Cover headline Cover headline SURE-SEAL Series SURE-SEAL Reliability. Low Cost. Performance. Delivery. SURE-SEAL connectors – a series of low cost and environmentally sealed connectors. SURE-SEAL connectors were designed to meet the increased requirements for safety and reliability in the automotive field brought about by Department of Transportation regulations. These sealed connectors satisfy all of the parameters defined by automotive / industrial standards including vibration, shock, temperature cycling, salt water spray and immersion, petroleum derivatives, industrial gas, and most important low millivolt drop and low contact resistance. The one-piece molded body and rugged multiple moisture seals make the SURE-SEAL connector a natural for applications whose outside contaminants must be excluded. One of the many features of the SURE-SEAL connector is its simplicity. In addition to the contacts, only two other parts – the connector bodies – are required to complete the interconnect. Features Polarized Against Mis-Mates Low Installed Cost SURE-SEAL connectors are designed to be terminated by the O.E.M. Field Service When necessary, SURE-SEAL connectors can be changed, modified or wired in the field. SURE-SEAL connector mating faces are constructed with two stepped planes; the plug and receptacle must be properly oriented in order for the contacts to engage. For “blind” mating a raised indexing rib and matching raised indexing spline has been added to the plug and receptacle. Water Submersible The SURE-SEAL connector incorporates a very simple one-piece molded body. No other parts – other than contacts – are needed to assemble a complete connector. Not just splash proof, but truly submersible for short periods of time. SURE-SEAL fulfills the requirements according to IP68, IEC 60529. Note: Although SURE-SEAL can withstand submersion, it is not designed to be an underwater connector. Low Cost Stamped Contacts Resistant to Automotive/Commercial Environment One-Piece Molded Bodies Without sacrificing quality, the cost of SURE-SEAL connectors is kept low with stamped contacts available on reels in a continuous strip for use on the industry accepted semi automatic crimp press with mini applicator. All contacts utilize a “B” type crimp. Wide Wire Gage and Cable Accommodations Ideally suited to be terminated on wires of size 0,4-1,5 mm2 (AWG 14-20), wire sizes with insulation in the range of 1,4-1,8 for Mini Sure Seal, resp. 1,8 - 2,8 for Sure Seal, termination to multiconductor jacketed cables in the range of 5,3 to 12,4 mm diameter and can be terminated to five different wire ranges depending on contact arrangements with total environment sealing still assured. Boot Sealing lips Environment & Health RoHS compliant Locking ring Sealing lips Design SURE-SEAL connectors are designed to meet temperatures from –40ºC to 105ºC under conditions of high humidity severe vibration, ice and mud. Sealing integrity is still maintained with exposure to brake fluid, gasoline, diesel fuel, anti-freeze, ultra violet, ozone, steam cleaning under normal operating conditions. Locking groove Guide edge Locking groove Socket contact Pin contact Sealing lips Pin contact Polarization Socket contact Boot Polarization Guide edge Sealing lips Wire hole fillers The ITT “Engineered Blocks” symbol and the composite ITT logo are registered trademarks of ITT Corporation. © 2016. Dimensions shown in mm Specifications and dimensions subject to change 2 www.ittcannon.com SURE-SEAL Interconnect Technologies & Solutions for the Transportation Industry For over a century, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to the SURE-SEAL series, we also offer these connectivity solutions: Cannon APD Cannon CA-Bayonet In-line and bulkhead connectors are resistant to the harsh environmental conditions (contaminants, vibration and shock) and sealed up to IP69K. Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Cannon Trident Cannon SLC/SLE Versatile range of electrical connectors based on a standard contact design. Options include: industrial grade, harsh environment and shielded circulars. Environmentally sealed connector created for printed circuit board, black box, cable-to-cable or bulkhead applications. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 3 SURE-SEAL Connector Series Selection Table Sure Seal CLC SLC SLE APD Trident Rectangular Trident Circular Military - - - - - - - Standards/Associated Specifications - SAE J2030 USCar SAE J2030 USCar SAE J2030 USCar ISO 15170 UL 1977 NFF 61-030 (TFR) UL 1977 EN 61984 MIL-DTL-5015 VG 95342 2 to 10 2 &4 5, 8, 10 & 15 19 & 28 1 to 51 2 to 36 4 to 48 1 to 65 250 V AC 250 V AC High Voltage: 500 V DC/AC 50 V DC MS E/F/R General Industrial/Commercial Number of Circuits Electrical Max. Operating Voltage Dielectric Withstanding Voltage (at sea level) Max. Current Rating @ 40°C Mechanical EMI/RFI Shielding 300 V AC 300 V AC 300 V AC 1200 V AC 1000 V AC 1000 V AC 1000 V AC 1000 V AC High Voltage: 3500 V AC 2000 V AC 2000 V AC High Voltage: 3500 V AC 3000 V AC 17 A 5A 13 A 13 A 245 A 13 A 30 A 245 A - - - - - - Wire Gauge Range AWG 20 to 14 20 to 16 20 to 16 20 to 16 22 to 0 26 to 14 26 to 12 26 to 0 Wire Gauge Range mm² 0,4 - 1,5 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,35 - 50 mm² 0,14 - 2,5 mm² 0,14 - 4,0 mm² 0,14 - 50 mm² Power & Signal Layouts - - - - - - 100 25 25 25 50 500 500 100 Ring Snap Clip Lock Snap Lock Snap Lock Bayonet Snap Lock Bayonet Thread - - - Environmental Sealing (mated condition) IP 68 (1 bar / 12h) IP 68 IP 68 IP 68 IP67 IP69k IP 20 IP 67 IP 65 Operating Temperature -40°C to 105°C -40°F to 221°F -40°C to 150°C -40°F to 302°F -40°C to 150°C -40°F to 302°F -40°C to 125°C -40°F to 257°F -40°C to 125°C -40°F to 257°F -55°C to 105°C -67°F to 221°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F Mating Cycles (max.) Type of Coupling Mechanical Coding Environmental 48 V DC 48 V DC High Voltage: 500 V DC/AC Shock Test (g‘s) - 50 100 100 100 - 50 50 50 10 - 55 Hz 1,5 mm 100 m/s² 10 g´s 100 m/s² 10 g´s 100 m/s² 10 g´s 300 m/s² 30 g‘s 100 m/s² 10 g´s 100 m/s² 10 g´s 100 m/s² 10 g´s - - - Nitril-Butadien Elastomer Thermoplastic Thermoplastic Thermoplastic Black Nylon or Zinc Alloy Aluminum Alloy RoHS Nickel (48h salt spray) - - - - - - Cadmium (olive, 500h) - - - - - - - RoHS Zinc Cobalt (black, 200h) - - - - - - - Zinc Cobalt (green, 200h) - - - - - - - - RoHS Zinc Nickel (blue, 500h) BLUE GENERATION® - - - - - - - - Tin or Silver Tin or Gold Tin or Gold Tin or Gold Tin, Silver or Gold Tin or Gold Tin or Gold Silver or Gold Max. Vibration Resistance - Individual Wire Sealing Cable Jacket Sealing Shell Plating Shell Material Contact Plating Polyamide Plastic Polyamide Plastic - Contacts Crimp, machined - Crimp, stamped Solder - Printed Circuit Solder - Co-Ax Fiber Optic First-Mate Last-Break - - - - - - - - - - - - - - - - Available - Not available - - - Dimensions shown in mm Specifications and dimensions subject to change 4 www.ittcannon.com SURE-SEAL CA-INDUSTRIAL CA Triple Thread CGL - - - VG 95234 - ISO 16750 VG 95234 DIN/VDE 0627 5.4.3 IEC 512-25-1 DIN/VDE 0100 Part 410 MIL-DTL-26482 Series 1, VG 95328 MIL-DTL-26482 Series 1, VG 95328 1 to 85 2 to 55 1 to 85 3 to 11 2 to 61 50 V DC 50 V DC 50 V DC 700 V DC 3000 V AC 2000 V AC 3000 V AC 245 A 30 A 245 A CA Bayonet KPT / KPSE KPTC PV KJL KJ KJA MIL-DTL 26482 Series 2 MIL-DTL-38999 Series I MIL-DTL-38999 Series II MIL-DTL-38999 Series III 2 to 61 3 to 61 3 to 128 3 to 128 3 to 128 50 V DC 50 V DC 500 V AC 1250 V AC 1250 V AC 1250 V AC 7200 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 100 A 22 A 22 A 23 A 23 A 23 A 23 A - 26 to 0 26 to 12 26 to 0 15 to 3 24 to 16 24 to 16 24 to 12 28 to 12 28 to 12 28 to 12 0,14 - 50 mm² 0,14 - 4,0 mm² 0,14 - 50 mm² 1,5 - 25 mm² 0,21 - 1,91 mm² 0,4 - 2,0 mm² 0,4 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm² - - 500 200 500 500 500 500 500 500 500 500 Reverse Bayonet Reverse Bayonet Triple Thread Bayonet Bayonet Bayonet Bayonet Bayonet Bayonet Triple Thread - - - - IP68 (1 bar / 16h) IP69k IP68 (1 bar / 16h) IP69k IP68 (1 bar / 16h) IP69k IP 67 IP 68 (0,2 bar / 48h) IP 68 (0,2 bar / 48h) Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 Environmental resitant acc. to EIA-364-02 -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -50°C to 140° C -58°F to 284°F -55°C to 125°C -67°F to 257°F -55°C to 125°C -67°F to 257°F -55°C to 200°C -67°F to 392°F -65°C to 200°C -85°F to 392°F -65°C to 200°C -85°F to 392°F -65°C to 200°C -85°F to 392°F 50 50 50 50 50 50 10 300 300 300 200 m/s² 20 g´s 100 m/s² 10 g´s 300 m/s² 30 g‘s 300 m/s² 30 g‘s 200 m/s² 20 g´s 200 m/s² 20 g´s 200 m/s² 20 g´s 300 m/s² 30 g‘s 10Hz - 500Hz Random: 43,7g 600m/s² 60g‘ - - - Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Silver or Gold - - - - - - - - - - - - - - - - - Gold Gold Gold Gold - Tin or Gold Silver or Gold Silver or Gold - Gold Gold (KPSE) - - - - - (KPT) - - - - - - - - - - - - - - - - - - - - - - - - I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 5 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Table of Contents Introduction2 Features 2 Connector Series Selection Table 4-5 Mini SURE-SEAL Technical Data 7 Contact Arrangements Part Numbers Measurements8-9 SURE-SEAL Technical Data 10 Contact Arrangements Part Numbers Measurements11-14 SURE-SEAL Accessories 15-16 Tools17-26 Wiring Instructions 27-28 Part Number Index 29 Product Safety Information 30 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 6 www.ittcannon.com MiniSURE-SEAL SURE-SEAL Electrical Data Materials and Finishes Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 10 Milliohms max. Dielectric Withstanding Voltage 1200 VAC at sea level Insulation Resistance 100 Megaohms min. Wire Insulation Sealing Range Nitril-Butadien rubber Contacts, stamped Copper alloy, tin plating Contacts, machined Copper alloy, hard silver plating Applications Industrial Machinery Wire Dimensions Wire Range Plug and Receptacle Rail Construction & Cleaning Vehicles 0,4–0,75 mm2 (AWG 20—18) Trucks & Busses Cranes 1,4–1,8 mmØ Mechanical Data No. of contacts per connector 2 to 4 Polarization Stepped plane positive polarization and visual polarization Contact Retention 30 N minimum Durability 50 mating cycles with stamped contacts, tin-plated 100 mating cycles with machined contacts, silver-plated Environmental Data Current rating - Mini SURE-SEAL 22 20 Temperature Range -40°C to 105°C Humidity Range up to 95% r.h. Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529) 16 Salt Spray 100 h (DIN 50021, test SS) 14 Vibration test 6d) Sine wave 10-55 Hz, 1,5mm (IEC 60512-4, Physical Shock Half sine 500 m/s2, 11ms Fluid Compatability Fuel, engine oil, break fluid, detergent fluid and others Ozone Resistance 50 pphm, 48 h (DIN 53509-1) Current [A] 18 1 12 2 10 8 6 4 2 0 20 30 40 50 60 70 80 90 100 Ambient Temperature [°C] — 1: 2-way connector, wire size 0,75mm2 — 2: 2-way connector, wire size 0,4mm2 *Further information available upon request Connector fully equipped with stamped contacts I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 7 60 70 80 90 100 110 120 130 † (ºC) 110 SURE-SEAL Mini SURE-SEAL Contact Arrangements Part Numbers Plug 33,2 ±0,3 No. of contacts Shell size black 2 MSS 2 P 120-8552-100 3 MSS 3 P 120-8552-101 4 MSS 4 P 120-8552-102 B A 6 11,9 ±0,25 D Receptacle No. of contacts Shell size 2 MSS 2 R 3 MSS 3 R 4 MSS 4 R black 35,5 ±0,4 33,2 ±0,3 120-8551-100 A B 120-8551-101 120-8551-102 6 A C CE4518/1 11,9 ±0,25 21,5 ±0,4 D Measurements Shell size Ø A Ø B Ø C ØD ± 0,15 - 0,2 - 0,3 ± 0,3 MSS 2 P/R8,29,613,416,3 MSS 3 P/R8,810,414,413,4 MSS 4 P/R8,811,015,013,4 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 8 www.ittcannon.com C MiniSURE-SEAL SURE-SEAL Contacts, stamped With insulation support Mini SURE-SEAL 0,4–0,75 mm2individual on reels, 5000 pcs. Pins Sockets 330-8672-100 031-8703-100 225-1012-000 Wire hole fillers 121348-0100 121347-0100 225-1012-000 C A Pin Socket A B A 9,7±0,2 3min. 1. B B Contact Ø1,95 Ø1±0,05 Ø1,2±0,2 B Ø2,4±0,2 A Ø2,7±0,2 20±0,3 2,7±0,2 Sleeve Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Contacts, machined Pins Mini SURE-SEAL 0,4–0,75 mm2individual330-8672-005 Sockets Wire hole fillers 031-8703-052 225-1012-000 20 9,7 2,7 Ø1,95 Ø2 Ø2,7 Ø1,4 ±0,1 Sleeve 6,5 20 2,7 Pin Socket Wire hole filler * 9,7 Ø1,05 Ø2 Ø2,7 Ø1,4 ±0,1 Ø2,4 Ø1,2 6,5 * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 9 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Electrical Data Materials and Finishes Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 10 Milliohms max. Dielectric Withstanding Voltage 1200 VAC at sea level Insulation Resistance Plug and Receptacle Nitril-Butadien rubber Contacts, stamped Copper alloy, tin plating Contacts, machined Copper alloy, hard silver plating Applications 100 Megaohms min. Industrial Machinery Rail Wire Dimensions Construction & Cleaning Vehicles Wire Range 0,75–1,5 mm2 (AWG 18—14) 0,5-1,0 mm2 (AWG 20—16) Wire insulation Sealing Range 1,8–2,8 mmØ Trucks & Busses Cranes Mechanical Data No. of contacts per connector 2 to 10 Polarization Stepped plane positive polarization and visual polarization Contact Retention 35 N minimum Durability 50 mating cycles with stamped contacts, tin-plated 100 mating cycles with machined contacts, silver-plated 22 1: 2-way connecto Environmental Data 20 1 18 2 2: 7-way connecto Current rating - SURE-SEAL 3: 2-way connecto 4: 7-way connecto 16 -40°C to 105°C Humidity Range up to 95% r.h. Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529) Salt spray 100 h (DIN 50021, test SS) Vibration test 6d) Sine wave 10-55 Hz, 1,5mm (IEC 60512-4, Physical Shock Half sine 500 m/s2, 11ms Fluid Compatability Fuel, engine oil, break fluid, detergent fluid and others Ozone Resistance 50 pphm, 48 h (DIN 53509-1) 14 Current [A] Current [A] Temperature Range 3 12 10 4 8 6 4 2 0 20 30 40 50 60 70 80 90 100 110 Ambient Temperature [°C] Ambient Temperature [°C] — — — — 1: 2: 3: 4: 2-way 7-way 2-way 7-way connector, connector, connector, connector, wire wire wire wire size size size size 1,5mm2 1,5mm2 0,5mm2 0,5mm2 Connector fully equipped with stamped contacts *Further information available upon request I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 10 www.ittcannon.com SURE-SEAL SURE-SEAL Plug Contact Arrangements Plug Pin 2 6 1 1 3 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 5 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 6 contacts 3 7 contacts 5 4 8 contacts 8 1 9 4 5 9 contacts Socket 2 7 3 6 1 2 9 3 10 4 5 10 contacts Part Numbers 2, 3 and 4 Contacts 5, 6 and 7 Contacts 8 to 10 Contacts No. of contacts Shell Part No. size A – 0,3 B – 0,3 Insulation Ø 2 SS2P 120-8552-000 13,9 10,9 1,8 – 2,8 3 SS3P 120-8552-001 15,2 12,3 1,8 – 2,8 4 SS4P 120-8552-002 15,2 12,3 1,8 – 2,8 Shell Part No. size A – 0,3 B – 0,3 Insulation Ø 5 SS5P 120-8552-005 25,3 20,2 1,8 – 2,8 6 SS6P 120-8552-006 25,3 20,2 1,8 – 2,8 7 SS7P 120-8552-007 25,3 20,2 1,8 – 2,8 Shell Part No. size A ± 0,3 B ± 0,2 Insulation Ø 8 SS8P 120-8552-308 28,55 23,5 1,8 – 2,8 9 SS9P 120-8552-309 28,55 23,5 1,8 – 2,8 10 SS10P 120-8552-310 28,55 23,5 1,8 – 2,8 No. of contacts No. of contacts 35,1±0,5 17,4 ±0,3 B A CE6103 37 ±0,5 17,4 ±0,3 B A CE6102/1 37 ±0,5 17,4 ±0,3 B A CE6106 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 11 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Plug with flange Plug Contact Arrangements Pin 6 1 1 3 2 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 5 contacts 6 contacts 3 7 contacts 4 5 2 7 3 6 4 5 8 contacts 8 1 9 Socket 1 10 3 4 5 9 contacts 2 9 10 contacts Part Numbers 2, 3 and 4 Contacts No. of contacts Shell Part No. size A – 0,3 B – 0,3 Insulation Ø 2 SSF2P 120-8552-200 13,9 10,8 1,8 – 2,8 3 SSF3P 120-8552-201 15,2 12,3 1,8 – 2,8 4 SSF4P 120-8552-202 15,2 12,3 1,8 – 2,8 22,2 ±0,3 (39,9) 3,2 +0,3 30 ±0,2 14,5 ±0,2 23 ±0,1 B A 3,2 CE4562 +0,2 8, 9 and 10 Contacts No. of contacts Shell Part No. size A ± 0,3 B ± 0,2 Insulation Ø 8 SSF8P 120-8552-305 28,55 23,5 1,8 – 2,8 9 SSF9P 120-8552-306 28,55 23,5 1,8 – 2,8 10 SSF10P 120-8552-307 28,55 23,5 1,8 – 2,8 37 ±0,5 22,2 ±0,3 A 35 ±0,2 4 27 ±0.,2 B 3,2 I +0,2 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 12 www.ittcannon.com CE4562/3 SURE-SEAL SURE-SEAL Receptacle Receptacle Contact Arrangements 6 1 1 2 Pin 3 2 1 2 3 4 1 5 4 2 2 contacts 3 contacts 4 contacts 8 6 8 1 5 1 5 7 2 7 2 4 2 4 6 3 6 3 3 1 contacts 7 1 5 contacts 3 6 contacts 7 contacts 5 4 8 contacts 8 1 9 4 5 9 contacts Socket 2 7 3 6 1 2 9 10 3 4 5 10 contacts Part Numbers No. of Shell Part No. A B Insulation contacts size– 0,5 – 0,3 Ø 2 SS2R 120-8551-000 18,0 10,9 1,8 – 2,8 3 SS3R 120-8551-001 18,9 12,3 1,8 – 2,8 4 SS4R 120-8551-002 18,9 12,3 1,8 – 2,8 40,4 ±0,5 No. of Shell Part No. A B Insulation contacts size– 0,5 – 0,3 Ø 37 ±0,5 17,4 ±0,3 5 SS5R 120-8551-005 6 SS6R 120-8551-006 7 SS7R B 120-8551-007 A 29,1 20,2 1,8 – 2,8 29,1 20,2 1,8 – 2,8 29,1 20,2 1,8 – 2,8 20,8 ±0,5 A B CE6103/1 CE6102/1 37 ±0,5 No. of Shell Part No. A B Insulation 17,4 contacts size– 0,5 ± 0,3 Ø 8 SS8R 120-8551-308 9 SS9R 120-8551-309 33,5 10 SS10R 120-8551-310 33,5 B 33,5 A 23,5 1,8 – 2,8 23,5 1,8 – 2,8 23,5 1,8 – 2,8 40,4 ±0,5 20,8 ±0,5 ±0,3 A B CE6107 CE6106 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 13 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Contacts, stamped Pin Socket with insulation support Pins Sockets Wire hole fillers SURE-SEAL 0,5–1,0 mm2 individual 330-8672-001031-8703-001 on reels, 5000 pcs. 121348-0020 0,75–1,5 mm2 SURE-SEAL individual 330-8672-000031-8703-000 on reels, 5000 pcs. 121348-0010 121347-0020 225-0093-000 121347-0010 Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Contacts, machined without insulation support Pins Sockets Wire hole fillers 35 SURE-SEAL 0,5–1,0 mm2330-8672-002 ±0,2 30 mm2 SURE-SEAL 0,75-1,5 1,5 - 0,2 031-8703-050 330-8672-003031-8703-051 27 ±0,2 29 23 ±0,1 20 +0,2 Socket Pin Wire hole filler * * Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. 3,2 CE4694 3,2 ±0,15 Mounting plate Mounting Dimensions Order ref. 066-8516-002 30 ±0,2 35 1,5 - 0,2 21 ±0,2 Screw head on this side M3 23 ±0,1 20 +0,2 27 ±0,2 30 27 ±0,2 29 23 ±0,1 3,2 23 +0,15 Front and rear panel mounting For SURE-SEAL with flange Steel, zinc finish ±0,15 ±0,1 3,2 CE4694 3,2 225-0093-000 3,2 ±0,15 +0,15 Order ref. 066-8516-000 35 1,5 - 0,2 21 ±0,2 30 ±0,2 Tighten screw with min. 30 M3 Ncm 20 +0,2 27 ±0,2 29 23 ±0,1 +0,2 M3 27 ±0,2 30 I (A) 3,2 20 15 Dimensions shown in mm Specifications and dimensions subject to change 1) 5 1 10 20 30 40 50 60 70 80 90 100 110 120 130 † (ºC) CE4694 3,2 ±0,15 10 Connector fully equipped 23 ±0,1 3,2 +0,2 14 www.ittcannon.com +0,15 SURE-SEAL SURE-SEAL Accessories Boot K Seals wired cable jackets to connector housing. It also provides abrasion resistance. D B For connector size H B A L Order ref. B Ø max. D Ø max. outer cable Ø K max. 2 contacts 317-1398-000 17,00 9,70 5,28 – 5,79 52,07 3/4 contacts 317-1397-000 15,80 9,70 5,59 – 6,10 52,50 3/4 contacts 317-1399-000 19,40 12,90 8,76 – 9,65 52,07 5/7 contacts 317-8657-000 27,60 12,50 7,20 – 8,40 62,00 8/9/10 cont. 317-8657-002 31,50 17,50 10,00 – 12,40 64,00 Grommet F Grommets enable panel mounting of either plugs or receptacle. It snaps into a hole of a panel so non-flanged plugs or receptacles can be mounted. C For connector size Order ref. A B C Ø max. Ø max. Ø max. F max. H 2 contacts 351-1640-000 10,41 32,39 3/4 contacts 351-1641-000 11,94 5/6/7 contacts 8/9/10 cont. L max. 19,18 5,84 1,40 17,53 32,39 19,18 5,84 1,40 17,53 351-1633-000 19,43 55,88 36,70 8,00 1,65 20,57 351-1634-000 22,61 55,88 36,70 8,00 1,65 20,57 Wire Fillers Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing. Wire hole filler Mini SURE-SEAL Part Number 225-1012-000 Wire hole filler SURE-SEAL Part Number 225-0093-000 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 15 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Accessories Clip/Clamp Clips/Clamps can be used as an extra lock to secure two connector halves. Due to its design it also offers the possibility for fixed mounting a mated pair by using a screw or a cable tie. Clamp Clamps, plug and receptacle in mated condition 25,1max 24,75 ±0,4 R 10,1 23,5 ±0,2 ±0,4 35,5max Ø4,5 ±0,2 Ø4,5 ±0,2 (51,65) 14 14 ±0,2 19 -0,4 14 -0,4 20,5max 15max 26 - 0,4 Ø4,5 ±0.2 84max 2, 3, 4 Contacts Order Ref. 029-8514-001 15max 31,5max 19max 19 5, 6, 7 Contacts Order Ref. 029-8514-000 32,7 -0,4 8, 9, 10 Contacts Order Ref. 029-8514-004 Mounting Clip Clamps, plug and receptacle in mated condition 7,11 19,05 1,19 F Radius E C 0,965 A 14,73 B MAX. G D B 26,92 MAX. 23,62 2, 3, 4 Contacts I 5-10 Contacts Connector size Color of clip Order ref. A B C D max. E F G Ø max.max. 2 contacts Red 029-0263-000 – 22,61 25,40 10,67 10,7 – – 3/4 contacts Yellow 029-0262-000 – 23,62 26,67 11,43 12,19 – – 5/6/7 contacts Natural 026-0450-000 77,34 35,43 – – – 15,49 23,11 8/9/10 contacts Black 026-0451-000 77,34 38,61 – – – 16,76 24,38 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 16 www.ittcannon.com SURE-SEAL SURE-SEAL Hand Crimp Tool CCT for stamped contacts Crimp tool Order no. Contact Pin contact size CCT-MSS/SS-20 CCT-MSS/SS-20 121586-0085 121586-0085 SS-20 MSS-100 CCT-SS-10 121086-3225 SS-10 Socket contact Stripping length mm Outer wire insulation Ø 330-8672-001 330-8672-100 031-8703-001 031-8703-100 3,6-3,8 3,3-3,6 1,8-2,4 1,4-1,8 330-8672-000 031-8703-000 5,0-5,5 1,8-2,8 Instructions • Strip wire (neither twist nor touch stripped section) • Insert single contact in correct crimp profile and locate onto wire stop (refer to table for outer insulation diameter). • Insert pre-stripped wire until light con- tact is made on wire stop, and lay wire into contact barrels. • Close hand crimp tool until it holds contact in place. • Fully close hand crimp tool until ratchet releases. • Remove contact. • Inspect crimped area visually. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 17 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL ITT Cannon Mini Applicator for semi-automatic and automatic crimp machines Cannon Mini Applicator can be exchanged easy, quick and effortless. The compact construction as well as the clamping device allow using the Mini Applicator with other crimp machines. Technical Data Lift Wire size to be processed Installation dimension (lower dead center) 40 mm max 4mm2 135.78 +/- 0,02 mm Contacts Contacts for the different connector series are available on reels. They can be terminated with the tool on the Basic Crimp Press TT (part number 121586-5225). Quick Change Tool Part Number Contacts Contacts per reel Termination range mm2 WWZ-EVS-SS-10 121586-5215 Sure Seal 5,000 0,75 - 1,5 WWZ-EVS-SS-20 121586-5216 Sure Seal 5,000 0,5 - 1,0 WWZ-EVS-MSS 121586-5214 Mini Sure Seal 5,000 0,4 - 0,75 Adjustments for the tools - please refer to the datasheet supplied with the tool. I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 18 www.ittcannon.com SURE-SEAL SURE-SEAL Hand Crimp Tool M22520-1-01 for machined contacts Crimp Contacts Contact Positioner tool Size Wire size Pin and Socket mm Stripping Length mm AWG 330-8672-003 SS10 120090-0114 0,75-1,5 031-8703-051 330-8672-009 M22520-1-01 330-8672-002 SS20 120090-0114 0,5-1,0 031-8703-050 Part Number: 031-8703-055 995-0001-585 330-8672-008 SS 120090-0114 031-8703-054 330-8672-005 MSS-100 120090-0114 0,4-0,75 031-8703-052 12-14 6,5 +0,3 6,5 +0,3 6,5 +0,3 5,2 +0,2 Pneumatic Crimp Tool WA27F-CE for machined contacts This tool is designed for 8-indent crimps. For insertion and removal of contact insert please refer to tool description. Specifications Air pressure Weight 5.7-6.3 bar 4 kg Sequence • Mount correct contact positioner. • Adjust tool for correct wire size using reference gauge (refer to table). • Place contact in correct positioner. • Insert stripped wire into crimp bore hole of contact. Order numbers Crimp Contacts Contact Positioner tool Size Wire size Pin and Socket mm2 Stripping Length mm AWG 330-8672-003 SS10 120090-0114 0,75-1,5 031-8703-051 330-8672-009 330-8672-002 SS20 120090-0114 0,5-1,0 031-8703-050 WA27F-CE Part Number: 121586- 031-8703-055 5067 330-8672-008 SS 120090-0114 031-8703-054 330-8672-005 MSS-100 120090-0114 0,4-0,75 031-8703-052 Bench Mount: BM-2 Foot Pedal: WA10 12-14 6,5 +0,3 6,5 +0,3 6,5 +0,3 5,2 +0,2 121586-5068 121586-5069 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 19 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Semi-Automatic Crimp Machine HACS-5 for machined contacts Machined contacts can be terminated quickly and efficiently with the Cannon semi-automatic crimp machine HACS-5. Specifications Power supply Air pressure Dimensions Weight 220 V/Hz min. 6 bar 600 x 600 mm approx. 82 kg For operating the machine and adjusting the crimp depth please refer to separate operating instructions Crimp Contacts Contact machine Size Wire size Pin and Socket mm2 AWG Stripping Length mm 330-8672-003 SS10 0,75-1,5 6,5 +0,3 031-8703-051 330-8672-009 HACS-5-SS 330-8672-002 SS20 0,5-1,0 6,5 +0,3 031-8703-050 031-8703-055 HACS-5-SS-12/14 * 330-8672-008 SS 12-14 6,5 +0,3 031-8703-054 HACS-5-MSS * 330-8672-005 MSS-100 0,4-0,75 031-8703-052 5,2 Spare indenter: 7011707 (121586-0038) * available upon request I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 20 www.ittcannon.com +0,2 SURE-SEAL SURE-SEAL Visual Check for machined contacts Correct crimp Correct crimp 2 1 4 3 strands must be visable 3 2 1 strands must be visible Incorrect crimp Incorrect crimp strands extend too far into contact single strand single strand 1 1 insulation 2 2 strands 4 3 3 contact 2 1 4 drill bore 3 Incorrect crimp Tensile strength according to DIN 41611, section 3 1 Micro sections strands not visable 3 2 CE4676b Enlargement of micro section allows for final judgement of crimp quality. This test is recommended whenever new tools or new types of wire are used. 1 insulation 2 strands 3 contact I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 21 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Contact Insertion Tools for machined contacts Support block Support block for series production for 2 to 10 way SURE-SEAL, SURE-SEAL with flange and for Mini SURE-SEAL 2 to 4 way. Support block to install contacts in small and medium series. This support block consists of a basic body which can be equipped, according to individual requirements, with exchangeable insert for plugs and receptacles. Please note: When required exchangeable inserts to be ordered separately. No. of contacts Basic tool to use for Order No. Plug with Order No. Mini SURE SEAL Order No. SURE-SEAL Standard Flange Plug/Receptacle 2 CIFG-SS-2 121086-3022 CIF-SSF-2 121086-3057 CIF-MSS-2 121086-3021 3 CIFG-SS-3 121086-3019 CIF-SSF-3 121086-3058 CIF-MSS-3 121086-3077 4 CIFG-SS-4 121086-3020 CIF-SSF-4 121086-3059 CIF-MSS-4 121086-3078 5/6/7 CIFG-SS-5-6-7 121586-0080 CIF-SSF-5-6-7 * 8/9/10 CIFG-SS-8-9-10 121086-3056 CIF-SSF-8-9-10 * *available upon request No. of contact I Exchangeable inserts to use for SURE-SEAL Standard Plug Plug with flange Receptacle Mini SURE-SEAL Plug Receptacle 2 195-8508-000 195-8508-000 195-8508-001 195-8508-013 195-8508-014 3 195-8508-002 195-8508-002 195-8508-003 195-8508-015 195-8508-016 4 195-8508-004 195-8508-004 195-8508-005 195-8508-017 195-8508-018 5/6/7 195-8508-006 195-8508-006 195-8508-007 8/9/10 195-8508-008 195-8508-008 195-8508-009 (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 22 www.ittcannon.com SURE-SEAL SURE-SEAL Insertion Tool CIT Hand insertion tool Type of insulator Description Order No. Outer insulation Ø SS 2P + R to SS 10P + R SSF 8, 9, 10P CITG-SS-1 121086-3025 1,8-2,8 SSF 2, 3, 4P CIT-SSF-1 121086-3203 1,8-2,8 MSS 2, 3, 4P+R CIT-MSS-1 121086-3023 1,4-1,8 Insertion tip Type of insulator Ø Description Order No. Outer insulation SS 2P + R to SS 10P + R SSF 8, 9, 10P CITG-SS-1-TIP 121586-0076 SSF 2, 3, 4P CIT-SSF-1-TIP 121086-3202 1 ,8-2,8 MSS 2, 3, 4P+R CIT-MSS-1-TIP 121586-0074 1,4-1,8 1,8-2,8 Handle Order number: 204-8501-002 Contact holder tip Type of insulator Order No. Outer insulation Ø SS 2P + R to SS 10P + R SSF 8, 9, 10P 317-8666-005 1,8-2,8 SSF 2, 3, 4P 317-8666-007 1,8-2,8 MSS 2, 3, 4P+R 317-8666-002 1,4-1,8 Guiding pins have to be used for socket contacts. They are not necessary for Mini SURE-SEAL. Order number: 317-8588-000 Approved lubricating fluid Isopropyl alcohol Cleaning solvent (e.g. HAKU 424, Chem. Fabrik Kluthe, Heidelberg, Germany) I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 23 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Insertion Press CHPZ-240 A hand actuated insertion press can be used instead of a hand insertion tool. A manual assembly station consists of a press, a support block and a suitable insertion tip (refer to page 20-22). The CHPZ press, the required CIF... support block and the insertion tip must be ordered separately. Basic press: Support block: Insertion tip: Wire holder (accessory): Version CHPZ-240 Refer to page 20 Refer to table 121086-3210 A: Single insertion tip, also used for the hand insertion tool B: Double insertion tip C: Single insertion tip; can be turned twice by 120º D: Single insertion tip; can be turned once by 180º Parts subject to wear Insertion tip Type of Order no. contact SS-10 SS-20 Outer insulation Ø 317-8666-0071,8-2,8 317-8666-0071,8-2,8 MSS-100317-8666-002 1,4-1,8 No. of Version A Version B Version C Version D contacts 2 ■ • CIT-SSF-1-TIP CIT-MSS-1-TIP 3 • CIT-SSF-1-TIP ■ CIT-MSS-1-TIP 4 ■ 5 • CIT-SSF-1-TIP 6 • CIT-SSF-1-TIP 7 • CIT-SSF-1-TIP 8 • CIT-SSF-1-TIP 9 • CIT-SSF-1-TIP 10 • CIT-SSF-1-TIP • CIT-SSF-3-TIP ■ CIT-MSS-3-TIP • CIT-SSF-1-TIP CIT-MSS-1-TIP • = Standard SURE-SEAL with flange I • CIT-SSF-2-TIP ■ CIT-MSS-2-TIP ■ • CIT-SSF-4-TIP ■ CIT-MSS-4-TIP = Mini SURE-SEAL (MSS) (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 24 www.ittcannon.com SURE-SEAL SURE-SEAL Extraction Tools CET Hand extraction tool Type of insulator Pin Contact Desc. Order No. Socket Contact Desc. Order No. SS 2 - 10P + R SSF 2, 3, 4P SSF 8, 9, 10P CET-SS-P MSS 2, 3, 4P+R CET-MSS-P 121586-0123 121586-0121 CET-SS-S 121586-0122 CET-MSS-S 121586-0124 Spare tip Type of insulator Desc. Pin Contact Order No. SS 2 - 10P + R SSF 2, 3, 4P SSF 8, 9, 10P CET-SS-P-TIP MSS 2, 3, 4P+R CET-MSS-P-TIP 121086-3191 121086-3207 Socket Contact Desc. Order No. CET-SS-S-TIP 121086-3189 CET-MSS-S-TIP 121086-3192 Handle Order number: 204-8501-002 Auxiliary Tools CIEF and CIET Auxiliary tools for repairs Device for holding connectors during insertion and extraction of crimped contacts. No. of contacts 2, 3, 4 Type of insulator Description Order no. SS...P + R SSF...P CIEF-SS-2-3-4 121086-3097 5, 6, 7 SS...P + R CIEF-SS-5-6-7 121086-3098 8, 9, 10 SS...P + R SSF...P CIEF-SS-8-9-10 121086-3179 2, 3, 4 MSS...P + R CIEF-MSS-2-3-4 121086-3099 Guiding pins can be extracted by using a socket contact which is slightly tilted. Kit for field repair work and prototype Kit No. of Type of contactsinsulator Description Order no. 1 2, 3, 4 2, 3, 4 SS...P + R SSF...P CIET-SS-2-3-4-KIT-10 121086-3226 2 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-10 3* 8, 9, 10 8, 9, 10 SS...P + R SSF...P CIET-SS-8-9-10-KIT-10 121086-3228 4 2, 3, 4 2, 3, 4 SS...P + R SSF...P CIET-SS-2-3-4-KIT-20 121086-3229 5 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-20 6* 8, 9, 10 8, 9, 10 SS...P + R SSF...P CIET-SS-8-9-10-KIT-20 7 2, 3, 4 SS...P + R CIET-MSS-2-3-4-KIT 121086-3232 * * * Contents 1 1 1 1 1 1 Operating instruction CIEF Insertion and extraction holder CIT Insertion tool CET Extraction tool (socket contacts) CET Extraction tool (pin contacts) CCT Crimp tool Lubricating fluid: Isopropyl alcohol 10 Guiding pins (not included for MSS) I * upon request (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 25 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Semi-Automatic Assembly Machine CBITA for 2 to 10 way SURE-SEAL connectors. Technical Data Air pressure Weight Power supply No. of contacts Assembly machine 2 CBITA-SS-2 3 CBITA-SS-3 4 CBITA-SS-4 5 CBITA-SS-5 6 CBITA-SS-6 7 CBITA-SS-7 8 CBITA-SS-8 9 CBITA-SS-9 10 CBITA-SS-10 min. 6 bar approx. 60 kg 220 V/50Hz Parts subject to wear: Guiding pin-Sensor release 121586-5229 Guiding pin-Foot pedal release 970-8606-022 Widening tip252-7015-003 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 26 www.ittcannon.com SURE-SEAL SURE-SEAL Wiring Instructions Note: Insert accessories (e. g. Boot) prior to assembly. • Place contact in hand insertion tool. The contact shoulder has to touch the front side of the contact tip. Stripping lengths For jacketed cables the following stripping lengths have to be adhered to. No. of contacts min. stripping lengths mm 2, 3, 4 40 5, 6, 7 45 8, 9, 10 50 Insertion contacts SURE-SEAL connectors have a one-piece connector body made of rubber. Contacts are inserted from the rear side. They may only be inserted with the approved tools (refer to page 19-23). Plug or receptacle must be sprayed with lubricating fluid before contact insertion. Approved lubricating fluid Manual insertion Isopropyl alcohol Cleaning solvent HAKU 1025-975 or HAKU 1025-800, Chem. Werke Kluthe Gottlieb-Daimler Straße 12, 69115 Heidelberg Semi-automatic insertion • Insert contact into the connector until it snaps in by applying constant pressure. Note: Make sure that the contact and tool are inserted parallel to the insulator axis. Do not tilt! Note: Socket or pin contacts have to be inserted into the correct contact cavity. • Remove guiding pins from the socket contacts! • Mount accessories. • Remove the terminated connector from support after insertion of all contacts and check correct fit and position of the contacts in the insulator. Usage of jacketed cable with boot CBITG...and CBITS-...Hellerine (HellermanTyton, Grosser Moorweg 45, 25436 Tomesch) for sprayer. Boot Xmax Connector With hand insertion tools Fasten supports (table, vice etc.) An inclined position is recommended for easier assembly. • Dip insulator in lubricating fluid and shake off excess fluid. • Open fixing clip and place connector body into support block (refer to page 20). • Insert cable resp. single wires into accessories (e. g. boot). • Pay attention to correct sequence and position • Install guiding pin 317-8588-000 (does not apply to Mini SURE-SEAL) in socket contact. No. of contacts X max. 2, 3, 4 22 5, 6, 7 26 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 27 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Wiring Instructions • Adjust height of hand lever press: For first insertion loosen stop at the upper end of the press. Move down lever slowly and steadily and adjust stop until contact is in the correct position (refer to page 21). Tighten stop. This adjustment may be used for both socket and pin contacts. After this adjustment the lever is simply pressed until stop is reached. Remove terminated connector from support after all contacts are inserted. With CHPZ-240 hand lever insertion press Mount correct support block and insertion tip to CHPZ-240 insertion press (refer to page 22). • Dip connector body into lubricating fluid and shake off excess fluid. Open fixing clip and place connector body in support block (refer to page 20). • Insert wire into accessories. Pay attention to correct sequence and position (refer to illustration page 25). • Check fit and position of contacts in insulator. • Insert guiding pins 317-8588-000 (only for Standard SURE- SEAL) into socket contacts (refer to illustration page 25). • Assemble accessories. • Remove guiding pins from socket contacts. For Assembly Machines CBITG and CBITS • Place contact into insertion tip. Contact shoulder has to be flush with lower edge of the contact tip. refer to seperate operating instructions Standard SURE-SEAL 4,4 (3,4) ±0,4 4,2 (3,2) ±0,4 7,8 ±0,4 7,6 ±0,4 CE 4675a 3,9 ±0,4 CE 4673a 5,7 (4,7) ±0,4 5,3 (4,3) ±0,4 4,2 ±0,4 Plug 2 to 4 contacts Receptacle 2 to 4 contacts Plug 5 to 10 contacts Receptacle 5 to 10 contacts Different dimensions for machined contacts are given in paranthesis. Mini SURE-SEAL 4,1 ±0,3 6,2 ±0,3 4,1 ±0,3 6,2 ±0,3 CE4674a I MSS plug 2 to 4 contacts MSS receptacle 2 to 4 contacts (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 28 www.ittcannon.com SURE-SEAL SURE-SEAL Part Number Index Part Number Page 026-0450-000....................................... 16 026-0451-000....................................... 16 029-0262-000....................................... 16 029-0263-000....................................... 16 029-8514-000....................................... 16 029-8514-001....................................... 16 029-8514-004....................................... 16 031-8703-000................................. 14, 17 031-8703-001................................. 14, 17 031-8703-050........................... 14, 19, 20 031-8703-051........................... 14, 19, 20 031-8703-052............................. 9, 19, 20 031-8703-054................................. 19, 20 031-8703-055................................. 19, 20 031-8703-100................................... 9, 17 066-8516-000....................................... 14 066-8516-002....................................... 14 120090-0114........................................ 19 120-8551-000....................................... 13 120-8551-001....................................... 13 120-8551-002....................................... 13 120-8551-005....................................... 13 120-8551-006....................................... 13 120-8551-007....................................... 13 120-8551-100......................................... 8 120-8551-101......................................... 8 120-8551-102......................................... 8 120-8551-308....................................... 13 120-8551-309....................................... 13 120-8551-310....................................... 13 120-8552-000....................................... 11 120-8552-001....................................... 11 120-8552-002....................................... 11 120-8552-005....................................... 11 120-8552-006....................................... 11 120-8552-007....................................... 11 120-8552-100......................................... 8 120-8552-101......................................... 8 120-8552-102......................................... 8 120-8552-200....................................... 12 120-8552-201....................................... 12 120-8552-202....................................... 12 120-8552-305....................................... 12 120-8552-306....................................... 12 120-8552-307....................................... 12 120-8552-308....................................... 11 120-8552-309....................................... 11 120-8552-310....................................... 11 121086-3019........................................ 22 121086-3020........................................ 22 121086-3021........................................ 22 121086-3022........................................ 22 121086-3023........................................ 23 121086-3025........................................ 23 121086-3056........................................ 22 121086-3057........................................ 22 121086-3058........................................ 22 121086-3059........................................ 22 121086-3077........................................ 22 121086-3078........................................ 22 121086-3097........................................ 25 121086-3098........................................ 25 121086-3099........................................ 25 121086-3179........................................ 25 121086-3189........................................ 25 121086-3191........................................ 25 121086-3192........................................ 25 121086-3202........................................ 23 121086-3203........................................ 23 121086-3207........................................ 25 121086-3210........................................ 24 121086-3225........................................ 17 121086-3226........................................ 25 121086-3228........................................ 25 121086-3229........................................ 25 Part Number Page 121086-3232........................................ 25 121347-0010........................................ 14 121347-0020........................................ 14 121348-0010........................................ 14 121348-0020........................................ 14 121347-0100.......................................... 9 121348-0100.......................................... 9 121586-0038........................................ 20 121586-0074........................................ 23 121586-0076........................................ 23 121586-0080........................................ 22 121586-0085........................................ 17 121586-0121........................................ 25 121586-0122........................................ 25 121586-0123........................................ 25 121586-0124........................................ 25 121586-5067........................................ 19 121586-5068........................................ 19 121568-5069........................................ 19 121586-5214........................................ 18 121586-5215........................................ 18 121586-5216........................................ 18 121586-5225........................................ 18 121586-5229........................................ 26 195-8508-000....................................... 22 195-8508-001....................................... 22 195-8508-002....................................... 22 195-8508-003....................................... 22 195-8508-004....................................... 22 195-8508-005....................................... 22 195-8508-006....................................... 22 195-8508-007....................................... 22 195-8508-008....................................... 22 195-8508-009....................................... 22 195-8508-013....................................... 22 195-8508-014....................................... 22 195-8508-015....................................... 22 195-8508-016....................................... 22 195-8508-017....................................... 22 195-8508-018....................................... 22 204-8501-002................................. 23, 25 225-0093-000................................. 14, 15 225-1012-000.................................. 9, 15 252-7015-003....................................... 26 317-1397-000....................................... 15 317-1398-000....................................... 15 317-1399-000....................................... 15 317-8588-000........................... 23, 27, 28 317-8657-000....................................... 15 317-8657-002....................................... 15 317-8666-002................................. 23, 24 317-8666-005...................................... 23 317-8666-007................................. 23, 24 330-8672-000................................. 14, 17 330-8672-001................................. 14, 17 330-8672-002........................... 14, 19, 20 330-8672-003........................... 14, 19, 20 330-8672-005............................. 9, 19, 20 330-8672-008................................. 19, 20 330-8672-009................................. 19, 20 330-8672-100................................... 9, 17 351-1633-000....................................... 15 351-1634-000....................................... 15 351-1640-000....................................... 15 351-1641-000....................................... 15 970-8606-022....................................... 26 995-0001-585....................................... 19 WWZ-EVS-MSS...................................... 18 WWZ-EVS-SS-10.................................... 18 WWZ-EVS-SS-20.................................... 18 I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 www.ittcannon.com 10 20 30 40 50 Connector fully equipped 29 60 70 80 90 100 110 120 130 † (ºC) SURE-SEAL Product Safety Information THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET/CATALOG. FAILURE TO OBSERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/ CATALOG COULD RESULT IN HAZARDOUS SITUATIONS. 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. All data subject to change without notice. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no I (A) 20 Dimensions shown in mm Specifications and dimensions subject to change 15 1) 10 5 1 10 20 30 40 50 Connector fully equipped 60 70 80 90 100 110 120 130 † (ºC) 30 www.ittcannon.com SURE-SEAL Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL- 24308 specification. Microminiature Connectors Developed first by Cannon in the 1960’s, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MIL-DTL-83513 specification. Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. 31 www.ittcannon.com Connect with your ITT Interconnect Solutions representative today or visit us at www.ittcannnon.com Connect with the experts ITT Interconnect Solutions is a world leader in the design and manufacture of highly engineered solutions for multiple end markets. North America 56 Technology Drive Irvine, CA 92618 Phone 1.800.854.3208 100 New Wood Road Watertown, CT 06795 Phone: +1.860.274.9681 Europe Italy Corso Europa 41/43 I - 20020 Lainate (MI) Italy Phone: +39.02938721 Germany Cannonstrasse 1 D – 71384 Weinstadt, Germany Phone: +49.7151.699.0 The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, ”Veam” and “Cannon“ are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice. Asia Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Boan District, Shenzhen City, Guangdong Province, China 518215 Phone: +86.755.2726.7888 © 2016 ITT Corporation. ITT Cannon Sure Seal 0216