G200 www.vishay.com Vishay Draloric Axial Vitreous Wirewound Resistors FEATURES • High power dissipation in a small design • Excellent pulse load capability • Completely welded construction • Vitreous coating • Non-flammable and enhanced humidity protection • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 The G200 series, with completely welded construction, is the perfect choice for high continuous power dissipation up to 17 W. The components of this series are well suited for harsh environments and exhibit a long lifetime. With their high pulse power capability, they are the ideal choice for inrush limiters. Typical applications include but are not limited to power supplies, voltage dividers, AC filters, and snubber resistors. Particular requirements can be submitted to a Vishay Draloric application engineer specifying peak voltage, pulse shape, pulse duration, and environmental conditions for review. APPLICATIONS • Inrush current limiter • Power supplies • Snubber resistor • Filter resistor TECHNICAL SPECIFICATION TYPE DIN SIZE RATED DISSIPATION P40 RESISTANCE RANGE (1) G202 0414 4W 0.10 to 10.0 k G204 0719 7W 0.10 to 39.0 k G206 0933 13 W 0.15 to 68.0 k G207 0947 17 W 0.20 to 120 k RESISTANCE TOLERANCE OPERATING VOLTAGE Umax. TEMPERATURE COEFFICIENT 200 V ± 2 %, ± 5 %, ± 10 % 350 V 500 V +100 ppm/K to +180 ppm/K 650 V Notes • The operating temperature range for these resistors is from -55 °C up to 350 °C. (1) Resistance values are to be selected for ± 10 % from the E12 series, and for ± 5 % and ± 2 % from the E24 series. Revision: 25-Feb-16 Document Number: 21002 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 G200 www.vishay.com Vishay Draloric PACKAGING TYPE CODE DESCRIPTION QUANTITY 2C AC G53 500 4C AC G73 500 D1 R1 R53 1000 F1 R1 R73 1000 4B AB G73 250 7B AB G88 250 FC RC R73 500 IC RC R88 500 LA LA 100 PACKAGING STYLE Taped acc. IEC 60286-1, fan-folded in a box WIDTH PITCH PACKAGING DIMENSIONS 53 mm 10 mm 324 mm x 82 mm x 49 mm 73 mm 10 mm 324 mm x 101 mm x 49 mm 53 mm 10 mm Ø 271 mm x 88 mm 73 mm 10 mm Ø 271 mm x 108 mm 73 mm 10 mm 324 mm x 101 mm x 49 mm 88 mm 10 mm 324 mm x 111 mm x 75 mm 73 mm 10 mm Ø 271 mm x 108 mm 88 mm 10 mm Ø 271 mm x 118 mm - - 225 mm x 140 mm x 70 mm - - 225 mm x 140 mm x 70 mm G202 Taped acc. IEC 60286-1, on a reel Taped acc. IEC 60286-1, fan-folded in a box G204 G206 Taped acc. IEC 60286-1, on a reel Bulk G207 LA LA 100 Notes • Width is the nominal spacing between tapes, with the nominal tape width on both sides being 6 mm, and pitch is the nominal standard spacing between components; tolerances apply according to IEC 60286-1. • On reels, the flanges are regular octagons with a span of 250 mm, and the arbor hole is Ø 20 mm. PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: G24071933902J4B000 G 2 4 0 7 1 9 3 3 9 0 2 J 4 B 0 0 0 TYPE VARIANT RESISTANCE TOLERANCE PACKAGING SPECIAL G220414 = G202 G240719 = G204 G260933 = G206 G270947 = G207 3= +100 ppm/K to +180 ppm/K 3 digit value 1 digit multiplier MULTIPLIER 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 G=±2% J=±5% K = ± 10 % 2C 4C D1 F1 4B 7B FC IC LA 000 = standard 3 digit code = customized version PRODUCT DESCRIPTION: G204 39K 5 % AB G73 G204 39K 5% AB G73 TYPE RESISTANCE TOLERANCE PACKAGING G202 G204 G206 G207 1R2 = 1.2 12K = 12 k ±2% ±5% ± 10 % AC G.. R1 R.. AB G.. RC R.. LA Note • The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER. Revision: 25-Feb-16 Document Number: 21002 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 G200 www.vishay.com Vishay Draloric DESCRIPTION ASSEMBLY Vitreous wirewound resistors are best suited for the use in demanding environmental conditions. Their rugged design and durable coating enable these resistors to withstand extreme environmental stress. The vitreous coating is designed for high stability and a long lifetime in humid environments. The coating is resistant to all cleaning chemicals commonly used in the electronic industry. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. The winding is done with specific materials on a specially developed fine ceramic body (Al2O3). The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacings, a large ohmic value range can be offered. The glaze is fired layer by layer, several times, at a high temperature (> 600 °C). The resistors are marked with resistance and tolerance. Product quality is verified by testing procedures, performed on all individual resistors. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, particularly with low resistance products. The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free. The special tin plating used, provides compatibility with lead (Pb)-free and lead-containing soldering processes. Special lead forms may be available on request, please inquire at [email protected]. These components are high dissipation power resistors, customers are advised to use a high melting point solder. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (1) • The Global Automotive Declarable Substance List (GADSL) (2) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. APPLICATION INFORMATION The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is derated for temperatures above 40 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjacent components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. RELATED PRODUCTS For products approved to CECC 40201-801: FDG, FDK, FDP with established reliability and failure rate level E7, see the datasheet: • “FDG, FDK, FDP - Axial Vitreous Wirewound Resistors with CECC Approval, Available with Established Reliability” www.vishay.com/doc?21046 In lower continuous power applications and less demanding environmental conditions the cement coated alternatives, like the AC series or the Z300 series, might be suitable, see the datasheets: • “AC Series - Cemented Wirewound Resistors” www.vishay.com/doc?28730 • “Z300 - Axial Cemented Wirewound Resistors” www.vishay.com/doc?21007 For precision applications, there is the cement coated PAC series, see the datasheet: • “PAC Series - Cemented Wirewound Precision Resistors” www.vishay.com/doc?28731 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at www.gadsl.org. (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 25-Feb-16 Document Number: 21002 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 G200 www.vishay.com Vishay Draloric DERATING Axis Title 2nd line Rated Dissipation (%) 100 1000 80 60 40 100 20 0 -100 Transient Thermal Impedance Transient Thermal Impedance 10000 120 10 -50 -55 0 50 100 150 200 250 40 300 350 Ambient Temperature (°C) 2nd line TEMPERATURE RISE G202 1000 300 200 500 10000 400 G204 1000 300 1st line 2nd line 400 2nd line Temperature Rise (K) Axis Title 10000 1st line 2nd line 2nd line Temperature Rise (K) Axis Title 500 200 100 100 100 100 0 0 10 0 1 2 3 4 5 10 0 2 4 6 Dissipation (W) 2nd line 10 Dissipation (W) 2nd line Axis Title 10000 400 G206 1000 1st line 2nd line 300 200 500 10000 400 G207 1000 300 1st line 2nd line 500 2nd line Temperature Rise (K) Axis Title 2nd line Temperature Rise (K) 8 200 100 100 100 100 0 10 0 4 8 12 16 20 Dissipation (W) 2nd line Revision: 25-Feb-16 0 10 0 5 10 15 20 Dissipation (W) 2nd line Document Number: 21002 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 G200 www.vishay.com Vishay Draloric The requirements stated in the Test Procedures And Requirements table are based on the required and permitted limits of CECC 40201-801. However, a number of improvements against those minimum requirements have been included. The testing temperatures LCT = -55 °C and UCT = 200 °C are established with the climatic category -55 / 200 / 56 as defined in CECC 40201-801. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER - Resistance - ± 2 %; ± 5 %; ± 10 % 4.5 V-block-method; URMS = Uins; 60 s 4.7 - 4.8 - Voltage proof Temperature coefficient Type Uins G202 300 V G204 400 V G206 500 V G207 650 V At (20 / -55 / 20) °C and (20 / 200 / 20) °C No flashover or breakdown +100 ppm/K to +180 ppm/K Overload voltage = 10 x rated voltage 4.13 - 21 (Ua1) 21 (Ub) 21 (Uc) 4.16 Short time overload Robustness of terminations Type Duration G202 5s G204 6s G206 10 s G207 10 s Tensile, bending and torsion Solder bath method; SnPb40; non-activated flux (235 ± 5) °C; (2 ± 0.2) s ± (0.5 % R + 0.05 ) no visible damage ± (0.25 % R + 0.05 ) no visible damage Good tinning (≥95 % covered) no visible damage 4.17 20 (Ta) Solderability 4.18 20 (Tb, Method 1A) Resistance to soldering heat Unmounted components; (260 ± 3) °C; (10 ± 1) s ± (0.25 % R + 0.05 ) no visible damage 4.19 14 (Na) Rapid change of temperature 30 min at LCT = -55 °C 30 min at UCT = 200 °C 5 cycles ± (0.25 % R + 0.05 ) no visible damage Shock Acceleration: 981 m/s2 Pulse duration: 11 ms Wave form: half sine 3 successive shocks to be applied in each perpendicular direction ± (0.25 % R + 0.05 ) no visible damage Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 6 h ± (0.25 % R + 0.05 ) no visible damage 4.21 4.22 Revision: 25-Feb-16 27 (Ea) 6 (Fc) Solder bath method; SnAg3Cu0.5; non-activated flux; (245 ± 5) °C; (3 ± 0.3) s Document Number: 21002 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 G200 www.vishay.com Vishay Draloric TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER PROCEDURE 4.23 4.23.2 2 (Bb) Dry heat 200 °C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Ab) 4.23.5 13 (M) Low air pressure; 1.0 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 24 h; 95 % to 100 % RH; 5 cycles 4.25.2 4.25.3 4.24 Climatic sequence Endurance at room temperature - Endurance at upper category temperature - Damp heat, steady state 78 (Cab) ± (0.5 % R + 0.05 ) Cold -55 °C; 2 h Ptest = 1.16 x P40 Utest = 1.16 x P 40 x R Umax. ton = 1.5 h; toff = 0.5 h 25 °C; 1000 h ± (3.0 % R + 0.05 ) 25 °C; 8000 h ± (6.0 % R + 0.05 ) Ptest = Pcat = 0.54 x P40 Utest = 0.54 x P 40 x R Umax. 200 °C; 1000 h ± (3.0 % R + 0.05 ) (40 ± 2) °C; 56 days; (93 ± 3) % RH ± (0.5 % R + 0.05 ) Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. DIMENSION AND MASS L d B D S A TYPE Lmax. (mm) Dmax.(2) (mm) d (mm) G202 13.0 5.7 0.8 G204 20.5 8.5 0.8 G206 32.3 9.8 G207 50.0 10.5 Smin.(3) (mm) MASS (g) 17.5 1.0 25.0 2.2 B (mm) A (mm) 53.0 ± 1.0 63.0 ± 0.3 73.0 ± 1.0 83.0 ± 0.3 73.0 ± 1.0 63.0 ± 0.3 88.0 ± 1.0 98.0 ± 0.3 0.8 - 107.0 ± 2.0 40.0 6.5 0.8 - 120.0 ± 2.0 55.0 10.0 Notes The body diameter is 1 mm larger for resistance values 10 . (3) Minimum pitch. (2) Revision: 25-Feb-16 Document Number: 21002 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000