4b shows how the VFB2 pin is used to sense the output 7813f For more information www.linear.com/LTC7813 23 LTC7813 Applications Information voltage in this mode. Tying VPRG2 to INTVCC programs the boost output to 12V, whereas floating VPRG2 programs the output to 10V. VBIAS RB LTC7813 RUN RA VOUT2 7813 F05 LTC7813 GND RB CFF VPRG2 VFB2 The rising and falling UVLO thresholds are calculated using the RUN pin thresholds and pull-up current: RA 7813 F04a (4a) Setting Boost Output Using External Resistors LTC7813 INTVCC /FLOAT VPRG2 VFB2 COUT VOUT2 12V/10V 7813 F04b (4b) Setting Boost to Fixed 12V/10V Output Figure 4. Setting Boost Output Voltage RUN Pins The LTC7813 is enabled using the RUN1 and RUN2 pins. The RUN pins have a rising threshold of 1.275V with 75mV of hysteresis. Pulling a RUN pin below 1.2V shuts down the main control loop for that channel. Pulling all three RUN pins below 0.7V disables the controllers and most internal circuits, including the DRVCC and INTVCC LDOs. In this state, the LTC7813 draws only 3.6µA of quiescent current. Releasing a RUN pin allows a small 150nA internal current to pull up the pin to enable that controller. Because of condensation or other small board leakage pulling the pin down, it is recommended the RUN pins be externally pulled up or driven directly by logic. Each RUN pin can tolerate up to 65V (absolute maximum), so it can be conveniently tied to VBIAS in always-on applications where one or more controllers are enabled continuously and never shut down. The RUN pins can be implemented as a UVLO by connecting them to the output of an external resistor divider network off VBIAS, as shown in Figure 5. 24 Figure 5. Using the RUN Pins as a UVLO ⎛ R ⎞ VUVLO(RISING) =1.275V ⎜1+ B ⎟ – 150nA •RB ⎝ RA ⎠ ⎛ R ⎞ VUVLO(FALLING) =1.20V ⎜1+ B ⎟ – 150nA •RB ⎝ RA ⎠ Tracking and Soft-Start (TRACK/SS1 and SS2 Pins) The start-up of each VOUT is controlled by the voltage on the TRACK/SS pin (TRACK/SS1 for channel 1, SS2 for channel 2). When the voltage on the TRACK/SS pin is less than the internal 0.8V reference (1.2V reference for the boost channel), the LTC7813 regulates the VFB pin voltage to the voltage on the TRACK/SS pin instead of the internal reference. The TRACK/SS pin can be used to program an external soft-start function or to allow VOUT to track another supply during start-up. Soft-start is enabled by simply connecting a capacitor from the TRACK/SS pin to ground, as shown in Figure 6. An internal 10μA current source charges the capacitor, providing a linear ramping voltage at the TRACK/SS pin. The LTC7813 will regulate its feedback voltage (and hence VOUT) according to the voltage on the TRACK/SS pin, allowing VOUT to rise smoothly from 0V (VIN for the boost) LTC7813 TRACK/SS CSS GND 7813 F06 Figure 6. Using the TRACK/SS Pin to Program Soft-Start 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information to its final regulated value. The total soft-start time will be approximately: tSS _ BOOST = CSS • OUTPUT (VOUT) VX(MASTER) 0.8V 10µA 1.2V 10µA Alternatively, the TRACK/SS1 pin for the buck controller can be used to track another supply during start-up, as shown qualitatively in Figures 7a and 7b. To do this, a resistor divider should be connected from the master supply (VX) to the TRACK/SS pin of the slave supply (VOUT), as shown in Figure 8. During start-up VOUT will track VX according to the ratio set by the resistor divider: R +RTRACKB VX RA = • TRACKA VOUT RTRACKA RA +RB VOUT(SLAVE) TIME 7813 F07a (7a) Coincident Tracking VX(MASTER) OUTPUT (VOUT) tSS _ BUCK = CSS • VOUT(SLAVE) For coincident tracking (VOUT = VX during start-up), RA = RTRACKA TIME RB = RTRACKB (7b) Ratiometric Tracking DRVCC and INTVCC Regulators (OPTI-DRIVE) The LTC7813 features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the DRVCC pin from either the VBIAS supply pin or the EXTVCC pin depending on the connections of the EXTVCC and DRVSET pins. A third P-channel LDO supplies power at the INTVCC pin from the DRVCC pin. DRVCC powers the gate drivers whereas INTVCC powers much of the LTC7813’s internal circuitry. The VBIAS LDO and the EXTVCC LDO regulate DRVCC between 5V to 10V, depending on how the DRVSET pin is set. Each of these LDOs can supply a peak current of at least 50mA and must be bypassed to ground with a minimum of 4.7μF ceramic capacitor. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. The INTVCC supply must be bypassed with a 0.1μF ceramic capacitor. 7813 F07b Figure 7. Two Different Modes of Output Voltage Tracking VOUT RB VFB1 RA VX LTC7813 RTRACKB TRACK/SS1 RTRACKA 3899 F09 Figure 8. Using the TRACK/SS1 Pin for Tracking 7813f For more information www.linear.com/LTC7813 25 LTC7813 Applications Information The DRVSET pin programs the DRVCC supply voltage and the DRVUV pin selects different DRVCC UVLO and EXTVCC switchover threshold voltages. Table 1a summarizes the different DRVSET pin configurations along with the voltage settings that go with each configuration. Table 1b summarizes the different DRVUV pin settings. Tying the DRVSET pin to INTVCC programs DRVCC to 10V. Tying the DRVSET pin to GND programs DRVCC to 6V. By placing a 50k to 100k resistor between DRVSET and GND the DRVCC voltage can be programmed between 5V to 10V, as shown in Figure 8. Table 1a DRVSET PIN DRVCC VOLTAGE GND 6V INTVCC 10V Resistor to GND 50k to 100k 5V to 10V Table 1b DRVUV PIN DRVCC UVLO RISING / FALLING THRESHOLDS EXTVCC SWITCHOVER RISING/FALLING THRESHOLD 0V 4.0V / 3.8V 4.7V / 4.45V INTVCC 7.5V / 6.7V 7.7V / 7.45V 11 DRVCC VOLTAGE (V) 10 9 8 7 6 5 4 50 55 60 65 70 75 80 85 90 95 100 DRVSET PIN RESISTOR (kΩ) 7813 F09 Figure 9. Relationship Between DRVCC Voltage and Resistor Value at DRVSET Pin High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC7813 to be exceeded. The DRVCC current, which is dominated by the gate charge current, may be supplied by either the VBIAS 26 LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than its switchover threshold (4.7V or 7.7V as determined by the DRVSET pin described above), the VBIAS LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VBIAS • IDRVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 2 of the Electrical Characteristics. For example, using the LTC7813 in the QFN package, the DRVCC current is limited to less than 21mA from a 60V supply when not using the EXTVCC supply at a 70°C ambient temperature: TJ = 70°C + (21mA)(60V)(44°C/W) = 125°C To prevent the maximum junction temperature from being exceeded, the VBIAS supply current must be checked while operating in forced continuous mode (PLLIN/MODE = INTVCC) at maximum VBIAS. When the voltage applied to EXTVCC rises above its switchover threshold, the VBIAS LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above the switchover threshold minus the comparator hysteresis. The EXTVCC LDO attempts to regulate the DRVCC voltage to the voltage as programmed by the DRVSET pin, so while EXTVCC is less than this voltage, the LDO is in dropout and the DRVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than the programmed voltage, up to an absolute maximum of 14V, DRVCC is regulated to the programmed voltage. Using the EXTVCC LDO allows the MOSFET driver and control power to be derived from the LTC7813’s buck output (4.7V/7.7V ≤ VOUT ≤ 14V) during normal operation and from the VBIAS LDO when the output is out of regulation (e.g., start-up, short circuit). If more current is required through the EXTVCC LDO than is specified, an external Schottky diode can be added between the EXTVCC and DRVCC pins. In this case, do not apply more than 10V to the EXTVCC pin and make sure that EXTVCC ≤ VBIAS. Significant efficiency and thermal gains can be realized by powering DRVCC from the output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Switcher Efficiency). 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information For 5V to 14V regulator outputs, this means connecting the EXTVCC pin directly to VOUT. Tying the EXTVCC pin to an 8.5V supply reduces the junction temperature in the previous example from 125°C to: VBOOST = VIN + VDRVCC (VBOOST = VOUT + VDRVCC for the boost controller). The value of the boost capacitor, CB, needs to be 100 times that of the total input capacitance of the topside MOSFET(s). TJ = 70°C + (21mA)(8.5V)(44°C/W) = 78°C Fault Conditions: Buck Current Limit and Current Foldback However, for 3.3V and other low voltage outputs, additional circuitry is required to derive DRVCC power from the output. The following list summarizes the four possible connections for EXTVCC: 1.EXTVCC grounded. This will cause DRVCC to be powered from the internal VBIAS regulator resulting in increased power dissipation in the LTC7813 at high input voltages. 2. EXTVCC connected directly to the output of the buck regulator. This is the normal connection for a 5V to 14V regulator and provides the highest efficiency. 3. EXTVCC connected to an external supply. If an external supply is available in the 5V to 14V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. Ensure that EXTVCC ≤ VBIAS. The LTC7813 includes current foldback for the buck channel to help limit load current when the output is shorted to ground. If the buck output voltage falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered from 100% to 40% of its maximum selected value. Under short-circuit conditions with very low duty cycles, the buck channel will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power but less than in normal operation. The short-circuit ripple current is determined by the minimum on-time, tON(MIN), of the LTC7813 (≈80ns), the input voltage and inductor value: ⎛V ⎞ ∆IL(SC) = tON(MIN) ⎜ IN ⎟ ⎝ L ⎠ 4. EXTVCC connected to an output-derived boost network off of the buck regulator. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage that has been boosted to greater than 4.7V/7.7V. Ensure that EXTVCC ≤ VBIAS. The resulting average short-circuit current is: Topside MOSFET Driver Supply (CB) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the buck regulator rises much higher than nominal levels. The crowbar causes huge currents to flow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating. External bootstrap capacitors, CB, connected to the BOOST pins supply the gate drive voltage for the topside MOSFET. The LTC7813 features an internal switch between DRVCC and the BOOST pin for each controller. These internal switches eliminate the need for external bootstrap diodes between DRVCC and BOOST. Capacitor CB in the Functional Diagram is charged through this internal switch from DRVCC when the SW pin is low. When the topside MOSFET is to be turned on, the driver places the CB voltage across the gate-source of the MOSFET. This enhances the top MOSFET switch and turns it on. The switch node voltage, SW, rises to VIN and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: 1 ISC = 40% •ILIM(MAX) − ∆IL(SC) 2 Fault Conditions: Buck Overvoltage Protection (Crowbar) A comparator monitors the buck output for overvoltage conditions. The comparator detects faults greater than 10% above the nominal output voltage. When this condition is sensed, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The bottom MOSFET remains on continuously for as long as the overvoltage condition persists; if VOUT returns to a safe level, normal operation automatically resumes. 7813f For more information www.linear.com/LTC7813 27 LTC7813 Applications Information Fault Conditions: Overtemperature Protection At higher temperatures, or in cases where the internal power dissipation causes excessive self heating on chip (such as DRVCC short to ground), the overtemperature shutdown circuitry will shut down the LTC7813. When the junction temperature exceeds approximately 175°C, the overtemperature circuitry disables the DRVCC LDO, causing the DRVCC supply to collapse and effectively shutting down the entire LTC7813 chip. Once the junction temperature drops back to the approximately 155°C, the DRVCC LDO turns back on. Long-term overstress (TJ > 125°C) should be avoided as it can degrade the performance or shorten the life of the part. Phase-Locked Loop and Frequency Synchronization The LTC7813 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of TG1 and BG2 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The phase detector is an edge sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, holds the voltage at the VCO input. Note that the LTC7813 can only be synchronized to an external clock whose frequency is within range of the LTC7813’s internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Typically, the external clock (on the PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.1V. The LTC7813 is guaranteed to synchronize to an external clock that swings up to at least 2.5V and down to 0.5V or less. Rapid phase locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency corresponding to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase lock and synchronization. Although it is not required that the freerunning frequency be near the external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. 1000 900 800 FREQUENCY (kHz) A shorted top MOSFET will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 FREQ PIN RESISTOR (kΩ) 7813 F10 Figure 10. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin 28 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information Table 2 summarizes the different states in which the FREQ pin can be used. produce the most improvement. Percent efficiency can be expressed as: Table 2 %Efficiency = 100% – (L1 + L2 + L3 + ...) FREQ PIN 0V PLLIN/MODE PIN DC Voltage FREQUENCY 350kHz INTVCC DC Voltage 535kHz Resistor to GND DC Voltage 50kHz to 900kHz Any of the Above External Clock 75kHz to 850kHz Phase Locked to External Clock Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest time duration that the LTC7813 is capable of turning on the top MOSFET (bottom MOSFET for the boost controller). It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: tON(MIN)_ BUCK < VOUT VIN (f) tON(MIN)_ BOOST < VOUT − VIN VOUT (f) If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. The minimum on-time for the LTC7813 is approximately 80ns for the buck and 120ns for the boost. However, for the buck channels as the peak sense voltage decreases the minimum on-time gradually increases up to about 130ns. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with correspondingly larger current and voltage ripple. Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would where L1, L2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC7813 circuits: 1) IC VBIAS current, 2) DRVCC regulator current, 3) I2R losses, 4) Topside MOSFET transition losses. 1. The VBIAS current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VBIAS current typically results in a small (<0.1%) loss. 2. DRVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge, dQ, moves from DRVCC to ground. The resulting dQ/dt is a current out of DRVCC that is typically much larger than the control circuit current. In continuous mode, IGATECHG = f(QT + QB), where QT and QB are the gate charges of the topside and bottom side MOSFETs. Supplying DRVCC from an output-derived source power through EXTVCC will scale the VIN current required for the driver and control circuits by a factor of (Duty Cycle)/ (Efficiency). For example, in a 20V to 5V application, 10mA of DRVCC current results in approximately 2.5mA of VIN current. This reduces the midcurrent loss from 10% or more (if the driver was powered directly from VIN) to only a few percent. 3. I2R losses are predicted from the DC resistances of the fuse (if used), MOSFET, inductor, current sense resistor and input and output capacitor ESR. In continuous mode the average output current flows through L and RSENSE, but is chopped between the topside MOSFET and the synchronous MOSFET. If the two MOSFETs have approximately the same RDS(ON), then the resistance of one MOSFET can simply be summed with the resistances of L, RSENSE and ESR to obtain I2R losses. 7813f For more information www.linear.com/LTC7813 29 LTC7813 Applications Information For example, if each RDS(ON) = 30mΩ, RL = 50mΩ, RSENSE = 10mΩ and RESR = 40mΩ (sum of both input and output capacitance losses), then the total resistance is 130mΩ. This results in losses ranging from 3% to 13% as the output current increases from 1A to 5A for a 5V output, or a 4% to 20% loss for a 3.3V output. Efficiency varies as the inverse square of VOUT for the same external components and output power level. The combined effects of increasingly lower output voltages and higher currents required by high performance digital systems is not doubling but quadrupling the importance of loss terms in the switching regulator system! 4. Transition losses apply only to the top MOSFET(s) (bottom MOSFET for the boost), and become significant only when operating at high input (output for the boost) voltages (typically 20V or greater). Transition losses can be estimated from: Transition Loss = (1.7) • VIN 2 • IO(MAX) • CRSS • f Other hidden losses such as copper trace and internal battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these system level losses during the design phase. The internal battery and fuse resistance losses can be minimized by making sure that CIN has adequate charge storage and very low ESR at the switching frequency. A 25W supply will typically require a minimum of 20μF to 40μF of capacitance having a maximum of 20mΩ to 50mΩ of ESR. Other losses including Schottky conduction losses during dead-time and inductor core losses generally account for less than 2% total additional loss. Checking Transient Response The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to ∆ILOAD(ESR), where ESR is the effective series resistance of COUT. ∆ILOAD also begins to charge or discharge COUT generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot 30 or ringing, which would indicate a stability problem. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior, but it also provides a DC-coupled and AC-filtered closed-loop response test point. The DC step, rise time and settling at this test point truly reflects the closed-loop response. Assuming a predominantly second order system, phase margin and/ or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in Figure 12 circuit will provide an adequate starting point for most applications. The ITH series RC-CC filter sets the dominant pole-zero loop compensation. The values can be modified slightly to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be selected because the various types and values determine the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1μs to 10μs will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Placing a power MOSFET directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a realistic load step condition. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information A second, more severe transient is caused by switching in loads with large (>1μF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise-time should be controlled so that the load rise-time is limited to approximately 25 • CLOAD. Thus a 10μF capacitor would require a 250μs rise time, limiting the charging current to about 200mA. As a design example for the buck channel, assume VIN = 12V (nominal), VIN = 22V (maximum), VOUT = 3.3V, IMAX = 5A, VSENSE(MAX) = 75mV and f = 350kHz. The inductance value is chosen first based on a 30% ripple current assumption. The highest value of ripple current occurs at the maximum input voltage. Tie the FREQ pin to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: A 4.7μH inductor will produce 29% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 5.73A. Increasing the ripple current will also help ensure that the minimum on-time of 80ns is not violated. The minimum on-time occurs at maximum VIN: VOUT VIN(MAX) ( f) = 3.3V = 429ns 22V (350kHz ) The equivalent RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (65mV): RSENSE ≤ 3.3V (5A )2 ⎡⎣1+ (0.005) (50°C − 25°C)⎤⎦ 22V 5A (0.035Ω) + (22V )2 (2.5Ω) (215pF ) • 2 ⎡ ⎤ 1 1 ⎢⎣ 6V − 2.3V + 2.3V ⎥⎦(350kHz ) = 308mW ISC = 34mV 1 ⎛ 80ns (22V ) ⎞ − ⎜ ⎟ = 3.21A 0.01Ω 2 ⎝ 4.7µH ⎠ with a typical value of RDS(ON) and δ = (0.005/°C)(25°C) = 0.125. The resulting power dissipated in the bottom MOSFET is: PSYNC = (3.21A)2 (1.125) (0.022Ω) = 255mW which is less than under full-load conditions. VOUT ⎛ VOUT ⎞ ⎜ ⎟ ∆IL = 1− ( f) (L) ⎜⎝ VIN(NOM) ⎟⎠ tON(MIN) = PMAIN = A short-circuit to ground will result in a folded back current of: Buck Design Example The power dissipation on the topside MOSFET can be easily estimated. Choosing a Fairchild FDS6982S dual MOSFET results in: RDS(ON) = 0.035Ω/0.022Ω, CMILLER = 215pF. At maximum input voltage with T(estimated) = 50°C: 65mV ≈ 0.01Ω 5.73A Choosing 1% resistors: RA = 25k and RB = 78.7k yields an output voltage of 3.32V. CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02Ω for low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VO(RIPPLE) = RESR (∆IL) = 0.02Ω (1.45A) = 29mVP-P PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. Figure 11 illustrates the current waveforms present in the various branches of the synchronous boost and buck regulators operating in the continuous mode. Check the following in your layout: 1. Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CDRVCC must return to the combined COUT (–) terminals. The path formed by the top N-channel MOSFET, bottom N-channel MOSFET, and the CIN capacitor should have 7813f For more information www.linear.com/LTC7813 31 LTC7813 Applications Information short leads and PC trace lengths. The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor by placing the capacitors next to each other and away from the MOSFET loop described above. 2. Does the LTC7813 VFB pins’ resistive divider connect to the (+) terminal of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 3. Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the SENSE resistor. 4. Is the DRVCC and decoupling capacitor connected close to the IC, between the DRVCC and the ground pin? This capacitor carries the MOSFET drivers’ current peaks. 5. Keep the switching nodes (SW1, SW2), top gate (TG1, TG2), and boost nodes (BOOST1, BOOST2) away from sensitive small-signal nodes, especially from the other channel’s voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the output side of the LTC7813 and occupy minimum PC trace area. 6. Use a modified star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the DRVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the GND pin of the IC. PC Board Layout Debugging Start with one controller at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load 32 drops below the low current operation threshold—typically 25% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both should multiple controllers be turned on at the same time. Reduce VIN from its nominal level to verify operation of the regulator in dropout. Check the operation of the undervoltage lockout circuit by further lowering VIN while monitoring the outputs to verify operation. Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. If problems are encountered with high current output loading at lower input voltages, look for inductive coupling between CIN, Schottky and the top MOSFET components to the sensitive current and voltage sensing traces. In addition, investigate common ground path voltage pickup between these components and the GND pin of the IC. An embarrassing problem, which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hookup will still be maintained but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor—don’t worry, the regulator will still maintain control of the output voltage. For more information www.linear.com/LTC7813 7813f LTC7813 Applications Information RSENSE2 VIN L2 SW2 VOUT2 RIN COUT2 RL2 V 7813 F11a BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. (a) Boost Regulator SW1 VIN RIN L1 CIN RSENSE1 VOUT1 COUT1 RL1 7813 F11b BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. (b) Buck Regulator Figure 11. Branch Current Waveforms 7813f For more information www.linear.com/LTC7813 33 LTC7813 Applications Information Compensation and VMID Capacitance in a Cascaded Boost+Buck Regulator Choosing the VMID Voltage in Cascaded Boost+Buck Regulator When using the LTC7813 as a cascaded Boost+Buck regulator, the boost and buck regulator control loops are compensated individually. While this may seem more complicated, this is actually advantageous, as the inherently fast buck loop can be designed to handle the output load transient, while the boost loop is less important and can be slower. There are many performance trade-offs when considering where to set the VMID (boost output) regulation voltage (VMID_REG) relative to the input voltage (VIN) range and output (buck) regulation voltage (VOUT_REG). These tradeoffs include efficiency, quiescent current, switching noise/ EMI, and voltage ripple. The amount of capacitance needed on the intermediate VMID node (boost output) and the buck output VOUT depends on a number of factors, including the input voltage, output voltage, load current and the nature of any transients, and the mode of operation (Burst Mode operation, forced continuous mode, or pulse-skipping mode). In general, the buck regulator should be designed to handle any output load transients and provide sufficiently low output ripple. The boost regulator does not need to respond as fast, as the VMID node can tolerate relatively high ripple and/or transient dips and therefore does not necessarily need a lot of capacitance. The VMID node capacitance needs to be able to handle the input ripple current from the buck regulator. It also needs to be large enough that the boost regulator’s voltage ripple and/or transient dips do not appear as significant input line steps to the buck regulator and feed through to the buck regulator’s output. The ripple on the VMID node is higher in Burst Mode operation and pulse-skipping mode than in forced continuous mode, especially at light loads and/or if the input voltage is slightly below the regulated boost output (VMID) voltage. Thus, Burst Mode operation and pulse-skipping mode generally require more VMID capacitance than in forced continuous mode to maintain a similar amount of ripple. The capacitance on the VMID node can be all ceramic, or some combination of ceramic and polarized (tantalum, electrolytic, etc.) capacitors. 34 Remember that VMID will follow VIN if VIN > VMID_REG (see the Boost Controller Operation When VIN > VOUT section in the Operation section). If VIN < VMID_REG, VMID is regulated to VMID_REG. Consider as an example an automotive application that requires a regulated 12V output voltage generated from a vehicle battery. The battery spends most of its operating lifetime in a normal range of 10V to 16V, but may dip to as low as 2.5V during engine start and rise as high as 38V during high voltage transients. We can designate the minimum normal operating voltage as VIN_MIN_OP = 10V, and the maximum normal operating voltage as VIN_MAX_OP = 16V. So what voltage should we choose for VMID_REG? REGULATED OUTPUT VOLTAGE In this example, note that we want a tightly regulated output (VOUT_REG =12V), which is within our normal operating range (VIN_MIN_OP < VOUT_REG < VIN_MAX_OP). We want VMID_REG > VOUT_REG to provide headroom for the buck regulator, but we have a choice of whether to set VMID_REG above or below VIN_MAX_OP. OPTION A: V MID_REG > VOUT_REG and VMID_REG > VIN_MAX_OP In this option, we set VMID_REG > VIN_MAX_OP (e.g., VMID_REG =18V). Both the boost regulator and the buck regulator are switching (at full, constant frequency if in forced continuous mode) over the full 10V to 16V normal operating range. Since the boost regulator is always switching, the efficiency is lower and the input ripple and EMI, while predictable and still low, are higher than other potential options. 7813f For more information www.linear.com/LTC7813 LTC7813 Applications Information OPTION B: VIN_MIN_OP < VOUT_REG < VMID_REG < VIN_MAX_OP This is similar to option A, but VMID_REG is set within the normal operating input voltage range (e.g., VMID_REG =14V). When VIN is well below VMID_REG, this option is like Option A. But as VIN approaches VMID_REG, the boost controller will gradually begin skipping cycles (even in forced continuous mode) once it reaches minimum-ontime. If VIN > VMID_REG, then VMID follows VIN. In this region, OPTION B is more efficient than OPTION A since the boost is not switching. But this is at the expense of the cycle-skipping (non-constant frequency ripple) when VIN is slightly below VMID_REG. LOOSELY REGULATED OUTPUT (Pass-Through Regulator) In some applications, it is not critical that VOUT be tightly regulated, but rather that it remains within a certain voltage range. Suppose, in our example, that it is only important that VOUT be maintained within the normal battery operating voltage range of 10V to 16V. We can consider a third option: OPTION C: VMID_REG = VIN_MIN_OP and VOUT_REG = VIN_MAX_OP Here we set VMID_REG = VIN_MIN_OP =10V and VOUT_REG = VIN_MAX_OP =16V. So the boost regulator only boosts when VIN < 10V and the buck regulator only bucks when VIN >16V. When VIN is between 10V to 16V, the circuit is in a “pass-through” or “wire” mode where there is very little switching. The boost regulator is not boosting (TG2 is on 100% in forced continuous mode) and the buck regulator is operating in dropout (with TG1 on at an effec- tive 99%duty cycle). This makes the circuit very efficient, especially at heavy loads, with extremely low input and output ripple and EMI. Note that in this pass-through mode, the circuit does not benefit from the LTC7813’s ultralow quiescent current of 33µA in Burst Mode operation since the buck regulator does not go to sleep because VOUT < VOUT_REG =16V. REGULATED OUTPUT VOLTAGE BELOW NORMAL INPUT VOLTAGE OPERATING RANGE In some applications, the desired output voltage might be less than the minimum normal operating voltage, but still higher than the worst case minimum input voltage. Consider our previous example, but instead suppose we want VOUT = 5V. In this case, we can set our VMID_REG such that: OPTION D: VIN_MIN_OP > VMID_REG > VOUT_REG So we might set VMID_REG just below 10V, so that the boost regulator never switches within the normal operating range and only needs to boost during the input voltage dips below 10V. The buck controller always regulates the VOUT to 5V, and the boost regulator’s inductor and VMID capacitance create a filter that substantially reduces any input ripple and results in very little conducted EMI on the input. Table 3 summarizes some of the performance trade-offs of these four potential ways to set the VMID regulation voltage in an LTC7813 cascaded Boost+Buck regulator. 7813f For more information www.linear.com/LTC7813 35 LTC7813 Applications Information Table 3. Summary of Trade-Offs in Choosing the VMID Regulation Voltage in a Cascaded Boost+Buck Regulator A B C D Option VMID_REG > VOUT_REG and VMID_REG > VIN_MAX_OP VIN_MIN_OP < VOUT_REG < VMID_REG < VIN_MAX_OP Example for Normal Input Operating Range of 10V to 16V (VIN_MIN_OP = 10V, VIN_MAX_OP = 16V) with a Full Range of 2.5V to 38V VMID_REG =18V VOUT = VOUT_REG = 12V VMID_REG = 14V VOUT = VOUT_REG = 12V VMID_REG =10V VOUT_REG = 16V VOUT = 10V to 16V VMID_REG =10V VOUT = VOUT_REG = 5V Boost Boosting in Normal Operating Range? Yes, Over Full Range Yes, When VIN < VMID_REG No No Buck Bucking in Normal Operating Range? Yes, Over Full Range Yes, Over Full Range No, in Dropout Yes, Over Full Range LTC7813 No Load Quiescent Current in Burst Mode 34µA 34µA ~3mA 34µA Heavy Load Efficiency Slightly Lower High When Not Boosting; Slightly Lower When Boosting Highest High Input Ripple Low Low When Boosting; Very Low When Not Boosting; Some Cycle-Skipping During Transition Extremely Low Very Low VMID_REG = VIN_MIN_OP and VIN_MIN_OP > VMID_REG > VOUT_REG = VIN_MAX_OP VOUT_REG (Pass-Through/Wire Mode) Output Ripple Low Low Extremely Low Low EMI in Normal Operating Range Low Very Low When Not Boosting; Low When Boosting Extremely Low Very Low Example for Normal Operating Range: VIN_MIN_OP = 10V – VIN_MAX_OP = 16V VMID_REG =18V VOUT = VOUT_REG = 12V VMID_REG =14V VOUT = VOUT_REG = 12V VMID_REG =10V VOUT_REG = 16V VOUT = 10V to 16V VMID_REG =10V VOUT = VOUT_REG = 5V 36 7813f For more information www.linear.com/LTC7813 CIN1 33µF VIN 1000pF L2 11µH For more information www.linear.com/LTC7813 100pF 6.8nF 1.86k ITH2 TG2 CB2 0.1µF SW2 BOOST2 MBOT2 CMID1,2,3 6.8µF CSS1 0.1µF VFB2 CMID4 33µF VBIAS RA2 46.4k RB2 499k TG1 MTOP1 BOOST1 CSS2 0.1µF 4.7µF ILIM RSENSE1 3m EXTVCC VFB1 7813 F12 RA1 35.7k RB1 499k COUT1 22µF VOUT 12V COUT2,3 8A* 47µF * WHEN VIN <8V MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED **VMID = 14V WHEN VIN < 14V VMID FOLLOWS VIN WHEN VIN > 14V 0.1µF INTVCC DRVUV DRVSET SENSE1+ SENSE1– L1 4.7µH SW1 BG1 CB1 0.1µF MBOT1 FREQ PLLIN/MODE GND VPRG2 DRVCC LTC7813 VMID, 14V** TRACK/SS1 SS2 820pF MTOP2 Figure 12. Wide Input Range to 12V/8A Low IQ Cascaded Boost+Buck Regulator (VMID = 14V) 4.7nF 15k RUN1 RUN2 ITH1 SENSE2+ SENSE2– BG2 CIN2,3,4 6.8µF RSENSE2 2m MTOP1, MTOP2, MBOT1, MBOT2: INFINEON BSC027N04LS L1: WÜRTH 7443320100 L2: WÜRTH 7443320470 CIN1, CMID5: KEMET T521X336M050ATE075 COUT3: KEMET T521V476M020ATE055 VIN 8V TO 38V DOWN TO 2.2V AFTER START-UP LTC7813 Typical Applications 7813f 37 38 CIN1,2 33µF VIN 1000pF L2 15µH For more information www.linear.com/LTC7813 100pF 10nF 3.6k ITH2 TG2 CB2 0.1µF SW2 BOOST2 MBOT2 CSS1 0.1µF VBIAS TG1 MTOP1 BOOST1 CSS2 0.1µF 37.4k 4.7µF RSENSE1 6m EXTVCC VFB1 0.1µF INTVCC ILIM DRVUV DRVSET SENSE1+ SENSE1– L1 3.3µH SW1 BG1 CB1 0.1µF MBOT1 FREQ PLLIN/MODE GND VPRG2 DRVCC LTC7813 VFB2 CMID7 33µF CMID1,2,3,4,5,6 2.2µF VMID, 10V* TRACK/SS1 SS2 820pF MTOP2 RA1 68.1k RB1 357k COUT1,2 47µF COUT3 220µF *VMID = 10V WHEN VIN < 10V VMID FOLLOWS VIN WHEN VIN > 10V 7813 F13 Figure 13. Wide Input Range to 5V/8A Low IQ Cascaded Boost+Buck Regulator (VMID Boosted to 10V) 2.2nF 12.7k RUN1 RUN2 ITH1 SENSE2+ SENSE2– BG2 CIN3,4 2.2µF RSENSE2 3m MTOP1: INFINEON BSC057N08NS3 MBOT1: INFINEON BSC036NE7NS3 MTOP2, MBOT2: INFINEON BSC042NE7NS3 L1: WÜRTH 744325330 L2: WÜRTH 744325120 CIN1,2, CMID7: SUNCON 63HVP33M COUT3: SANYO 6TPB220ML VIN 8V TO 60V DOWN TO 2.2V AFTER START-UP VOUT 5V 8A LTC7813 Typical Applications 7813f LTC7813 Typical Applications Figure 14. High Efficiency 12V to 60V VIN to 24V/5A and 3.3V/8A DC/DC Regulator VIN C14 1500pF RUN1 TG2 R6 10k C13 100pF RUN2 CB2 0.1µF BOOST2 ITH1 L2 15µH SW2 LTC7813 C16 4.7nF R7 4.3k C15 220pF ITH2 CSS2 0.1µF RB2 232k VFB2 RA2 12.1k V BIAS MTOP1 TG1 CB1 0.1µF PLLIN/MODE GND BOOST1 L1 22µH SW1 C19 4.7µF CIN1 33µF C1 1000pF TRACK/SS1 FREQ CIN2,3,4 2.2µF VIN 12V TO 60V SENSE2– SENSE2– SS2 COUT10 33µF RSENSE2 6m MBOT2 BG2 CSS1 0.1µF C8 0.1µF COUT4,5,6,7,8,9 2.2µF MTOP2 VOUT2 24V* 5A RSENSE1 8m VPRG2 BG1 MBOT1 COUT1,2 47µF COUT3 220µF VOUT1 3.3V 8A DRVCC SENSE1+ INTVCC SENSE1– ILIM RB1 215k DRVUV VFB1 DRVSET EXTVCC RA1 68.1k *VOUT2 = 24V WHEN VIN < 24V VOUT2 FOLLOWS VIN WHEN VIN > 24V MTOP1: INFINEON BSC057N08NS3 MBOT1: INFINEON BSC036NE7NS3 MTOP2, MBOT2: INFINEON BSC042NE7NS3 L1: WÜRTH 744325240 L2: WÜRTH 7443551370 CIN1, COUT10: SUNCON 63HVP33M COUT3: SANYO 6TPB220ML 7813 F14 7813f For more information www.linear.com/LTC7813 39 VIN 4V TO 56V DOWN TO 2.2V AFTER START-UP 40 VIN 1000pF L2 15µH For more information www.linear.com/LTC7813 68pF 27nF 3.6k ITH2 TG2 CB2 0.1µF SW2 BOOST2 MBOT2 CMID1,2,3 4.7µF CSS1 0.22µF VBIAS RA2 14.7k RB2 332k TG1 MTOP1 BOOST1 CSS2 0.1µF 37.4k L1 22µH 4.7µF RSENSE1 8m 90.9k VFB1 7813 F15 33pF RA1 11.5k RB1 332k COUT1 10µF COUT2,3 68µF VOUT 24V 5A* * WHEN VIN <12V MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED **VMID = 28V WHEN VIN < 28V VMID FOLLOWS VIN WHEN VIN > 28V 0.1µF INTVCC ILIM DRVUV SENSE1+ SENSE1– DRVSET SW1 BG1 CB1 0.1µF MBOT1 FREQ PLLIN/MODE GND VPRG2 DRVCC LTC7813 VFB2 CMID4,5 33µF VMID, 28V** TRACK/SS1 SS2 820pF MTOP2 Figure 15. Wide Input Range to 24V/5A Low IQ Cascaded Boost + Buck Regulator (VMID = 28V) 4.7nF 26.1k RUN1 RUN2 ITH1 SENSE2+ SENSE2– BG2 CIN2,3,4 4.7µF MTOP1: INFINEON BSC123N08NS3 MBOT1: INFINEON BSC042NE7NS3 MTOP2: INFINEON BSC026N08NS3 MBOT2: INFINEON BSC072N08NS3 L1: COILCRAFT SER1390-473 L2: COILCRAFT XAL1510-153 CIN1, CMID4,5: SUNCON 63HVH33M COUT2,3: SUNCON 35CE68LX CIN1 33µF RSENSE2 6m LTC7813 Typical Applications 7813f LTC7813 Package Description Please refer to http://www.linear.com/product/LTC7813#packaging for the most recent package drawings. UH Package 32-Lead Plastic QFN (5mm × 5mm) UH Package (Reference LTC DWG # 05-08-1693 Rev D) 32-Lead Plastic QFN (5mm × 5mm) (Reference LTC DWG # 05-08-1693 Rev D) 0.70 ±0.05 5.50 ±0.05 4.10 ±0.05 3.50 REF (4 SIDES) 3.45 ±0.05 3.45 ±0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 ±0.10 (4 SIDES) BOTTOM VIEW—EXPOSED PAD 0.75 ±0.05 R = 0.05 TYP 0.00 – 0.05 R = 0.115 TYP PIN 1 NOTCH R = 0.30 TYP OR 0.35 × 45° CHAMFER 31 32 0.40 ±0.10 PIN 1 TOP MARK (NOTE 6) 1 2 3.50 REF (4-SIDES) 3.45 ±0.10 3.45 ±0.10 (UH32) QFN 0406 REV D 0.200 REF NOTE: 1. DRAWING PROPOSED TO BE A JEDEC PACKAGE OUTLINE M0-220 VARIATION WHHD-(X) (TO BE APPROVED) 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 0.25 ±0.05 0.50 BSC 7813f Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LTC7813 41 LTC7813 Typical Application Low EMI, Wide Input Range Pass-Through Cascaded Boost+Buck Regulator L2 4.7µH VIN 4V TO 56V DOWN TO 2.2V AFTER START-UP CIN1 47µF MTOP2 CIN2,3,4 2.2µF CMID4 47µF MBOT2 2.05k 3.01k L1 7.3µH MTOP1 VMID, 20V** RB2 499k COUT1 6.7µF MBOT1 3.01k RA2 31.6k CMID1,2,3 2.2µF 1000pF SENSE2+ SENSE2– BG2 SW2 BOOST2 RA1 12.7k CB1 0.1µF TG2 VFB2 VBIAS TG1 BOOST1 SW1 BG1 VOUT 20V TO 32V 5A* RB1 499k 1000pF CB2 0.1µF COUT2,3 56µF SENSE1+ SENSE1– VFB1 LTC7813 RUN1 RUN2 ITH1 ITH2 TRACK/SS1 SS2 VIN 26.1k MTOP1: INFINEON BSC123N08NS3 MTOP2, MBOT1, MBOT2: INFINEON BSC047N08NS3 L1: WÜRTH 7443551470 L2: WÜRTH 7443551730 CIN1, CMID4: SUNCON 63HVH47M COUT3: SUNCON 50HVH56M CSS1 0.1µF 2.94k 820pF 100pF 2200pF FREQ PLLIN/MODE GND VPRG2 DRVCC 10nF 4.7µF CSS2 0.1µF INTVCC ILIM DRVUV DRVSET 0.1µF 7813 TA02 * WHEN VIN < 12V MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED ** VMID = 20V WHEN VIN < 20V VMID FOLLOWS VIN WHEN VIN > 20V VOUT = 20V WHEN VIN < 20V VOUT = 32V WHEN VIN > 32V VOUT FOLLOWS VIN WHEN VIN IS 20V TO 32V Related Parts PART NUMBER DESCRIPTION COMMENTS LTC7812 38V Synchronous Boost+Buck Controller with Low EMI and Low Input/Output Ripple 4.5V (Down to 2.5V After Start-Up) ≤ VIN ≤ 38V, Boost VOUT Up to 60V, 0.8V ≤ Buck VOUT ≤ 24V, IQ = 33µA, 5mm × 5mm QFN-32 LTM®4609 36VIN, 34VOUT, Buck-Boost µModule Regulator 4.5V≤ VIN ≤ 36V, 0.8V ≤ VOUT ≤ 34V, Up to 4A 15mm × 15mm LGA and BGA Packages LTM8056 58VIN, 48VOUT, Buck-Boost µModule Regulator 5V≤ VIN ≤ 58V, 1.2V ≤ VOUT ≤ 48V, Up to 5.4A 15mm × 15mm × 4.92mm BGA Package LTC3789 High Efficiency (Up to 98%) Synchronous 4-Switch Buck-Boost DC/DC Controller 4V≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 38V, SSOP-28, 4mm × 5mm QFN-28 LT®3790 60V 4-Switch Synchronous Buck-Boost Controller 4.7V ≤ VIN ≤ 60V, 1.2V ≤ VOUT ≤ 60V, TSSOP-38 LT8705 80V VIN and VOUT Synchronous 4-Switch Buck-Boost DC/DC Controller 2.8V ≤ VIN ≤ 80V, 1.3V ≤ VOUT ≤ 80V, Regulates VOUT, IOUT, VIN, IIN, 5mm × 7mm QFN-38, Modified TSSOP Package for High Voltage LTC3769 Low IQ, 60V Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.3V After Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, IQ = 28µA PLL Fixed Frequency 50kHz to 900kHz, 4mm × 4mm QFN-24, TSSOP-20E LTC3891 Low IQ, 60V Synchronous Step-Down Controller with 99% Duty Cycle PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 24V, IQ = 50µA LTC3859AL 38V Low IQ Triple Output, Buck/Buck/Boost Synchronous Controller with 28μA Burst Mode IQ 4.5V(Down to 2.5V after Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, Buck VOUT Range: 0.8V to 24V LTC3899 60V, Triple Output, Buck/Buck/Boost Synchronous Controller with 29µA Burst Mode IQ 4.5V (Down to 2.2V after Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, Buck VOUT Range: 0.8V to 60V LTC3892/ LTC3892-1/ LTC3892-2 60V Low IQ, Dual, 2-Phase Synchronous Step-Down DC/DC Controller with 29µA Burst Mode IQ 4.5V≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 0.99VIN, 5mm × 5mm QFN-32, TSSOP-28 Packages 42 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC7813 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com/LTC7813 7813f LT 0316 • PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2016