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DATASHEET
ZVS Full-Bridge PWM Controller with Adjustable
Synchronous Rectifier Control
ISL78223
Features
The ISL78223 is a high performance zero voltage switching
(ZVS) full-bridge PWM controller. It achieves ZVS operation by
driving the upper bridge FETs at a fixed 50% duty cycle while
the lower bridge FETs are trailing-edge modulated with
adjustable resonant switching delays.
• Adjustable resonant delay for ZVS operation
Adding to the ISL78223’s feature set are average current
monitoring and soft-start. The average current signal may be
used for average current limiting, current sharing circuits and
average current mode control. Additionally, the ISL78223
supports both voltage and current mode control.
The ISL78223 features complemented PWM outputs for
synchronous rectifier (SR) control. The complemented outputs
may be dynamically advanced or delayed relative to the PWM
outputs using an external control voltage.
• Synchronous rectifier control outputs with adjustable
delay/advance
• Voltage or current mode control
• 3% current limit threshold
• Adjustable average current limit
• Adjustable deadtime control
• 175µA start-up current
• Supply UVLO
• Adjustable oscillator frequency up to 2MHz
• Internal over-temperature protection
• Buffered oscillator sawtooth output
This advanced BiCMOS design features precision deadtime
and resonant delay control, and an oscillator adjustable to
2MHz operating frequency. Additionally, Multi-Pulse
Suppression ensures alternating output pulses at low duty
cycles where pulse skipping may occur.
• Fast current sense to output delay
The ISL78223 is rated for the automotive temperature range
(-40°C to +105°C).
• Pb-free (RoHS compliant)
• Adjustable cycle-by-cycle peak current limit
• 70ns leading edge blanking
• Multi-pulse suppression
Applications
• ZVS full-bridge converters
• Telecom and datacom power
• Wireless base station power
• File server power
• Industrial power systems
10.0
0.95
EFFICIENCY
0.90
0.85
VIN = 250V
0.80
VIN = 350V
0.75
VIN = 450V
0.70
0.65
VO = 13.1V
0
20
40
60
80
100
LOAD (0-125A) (%)
FIGURE 1. BOARD LAYOUT
November 20, 2014
FN7936.3
1
FIGURE 2. EFFICIENCY vs LOAD
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2013, 2014. All Rights Reserved
Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries.
All other trademarks mentioned are the property of their respective owners.
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Functional Block Diagram
VDD
OUTUL
50%
VDD
OUTUR
VREF
PWM
STEERING
LOGIC
UVLO
2
DELAY/
ADVANCE
TIMING
CONTROL
PWM
OVERTEMPERATURE
PROTECTION
OUTLL
OUTLR
OUTLLN
OUTLRN
GND
VREF
VADJ
RESDEL
IOUT
CS
+
-
4X
1.00V
+70ns
LEADING
EDGE
BLANKING
OVERCURRENT
COMPARATOR
CT
RTD
OSCILLATOR
VREF
RAMP
PWM
COMPARATOR
CTBUF
VREF
80mV
1mA
+
-
SS
0.33
VERR
+
SOFT-START
CONTROL
FN7936.3
November 20, 2014
-
0.6V
FB
ISL78223
SAMPLE
AND
HOLD
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Typical Application - High Voltage Input Primary Side Control ZVS Full-Bridge Converter
VIN+
CR2
CR3
T3
Q2
Q8A
R15
R16
Q8B
Q1
C3
Q5A
Q5B
C2
+
T1
C1
3
R18
400 VDC
+ Vout
C4
L1
Q12
Q10A
Q9A
Q10B
Q9B
C16
+
C15
Q13
C14
R17
RETURN
Q7A
Q6B
Q7B
C13
Q3
VIN-
R20
R19
R13
T2
R7
R6
CR1
1 VREF
SS 20
2 VERR
VADJ 19
4 RTD
R1
OUTLR 16
6 CT
OUTUL 15
OUTLLN 13
9 CS
OUTLRN 12
C17
T4
CR4
R21
U4
U5
R22
C18
GND 11
10 IOUT
R11
EL7212
C12
EL7212
OUTUR 14
8 RAMP
U1
R4
VDD 18
OUTLL 17
5 RESDEL
7 FB
R5
ISL78223
3 CTBUF
R8
R23
R24
U1
R12
BIAS
C9
VDD
C5
R2
C6
C7
U3
TL431
C10
C8
R14
R3
FN7936.3
November 20, 2014
R9
R10
C11
U2
R25
ISL78223
Q4
Q6A
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Typical Application - High Voltage Input Secondary Side Control ZVS Full-Bridge Converter
VIN+
T3
1:1:1
Q1
Q2
Q6
Q5
CR2
R17
CR3
T1
Np:Ns:Ns=9:2:2
R18
Ns
R20
4
+ Vout
Np
C12
Q10A
L1
Q16
Ns
Q9A
C15
C14
Q9B
Q10B
+
+
400 VDC
C1
R19
Q15
T4
1:1:1
Q4
Q3
CR5
CR4
Q7A
C13
Q8A
R15
Q7B
R16
Q8B
RETURN
ISL78223
C10
C11
C9
Q11A
Q12A
Q12B
Q11B
Q13A
VIN-
Q13B
VREF
U1
R11
T2
CR1
R12
SS 20
2 VERR
VADJ 19
3 CTBUF
R10
4 RTD
ISL78223
1 VREF
5 RESDEL
R4
OUTUL 15
7 FB
OUTUR 14
9 CS
R5
10 IOUT
R9
OUTLL 17
OUTLR 16
6 CT
8 RAMP
R1
R23
VDD 18
C16
OUTLLN 13
Q14A
VREF
OUTLRN 12
Q14B
GND 11
C17
R24
C6
R14
R8
CR6
FN7936.3
November 20, 2014
SECONDARY
BIAS SUPPLY
R22
U3
+
C2
R21
R2
R3
C3
C4
C5
R6
R7
R13
C7
R25
C8
C18
ISL78223
Pin Configuration
ISL78223
(20 LD QSOP)
TOP VIEW
VREF 1
20 SS
VERR 2
19 VADJ
CTBUF 3
18 VDD
RTD 4
17 OUTLL
RESDEL 5
16 OUTLR
CT 6
15 OUTUL
FB 7
14 OUTUR
RAMP 8
13 OUTLLN
CS 9
12 OUTLRN
IOUT 10
11 GND
Pin Descriptions
PIN #
PIN NAME
DESCRIPTION
1
VREF
The 5V reference voltage output having 3% tolerance over line, load and operating temperature. Bypass
to GND with a 0.1µF to 2.2µF low ESR capacitor.
2
VERR
The control voltage input to the inverting input of the PWM comparator. The output of an external error
amplifier (EA) is applied to this input, either directly or through an optocoupler, for closed loop regulation.
VERR has a nominal 1mA pull-up current source.
When VERR is driven by an optocoupler or other current source device, a pull-up resistor from VREF is
required to linearize the gain. Generally, a pull-up resistor on the order of 5kΩ is acceptable.
3
CTBUF
CTBUF is the buffered output of the sawtooth oscillator waveform present on CT and is capable of sourcing
2mA. It is offset from ground by 0.40V and has a nominal valley-to-peak gain of 2. It may be used for slope
compensation.
4
RTD
This is the oscillator timing capacitor discharge current control pin. The current flowing in a resistor
connected between this pin and GND determines the magnitude of the current that discharges CT. The
CT discharge current is nominally 20x the resistor current. The PWM deadtime is determined by the
timing capacitor discharge duration. The voltage at RTD is nominally 2.00V.
5
RESDEL
Sets the resonant delay period between the toggle of the upper FETs and the turn on of either of the lower
FETs. The voltage applied to RESDEL determines when the upper FETs switch relative to a lower FET
turning on. Varying the control voltage from 0 to 2V increases the resonant delay duration from 0 to 100%
of the deadtime. The control voltage divided by 2 represents the percent of the deadtime equal to the
resonant delay. In practice the maximum resonant delay must be set lower than 2V to ensure that the
lower FETs, at maximum duty cycle, are OFF prior to the switching of the upper FETs.
6
CT
The oscillator timing capacitor is connected between this pin and GND. It is charged through an internal
200A current source and discharged with a user adjustable current source controlled by RTD.
7
FB
FB is the inverting inputs to the error amplifier (EA). The amplifier may be used as the error amplifier for
voltage feedback or used as the average current limit amplifier (IEA). If the amplifier is not used, FB
should be grounded.
8
RAMP
This is the input for the sawtooth waveform for the PWM comparator. The RAMP pin is shorted to GND at
the termination of the PWM signal. A sawtooth voltage waveform is required at this input. For
current-mode control this pin is connected to CS and the current loop feedback signal is applied to both
inputs. For voltage mode control, the oscillator sawtooth waveform may be buffered and used to generate
an appropriate signal, RAMP may be connected to the input voltage through a RC network for voltage
feed- forward control, or RAMP may be connected to VREF through a RC network to produce the desired
sawtooth waveform.
9
CS
This is the input to the overcurrent comparator. The overcurrent comparator threshold is set at 1V
nominal. The CS pin is shorted to GND at the termination of either PWM output.
Depending on the current sensing source impedance, a series input resistor may be required due to the
delay between the internal clock and the external power switch. This delay may result in CS being
discharged prior to the power switching device being turned off.
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FN7936.3
November 20, 2014
ISL78223
Pin Descriptions (Continued)
PIN #
PIN NAME
DESCRIPTION
10
IOUT
Output of the 4x buffer amplifier of the sample and hold circuitry that captures and averages the CS
signal.
11
GND
Signal and power ground connections for this device. Due to high peak currents and high frequency
operation, a low impedance layout is necessary. Ground planes and short traces are highly
recommended.
12, 13
OUTLRN, OUTLLN
These outputs are the complements of the PWM (lower) bridge FETs. OUTLLN is the complement of OUTLL
and OUTLRN is the complement of OUTLR. These outputs are suitable for control of synchronous
rectifiers. The phase relationship between each output and its complement is controlled by the voltage
applied to VADJ.
14, 15
OUTUR, OUTUL,
These outputs control the upper bridge FETs and operate at a fixed 50% duty cycle in alternate sequence.
OUTUL controls the upper left FET and OUTUR controls the upper right FET. The left and right designation
may be switched as long as they are switched in conjunction with the lower FET outputs, OUTLL and
OUTLR.
16, 17
OUTLR, OUTLL
These outputs control the lower bridge FETs, are pulse width modulated, and operate in alternate
sequence. OUTLL controls the lower left FET and OUTLR controls the lower right FET. The left and right
designation may be switched as long as they are switched in conjunction with the upper FET outputs,
OUTUL and OUTUR.
18
VDD
VDD is the power connection for the IC. To optimize noise immunity, bypass VDD to GND with a ceramic
capacitor as close to the VDD and GND pins as possible.
VDD is monitored for supply voltage undervoltage lock-out (UVLO). The start and stop thresholds track
each other resulting in relatively constant hysteresis.
19
VADJ
A 0V to 5V control voltage applied to this input sets the relative delay or advance between OUTLL/OUTLR
and OUTLLN/OUTLRN. The phase relationship between OUTUL/OUTUR and OUTLL/OUTLR is maintained
regardless of the phase adjustment between OUTLL/OUTLR and OUTLLN/OUTLRN.
The range of phase delay/advance is either zero or 40 to 300ns with the phase differential increasing as
the voltage deviation from 2.5V increases. The relationship between the control voltage and phase
differential is non-linear. The gain (t/V) is low for control voltages near 2.5V and rapidly increases as
the voltage approaches the extremes of the control range. This behavior provides the user increased
accuracy when selecting a shorter delay/advance duration.
When the PWM outputs are delayed relative to the SR outputs (VADJ < 2.425V), the delay time should not
exceed 90% of the deadtime as determined by RTD and CT.
20
SS
Connect the soft-start timing capacitor between this pin and GND to control the duration of soft-start. The
value of the capacitor and the internal current source determine the rate of increase of the duty cycle
during start-up.
SS may also be used to inhibit the outputs by grounding through a small transistor in an open
collector/drain configuration.
Ordering Information
PART NUMBER
(Notes 1, 2, 3)
PART
MARKING
ISL78223AAZ
78223 AAZ
TEMP. RANGE
(°C)
-40 to +105
PACKAGE
(Pb-free)
20 Ld QSOP
PKG.
DWG. #
M20.15
1. Add “-T*” suffix for tape and reel. Please refer to TB347 for details on reel specifications.
2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte
tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil
Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020
3. For Moisture Sensitivity Level (MSL), please see device information page for ISL78223. For more information on MSL, please see tech brief TB363.
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6
FN7936.3
November 20, 2014
ISL78223
Absolute Maximum Ratings
Thermal Information
Supply Voltage, VDD . . . . . . . . . . . . . . . . . . . . . . . . . . . GND - 0.3V to +22.0V
OUTxxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND - 0.3V to VDD
Signal Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND - 0.3V to VREF + 0.3V
VREF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GND - 0.3V to 6.0V
Peak GATE Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.1A
ESD Rating
Human Body Model (Tested per JESD22-A114F) . . . . . . . . . . . . . . . . 2kV
Machine Model (Tested per JESD22-A115C) . . . . . . . . . . . . . . . . . . 200V
Charged Device Model (Tested per AEC-Q100-011). . . . . . . . . . . . . . 1kV
Latch-up Rating (Tested per JESD78B; Class II, Level A) . . . . . . . . . 100mA
Thermal Resistance (Typical)
JA (°C/W) JC (°C/W)
20 Lead QSOP (Notes 4, 5) . . . . . . . . . . . . .
88
48
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . .-55°C to +150°C
Maximum Storage Temperature Range . . . . . . . . . . . . . .-65°C to +150°C
Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see TB493
Operating Conditions
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C
Supply Voltage Range (Typical). . . . . . . . . . . . . . . . . . . . . . . 9VDC to 16VDC
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product
reliability and result in failures not covered by warranty.
NOTES:
4. JA is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
5. For JC, the “case temp” location is taken at the package top center.
6. All voltages are with respect to GND.
Electrical Specifications
Recommended operating conditions unless otherwise noted. Refer to “Functional Block Diagram” on page 2
and “Typical Application” schematics beginning on page 3. 9V < VDD < 20V, RTD = 10.0kΩ, CT = 470pF, TA = -40°C to +105°C, Typical values are at
TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C.
PARAMETER
TEST CONDITIONS
MIN
(Note 11)
TYP
MAX
(Note 11)
UNITS
-
-
20
V
SUPPLY VOLTAGE
Supply Voltage
Start-Up Current, IDD
VDD = 5.0V
-
175
400
µA
Operating Current, VDD 12V, IDD
VDD = 12V, LOAD = 0, COUT = 0
-
12
17
mA
UVLO START Threshold
8.00
8.75
9.00
V
UVLO STOP Threshold
6.50
7.00
7.50
V
-
1.75
-
V
4.78
5.00
5.19
V
-
3
-
mV
Hysteresis
REFERENCE VOLTAGE
Overall Accuracy
IVREF = 0mA to 10mA
Long Term Stability
TA = +125°C, 1000 hours (Note 7)
Load Current (Sourcing)
(Note 7)
10
-
-
mA
3.70
-
-
mA
VREF = 4.85V
12
-
120
mA
Current Limit Threshold
VERR = VREF
0.90
1.00
1.14
V
CS to OUT Delay
Excluding LEB
-
35
-
ns
-
70
-
ns
-
-
150
ns
Load Current (Sinking)
Current Limit (Sourcing)
CURRENT SENSE
Leading Edge Blanking (LEB) Duration
CS to OUT Delay + LEB
TA = +25°C
CS Sink Current Device Impedance
VCS = 1.1V
-
-
20
Ω
Input Bias Current
VCS = 0.3V
-1.0
-
1.0
µA
IOUT Sample and Hold Buffer Amplifier Gain
TA = +25°C
3.85
4.00
4.15
V/V
IOUT Sample and Hold VOH
VCS = max, Isource = 300µA
3.9
-
-
V
IOUT Sample and Hold VOL
VCS = 0.00V, Isink = 10µA
-
-
0.3
V
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FN7936.3
November 20, 2014
ISL78223
Electrical Specifications
Recommended operating conditions unless otherwise noted. Refer to “Functional Block Diagram” on page 2
and “Typical Application” schematics beginning on page 3. 9V < VDD < 20V, RTD = 10.0kΩ, CT = 470pF, TA = -40°C to +105°C, Typical values are at
TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. (Continued)
PARAMETER
TEST CONDITIONS
MIN
(Note 11)
TYP
MAX
(Note 11)
UNITS
-
-
20
Ω
RAMP
RAMP Sink Current Device Impedance
VRAMP = 1.1V
RAMP to PWM Comparator Offset
TA = +25°C (Note 7)
65
80
95
mV
Bias Current (sinking)
VRAMP = 0.3V
2
-
5
A
Minimum Duty Cycle
VERR < 0.6V (Note 7)
-
-
0
%
Maximum Duty Cycle (Per Half-cycle)
VERR = 4.20V, VCS = 0V (Note 8)
-
94
-
%
RTD = 2.00kΩ, CT = 220pF
-
97
-
%
RTD = 2.00kΩ, CT = 470pF
-
99
-
%
0.85
-
1.20
V
PULSE WIDTH MODULATOR
Zero Duty Cycle VERR Voltage
VERR to PWM Comparator Input Offset
TA = +25°C
0.7
0.8
0.9
V
0.31
0.33
0.35
V/V
(Note 7)
0
-
4.45
V
Input Common Mode (CM) Range
(Note 7)
0
-
VREF
V
GBWP
(Note 7)
5
-
-
MHz
VERR VOL
ILOAD_sink = 2mA
0.2
0.4
V
VERR VOH
ILOAD = 0mA
4.5
-
V
VERR Pull-Up Current Source (Sinking)
VERR = 2.5V
EA Reference
TA = +25°C (Note 7)
VERR to PWM Comparator Input Gain
Common Mode (CM) Input Range
ERROR AMPLIFIER
EA Reference + EA Input Offset Voltage
3.8
0.8
1.0
1.3
mA
0.594
0.600
0.606
V
0.590
0.600
0.612
V
165
183
201
kHz
-10
-
10
%
OSCILLATOR
Frequency Accuracy, Overall
(Note 7)
Frequency Variation with VDD
TA = +25°C, (F20V- - F10V)/F10V
-
0.3
1.7
%
Temperature Stability
VDD = 10V, |F-40°C - F0°C|/F0°C
-
4.5
-
%
Charge Current (Sourcing)
TA = +25°C
|F0°C - F105°C|/F25°C (Note 7)
Discharge Current Gain
-
1.5
-
%
184
200
215
µA
17
21
24
µA/µA
CT Valley Voltage
Static Threshold
0.75
0.80
0.88
V
CT Peak Voltage
Static Threshold
2.73
2.80
2.88
V
CT Pk-Pk Voltage
Static Value
1.92
2.00
2.05
V
1.94
2.00
2.07
V
0
-
2.00
V
RTD Voltage
RESDEL Voltage Range
CTBUF Gain (VCTBUFP-P/VCTP-P)
VCT = 0.8V, 2.6V
1.95
2.0
2.05
V/V
CTBUF Offset from GND
VCT = 0.8V
0.34
0.40
0.45
V
CTBUF VOH
V(ILOAD = 0mA, ILOAD = 2mA), VCT = 2.6V
-
-
0.10
V
CTBUF VOL
V(ILOAD = 2mA, ILOAD = 0mA), VCT = 0.8V
-
-
0.10
V
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FN7936.3
November 20, 2014
ISL78223
Electrical Specifications
Recommended operating conditions unless otherwise noted. Refer to “Functional Block Diagram” on page 2
and “Typical Application” schematics beginning on page 3. 9V < VDD < 20V, RTD = 10.0kΩ, CT = 470pF, TA = -40°C to +105°C, Typical values are at
TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. (Continued)
PARAMETER
TEST CONDITIONS
MIN
(Note 11)
TYP
MAX
(Note 11)
UNITS
55
70
81
µA
4.4
4.500
4.65
V
10
30
-
mA
0.23
0.27
0.33
V
SOFT-START
Charging Current (Sourcing)
SS = 3V
SS Clamp Voltage
SS Discharge Current
SS = 2V
Reset Threshold Voltage
TA = +25°C
OUTPUT
High Level Output Voltage (VOH)
IOUT = 10mA, VDD - VOH
-
0.5
1.0
V
Low Level Output Voltage (VOL)
IOUT = -10mA, VOL - GND
-
0.3
1.0
V
Rise Time
COUT = 220pF, VDD = 15V (Note 7)
-
110
200
ns
Fall Time
COUT = 220pF, VDD = 15V (Note 7)
-
90
150
ns
UVLO Output Voltage Clamp
VDD = 7V, ILOAD = 1mA (Note 9)
-
-
1.25
V
Output Delay/Advance Range
OUTLLN/OUTLRN Relative to OUTLL/OUTLR
VADJ = 2.50V (Note 7)
-
2
-
ns
VADJ < 2.425V (Note 7)
-40
-
-300
ns
VADJ > 2.575V (Note 7)
40
-
300
ns
2.575
-
5.000
V
0
-
2.425
V
VADJ = 0
-
300
-
ns
VADJ = 0.5V
-
105
-
ns
VADJ = 1.0V
-
70
-
ns
VADJ = 1.5V
-
55
-
ns
VADJ = 2.0V
-
50
-
ns
VADJ = VREF
-
300
-
ns
VADJ = VREF - 0.5V
-
100
-
ns
VADJ = VREF - 1.0V
-
68
-
ns
Delay/Advance Control Voltage Range
OUTLLN/OUTLRN Relative to OUTLL/OUTLR
VADJ Delay Time
OUTLxN Delayed (Note 7)
OUTLxN Advanced (Note 7)
TA = +25°C (OUTLx Delayed) (Note 10)
TA = +25°C (OUTLxN Delayed)
VADJ = VREF - 1.5V
-
55
-
ns
VADJ = VREF - 2.0V
-
48
-
ns
THERMAL PROTECTION
Thermal Shutdown
(Note 7)
-
140
-
°C
Thermal Shutdown Clear
(Note 7)
-
125
-
°C
Hysteresis, Internal Protection
(Note 7)
-
15
-
°C
NOTES:
7. Limits established by characterization and are not production tested.
8. This is the maximum duty cycle achievable using the specified values of RTD and CT. Larger or smaller maximum duty cycles may be obtained using
other values for these components. See Equations 1 through 3.
9. Adjust VDD below the UVLO stop threshold prior to setting at 7V.
10. When OUTLx is delayed relative to OUTLxN (VADJ < 2.425V), the delay duration as set by VADJ should not exceed 90% of the CT discharge time
(deadtime) as determined by CT and RTD.
11. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization
and are not production tested.
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9
FN7936.3
November 20, 2014
ISL78223
NORMALIZED VREF
1.02
1.01
1
0.99
0.98
-40
-25
-10
5
20
35
50
65
80
95
110
CT DISCHARGE CURRENT GAIN
Typical Performance Curves
25
24
23
22
21
20
19
18
0
200
TEMPERATURE (°C)
600
800
1K
FIGURE 3. REFERENCE VOLTAGE vs TEMPERATURE
FIGURE 4. CT DISCHARGE CURRENT GAIN vs RTD CURRENT
1-104
1-103
CT = 680pF
CT = 1000pF
CT = 470pF
FREQUENCY (kHz)
DEADTIME TD (ns)
400
RTD CURRENT (µA)
1-103
CT = 220pF
CT = 330pF
100
10
CT = 100pF
0
10
20
30
40 50 60
RTD (kΩ)
70
80
90
FIGURE 5. DEADTIME (DT) vs CAPACITANCE
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10
100
RTD = 10kΩ
100
RTD = 50kΩ
RTD = 100kΩ
10
0.1
1
CT (nF)
10
FIGURE 6. CAPACITANCE vs FREQUENCY
FN7936.3
November 20, 2014
ISL78223
Functional Description
threshold. The ISL78223 operates continuously in an overcurrent
condition without shutdown.
Features
The ISL78223 PWM is an excellent choice for low cost ZVS
full-bridge applications requiring adjustable synchronous rectifier
drive. With its many protection and control features, a highly
flexible design with minimal external components is possible.
Among its many features are a very accurate overcurrent limit
threshold, thermal protection, a buffered sawtooth oscillator
output suitable for slope compensation, synchronous rectifier
outputs with variable delay/advance timing, and adjustable
frequency.
Oscillator
The ISL78223 has an oscillator with a programmable frequency
range to 2MHz, which can be programmed with a resistor and
capacitor.
The switching period is the sum of the timing capacitor charge
and discharge durations. The charge duration is determined by
CT and a fixed 200µA internal current source. The discharge
duration is determined by RTD and CT.
3
t C  11.5  10  CT
S
(EQ. 1)
t D   0.06  RTD  CT  + 50  10
1
t SW = T C + T D = -----------F SW
–9
S
(EQ. 2)
(EQ. 3)
S
The second method is a slower, averaging method which
produces constant or “brick-wall” current limit behavior. If voltage
mode control is used, the average overcurrent protection also
maintains flux balance in the transformer by maintaining duty
cycle symmetry between half-cycles. If voltage mode control is
used in a bridge topology, it should be noted that peak current
limit results in inherently unstable operation. The DC blocking
capacitors used in voltage mode bridge topologies become
unbalanced, as does the flux in the transformer core. Average
current limit will prevent the instability and allow continuous
operation in current limit provided the control loop is designed
with adequate bandwidth.
The propagation delay from CS exceeding the current limit
threshold to the termination of the output pulse is increased by
the leading edge blanking (LEB) interval. The effective delay is
the sum of the two delays and is nominally 105ns.
The current sense signal applied to the CS pin connects to the
peak current comparator and a sample and hold averaging
circuit. After a 70ns leading edge blanking (LEB) delay, the
current sense signal is actively sampled during the on time, the
average current for the cycle is determined, and the result is
amplified by 4x and output on the IOUT pin. If an RC filter is
placed on the CS input, its time constant should not exceed
~50ns or significant error may be introduced on IOUT.
where tC and tD are the charge and discharge times, respectively,
CT is the timing capacitor in Farads, RTD is the discharge
programming resistance in ohms, tSW is the oscillator period,
and FSW is the oscillator frequency. One output switching cycle
requires two oscillator cycles. The actual times will be slightly
longer than calculated due to internal propagation delays of
approximately 10ns/transition. This delay adds directly to the
switching duration, but also causes overshoot of the timing
capacitor peak and valley voltage thresholds, effectively
increasing the peak-to-peak voltage on the timing capacitor.
Additionally, if very small discharge currents are used, there will
be increased error due to the input impedance at the CT pin. The
maximum recommended current through RTD is 1mA, which
produces a CT discharge current of 20mA.
The maximum duty cycle, D, and percent deadtime, DT, can be
calculated from:
TC
D = ---------t SW
(EQ. 4)
DT = 1 – D
(EQ. 5)
Overcurrent Operation
Two overcurrent protection mechanisms are available to the
power supply designer. The first method is cycle-by-cycle peak
overcurrent protection which provides fast response. The
cycle-by-cycle peak current limit results in pulse-by-pulse duty cycle
reduction when the current feedback signal exceeds 1.0V. When
the peak current exceeds the threshold, the active output pulse is
immediately terminated. This results in a decrease in output
voltage as the load current increases beyond the current limit
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11
CHANNEL 1 (YELLOW): OUTLL
CHANNEL 3 (BLUE): CS
CHANNEL 2 (RED): OUTLR
CHANNEL 4 (GREEN): IOUT
FIGURE 7. CS INPUT vs IOUT
Figure 7 shows the relationship between the CS signal and IOUT
under steady state conditions. The IOUT is 4x the average of CS.
Figure 8 shows the dynamic behavior of the current averaging
circuitry when CS is modulated by an external sine wave. Notice
IOUT is updated by the sample and hold circuitry at the
termination of the active output pulse.
FN7936.3
November 20, 2014
ISL78223
The 4x gain of the sample and hold buffer allows a range of
150mV to 1000mV peak on the CS signal, depending on the
resistor divider placed on IOUT. The overall bandwidth of the
average current loop is determined by the integrating current EA
compensation and the divider on IOUT.
1
2 VERR
3
4
ISL78223
5
C10
6
7 FB
0.6V +
8
150mV to 1000mV
CHANNEL 1 (YELLOW): OUTLL
CHANNEL 3 (BLUE): CS
9 CS
CHANNEL 2 (RED): OUTLR
CHANNEL 4 (GREEN): IOUT
FIGURE 8. DYNAMIC BEHAVIOR OF CS vs IOUT
The average current signal on IOUT remains accurate provided the
output inductor current remains continuous (CCM operation). Once
the inductor current becomes discontinuous (DCM operation), IOUT
represents 1/2 the peak inductor current rather than the average
current. This occurs because the sample and hold circuitry is active
only during the on time of the switching cycle. It is unable to detect
when the inductor current reaches zero during the off time.
If average overcurrent limit is desired, IOUT may be used with the
error amplifier of the ISL78223. Typically IOUT is divided down
and filtered as required to achieve the desired amplitude. The
resulting signal is input to the current error amplifier (IEA). The
IEA is similar to the voltage EA found in most PWM controllers,
except it cannot source current. Instead, VERR has a separate
internal 1mA pull-up current source.
Configure the IEA as an integrating (Type I) amplifier using the
internal 0.6V reference. The voltage applied at FB is integrated
against the 0.6V reference. The resulting signal, VERR, is applied
to the PWM comparator where it is compared to the sawtooth
voltage on RAMP. If FB is less than 0.6V, the IEA will be open loop
(can not source current), VERR will be at a level determined by the
voltage loop, and the duty cycle is unaffected. As the output load
increases, IOUT will increase, and the voltage applied to FB will
increase until it reaches 0.6V. At this point the IEA will reduce
VERR as required to maintain the output current at the level that
corresponds to the 0.6V reference. When the output current again
drops below the average current limit threshold, the IEA returns to
an open loop condition, and the duty cycle is again controlled by
the voltage loop.
The average current control loop behaves much the same as the
voltage control loop found in typical power supplies except it
regulates current rather than voltage.
The EA available on the ISL78223 may also be used as the
voltage EA for the voltage feedback control loop rather than the
current EA as described above. An external op-amp may be used
as either the current or voltage EA providing the circuit is not
allowed to source current into VERR. The external EA must only
sink current, which may be accomplished by adding a diode in
series with its output.
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12
1 IOUT
0
R5
R6
S&H
4x
2
0
1
9
1
8
1
7
1
6
1
5
1
4
1
3
1
2
1
1
VREF
SS
VD
D
OUTL
L
OUTL
R
OUTU
L
OUTU
R
N/C
GND
GND
R4
FIGURE 9. AVERAGE OVERCURRENT IMPLEMENTATION
The current EA crossover frequency, assuming R6 >> (R4||R5),
is:
1
f CO = ----------------------------------2  R6  C10
Hz
(EQ. 6)
where fCO is the crossover frequency. A capacitor in parallel with
R4 may be used to provide a double-pole roll-off.
The average current loop bandwidth is normally set to be much
less than the switching frequency, typically less than 5kHz and
often as slow as a few hundred hertz or less. This is especially
useful if the application experiences large surges. The average
current loop can be set to the steady state overcurrent threshold
and have a time response that is longer than the required
transient. The peak current limit can be set higher than the
expected transient so that it does not interfere with the transient,
but still protects for short-term larger faults. In essence a 2-stage
overcurrent response is possible.
The peak overcurrent behavior is similar to most other PWM
controllers. If the peak current exceeds 1.0V, the active output
pulse is terminated immediately.
If voltage mode control is used in a bridge topology, it should be
noted that peak current limit results in inherently unstable
operation. DC blocking capacitors used in voltage mode bridge
topologies become unbalanced, as does the flux in the
transformer core. The average overcurrent circuitry prevents this
behavior by maintaining symmetric duty cycles for each
half-cycle. If the average current limit circuitry is not used, a
latching overcurrent shutdown method using external
components is recommended.
The CS to output propagation delay is increased by the leading
edge blanking (LEB) interval. The effective delay is the sum of the
two delays and is 130ns maximum.
FN7936.3
November 20, 2014
ISL78223
Voltage Feed-Forward Operation
The charging time of the ramp capacitor is:
Voltage feed-forward is a technique used to regulate the output
voltage for changes in input voltage without the intervention of
the control loop. Voltage feed-forward is implemented in voltage
mode control loops, but is redundant and unnecessary in peak
current mode control loops.
V RAMP  PEAK 

t = – R3  C7  ln  1 – ----------------------------------------
V IN  MIN  

Voltage feed-forward operates by modulating the sawtooth ramp
in direct proportion to the input voltage. Figure 10 demonstrates
the concept.
S
(EQ. 7)
For optimum performance, the maximum value of the capacitor
should be limited to 10nF. The maximum DC current through the
resistor should be limited to 2mA maximum. For example, if the
oscillator frequency is 400kHz, the minimum input voltage is
300V, and a 4.7nF ramp capacitor is selected, the value of the
resistor can be determined by rearranging Equation 8.
–6
–t
– 2.5  10
R3 = ------------------------------------------------------------------------- = -----------------------------------------------------------–9
1
V

RAMP  PEAK 
4.7  10  ln  1 – ----------
C7  ln  1 – ----------------------------------------

300
V

IN  MIN   
VIN
ERROR VOLTAGE
= 159
RAMP
k
(EQ. 8)
where t is equal to the oscillator period minus the deadtime. If
the deadtime is short relative to the oscillator period, it can be
ignored for this calculation.
CT
OUTLL, LR
FIGURE 10. VOLTAGE FEED-FORWARD BEHAVIOR
Input voltage feed-forward may be implemented using the RAMP
input. An RC network connected between the input voltage and
ground, as shown in Figure 11, generates a voltage ramp whose
charging rate varies with the amplitude of the source voltage. At
the termination of the active output pulse, the RAMP is
discharged to ground so, that a repetitive sawtooth waveform is
created. The RAMP waveform is compared to the VERR voltage to
determine duty cycle. The selection of the RC components
depends upon the desired input voltage operating range and the
frequency of the oscillator. In typical applications, the RC
components are selected so, that the ramp amplitude reaches
1V at minimum input voltage within the duration of one
half-cycle.
VIN
1
20
2
19
3
18
4
R3
C7
ISL78223
17
5
16
6
15
7
14
8 RAMP
13
9
12
10
GND 11
If feed-forward operation is not desired, the RC network may be
connected to VREF rather than the input voltage. Alternatively, a
resistor divider from CTBUF may be used as the sawtooth signal.
Regardless, a sawtooth waveform must be generated on RAMP
as it is required for proper PWM operation.
Gate Drive
The ISL78223 outputs are capable of sourcing and sinking 10mA
(at rated VOH, VOL) and are intended to be used in conjunction
with integrated FET drivers or discrete bipolar totem pole drivers.
The typical on resistance of the outputs is 50Ω.
Slope Compensation
Peak current mode control requires slope compensation to
improve noise immunity, particularly at lighter loads, and to
prevent current loop instability, particularly for duty cycles
greater than 50%. Slope compensation may be accomplished by
summing an external ramp with the current feedback signal or by
subtracting the external ramp from the voltage feedback error
signal. Adding the external ramp to the current feedback signal is
the more popular method.
From the small signal current mode model [1] it can be shown
that the naturally-sampled modulator gain, Fm, without slope
compensation, is:
1
Fm = -----------------Sntsw
where Sn is the slope of the sawtooth signal and tsw is the
duration of the half-cycle. When an external ramp is added, the
modulator gain becomes:
1
1
Fm = ------------------------------------- = ------------------------- Sn + Se tsw
m c Sntsw
FIGURE 11. VOLTAGE FEED-FORWARD CONTROL
13
(EQ. 10)
where Se is slope of the external ramp and
Se
m c = 1 + ------Sn
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(EQ. 9)
(EQ. 11)
FN7936.3
November 20, 2014
ISL78223
The criteria for determining the correct amount of external ramp
can be determined by appropriately setting the damping factor of
the double-pole located at half the oscillator frequency. The
double-pole will be critically damped if the Q-factor is set to 1,
and over-damped for Q > 1, and under-damped for Q < 1. An
under-damped condition can result in current loop instability.
1
Q = ------------------------------------------------  m c  1 – D  – 0.5 
(EQ. 12)
where D is the percent of on time during a half cycle. Setting
Q = 1 and solving for Se yields:
1
1
S e = S n   --- + 0.5 ------------- – 1
1 –D


(EQ. 13)
Since Sn and Se are the on time slopes of the current ramp and
the external ramp, respectively, they can be multiplied by tON to
obtain the voltage change that occurs during tON.
1
1
V e = V n   --- + 0.5 ------------- – 1
1 –D


(EQ. 14)
compensation to the current feedback signal and reduces the
amount of external ramp required. The magnetizing inductance
adds primary current in excess of what is reflected from the
inductor current in the secondary.
V IN  Dt SW
I P = ----------------------------Lm
(EQ. 19)
A
where VIN is the input voltage that corresponds to the duty cycle
D and Lm is the primary magnetizing inductance. The effect of
the magnetizing current at the current sense resistor, RCS, is:
I P  R CS
V CS = -------------------------N CT
(EQ. 20)
V
If VCS is greater than or equal to Ve, then no additional slope
compensation is needed and RCS becomes:
N CT
R CS = ---------------------------------------------------------------------------------------------------------------------------------NS 
Dt SW 
NS
  V IN  Dt SW
--------   I O + --------------   V  ------- – V O  + ----------------------------NP 
2L O  IN N P
Lm

(EQ. 21)
where Vn is the change in the current feedback signal during the
on time and Ve is the voltage that must be added by the external
ramp.
If VCS is less than Ve, then Equation 16 is still valid for the value
of RCS, but the amount of slope compensation added by the
external ramp must be reduced by VCS.
Vn can be solved for in terms of input voltage, current transducer
components, and output inductance yielding:
Adding slope compensation may be accomplished in the
ISL78223 using the CTBUF signal. The CTBUF is an amplified
representation of the sawtooth signal that appears on the CT pin.
It is offset from ground by 0.4V and is 2x the peak-to-peak
amplitude of CT (0.4V to 4.4V). A typical application sums this
signal with the current sense feedback and applies the result to
the CS pin as shown in Figure 12.
t SW  V  R CS N
O
S 1
V e = ----------------------------------------  --------  --- + D – 0.5

NP  
N CT  L O
(EQ. 15)
V
where RCS is the current sense burden resistor, NCT is the current
transformer turns ratio, LO is the output inductance, VO is the
output voltage, and NS and NP are the secondary and primary
turns, respectively.
The inductor current, when reflected through the isolation
transformer and the current sense transformer to obtain the
current feedback signal at the sense resistor yields:
N S  R CS 
D  t SW 
NS

V CS = ------------------------  I O + -------------------  V IN  -------- – V O 
N P  N CT 
2L O 
NP

V
R9
(EQ. 16)
where VCS is the voltage across the current sense resistor and IO
is the output current at current limit.
Since the peak current limit threshold is 1V, the total current
feedback signal plus the external ramp voltage must sum to this
value.
V e + V CS = 1
1
20
2
19
3 CTBUF
18
4
17
5
16
6
ISL78223
14
8 RAMP
13
9 CS
R6
RCS
15
7
12
GND 11
10
C4
(EQ. 17)
Substituting Equations 15 and 16 into Equation 17 and solving
for RCS yields:
N P  N CT
1
R CS = ------------------------  ---------------------------------------------------NS
VO
1 D
I O + -------- t SW  --- + ----
 2
L

(EQ. 18)
O
For simplicity, idealized components have been used for this
discussion, but the effect of magnetizing inductance must be
considered when determining the amount of external ramp to
add. Magnetizing inductance provides a degree of slope
Submit Document Feedback
14
FIGURE 12. ADDING SLOPE COMPENSATION
Assuming the designer has selected values for the RC filter
placed on the CS pin, the value of R9 required to add the
appropriate external ramp can be found by superposition.
 D  V CTBUF – 0.4  + 0.4   R6
V e – V CS = ------------------------------------------------------------------------------R6 + R9
V
(EQ. 22)
FN7936.3
November 20, 2014
ISL78223
Rearranging to solve for R9 yields:
 D  V CTBUF – 0.4  – V e + V CS + 0.4   R6
R9 = ------------------------------------------------------------------------------------------------------------------V e – V CS
1

(EQ. 23)
3
The value of RCS determined in Equations 18 or 21 must be
rescaled so that the current sense signal presented at the CS pin
is that predicted by Equation 16. The divider created by R6 and
R9 makes this necessary.
R6 + R9
R CS = ----------------------  R CS
R9
20
VREF
2
18
4
17
5
16
CT
15
6
R9
7
(EQ. 24)
R6
Example:
14
8
RAMP
9
CS
10
13
12
GND
11
CT
C4
RCS
VIN = 280V
19
ISL78223
VO = 12V
LO = 2.0µH
FIGURE 13. ADDING SLOPE COMPENSATION USING CT
Np/Ns = 20
Using CT to provide slope compensation instead of CTBUF
requires the same calculations, except that Equations 22 and 23
require modification. Equation 22 becomes:
Lm = 2mH
IO = 55A
Oscillator Frequency, Fsw = 400kHz
Duty Cycle, D = 85.7%
2D  R6
V e – V CS = ---------------------R6 + R9
V
NCT = 50
and Equation 23 becomes:
R6 = 499Ω
 2D – V e + V CS   R6
R9 = ------------------------------------------------------------V e – V CS
Solve for the current sense resistor, RCS, using Equations 18.
RCS = 15.1Ω.
Determine the amount of voltage, Ve, that must be added to the
current feedback signal using Equation 15.
Ve = 153mV
Next, determine the effect of the magnetizing current from
Equation 20.
VCS = 91mV
Using Equation 23, solve for the summing resistor, R9, from
CTBUF to CS.
R9 = 30.1kΩ
Determine the new value of RCS, R’CS, using Equation 24.
R’CS = 15.4Ω
(EQ. 25)

(EQ. 26)
The buffer transistor used to create the external ramp from CT
should have a sufficiently high gain (>200) so as to minimize the
required base current. Whatever base current is required reduces
the charging current into CT and will reduce the oscillator
frequency.
ZVS Full-Bridge Operation
The ISL78223 is a full-bridge zero voltage switching (ZVS) PWM
controller that behaves much like a traditional hard-switched
topology controller. Rather than drive the diagonal bridge switches
simultaneously, the upper switches (OUTUL, OUTUR) are driven at a
fixed 50% duty cycle and the lower switches (OUTLL, OUTLR) are
pulse width modulated on the trailing edge.
To understand how the ZVS method operates, one must include
the parasitic elements of the circuit and examine a full switching
cycle.
The above discussion determines the minimum external ramp
that is required. Additional slope compensation may be
considered for design margin.
If the application requires deadtime less than about 500ns, the
CTBUF signal may not perform adequately for slope
compensation. The CTBUF lags the CT sawtooth waveform by
300ns to 400ns. This behavior results in a non-zero value of the
CTBUF when the next half-cycle begins when the deadtime is
short.
Under these situations, slope compensation may be added by
externally buffering the CT signal as shown in Figure 13.
Submit Document Feedback
15
FN7936.3
November 20, 2014
ISL78223
VIN+
UL
CT
UR
D1
IS
VOUT+
LL
DEADTIME
IP
PWM
OUTLL
PWM
RTN
LL
PWM
OUTLR
LR
D2
PWM
VIN-
OUTUR
FIGURE 17. UL - UR FREE-WHEELING PERIOD
RESONANT
DELAY
OUTUL
The UL - LR power transfer period terminates when switch LR
turns off as determined by the PWM. The current flowing in the
primary cannot be interrupted instantaneously, so it must find an
alternate path. The current flows into the parasitic switch
capacitance of LR and UR, which charges the node to VIN and
then forward biases the body diode of upper switch UR.
RESDEL
WINDOW
FIGURE 14. BRIDGE DRIVE SIGNAL TIMING
.
VIN+
UL
UR
D1
VOUT+
LL
RTN
LL
LR
D2
VIN-
FIGURE 15. IDEALIZED FULL-BRIDGE
In Figure 15, the power semiconductor switches have been
replaced by ideal switch elements with parallel diodes and
capacitance, the output rectifiers are ideal, and the transformer
leakage inductance has been included as a discrete element.
The parasitic capacitance has been lumped together as switch
capacitance, but represents all parasitic capacitance in the
circuit including winding capacitance. Each switch is designated
by its position, upper left (UL), upper right (UR), lower left (LL) and
lower right (LR). The beginning of the cycle, shown in Figure 16, is
arbitrarily set as having switches UL and LR on and UR and LL off.
The direction of the primary and secondary currents are
indicated by IP and IS, respectively.
VIN+
UL
UR
D1
IS
VOUT+
LL
IP
RTN
LL
LR
D2
VIN-
FIGURE 16. UL - LR POWER TRANSFER CYCLE
Submit Document Feedback
16
The primary leakage inductance, LL, maintains the current which
now circulates around the path of switch UL, the transformer
primary, and switch UR. When switch LR opens, the output
inductor current free-wheels through both output diodes, D1 and
D2. During the switch transition, the output inductor current
assists the leakage inductance in charging the upper and lower
bridge FET capacitance.
The current flow from the previous power transfer cycle tends to
be maintained during the free-wheeling period because the
transformer primary winding is essentially shorted. Diode D1
may conduct very little or none of the free-wheeling current,
depending on circuit parasitics. This behavior is quite different
than what occurs in a conventional hard-switched full-bridge
topology where the free-wheeling current splits nearly evenly
between the output diodes, and flows not at all in the primary.
This condition persists through the remainder of the half-cycle.
During the period when CT discharges, also referred to as the
deadtime, the upper switches toggle. Switch UL turns off and
switch UR turns on. The actual timing of the upper switch toggle
is dependent on RESDEL which sets the resonant delay. The
voltage applied to RESDEL determines how far in advance the
toggle occurs prior to a lower switch turning on. The ZVS
transition occurs after the upper switches toggle and before the
diagonal lower switch turns on. The required resonant delay is
1/4 of the period of the LC resonant frequency of the circuit
formed by the leakage inductance and the parasitic capacitance.
The resonant transition may be estimated from Equation 27.

1
 = --- ----------------------------------2
2
R
1
--------------- – ---------2
LL CP
4L L
(EQ. 27)
where  is the resonant transition time, LL is the leakage
inductance, CP is the parasitic capacitance, and R is the
equivalent resistance in series with LL and CP.
FN7936.3
November 20, 2014
ISL78223
The resonant delay is always less than or equal to the deadtime
and may be calculated using Equation 28.
V resdel
 resdel = --------------------  DT
2
VIN+
UL
D1
(EQ. 28)
S
When the upper switches toggle, the primary current that was
flowing through UL must find an alternate path. It
charges/discharges the parasitic capacitance of switches UL and
LL until the body diode of LL is forward biased. If RESDEL is set
properly, switch LL will be turned on at this time. The output
inductor does not assist this transition. It is purely a resonant
transition driven by the leakage inductance.
VIN+
UR
D1
IS
RTN
LL
LR
D2
VIN-
FIGURE 20. UR - UL FREE-WHEELING PERIOD
When the upper switches toggle, the primary current that was
flowing through UR must find an alternate path. It
charges/discharges the parasitic capacitance of switches UR
and LR until the body diode of LR is forward biased. If RESDEL is
set properly, switch LR will be turned on at this time.
VIN+
UL
UR
D1
IS
VOUT+
LL
IP
IP
RTN
LL
VOUT+
IP
VOUT+
LL
IS
LL
where resdel is the desired resonant delay, Vresdel is a voltage
between 0V and 2V applied to the RESDEL pin, and DT is the
deadtime (see Equations 1 through 5).
UL
UR
RTN
LR
LL
D2
LR
D2
VIN-
FIGURE 18. UPPER SWITCH TOGGLE AND RESONANT TRANSITION
VIN+
UL
UR
D1
VOUT+
LL
RTN
LL
LR
D2
VIN-
FIGURE 21. UPPER SWITCH TOGGLE AND RESONANT TRANSITION
The first power transfer period commences when switch LR
closes and the cycle repeats. The ZVS transition requires that the
leakage inductance has sufficient energy stored to fully charge
the parasitic capacitances. Since the energy stored is
proportional to the square of the current (1/2 LLIP2), the ZVS
resonant transition is load dependent. If the leakage inductance
is not able to store sufficient energy for ZVS, a discrete inductor
may be added in series with the transformer primary.
Synchronous Rectifier Outputs and Control
VIN-
FIGURE 19. UR - LL POWER TRANSFER CYCLE
The second power transfer period commences when switch LL
closes. With switches UR and LL on, the primary and secondary
currents flow as indicated in Figure 19.
The UR - LL power transfer period terminates when switch LL
turns off as determined by the PWM. The current flowing in the
primary must find an alternate path. The current flows into the
parasitic switch capacitance which charges the node to VIN and
then forward biases the body diode of upper switch UL. As before,
the output inductor current assists in this transition. The primary
leakage inductance, LL, maintains the current, which now
circulates around the path of switch UR, the transformer primary,
and switch UL. When switch LL opens, the output inductor current
free-wheels predominantly through diode D1. Diode D2 may
actually conduct very little or none of the free wheeling current,
depending on circuit parasitics. This condition persists through
the remainder of the half-cycle.
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17
The ISL78223 provides double-ended PWM outputs, OUTLL and
OUTLR, and synchronous rectifier (SR) outputs, OUTLLN and
OUTLRN. The SR outputs are the complements of the PWM
outputs. It should be noted that the complemented outputs are
used in conjunction with the opposite PWM output, i.e., the
OUTLL and OUTLRN are paired together, the OUTLR and OUTLLN
are paired together.
FN7936.3
November 20, 2014
ISL78223
CT
CT
OUTLL
OUTLL
OUTLR
OUTLR
OUTLLN
(SR1)
OUTLLN
(SR1)
OUTLRN
(SR2)
OUTLRN
(SR2)
FIGURE 22. BASIC WAVEFORM TIMING
Referring to Figure 22, the SRs alternate between being both on
during the free-wheeling portion of the cycle (OUTLL/LR off), and
one or the other being off when OUTLL or OUTLR is on. If OUTLL is
on, its corresponding SR must also be on, indicating that OUTLRN
is the correct SR control signal. Likewise, if OUTLR is on, its
corresponding SR must also be on, indicating that OUTLLN is the
correct SR control signal.
A useful feature of the ISL78223 is the ability to vary the phase
relationship between the PWM outputs (OUTLL, OUT LR) and the
their complements (OUTLLN, OUTLRN) by ±300ns. This feature
allows the designer to compensate for differences in the
propagation times between the PWM FETs and the SR FETs. A
voltage applied to VADJ controls the phase relationship.
CT
FIGURE 24. WAVEFORM TIMING WITH SR OUTPUTS DELAYED,
2.575V < VADJ < 5.00V
Setting VADJ to VREF/2 results in no delay on any output. The no
delay voltage has a ±75mV tolerance window. Control voltages
below the VREF/2 zero delay threshold cause the PWM outputs,
OUTLL/OUTLR, to be delayed. Control voltages greater than the
VREF/2 zero delay threshold cause the SR outputs,
OUTLLN/OUTLRN, to be delayed. It should be noted that when the
PWM outputs, OUTLL/OUTLR, are delayed, the CS to output
propagation delay is increased by the amount of the added delay.
The delay feature is provided to compensate for mismatched
propagation delays between the PWM and SR outputs as may be
experienced when one set of signals crosses the
primary-secondary isolation boundary. If required, individual
output pulses may be stretched or compressed as required using
external resistors, capacitors, and diodes. When the PWM
outputs are delayed, the 50% upper outputs are equally delayed,
so the resonant delay setting is unaffected.
On/Off Control
OUTLL
The ISL78223 does not have a separate enable/disable control
pin. The PWM outputs, OUTLL/OUTLR, may be disabled by pulling
VERR to ground. Doing so reduces the duty cycle to zero, but the
upper 50% duty cycle outputs, OUTUL/OUTUR, will continue
operation. Likewise, the SR outputs OUTLLN/OUTLRN will be
active high. Pulling Soft-Start to ground will disable all outputs
and set them to a low condition.
OUTLR
OUTLLN
(SR1)
OUTLRN
(SR2)
Fault Conditions
FIGURE 23. WAVEFORM TIMING WITH PWM OUTPUTS DELAYED,
0V < VADJ < 2.425V
A fault condition occurs if VREF or VDD fall below their
undervoltage lockout (UVLO) thresholds or if the thermal
protection is triggered. When a fault is detected the outputs are
disabled low. When the fault condition clears the outputs are
re-enabled. An overcurrent condition is not considered a fault and
does not result in a shutdown.
Thermal Protection
Internal die over temperature protection is provided. An
integrated temperature sensor protects the device should the
junction temperature exceed +140°C. There is approximately
+15°C of hysteresis.
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FN7936.3
November 20, 2014
ISL78223
Ground Plane Requirements
Careful layout is essential for satisfactory operation of the device.
A good ground plane must be employed. VDD and VREF should be
bypassed directly to GND with good high frequency capacitance.
References
[1] Ridley, R., “A New Continuous-Time Model for Current Mode
Control”, IEEE Transactions on Power Electronics, Vol. 6, No.
2, April 1991.
Revision History
The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you
have the latest revision.
DATE
REVISION
CHANGE
November 20, 2014
FN7936.3
Removed “AEC Q100 qualified” from the Features section on page 1.
Removed “The ISL78223 is AEC Q100 rated.” from page 1.
“Absolute Maximum Ratings” on page 7: Updated CDM testing from: Charged Device Model (Tested per
JESD22-C101E) to Charged Device Model (Tested per AEC Q100-011).
December 7, 2013
FN7936.2
page 19
- 2nd line of the disclaimer changed from:
"Intersil products are manufactured, assembled and tested utilizing ISO9001 quality systems as noted"
to:
"Intersil Automotive Qualified products are manufactured, assembled and tested utilizing TS16949 quality
systems as noted"
January 2, 2013
FN7936.1
Initial Release.
About Intersil
Intersil Corporation is a leading provider of innovative power management and precision analog solutions. The company's products
address some of the largest markets within the industrial and infrastructure, mobile computing and high-end consumer markets.
For the most updated datasheet, application notes, related documentation and related parts, please see the respective product
information page found at www.intersil.com.
You may report errors or suggestions for improving this datasheet by visiting www.intersil.com/ask.
Reliability reports are also available from our website at www.intersil.com/support
For additional products, see www.intersil.com/en/products.html
Intersil Automotive Qualified products are manufactured, assembled and tested utilizing TS16949 quality systems as noted
in the quality certifications found at www.intersil.com/en/support/qualandreliability.html
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time
without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be
accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third
parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
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19
FN7936.3
November 20, 2014
ISL78223
Package Outline Drawing
M20.15
20 LEAD QUARTER SIZE OUTLINE PLASTIC PACKAGE (QSOP)
Rev 2, 1/11
20
INDEX
AREA
1
2
0.244 (6.19)
0.157 (3.98) 0.228 (5.80)
0.150 (3.81)
4
3
GAUGE
PLANE
TOP VIEW
6
0.25
0.010
SEATING PLANE
3
0.069 (1.75)
0.053 (1.35)
0.344 (8.74)
0.337 (8.56)
0.050 (1.27)
0.016 (0.41)
0.0196 (0.49)
5
0.0099 (0.26)
8°
0°
0.012 (0.30)
0.008 (0.20)
0.025
(0.635 BSC)
8
0.010 (0.25)
0.004 (0.10)
0.061 MAX (1.54 MIL)
SIDE VIEW
0.010 (0.25)
0.007 (0.18)
DETAIL "X"
NOTES:
0.015 (0.38) x 20
0.025 (0.64) x 18
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of
Publication Number 95.
2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994.
20
0.060 (1.52) x 20
3. Dimension does not include mold flash, protrusions or gate burrs.
Mold flash, protrusion and gate burrs shall not exceed 0.15mm
(0.006 inch) per side.
4. Dimension does not include interlead flash or protrusions. Interlead
flash and protrusions shall not exceed 0.25mm (0.010 inch) per
side.
0.220(5.59)
5. The chamfer on the body is optional. If it is not present, a visual index
feature must be located within the crosshatched area.
6. Length of terminal for soldering to a substrate.
7. Terminal numbers are shown for reference only.
1
2
3
TYPICAL RECOMMENDED LAND PATTERN
8. Dimension does not include dambar protrusion. Allowable
dambar protrusion shall be 0.10mm (0.004 inch) total in excess of
dimension at maximum material condition.
9. Controlling dimension: INCHES. Converted millimeter dimensions
are not necessarily exact.
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20
FN7936.3
November 20, 2014