Sample Test Data C Series C650 650 W Five Module Multi-Output Power Supply Table of Contents General Description Test Circuit The C Series are flexible multi-output power supplies that enable simple combination of various modules. Features and Benefits 1 Figures 3 Tables 8 Important Information • High reliability with low noise and low leakage current • Medical and information equipment approval to UL60950-1, C-UL, EN60950 and EN60601-1 3rd • Higher withstand voltage and lower leakage current • OCP, OVP and OHP, remote sensing, control, and alarm (AC power fail, fan alarm, and low output) 10 Sample Test Conditions Input Voltage, VIN Min. (V) Nom. (V) 85 100 Max. (V) 240 264 Load Current, ILOAD Min. (A) Nom. (A) Max. (A) – – – Sample Test Circuit Diagram 4 5 7 A W A 6 1 Load C1 Power Supply ... V 3 8 2 A Load C1 Key Description Remarks – Measuring instrument Output voltage is measured with a digital multimeter 1 Variable autotransformer – 2 Isolation transformer – 3 Circuit breaker – 4 Ammeter – 5 Watt meter – 6 Volt meter – 7 Ammeter – 8 Shunt resistor – C1 Load capacitor Electrolytic capacitor: 47 μF Film capacitor: 0.1 μF CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp/en/ March 8, 2013 C650 List of Figures 1. Input Current 2. Power Factor 3. Efficiency 4. Inrush Current 5. Inrush Current 3 3 4 4 5 6. Leakage Current 7. Start-Up Time 8. Hold-Up Time 9. Conduction Noise 100 V / 600 W 10. Conduction Noise 240 V / 650 W 5 6 6 7 7 List of Tables 1. Input Characteristics 8 Input Current Input Power Power Factor Efficiency Inrush Current Leakage Current Hold-Up Time 2. Environment Tests 3. Noise Tolerance Characteristics 8 AC Line Noise Lightning Surge Electrostatic Discharge 4. Other Characteristics 9 Withstand Voltage Leakage Current at Withstand Voltage Insulation Resistance 8 Vibration (Non-Operating) Power-On at High Temperature Power-On at Low Temperature Shock CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. 2 March 8, 2013 C650 Figures Figure 1. Input Current (By Load Current) Input Voltage Output Temperature 85 to 264 VAC 600 W at 85 to 132 V 650 W at 180 to 264 V TA = 25°C Remarks Configuration: C150S05, C150S12, and three C130X24 Inpu Current(A) 10.00 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00 Vin=85V Vin=100V Vin=132V Vin=180V Vin=240V Vin=264V 25% 50% 75% Load Rate(%) 100% Figure 2. Power Factor (By Load Current) Output Temperature 85 to 264 VAC 600 W at 85 to 132 V 650 W at 180 to 264 V TA = 25°C Power Factor Input Voltage Remarks Configuration: C150S05, C150S12, and three C130X24 1.00 0.99 0.98 0.97 0.96 0.95 0.94 0.93 0.92 0.91 0.90 Vin=85V Vin=100V Vin=132V Vin=180V Vin=240V Vin=264V 25% CHD40004-003A00-TD 50% 75% Load Rate(%) 100% SANKEN ELECTRIC CO., LTD. 3 March 8, 2013 C650 Figure 3. Efficiency (By Load Current) Input Voltage Output Temperature 85 to 264 VAC 600 W at 85 to 132 V 650 W at 180 to 264 V TA = 25°C Remarks Configuration: C150S05, C150S12, and three C130X24 88 Efficiency(%) 86 84 Vin=85V 82 Vin=100V 80 Vin=132V 78 Vin=180V Vin=240V 76 Vin=264V 74 25% 50% 75% Load Rate(%) 100% Figure 4. Inrush Current (By Input Voltage) Input Voltage Output Temperature 100 to 240 VAC 600 W at 100 V 650 W at 240 V TA = 25°C Remarks Cold start 35 Inrush Current(A) 30 25 20 15 10 5 0 100 240 Input Voltage(V) CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. 4 March 8, 2013 C650 Figure 5. Inrush Current Input Voltage Output Temperature VIN =240 V 650 W TA = 25°C Remarks 10 A /div., time = 2 ms /div. 30 A 0A Figure 6. Leakage Current (By Load Current) Input Voltage Output Temperature 100 to 240 VAC 600 W at 100 V 650 W at 240 V TA = 25°C Remarks R = 1.5 kΩ, C = 0.15 μF 0.18 Leakage Current(mA) 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 100 240 Input Voltage(V) CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. 5 March 8, 2013 C650 Figure 7. Start-Up Time (By Input Voltage) Input Voltage Output Temperature 85 to 264 VAC 600 W at 85 to 132 V 650 W at 180 to 264 V TA = –20°C to 50°C Remarks Configuration: C150S05, C150S12, and three C130X24 Start - Up Time(ms) 1,000 900 800 700 600 500 400 300 200 100 0 Ta=- 20°C Ta=25°C Ta=50°C 85 100 132 180 Input Voltage (V) 240 264 Figure 8. Hold-Up Time (By Load Rate) Input Voltage Output Temperature 100 to 240 VAC 600 W at 100 V 650 W at 240 V TA = –20°C to 50°C Remarks Configuration: C150S05, C150S12, and three C130X24 Hold up Time(ms) 300 200 Ta=- 20°C Vin=100V Ta=- 20°C Vin=240V Ta=25°C Vin=100V 100 Ta=25°C Vin=240V Ta=50°C Vin=100V Ta=50°C Vin=240V 0 25% CHD40004-003A00-TD 50% 75% Load Rate(%) 100% SANKEN ELECTRIC CO., LTD. 6 March 8, 2013 C650 Figure 9. Conduction Noise 100 V / 600 W Output Temperature VIN =100 V 600 W TA = 25°C Remarks Configuration: C150S05, C150S12, and three C130X24 RFI Voltage (dBμV) Input Voltage Frequency (MHz) Figure 10. Conduction Noise 240 V / 650 W Output Temperature VIN =240 V 650 W TA = 25°C Remarks Configuration: C150S05, C150S12, and three C130X24 RFI Voltage (dBμV) Input Voltage Frequency (MHz) CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. 7 March 8, 2013 C650 Tables Table 1. Input Characteristics (At TA = 25°C) Test Item Conditions VIN ILOAD Test Results VIN = 100 V VIN = 240 V Specification Remarks Figure 1 Input Current Nom Nom 7.4 A 3.2 A – 8.0 A/ 4.0 A Input Power Nom Nom 736.1 W 767.8 W – – – Power Factor Nom Nom 0.997 0.992 – – Figure 2 Efficiency Nom Nom 83.51% 86.83% – – Figure 3 Inrush Current Nom Nom 13.0 A 30.0 A – 20 A/ 40 A Figure 4 Leakage Current Nom Nom 0.06 mA 0.16 mA R = 1.5 kΩ, C = 0.15 μF 0.30 mA/ 0.50 mA Figure 6 – Nom – – 53 ms at TA = 25°C 10 ms Figure 8 Specification Remarks Frequency = 10 to 55 Hz, Sweep Cycle = 3 minutes, Acceleration = 19.6 m/s2, Direction = x,y, and z axes at 60 minutes per axis Normal operation – Hold-Up Time Table 2. Environment Tests (At TA = 25° C) Test Item Conditions Test Results VIN ILOAD – – Power-On at High Temperature Nom Max Power-off for 1 hour at 65°C, then power-on Normal operation – Power-On at Low Temperature Nom Max Power-off for 1 hour at –15°C, then power-on Normal operation – – – Product is dropped from a height of 50 mm (98 m/s2 ) onto a flat surface of wood (10 mm or thicker); the test is performed three times on each edge of the bottom side of the product Normal operation – Specification Remarks Vibration (Non-Operating) Shock Table 3. Noise Tolerance Characteristics (At TA = 25° C) Test Item AC Line Noise (50 to 1000 ns) Lightning Surge (1.2 × 50 μs) Electrostatic Discharge CHD40004-003A00-TD Conditions Test Results VIN ILOAD Min to Max Min to Max Line to Line ±3.0 kV OK L–L 2.0 kV – Min to Max Min to Max Line to Frame Ground ±2.1 kV OK L–FG 2.0 kV – Nom Min to Max Line to Line ±2.4 kV OK L–L 2.0 kV – Nom Min to Max Line to Frame Ground ±2.4 kV OK L–FG 2.0 kV Min to Max Min to Max ±8.4 kV OK at R = 330 Ω, C = 150 pF 6.0 kV SANKEN ELECTRIC CO., LTD. – 8 March 8, 2013 C650 Table 4. Other Characteristics (At TA = 25° C) Test Item Conditions VIN ILOAD Test Results P–S P–E S–E Specification P–S: 4.0 kV for 1 minute P–E: 2.0 kV for 1 minute 2.4 kV for 1 second S–E: 500 V for 1 minute 600 V for 1 second Remarks Withstand Voltage – – 4.0 kV 2.4 kV 0.6 kV Leakage Current at Withstand Voltage – – 3.12 mA 2.58 mA 1.13 mA ≤ 15 mA – Insulation Resistance – – ≥ 1000 MΩ ≥ 1000 MΩ ≥ 1000 MΩ ≥ 100 MΩ at 500 VDC Megger – CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. – 9 March 8, 2013 C650 Important Information ! • The products described in this document are built-in type DC stabilized power supplies with special structures and are designed for installation in equipment. Be sure to use the products only for installation in equipment. • The products should be handled only by persons who have competent electrical knowledge. • Be sure to read through all safety precaution and operation manuals before installation, operation, or maintenance and to use the products only for the intended use and in accordance with all applicable safety standards and regulations in the location of use. Sanken reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Therefore, the user is cautioned to verify that the information in this publication is current before placing any order. When using the products described herein, the applicability and suitability of such products for the intended purpose shall be reviewed at the users responsibility. Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semiconductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or systems against any possible injury, death, fires or damages to society due to device failure or malfunction. Sanken products listed in this publication are designed and intended for use as components in general-purpose electronic equipment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Their use in any application requiring radiation hardness assurance (e.g., aerospace equipment) is not supported. When considering the use of Sanken products in applications where higher reliability is required (transportation equipment and its control systems or equipment, fire- or burglar-alarm systems, various safety devices, etc.), contact a company sales representative to discuss and obtain written confirmation of your specifications. The use of Sanken products without the written consent of Sanken in applications where extremely high reliability is required (aerospace equipment, nuclear power-control stations, life-support systems, etc.) is strictly prohibited. The information included herein is believed to be accurate and reliable. Application and operation examples described in this publication are given for reference only and Sanken assumes no responsibility for any infringement of industrial property rights, intellectual property rights, or any other rights of Sanken or any third party that may result from its use. The contents in this document must not be transcribed or copied without Sanken’s written consent. CHD40004-003A00-TD SANKEN ELECTRIC CO., LTD. 10 March 8, 2013