Compact 2-3-4-Ch LED Drivers with Phase Shift Control ISL97682, ISL97683, ISL97684 Features The ISL97682, ISL97683, ISL97684 are Intersil’s highly integrated 2-3-4-channels LED drivers that are suitable for medium size TFT-LCD backlights. These parts can drive multiple channels of LEDs from inputs as low as 4V to outputs of up to 45V. They can also operate from inputs as low as 3V to outputs of up to 26.5V in bootstrap configuration (see Figure 26 for 3V operation). • ISL97682 - 2 x 100mA Channels The ISL97682, ISL97683, ISL97684 feature optional channels phase shift control. This feature is used to minimize the input, output ripple characteristics and load transient, which help eliminate or reduce the video and audio noise interference from the backlight driver operation. The ISL97682, ISL97683, ISL97684 offer 8-bit PWM dimming for systems that need frequency tuning flexibility. With the unique adaptive boost switching architecture, the ISL97682, ISL97683, ISL97684 also offer Direct PWM dimming with output, which follows input and achieves linearity as low as 0.009% at 200Hz or 1.35% at 30kHz. The drivers incorporate dynamic headroom control that monitors the highest LED forward voltage string and uses its feedback signal for the minimum output regulation. The ISL97682, ISL97683, ISL97684 incorporates extensive fault protection functions including string open and short circuit detections, OVP, and OTP. The switching frequency can be selected at either 600kHz or 1.0MHz in PFM or PWM mode. These parts are available in the thin and compact 16 Ld 3mmx3mm TQFN package and operate in ambient temperature from -40°C to +85°C. L1 VIN = 4~26.5V Ci D1 0.1µF 11 VDC • Input Voltage 4.0V~26.5V with Max VOUT of 45V • Input Voltage 3.0V (see Figure 26)~24V with Max VOUT of 26.5V • PWM Dimming Linearity - PWM Dimming with Adjustable Dimming Frequency with Duty Cycle Linear from 0.4% to 100% <30kHz - Direct PWM Dimming with Duty Cycle Linear from 0.009% to 100% at 200Hz • Current Matching of 0.7% typical from 1%~100% Dimming • Selectable 600kHz or 1MHz Switching Frequency in PWM/PFM Mode • Dynamic Headroom Control • Fault Protection - String Open/Short Circuit Protections, OVP, OTP • Thin and Compact TQFN-16 3mmx3mm Package Applications • Tablet to Notebook PC Displays LED Backlighting • PMP LED Backlighting VIN = 4~26.5V Ci Co 4.7µF 7 VIN • ISL97684 - 4 x 50mA Channels 45V, 4 x 50mA* 10µH 10µF • ISL97683 - 3 x 50mA Channels 4.7µF 7 VIN 0.1µF 11 VDC LX 9 ISL97684 1µF OVP 12 6 EN OVP 12 5 PWMI 5 PWMI 3 RSET PGND 10 8 FPWM/DIRECTPWM 4 FSW 3 RSET 8 FPWM/DIRECTPWM CH1 13 CH2 14 4 FSW CH3 15 2 COMP 33pF 45V, 4 x 50mA* Co 10µF ISL97684 6 EN D1 10µH LX 9 1µF L1 2 COMP CH4 16 10kΩ 33pF 8.2nF 1 AGND *VIN > = 9V AND WITH GOOD LEDS MATCHING PGND 10 CH1 13 CH2 14 CH3 15 CH4 16 10kΩ 8.2nF 1 AGND *VIN >=9V AND WITH GOOD LEDS MATCHING FIGURE 1B. PWM DIMMING WITH DIMMING FREQUENCY ADJUSTMENT USING RFPWM FIGURE 1. ISL97684 TYPICAL APPLICATION DIAGRAMS FIGURE 1A. DIRECT PWM DIMMING May 16, 2012 FN7689.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas Inc. 2011, 2012. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL97682, ISL97683, ISL97684 Block Diagram OUTPUT = 45V, 4 X 50mA* VIN = 4~26.5V 10µH/1.5A OPTIONAL FUSE 4.7µF/50V LX VIN EN ISL97684 INTERNAL BIAS REG VDC OSC & RAMP COMP Σ =0 ♦∏ LOGIC OVP OVP O/P SHORT FET DRIVER IMAX ILIMIT FSW PGND PHASE FSW SELECT DETECT COMP GM AMP 8-BIT DAC VSET + - RSET REFOVP DYNAMIC HEADROOM CONTROL PE OPEN CKT, SHORT CKT DETECTS HIGHEST VF STRING DETECT CH1 CH4 1 + - REF GEN REFVSC AGND TEMP SENSOR PHASE SELECT PWMI FPWM/ DIRECTPWM PHASE SHIFT & PWM CONTROLLER 8-BIT DIGITIZER *VIN >= 9V AND WITH GOOD LEDS MATCHING 4 + - DIRECTPWM DETECT FIGURE 2. ISL97684 BLOCK DIAGRAM Ordering Information PART NUMBER (Notes 1, 2, 3) PART MARKING TEMP RANGE (°C) PACKAGE (Pb-free) PKG. DWG. # ISL97682IRTZ 7682 -40 to +85 16 LD 3x3 TQFN L16.3x3D ISL97683IRTZ 7683 -40 to +85 16 LD 3x3 TQFN L16.3x3D ISL97684IRTZ 7684 -40 to +85 16 LD 3x3 TQFN L16.3x3D ISL97682IRTZ-EVALZ Evaluation Board ISL97683IRTZ-EVAL Evaluation Board ISL97684IRTZ-EVALZ Evaluation Board NOTES: 1. Add “-T*” suffix for tape and reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL97682, ISL97683, ISL97684. For more information on MSL please see techbrief TB363. 2 FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Pin Configurations ISL97683 (16 LD TQFN) TOP VIEW NC CH2 NC CH1 NC CH3 CH2 CH1 ISL97682 (16 LD TQFN) TOP VIEW 16 15 14 13 16 15 14 13 AGND 1 12 OVP AGND 1 12 OVP COMP 2 11 VDC COMP 2 11 VDC 8 EN VIN FPWM_DIRECTPWM 9 FSW 9 LX 4 5 6 7 8 FPWM_DIRECTPWM 7 10 PGND VIN 6 RSET 3 EN 5 PWMI FSW 4 10 PGND PWMI RSET 3 LX CH4 CH3 CH2 CH1 ISL97684 (16 LD TQFN) TOP VIEW 16 15 14 13 AGND 1 12 OVP COMP 2 11 VDC 10 PGND RSET 3 FSW 4 3 5 6 7 8 PWMI EN VIN FPWM_DIRECTPWM 9 LX FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Pin Descriptions PIN ISL97682 ISL97683 ISL97684 DESCRIPTION 1 AGND AGND AGND Analog Ground for precision circuits 2 COMP COMP COMP External Compensation Pin 3 RSET RSET RSET Resistor connection for setting LED current, (see Equation 2 for calculating the ILEDpeak) 4 FSW FSW FSW FSW = 0 ~ 0.11 * VDC, Boost Switching Frequency = 600kHz with phase shift and PFM mode enabled. FSW = 0.34 * VDC ~ 0.44 * VDC, Boost Switching Frequency = 600kHz with phase shift and PWM mode enabled. FSW = 0.53 * VDC ~ 0.63 * VDC, Boost Switching Frequency = 1MHz with phase shift and PWM mode enabled. FSW = 0.86 * VDC ~ VDC, Boost Switching Frequency = 1MHz with phase shift and PFM mode enabled. 5 PWMI PWMI PWMI PWM brightness control pin. 6 EN EN EN Enable, can be tied directly to VIN if the system lacks of I/O 7 VIN VIN VIN LED and Driver Supply Voltage. LED supply and Driver supply can be separated if high voltage application is needed and dual supplies are available 8 FPWM/ FPWM/ FPWM/ External PWM dimming with frequency modulation or Direct PWM dimming without frequency DirectPWM DirectPWM DirectPWM modulation. With a resistor connected to ground, the dimming frequency will be set by the Setting Resistor. When this pin is floating, the part enters Direct PWM mode such that the dimming follows the input PWM signal without frequency modulation. 9 LX LX LX 10 PGND PGND PGND Input to boost switch Power ground (LX, CIN, and COUT Power return) 11 VDC VDC VDC De-couple capacitor for internally generated 5V supply 12 OVP OVP OVP Overvoltage protection input 13 CH1 CH1 CH1 Input 1 to current source, CH, and monitoring 14 NC CH2 CH2 Input 2 to current source, CH, and monitoring (ISL97682 is No Connect) 15 CH2 CH3 CH3 Input 3 to current source, CH, and monitoring 16 NC NC CH4 Input 4 to current source, CH, and monitoring (ISL97682, ISL97683 are No Connect) 4 FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Absolute Maximum Ratings Thermal Information VIN, EN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 28V VDC, PWMI, FPWM/DirectPWM, FSW, RSET, COMP, OVP . . . -0.3V to 5.5V CH1 to CH4, LX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 45V PGND, AGND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V Above voltage ratings are all with respect to AGND pin Thermal Resistance (Typical) θJA (°C/W) θJC (°C/W) 16 LD TQFN (Notes 4, 5) . . . . . . . . . . . . . . . 51 4.6 Thermal Characterization (Typical) PSIJT (°C/W) Operating Conditions Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C 16 Ld TQFN (Note 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.11 Maximum Continuous Junction Temperature . . . . . . . . . . . . . . . . .+125°C Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-65°C to +150°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside. 6. PSIJT is the PSI junction-to-top thermal characterization parameter. If the package top temperature can be measured with this rating then the die junction temperature can be estimated more accurately than the θJC and θJC thermal resistance ratings. Electrical Specifications 5. All specifications below are characterized at TA = -40°C to +85°C; VIN = 12V, EN = 5V, RSET = 20kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. PARAMETER DESCRIPTION CONDITION MIN (Note 7) TYP MAX (Note 7) UNIT GENERAL VIN Backlight Supply Voltage, (Note 8) TA = +25°C IVIN VIN Active Current EN = 3.3V 4.0 26.5 IVIN_STBY VIN Shutdown Current EN = 0V, TA = 25°C 5 µA VOUT Output Voltage 4.0V < VIN ≤ 26.5V 45 V VUVLO Undervoltage Lockout Threshold VUVLO_HYS Undervoltage Lockout Hysteresis 5 2.2 V mA 2.5 100 V mV LINEAR REGULATOR VDC LDO Output Voltage VIN > 6V VIN = 5V, IVDC = 20mA VLDO VDC LDO Dropout Voltage ENLow Guaranteed Range for EN Input Low Voltage ENHi Guaranteed Range for EN Input High Voltage tEN(Low) EN low time before shut-down 4.6 4.8 5 V 30 200 mV 0.5 V 1.5 V 29.5 ms BOOST SWITCHING REGULATOR SS Soft-start SWILimit Boost FET Current Limit rDS(ON) Internal Boost Switch ON-Resistance Eff_peak Peak Efficiency DMAX 100% LED Duty Cycle Boost Maximum Duty Cycle 5 7 1.4 1.8 ms 2.3 A 500 mΩ VIN = 24V, 48 LEDs, 30mA each, L = 10µH with DCR ≤100mΩ, TA = +25°C 90.1 % VIN = 12V, 48 LEDs, 30mA each, L = 10µH with DCR ≤ 100mΩ, TA = +25°C 87 % VFSW < 2.4V (FSW = 600kHz) 92 % VFSW > 2.4V (FSW =1.0MHz) 85 % FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Electrical Specifications All specifications below are characterized at TA = -40°C to +85°C; VIN = 12V, EN = 5V, RSET = 20kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) PARAMETER DMIN FSW ILX_leakage DESCRIPTION Boost Minimum Duty Cycle Boost Switching Frequency MAX (Note 7) UNIT VFSW < 2.4V (FSW = 600kHz) 8 % VFSW > 2.4V (FSW = 1.0MHz) 15 % CONDITION MIN (Note 7) TYP FSW < 2.4V 500 600 650 kHz FSW > 2.4V 0.9 1.0 1.1 MHz 10 µA LX Leakage Current LX = 45V, EN = 0 Channel-to-Channel DC Current Matching RSET = 20kΩ (ILED = 20mA for ISL97683/4 and 40mA for ISL97682) -2 +2 % RSET = 40kΩ (ILED = 10mA for ISL97683/4 and 20mA for ISL97682) -2.5 +2.5 % -2 +2 % 4.9 V REFERENCE IMATCH IACC Current Accuracy ILED = 20mA (ISL97683/4) ILED = 40mA (ISL97682) FAULT DETECTION VSC Channel Short Circuit Threshold Vtemp Over-Temperature Threshold Vtemp_acc Over-Temperature Threshold Accuracy VOVPlo Overvoltage Limit on OVP Pin OVPfault OVP Short Detection Fault Level 3.8 4.4 150 °C 5 1.18 1.22 °C 1.24 V 70 mV 500 mV CURRENT SOURCES VHEADROOM Dominant Channel Current Source Headroom at CH Pin VRSET Voltage at RSET Pin ILED(max) Maximum LED Current per Channel ILED = 20mA 1.2 ISL97682 1.22 1.24 V 100 mA ISL97683 50 mA ISL97684 50 mA PWM GENERATOR VIL Guaranteed Range for PWM Input Low Voltage 0.8 V 30,000 Hz VIH Guaranteed Range for PWM Input High Voltage 1.5 FPWMI PWMI Input Frequency Range 100 V DPWMACC Direct PWM Dimming Output Maximum Resolution tDPWM_ON_MIN Direct PWM Dimming Minimum On-Time PWMACC PWM Dimming with Adjustable Dimming Frequency Output Resolution PWMHYST PWMI Input Allowable Jitter Hysteresis -0.46 +0.46 LSB FPWM Generated PWM Dimming Frequency Range 100 30,000 Hz VFPWM Voltage at FPWM pin 1.24 V 85 Direct PWM Mode 250 ns 450 ns 8 RFPWM = 3.3kΩ 1.20 1.22 bit NOTES: 7. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 8. At maximum VIN of 26V, minimum VOUT is 28V. Minimum VOUT can be lower at lower VIN. 6 FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Typical Performance Curves 90 85 80 80 EFFICIENCY (%) EFFICIENCY (%) 70 60 50 40 4.2VIN 30 3.7VIN 20 3VIN 0 20 70 40 60 80 60 50 100 3VIN 0 20 40 DC (%) 80 100 FIGURE 4. ISL97683 TYPICAL EFFICIENCY FOR 3V TO 4.2V IN A 3P7S, ILED = 20mA/CH CONFIGURATION AT FSW = 600kHz IN PWM MODE WITH VIN SUPPLY = 5V 90 95 90 80 EFFICIENCY (%) EFFICIENCY ( %) 60 DC (%) FIGURE 3. ISL97683 TYPICAL EFFICIENCY FOR 3V TO 4.2V IN A 3P7S, ILED = 20mA/CH SINGLE SUPPLY CONFIGURATION AT FSW = 600kHz IN PWM MODE 70 5V 60 50 4.2VIN 3.7VIN 65 55 10 0 75 85 80 600k PWM 75 0 50 DC (%) 100 70 0 5 10 15 20 25 30 DC (%) FIGURE 5. ISL97683 TYPICAL EFFICIENCY FOR 5VIN IN A 3P7S, ILED = 20mA/CH CONFIGURATION AT FSW = 600kHz IN PWM MODE 93 FIGURE 6. ISL97684 EFFICIENCY FOR 4P10S AT 20mA/CH AT 600kHz IN PWM MODE 87 EFFICIENCY (%) 88 86 83 78 85 1000k PFM VIN = 15V 73 68 58 84 1000k PWM VIN = 15V 63 0 10 20 30 40 50 1000k PWM 50% 1000k PFM 50% 60 70 80 90 100 83 0 10 20 30 DC (%) FIGURE 7. ISL97864 PWM vs PFM EFFICIENCY vs DC AT VIN = 15V IN4P8S CONFIGURATION 7 FIGURE 8. PFM vs PFM MODE FOR 4P8S vs VIN AT 1MHz FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Typical Performance Curves (Continued) 4.5 CHANNEL CURRENT (mA) 4.0 CURRENT (mA) 3.5 3.0 2.5 2.0 1.5 CALCULATED 1.0 MEASURED 0.5 0 0 0.8 1.6 2.4 DC (%) 3.2 4.0 4.8 CH2 CH4 CH1 0 20 40 60 80 100 FIGURE 10. CURRENT LINEARITY vs PWM DIMMING DUTY CYCLE AT 12VIN FOR 4P10S AT 20mA/CH 1.0 4 0.8 VHEADROOM (V) 5 3 2 1 0 CH3 DIMMING DUTY CYCLE (%) FIGURE 9. CURRENT LINEARITY vs LOW LEVEL PWM DIMMING DUTY CYCLE AT 12VIN FOR 4P10S AT 20mA/CH IIN (mA) 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0.6 CH4 0.4 CH2 CH1 CH3 0.2 0 5 10 15 20 25 30 0 0 FIGURE 11. QUIESCENT CURRENT vs VIN WITH EN = HIGH, NO LEDS CONNECTED 10 20 30 VIN (V) VIN (V) FIGURE 12. CHANNEL VOLTAGE vs VIN FOR VIN = 12V AT 4P10S AT 20mA/CH VIN (5V/DIV) VIN (5V/DIV) IIN (0.5A/DIV) IIN (0.5A/DIV) ILED (20mA/DIV) FIGURE 13. LINE REGULATION WITH VIN CHANGE FROM 6V TO 26V FOR 4P10S AT 20mA/C 8 ILED (20mA/DIV) FIGURE 14. LINE REGULATION WITH VIN CHANGE FROM 26V TO 6V FOR 4P10S AT 20mA/CH FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Typical Performance Curves (Continued) VOUT (50mV/DIV) Vout(50mV/Div) VO (1V/DIV) LXLx=20V/div = 20V/DIV) ILED (20mA/DIV) FIGURE 15. LOAD REGULATION WITH ILED CHANGE FDROM 100% TO 0% PWM DIMMING, VIN = 12V AT 20mA/CH VVout OUT FIGURE 16. VOUT RIPPLE VOLTAGE, VIN = 12V, 4P10S AT 20mA/CH VOUT Vout IIN (0.5A/DIV) Iin(0.5A/div) IIN (0.5A/DIV) Iin(0.5A/div) ILED (20mA/DIV) ILED(20mA/div) EN EN ILED(20mA/div) ILED (20mA/DIV) FIGURE 17. IN-RUSH AND LED CURRENT AT VIN = 5V FOR 4P10S AT 20mA/CH 9 EN EN FIGURE 18. IN-RUSH AND LED CURRENT AT VIN = 12V FOR 4P10S AT 20mA/CH FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Theory of Operation Current Matching and Current Accuracy PWM Boost Converter Each channel of the LED current is regulated by the current source circuit, as shown in Figure 19. The current mode PWM boost converter produces the minimal voltage needed to enable the LED stack with the highest forward voltage drop to run at the programmed current. The ISL97682, ISL97683, ISL97684 employs current mode control boost architecture that has a fast current sense loop and a slow voltage feedback loop. Such architecture achieves a fast transient response that is essential for the notebook backlight application where the power can be a series of drained batteries or instantly change to an AC/DC adapter without rendering a noticeable visual nuisance. The number of LEDs that can be driven by the ISL97682, ISL97683, ISL97684 depend on the type of LED chosen in the application. The ISL97682, ISL97683, ISL97684 are capable of boosting up to 45V and typically driving 13 LEDs in series for each of the 4 channels, enabling a total of 52 pieces of the 3.2V/20mA type of LEDs. The LED peak current is set by translating the RSET current to the output with a scaling factor of 401.8/RSET. The source terminals of the current source MOSFETs are designed to run at 500mV to optimize power loss versus accuracy requirements. The sources of errors of the channel-to-channel current matching come from the op amps offset, internal layout, reference, and current source resistors. These parameters are optimized for current matching and absolute current accuracy. However, the absolute accuracy is additionally determined by the external RSET. A 1% tolerance resistor is recommended. OVP The Overvoltage Protection (OVP) pin has a function of setting the overvoltage trip level as well as limiting the VOUT regulation range. The ISL97682, ISL97683, ISL97684 OVP threshold is set by RUPPER and RLOWER shown by Equation 1: VOUT_OVP = 1.22V * (RUPPER + RLOWER)/RLOWER + - REF + - RSET (EQ. 1) VOUT can only regulate between 42% and 100% of the VOUT_OVP such that: PWM DIMMING FIGURE 19. SIMPLIFIED CURRENT SOURCE CIRCUIT Allowable VOUT = 42% to 100% of VOUT_OVP Dynamic Headroom Control For example, if 10 LEDs are used with the worst case being VOUT of 35V. If R1 and R2 are chosen such that the OVP level is set at 40V, then the VOUT is allowed to operate between 16.8V and 40V. If the requirement is changed to 4 LEDs of 14V VOUT application, then the OVP level must be reduced and users should follow the VOUT = (42% ~100%) OVP level requirement. Otherwise, the headroom control will be disturbed such that the channel voltage can be much higher than expected and sometimes can prevent the driver from operating properly. The ISL97682, ISL97683, ISL97684 feature a proprietary Dynamic Headroom Control circuit that detects the highest forward voltage string or the lowest voltage from any of the CH pins digitally. When the lowest CH voltage is lower than the short circuit threshold (VSC), such voltage will be used as the feedback signal for the boost regulator. The boost makes the output to the correct level such that the lowest CH is at the target headroom voltage. Since all LED stacks are connected to the same output voltage, the other CH pins will have a higher voltage, but the regulated current source circuit on each channel will ensure that each channel has the same current. The output voltage will regulate cycle-by-cycle and it is always referenced to the highest forward voltage string in the architecture. The ratio of the OVP capacitor should be the inverse of the OVP resistor. For example: if RUPPER/RLOWER = 33/1, then CUPPER/CLOWER = 1/33 with CUPPER = 100pF and CUPPER = 3.3nF. Dimming Controls Enable An EN signal is required to enable the internal regulator for normal operation. If there is no signal for longer than 28ms, the device will enter shutdown. The ISL97682, ISL97683, ISL97684 allow two ways of controlling the LED current, and therefore, the brightness. They are: 1. DC current adjustment 2. PWM chopping of the LED current defined in Step 1. Power Sequence There is no specific power sequence requirement for the ISL97682, ISL97683, ISL97684. The EN signal can be tied to VIN but not the VDC that will prevent the device from powering up. 10 There are various ways to achieve DC or PWM current control, which will be described in the following. FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Maximum DC Current Setting The initial brightness should be set by choosing an appropriate value for RSET. This should be chosen to fix the maximum possible LED current as shown in Equation 2 for ISL97682 and Equation 3 for ISL97683 and ISL97684: ( 804 ) I LEDmax = --------------R SET (EQ. 2) ( 402 ) I LEDmax = --------------R SET (EQ. 3) ILED1-20mA ILED2-20mA ILED3-20mA ILED4-20mA ILED_Total_20mA 5 DC Current Adjustment Once RSET is fixed, the LED DC current can be adjusted. For example, in the 4-channel ISL97684, if the maximum required LED current (ILED(max)) is 20mA, rearranging Equation 3 yields Equation 4: R SET = ( 402 ) ⁄ 0.02 = 20.1kΩ 10 TIME (ms) FIGURE 21. PHASE SHIFT 4-Ch LED DRIVER WITH 10% PWM DIMMING CHANNEL CURRENT (UPPER) AND TOTAL CURRENT (LOWER) (EQ. 4) ILED4-20mA PWM Control ILED3-20mA The ISL97682, ISL97683, ISL97684 have high speed 8-bit digitizers that decode the incoming PWM signal and convert it into 2- 3- or 4- channels of 8-bit PWM current with a phase shift function that will be described later. During the PWM On period, the LED peak current is defined by the RSET resistor value. The average LED current of each channel is controlled by ILEDmax and the PWM duty cycle in percent shown by Equation 5: I LED ( ave ) = I LEDmax × PWM ILED2-20mA ILED1-20mA ILED_Total_80mA (EQ. 5) When the PWM input = 0, all channels are disconnected and the ILED is guaranteed to be <5µA in this state. 5 10 TIME (ms) FIGURE 22. CONVENTIONAL LED DRIVER PWM DIMMING CHANNEL AND TOTAL CURRENT AT 50% DUTY CYCLE The PWM dimming frequency is adjusted by a resistor at the RFPWM pin, described in “PWM Dimming Frequency Adjustment” on page 12. ILED4-20mA ILED1-20mA ILED3-20mA ILED2-20mA ILED2-20mA ILED3-20mA ILED1-20mA ILED4-20mA ILED_Total_40mA ILED_Total_80mA 5 10 TIME (ms) 15 FIGURE 20. CONVENTIONAL 4-Ch LED DRIVER WITH 10% PWM DIMMING CHANNEL CURRENT (UPPER) AND TOTAL CURRENT (LOWER) 11 5 10 TIME (ms) FIGURE 23. EQUAL PHASE SHIFT LED DRIVER PWM DIMMING CHANNEL AT 50% DUTY CYCLE FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Phase Shift Control The ISL97682, ISL97683, ISL97684 are capable of delaying the phase of each current source. Conventional LED drivers exhibit the worst load transients to the boost circuit by turning on all channels simultaneously as shown in Figures 20 and 21. In contrast, the ISL97682, ISL97683, ISL97684 phase shifts each channel by turning them on once during each PWM dimming period as shown in Figures 23 and 24. At each dimming duty cycle except at 100%, the sum of the phase shifted total current will be less than a conventional LED drivers’ total current. For ISL97682, the two channels are separated by 180°. For ISL97683, the three channels are separated by 90° and not 120°. For ISL97684, the four channels are separated by 90°. If the channels are combined for higher current application, the phase shift function must be disabled by running the part in direct PWM mode by floating the RFPWM/DirectPWM and selecting switching frequency by biasing the FSW pin as explained in Table 2. PWMI ILED1 60% 40% tPWMIN tFPWM (tPWMOUT) tOFF tON 40% 60% For example, for a 200Hz input PWM frequency, the minimum duty cycle is: Min DC = 450ns × 200Hz = 0.009% (EQ. 8) Table 1 shows the PWM Dimming with Phase Shift and Direct PWM Dimming configurations. TABLE 1. RFWM/ DIRECTPWM FUNCTION PHASE SHIFT DIMMING RESOLUTION Connects with Resistor PWM Dimming with frequency adjust Yes 8-bit Floating DirectPWM without frequency adjust No N/A Switching Frequency and PWM/PFM Mode When the FSW pin is biased from VDC with a resistor divider RUPPER and RLOWER, the switching frequency and PFM/PWM mode will change according to the following FSW levels shown in Table 2 with the recommended RUPPER and RLOWER. TABLE 2. FSW ILED2 FSW PHASE SHIFT Mode RUPPER RLOWER (0 ~ 0.11)*VDC 600kHz Yes PFM Open 0 ILED3 (0.34~0.44)*VDC 600kHz Yes PWM 187kΩ 120kΩ ILED4 (0.53~0.63)*VDC 1.0MHz Yes PWM 100kΩ 138kΩ (0.86~1) VDC 1.0MHz Yes PFM 0 Open ILED1 FIGURE 24. ISL97684 4 CHANNELS PHASE SHIFT ILLUSTRATION PWM Dimming Frequency Adjustment The dimming frequency is set by an external resistor at the RFPWM/DirectPWM pin to GND calculated by Equation 6: 7 ( 12.4 ) × 10 ⎛F = ---------------------------------⎞ ⎝ PWM RFPWM ⎠ (EQ. 6) The ISL97682, ISL97683, ISL97684 goes into PFM mode at FSW = 600kHz/1MHz when the FSW pin is biased at 0/VDC volts. The part will only go into PFM mode depending on the LED output voltage and loading conditions and can be more efficient than running the part in PWM mode as shown in Figures 5 and 6. The dimming frequency can be set or applied up to 30kHz with duty cycle from 0.4% to 100%. The lower limit of 0.4% is the result of an 8-bit digitizer resolution. Soft-Start where FPWM is the desirable PWM dimming frequency and RFPWM is the setting resistor. Do not bias RFPWM/DirectPWM if direct PWM dimming is used; see Table 1 for clarification. The in-rush current will flow towards COUT when VIN is applied and it is determined by the ramp rate of VIN and the values of COUT and L. The PWM dimming frequency can be set or applied up to 30kHz with duty cycle from 0.4% to 100%. The lower limit of 0.4% is the result of 8-bit digitizer resolution. Once the part is enabled, the boost regulator will begin to switch and the current in the inductor will ramp-up. The current in the boost power switch is monitored and the switching is terminated in any cycle where the current exceeds the current limit. The ISL97682, ISL97683, ISL97684 include a soft-start feature where this current limit starts at a low value (225mA). This is stepped up to the final 1.8A current limit in 7 further steps of 225mA. These steps will happen over approximately 8ms and will be extended at a low LED PWM frequency if the LED duty cycle is low. This allows the output capacitor to be charged to the required value at a low current limit and prevents high input current for systems that have only a low to medium output current requirement. Direct PWM Dimming The ISL97682, ISL97683, ISL97684 can also operate in direct PWM dimming mode such that the output follows the input PWM signal without phase shifting. The FSW pin can still be used to select between 600kHz and 1MHz in PWM or PFM mode as explained in “Pin Descriptions” on page 4. To use Direct PWM mode, users should float the RFPWM/DirectPWM pin. The input PWM frequency should be limited to 30kHz and the minimum duty cycle be calculated by Equation 7: Min Duty Cycle = 450ns × Input PWM Frequency 12 (EQ. 7) FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Fault Protection and Monitoring The ISL97682, ISL97683, ISL97684 feature extensive protection functions to cover all the perceivable failure conditions. The failure mode of a LED can be either open circuit or as a short. The behavior of an open circuited LED can also take the form of either infinite resistance (or for some LEDs, a zener diode), which is integrated into the device in parallel with the now opened LED. For basic LEDs (which do not have built-in zener diodes), an open circuit failure of an LED will only result in the loss of one channel of LEDs without affecting other channels. Similarly, a short circuit condition on a channel that results in that channel being turned off does not affect other channels unless a similar fault is occurring. Due to the lag in boost response to any load change at its output, certain transient events (such as LED current steps or significant step changes in LED duty cycle) can transiently look like LED fault modes. The ISL97682, ISL97683, ISL97684 use feedback from the LEDs to determine when it is in a stable operating region and prevents apparent faults during these transient events from allowing any of the LED stacks to fault out. See Table 3 for more details. Short Circuit Protection (SCP) The short circuit detection circuit monitors the voltage on each channel and disables faulty channels which are detected above the programmed short circuit threshold. When an LED becomes shorted, the action taken is described in Table 3. The short circuit threshold is 4.4V. Open Circuit Protection (OCP) When one of the LEDs becomes open circuit, it can behave as either an infinite resistance or a gradually increasing finite resistance. The ISL97682, ISL97683, ISL97684 monitors the current in each channel such that any string which reaches the intended output current, is considered “good”. Should the current subsequently fall below the target, the channel will be considered an “open circuit”. Furthermore, should the boost output of the ISL97682, ISL97683, ISL97684 reach the OVP limit, all channels which are not “good” will immediately be considered as “open circuit”. Detection of an “open circuit” channel will result in a time-out before disabling of the affected channel. 13 Some users employ some special types of LEDs that have zener diode structure in parallel with the LED for ESD enhancement, thus enabling open circuit operation. When this type of LED goes open circuit, the effect is as if the LED forward voltage has increased, but no light is emitted. Any affected string will not be disabled, unless the failure results in the boost OVP limit being reached, allowing all other LEDs in the string to remain functional. Care should be taken in this case that the boost OVP limit and SCP limit are set properly, in order to assure that multiple failures on one string do not cause all other good channels to be faulted out. This is due to the increased forward voltage of the faulty channel making all other channels look as if they have LED shorts. See Table 3 for details for responses to fault conditions. Overvoltage Protection (OVP) The integrated OVP circuit monitors the output voltage and keeps the voltage at a safe level. The OVP threshold is set as Equation 9: OVP = 1.22V × ( R UPPER + R LOWER ) ⁄ R LOWER (EQ. 9) These resistors should be large to minimize the power loss. For example, a 1MkΩ RUPPER and 30kΩ RLOWER sets OVP to 41.2V. Large OVP resistors also allow COUT discharges slowly during the PWM Off time. Parallel capacitors should also be placed across the OVP resistors such that RUPPER/RLOWER = CLOWER/CUPPER. Using a CUPPER value of at least 30pF is recommended. These capacitors reduce the AC impedance of the OVP node, which is important when using high value resistors. Undervoltage Lockout If the input voltage falls below the UVLO level of 2.5V, the device will stop switching and be reset. Operation will restart only if the device is re-powered and re-enabled once the input voltage is back in the normal operating range. Over-Temperature Protection (OTP) The ISL97682, ISL97683, ISL97684 over-temperature protection threshold is set to +150°C. Each time this is reached, the boost will stop switching and the output current sources will be switched off. For the extensive fault protection conditions, please refer to Figure 25 and Table 3 for details. FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 VIN LX VOUT O/P SHORT OVP IMAX ILIMIT FET DRIVER LOGIC VSC VIN CH4 VSET/2 REG REF THRM SHDN T2 TEMP SENSOR T1 OTP VSET + Q1 VSET PWM1/OC1/SC1 + Q4 - - PWM4/OC4/SC4 PHASE SHIFT AND LOGIC CONTROL FIGURE 25. SIMPLIFIED FAULT PROTECTIONS TABLE 3. PROTECTIONS TABLE CASE FAILURE MODE DETECTION MODE FAILED CHANNEL ACTION GOOD CHANNELS ACTION 1 CH1 Short Circuit CH1 ON and burns power Over-Temperature Protection limit (OTP) not triggered and CH1 < 4.4V 2 CH1 Short Circuit OTP triggered but VCH1 < All channels switched off until power-cycled. 4.4V Highest VF of CH2 through CH4 3 CH1 Short Circuit OTP not triggered but CH1 > 4.4V CH1 faults out after 6 PWM cycle (7-18 in direct PWM) time-out CH2 through CH4 Normal Highest VF of CH2 through CH4 4 CH1 Open Circuit with infinite resistance OTP not triggered and CH1 < 4.4V VOUT will ramp to OVP. CH1 will CH2 through CH4 Normal time-out after 6 PWM cycles (7-18 in direct PWM) and switch off. VOUT will drop to normal level. Highest VF of CH2 through CH4 5 CH1 LED Open Circuit but has paralleled Zener OTP not triggered and CH1 < 4.4V CH1 remains ON and has highest VF, thus VOUT increases CH2 through CH4 ON, Q2 through VF of CH1 Q4 burn power 6 CH1 LED Open Circuit but has paralleled Zener OTP triggered but CH1 < 4.4V CH1 goes off Same as CH1 7 CH1 LED Open Circuit but has paralleled Zener OTP not triggered but CHx > 4.4V CH1 remains ON and has highest VF, thus VOUT increases. VF of CH1 VOUT increases then CH-X switches OFF after 6 PWM cycles. This is an unwanted shut off and can be prevented by setting OVP at an appropriate level. 8 Channel-to-Channel ΔVF too high OTP triggered but CHx < 4.4V All channels switched off until chip cooled 9 Output LED stack voltage too high VOUT > VOVP Driven with normal current. Any channel that has insufficient headroom Highest VF of CH1 will fault out after 6 PWM cycle (7-18 in direct PWM) time-out. through CH4 14 CH2 through CH4 Normal VOUT REGULATED BY Highest VF of CH2 through CH4 VF of CH1 Highest VF of CH1 through CH4 FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Components Selections According to the inductor Voltage-Second Balance principle, the change of inductor current during the switching regulator On-time is equal to the change of inductor current during the switching regulator Off-time. Since the voltage across an inductor is as shown in Equation 10: V L = L × ΔI L ⁄ Δt (EQ. 10) and ΔIL @ On = ΔIL @ Off, therefore: ( V I – 0 ) ⁄ L × D × tS = ( VO – V D – VI ) ⁄ L × ( 1 – D ) × tS (EQ. 11) where D is the switching duty cycle defined by the turn-on time over the switching periods. VD is a Schottky diode forward voltage that can be neglected for approximation. Rearranging the terms without accounting for VD gives the boost ratio and duty cycle as Equations 12 and 13: VO ⁄ VI = 1 ⁄ ( 1 – D ) (EQ. 12) D = ( VO – VI ) ⁄ VO (EQ. 13) Input Capacitor Switching regulators require input capacitors to deliver peak charging current and to reduce the impedance of the input supply. This reduces interaction between the regulator and input supply, thereby improving system stability. The high switching frequency of the loop causes almost all ripple current to flow in the input capacitor, which must be rated accordingly. A capacitor with low internal series resistance should be chosen to minimize heating effects and improve system efficiency, such as X5R or X7R ceramic capacitors, which offer small size and a lower value of temperature and voltage coefficient compared to other ceramic capacitors. It is recommended that an input capacitor of at least 10µF be used. Ensure the voltage rating of the input capacitor is suitable to handle the full supply range. Inductor The selection of the inductor should be based on its maximum and saturation current (ISAT) characteristics, power dissipation (DCR), EMI susceptibility (shielded vs unshielded), and size. Inductor type and value influence many key parameters, 15 including ripple current, current limit, efficiency, transient performance and stability. The inductor’s maximum current capability must be adequate enough to handle the peak current at the worst case condition. Additionally if an inductor core is chosen with too low a current rating, saturation in the core will cause the effective inductor value to fall, leading to an increase in peak to average current level, poor efficiency and overheating in the core. The series resistance, DCR, within the inductor causes conduction loss and heat dissipation. A shielded inductor is usually more suitable for EMI susceptible applications, such as LED backlighting. The peak current can be derived from the voltage across the inductor during the Off-period, expressed in Equation 14: IL peak = ( V O × I O ) ⁄ ( 85% × V I ) + 1 ⁄ 2 [ V I × ( V O – V I ) ⁄ ( L × V O × f SW ) ] (EQ. 14) The choice of 85% is just an average term for the efficiency approximation. The first term is the average current, which is inversely proportional to the input voltage. The second term is the inductor current change, which is inversely proportional to L and FSW as a result, for a given switching. Applications Low Voltage Operations The ISL97682, ISL97683, ISL97684 VIN pin can be separately biased from the LEDs power input to allow low voltage operation. For systems that have only single supply, VOUT can be tied to the driver VIN pin to allow initial start-up; see Figure 26. The circuit works as follows; when the input voltage is available and the device is not enabled, the VOUT follows VIN with a Schottky diode voltage drop. The VOUT bootstrapped to VIN pin allows an initial start-up once the part is enabled. Once the driver starts up with VOUT regulating to the target, the VIN pin voltage also increases. As long as the VOUT does not exceed 26.5V and the extra power loss on VIN is acceptable, this configuration can be used for input voltage as low as 3.0V. For systems where a single input supply of 4V to 5.5V is available, the VIN pin can be shorted to VDC, allowing a slight gain in efficiency due to bypassing the internal LDO. For systems that have dual supplies, the VIN pin can be biased from 5V to 12V. The input voltage can be as low as 2.7V without the limitations previously mentioned; see Figure 27. FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 VOUT < 26.5V 2.7 TO 24 VIN VOUT < 26.5V VIN = 3V ~ 24V 5V TO 12V BIAS ISL97684 LX VIN VDC OVP PGND EN CH1 PWMI CH2 FSW CH3 RSET CH4 ISL97684 LX VIN VDC EN PWMI FSW RSET 20mA AGND COMP COMP FIGURE 26. SINGLE SUPPLY 3V OPERATION OVP PGND CH1 CH2 CH3 CH4 20mA AGND FIGURE 27. DUAL SUPPLIES 2.7V OPERATION Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Rev. DATE REVISION CHANGE February 3, 2012 FN7689.1 On page 1, RC values on COMP pin in Figure 1A and 1B were both updated with values of 10kΩ, 8.2nF, and 33pF. On page 4, the pin description for Pin#4 was updated with new numbers to set boost switching frequency and PFM mode. In Table 2 on page 12, the FSW pin setting was updated with new numbers to set boost switching frequency and PFM mode. March 11, 2011 FN7689.0 Initial Release. Products Intersil Corporation is a leader in the design and manufacture of high-performance analog semiconductors. The Company's products address some of the industry's fastest growing markets, such as, flat panel displays, cell phones, handheld products, and notebooks. Intersil's product families address power management and analog signal processing functions. Go to www.intersil.com/products for a complete list of Intersil product families. For a complete listing of Applications, Related Documentation and Related Parts, please see the respective device information page on intersil.com: ISL97682, ISL97683, ISL97684 To report errors or suggestions for this datasheet, please go to: www.intersil.com/askourstaff FITs are available from our website at: http://rel.intersil.com/reports/search.php For additional products, see www.intersil.com/product_tree Intersil products are manufactured, assembled and tested utilizing ISO9000 quality systems as noted in the quality certifications found at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 16 FN7689.1 May 16, 2012 ISL97682, ISL97683, ISL97684 Package Outline Drawing L16.3x3D 16 LEAD THIN QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 0, 3/10 4X 1.50 3.00 A 12X 0.50 B 13 6 PIN 1 INDEX AREA 16 6 PIN #1 INDEX AREA 12 3.00 1 1.60 SQ 4 9 (4X) 0.15 0.10 M C A B 5 8 16X 0.40±0.10 TOP VIEW 4 16X 0.23 ±0.05 BOTTOM VIEW SEE DETAIL “X” 0.10 C 0.75 ±0.05 C 0.08 C SIDE VIEW (12X 0.50) (2.80 TYP) ( 1.60) (16X 0.23) C 0 . 2 REF 5 0 . 02 NOM. 0 . 05 MAX. (16X 0.60) TYPICAL RECOMMENDED LAND PATTERN DETAIL "X" NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to ASME Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension applies to the metallized terminal and is measured between 0.15mm and 0.25mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be 7. JEDEC reference drawing: MO-220 WEED. either a mold or mark feature. 17 FN7689.1 May 16, 2012