VDE 10 A MINIATURE POWER RELAY 20 .787 12.5 .492 20 .787 • Large capacity in small size: 10 A 250 V AC (1a) • High sensitivity: 200 mW nominal operating power • High breakdown voltage 4,000 Vrms between contacts and coil 1,000 Vrms between open contacts Meeting FCC Part 68 • Sealed construction • Latching types available 10 .394 1a DK RELAYS FEATURES 15 .591 10 .394 DK 1a1b mm inch SPECIFICATIONS Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1A) Contact material Nominal switching capacity Max. switching power Rating Max. switching (resistive) voltage Max. switching current Min. switching capacity#1 Mechanical Expected life (min. Electrical operations) (resistive) Characteristics 2 Form A, 1 Form A 1 Form B 1 Form A Max. operating speed Initial insulation resistance*1 Between open Initial contacts breakdown Between contacts voltage*2 and coil Surge voltage between coil and contact*3 30 mΩ Gold flash over silver alloy 10 A 250 V AC 8 A 250 V AC 10 A 30 V DC 8 A 30 V DC 300 W, 2,500 VA 240 W, 2,000 VA 250 V AC, 30 V DC 250 V AC, 30 V DC 10 A 8A Vibration resistance Coil Min. 10,000 V Remarks * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as “Initial breakdown voltage” section *2 Detection current: 10 mA *3 Wave is standard shock voltage of ±1.2 × 50µs according to JEC-212-1981 *4 Excluding contact bounce time *5 Half-wave pulse of sine wave: 11ms; detection time: 10µs *6 Half-wave pulse of sine wave: 6ms *7 Detection time: 10µs *8 Refer to 6. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT Unit weight Max. 10 ms (Approx. 5 ms) Max. 8 ms (Approx. 3 ms) Ambient temp. Max. 40°C with nominal coil voltage and at 10 A switching current Min. 98 m/s2 {10 G} Min. 980 m/s2 {100 G} 88.2 m/s2 {9 G}, 10 to 55 Hz at double amplitude of 1.5 mm 176.4 m/s2 {18 G}, 10 to 55 Hz at double amplitude of 3.0 mm –40°C to +65°C –40°F to +149°F Humidity 5 to 85% R.H. Functional*7 Destructive Conditions for operation, transport and storage*8 (Not freezing and condensing at low temperature) 200 mW #1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. • Switching power supply • Power switching for various OA equipment • Control or driving relays for industrial machines (robotics, numerical control machines, etc.) • Output relays for programmable logic controllers, temperature controllers, timers and so on. • Home appliances 4,000 Vrms Operate time* (at nominal voltage) Release time (without diode)*4 (at nominal voltage) Temperature rise (at nominal voltage) Functional*5 Shock resistance Destructive*6 5×107 105 105 (10 A 250 V AC, (8 A 250 V AC, 10 A 30 V DC) 8 A 30 V DC) TYPICAL APPLICATIONS 1,000 Vrms 4 10 mA, 5 V DC Nominal operating power 20 cpm (at rated load) Min. 1,000 mΩ (at 500 V DC) 1 Form A 1 Form A 1 Form B, 2 Form A Approx. 5.6 g .20 oz Approx. 6 g .21 oz ORDERING INFORMATION Ex. DK Contact arrangement 1a: 1 Form A 2a: 2 Form A 1a1b: 1 Form A 1 Form B 1a L2 12V Operating function Coil voltage Nil: Single side stable L2: 2 coil latching 3, 5, 6, 9, 12, 24V Environmental support • RoHS Directive conforming type (AgSnO2 type) F: 1a Nil: 2a, 1a1b • RoHS Directive non-conforming type (AgCdO type) Nil: 1a Notes: 1. Standard packing Carton: 50 pcs.; Case: 500 pcs. UL/CSA, TÜV approved type is standard. 2. 1 coil latching type available. All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd. F DK TYPES AND COIL DATA (at 20°C 68°F) Single side stable Nominal voltage, V DC Pick-up voltage, V DC (max.) Drop-out voltage, V DC (min.) Nominal operating current, mA (±10%) Coil resistance, Ω (±10%) Nominal operating power, mW 3 5 6 9 12 24 3 5 6 9 12 24 3 5 6 9 12 24 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 0.3 0.5 0.6 0.9 1.2 2.4 0.3 0.5 0.6 0.9 1.2 2.4 0.3 0.5 0.6 0.9 1.2 2.4 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Part No. Nominal voltage, V DC Set voltage, V DC (max.) Reset voltage, V DC (max.) Nominal operating current, mA (±10%) Coil resistance, Ω (±10%) DK1a-L2-3V (-F) DK1a-L2-5V (-F) DK1a-L2-6V (-F) DK1a-L2-9V (-F) DK1a-L2-12V (-F) DK1a-L2-24V (-F) DK1a1b-L2-3V DK1a1b-L2-5V DK1a1b-L2-6V DK1a1b-L2-9V DK1a1b-L2-12V DK1a1b-L2-24V DK2a-L2-3V DK2a-L2-5V DK2a-L2-6V DK2a-L2-9V DK2a-L2-12V DK2a-L2-24V 3 5 6 9 12 24 3 5 6 9 12 24 3 5 6 9 12 24 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 Part No. 1 Form A 1 Form A 1 Form B 2 Form A DK1a-3V (-F) DK1a-5V (-F) DK1a-6V (-F) DK1a-9V (-F) DK1a-12V (-F) DK1a-24V (-F) DK1a1b-3V DK1a1b-5V DK1a1b-6V DK1a1b-9V DK1a1b-12V DK1a1b-24V DK2a-3V DK2a-5V DK2a-6V DK2a-9V DK2a-12V DK2a-24V Maximum allowable voltage, V DC (at 65°C 149°F) 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 2 coil latching 1 Form A 1 Form A 1 Form B 2 Form A Set 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 Reset 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 Set 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 Reset 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd. Nominal operating power, mW Set Reset 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Maximum allowable voltage, V DC (at 65°C 149°F) 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 DK REFERENCE DATA 1. 1 Form A type 1. Maximum operating power 2. Life curve 3. Operate/Release time Sample: DK1a-24V, 5 pcs. 1,000 100 9 1 DC inductive load (L/R = 7 ms) DC resistive load Operate/release time, ms 10 AC resistive load Life, ×104 Contact current, A 8 AC inductive load (cosϕ = 0.4) 100 250 V AC resistive load 30 V DC resistive load 10 250 V AC inductive load (cosϕ = 0.4) 30 V DC inductive load (L/R = 7 ms) Operate time 7 6 4 Release time (with diode) 3 Max. x Min. 2 1 0.1 10 100 Contact voltage, V 1 1,000 0 1 2 3 4 5 6 7 8 Max. x Max. x Min. Min. 5 9 0 10 Release time 80 90 10 Contact voltage, V 110 120 130 6. Operate/Release time (at 20°C 68°F) Sample: DK1a-24V, 6 pcs Ambient temperature: –40°C to +80°C –40°F to +176°F Sample: DK1a-24V (50 pcs.) 40 10 A 7A 5A 0A 30 –40 –20 20 30 130 Release time Drop-out voltage Distribution frequency Variation ratio, % 5. Ambient temperature characteristics Sample: DK1a-12V, 5 pcs. Coil temperature rise, °C 4. Coil temperature rise (at 30°C 68°F) 50 140 Coil applied voltage,%V 120 110 Pick-up voltage 100 0 20 40 60 80 Ambient 90 temperature,°C Operate time 20 10 80 10 0 70 80 90 0 100 110 120 130 Coil applied voltage,%V 1 2 3 4 5 6 Operate/release time, ms 7. Contact resistance (at 20°C 68°F) Distribution frequency Sample: DK1a-24V (50 pcs.) 26 24 22 20 18 16 14 12 10 8 6 4 2 0 1.5 2.5 3.5 4.5 2.0 3.0 4.0 5.0 Contact resistance, mΩ 2. 1 Form A 1 Form B type, 2 Form A type1. 1 Form A type 1. Maximum operating power 2. Life curve 3. Operate/Release time (at 20°C 68°F) Sample: DK1a1b-12V, 5 pcs. 1,000 9 Release time (with diode) AC inductive load (cosϕ = 0.4) AC resistive load 5 1 DC inductive load (L/R = 7 ms) DC resistive load Operate/release time, ms 10 Life, ×104 Contact current, A 8 100 250 V AC resistive load 30 V DC resistive load 10 250 V AC inductive load (cosϕ = 0.4) 30 V DC inductive load (L/R = 7 ms) Max. x Min. 7 6 5 4 Max. x Min. Max. x Min. Operate time 3 Release time 2 1 0.1 10 100 Contact voltage, V 1,000 1 0 1 2 3 4 5 6 7 8 9 10 Contact current, A All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd. 0 80 90 10 110 120 130 Coil applied voltage,%V 140 DK 4. Coil temperature rise 5. Ambient temperature characteristics Variation ratio, % Coil temperature rise, °C Sample: DK1a1b-12V, 5 pcs. Ambient temperature: 20°C 68°F 50 40 8A 5A 0A 30 –40 –20 Pick-up voltage 130 120 110 0 100 40 20 90 20 0 80 Ambient temperature,°C Drop-out voltage 80 10 60 70 80 90 100 110 120 130 Coil applied voltage,%V DIMENSIONS mm inch 1. 1 Form A type Single side stable type PC board pattern (Copper-side view) 20 .787 12.5 .492 2.54 .100 7.62 .300 1.1 dia. .043 dia. 7.62 .300 Schematic (Bottom view) Single side stable (Deenergized condition) 9.7 .382 0.3 .012 1 3.5 .138 0.4 .016 0.8 .031 10.16 .400 0.4 .016 0.8 .031 + 10.16 .400 2 coil latching type 20 .787 12.5 .492 2.54 .100 7.62 .300 2 coil latching (Reset condition) 1.1 dia. .043 dia. 7.62 .300 1 - 9.7 .382 0.3 .012 3.5 .138 0.4 .016 0.4 .016 2.54 .100 0.8 .031 7.62 .300 0.4 .016 0.8 .031 1.2 .047 1.11 .044 7.62 .300 4 6 1.2 .047 1.11 .044 7.62 .300 10.16 .400 3 10.16 .400 10.16 .400 The above shows 2 coil latching type. No.5 terminal is eliminated on single side stable type. General tolerance: ±0.3 ±.012 3 + + 6 5 4 Since this is a polarized relay, the connection to the coil should be done according to the above schematic. Tolerance: ±0.1 ±.004 2. 1 Form A 1 Form B type, 2 Form A type Single side stable type PC board pattern (Copper-side view) 20 .787 15 .591 10.16 .400 7.62 .300 1.1 dia. .043 dia. 9.7 .382 0.3 .012 0.4 .016 0.8 .031 10.16 .400 7.62 .300 0.8 .031 1.11 .044 2.42 .095 10.16 .400 Single side stable (Deenergized condition) 1 - 10.16 .400 3.5 .138 Schematic (Bottom view) <1 Form A 1 Form B type> 3 4 6 5 + 0.4 .016 8 2 coil latching type 15 .591 2.54 .100 7.62 .300 7.62 .300 1.1 dia. .043 dia. Single side stable (Deenergized condition) 1 - 9.7 .382 0.4 .016 2.54 .100 0.6 .024 7.62 .300 0.8 .031 7.62 .300 3.5 .138 0.8 .031 2.42 1.11 .044 .095 1 + + 8 7 3 4 6 5 <2 Form A> 20 .787 0.3 .012 2 coil latching (Reset condition) 8 0.4 .016 6 5 1 + + 8 7 3 4 6 5 Since this is a polarized relay, the connection to the coil should be done according to the above schematic. Note: Relay out-line and PC board pattern are common for both 1 Form A 1 Form B type and 2 Form A type. General tolerance: ±0.3 ±.012 4 + 10.16 .400 10.16 .400 3 2 coil latching (Reset condition) Tolerance: ±0.1 ±.004 All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd. DK DK relay socket TYPES AND RELAY COMPATIBILITY Socket Relay Single side stable type 2 coil latching type Single side stable type 1 Form A 1 Form B 2 Form A 2 coil latching type 1 Form A 1 Form A 1 Form A 1 Form B, 2 Form A Single side 2 coil Single side 2 coil stable type latching type stable type latching type DK1a-PS DK1a-PSL2 — — — DK1a-PSL2 — — — — DK2a-PS DK2a-PSL2 — — — DK2a-PSL2 SPECIFICATIONS Breakdown voltage*1 Insulation resistance Heat resistance Max. continuous current 4,000 Vrms (Except the portion between coil terminals) Min. 1,000 mΩ (at 500 V DC) 150°C (for 1 hour) 10 A (DK1a-PS, DK1a-PSL2), 8 A (DK2a-PS, DK2a-PSL2) Remarks *1 Detection current: 10 mA DIMENSIONS mm inch 1 Form A type PC board pattern (Copper-side view) 1 Form A 1 Form A 1 Form B type, 2 Form A type 15±0.6 .591±.024 15±0.6 .591±.024 23±0.6 .906±.024 23±0.6 .906±.024 1 2 6 5 3 4 1.2 dia. .047 dia. 2.54 .100 2.54 .100 1 Form A 1 Form B 17±0.6 .669±.024 13.7±0.6 .539±.024 17±0.6 .669±.024 6±0.3 .236±.012 0.3±0.1 .012±.004 2.54±0.1 .100±.004 0.8 .031 7.62±0.3 7.62±0.3 .300±.012 .300±.012 3.4±0.3 .134±.012 13.7±0.6 .539±.024 6±0.3 .236±.012 0.25 .010 10.16±0.3 .400±.012 3.4±0.3 .134±.012 0.3±0.1 .012±.004 7.62±0.3 10.16±0.3 .300±.012 .400±.012 1 2 3 4 8 7 6 5 1.2 dia. .047 dia. 2.54 .100 10.16±0.3 .400±.012 2.54 .100 The above shows 2 coil latching type. No.2 and 5 terminal are eliminated on single side stable type. General tolerance: ±0.3 ±.012 Tolerance: ±0.1 ±.004 FIXING AND REMOVAL METHOD 1. Match the direction of relay and socket. 2. Both ends of the relay are to be secured firmly so that the socket hooks on the top surface of the relay. GOOD 3. Remove the relay, applying force in the direction shown below. 4. In case there is not enough space to grasp relay with fingers, use screwdrivers in the way shown below. NO GOOD NOTES 1. Phase synchronization of AC-load switching In case of switching the contact synchronized with phase of load voltage, the life of contact might be shorter or contact failure might be caused. Please confirm this matter in the actual system in this case. If necessary, the phase control would be recommended. Ry Load Vin Load voltage 2. Soldering should be done under the following conditions: 250°C 482°F within 10s 300°C 572°F within 5s 350°C 662°F within 3s Load voltage Vin For Cautions for Use, see Relay Technical Information All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.