Application Note 1733 ISL97694AIRT-EVZ Evaluation Board User Guide The ISL97694A is Intersil’s highly integrated 6-channel LED driver for display backlighting. This part maximizes battery life by featuring only 1mA quiescent current and by operating down to 2.4V input voltage, with no need for higher voltage supplies. The ISL97694A provides 8-, 10- or 12-bit PWM dimming with adjustable dimming frequency up to 30kHz, 7.5kHz, or 1.875kHz, respectively, controlled with I2C or PWM input. Start Guide for I2C Interface If using the I2C interface, please follow these instructions and see Figures 1, 2 and 7: 1. Please download from http://www.intersil.com/en/products/audiovideo/displayics/led-backlight-drivers/ISL97694A.html and install interface software onto the computer from the Intersil web site. 2. Run the I2C interface software. On Windows operating systems, this is usually found through the Start menu under Intersil → ISL97694A HID → ISL97694A Evaluation Software. 3. Once the application window (see Figure 1) appears, click the green “Connect” button then click the “Read All” button beside it. The control fields should be updated with values read from the ISL97694A unit. If an error occurs, confirm the setup and click “Read All” again. 4. From the power supply, connect the positive terminal from the power supply to the VIN and the negative terminal of the power supply to PGND on the eval board. A voltmeter can be used to sense the voltage at the pin VIN on the eval board in Figure 2. 5. The switch on the evaluation board allows the user to enable or disable the part. To enable the ISL97694A, move the SW_EN switch to “H” and to disable it, move it to the “L” position. 6. Once the power supplies are hooked up to the ISL97694A eval board and the USB cable is connected to the I2C interface board, turn on the power supply. 7. Go to “ISL97694A Evaluation Software”, click on “READ ALL REGISTERS”. The brightness bits (BRT11 to BRT0) are all green and have “1” as the default value in the box. The brightness control registers are 0x00 for 8-bit and 0x02 for 12-bit resolution. The default brightness resolution is 8-bit. All of the bits in the Device Control register 0x01 should be low as default. 10. To control the LED current, a potentiometer is placed between ISET and GND. Please see ISL97694A datasheet on how to set the LED string current. 11. To reduce the brightness, select the bit code under “BRT_MSB @ reg addr 0x00” and click “WRITE”. 12. To enable more brightness bits, select “EN10BIT” or “EN12BIT” under the register “DEVCTL @ reg addr 0x01”. If “EN10BIT” is selected, “BRT3” and “BRT2” under the register “BRT_LSB @ reg addr 0x02” is included in the brightness control. If “EN12BIT” is selected, “BRT3”, “BRT2”, “BRT1” and “BRT0” under the register “BRT_LSB @ reg addr 0x02” is included in the brightness control. 13. To adjust the dimming frequency to the LED strings, a 2kΩ resistor in series with the potentiometer FPWM_R is placed on the ISL97694AIRT-EVZ evaluation board. Adjust the potentiometer for desirable dimming frequency. Please refer to Equations 1, 2 and 3 for 8-bit, 10-bit and 12-bit dimming frequency (fPWM) setting. ISL97694A is defaulted to 8-Bit for PWM Max Dimming Frequency. Please see Table 1 in the ISL97694A datasheet. 6 58.1 10 R FPWM = ---------------------------f PWM (EQ. 1) 6 14.5 10 R FPWM = --------------------------f PWM (EQ. 2) 6 3.63 10 R FPWM = --------------------------f PWM (EQ. 3) 14. To adjust switching frequency of the boost, a 27kΩ resistor in series with potentiometer FSW_R is placed on the eval board. Please adjust the switching frequency with potentiometer to optimize the inductor ripple current and the efficiency in each load condition. References ISL97694A Datasheet Ordering Information PART NUMBER ISL97694AIRT-EVZ DESCRIPTION ISL97694AIRT-EVZ Evaluation Board 8. Since the brightness is set to 8 bits by default, the register “BRT_LSB @ reg addr 0x02” does not affect the brightness when the 8-bit option is being used. 9. To turn on the LEDs, select “BL_CTL” to “1” under the register “DEVCTL @ reg addr 0x01” and select “WRITE” on the right hand side. To enable phase shift, select “PS_EN” to “1”. (The “PS_EN” is the “Phase Shift” option for the ISL97694A.) June 30, 2015 AN1733.1 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2012, 2015. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. Application Note 1733 FIGURE 1. ISL97694AIRT-EVZ INTERFACE SOFTWARE USB TO I2C INTERFACE BOARD NON JUMP FOR I2C AND JUMP FOR PWM PWM DIMMING FREQUENCY SETTING LED CURRENT SETTING SWITCHING FREQUENCY SETTING FIGURE 2. PICTURE OF ISL97694AIRT-EVZ EVALUATION BOARD. PICTURE OF ISL97694AIRT-EVZ AND ISLUSBADAPT-EVZ Submit Document Feedback 2 AN1733.1 June 30, 2015 Application Note 1733 Start Guide for PWM Interface The ISL97694A supports the PWM interface and these instructions should be followed for setup: 1. From the power supply, connect the positive terminal from the power supply to the VIN and the negative terminal of the power supply to PGND on the eval board. A voltmeter can be used to sense the voltage at the pin VIN on the evaluation board in Figure 2. 2. In order to select the PWM interface option, please Jump JP_GND_CLK pin to be GND. The PWM signal should be applied to the SDA/PWMI pin for brightness control. When using the PWMI pin to dim, there are two options on how the LEDs are dimmed: - Encoded PWM dimming: The incoming PWM provides only dimming duty cycle information and the frequency is not directly applied to the LED strings. Phase shift is enabled with this option. To adjust the dimming frequency, use a potentiometer FPWM_R. Please refer to the ISL97694A datasheet for more details on phase shift. - Direct PWM dimming: The second option is to apply a direct PWM signal to the SDA/PWMI pin so the LEDs follow the PWMI frequency and pulse width input signal from a function generator. To do this, connect the FPWM pin to the VIN pin. With this option, phase shift is disabled. 3. Boost Switching Frequency Adjustment: Currently the evaluation board has the potentiometer FSW_R for the boost switching frequency adjustment. 4. Dimming Frequency Adjustment: Use the potentiometer FPWM_R for the dimming frequency adjustment. 5. LED Peak Current Adjustment: Adjust the LED peak current with change to the resistance of the potentiometers, ISET_R. 6. OVP Threshold Setting: The OVP level can be set based on Equation 4. The boost can regulate down to 30% of OVP. The OVP level should be considered max forward voltage of strings and margin of low temperature start-up. OVP = 1.21V R UPPER + R LOWER R LOWER (EQ. 4) Please refer to the ISL97694A datasheet for detailed switching and regulation adjustment. Using the above concept, DC dimming (also called analog dimming) can be done by applying a DC voltage VDIM to the ISET pin via a resistor as shown in Figure 3. VISET:0.9V ISET VDIM R DIM R ISET FIGURE 3. ANALOG DIMMING CONFIGURATION If the VDIM is above VISET = 0.9V, the brightness will reduce and vice versa. **Note: The LED driver calibrates itself in start-up, so it is important that the control voltage be set to the maximum brightness level when the ISL97694A is enabled, even if the LEDs are not lit at this point. **Note: To configure analog dimming, pull down the SCL pin to GND and pull up the FPWM pin to VIN. This needs to be done prior to applying VIN to the IC. How to Set Up the ISL97694A to Run 2-Cell Battery in Series 1. It is important that VIN stay below the absolute rating of 5.5V (see Figure 4). 2. Remove the jumper on JP_IC_VIN on the left of inductor and open R1 resistor. 3. Using two power supplies, connect one of the power supply positive terminals to VIN and the negative terminal to PGND and the second power supply positive terminal to the pin VIN_IC and the negative supply to AGND. 4. Remember that the IC can be damaged if VIN_IC > 5.5V. 5. With this configuration, the first power supply that is connected to the VIN can go above 5.5V and is capable of running a 2S battery configuration. L1 VBATT: 2.4V~26V LED Current Setting and Analog Dimming 4.7µF 2.4V~5.5V 10µH VIN The max LED current is set by using a resistor on the ISET pin. This resistor RSET is calculated per Equation 5: 1066 I LEDmax = --------------R SET (EQ. 5) - RISET: Resistance from ISET pin to GND (Ohm) - ILEDmax: Peak current set by resistor RSET (A) For example, if the required max LED current (ILEDmax) is 20mA, then the RSET value needed is: FIGURE 4. 2-CELL BATTERY SUPPLY CONFIGURATION RSET = 1066/0.02 = 53.3kΩ Choose nearest standard resistor: 53.3kΩ, 0.1% Submit Document Feedback 3 AN1733.1 June 30, 2015 Application Note 1733 Configuration and Operation of the Charge Pump The ISL97694AIRT-EVZ evaluation board can be optionally configured with the charge pump to run 8 LEDs. The typical output voltage of the 8 LEDs will be about 26V and absolute maximum rating of ISL97694A is 28V. In the worst case of LEDs forward mismatch and lower temperature start-up condition, a certain amount of transient voltage possibly applied to the LX node and damaging the boost FET. The charge pump can be configured as shown in the evaluation board schematic in Figure 7 with populating diodes D1, D2 and capacitor C3 and removing diode D3. This configuration of the charge pump circuit always disables the boost FET to see higher voltage than VOUT - VIN. The configured charge pump will work as follows and refer to the circuit diagram in Figure 5. a) When the FET is ON, there are two current paths that sum to the LX node. One path is through the inductor and the other path is through D1 Schottky diode and CC capacitor. A voltage VC across to the CC is VIN -Vd and inductor voltage VL will be VIN. b) When the FET is OFF, LX goes high and generates an output voltage VOUT equal to VIN -2Vd+1/(1-D)*VIN. c) Therefore, the LX node will see VOUT -VIN -2Vd so it will be safe even with 8 LEDs driving with VOUT : 26V. d) The charge pump configured circuit limits VIN to be lower than VOUT/2 because the charge pump itself will step up about 2 times of VIN. The boost converter will not have any headroom to control if VIN is higher than VOUT/2. D2 D1 CC L1 VIN + V_L - + - Vc LX VOUT Vc = VIN-Vd V_L = VIN V_LX = 0 D2 D1 CC L1 + V_L - + - Vc LX Figures 8 and 9 show the evaluation board PCB layout example of the ISL97694A. This type of layout is particularly important for this type of product, resulting in high current flow in the main loops traces. Careful attention should be focused in the following layout details: 1. Boost input capacitors, output capacitors, inductor and Schottky diode should be placed together in a nice tight layout. Keeping the grounds of the input and output connected with low impedance and wide metal, is very important to keep these nodes closely coupled. VOUT 3. For optimum load regulation and true VOUT sensing, the OVP resistors should be connected independently to the top of the output capacitors and away from the higher dv/dt traces. The OVP connection then needs to be as short as possible to the pin. The AGND connection of the lower OVP components is critical for good regulation. 4. The COMP network and the rest of the analog components (on ISET, FPWM, FSW, etc.) should be referenced to AGND. FET: OFF VOUT = V_LX+Vc-Vd V_LX = VOUT –Vc+Vd V_LX = 1/(1-D)*VIN VOUT = VIN-2Vd+1/(1-D)*VIN FIGURE 5. CHARGE PUMP OPERATION Submit Document Feedback Great care is needed in designing a PC board for stable ISL97694A operation. As shown in Figure 7, the separation of PGND and AGND is essential, keeping the AGND referenced only local to the chip. This minimizes switching noise injection to the feedback sensing and analog areas, as well as eliminating DC errors form high current flow in resistive PC board traces. PGND and AGND should be on the top and bottom layers, respectively, in the two layers of the PCB. A star ground connection should be formed by connecting the LED ground return and AGND pins to the thermal pad with vias. The ground connection should be into this ground net, on the top plane. The bottom plane then forms a quiet analog ground area that both shields components on the top plane, as well as providing easy access to all sensitive components. For example, the ground side of the FSW and ISET resistor can be dropped to the bottom plane, providing a very low impedance path back to the AGND pin, which does not have any circulating high currents to interfere with it. The bottom plane can also be used as a thermal ground, so the AGND area should be sized sufficiently large to dissipate the required power. For multilayer boards, the AGND plane can be the second layer. This provides easy access to the AGND net, but allows a larger thermal ground and main ground supply to come up through the thermal vias from a lower plane. 2. If possible, try to maintain central ground node on the board and use the input capacitors to avoid excessive input ripple for high output current supplies. The filtering capacitors should be placed close to the VIN pin. FET: ON VIN PCB Layout with TQFN Package 4 5. The heat of the chip is mainly dissipated through the exposed thermal pad, so maximizing the copper area around it is a good idea. A solid ground is always helpful for the thermal and EMI performance. The inductor and input and output capacitors should be mounted as tight as possible, to reduce the audible noise and inductive ringing. AN1733.1 June 30, 2015 Application Note 1733 General Power PAD Design Considerations Figure 6 shows an example of how to use vias to remove heat from the IC. We recommend you fill the thermal pad area with vias. A typical via array would be to fill the thermal pad footprint with vias spaced such that the center-to-center spacing is three times the radius of the via. Keep the vias small, but not so small that their inside diameter prevents solder wicking through the holes during reflow. FIGURE 6. EXAMPLE OF POWER PAD Submit Document Feedback 5 AN1733.1 June 30, 2015 JP_CH6 JP_SH6 LED6_1 LED6_2 LED6_3 JP_SH5 JP_CH5 LED5_1 LED5_2 LED5_3 LED4_1 JP_SH4 LED4_2 LED4_3 JP_SH3 JP_CH4 JP_CH3 LED3_1 LED3_2 LED3_3 JP_SH2 JP_CH2 LED2_1 JP_SH1 11 2 19 CH4 FPW M R10 10 FPWM 0 R8 2k CH3 LED6_5 LED6_6 LED5_5 LED5_6 LED4_5 LED2_5 LED3_5 LED3_6 LED4_6 LED6_7 CH3 CH5 COMP 500k 18 LED6_8 R7 NC CH6 20 1 CH5 CH6 R11 NC C14 15nF 3 Hi FPWM_R 0 CH2 FSW CH4 R9 17 LED5_7 0 R5 27k CH2 14 LED5_8 R6 LED4_7 254k CH1 LED4_8 FSW FSW_ R 16 LED3_7 CH1 LED3_8 R2 15k LED2_6 ISET R4 NC LED2_7 4 0 LED2_8 R3 LED1_5 254k LED1_6 ISET ISET_R JP_GND_CLK LED1_7 4 C9 C15 SCL LED6_4 AGND LED5_4 SCL LED4_4 5 2 12 LED1_4 PGND 3 LED3_4 SDA/PWMI C11 7 C12 1 LED2_4 1 LED2_2 R14 24k C8 2.2nF SDA/PWMI JP_CH1 15 LED1_8 JP1 OVP EN C10 SCL 8 R13 511k C16 GND EN 2 VIN C13 NC AN1733.1 June 30, 2015 R12 12k FIGURE 7. SCHEMATIC OF ISL97694A EVALUATION BOARD Application Note 1733 GND 9 C7 100pF ISL97694A SDA/PWMI 4.7µF D3 PMEG3020 LED2_3 3 6 SW_EN C5 4.7µF U1 C2 1µF/6.3V VIN_IC I2C INTERFACE L1 10µH C4 LED1_1 R1 10 NC LX JP_IC VIN C1 4.7µF/6.3V JP_IOUT LED1_2 C3 (1µF/25V) VOUT LED1_3 VIN (2.4~5.5V) D1 NC (PMEG3020) (C9-C12: 4.7NF/50VV) D2 NC (PMEG3020) Hi Submit Document Feedback CHARGE PUMP CONFIGURATION Application Note 1733 ISL97694AIRT-EVZ Evaluation Board Layout FIGURE 8. PCB LAYOUT (TOP LAYER) OF ISL97694A EVALUATION BOARD FIGURE 9. PCB LAYOUT (BOTTOM LAYER) OF ISL97694A EVALUATION BOARD Submit Document Feedback 7 AN1733.1 June 30, 2015 Application Note 1733 Bill of Materials for ISL97694A Evaluation Board PART TYPE DESIGNATOR FOOTPRINT 0Ω R3, R6, R9, R10 402 1µF/6.3V C2 402 2.2nF C8 402 4.7nF C9, C10, C11 402 4.7nF C12, C15, C16 402 4.7µF C4, C5 805 4.7µF/6.3V C1 603 10Ω R1 402 12kΩ R12 402 15kΩ R2 402 15nF C14 402 10µH L1 Refer to PIMB061H-100MS datasheet 24kΩ R14 402 27kΩ R5 402 2kΩ R8 402 100pF C7 402 500kΩ FPWM_R POT 254kΩ ISET_R, FSW_R POT 511kΩ R13 402 LED-SMT All LEDS Refer to LW_Y87C datasheet PMEG3020 D3 Refer to SOD-123W datasheet ISL97694AIRT-EVZ U1 Refer to LPP20.3X4 datasheet Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the document is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 8 AN1733.1 June 30, 2015