CA Vishay Dale Wirewound Resistors, Commercial Power, Axial Lead FEATURES • High performance for low cost • Auto insertable • CA0001, CA0002 and CA5000 models are supplied with a high temperature silicone coating for additional environmental protection • Lead forming available • Compliant to RoHS Directive 2002/95/EC APPLICATIONS Kitchen appliances: Percolators, blenders, mixers, ranges, toasters, deep fryers. Entertainment devices: Radios, televisions, computers and power supplies. STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL (1) HISTORICAL MODEL (1) POWER RATING P25 °C W 1.0 2.0 2.0 to 8.8 2.5 to 11.0 RESISTANCE RANGE 0.1 to 1K 0.1 to 2.4K 0.1 to 1.02K 0.1 to 7K TOLERANCE ±% 5, 10 5, 10 5, 10 5, 10 WEIGHT (typical) g 0.65 0.80 See below See below POWER RATING P25 °C W 2.0/2.5 2.2/2.75 2.4/3.0 2.8/3.5 3.2/4.0 3.6/4.5 4.0/5.0 6.0/7.5 8.0/10.0 8.8/11.0 RESISTANCE RANGE 0.1 to 170/0.1 to 2.7K 0.1 to 195/0.1 to 3.1K 0.1 to 220/0.1 to 3.5K 0.1 to 270/0.1 to 4.3K 0.1 to 320/0.1 to 5.1K 0.1 to 370/0.1 to 5.9K 0.15 to 420/0.15 to 6.7K 0.2 to 630/0.2 to 7K 0.2 to 920/0.2 to 7K 0.2 to 1.02K/0.2 to 7K TOLERANCE ±% 5, 10 5, 10 5, 10 5, 10 5, 10 5, 10 5, 10 5, 10 5, 10 5, 10 WEIGHT (typical) g 0.64/0.78 0.65/0.80 0.66/0.82 0.68/0.86 0.70/0.90 0.72/0.94 0.74/0.98 0.84/1.19 0.94/1.40 0.98/1.48 CA0001 CA-1 CA0002 CA-2 CA4000 CA-4xxx CA5000 CA-5xxx Note (1) CA4000 and CA5000 model numbers are calculated from the CA4000 power rating of 4 W per inch and CA5000 power rating of 5 W per inch. The last three digits of the model number are the body length of the resistor in inches (decimal is between the first and second digit). Example: CA5150 = 1.50 inches x 5 W per inch = 7.5 W. EXAMPLES GLOBAL MODEL HISTORICAL MODEL CA4050/CA5050 CA4055/CA5055 CA4060/CA5060 CA4070/CA5070 CA4080/CA5080 CA4090/CA5090 CA4100/CA5100 CA4150/CA5150 CA4200/CA5200 CA4220/CA5220 CA-4050/CA-5050 CA-4055/CA-5055 CA-4060/CA-5060 CA-4070/CA-5070 CA-4080/CA-5080 CA-4090/CA-5090 CA-4100/CA-5100 CA-4150/CA-5150 CA-4200/CA-5200 CA-4220/CA-5220 TECHNICAL SPECIFICATIONS PARAMETER UNIT CA RESISTOR CHARACTERISTICS Temperature Coefficient ppm/°C ± 300 1 and above, ± 600 below 1 Short Time Overload 5 x rated power for 5 s Maximum Working Voltage V (P x R)1/2 Dielectric Withstanding Voltage VAC 600 (CA0001, CA0002 and CA5xxx only) Operating Temperature Range °C - 65 to + 275 Terminal Strength (minimum) lb 10 Note • Wirewound CA resistors can reliably function as a fuse and as a resistor. Such components involve compromise between fusing and resistive functions; therefore, each design should be tailored to the application to ensure optimum performance. Contact factory by using the e-mail address at the bottom of this page for design assistance. GLOBAL PART NUMBER INFORMATION Global Part Numbering example: CA000150R00JR05 C A 0 0 0 1 5 0 R 0 0 J R 0 GLOBAL MODEL VALUE TOLERANCE PACKAGING (See Standard R = Decimal H = ± 3.0 % E14 = Lead (Pb)-free bulk Electrical Specifications K = Thousand J = ± 5.0 % E05 = Lead (Pb)-free tape and reel Global Model R1500 = 0.15 K = ± 10.0 % B14 = Tin/lead bulk column for options) 1K500 = 1500 R05 = Tin/lead tape and reel Historical Part Numbering example: CA-1 50 5 % R05 CA-1 50 5% HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE * Pb containing terminations are not RoHS compliant, exemptions may apply ** Please see document “Vishay Material Category Policy”: www.vishay.com/doc?99902 Document Number: 30214 Revision: 14-Feb-11 For technical questions, contact: [email protected] 5 SPECIAL (Dash Number) (up to 3 digits) From 1 to 999 as applicable R05 PACKAGING www.vishay.com 1 CA Wirewound Resistors, Commercial Power, Axial Lead Vishay Dale DIMENSIONS in inches [millimeters] [1.625 ± 0.125] (1) 41.28 ± 3.15 Figure 1 [1.625 ± 0.125] (1) 41.28 ± 3.15 A C A' B A A' Figure 2 B C Note (1) On some standard reel pack methods, the leads may be trimmed to a shorter length than shown. A ± 0.031 [0.794] 0.400 [10.16] 0.570 [14.48] 0.500 [12.70] 0.550 [13.97] 0.600 [15.24] 0.700 [17.78] 0.800 [20.32] 0.900 [22.86] 1.00 [25.40] 1.50 [38.10] 2.00 [50.80] 2.20 [55.88] 0.500 [12.70] 0.550 [13.97] 0.600 [15.24] 0.700 [17.78] 0.800 [20.32] 0.900 [22.86] 1.00 [25.40] 1.50 [38.10] 2.00 [50.80] 2.20 [55.88] A’ (MAXIMUM) 0.460 [11.68] 0.630 [16.00] 0.594 [15.09] 0.644 [16.36] 0.694 [17.63] 0.794 [20.17] 0.894 [22.71] 0.994 [25.25] 1.094 [27.79] 1.594 [40.49] 2.094 [53.19] 2.294 [58.27] 0.625 [15.88] 0.675 [17.15] 0.725 [18.42] 0.825 [20.96] 0.925 [23.50] 1.025 [26.04] 1.125 [28.58] 1.625 [41.28] 2.125 [53.98] 2.325 [59.06] DIMENSIONS in inches [millimeters] B ± 0.001 [0.025] C 0.032 [0.813] 0.170 maximum [4.32 maximum] 0.032 [0.813] 0.170 maximum [4.32 maximum] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.032 [0.813] 0.140 ± 0.031 [3.56 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] 0.036 [0.914] 0.170 ± 0.031 [4.32 ± 0.794] MATERIAL SPECIFICATIONS DERATING Element: Copper-nickel alloy or nickel-chrome alloy, depending on resistance value Core: Woven fiberglass Coating: Special high temperature silicone (CA4000 series is not coated) Terminals: Tin/lead electroplated copper (lead (Pb)-free will be 100 % tin) End Caps: Tin plated steel Part Marking: CA0001 and CA0002 are printed with value and tolerance RATED POWER IN % GLOBAL MODEL CA0001 CA0002 CA4050 CA4055 CA4060 CA4070 CA4080 CA4090 CA4100 CA4150 CA4200 CA4220 CA5050 CA5055 CA5060 CA5070 CA5080 CA5090 CA5100 CA5150 CA5200 CA5220 FIGURE 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 120 100 80 60 40 20 0 - 65 - 25 75 25 125 175 225 275 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST Thermal Shock Short Time Overload Dielectric Withstanding Voltage Low Temperature Storage Humidity Load Life Terminal Strength Resistance to Solder Heat www.vishay.com 2 CONDITIONS OF TEST - 55 °C to + 275 °C, 5 cycles, 30 min dwell time 5 x rated power for 5 s 600 VAC for 1 min (CA0001, CA0002 and CA5xxx only) - 65 °C, full rated working voltage for 45 min 75 °C, 90 % to 100 % RH, 240 h 1000 h at rated power, + 25 °C, 1.5 h “ON”, 0.5 h “OFF” 10 pounds for 30 s; body twisted about axis, 3 x 360° rotations Terminal immersed 3.5 s in molten solder at 1/8" to 3/16" from body For technical questions, contact: [email protected] TEST LIMITS (EIA RS-344) ± (5.0 % + 0.05 ) R ± (4.0 % + 0.05 ) R ± (2.0 % + 0.05 ) R ± (3.0 % + 0.05 ) R ± (5.0 % + 0.05 ) R ± (10.0 % + 0.05 ) R ± (2.0 % + 0.05 ) R ± (4.0 % + 0.05 ) R Document Number: 30214 Revision: 14-Feb-11 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000