Application Note 1842 ISL70001ASEHEV1Z Evaluation Board The ISL70001ASEHEV1Z evaluation board is designed to demonstrate the features of the ISL70001ASEH, a TID and SEE hardened 6A synchronous buck regulator IC with integrated MOSFETs intended for Space applications. For more detailed information about the ISL70001ASEH, please refer to the ISL70001ASEH datasheet. Recommended Test Equipment The ISL70001ASEHEV1Z evaluation board accepts a nominal 3V to 5.5V input voltage and provides a regulated output voltage ranging from 0.8V to 85% of the input voltage at output currents ranging from 0A to 6A. The output can be quickly set to any of six commonly used preset voltages (0.8V, 1.0V, 1.2V, 1.8V, 2.5V, 3.3V) or adjusted to an alternate voltage using the onboard potentiometer. A PGOOD (Power-Good) signal goes high and lights a red LED to indicate that the output voltage is within a ±11% typical regulation window. A toggle switch is provided to conveniently enable or disable the output voltage. • A 500MHz dual-trace oscilloscope. The ISL70001ASEHEV1Z evaluation board can be set to run from the nominal 1MHz internal oscillator of the ISL70001ASEH or synchronized to a 1MHz ±20% external clock. Two or more ISL70001ASEHEV1Z evaluation boards can be synchronized to each other in a Master/Slave configuration, with all Slave units switching 180° out-of-phase with respect to the Master unit. Schematic and BOM A schematic and BOM of the ISL70001ASEHEV1Z evaluation board are shown in Figure 1 and Table 1, respectively. The schematic indicates numerous test points, which allow virtually all nodes of the evaluation circuit to be monitored directly. The BOM shows components that are representative of the types needed for a design, but these components are not space-qualified. Equivalent space-qualified components would be required for flight applications. • A 0V to 6V power supply with at least 10A source current capability. • An electronic load capable of sinking current up to 6A. • Two digital multimeters (DMMs). Quick Start 1. Short J1, J2 (pins 2-3), J4 (pins 1-2), J5 and J15. 2. Open J3, J7 and J9-J13. 3. Toggle S2 to the down (OFF) position. 4. Turn on the power supply. Set the output voltage to 3.3V and set the output current limit to 10A. Turn off the power supply. 5. Connect the positive lead of the power supply to TP1 and the negative lead of the power supply to TP2. 6. Turn on the electronic load and set the output current to 3A. 7. Connect the positive lead of the electronic load to TP44 and connect the negative lead of the electronic load to TP45. 8. Configure one DMM to monitor the input voltage from TP22 to TP25. 9. Configure another DMM to monitor the output voltage from TP38 to TP39. 10. Connect Channel 1 of the oscilloscope to J6 (or from TP33 to TP28) to monitor the rectangular waveform on the LXx pins. 11. Connect Channel 2 of the oscilloscope to J14 (or from TP36 to TP37) to monitor the output voltage. 12. Toggle S2 to the up (ON) position. 13. Verify the output voltage is 0.8V ±3% and the frequency of the LXx waveform is 1MHz ±10%. Configuration Options The ISL70001ASEHEV1Z evaluation board can be easily configured for a number of different applications. Table 2 provides the available settings for the jumpers and toggle switch and explains their respective functions. June 11, 2013 AN1842.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2013. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. Submit Document Feedback 8 7 6 5 4 2 3 1 PGOOD Q1 R3 1 2 1K 2 LTST-C170CKT SYNC S2 E TP38 TP36 100UF E E C24 100UF C23 100UF C21 C22 100UF C20 100UF C19 100UF C18 100UF C17 100UF E C16 100UF C15 10 100UF R10 C14 1000PF E TP45 32 C25 R19 4700PF 0 100 TP47 E 3 221 E R16 316 E R15 499 E R14 E R13 PGND5 1K 1 31 R18 J15 1K ADJUST J13 PVIN5 2.5V 3.3V TP46 2 R17 33 1.8V 5K PVIN5 TP35 1.2V J12 PVIN4 34 TP39 R8 0.8V 1.0V J11 35 E J10 PVIN4 TP37 E 30 29 28 27 26 25 24 23 22 E E 36 TP27 TP26 TP28 IN DRAWN BY: C11 1K E 0.01UF 3 499 TP6 E TP44 E E ITAR VIN E R4 2 TP24 TP23 0.22UF TP20 TP21 C12 1UF E R6 3 E VOUT E C10 1 21 1 J1 VIN_EN 20 19 R7 E E E VIN 1 TP34 J9 37 LX5 E 2 PVIN2 LX2 PGND2 PGND2 PGND1 LX1 PGND1 PVIN2 PGND5 AVDD EN AGND PGND6 AGND 18 PGND6 17 PVIN6 LX6 TP15 DGND PVIN6 DGND 16 PGND4 ISL70001ASEHQ PORSEL TP14 PGND4 38 LX4 E 1.5K DVDD 15 39 J7 14 40 PGND3 E R12 DVDD TP33 3.01K SS 13 TP32 41 R11 12 TP12 42 J5 TP11 TP16 TP17 IN 1UH D1 43 44 45 47 46 48 E TP25 1 2 3 TP22 U1 TDO FB C9 1UF LX3 PGOOD E PVIN3 PGND3 TDI REF 0.1UF 0.01UF C8 C6 E PVIN3 ZAP 10 11 TP13 PVIN1 J2 1 M/S 9 E L1 TP43 J14 E LX TP42 E 2 RELEASED BY: J4 UPDATED BY: 1 OSCAR MANSILLA TIM KLEMANN DATE: ENGINEER: DATE: TITLE: 07-02-2012 DATE: OSCAR MANSILLA DATE: 07/02/2012 TESTER E MASK# ISL70001ASEHEV1Z EVALUATION BOARD SCHEMATIC HRDWR ID REV. ISL70001ASEHEV1Z FILENAME: ~/ISL70001ASEH/ISL70001ASEHEV1ZA AN1842.1 June 11, 2013 8 7 Application Note 1842 7 PVIN1 SYNC E 8 E 4 6 10K TP18 R5 3 2 E TP5 E E E 1 R1 TP2 5 J3 1K C7 C5 R2 1UF 1UF C4 TP19 47UF C3 47UF C2 47UF C1 47UF 2 TP1 TP41 1 2N7002 D2 J6 VIN TP40 3 6 5 4 FIGURE 1. ISL70001ASEHEV1Z SCHEMATIC 3 2 SHEET 1 1 OF A 1 Application Note 1842 TABLE 1. ISL70001ASEHEV1Z BOM REF DES QTY C1-C4 4 47µF Capacitor, Ceramic, 10%, 10V, X7R, 1210 Various C5, C7, C9, C10 4 1µF Capacitor, Ceramic, 10%, 10V, X7R, 0603 Various C6, C11 2 0.01µF Capacitor, Ceramic, 10%, 16V X7R, 0603 Various C8 1 0.1µF Capacitor, Ceramic, 10%, 16V, X7R, 0603 Various C12 1 0.22µF Capacitor Ceramic, 10%, 16V, X7R, 0603 Various C14 1 1000pF Capacitor Ceramic, 10%, 16V, X7R, 0603 Various C15-C24 10 100µF Capacitor Ceramic, 20%, 6.3V, X5R, 1210 Various C25 1 4700pF Capacitor, Ceramic, 10%, 50V, X7R, 0603 Various D1 1 MBRS320T3G-T Diode, Schottky, 20V, 3A, SMC On Semiconductor D2 1 LTST-C170CKT Diode, LED, Green Vishay J1, J3, J5, J7, J9-J13 9 69190-202HLF Connector, Header, 1x2, Thru-hole BERG/FCI J2, J4 2 68000-236HLF-1X3 Connector, Header, 1x3, Thru-hole BERG/FCI J1-J5, J7, J9-J13, J15 12 SPC02SYAN Connector, Jumper, 2-pin Sullins J6, J14 2 131-4353-00 Jack, Scope Probe, Thru-hole Tektronics L1 1 CDRH127/LDNP-1R0NC Inductor, 30%, 14A, SMD Sumida Q1 1 2N7002-7-F-T Transistor, MOSFET, N-channel, SOT-23 Diodes, Inc. R1, R7 2 1Ω Resistor, Film, 1%, 1/10W, 0603 Various R2, R3, R6, R8, R13 5 1kΩ Resistor, Film, 1%, 1/10W, 0603 Various R4, R14 2 499Ω Resistor, Film, 1%, 1/10W, 0603 Various R5 1 10kΩ Resistor, Film, 1%, 1/10W, 0603 Various R10 1 10Ω Resistor, Film, 1%, 1/4W, 1206 Various R11 1 3.01kΩ Resistor, Film, 1%, 1/10W, 0603 Various R12 1 1.5kΩ Resistor, Film, 1%, 1/10W, 0603 Various R15 1 316Ω Resistor, Film, 1%, 1/10W, 0603 Various R16 1 221Ω Resistor, Film, 1%, 1/10W, 0603 Various R17 1 R18 1 100Ω Resistor, Film, 1%, 1/10W, 0603 Various R19 1 0Ω Resistor, Film, 1%, 1/10W, 0603 Various S2 1 GT11MSCBE-T Switch, Toggle, SPDT, SMD ITT/C&K TP1, TP2, TP5, TP6, TP40-45 10 1514-2 Terminal, Turret, Thru-hole Keystone TP11-TP28, TP32-TP39 26 5002 Connector, Test Point, Thru-hole Various U1 1 ISL70001ASEHFE/PROTO IC, Regulator, Switching, 6A, CQFP-48 w/ heatsink Intersil 1 SP2000-0.020-AC-1212-NA Thermal Interface Material, Sil-Pad, 12inx12inx0.020in, Bergquist with adhesive, cut to 0.4inx0.4in and place under U1 Submit Document Feedback PART NUMBER 3296W-1-502LF 3 VALUE 1µH 5kΩ DESCRIPTION MANUFACTURER Resistor, Potentiometer, Trim, 10%, 1/2W, Thru-hole Bourns AN1842.1 June 11, 2013 Application Note 1842 TABLE 2. CONFIGURATION OPTIONS REF. DESIGNATOR SETTING FUNCTION Short Selects AVDD to be monitored by the EN pin through a resistive divider (R4 and R6) if S2 is toggled to the down position. Open Allows an external voltage connected to TP5 to be monitored by the EN pin through a resistive divider (R4 and R6) if S2 is toggled to the down position. Short 2-3 Selects Master mode, which forces the chip to run from the internal 1MHz oscillator. In Master mode, the SYNC pin is an output that provides a nominal 1MHz clock signal. Short 1-2 Selects Slave mode, which allows the chip to be synchronized to another ISL70001ASEH or to an external clock. In Slave mode, the SYNC pin is an input that accepts a 1MHz synchronizing signal from the SYNC pin of another ISL70001ASEH configured as a Master or from an external clock. Short Loads the SYNC pin with R5, which is a 10kΩ resistor. If synchronization to an external clock over long distances is required, it may be necessary to use a controlled impedance trace to avoid excessive ringing on the SYNC line. If this is the case, the SYNC trace should be terminated into 50Ω at the Slave units. This can be accomplished by replacing R5 on the Slave units with a 50Ωresistor. Please note that the SYNC pin of an ISL70001ASEH is not designed to drive a 50Ω load. Open Disconnects the SYNC pin from R5. J1 J2 J3 J4 Short 2-3 Selects the 5V input UVLO threshold. Use this setting when the nominal input voltage is 5V. Short 1-2 Selects the 3.3V input UVLO threshold. Use this setting when the nominal input voltage is 3.3V. Also use this setting for nominal input voltages between 5V and 3.3V. J5 J7 J9 J10 J11 J12 J13 J15 S2 Short Selects the 0.8V preset output voltage option as long as J7 and J9-J13 are open. Open Allows output voltages other than 0.8V to be selected. Short Selects the 1.0V preset output voltage option as long as J5 and J9-J13 are open. Open Allows output voltages other than 1.0V to be selected. Short Selects the 1.2V preset output voltage option as long as J5, J7 and J10-J13 are open. Open Allows output voltages other than 1.2V to be selected. Short Selects the 1.8V preset output voltage option as long as J5, J7, J9 and J11-J13 are open. Open Allows output voltages other than 1.8V to be selected. Short Selects the 2.5V preset output voltage option as long as J5, J7, J9-J10 and J12-J13 are open. Open Allows output voltages other than 2.5V to be selected. Short Selects the 3.3V preset output voltage option as long as J5, J7, J9-J11 and J13 are open. Open Allows output voltages other than 3.3V to be selected. Short Selects the adjustable output voltage option as long as J5, J7 and J9-J12 are open. Potentiometer, R17, can be used to adjust the output voltage. Open Allows the preset output voltage options to be selected. Short Shorts out R18, allowing normal operation of the evaluation board. Open Facilitates control loop stability measurements by allowing a signal to be injected across R18. Short 2-3 S1 in the up position shorts contacts 2-3. This pulls the EN pin low to disable the output voltage. Short 1-2 S1 in the down position shorts contacts 1-2. This enables the output voltage as long as the voltage on the EN pin exceeds 0.6V. Submit Document Feedback 4 AN1842.1 June 11, 2013 Application Note 1842 Layout Guidelines 7. Locate the Schottky diode, D1, as close as possible to the LXx and PGNDx pins of the IC. A smaller Schottky diode may be used as long as derating requirements are satisfied. 1. Use a four layer PCB with 2 ounce copper. 2. Layer 2 should be a dedicated ground plane and layer 3 should be a dedicated power plane split between VIN and VOUT. 3. Layers 1 and 4 should be used primarily for signals, but can also be used to increase the VIN, VOUT and ground planes as required. 4. Connect all AGND, DGND and PGNDx pins directly to the ground plane. Connect all PVINx pins directly to the VIN portion of the power plane. 5. Locate ceramic bypass capacitors as close as possible to U1. Prioritize the placement of the bypass capacitors on the pins of U1 in the order shown: REF, SS, AVDD, DVDD, PVINx (C5, C7), EN, PGOOD, PVINx (C1-C4). 6. Locate the output voltage resistive divider as close as possible to the FB pin of the IC. The top leg of the divider should connect directly to the POL (Point Of Load) and the bottom leg of the resistive divider should connect directly to AGND. The junction of the resistive divider should connect directly to the FB pin. 8. Use a small island of copper to connect the LXx pins of U1 to the inductor, L1, on layers 1 and 4. Void the copper on layers 2 and 3 adjacent to the island to minimize capacitive coupling. Place most of the island on layer 4 to minimize the amount of copper that must be voided from the ground layer (layer 2). 9. Keep all signal traces as short as possible. 10. A small series snubber (R10 and C14) connected from the LXx pins to the PGNDx pins may be used to damp ringing on the LXx pins if desired. 11. For optimum thermal performance, place a pattern of vias on the top layer of the PCB directly underneath U1. Connect the vias to the ground plane (layer 2), which serves as a heatsink. Thermal interface material such as a Sil-Pad should be used to fill the gap between the vias and the bottom of U1 to insure good thermal contact. Using a Sil-Pad has the added benefit of raising the bottom of U1 from the PCB surface so that a slight bend can be added to the leads for strain relief. 12. Refer to Figures 2 through 7 for an example layout. FIGURE 2. SILK SCREEN TOP Submit Document Feedback 5 AN1842.1 June 11, 2013 Application Note 1842 FIGURE 3. FIRST LAYER ETCH FIGURE 4. SECOND LAYER ETCH Submit Document Feedback 6 AN1842.1 June 11, 2013 Application Note 1842 FIGURE 5. THIRD LAYER ETCH FIGURE 6. FOURTH LAYER ETCH Submit Document Feedback 7 AN1842.1 June 11, 2013 Application Note 1842 FIGURE 7. SILK SCREEN BOTTOM Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the document is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 8 AN1842.1 June 11, 2013