500V / 600V High Voltage Three-phase Motor Driver ICs SCM1200MF Series Data sheet Description Package The SCM1200MF series are high voltage three-phase motor driver ICs in which transistors, pre-driver ICs (MICs), and bootstrap circuits (diodes and resistors) are highly integrated. These products can run on a three-shunt current detection system and optimally control the inverter systems of medium-capacity motors that require universal input standards. SCM (pin pitch: 1.27 mm, mold dimensions: 47 × 19 × 4.4 mm) Features Not to scale ● Each half-bridge circuit consists of a pre-driver IC ● In case of malfunction, all outputs shut down via three FO pins connected together ● Built-in bootstrap diodes with current limmiting resistors (22 Ω) ● CMOS compatible input (3.3 to 5 V) ● Pb free ● Isolation voltage: 2500 V for 1 min, UL recognized component (File No.: E118037) ● Fault signal output at protection activation ● Protections include: Undervoltage Lockout for power supply High-side (UVLO_VB): Auto-restart Low-side (UVLO_VCC): Auto-restart Overcurrent Protection (OCP): Auto-restart Simultaneous On-state Prevention: Auto-restart Thermal Shutdown (TSD): Auto-restart Typical Application Diagram VCC VFO U1 1 3 LIN1 LIN1 4 COM1 HIN2 LS2 30 FO2 10 OCP2 11 LIN2 12 COM2 13 HIN2 14 VCC2 LIN2 Controller VB1 8 HS1 9 Low noise 15 A SCM1261MF* SCM1242MF SCM1263MF* Low switching SCM1243MF dissipation Low noise SCM1265MF* 20 A Low switching SCM1245MF dissipation Low noise SCM1256MF 30 A Low switching SCM1246MF dissipation * Uses a shorter blanking time for OCP activation. For motor drives such as: 31 CBOOT1 Low noise Part Number U 32 6 VCC1 7 10 A Feature Applications MIC1 5 HIN1 HIN1 IO (A) LS1 33 FO1 2 OCP1 CFO ● IGBT+FRD (600 V) SCM1200MF Series RFO INT SCM1200MF Series V MIC2 29 M ● ● ● ● ● Refrigerator compressor motor Air conditioner compressor motor Washing machine main motor Fan motor Pump motor 28 15 CBOOT2 VB2 16 HS2 17 LS3 FO3 27 18 OCP3 19 LIN3 LIN3 20 COM3 MIC3 W 26 21 HIN3 HIN3 22 VCC3 VDC VBB 25 VB3 24 HS3 23 CBOOT3 A/D3 RO3 RO3 RO1 A/D2 A/D1 COM CO1 CO2 CO3 RS3 RS2 RS1 SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 1 SCM1200MF Series CONTENTS Description ------------------------------------------------------------------------------------------------------ 1 CONTENTS ---------------------------------------------------------------------------------------------------- 2 1. Absolute Maximum Ratings ----------------------------------------------------------------------------- 4 2. Recommended Operating Conditions ----------------------------------------------------------------- 5 3. Electrical Characteristics -------------------------------------------------------------------------------- 6 3.1. Characteristics of Control Parts------------------------------------------------------------------ 6 3.2. Bootstrap Diode Characteristics ----------------------------------------------------------------- 7 3.3. Thermal Resistance Characteristics ------------------------------------------------------------- 7 3.4. Transistor Characteristics ------------------------------------------------------------------------- 8 3.4.1. SCM1261MF ----------------------------------------------------------------------------------- 8 3.4.2. SCM1242MF ----------------------------------------------------------------------------------- 9 3.4.3. SCM1263MF ----------------------------------------------------------------------------------- 9 3.4.4. SCM1243MF --------------------------------------------------------------------------------- 10 3.4.5. SCM1265MF --------------------------------------------------------------------------------- 10 3.4.6. SCM1245MF --------------------------------------------------------------------------------- 11 3.4.7. SCM1256MF --------------------------------------------------------------------------------- 11 3.4.8. SCM1246MF --------------------------------------------------------------------------------- 12 4. Mechanical Characteristics --------------------------------------------------------------------------- 13 5. Insulation Distance -------------------------------------------------------------------------------------- 13 6. Truth Table ----------------------------------------------------------------------------------------------- 14 7. Block Diagram ------------------------------------------------------------------------------------------- 15 8. Pin-out Diagram ----------------------------------------------------------------------------------------- 16 9. Typical Applications ------------------------------------------------------------------------------------ 17 10. External Dimensions ------------------------------------------------------------------------------------ 19 10.1. LF2552----------------------------------------------------------------------------------------------- 19 10.2. LF2557 (Long Lead Type) ----------------------------------------------------------------------- 20 10.3. LF2558 (Wide Lead-Forming Type) ----------------------------------------------------------- 21 10.4. Recommended PCB Hole Size ------------------------------------------------------------------ 22 11. Marking Diagram --------------------------------------------------------------------------------------- 22 12. Functional Descriptions -------------------------------------------------------------------------------- 23 12.1. Turning On and Off the IC ---------------------------------------------------------------------- 23 12.2. Pin Descriptions ----------------------------------------------------------------------------------- 23 12.2.1. U, V, and W----------------------------------------------------------------------------------- 23 12.2.2. VB1, VB2, and VB3 ------------------------------------------------------------------------- 23 12.2.3. HS1, HS2, and HS3 ------------------------------------------------------------------------- 24 12.2.4. VCC1, VCC2, and VCC3 ------------------------------------------------------------------ 24 12.2.5. COM1, COM2, and COM3---------------------------------------------------------------- 24 12.2.6. HIN1, HIN2, HIN3, LIN1, LIN2, and LIN3 -------------------------------------------- 25 12.2.7. VBB -------------------------------------------------------------------------------------------- 25 12.2.8. LS1, LS2, and LS3 -------------------------------------------------------------------------- 26 12.2.9. OCP1, OCP2, and OCP3------------------------------------------------------------------- 26 12.2.10. FO1, FO2, and FO3 ------------------------------------------------------------------------- 26 12.3. Protection Functions ------------------------------------------------------------------------------ 27 12.3.1. Fault Signal Output ------------------------------------------------------------------------- 27 12.3.2. Shutdown Signal Input --------------------------------------------------------------------- 27 12.3.3. Undervoltage Lockout for Power Supply (UVLO) ----------------------------------- 28 12.3.4. Overcurrent Protection (OCP) ----------------------------------------------------------- 28 12.3.5. Simultaneous On-state Prevention ------------------------------------------------------- 30 12.3.6. Thermal Shutdown (TSD) ----------------------------------------------------------------- 30 SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 2 SCM1200MF Series 13. Design Notes ---------------------------------------------------------------------------------------------- 31 13.1. PCB Pattern Layout ------------------------------------------------------------------------------ 31 13.2. Heatsink Mounting Considerations ------------------------------------------------------------ 31 13.3. IC Characteristics Measurement Considerations ------------------------------------------- 31 14. Calculating Power Losses and Estimating Junction Temperatures --------------------------- 32 14.1. IGBT Steady-State Loss, PON ------------------------------------------------------------------- 32 14.2. GBT Switching Loss, PSW ------------------------------------------------------------------------ 33 14.3. Estimating Junction Temperature of IGBT -------------------------------------------------- 33 15. Typical Characteristics --------------------------------------------------------------------------------- 34 15.1. Transient Thermal Resistance Curves -------------------------------------------------------- 34 15.1.1. SCM1261MF --------------------------------------------------------------------------------- 34 15.1.2. SCM1242MF, SCM1263MF, SCM1243MF -------------------------------------------- 34 15.1.3. SCM1265MF, SCM1245MF -------------------------------------------------------------- 35 15.1.4. SCM1246MF, SCM1256MF -------------------------------------------------------------- 35 15.2. Performance Curves of Control Parts--------------------------------------------------------- 36 15.3. Performance Curves of Output Parts --------------------------------------------------------- 41 15.3.1. Output Transistor Performance Curves ------------------------------------------------ 41 15.3.2. Switching Loss ------------------------------------------------------------------------------- 43 15.4. Allowable Effective Current Curves ----------------------------------------------------------- 51 15.4.1. SCM1261MF --------------------------------------------------------------------------------- 51 15.4.2. SCM1242MF, SCM1263MF, SCM1243MF -------------------------------------------- 52 15.4.3. SCM1265MF, SCM1245MF -------------------------------------------------------------- 53 15.4.4. SCM1256MF, SCM1246MF -------------------------------------------------------------- 54 15.5. Short Circuit SOA (Safe Operating Area) --------------------------------------------------- 55 15.5.1. SCM1261MF --------------------------------------------------------------------------------- 55 15.5.2. SCM1242MF, SCM1263MF, SCM1243MF -------------------------------------------- 55 15.5.3. SCM1265MF, SCM1245MF -------------------------------------------------------------- 56 15.5.4. SCM1256MF, SCM1246MF -------------------------------------------------------------- 56 16. Pattern Layout Example ------------------------------------------------------------------------------- 57 17. Typical Motor Driver Application ------------------------------------------------------------------- 59 IMPORTANT NOTES ------------------------------------------------------------------------------------- 60 SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 3 SCM1200MF Series 1. Absolute Maximum Ratings ● Current polarities are defined as follows: a current flow going into the IC (sinking) is positive current (+); and a current flow coming out of the IC (sourcing) is negative current (−). ● Unless specifically noted, TA = 25°C. Characteristics Symbol Main Supply Voltage (DC) VDC Main Supply Voltage (Surge) VDC(SURGE) IGBT Breakdown Voltage VCES VCC Logic Supply Voltage VBS Output Current (DC)(1) Output Current (Pulse) IO IOP Conditions VBB – LS1 VBB – LS2 VBB – LS3 VBB – LS1 VBB – LS2 VBB – LS3 VCC = 15 V, IC = 1 mA, VIN = 0 V VCC1– COM1 VCC2– COM2 VCC3– COM3 VB1 – HS1(U) VB2– HS2(V) VB3 – HS3(W) TC = 25 °C TC = 25 °C, PW ≤ 1ms Rating Unit 450 V 500 V 600 V 20 V 20 10 15 20 30 20 30 SCM1261MF A A −0.5 to 7 V −0.5 to 7 V −10 to 5 V TC(OP) −30 to 125 °C Tj Tstg 150 −40 to 150 °C °C 2500 V Input Voltage VIN FO Pin Voltage VFO OCP Pin Voltage VOCP Operating Case Temperature(2) Junction Temperature(3) Storage Temperature Isolation Voltage(4) VISO(RMS) Between surface of heatsink side and each pin; AC, 60 Hz, 1 min SCM1242MF/63MF/43MF SCM1265MF/45MF SCM1256MF/46MF 45 HIN1, LIN1– COM1 HIN2, LIN2– COM2 HIN3, LIN3– COM3 FO1– COM1 FO2– COM2 FO3– COM3 OCP1– COM1 OCP2– COM2 OCP3– COM3 Remarks SCM1261MF SCM1242MF/63MF/ 43MF/65MF/45MF SCM1256MF/46MF (1) Should be derated depending on an actual case temperature. See Section 15.4. Refers to a case temperature measured during IC operation. (3) Refers to the junction temperature of each chip including its built-in controller ICs (MICs), transistors, and freewheeling diodes. (4) Refers to voltage conditions to be applied between the case and all pins. All pins have to be shorted. (2) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 4 SCM1200MF Series 2. Recommended Operating Conditions Characteristics Main Supply Voltage Symbol Conditions Min. Typ. Max. Unit COM1 = COM2 = COM3 VBB – COM VCC1– COM1 VCC2– COM2 VCC3– COM3 VB1 – HS1(U) VB2– HS2(V) VB3 – HS3(W) - 300 400 V 13.5 - 16.5 V 13.5 - 16.5 V VIN 0 - 5.5 V tIN(MIN)ON 0.5 - - μs tIN(MIN)OFF 0.5 - - μs 1.0 - - 1.5 - - VDC VCC Logic Supply Voltage VBS Input Voltage (HIN, LIN, FO) Minimum Input Pulse Width Dead Time of Input Signal tDEAD FO Pin Pull-up Resistor RFO 1 - 22 kΩ FO Pin Pull-up Voltage FO Pin Capacitor for Noise Reduction Bootstrap Capacitor VFO 3.0 - 5.5 V CFO 0.001 - 0.01 μF CBOOT 10 - 220 μF IP ≤ 45 A 12 - - IP ≤ 30 A 18 - - IP ≤ 20 A 27 - - - - 100 1000 - 2200 1000 - 10000 fc - - 20 kHz TC(OP) - - 100 °C Shunt Resistor RS RC Filter Resistor RO RC Filter Capacitor CO PWM Carrier Frequency Case Temperature in Operation μs SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 mΩ Remarks SCM1243MF/ 45MF/46MF SCM1242MF/ 56MF/61MF/65MF SCM1256MF/46MF SCM1242MF/43MF/ 63MF/65MF/45MF SCM1261MF Ω pF SCM124xMF SCM125xMF SCM126xMF 5 SCM1200MF Series 3. Electrical Characteristics ● Current polarities are defined as follows: a current flow going into the IC (sinking) is positive current (+); and a current flow coming out of the IC (sourcing) is negative current (−). ● Unless specifically noted, TA = 25°C, VCC = 15 V. 3.1. Characteristics of Control Parts Characteristics Symbol Conditions Min. Typ. Max. Unit 10.5 11.5 12.5 V 10.5 11.5 12.5 V 10.0 11.0 12.0 V 10.0 11.0 12.0 V - 3 - mA - 140 - μA VIH 1.5 2.0 2.5 V VIL 1.0 1.5 2.0 V Remarks Power Supply Operation VCC(ON) Logic Operation Start Voltage VBS(ON) VCC(OFF) Logic Operation Stop Voltage VBS(OFF) ICC Logic Supply Current IBS Input Signal High Level Input Signal Threshold Voltage (HIN, LIN, FO) Low Level Input Signal Threshold Voltage (HIN, LIN, FO) Input Current at High Level (HIN, LIN) Input Current at Low Level (HIN, LIN) Fault Signal Output FO Pin Voltage in Fault Signal Output FO Pin Voltage in Normal Operation Protection Overcurrent Protection Threshold Voltage Overcurrent Protection Hold Time Overcurrent Protection Blanking Time Thermal Shutdown Operating Temperature* Thermal Shutdown Releasing Temperature* VCC1– COM1 VCC2– COM2 VCC3– COM3 VB1 – HS1(U) VB2– HS2(V) VB3 – HS3(W) VCC1– COM1 VCC2– COM2 VCC3– COM3 VB1 – HS1(U) VB2– HS2(V) VB3 – HS3(W) VCC1 = VCC2 = VCC3, COM1 = COM2 = COM3 VCC pin current in 3 phases operating VB – HS = 15 V, HIN = 5 V, VB pin current in single phase operation IIH VIN = 5 V - 230 500 μA IIL VIN = 0 V - - 2 μA VFOL VFO = 5 V, RFO = 10 kΩ - - 0.5 V VFOH VFO = 5 V, RFO = 10 kΩ 4.8 - - V VTRIP 0.46 0.50 0.54 V tP 20 26 - μs - 1.65 - - 0.54 - TDH 135 150 - °C TDL 105 120 - °C tBK VTRIP = 1 V μs SCM124xMF SCM125xMF SCM126xMF * Refers to the junction temperature of the built-in controller ICs (MICs). SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 6 SCM1200MF Series 3.2. Bootstrap Diode Characteristics Characteristics Symbol Bootstrap Diode Leakage Current Bootstrap Diode Forward Voltage Bootstrap Diode Series Resistor ILBD VFB 3.3. Conditions Min. Typ. Max. Unit VR = 600 V − − 10 μA IFB = 0.15 A − 1.1 1.3 V 17.6 22.0 26.4 Ω Min. Typ. Max. Unit - - 3.7 - - 3 - - 4.5 - - 4 RBOOT Remarks Thermal Resistance Characteristics Characteristics Symbol R(j-c)Q (2) Conditions 1 element operation (IGBT) Junction-to-Case Thermal Resistance(1) R(j-c)F(3) 1 element operation (Freewheeling diode) Remarks SCM1261MF °C/W SCM12/42MF /63MF/43MF/65MF /45MF/56MF/46MF SCM1261MF °C/W SCM12/42MF /63MF/43MF/65MF /45MF/56MF/46MF (1) Refers to a case temperature at the measurement point described in Figure 3-1, below. Refers to steady-state thermal resistance between the junction of the built-in transistors and the case. For transient thermal characteristics, see Section 15.1. (3) Refers to steady-state thermal resistance between the junction of the built-in freewheeling diodes and the case. (2) 24 1 15 33 Measurement point Figure 3-1. Case temperature measurement point SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 7 SCM1200MF Series 3.4. Transistor Characteristics IN trr toff ton td(off) td(on) tf tr 90% VDS 90% 10% ID 10% Figure 3-2. Switching time definition 3.4.1. SCM1261MF Characteristics Symbol Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage ICES High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Turn-Off Delay Time Conditions Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 10 A, VIN = 5 V - 1.7 2.2 V VF IF = 10 A,VIN = 0 V - 1.7 2.2 V − 85 − ns − 700 − ns − 100 − ns − 1070 − ns trr td(on) tr td(off) VDC = 300 V, IC = 10 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 90 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 105 − ns − 710 − ns − 120 − ns − 1010 − ns − 95 − ns Rise Time Turn-Off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 10 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 8 SCM1200MF Series 3.4.2. SCM1242MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Symbol Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 15 A, VIN = 5 V - 1.7 2.2 V VF IF = 15 A,VIN = 0 V - 1.75 2.2 V − 80 − ns − 700 − ns − 100 − ns − 1300 − ns ICES trr td(on) tr Turn-Off Delay Time Conditions td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 90 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 90 − ns − 700 − ns − 130 − ns − 1230 − ns − 90 − ns Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 15 A, VIN = 5 V - 1.7 2.2 V VF IF = 15 A,VIN = 0 V - 1.75 2.2 V − 80 − ns − 700 − ns − 100 − ns − 1300 − ns Rise Time td(on) tr Turn-Off Delay Time Fall Time td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf 3.4.3. SCM1263MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Turn-Off Delay Time Symbol ICES Conditions trr td(on) tr td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 90 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 90 − ns − 700 − ns − 130 − ns − 1230 − ns − 90 − ns Rise Time Turn-Off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 9 SCM1200MF Series 3.4.4. SCM1243MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Symbol Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 15 A, VIN = 5 V - 1.7 2.2 V VF IF = 15 A,VIN = 0 V - 1.75 2.2 V − 70 − ns − 600 − ns − 70 − ns − 620 − ns ICES trr td(on) tr Turn-Off Delay Time Conditions td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 60 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 80 − ns − 600 − ns − 100 − ns − 600 − ns − 70 − ns Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 20 A, VIN = 5 V - 1.7 2.2 V VF IF = 20 A,VIN = 0 V - 1.9 2.4 V − 80 − ns − 780 − ns − 120 − ns − 1150 − ns Rise Time td(on) tr Turn-Off Delay Time Fall Time td(off) VDC = 300 V, IC = 15 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf 3.4.5. SCM1265MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Turn-Off Delay Time Symbol ICES Conditions trr td(on) tr td(off) VDC = 300 V, IC = 20 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 90 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 85 − ns − 810 − ns − 170 − ns − 1100 − ns − 90 − ns Rise Time Turn-Off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 20 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 10 SCM1200MF Series 3.4.6. SCM1245MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Symbol Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 20 A, VIN = 5 V - 1.7 2.2 V VF IF = 20 A,VIN = 0 V - 1.9 2.4 V − 75 − ns − 695 − ns − 95 − ns − 675 − ns ICES trr td(on) tr Turn-Off Delay Time Conditions td(off) VDC = 300 V, IC = 20 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 55 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 115 − ns − 715 − ns − 135 − ns − 670 − ns − 50 − ns Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 30 A, VIN = 5 V - 1.7 2.2 V VF IF = 30 A,VIN = 0 V - 1.9 2.4 V − 70 − ns − 760 − ns − 130 − ns − 1260 − ns Rise Time td(on) tr Turn-Off Delay Time Fall Time td(off) VDC = 300 V, IC = 20 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf 3.4.7. SCM1256MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Turn-Off Delay Time Symbol ICES Conditions trr td(on) tr td(off) VDC = 300 V, IC = 30 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 90 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 80 − ns − 770 − ns − 160 − ns − 1200 − ns − 90 − ns Rise Time Turn-Off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 30 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 11 SCM1200MF Series 3.4.8. SCM1246MF Characteristics Collector-to-Emitter Leakage Current Collector-to-Emitter Saturation Voltage Emitter-to-Collector Diode Forward Voltage High-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time Rise Time Turn-Off Delay Time Symbol Min. Typ. Max. Unit VCE = 600 V, VIN = 0 V − − 1 mA VCE(SAT) IC = 30 A, VIN = 5 V - 1.7 2.2 V VF IF = 30 A,VIN = 0 V - 1.9 2.4 V − 60 − ns − 660 − ns − 110 − ns − 700 − ns ICES Conditions trr td(on) tr td(off) VDC = 300 V, IC = 30 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C Fall Time tf − 50 − ns Low-side Switching Emitter-to-Collector Diode Reverse Recovery Time Turn-On Delay Time trr − 70 − ns − 660 − ns − 150 − ns − 690 − ns − 50 − ns Rise Time Turn-Off Delay Time Fall Time td(on) tr td(off) VDC = 300 V, IC = 30 A, inductive load, VIN = 0→5 V or 5→0 V, Tj = 25°C tf SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 12 SCM1200MF Series 4. Mechanical Characteristics Characteristics Conditions Min. Typ. Max. Unit Remarks Heatsink Mounting See footnote below.* 0.588 0.784 N∙m - Screw Torque Flatness of Heatsink See Figure 4-1. 0 200 μm - Attachment Area Package Weight 11.8 g - - * When mounting a heatsink, it is recommended to use a metric screw of M3 and a plain washer of 7 mm (φ) together at each end of it. See Section 13.2 for more details about screw tightening. Heatsink Measurement position -+ + Heatsink Figure 4-1. 5. Flatness measurement position Insulation Distance Characteristics Clearance Conditions Min. Typ. Max. Unit Between heatsink* and leads. See Figure 5-1. 2.0 - 2.5 mm Remarks Creepage 3.86 4.26 mm - * Refers to when a heatsink to be mounted is flat. If your application requires a clearance exceeding the maximum distance given above, use an alternative (e.g., a convex heatsink) that will meet the target requirement. Creepage Clearance Heatsink Figure 5-1. Insulation distance definition SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 13 SCM1200MF Series 6. Truth Table Table 6-1 is a truth table that provides the logic level definitions of operation modes. In the case where HIN and LIN signals in each phase are high at the same time, the simultaneous on-state prevention function sets both the high-side and low-side transistors off. After recovering from a UVLO_VCC condition, the high-side and low-side transistors resume switching according to the input logic levels of the next HIN and LIN signals (level-triggered). After recovering from a UVLO_VB condition, the high-side transistors resume switching at the next rising edge of an HIN signal (edge-triggered). Table 6-1. Truth table for operation modes Mode Normal Operation External Shutdown Signal Input FO = L High-side Undervoltage Lockout for Power Supply (UVLO_VB) Low-side Undervoltage Lockout for Power Supply (UVLO_VCC) Overcurrent Protection (OCP) Thermal Shutdown (TSD) HIN LIN High-side Transistors Low-side Transistors L L OFF OFF H L ON OFF L H OFF ON H H OFF OFF L L OFF OFF H L OFF OFF L H OFF OFF H H OFF OFF L L OFF OFF H L OFF OFF L H OFF ON H H OFF OFF L L OFF OFF H L OFF OFF L H OFF OFF H H OFF OFF L L OFF OFF H L OFF OFF L H OFF OFF H H OFF OFF L L OFF OFF H L OFF OFF L H OFF OFF H H OFF OFF SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 14 SCM1200MF Series 7. Block Diagram MIC1 1 UVLO_VCC FO1 2 OCP1 3 LIN1 4 COM1 5 HIN1 6 VCC1 LS1 33 UVLO_VB Level shift Drive circuit HO1 Input logic Simultaneous on state prevention U 32 TSD Drive circuit OCP LO1 31 VB1 8 HS1 7 MIC2 UVLO_VCC FO2 9 OCP2 Level shift 10 11 LIN2 12 COM2 13 HIN2 14 VCC2 LS2 30 UVLO_VB Drive circuit HO2 Input logic Simultaneous on state prevention V 29 TSD Drive circuit OCP LO2 28 VB2 16 HS2 15 MIC3 17 UVLO_VCC FO3 18 OCP3 19 LIN3 20 COM3 21 HIN3 22 VCC3 LS3 UVLO_VB Level shift Drive circuit HO3 Input logic Simultaneous on state prevention W TSD OCP Drive circuit 27 26 LO3 VBB 25 VB3 24 HS3 23 SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 15 SCM1200MF Series 8. Pin-out Diagram Top view 1 24 1 33 24 25 Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 25 Pin Name FO1 OCP1 LIN1 COM1 HIN1 VCC1 VB1 HS1 FO2 OCP2 LIN2 COM2 HIN2 VCC2 VB2 HS2 FO3 OCP3 LIN3 COM3 HIN3 VCC3 VB3 HS3 VBB W LS3 VBB V LS2 VBB U LS1 33 Functions U-phase fault output and shutdown signal input Input for U-phase Overcurrent Protection Logic input for U-phase low-side gate driver U-phase logic ground Logic input for U-phase high-side gate driver U-phase logic supply voltage input U-phase high-side floating supply voltage input U-phase high-side floating supply ground V-phase fault output and shutdown signal input Input for V-phase Overcurrent Protection Logic input for V-phase low-side gate driver V-phase logic ground Logic input for V-phase high-side gate driver V-phase logic supply voltage input V-phase high-side floating supply voltage input V-phase high-side floating supply ground W-phase fault output and shutdown signal input Input for W-phase Overcurrent Protection Logic input for W-phase low-side gate driver W-phase logic ground Logic input for W-phase high-side gate driver W-phase logic supply voltage input W-phase high-side floating supply voltage input W-phase high-side floating supply ground Positive DC bus supply voltage W-phase output W-phase IGBT emitter (Pin trimmed) positive DC bus supply voltage V-phase output V-phase IGBT emitter (Pin trimmed) positive DC bus supply voltage U-phase output U-phase IGBT emitter SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 16 SCM1200MF Series 9. Typical Applications CR filters and Zener diodes should be added to your application as needed, so that you can: protect each pin against surge voltages causing malfunctions; and avoid the IC being used under the conditions exceeding the absolute maximum ratings, resulting in critical damage to itself. Then test all the pins thoroughly under actual operating conditions to ensure that your application works flawlessly. VCC VFO SCM1200MF Series U1 RFO INT LS1 1 CFO 33 FO1 2 OCP1 3 LIN1 LIN1 4 COM1 CLIN1 MIC1 U 32 5 HIN1 6 VCC1 HIN1 CHIN1 DZ CVCC1 VB1 8 HS1 7 CBOOT1 31 DBOOT1 RBOOT1 CP1 9 LS230 FO2 10 OCP2 11 LIN2 LIN2 12 COM2 CLIN2 HIN2 Controller V MIC2 29 M 13 HIN2 14 VCC2 CHIN2 CVCC2 VB2 16 HS2 15 CBOOT2 28 DBOOT2 RBOOT2 LS3 CP2 17 27 FO3 18 OCP3 19 LIN3 LIN3 20 COM3 CLIN3 MIC3 W26 21 HIN3 HIN3 22 VCC3 CHIN3 CVCC3 25 VB3 24 HS3 23 CBOOT3 VDC VBB DBOOT3 RBOOT3 CP3 RO3 A/D3 A/D2 CS RO2 CDC RO1 A/D1 CO1 CO2 CO3 COM DRS3 DRS2 Figure 9-1. DRS1 RS3 RS2 RS1 Typical application using three shunt resistors SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 17 SCM1200MF Series VCC VFO SCM1200MF Series U1 RFO INT LS1 1 CFO 33 FO1 2 OCP1 3 LIN1 LIN1 4 COM1 CLIN1 MIC1 U 32 5 HIN1 6 VCC1 HIN1 CHIN1 DZ CVCC1 VB1 8 HS1 7 CBOOT1 CP1 9 31 DBOOT1 RBOOT1 LS230 FO2 10 OCP2 11 LIN2 LIN2 12 COM2 CLIN2 V MIC2 29 M 13 HIN2 Controller HIN2 14 VCC2 CHIN2 CVCC2 VB2 16 HS2 15 CBOOT2 LS3 CP2 17 28 DBOOT2 RBOOT2 27 FO3 18 OCP3 19 LIN3 LIN3 20 COM3 CLIN3 MIC3 W26 21 HIN3 22 VCC3 HIN3 CHIN3 CVCC3 25 VB3 24 HS3 23 CBOOT3 VDC VBB DBOOT3 RBOOT3 CP3 CS RO CDC A/D CO COM DRS Figure 9-2. RS Typical application using shingle shunt resistor SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 18 SCM1200MF Series 10. External Dimensions 10.1. LF2552 0.5 C 0.5 C (2.6) 8xP5.1=40.8 4.4 ±0.3 1.2 ±0.2 47±0.3 2 A +0.5 0 MAX1.2 (Measured at base of pins) (5゚) φ 3.2± 0.15 15.95± 0.5 11.45± 0.5 19± 0.3 12.25± 0.5 17.25± 0.5 A (5゚) B 43.3±0.3 B 2.08±0.2 11.2±0.5 5xP1.27=6.35 3.7 D 2 +0.2 -0.1 +0.2 -0.1 0.7 -0.1 A-A 0.5 +0.2 -0.1 +0.2 0.5 (11.6) +0.2 -0.1 B-B C-C (38.6) 0.6 0.5 D -0.1 3.7 1.27 +0.2 -0.1 3.7 3.24 (2.6) 1.27 1.27 0.5 2.57 5xP1.27=6.35 +0.2 5xP1.27=6.35 1.2 +0.2 -0.1 D-D Unit: mm SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 19 SCM1200MF Series 10.2. LF2557 (Long Lead Type) (0.65) 0.6 (2.6) C 0.6 C 8xP5.1=40.8 4.4 ±0.3 1.2 ±0.2 +0.2 2 0 A (Measured at base of pins ) MAX1.2 47 ±0.3 ) ( 11° 0~ 0.5 Φ 3.2± 0.15 15.95± 0.6 11.45± 0.6 19± 0.3 12.25± 0.6 17.25± 0.6 A B 2.08 ±0.2 5xP1.27=6.35 5xP1.27=6.35 2.57 1.27 3.7 1.27 3.7 3.24 5xP1.27=6.35 (12°) B 0~ 0.5 43.3 ±0.3 14 ~14.8 1.27 3.7 D 2 0.5 +0.2 D 0.5 -0.1 (2.6) +0.2 -0.1 +0.2 +0.2 -0.1 B-B +0.2 +0.2 0.5 -0.1 (11.5) +0.2 0.7 -0.1 A-A 0.5 -0.1 C-C (38.5) 0.6 -0.1 1.2 +0.2 -0.1 D-D Unit: mm SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 20 SCM1200MF Series 10.3. LF2558 (Wide Lead-Forming Type) 0.5 C 0.5 C 8xP5.1=40.8 4.4 ±0.3 1.2 ±0.2 +0.5 47 ±0.3 2 0 A MAX1.2 (5 °) (Measured at base of pins ) (2°) Φ 3.2± 0.15 15.95± 0.5 11.45± 0.5 19 (13.6) ± 0.3 14.75± 0.5 17.25± 0.5 A (1) B (5 °) 43.3 ±0.3 B 2.08 ±0.2 11.2 ±0.5 5xP1.27=6.35 3.7 +0.2 +0.2 3.7 1.27 D D +0.2 3.7 3.24 (2.6) 1.27 1.27 0.5 -0.1 2.57 5xP1.27=6.35 0.5 -0.1 5xP1.27=6.35 2 +0.2 -0.1 0.6 -0.1 B-B +0.2 +0.2 0.5 -0.1 (11.6) (38.6) 0.5 -0.1 C-C 0.7 +0.2 -0.1 A-A 1.2 +0.2 -0.1 D-D Unit: mm SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 21 SCM1200MF Series 10.4. Recommended PCB Hole Size φ1.1 φ1.4 1 pin ~ 24 pin 25 pin ~ 33 pin 11. Marking Diagram 25 33 Branding Area 24 1 25 33 JAPAN 24 SCM124×MF Lot Number: Y is the last digit of the year of manufacture (0 to 9) M is the month of the year (1 to 9, O, N or D) DD is the day of the month (01 to 31) YMDDX 1 X is the control number Part Number SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 22 SCM1200MF Series 12. Functional Descriptions All the characteristic values given in this section are typical values, unless they are specified as minimum or maximum. For pin descriptions, this section employs a notation system that denotes a pin name with the arbitrary letter “x”, depending on context. The U, V, and W phases are represented as the pin numbers 1, 2, and 3, respectively. Thus, “(the) VBx pin” is used when referring to either of the VB1, VB2, or VB3 pin. Also, when different pin names are mentioned as a pair (e.g., “the VBx and HSx pins”), they are meant to be the pins in the same phase. 12.1. Turning On and Off the IC The procedures listed below provide recommended startup and shutdown sequences. To turn on the IC properly, do not apply any voltage on the VBB, HINx, and LINx pins until the logic power supply, VCC, has reached a stable state (VCC(ON) ≥ 12.5 V). It is required to charge bootstrap capacitors, CBOOT, up to full capacity at startup (see Section 12.2.2). To turn off the IC, set the HINx and LINx pins to logic low (or “L”), and then decrease the VCCx pin voltage. 12.2. Pin Descriptions (1) (2) In Formula (1), let TL(OFF) be the maximum off-time of the low-side transistor, measured in seconds, with the charging time of CBOOT excluded. Even during the high-side transistor is not on, voltage on the bootstrap capacitor keeps decreasing due to power dissipation in the IC. When the VBx pin voltage decreases to VBS(OFF) or less, the high-side undervoltage lockout (UVLO_VB) starts operating (see Section 12.3.3.1). Therefore, actual board testing should be done thoroughly to validate that voltage across the VBx pin maintains over 12.0 V (VBS > VBS(OFF)) during a low-frequency operation such as a startup period. As shown in Figure 12-1, in each phase, a bootstrap diode, DBOOT, and a current-limiting resistor, RBOOT, are placed in series between the VCCx and the VBx pins. The charging time of CBOOT, tC, is given by Formula (3): (3) where CBOOT is the optimized capacitance of the bootstrap capacitor, and RBOOT is the resistance of the current-limiting resistor (22 Ω ± 20 %). U1 12.2.1. U, V, and W These pins are the outputs of the three phases, and serve as connection terminals to the three-phase motor. The U, V, and W pins are internally connected to the HS1, HS2, and HS3 pins, respectively. VB1 7 CP CBOOT1 8 31 VCC VBB HO 6 VCC1 4 MIC1 U COM1 12.2.2. VB1, VB2, and VB3 These are the inputs of the high-side floating power supplies for the individual phases. Voltages across the VBx and HSx pins should be maintained within the recommended range (i.e., the Logic Supply Voltage, VBS) given in Section 2. In each phase, a bootstrap capacitor, CBOOT, should be connected between the VBx and HSx pins. For proper startup, turn on the low-side transistor first, then charge the bootstrap capacitor, CBOOT, up to its maximum capacity. Satisfying the formulas below can provide optimal capacitance for the bootstrap capacitors, CBOOT. Note that whichever resulting value is larger should be chosen in order to deal with capacitance tolerance and DC bias characteristics. HS1 DBOOT1 RBOOT1 32 Mortor LO CDC VDC LS1 Figure 12-1. 33 RS1 Bootstrap circuit Figure 12-2 shows an internal level-shifting circuit that produces high-side output signals, HOx. A high-side output signal, HOx, begins to respond when an input signal, HINx, transits from low to high (rising edge) or high to low (falling edge). And a signal triggered on a rising edge is called “Set”, whereas a signal triggered on a falling edge is called “Reset”. Either of these two signals, Set or Reset, is then transmitted to the high-side by the level-shifting circuit. Finally, the SR flip-flop circuit feeds an output signal, Q (i.e., HOx). Figure 12-3 is a timing diagram describing how noise or other detrimental effects will improperly influence the SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 23 SCM1200MF Series level-shifting process. When a sharp voltage drop, which is affected by noise, between the VBx and HSx pins (also denoted as “VBx–HSx” in the tables in previous sections), occurs after the Set signal generation, the next Reset signal cannot be sent to the SR flip-flop circuit. And the state of the high-side output, HOx, stays logic high (or “H”) because the SR flip-flop does not respond. With the HOx state being held high, the next LINx signal can still turn on the low-side transistor and cause a simultaneously-on condition which may result in critical damage to the IC. To protect the VBx pin against such noise effect, add a bootstrap capacitor, CBOOT, in each phase. CBOOT should be placed near the IC and connected between the VBx and HSx pins with a minimal length of traces. To use an electrolytic capacitor, add a 0.01 µF to 0.1 µF bypass capacitor, CP, in parallel near other functional pins used for the same phase. U1 VBx S Input logic HINx Set Pulse generator Reset Q HOx R HSx COMx Figure 12-2. Internal level-shifting circuit HINx 12.2.4. VCC1, VCC2, and VCC3 These are the logic supply pins for the built-in pre-driver ICs. The VCC1, VCC2, and VCC3 pins must be externally connected on a PCB because they are not internally connected. To prevent malfunction induced by supply ripples or other factors, put a 0.01 µF to 0.1 μF ceramic capacitor, CVCC, near other functional pins used for the same phase. To prevent damage caused by surge voltages, put a 18 V to 20 V Zener diode, DZ, between the VCCx and COMx pins. Voltages to be applied between the VCCx and COMx pins should be regulated within the recommended operational range of VCC, given in Section 2. 12.2.5. COM1, COM2, and COM3 These are the logic ground pins for the built-in pre-driver ICs. For proper control, each of them must be connected to the corresponding ground pin. The COM1, COM2, and COM3 pins should be connected externally on a PCB because they are not internally connected. Varying electric potential of ground can be a cause of improper operations; therefore, each connection point of these pins should be as close to the LSx pin as possible but separated from the power ground. Moreover, extreme care should be taken when wiring so that currents from the power ground do not affect the COMx pin. To reduce noise effects, connect these pins closely to shunt resistors, RS, at a single-point ground (or, a star ground) with traces of a minimal length (see Figure 12-4). U1 VDC VBB 25 0 CS Set 4 COM1 CDC 0 12 COM2 Reset 0 20 COM3 VBx-HSx VUVHL LS1 33 LS2 30 LS3 27 VUVHH RS1 RS2 RS3 0 Q 0 Figure 12-3 Waveforms at VBx–HSx voltage drop Connect COM1, COM2, and COM3 on a PCB. OCP3 OCP2 Create a single-point ground (a star ground) near shunt resistors, but keep it separate from the power ground. OCP1 Figure 12-4. Connections to ground pin 12.2.3. HS1, HS2, and HS3 These pins are the grounds of the high-side floating supplies for each phase, and are connected to negative nodes of the bootstrap capacitors, CBOOT. The HS1, HS2, and HS3 pins are internally connected to the U, V, and W pins, respectively. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 24 SCM1200MF Series 12.2.6. HIN1, HIN2, HIN3, LIN1, LIN2, and LIN3 U1 These are the input pins of the internal motor drivers for each phase. The HINx pin acts as a high-side controller, whereas the LINx pin acts as a low-side controller. Figure 12-5 shows an internal circuit diagram of the HINx or LINx pin. This is a CMOS Schmitt trigger circuit with 22 kΩ pull-down resistor and input logic is active high. Input signals through the HINx–COMx and the LINx–COMx pins in each phase should be set within the ranges provided in Table 12-1, below. Note that dead time setting must be done because the IC does not have a dead time generator. The higher PWM carrier frequency rises, the more switching loss increases. Hence, the PWM carrier frequency must be set so that operational case temperatures and junction temperatures can have sufficient margins in the absolute maximum ranges specified in Section 1. If the signals from the microcontroller become unstable, the IC may result in malfunctions. To avoid this event, control the outputs from the microcontroller output line should not be high impedance. Also, if the traces between the microcontroller and both the HINx and LINx pins are too long, the traces may be interfered by noise. Therefore, it is recommended to add an additional filter or a pull-down resistor near the the HINx or LINx pin as needed. (See Figure 12-6. Here are filter circuit constants for reference: RIN1: 33 Ω to 100 Ω RIN2: 1 kΩ to 10 kΩ CIN: 100 pF to 1000 pF Extra attention should be paid when adding RIN1 and RIN2 to the traces. When they are connected each other, the input voltage of the HINx and LINx pins becomes slightly lower than the output voltage of the microcontroller. 5V 2kΩ HINx (LINx) 22kΩ COMx Figure 12-5. Internal circuit diagram of HINx or LINx pin U1 Input signal RIN1 HINx (LINx) RIN2 Controller Figure 12-6. CIN SCM1200MF Filter circuit for HINx or LINx pin 12.2.7. VBB This is the input pin for the main supply voltage, i.e., the positive DC bus. All of the IGBT collectors of the high-side are connected to this terminal. Voltages between the VBB and COMx pins should be set within the recommended range of the main supply voltage, VDC, given in Section 2. To absorb surge voltages, put a 0.01 μF to 0.1 μF snubber capacitor, CS, near the VBB pin and an electrolytic capacitor, CDC, with a minimal length of PCB traces to the VBB pin. Table 12-1. Input signals for HINx and LINx pins Parameter “H” Level Signal “L” Level Signal Input Voltage Input Pulse Width PWM Carrier Frequency 3 V<VIN< 5.5 V 0 V <VIN< 0.5 V ≥ 0.5 μs ≥ 0.5 μs Dead Time ≤ 20kHz ≥ 1.0 μs ≥ 1.5 μs (SCM1242MF、SCM1250M) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 25 SCM1200MF Series 12.2.8. LS1, LS2, and LS3 These are emitter pins of the low-side IGBTs. The LS1, LS2, and LS3 pins are connected to the shunt resistors, RS. When connecting shunt resistors to these pins, such as for current detection, trace lengths from the shunt resistors to the IC should be as short as practicable. Otherwise, malfunctioning may occur because a longer circuit trace increases its inductance and thus increases its susceptibility to improper operations. For applications where long PCB traces are required, add a fast recovery diode, DRS, between the LSx and COMx pins in order to prevent the IC from malfunctioning. U1 VBB 25 VDC CS DRS1 4 COM1 12 COM2 LS1 33 LS2 30 20 COM3 RS1 CDC DRS2 RS2 DRS3 RS3 LS3 27 Add a Fast recovery diode to a long trace. resistor, RFO, has a too small resistance value, the FOx pin voltage at fault signal output becomes high due to the on-resistance of a built-in MOSFET, QFO (Figure 12-8). Therefore, it is recommended to use a 1 kΩ to 22 kΩ pull-up resistor when the low-level input threshold voltage of a microcontroller, VIL, is set to 1.0 V. To suppress noise, add a filter capacitor, CFO, near the IC with minimizing a trace length between the FOx and COMx pins. Note that, however, this additional filtering allows a delay time, tD(FO), to occur, as shown in Figure 12-9. The delay time, tD(FO), is a period of time which starts when the IC receives a fault flag turning on the internal MOSFET, QFO, and continues until when the FOx pin reaches its threshold voltage (VIL) of 1.0 V or below (put simply, until the time when the IC detects a logic low state, “L”). Figure 12-11 shows how the delay time, tD(FO), and the noise filter capacitor, CFO, are related. To avoid the repetition of Overcurrent Protection (OCP) activations, the external microcontroller must shut off any input signals to the IC within an OCP hold time, tP, which occurs after the MOSFET (QFO) turn-on. tP is 15 μs where minimum values of temperature characteristics are taken into account. (For more details, see Section 12.3.4.) When VIL is set to 1.0 V, it is recommended to use a 0.001 μF to 0.01 μF noise filter capacitor, CFO, allowing a sufficient margin to deal with variations in characteristics. Put a shunt resistor near the IC with a minimum length to the LSx pin. VFO U1 5V RFO Figure 12-7. 2kΩ FOx Connections to LS pin 1MΩ 3.0µs(typ.) Blanking filter INT 50Ω 12.2.9. OCP1, OCP2, and OCP3 These pins serve as the inputs of the Overcurrent Protection (OCP) for the currents go through output transistors. Section 12.3.4 provides further information about the OCP circuit configuration and its mechanism. 12.2.10. FO1, FO2, and FO3 These pins operate as fault signal outputs and shutdown signal inputs for each of the three phases. Sections 12.3.1 and 12.3.2 explain these two functions in detail, respectively. Figure 12-8 illustrates a schematic diagram of the FOx pin and its peripheral circuit. Because of its open-drain nature, each of the FOx pins should be tied by a pull-up resistor, RFO, to external power supply voltage, VFO. The external power supply voltage, VFO, should range from 3.0 V to 5.5 V. Figure 12-10 shows a relation between the FOx pin voltage and a pull-up resistance value. When a pull-up Output SW turn-off and QFO turn-on CFO QFO COMx Figure 12-8. Internal circuit diagram of FOx pin and its peripheral circuit QFO FOx pin voltage 0 Figure 12-9. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 ON tD(FO) VIL FOx pin delay time, tD(OFF) 26 Fault signal voltage (V) SCM1200MF Series Tj = 25°C 0.5 12.3.1. Fault Signal Output Max. 0.4 Typ. In case one or more of the following protections are actuated, internal MOSFET, QFO, turns on and the FOx pin becomes to logic low (≤ 0.5 V). Min. 0.3 1) 2) 3) 4) 0.2 0.1 0 0 2 4 6 8 10 RFO (kΩ) Figure 12-10. Fault signal voltage vs. pull-up resistor value, RFO Tj = 25°C Max. Delay Time, tD(FO) (µs) 15 Low-side undervoltage lockout (UVLO_VCC) Overcurrent protection (OCP) Simultaneous on-state prevention Thermal shutdown (TSD) During the time when the FOx pin holds the logic low state, the high- and low-side transistors of each phase turn off. In normal operation, the FOx pin holds an “H” state and outputs a 5 V signal. The fault signal output time of the FOx pin at OCP activation is OCP hold time (tP) of 26 μs (typ.), fixed by a built-in feature of the IC itself (see Section 12.3.4). The fault signals are then sent to an interrupt pin (INT) of the external microcontroller, and should be processed as an interrupt task to be done within the predetermined OCP hold time, tP. 10 Typ. 5 0 0.000 Min. 0.005 0.010 0.015 0.020 0.025 CFO (µF) Figure 12-11. Delay time, tD(FO) vs. filter capacitor, CFO 12.3.2. Shutdown Signal Input The FO1, FO2, and FO3 pins also can be the input pins of shutdown signals. When the FOx pin becomes logic low, the high- and low-side transistors of each phase turn off. The voltages and pulse widths of the shutdown signals to be applied between the FOx and COMx pins are listed in Table 12-2. Table 12-2. Shutdown signals 12.3. Protection Functions This section describes the various protection circuits provided in the SCM1200MF series. The protection circuits include: the undervoltage lockout for power supply (UVLO), the simultaneous on-state prevention function, the overcurrent protection (OCP), and the thermal shutdown (TSD). In case one or more of these protection circuits are activated, the FO pin outputs a fault signal and the external microcontroller stops all operations of the three phases. The external microcontroller can also shut down the IC operations by inputting a fault signal to the FOx pin. In the following function descriptions, “HOx” denotes a gate input signal on the high-side transistor; whereas “LOx” denotes a gate input signal on the low-side transistor (See also the diagrams in Section 7.). “VBx–HSx” refers to the voltages between the VBx pin and HSx pin. Parameter Input Voltage Input Pulse Width “H” Level Signal “L” Level Signal 3 V < VIN< 5.5 V 0 V < VIN < 0.5 V ≥ 0.5 μs ≥ 0.5 μs In Figure 12-12, FO1, FO2 and FO3 are all connected. If an abnormal condition is detected by either one of the MICs, the high- and low-side transistors of all phases can be turned off at once. INT 1 RFO CFO FO1 9 FO2 17 FO3 U1 VFO 4, 12, 20 Figure 12-12. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 COM All-phase shutdown circuit 27 SCM1200MF Series 12.3.3. Undervoltage Lockout for Power Supply (UVLO) In case the gate-driving voltage of output transistors decreases, the steady-state power dissipation of the transistors increases and the IC may have permanent damage, in the worst case. To prevent this event, the SCM1200MF series has the undervoltage lockout (UVLO) circuit for both of the high- and low-side power supplies in each controller IC (MIC). 12.3.3.1. Undervoltage Lockout for High-side Power Supply (UVLO_VB) Figure 12-13 shows operational waveforms of the undervoltage lockout operation for high-side power supply (i.e., UVLO_VB). When the voltage between the VBx and HSx pins (VBx–HSx) decreases to the Logic Operation Stop Voltage of high-side (VBS(OFF), 11.0 V), the UVLO_VB circuit in the corresponding phase activates and sets only HOx signals to logic low. When the voltage between the VBx and HSx pins increases to the Logic Operation Start Voltage of high-side (VBS(ON), 11.5 V), the IC releases the UVLO_VB condition. Then, the HOx signals become logic high at the rising edge of the first input command after the UVLO_VB release. The FOx pin does not transmit any fault signals during the UVLO_VB activation. In addition, each of the VBx pins has an internal UVLO_VB filter of about 3 μs, in order to prevent noise-induced malfunctions. 12.3.3.2. Undervoltage Lockout for Low-side Power Supply (UVLO_VCC) Figure 12-14 shows operational waveforms of the undervoltage lockout operation for low-side power supply (i.e., UVLO_VCC). When the VCCx voltage decreases to the Logic Operation Stop Voltage of low-side (VCC(OFF), 11.0 V), the UVLO_VCC circuit in the corresponding phase activates and sets both of HOx and LOx signals to logic low. When the VCCx voltage increases to the Logic Operation Start Voltage of low-side (VCC(ON), 11.5 V), the IC releases the UVLO_VCC condition. Then it resumes transmitting HOx and LOx signals according to the input commands on the HINx and LINx pins. The FOx pin becomes logic low during the UVLO_VCC activation. In addition, each of the VCCx pins has an internal UVLO_VCC filter of about 3 μs, in order to prevent noise-induced malfunctions. HINx 0 LINx 0 UVLO_VCC operation VCCx VCC(ON) VCC(OFF) 0 HINx HOx 0 0 LINx About 3µs LO responds to input signal. LOx 0 UVLO_VB operation VBx-HSx VBS(OFF) 0 VBS(ON) UVLO release 0 HOx About 3µs HO restarts at positive edge after UVLO_VB release. LOx 0 No FO output at UVLO_VB. 0 Figure 12-13. 0 Figure 12-14. UVLO_VCC operational waveforms 12.3.4. Overcurrent Protection (OCP) 0 FOx FOx Operational waveforms of UVLO_VB Figure 12-15 shows an internal circuit diagram of the OCPx pin, and OCPx pin peripheral circuitry. The OCPx pin detects overcurrents with input voltage across external shunt resistor, RS. Since the OCPx pin is internally pulled-down, the OCPx pin voltage increases proportionally to a rise in the current running through the shunt resistor. Figure 12-16 is a timing chart that represents SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 28 SCM1200MF Series operation waveforms at OCP. When the OCPx pin voltage increases to an Overcurrent Protection Threshold Voltage, VTRIP, of 0.50 V, and then keeps in that condition for an Overcurrent Protection Blanking Time, tBK, of 1.65 μs or longer, the OCP circuit starts operating. The enabled OCP circuit then shuts off the output transistors and puts the FOx pin into a logic low state. Even if the OCPx pin voltage falls below VTRIP, the IC keeps in a logic low state for a fixed OCP hold time (tP) of 26 μs (typ.). Then, the output transistors operate according to input signals. Then, the output transistors operate according to input signals. The OCP circuits in the SCM1200MF series are used for detecting abnormal conditions, such as an output transistor shorted. Therefore, motor operation must be stopped by the external microcontroller, which can receive and handle fault signals from the IC. Otherwise, your application will be more likely to cause short circuit conditions repeatedly, thus the breakdown of the output transistors. Care should also be taken when using a 3-shunt resistor system in your application. The IC running on the 3-shunt resistor system only shuts off the output transistor in the phase where an overcurrent condition exists. And a fault signal is transmitted from the FOx pin of the phase being under the overcurrent condition. As already shown in Figure 12-12, if all of the FOx pins being used makes a short circuit, a fault signal sent from the corresponding phase can turn off the output transistors of all phases (see Section 12.3.2). length of traces. Note that overcurrents are undetectable when one or more of the U, V, and W pins are shorted to ground (ground fault). In case either of these pins falls into a state of ground fault, the transistors may be destroyed. U1 VTRIP VBB - OCPx + 200kΩ Blanking filter 1.65µs(typ.) CO Output SW turn-off and QFO turn-on COMx LSx A/D RO DRS RS COM Figure 12-15. Internal circuit diagram of OCPx pin and OCPx pin peripheral circuitry HINx 0 LINx 0 To place a shunt resistor in an actual application, users must set: ● the shunt resistor to have the resistance specified as shunt resistor, RS (see the recommended operating condition table, Section 2); ● input voltages of the OCPx pin to keep their levels within the range defined as the OCPx pin voltage, VOCP (see the absolute maximum rating table, Section 1); and ● currents through output transistors to keep their levels under the rated output current (pulsed), IOP (see the absolute maximum rating table, Section 1). Because high-frequency switching currents flow through the shunt resistors, RS, choose a resistor that has low inductance and allows high power dissipation. When adding a CR filter (a pair of a filter resistor, RO and a filter capacitor, CO) to the OCPx pin, the following should be taken into account. Time constants of RO and CO should be set to the values listed in Table 12-3. The larger the time constant, the longer the time that the OCPx pin voltage rises to VTRIP. And this may cause permanent damage to the transistors. Consequently, the time constants given here are determined in consideration of the total delay time the IC will have. The filter capacitor, CO, should also be placed near the IC, between the OCPx and COMx pins with a minimal tDELAY 0.3µs(typ.) tBK tBK tBK OCPx VTRIP 0 HO responds to input signal. HOx 0 LOx 0 FO restarts automatically after tP. FOx tP 0 Figure 12-16. OCP operational waveforms Table 12-3. Recommend time constants for CR filter Products Recommend time constants SCM124×MF SCM125×MF 0.22 µs or less SCM126×MF 1 µs or less SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 29 SCM1200MF Series 12.3.5. Simultaneous On-state Prevention When both of the HINx and LINx pins receive logic high signals at once, the high- and low-side transistors turn on at the same time, allowing overcurrents to pass through. As a result, the switching transistors will be destroyed. In order to protect this event, the simultaneous on-state prevention circuit is built into each of the controller ICs. Note that incorrect command input and noise interference are also largely responsible for such a simultaneous-on condition. When logic high signals are asserted on the HINx and LINx pins at once, as shown in Figure 12-17, this function gets activated and turns the high- and low-side transistors off. Then, the FOx pin becomes a logic low state, and sends fault signals during this function activation. After the IC comes out of the simultaneous On-state, "HOx" and "LOx" start responding in accordance with HINx and LINx input commands again. In order to prevent malfunctions due to noise, the simultaneous on-state prevention circuitry has a filter of about 0.8 μs. Note that the function does not have any of dead-time programming circuits. Input signals to the HINx and LIN pins must have proper dead times as defined in Section 0). When the temperature of the MIC increases to TDH = 150 °C or more, the corresponding TSD circuit is activated. When the temperature decreases to TDL = 120 °C or less, the shut-down condition is released and the transistors resume operating according to input signals. When the TSD circuits is being enabled, FOx pin becomes logic low and transmits fault signals. Note that junction temperatures of the output transistors themselves are not monitored. Do not use the TSD function as a prevention function against critical damage to the output transistors. HINx 0 LINx 0 TSD operation Tj(MIC) TDH TDL 0 HOx Simultaneous on-state prevention enabled HINx 0 LOx 0 0 LINx FOx 0 HOx HOx responds to input signals. 0 About 0.8µs Figure 12-18. TSD operational waveforms 0 LOx About 0.8µs 0 FOx 0 Figure 12-17. Operational waveforms of Simultaneous On-state Prevention 12.3.6. Thermal Shutdown (TSD) The IC has thermal shutdown (TSD) circuits. Figure 12-18 shows the TSD operational waveforms. In case of overheating, e.g., increased power dissipation due to overload, or an ambient temperature rise at the device, the IC shuts down the high- and low-side output transistors. Thermal detection is monitored by the MICs (see Section 7). SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 30 SCM1200MF Series 13. Design Notes This section also employs the terminal notation system for pin names, described in the beginning of the previous section. 13.1. PCB Pattern Layout Figure 13-1 shows a schematic diagram of a motor driver circuit. The motor driver circuit consists of current paths carrying high frequencies and high voltages, which also bring about negative influences on IC operation, noise interference, and power dissipation. Therefore, PCB trace layouts and component placements play an important role in circuit designing. Current loops which carry high frequencies and high voltages should be as small and wide as you can, in order to maintain a low-impedance state. In addition, ground traces should be as wide and short as possible so that radiated EMI levels can be reduced. U1 VBB VDC appropriate tightening within the range of screw torque defined in Section 4. ● When mounting a heatsink, it is recommended to use silicone greases. If a thermally-conductive sheet or an electrically insulating sheet is used, package cracks may be occured due to creases at screw tightening. Therefore, thorough evaluations should be conducted before using these materials. ● When applying a silicon grease, there must be no foreign substances between the IC and a heatsink. Extreme care should be taken not to apply a silicon grease onto any device pins as much as possible. The following requirements must be met for proper grease application: Grease thickness: 100 µm Heatsink flatness: ±100 µm When applying a silicon grease to a heatsink, it should be applied within the area indicated in Figure 13-2, below. Screw hole Screw hole 25 5.8 MIC3 W LS3 MIC2 V LS2 MIC1 U LS1 Figure 13-1. 5.8 26 27 29 Ground traces should be wide and short. M M3 Thermal silicone grease application area M3 Heatsink 3.1 Figure 13-2. 37.6 3.1 Unit: mm Recommended application area for thermal silicone grease 30 13.3. IC Characteristics Measurement Considerations 32 33 High-frequency, high-voltage current loops should be as small and wide as possible. High-frequency, high-voltage current paths 13.2. Heatsink Mounting Considerations This section provides the guidelines for mounting a heatsink, as follows: ● It is recommended to use a pair of a metric screw of M3 and a plain washer of 7 mm (φ). Use a torque screwdriver to tighten the screws. Tighten the two screws firstly up to about 30% of the maximum screw torque; then finally up to 100% of the prescribed maximum screw torque. Perform When measuring the breakdown voltage and/or leakage current of the transistors incorporated in the IC, the gate and emitter of each transistor should have the same potential. Moreover, care should be taken because the collectors are all internally connected to the VBB pin. The output (U, V, and W) pins are connected to the emitters of the corresponding high-side transistors; and the LSx pins are connected to the emitters of the low-side transistors. The gates of the high-side transistors are pulled down to the output (U, V, W) pins; similarly, the gates of the low-side transistors are pulled down to the COMx pins. Note that the output, LS, and COMx pins must be connected appropriately before measuring breakdown voltage and/or leak current. Otherwise the switching transistors may result in permanent damage. The figures below are the schematic circuit diagrams of a typical measurement circuit for breakdown voltage: Figure 13-3 shows the high-side transistor (Q1H) in U SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 31 SCM1200MF Series phase, and Figure 13-4 shows the low-side transistor (Q1L) in U phase. And all the pins that are not represented in these figures are open. Before conducting a measurement, be sure to isolate the ground of a measurement phase from those of other two phases. Then, in each of the two separated phases, connect the LSx and COMx pins each other at the same potential, and leave them unused and floated. U1 VBB 25 Q1H 4 COM1 MIC1 U 32 V 14. Calculating Power Losses and Estimating Junction Temperatures This section describes the procedures to: calculate power losses in a switching transistor; and estimate junction temperatures. Note that the following descriptions are applicable to the SCM1200MF series, which is controlled by a three-phase sine-wave PWM driving strategy. The total power losses in an IGBT can be obtained by taking the sum of steady-state loss, PON, and switching loss, PSW. The following subsections contain the mathematical procedures to calculate power losses in an IGBT and its junction temperature. Q1L LS1 33 14.1. IGBT Steady-State Loss, PON 31 Q2H V 12 COM2 29 MIC2 Q2L LS230 Q3H 20 COM3 MIC3 W26 Q3L LS3 27 Figure 13-3. Typical measurement circuit of high-side transistor (Q1H) in U phase The steady-state loss in an IGBT can be computed by using the VCE(SAT) vs. IC curves, shown in Section 15.3.1. As shown in Figure 14-1, the following linear approximate equation can be obtained from the curves: VCE(SAT) = α × IC + β. The slope and intercept of the linear approximate equation are used in Formula (4). Table 14-1 lists the reference slopes and intercepts of the linear approximate equation at a half of output current, 0 to 0.5 × IO. The values calculated with the linear approximation greatly differ at the point where IC is near zero. But in dissipation calculation, the difference is regarded as an error tolerance. Hence, the equation for the steady-state loss, PON, is: U1 VBB 25 Q1H 4 COM1 U 32 MIC1 (4) V Q1L LS1 33 31 Q2H 12 COM2 V 29 MIC2 Q2L LS230 Q3H 20 COM3 MIC3 Where: VCE(SAT) is the collector-to-emitter saturation voltage of the IGBT in V, IC is the collector current of the IGBT in A, and DT is the on-time duty cycle. W26 Q3L LS3 27 Figure 13-4. Typical measurement circuit of low-side transistor (Q1L) in U phase M is the modulation index (0 to 1), cosθ is the motor power factor (0 to 1), IM is the effective motor current in A, α is the slope of the linear approximate equation in the VCE(SAT) vs. IC curve, and SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 32 SCM1200MF Series β is the intercept of the linear approximate equation in the VCE(SAT) vs. IC curve. VCC=15V 2.5 14.3. Estimating Junction Temperature of IGBT The junction temperature of an IGBT, Tj, can be estimated with Formula (6), below: 125°C VCE(SAT) (V) 2.0 y = 0.036x + 1.359 1.5 (6) 1.0 75°C 0.5 25°C y = 0.108x + 0.831 0.0 0 1 Figure 14-1. 2 3 4 5 IC (A) 6 7 8 9 10 Where R(j-c)Q is the junction-to-case thermal resistance of the IGBT product (°C/W), and TC is the case temperature (°C), measured at the point shown in Figure 3-1. Linear approximate equation of VCE(SAT) vs. IC curve Table 14-1. Reference slopes (α) and intercepts (β) of linear approximate equation at 0 to 0.5 × IO in VCE(SAT)–IC curve Part Number SCM1261MF SCM1242MF SCM1263MF SCM1243MF SCM1265MF SCM1245MF SCM1256MF SCM1246MF 25°C 125°C α 0.108 β 0.831 α 0.036 β 1.359 0.093 0.694 0.060 0.974 0.043 0.907 0.063 0.702 0.046 0.739 0.031 0.991 14.2. GBT Switching Loss, PSW The switching loss in an IGBT can be calculated by Formula (5), letting IM be the effective current value of a motor: (5) where: fc is the PWM carrier frequency in Hz, VDC is the main power supply voltage in V (i.e., the VBB pin input voltage), EON(IM) is the turn-on loss at IM in J, and EOFF(IM) is the turn-off loss at IM in J. For EON(IM) and EOFF(IM), see also Section 15.3.2. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 33 SCM1200MF Series 15. Typical Characteristics 15.1. Transient Thermal Resistance Curves The following graphs represent transient thermal resistance (the ratios of transient thermal resistance), with steady-state thermal resistance = 1. 15.1.1. SCM1261MF Ratio of Transient Thermal Resistance 1.00 0.10 0.01 1 10 100 1000 10000 1000 10000 Time (ms) 15.1.2. SCM1242MF, SCM1263MF, SCM1243MF Ratio of Transient Thermal Resistance 1.00 0.10 0.01 1 10 100 Time (ms) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 34 SCM1200MF Series 15.1.3. SCM1265MF, SCM1245MF Ratio of Transient Thermal Resistance 1.00 0.10 0.01 1 10 100 1000 10000 1000 10000 Time (ms) 15.1.4. SCM1246MF, SCM1256MF Ratio of Transient Thermal Resistance 1.00 0.10 0.01 1 10 100 Time (ms) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 35 SCM1200MF Series 15.2. Performance Curves of Control Parts Figure 15-1 to Figure 15-26 provide performance curves of the control parts integrated in the SCM1200MF series, including variety-dependent characteristics and thermal characteristics. The term Tj represents the junction temperature of the control parts. Table 15-1. Typical characteristics of control parts Figure Number Figure 15-1 Figure 15-2 Figure 15-3 Figure 15-4 Figure 15-5 Figure 15-6 Figure 15-7 Figure 15-8 Figure 15-9 Figure 15-10 Figure 15-11 Figure 15-12 Figure 15-13 Figure 15-14 Figure 15-15 Figure 15-16 Figure 15-17 Figure 15-18 Figure 15-19 Figure 15-20 Figure 15-21 Figure 15-22 Figure 15-23 Figure 15-24 Figure 15-25 Figure 15-26 Figure Caption Logic Supply Current in three-phase operating, ICC vs. Tj Logic Supply Current in three-phase operating, ICC vs. VCCx pin voltage, VCC Logic Supply Current in single-phase operating (HINx = 0 V), IBS vs. Tj Logic Supply Current in single-phase operating (HINx = 5 V), IBS vs. Tj Logic Supply Current in single-phase operating (HINx = 0 V), IBS vs. VBx pin voltage, VB Input Current at High Level (HINx or LINx) vs. Tj High Level Input Signal Threshold Voltage, VIH vs. Tj Low Level Input Signal Threshold Voltage, VIL vs. Tj High-side turn-on propagation delay vs. Tj (from HINx to HOx) High-side turn-off propagation delay vs. Tj (from HINx to HOx) Low-side turn-on propagation delay vs. Tj (from LINx to LOx) Low-side turn-off propagation delay vs. Tj (from LINx to LOx) Minimum transmittable pulse width for high-side switching, tHIN(MIN) vs. Tj Minimum transmittable pulse width for low-side switching, tLIN(MIN) vs. Tj Typical output pulse widths, tHO, tLO vs. input pulse widths, tHIN, tLIN FOx Pin Voltage in Normal Operation, VFOL vs. Tj Logic Operation Start Voltage, VBS(ON) vs. Tj Logic Operation Stop Voltage, VBS(OFF) vs. Tj Logic Operation Start Voltage, VCC(ON) vs. Tj Logic Operation Stop Voltage, VCC(OFF) vs. Tj UVLO_VB filtering time vs. Tj UVLO_VCC filtering time vs. Tj Overcurrent Protection Threshold Voltage, VTRIP vs. Tj Blanking Time, tBK + propagation delay, tD vs. Tj Overcurrent Protection Hold Time, tP vs. Tj Filtering time of Simultaneous On-state Prevention Function vs. Tj SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 36 VCC=15V, HIN=L, LIN=L 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 HIN=L, LIN=L 4.0 Max. 3.5 3.0 Typ. Min. ICC(mA) ICC(mA) SCM1200MF Series 2.5 125°C 25°C 2.0 1.5 -30°C 1.0 0.5 0.0 -30 0 30 60 90 120 150 12 13 14 15 Figure 15-1. 16 17 18 19 20 VCC (V) Tj (°C) Logic Supply Current in three-phase operating, ICC vs. Tj Figure 15-2. Logic Supply Current in three-phase operating, ICC vs. VCCx pin voltage, VCC VB=15V, HIN=0V VB=15V, HIN=5V 250 250 Max. 200 150 Typ. 150 Min. 100 Typ. IBS (µA) IBS (µA) Max. 200 50 Min. 100 50 0 0 -30 0 30 60 90 120 150 -30 0 30 Tj (°C) Figure 15-3. Logic Supply Current in single-phase operating (HINx = 0 V), IBS vs. Tj 90 120 150 Figure 15-4. Logic Supply Current in single-phase operating (HINx = 5 V), IBS vs. Tj VB=15V 180 160 140 120 100 80 60 40 20 0 125°C 25°C -30°C IN=5V 400 IIN (µA) IBS (µA) 60 Tj (°C) 350 Max. 300 Typ. 250 Min. 200 150 100 50 0 12 13 14 15 16 17 18 19 20 -30 30 60 90 120 150 Tj (°C) VB (V) Figure 15-5. Logic Supply Current in single-phase operating (HINx = 0 V), IBS vs. VBx pin voltage, VB 0 Figure 15-6. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Input Current at High Level (HINx or LINx) vs. Tj 37 SCM1200MF Series 2.6 2.0 2.4 1.8 2.0 Max. 1.8 Typ. 1.6 Min. 1.4 1.6 VIL (V) VIH (V) 2.2 Max. 1.4 Typ. 1.2 Min. 1.0 1.2 1.0 0.8 -30 0 30 60 90 120 150 -30 0 30 Tj (°C) Figure 15-7. High Level Input Signal Threshold Voltage, VIH vs. Tj Figure 15-8. 90 120 150 Low Level Input Signal Threshold Voltage, VIL vs. Tj 800 500 Max. 400 Typ. 300 Min. 200 100 High-side turn-off propagation delay (µs) High-side turn-on propagation delay (µs) 600 0 -30 0 30 60 90 120 700 Max. 600 500 Typ. 400 Min. 300 200 100 0 -30 150 0 30 Tj (°C) 60 90 120 150 Tj (°C) High-side turn-on propagation delay vs. Tj (from HINx to HOx) 600 500 400 Max. 300 Typ. Min. 200 100 Figure 15-10. Low-side turn-off propagation delay (µs) Figure 15-9. Low-side turn-on propagation delay (µs) 60 Tj (°C) High-side turn-off propagation delay vs. Tj (from HINx to HOx) 800 700 600 Max. 500 Typ. 400 Min. 300 200 100 0 0 -30 0 30 60 90 120 150 -30 Tj (°C) Figure 15-11. Low-side turn-on propagation delay vs. Tj (from LINx to LOx) 0 30 60 90 120 150 Tj (°C) Figure 15-12. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side turn-off propagation delay vs. Tj (from LINx to LOx) 38 500 450 400 350 300 250 200 150 100 50 0 Max. Typ. Min. -30 0 30 60 90 120 tLIN(MIN) (ns) tHIN(MIN) (ns) SCM1200MF Series 150 500 450 400 350 300 250 200 150 100 50 0 Max. Typ. Min. -30 0 30 Tj (°C) Figure 15-13. Minimum transmittable pulse width for high-side switching, tHIN(MIN) vs. Tj 1000 200 VFOL (mV) tHO, tLO(typ.) (ns) 150 250 800 600 400 Max. Typ. Min. 150 100 50 200 0 0 0 200 400 600 800 1000 1200 -30 0 30 tHIN, tLIN (ns) Figure 15-15. Typical output pulse widths, tHO, tLO vs. Figure 15-16. 12.50 12.25 11.75 Max. 11.50 Typ. 11.25 Min. 11.00 10.75 10.50 0 30 60 90 120 150 VBS(OFF) (V) 12.00 -30 90 120 150 Logic Operation Start Voltage, VBS(ON) vs. Tj FOx Pin Voltage in Normal Operation, VFOL vs. Tj 12.0 11.8 11.6 11.4 11.2 11.0 10.8 10.6 10.4 10.2 10.0 Max. Typ. Min. -30 Tj (°C) Figure 15-17. 60 Tj (°C) input pulse widths, tHIN, tLIN VBS(ON) (V) 120 FO pull up voltage=5V, RFO=3.3kΩ, FO is low status 300 High side Low side 1200 90 Figure 15-14. Minimum transmittable pulse width for low-side switching, tLIN(MIN) vs. Tj Tj=25°C, VCC=15V 1400 60 Tj (°C) 0 30 60 90 120 150 Tj (°C) Figure 15-18. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Logic Operation Stop Voltage, VBS(OFF) vs. Tj 39 SCM1200MF Series 12.50 12.25 11.75 Max. 11.50 Typ. 11.25 VCC(OFF) (V) VCC(ON) (V) 12.00 Min. 11.00 10.75 10.50 -30 0 30 60 90 120 12.0 11.8 11.6 11.4 11.2 11.0 10.8 10.6 10.4 10.2 10.0 150 Max. Typ. Min. -30 0 30 Tj (°C) Logic Operation Start Voltage, VCC(ON) vs. Tj 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Max. Typ. Min. -30 0 30 60 90 120 150 150 Max. Typ. Min. -30 0 30 60 90 120 150 Tj (°C) UVLO_VB filtering time vs. Tj Figure 15-22. 4.0 530 3.5 Max. 510 Typ. 500 tBK + tD (µs) 540 520 VTRIP (mV) 120 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Tj (°C) Figure 15-21. 90 Figure 15-20. Logic Operation Stop Voltage, VCC(OFF) vs. Tj UVLO_VCCフィルタ (µs) UVLO_VBフィルタ (µs) Figure 15-19. 60 Tj (°C) UVLO_VCC filtering time vs. Tj 3.0 2.5 Max. 2.0 1.5 Typ. 480 1.0 Min. 470 0.5 490 Min. 0.0 460 -30 0 30 60 90 120 150 -30 Tj (°C) Figure 15-23. Overcurrent Protection Threshold Voltage, VTRIP vs. Tj 0 30 60 90 120 150 Tj (°C) Figure 15-24. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Blanking Time, tBK + propagation delay, tD vs. Tj 40 50 45 40 35 30 25 20 15 10 5 0 1.4 Max. Typ. Min. -30 0 30 60 90 120 150 Filtering time of Simultaneous On-state Prevention Function (µs) tP (µs) SCM1200MF Series 1.2 Max. 1.0 0.8 Typ. 0.6 Min. 0.4 0.2 0.0 -30 Tj (°C) 0 30 60 90 120 150 Tj (°C) Figure 15-25. Overcurrent Protection Hold Time, tP vs. Tj Figure 15-26. Filtering time of Simultaneous On-state Prevention Function vs. Tj 15.3. Performance Curves of Output Parts 15.3.1. Output Transistor Performance Curves 15.3.1.1. SCM1261M VCC=15V 2.5 2.0 2.0 1.5 1.5 VF (V) VCE(SAT) (V) 2.5 1.0 125°C 75°C 25°C 0.5 0.5 0.0 0 1 2 3 1.0 4 5 6 7 8 9 10 125°C 25°C 75°C 0.0 0 1 2 IC (A) Figure 15-27. IGBT VCE(SAT) vs. IC Figure 15-28. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 3 4 5 IF (A) 6 7 8 9 10 Freewheeling diode VF vs. IF 41 SCM1200MF Series 15.3.1.2. SCM1242MF, SCM1263MF, SCM1243MF VCC=15V 2.5 2.5 2.0 VF (V) VCE(SAT) (V) 2.0 1.5 1.0 125°C 75°C 0.5 1.5 1.0 125°C 75°C 25°C 0.5 25°C 0.0 0.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 7 8 9 10 11 12 13 14 15 IF (A) IC (A) Figure 15-29. 6 IGBT VCE(SAT) vs. IC Figure 15-30. Freewheeling diode VF vs. IF 2.5 2.5 2.0 2.0 1.5 1.5 VF (V) VCE(SAT) (V) 15.3.1.3. SCM1265MF, SCM1245MF 1.0 125°C 0.5 25°C 75°C 0.0 0.0 2 125°C 0.5 75°C 25°C 0 1.0 4 6 8 10 12 14 16 18 0 20 2 4 6 10 12 14 16 18 20 IF (A) IC (A) Figure 15-31. 8 IGBT VCE(SAT) vs. IC Figure 15-32. Freewheeling diode VF vs. IF 15.3.1.4. SCM1256MF, SCM1246MF 2.5 2.0 2.0 1.5 1.5 VF (V) VCE(SAT) (V) 2.5 1.0 125°C 0.5 25°C 1.0 125°C 0.5 75°C 25°C 0.0 75°C 0.0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 IC (A) Figure 15-33. IGBT VCE(SAT) vs. IC 8 10 12 14 16 18 20 22 24 26 28 30 IF (A) Figure 15-34. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Freewheeling diode VF vs. IF 42 SCM1200MF Series 15.3.2. Switching Loss Conditions: VBB = 300 V, half-bridge circuit with inductance load. 15.3.2.1. SCM1261MF VB=15V VCC=15V 800 1000 E (µJ) 400 Turn-on 200 Turn-on 800 Turn-off 600 600 400 Turn-off 200 0 0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 IC (A) Figure 15-35. 8 10 12 14 16 18 20 IC (A) High-side switching loss (Tj = 25°C) Figure 15-36. Low-side switching loss (Tj = 25°C) VB=15V VCC=15V Turn-on 1000 1000 600 Turn-off Turn-on 800 E (µJ) 800 400 1200 SCM12161MF 1200 SCM1261MF 0 E (µJ) SCM1261MF 1000 E (µJ) 1200 SCM1261MF 1200 600 400 Turn-off 200 200 0 0 0 2 4 6 8 10 12 14 16 18 20 0 2 IC (A) Figure 15-37. High-side switching loss (Tj = 125°C) 4 6 8 10 12 14 16 18 20 IC (A) Figure 15-38. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 43 SCM1200MF Series 700 600 600 E (µJ) 400 300 200 Turn-on 500 400 300 Turn-off 200 Turn-on 100 100 0 0 0 1 2 3 4 5 6 7 8 0 9 10 11 12 13 14 15 1 2 3 4 5 IC (A) Figure 15-39 High-side switching loss (Tj = 25°C) Figure 15-40. VB=15V 7 8 9 10 11 12 13 14 15 700 Turn-off 600 Low-side switching loss (Tj = 25°C) VCC=15V 800 SCM1242MF 800 Turn-on 700 600 500 500 400 Turn-on 300 E (µJ) E (µJ) 6 IC (A) SCM1242MF E (µJ) 700 Turn-off 500 VCC=15V 800 SCM1242MF VB=15V 800 SCM1242MF 15.3.2.2. SCM1242MF 400 200 200 100 100 0 Turn-off 300 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 IC (A) Figure 15-41. High-side switching loss (Tj = 125°C) 3 4 5 6 7 8 9 10 11 12 13 14 15 IC (A) Figure 15-42. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 44 SCM1200MF Series 15.3.2.3. SCM1263MF VB=15V Turn-off Turn-on 500 400 400 E (µJ) 300 200 Turn-on 100 300 200 Turn-off 100 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 IC (A) Figure 15-43 6 7 8 9 10 11 12 13 14 15 IC (A) High-side switching loss (Tj = 25°C) Figure 15-44. Low-side switching loss (Tj = 25°C) VB=15V Turn-off E (µJ) 500 400 300 Turn-on 600 Turn-on 500 E (µJ) 600 VCC=15V 700 SCM12163MF 700 SCM1263MF E (µJ) 500 600 SCM1263MF 600 VCC=15V 700 SCM1263MF 700 400 300 200 200 100 100 Turn-off 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 IC (A) Figure 15-45. High-side switching loss (Tj = 125°C) 3 4 5 6 7 8 9 10 11 12 13 14 15 IC (A) Figure 15-46. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 45 SCM1200MF Series 15.3.2.4. SCM1243MF VB=15V VCC=15V 400 300 200 100 500 Turn-on 400 E (µJ) Turn-on 300 200 100 Turn-off 0 Turn-off 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 IC (A) Figure 15-47 6 7 8 9 10 11 12 13 14 15 IC (A) High-side switching loss (Tj = 25°C) Figure 15-48. Low-side switching loss (Tj = 25°C) VB=15V Turn-on 400 300 200 Turn-off 100 500 Turn-on 400 E (µJ) 500 VCC=15V 600 SCM1243MF 600 SCM1243MF 0 E (µJ) SCM1243MF 500 E (µJ) 600 SCM1243MF 600 300 200 Turn-off 100 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 IC (A) Figure 15-49. High-side switching loss (Tj = 125°C) 3 4 5 6 7 8 9 10 11 12 13 14 15 IC (A) Figure 15-50. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 46 SCM1200MF Series 15.3.2.5. SCM1265MF VB=15V VCC=15V 800 1000 Turn-on 800 Turn-on E (µJ) 600 400 Turn-off 200 600 400 Turn-off 200 0 0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 IC (A) Figure 15-51 8 10 12 14 16 High-side switching loss (Tj = 25°C) Figure 15-52. 20 Low-side switching loss (Tj = 25°C) VB=15V VCC=15V 1200 SCM12165MF 1200 1000 1000 600 Turn-on Turn-on 800 E (µJ) 800 400 18 IC (A) SCM1265MF 0 E (µJ) SCM1265MF 1000 E (µJ) 1200 SCM1265MF 1200 600 400 Turn-off 200 200 Turn-off 0 0 0 2 4 6 8 10 12 14 16 18 20 0 2 IC (A) Figure 15-53. High-side switching loss (Tj = 125°C) 4 6 8 10 12 14 16 18 20 IC (A) Figure 15-54. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 47 SCM1200MF Series 15.3.2.6. SCM1245MF VB=15V VCC=15V 800 Turn-on E (µJ) 600 400 Turn-on 600 400 200 200 Turn-off Turn-off 0 2 4 6 8 10 12 14 16 18 0 0 20 2 4 6 IC (A) Figure 15-55 8 10 12 14 16 18 20 IC (A) High-side switching loss (Tj = 25°C) Figure 15-56. Low-side switching loss (Tj = 25°C) VB=15V VCC=15V 1000 SCM1245MF 1000 800 Turn-on 800 Turn-on 600 E (µJ) 600 SCM1245MF 0 E (µJ) SCM1245MF 800 E (µJ) 1000 SCM1245MF 1000 400 200 400 200 Turn-off 0 Turn-off 0 0 2 4 6 8 10 12 14 16 18 20 0 2 IC (A) Figure 15-57. High-side switching loss (Tj = 125°C) 4 6 8 10 12 14 16 18 20 IC (A) Figure 15-58. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 48 SCM1200MF Series 15.3.2.7. SCM1256MF VB=15V VCC=15V Turn-off 1000 800 E (µJ) 600 Turn-on 200 600 Turn-on 400 200 0 0 0 5 10 15 20 25 30 0 5 10 IC (A) Figure 15-59 15 20 High-side switching loss (Tj = 25°C) Figure 15-60. VCC=15V SCM1256MF Turn-off 1000 E (µJ) 800 600 Turn-on 400 200 0 0 5 10 15 20 25 30 1800 1600 1400 1200 1000 800 600 400 200 0 Turn-off Turn-on 0 IC (A) Figure 15-61. 30 Low-side switching loss (Tj = 25°C) VB=15V 1400 1200 25 IC (A) High-side switching loss (Tj = 125°C) SCM1256MF E (µJ) Turn-off 1200 800 400 E (µJ) SCM1256MF 1200 1000 1400 SCM1256MF 1400 5 10 15 20 25 30 IC (A) Figure 15-62. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 49 SCM1200MF Series 15.3.2.8. SCM1246MF VB=15V VCC=15V 1000 1200 E (µJ) 800 600 400 200 Turn-on 1000 Turn-on 800 600 400 Turn-off 200 Turn-off 0 0 5 10 15 20 25 30 0 5 10 IC (A) Figure 15-63 15 20 High-side switching loss (Tj = 25°C) Figure 15-64. 30 Low-side switching loss (Tj = 25°C) VB=15V VCC=15V 1400 SCM1246MF 1400 1200 Turn-on 1000 25 IC (A) 600 400 Turn-on 1000 E (µJ) 800 1200 800 600 400 Turn-off SCM1246MF 0 E (µJ) SCM1246MF 1200 E (µJ) 1400 SCM1246MF 1400 Turn-off 200 200 0 0 0 5 10 15 20 25 30 0 IC (A) Figure 15-65. High-side switching loss (Tj = 125°C) 5 10 15 20 25 30 IC (A) Figure 15-66. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 Low-side switching loss (Tj = 125°C) 50 SCM1200MF Series 15.4. Allowable Effective Current Curves The following curves represent allowable effective currents in sine-wave driving under a three-phase PWM system. All the values listed in this section, including VCE(SAT) of output transistors and switching losses, are typical values. Operating conditions: VBB pin input voltage (VDC) = 300 V, VCCx pin input voltage (VCC) = 15 V, modulation index (M) = 0.9, motor power factor (cosθ) = 0.8, junction temperature (Tj) = 150°C. 15.4.1. SCM1261MF fC = 2 kHz Allowable Effective Current Curves (Arms) 10 8 6 4 SCM1261MF 2 0 25 50 75 100 125 150 TC (°C) Figure 15-67. Allowable effective current, 10 A device (fC = 2 kHz) fC = 16 kHz Allowable Effective Current Curves (Arms) 10 8 6 4 2 SCM1261MF 0 25 50 75 100 125 150 TC (°C) Figure 15-68. Allowable effective current, 10 A device (fC = 16 kHz) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 51 SCM1200MF Series Allowable Effective Current Curves (Arms) 15.4.2. SCM1242MF, SCM1263MF, SCM1243MF fC = 2 kHz 15 10 5 SCM1242,63MF SCM1243MF 0 25 50 75 100 125 150 TC (°C) Figure 15-69. Allowable effective current, 15 A device (fC = 2 kHz) fC = 16 kHz Allowable Effective Current Curves (Arms) 15 10 5 SCM1242,63MF SCM1243MF 0 25 50 75 100 125 150 TC (°C) Figure 15-70. Allowable effective current, 15 A device (fC = 16 kHz) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 52 SCM1200MF Series Allowable Effective Current Curves (Arms) 15.4.3. SCM1265MF, SCM1245MF fC = 2 kHz 20 15 10 5 SCM1265MF SCM1245MF 0 25 50 75 100 125 150 TC (°C) Figure 15-71. Allowable effective current, 20 A device (fC = 2 kHz) fC = 16 kHz Allowable Effective Current Curves (Arms) 20 15 10 5 SCM1265MF SCM1245MF 0 25 50 75 100 125 150 TC (°C) Figure 15-72. Allowable effective current, 20 A device (fC = 16 kHz) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 53 SCM1200MF Series Allowable Effective Current Curves (Arms) 15.4.4. SCM1256MF, SCM1246MF fC = 2 kHz 30 25 20 15 10 SCM1256MF 5 SCM1246MF 0 25 50 75 100 125 150 TC (°C) Allowable Effective Current Curves (Arms) Figure 15-73. Allowable effective current, 30 A device (fC = 2 kHz) fC = 16 kHz 30 25 20 15 10 SCM1256MF 5 SCM1246MF 0 25 50 75 100 125 150 TC (°C) Figure 15-74. Allowable effective current, 30 A device (fC = 16 kHz) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 54 SCM1200MF Series 15.5. Short Circuit SOA (Safe Operating Area) Conditions: VDC ≤ 400 V, 13.5 V ≤ VCC ≤ 16.5 V, Tj = 125°C, 1 pulse. 15.5.1. SCM1261MF Collector Current, IC(PEAK) (A) 200 150 100 Short Circuit SOA 50 0 0 1 2 3 4 5 3 4 5 Pulse width (µs) 15.5.2. SCM1242MF, SCM1263MF, SCM1243MF Collector Current, IC(PEAK) (A) 250 200 150 100 Short Circuit SOA 50 0 0 1 2 Pulse width (µs) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 55 SCM1200MF Series 15.5.3. SCM1265MF, SCM1245MF 300 Collector Current, IC(PEAK) (A) 250 200 150 Short Circuit SOA 100 50 0 0 1 2 3 4 5 3 4 5 Pulse width (µs) 15.5.4. SCM1256MF, SCM1246MF 400 Collector Current, IC(PEAK) (A) 350 300 250 200 150 Short Circuit SOA 100 50 0 0 1 2 Pulse width (µs) SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 56 SCM1200MF Series 16. Pattern Layout Example The following show the schematic diagrams of a PCB pattern layout example using an SCM1200MF series device. For our recommended terminal hole size, see Section 10.4. Figure 16-1. Figure 16-2. Top view Bottom view SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 57 SCM1200MF Series LS1 1 R4 FO1 33 2 OCP1 C20 3 LIN1 4 COM1 U 32 5 HIN1 6 VCC1 C17 C14 31 VB1 8 HS1 7 C1 9 FO2 LS230 10 OCP2 11 LIN2 12 COM2 1 2 3 V 29 13 HIN2 14 VCC2 SV4 C18 C15 1 5 6 7 8 R5 R6 R7 R8 R9 R10 C2 17 FO3 LS3 27 18 OCP3 19 LIN3 20 COM3 W26 21 HIN3 22 VCC3 9 C19 VBB C5 C6 C7 C8 C9 C10 10 SV2 C16 D5 25 1 VB3 24 HS3 23 2 C3 SV3 1 R13 R12 R11 2 3 C4 D4 SV1 Figure16-3. C11 C12/RT C13 4 C21 D1 C23 R14 R1 4 D2 C24 R15 R2 3 D3 C25 R16 R3 2 28 VB2 16 HS2 15 Schematic circuit diagram of PCB pattern layout example SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 58 SCM1200MF Series 17. Typical Motor Driver Application This section contains information on the typical motor driver application listed in the previous section, including a circuit diagram, specifications, and the bill of the materials used. ● Motor driver specifications IC Main Supply Voltage, VDC Output Power Rating SCM1242MF 300VDC (Typ.) 1.35 kW ● Circuit diagram See Figure16-3. ● Bill of materials Symbol C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12/RT C13 C14 C15 C16 C17 C18 C19 C20 C21 C22* C23* C24* C25 Part type Electrolytic Electrolytic Electrolytic Electrolytic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Film Ceramic Ceramic Ceramic Ceramic Ratings 47 μF, 50 V 47 μF, 50 V 47 μF, 50 V 100 μF, 50 V 100 pF, 50 V 100 pF, 50 V 100 pF, 50 V 100 pF, 50 V 100 pF, 50 V 100 pF, 50 V 0.01 μF, 50 V 0.01 μF, 50 V 0.01 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V 0.01 μF, 50 V 0.1 μF, 630 V 0.1 μF, 50 V 0.1 μF, 50 V 0.1 μF, 50 V Open Symbol Part type Ratings R1* Metal plate 27 mΩ, 2W R2* Metal plate 27 mΩ, 2W R3* Metal plate 27 mΩ, 2W R4 General 4.7 kΩ, 1/8W R5 General 100 Ω, 1/8W R6 General 100 Ω, 1/8W R7 General 100 Ω, 1/8W R8 General 100 Ω, 1/8W R9 General 100 Ω, 1/8W R10 General 100 Ω, 1/8W R11 General 100 Ω, 1/8W R12 General 100 Ω, 1/8W R13 General 100 Ω, 1/8W R14* General Open R15* General Open R16* General Open D1 General 1 A, 50 V D2 General 1 A, 50 V D3 General 1 A, 50 V D4 Zener VZ = 20 V, 0.5 W D5 General Open SV1 Pin header Equiv. to MA04-1 SV2 Pin header Equiv. to MA10-1 SV3 Connector Equiv. to B2P3-VH SV4 Connector Equiv. to B3P5-VH IPM1 IC SCM1242MF * Refers to a part that requires adjustment based on operation performance in an actual application. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 59 SCM1200MF Series IMPORTANT NOTES ● All data, illustrations, graphs, tables and any other information included in this document as to Sanken’s products listed herein (the “Sanken Products”) are current as of the date this document is issued. All contents in this document are subject to any change without notice due to improvement, etc. Please make sure that the contents set forth in this document reflect the latest revisions before use. ● The Sanken Products are intended for use as components of general purpose electronic equipment or apparatus (such as home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Prior to use of the Sanken Products, please put your signature, or affix your name and seal, on the specification documents of the Sanken Products and return them to Sanken. If considering use of the Sanken Products for any applications that require higher reliability (transportation equipment and its control systems, traffic signal control systems or equipment, disaster/crime alarm systems, various safety devices, etc.), you must contact a Sanken sales representative to discuss the suitability of such use and put your signature, or affix your name and seal, on the specification documents of the Sanken Products and return them to Sanken, prior to the use of the Sanken Products. Any use of the Sanken Products without the prior written consent of Sanken in any applications where extremely high reliability is required (aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly prohibited. ● In the event of using the Sanken Products by either (i) combining other products or materials therewith or (ii) physically, chemically or otherwise processing or treating the same, you must duly consider all possible risks that may result from all such uses in advance and proceed therewith at your own responsibility. ● Although Sanken is making efforts to enhance the quality and reliability of its products, it is impossible to completely avoid the occurrence of any failure or defect in semiconductor products at a certain rate. You must take, at your own responsibility, preventative measures including using a sufficient safety design and confirming safety of any equipment or systems in/for which the Sanken Products are used, upon due consideration of a failure occurrence rate or derating, etc., in order not to cause any human injury or death, fire accident or social harm which may result from any failure or malfunction of the Sanken Products. Please refer to the relevant specification documents and Sanken’s official website in relation to derating. ● No anti-radioactive ray design has been adopted for the Sanken Products. ● No contents in this document can be transcribed or copied without Sanken’s prior written consent. ● The circuit constant, operation examples, circuit examples, pattern layout examples, design examples, recommended examples and evaluation results based thereon, etc., described in this document are presented for the sole purpose of reference of use of the Sanken Products and Sanken assumes no responsibility whatsoever for any and all damages and losses that may be suffered by you, users or any third party, or any possible infringement of any and all property rights including intellectual property rights and any other rights of you, users or any third party, resulting from the foregoing. ● All technical information described in this document (the “Technical Information”) is presented for the sole purpose of reference of use of the Sanken Products and no license, express, implied or otherwise, is granted hereby under any intellectual property rights or any other rights of Sanken. ● Unless otherwise agreed in writing between Sanken and you, Sanken makes no warranty of any kind, whether express or implied, as to the quality of the Sanken Products (including the merchantability, or fitness for a particular purpose or a special environment thereof), and any information contained in this document (including its accuracy, usefulness, or reliability). ● In the event of using the Sanken Products, you must use the same after carefully examining all applicable environmental laws and regulations that regulate the inclusion or use of any particular controlled substances, including, but not limited to, the EU RoHS Directive, so as to be in strict compliance with such applicable laws and regulations. ● You must not use the Sanken Products or the Technical Information for the purpose of any military applications or use, including but not limited to the development of weapons of mass destruction. In the event of exporting the Sanken Products or the Technical Information, or providing them for non-residents, you must comply with all applicable export control laws and regulations in each country including the U.S. Export Administration Regulations (EAR) and the Foreign Exchange and Foreign Trade Act of Japan, and follow the procedures required by such applicable laws and regulations. ● Sanken assumes no responsibility for any troubles, which may occur during the transportation of the Sanken Products including the falling thereof, out of Sanken’s distribution network. ● Although Sanken has prepared this document with its due care to pursue the accuracy thereof, Sanken does not warrant that it is error free and Sanken assumes no liability whatsoever for any and all damages and losses which may be suffered by you resulting from any possible errors or omissions in connection with the contents included herein. ● Please refer to the relevant specification documents in relation to particular precautions when using the Sanken Products, and refer to our official website in relation to general instructions and directions for using the Sanken Products. SCM1200MF-DSJ Rev.1.1 SANKEN ELECTRIC CO.,LTD. Feb. 19, 2016 http://www.sanken-ele.co.jp/en © SANKEN ELECTRIC CO.,LTD. 2015 60