Interconnect Solutions Cannon, VEAM, BIW Cannon APD Series ISO 15170 Connectors Cannon, VEAM, BIW A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry’s broadest product offerings, ITT’s interconnect products have supported: • Every Free World space mission, bringing the universe to our doorstep. • Motion picture, radio, and television equipment, serving laughter and entertainment to millions. • Commercial and military communications systems, linking the voices of the world. • Computerized tools, reshaping the information highway. • Aircraft, rapid transit, and automobiles, mobilizing our expanding society. • Oil and natural gas production, powering the world’s economies. • Agricultural equipment, attacking the roots of world hunger. ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: • • • • • • • Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Cannon, VEAM or BIW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’s corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT www.ittcannon.com to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference As the industry leader in harsh environment interconnect applications, ITT’s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer’s Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Interconnect Technologies & Solutions for the Transportation Industry For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Off-Road / Heavy Vehicle Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to our APD ISO 15170 series, we also offer these connectivity solutions: VEAM VBN Cannon CA-Bayonet Completely intermateable with VEAM VG95234/CIR reverse bayonet connectors. Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Cannon Trident Versatile range of electrical connectors based on a standard contact design. Options include; industrial grade, harsh environment and shielded circulars. Cannon Sure Seal Sure Seal is a series of rugged, IP 67 proof connectors. The one piece molded body provides integrated sealing and excellent vibration resistance. The ITT “Engineered Blocks” symbol and the composite ITT logo are registered trademarks of ITT Corporation. © 2011 4 Table of Contents Cannon APD / ISO 15170 Connectors APD is a versatile range of full plastic direct, in-line and bulkhead connectors. The products were originally designed for the transportation, off-road and special vehicle markets meeting all typical demands of applications in this field. In the meantime APD is also the connector of choice in other areas as e.g. military or industrial applications that require harsh environment solutions while needing a product that is both, small in size and light in weight. The APD series covers a wide range of 1 and 2-way power solutions up to 51-way interface connectors, special sensor or PCB type versions and a flexible platform for your customized solutions. Based on the original DIN72585 standard – now replaced by ISO 15170 – this connector is an ideal solution whenever harsh environment requirements like resistance to engine, transmission or brake fluids, high sealing grades up to IP69K or vibration requirements have to be met. Please be aware that all mentioned connectors are not designed to be disconnected under load. APD 1-2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24 APD 4-7-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-41 APD Sensor Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-43 APD 19-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-54 APD 37 & 51-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-72 APD PCB Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Conversion Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-76 www.ittcannon.com 5 Product Overview Cannon APD / ISO 15170 Connectors APD / ISO 15170 Series 1-way 1-way 2-way 2-way 4-way 4-way Type Plug Receptacle Flange / Jam Nut / Snap-In Plug Receptacle Flange / Jam Nut / Snap-In Plug Receptacle Flange / Jam Nut Contacts Materials Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Contact style Machined Machined Machined Machined Stamped & Formed Stamped & Formed Page Number 8 9-11 19 19-21 26 27-28 6/7-way 6/7-way Sensor style 1 Type Plug Receptacle Flange / Jam Nut Receptacle Contacts Materials Copper alloy silver plated Copper alloy silver plated Contact style Stamped & Formed Machined Page Number 36 Copper alloy Copper alloy tin, silver, gold plat- tin, silver, gold plated ed APD / ISO 15170 Series Sensor style 2 19-way 19-way Receptacle Plug Receptacle Flange / Jam Nut/ Wire-to-wire Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver, gold plated Copper alloy tin, silver, gold plated Stamped & Formed Machined Machined Machined Stamped & Formed Stamped & Formed 37-38 42 43 45 46-48 37-way 37-way 51-way 51-way 51-way PCB Type Plug Receptacle Flange Plug Receptacle Jam Nut Receptacle Snap In Receptacle Contacts Materials Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver, gold plated Copper alloy tin, silver, gold plated Contact style Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Machined Page Number 56 57 63 65 64 73 APD / ISO 15170 Series 6 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Technical Data, High Power 1-way* Cannon APD / ISO 15170 Connectors The APD 1 / 2-way connectors are derived from ISO 15170 and adapted to applications requiring high power. These versions cover wire ranges from 16 mm² up to 50 mm² power and a power consumption up to 245A. The combination of small size and high power make them an ideal solution for many applications. Applications for the 1 / 2-way connector include: •Tail lifts •On Board Kitchen •Power Supply for Antennas and Base Stations Power Distribution in: •Trucks •Tractors Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 0,4 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 100 m/s², 3 axis, 24h, RT (EN 60512)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Ag plated * Further information available upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 7 High Power Plug, 1-way Cannon APD / ISO 15170 Connectors High Power Plug, 1-way Order No. 121583-0012 121583-0013 121583-0042 Designation APD-5BSH APD-6BSH APD-7BSH Code 5 6 7 Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Socket crimp contacts see pages 12 and 13. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 6 red Code 7 black Note: the connectors offer both mechanical keying and visual coding by different colors. 8 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power Flange Receptacle, 1-way Cannon APD / ISO 15170 Connectors ø23,5 PG 16 High Power Flange Receptacle, 1-way 3,2 18,3 44,0 Order No. 121583-0014 121583-0015 121583-0043 Designation APD-5APH APD-6APH APD-7APH Code 5 6 7 Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 7 black Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Flange for all Flange Receptacles R 23 30 27 23,90 ø3,28 23 ø 3,3 or M3 ø 23 B ø2 3,8 +0, 2 30 Order Number: 066-8516-005 Metal mounting flange for wall mounting of flange receptacles. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 9 B High Power Jam Nut Receptacle, 1-way Cannon APD / ISO 15170 Connectors ø23,5 PG 16 High Power Jam Nut Receptacle, 1-way 28,7 44,0 Order No. 121583-0016 121583-0017 121583-0217 Designation APD-5CPH APD-6CPH APD-7CPH Code 5 6 7 Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Includes jam nut for wall thickness 1...4 mm. Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 7 black Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. Flange for all Flange Receptacles R0 11,9 ,2 Panel Cut Out 11,9 14,6 R0 29 ,4 ,4 Housing Wall thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Jam Nut, special Designation for special wall thickness 2,0 - 5,0 mm O-ring Jam Nut Special Jam Nut: min. 2,0 / max. 5,0 mm Order No. 217-8516-001 10 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power Snap-In Receptacle, 1-way Cannon APD / ISO 15170 Connectors High Power Snap-In Receptacle, 1-way Order No. 249-8619-005 249-8619-006 consult factory Designation APD-7SPH APD-6SPH APD-5SPH Code 7 6 5 Color black (RAL 9005) red (RAL 2002) blue (RAL 5012) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out 3D data for design of snap-in cut out available on request. Please consult factory. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 11 Code 7 black High Power 1-way, Contacts Cannon APD / ISO 15170 Connectors Machined Socket Crimp-Contacts, High Performance Copper, Silver plated mm2) mm2) mm2) mm2) Contact size 0 0 0 0 4 2 with bunch 16...35 mm2 d5+0,15 6,2 7,6 9,1 10,2 ød5 AWG (16,00 (25,00 (35,00 (50,00 ø14,3 Order No. 031-8521-030 031-8521-010 031-8521-020 031-8646-015 41,6 Packaging unit 100 pcs. 50 mm2 Machined Pin Crimp Contacts, High Performance Copper, Silver plated Order No. 030-8614-030 030-8614-010 030-8614-020 030-8581-029 AWG (16,00 (25,00 (35,00 (50,00 mm2) mm2) mm2) mm2) contact size 0 0 0 0 4 2 with bunch 16...35 mm2 d6+0,15 6,2 7,6 9,1 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, High Performance Copper Contact 350 1 300 2 250 Current [A] 1: 2: 3: 4: 50mm² 35mm² 25mm² 16mm² 3 200 4 150 100 50 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] 12 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power 1-way, Contacts Cannon APD / ISO 15170 Connectors Machined Socket Crimp-Contacts, Standard Brass, Silver plated (16,00 (25,00 (35,00 (50,00 Contact size 0 0 0 0 mm ) mm2) mm2) mm2) 4 2 with bunch 16...35 mm2 d5+0,15 6,2 7,6 9,1 10,2 ød5 AWG 2 ø14,3 Order No. 031-8531-010 031-8531-011 031-8531-012 031-8531-013 Packaging unit 100 pcs. 41,6 *Available by Request 50 mm2 Machined Pin Crimp Contacts, Standard Brass, Silver plated Order No. 030-8581-030 030-8581-031 030-8581-032 030-8581-033 AWG (16,00 (25,00 (35,00 (50,00 contact size 0 0 0 0 2 mm ) mm2) mm2) mm2) 4 2 with bunch 16...35 mm2 d6+0,15 6,2 7,6 9,1 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, Standard Brass Contact 350 300 1: 2: 3: 4: 1 250 Current [A] 2 200 3 4 150 100 50 0 20 30 40 50 60 70 80 90 Ambient Temperature [°C] Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 13 100 110 120 130 50mm² 35mm² 25mm² 16mm² High Power Finger Protected 1-way, Contacts Cannon APD / ISO 15170 Connectors A new finger protected pin contact has been implemented for the APD High Power 1-way connector series. Applications for the 1-way connector include: •Tail lifts •On Board Navigation •Power Supply for Antennas and Base Stations Power Distribution in: •Trucks •Tractors •Hybrid and Electric Vehicles Machined Pin Crimp Contacts, High Performance Copper, Silver plated, Finger Protected Order No. 120110-0229 120110-0220 120110-0221 120110-0222 AWG (16,00 (25,00 (35,00 (50,00 Contact size 0 0 0 0 2 mm ) mm2) mm2) mm2) 4 2 with bunch 16...35 mm2 d5+0,15 6,2 7,6 9,1 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, High Performance Copper Contact, Finger Protected 350 1 300 2 250 Current [A] 1: 2: 3: 4: 50mm² 35mm² 25mm² 16mm² 3 200 4 150 100 50 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] 14 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power 1-way, Contacts, Seals, Nut Cannon APD / ISO 15170 Connectors Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. ∅ = 5,6 mm APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* X~9cm * for other lengths please consult the factory Cable Seal for Cable (in acc. to DIN 670722 FLY/ DIN 72551 FLRY) High Power 1-way Order No. 351-8697-005 351-8697-014 351-8697-009 351-8697-001 351-8697-002 351-8697-003 Insulation ø 5,8 - 7,4 7,4 - 8,4 8,4 - 10,0 10,4 - 12,0 12,3 - 13,5 14,2 - 15,8 ø A mm 5,4 6,5 8,0 10,0 11,6 13,8 Packaging unit 100 pcs. Hexagonal Nut High Power 1-way Order No. 217-8516-010 Packging unit 100 pcs. Flange Gasket For Flange Receptacle, High Power 1-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Nominal Width: 17 Adaptor for Flex Tube For 1-way Plug and Receptacle Order No. 980-8672-010 (ø 17 mm) Packging unit 100 pcs. 90˚ Endbell For 1-way Plug and Receptacle up to 25 mm2 wire Order No.: 980-8672-004 ∅ max. = 17,4 mm thread = PG 16 Packging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 15 Accessories, 1-way Cannon APD / ISO 15170 Connectors Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. 16 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Tooling High Power, 1-way Cannon APD / ISO 15170 Connectors Tooling for 1-way High Power Connectors Contact / Socket 031-8561-000 (50,00 031-8521-020 (35,00 031-8521-010 (25,00 031-8521-030 (16,00 Contact / Pin 030-8592-000 (50,00 030-8614-020 (35,00 030-8614-010 (25,00 030-8614-030 (16,00 Optional locator mm2) mm2 / AWG 2) mm2 / AWG 4) mm2) mm2) mm2 / AWG 2) mm2 / AWG 4) mm2) Crimp-Dies 121586-5229 121586-5229 121586-5229 121586-5229 Crimp-Dies 121586-5229 121586-5229 121586-5229 121586-5229 121586-5232 Assembly Tools Jam Nut Receptacle Square box spanner for torque moment wrench to fix the jam nut. Designation SS627G Order No. 317-8649-034 SW30 Assembly Tools (Hexagonal Nut) To fix the hexagonal fixing nut 217-8516-010. Order No. 980-8672-005 Torque: 2.5 ± 0.5Nm SW27 Assembly and Torque Wrench Adapter Designation MA-APD-1/ 2-P MA-APD-1/ 2-R Order No. 248-8653-063 249-8619-010 1/4” adaption Contract Extraction Tool Housing can not be reused. Designation CET-APD-#OP CET-APD-#OS Order No. 121586-5192 121586-5193 Crimp Tool Crimp Tool Hydraulic, hand operated: Electro-hydraulic, 230 V AC operated Designation HPW400U-ITT HP400EL-ITT For detailed assembly instruction please see CAS 25023. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 17 Order No. 121586-5257 121586-5253 Technical Data, High Power 2-way* Cannon APD / ISO 15170 Connectors Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 2 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance Mechanical Data 10 MΩ min. Durability 50 Mating Cycles Coupling Torque 2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Materials List Sine, 100 m/s², 3 axis, 24h, RT (EN 60512)* Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Ag plated Environmental Data (acc. ISO 15170) Derating Curve 140 1 2 120 1: 16mm² 2: AWG 6 3: 10mm² 4: AWG 8 5: 6mm² 3 Current [A] 100 4 5 80 60 40 20 0 20 Further information available upon request. 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] 18 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power, Plug, Flange Receptacle 2-way Cannon APD / ISO 15170 Connectors High Power Plug, 2-way Order No. 121583-0083 121583-0025 121583-0084 Designation APD-1BSH8-2-12 APD-1BSH8-2 APD-1BSH8-2-14 Code 1 1 1 Color grey (RAL 7036) black (RAL 9005) blue (RAL 5012) Packaging unit 100 pcs. Socket Crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always use hext nut and cable seal. PG 16 ø23,5 High Power Flange Receptacle, 2-way 18,3 3,2 44,0 Order No. 121583-0026 Designation APD-1APH8-2 Code 1 Color black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always include hext nut and cable seal. Panel Cut Out Flange for all Flange Receptacles R 23 30 B ø2 3,8 +0, 2 ø 3,3 or M3 ø 23 27 23,90 ø3,28 23 30 Order Number: 066-8516-005 Note: Metal mounting flange for wall mounting of flange receptacles. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 19 B High Power Jam Nut Receptacle, 2-way Cannon APD / ISO 15170 Connectors PG 16 ø23,5 High Power Jam Nut Receptacle, 2-way 28,7 11,3 44,0 Order No. 121583-0085 121583-0027 121583-0086 Designation APD-1CPH8-2-12 APD-1CPH8-2 APD-1CPH8-2-14 Code 1 1 1 Color grey (RAL 7036) black (RAL 9005) blue (RAL 5012) Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Includes jam nut for wall thickness 1..4 mm. Always use hex nut and cable seal. Flange for all Flange Receptacles R0 11,9 ,2 Panel Cut Out 11,9 14,6 R0 29 ,4 ,4 Housing O-ring Jam Nut Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation for special wall thickness 2,0 - 5,0 mm Order No. 217-8516-001 20 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power Snap-In Receptacle, 2-way Cannon APD / ISO 15170 Connectors High Power Snap-In Receptacle, 2-way Order No. 249-8619-007 Designation APD-1SPH8-2 Code 1 Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always use hext nut and cable seal. Panel Cut Out 3D data for design of snap-in cut out available on request. Please consult factory. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 21 Color black (RAL 9005) High Power 2-way, Contacts, Accessories Cannon APD / ISO 15170 Connectors Machined Pin Crimp Contacts, Standard Silver Plated Order No. d6 3,4 430-8645-000 (6,00 mm2) * 2 4,3 430-8645-009 (10,00 mm ) 430-8645-003 (AWG 8) 3,8 430-8645-002 (AWG 6) 5,3 5,5 430-8645-007 (16,00 mm2) Packaging unit 100 pcs. * use individual wire seal or grommet d8 6,8 6,8 6,8 6,8 7,5 10...16 mm2 L1 33,4 30,9 30,9 30,9 30,9 6 mm2 Machined Socket Crimp Contacts, Standard Silver Plated Order No. d5 031-8646-010 (6,00 mm2) * 3,4 031-8646-011 (10,00 mm2) 4,3 031-8646-002 (AWG 8) 3,8 5,3 031-8646-003 (AWG 6) 5,5 031-8646-001 (16,00 mm2) Packaging unit 100 pcs. * use individual wire seal or grommet d7 6,8 6,8 6,8 6,8 7,5 Individual Wire Seal Designation 16GN5824 10...16 mm2 L2 33,4 30,9 30,9 30,9 30,9 6 mm2 For High Power 2-way 6 mm2 only Order No.: 121668-0035 wire insulation ø 4,3 - 4,8 mm / green Cable Sealing Set For High Power 2-way Set consists of: Hexagonal Nut (1) Compression Support Plate for Cable Seal (2) Cable Seal for Cable (3) Order No. 121583-1000 121583-1001 121583-1002 121583-1003 Packaging unit 100 pcs. Flange Gasket Wire Insulation 4,2 - 5,8 5,7 - 7,3 7,4 - 8,3 6,8 - 8,3 ø 1 øA 3,8 5,3 7,3 6,5 2 3 For Flange Receptacle, High Power 2-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. 22 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com High Power 2-way, Accessories Cannon APD / ISO 15170 Connectors Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. ∅ = 5,6 mm APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* X~9cm * for other lengths please consult the factory Adaptor for Flex Tube For 2-way Plug and Receptacle Order No. 980-8672-010 (ø 17 mm) Packging unit 100 pcs. Nominal Width: 17 90˚ Endbell For 2-way Plug and Receptacle Order No.: 980-8672-004 Packging unit 100 pcs. ∅ max. = 17,4 mm thread = PG 16 Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 23 Tooling High Power, 2-way Cannon APD / ISO 15170 Connectors Crimp Die Tooling for 2-way High Power Connectors Contact / Socket 031-8646-010 (6,00 mm2) with individual wire seal 031-8646-011 (10,00 mm2) 031-8646-002 (AWG 8) 031-8646-003 (AWG 6) 031-8646-001 (16,0 mm2) Contact / Socket 430-8645-000 (6,00 mm2) with individual wire seal 430-8645-009 (10,00 mm2) 430-8645-003 (AWG 8) 430-8645-002 (AWG 6) 430-8645-007 (16,0 mm2) Designation Order No. CT120090-165 CT120090-165 CT120090-165 CT120090-165 CT120090-171 120090-0165 120090-0165 120090-0165 120090-0165 120090-0171 Designation Order No. CT120090-165 CT120090-165 CT120090-165 CT120090-165 CT120090-171 120090-0165 120090-0165 120090-0165 120090-0165 120090-0171 Assembly Tools Jam Nut Receptacle Square box spanner for torque wrench to tighten the jam nut. Order No. 317-8649-034 Designation SS627G Order No. 980-8672-005 Designation MA-APD-1/2-P MA-APD-1/2-R Order No. 248-8653-063 249-8619-010 SW30 Assembly Tools Hexagonal Nut To tighten the hexagonal fixing nut 217-8516-010. SW27 Assembly and Torque Wrench Adapter Contract Extraction Tool Torque 2,5 +/- 0,5 Nm 1/4” adaption Designation CET- APD-2 for pin and socket contacts Order No. 121586-5149 Crimp Tool Crimp Tool Hydraulic, hand operated: Electro-hydraulic, 230 V AC operated Hand Crimp Tool 6 / 10 / 16 mm2 24 Designation HK120-25 HK12-EL Order No. 121586-5077 121586-5075 121586-5244 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Technical Data, 4-way Cannon APD / ISO 15170 Connectors APD 4-way connectors are the original DIN72585 (now ISO 15170) versions using a 2,5 mm contact system. Designed for automotive applications they also meet the requirements of transportation, off-road and special vehicle markets. Applications for the 4- and 7-way connector include: •Sensors •Traction / Skid Control •Brake Control •Magnetic Switch Control Systems •Lightening systems on Trucks and Trailers Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, mated Connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69K (DIN EN 60529)* Salt Spray 96 h, 35 °C(ISO15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Sn or Au plated * Further information available upon request Dimens ions s hown in mm S pecifications and dimens ions s ubject to change www.ittcannon.com 25 Plug, 4-way Cannon APD / ISO 15170 Connectors Derating Curve 40 35 1 30 2 1: APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] 25 3 20 4 5 15 10 5 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Ambient Temperature [°C] Plug, 4-way Order No. 121583-0000 121583-0001 121583-0002 121583-0003 Designation APD-1BS-K2 APD-2BS-K2 APD-3BS-K2 APD-4BS-K2 Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Packaging unit 100 pcs. Socket crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts View on Mating Face Code 1 black Code 2 grey Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. 26 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Flange Receptacle, 4-way Cannon APD / ISO 15170 Connectors Flange Receptacle, 4-way Order No. Designation 121583-0004 APD-1AP-K2 121583-0005 APD-2AP-K2 APD-3AP-K2 121583-0006 APD-4AP-K2 121583-0007 Packaging unit 100 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts View on Mating Face Code 2 grey Code 1 black Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Flange for all Flange Receptacles R 23 27 30 23,90 ø3,28 23 ø 3,3 or M3 ø 23 B ø2 3,8 +0, 2 B 30 Order Number: 066-8516-005 Note: Metal mounting flange for wall mounting of flange receptacle. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 27 Jam Nut Receptacle, 4-way Cannon APD / ISO 15170 Connectors ø23,5 ø18,9 ø20,9 Jam Nut Receptacle, 4-way 14,3 28,0 43,0 Designation Order No. 121583-0008 APD-1CP-K2 121583-0009 APD-2CP-K2 APD-3CP-K2 121583-0010 APD-4CP-K2 121583-0011 Packaging unit 100 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Note: Includes jam nut for wall thickness 1...4 mm. Coding, 4-way layouts View on Mating Face Code 2 grey Code 1 black Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. Piece Parts / Assembly Instruction R0 11,9 ,2 Panel Cut Out 11,9 14,6 R0 29 ,4 ,4 Housing O-ring Jam Nut Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation for special wall thickness 2,0 - 5,0 mm Order No. 217-8516-001 28 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Technical Data, 4-way High Voltage Cannon APD / ISO 15170 Connectors APD 4-way connectors are the original DIN72585 (now ISO 15170) versions using a 2,5 mm contact system. Designed for automotive applications they also meet the requirements of transportation, off-road and special vehicle markets. ITT has come up with a new high voltage version of the APD 4-way connector. Applications for the 4-way connector include: •Sensors •Traction / Skid Control •Brake Control •Magnetic Switch Control Systems •Lightening systems on Trucks and Trailers •Electric Vehicles Electrical Data Operating Voltage 500 V DC/AC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 3500 VAC, 30 seconds Insulation Resistance 10 MΩ min. Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, mated Connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Mechanical Data Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Sn or Au plated * Further information available upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 29 Plug, 4-way High Voltage Cannon APD / ISO 15170 Connectors Derating Curve 40 35 1 30 2 1: APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] 25 3 20 4 5 15 10 5 0 20 30 Plug, 4-way High Voltage 40 50 60 70 80 90 100 110 120 130 140 150 Ambient Temperature [°C] Order No. Designation 121583-0213 APD-59BS-HV 121583-0214 APD-69BS-HV Packaging unit 100 pcs. Code 5 6 Color orange (RAL 2003) orange (RAL 2003) Socket crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 5 orange Code 6 orange Note: The connectors offer both mechanical keying and visual coding by different colors. 30 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Flange Receptacle, 4-way High Voltage Cannon APD / ISO 15170 Connectors Flange Receptacle, 4-way High Voltage Designation Order No. 121583-0215 APD-59AP-HV 121583-0216 APD-69AP-HV Packaging unit 100 pcs. Code 5 6 Color orange (RAL 2003) orange (RAL 2003) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 6 orange Code 5 orange Note: The connectors offer mechanical keying. Panel Cut Out Flange for all Flange Receptacles R 23 27 30 23,90 ø2 3,8 +0, 2 ø3,28 23 ø 3,3 or M3 ø 23 B B 30 Order Number: 066-8516-005 Metal mounting flange for wall mounting of flange receptacle. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 31 Contacts, Accessories 4-way Cannon APD / ISO 15170 Connectors Socket Crimp-Contacts Standard Tinned, 3000 contacts per reel Designation - Standard APK-SB25A10-002 (0,5 - 1,5 mm2) APK-SB25A25-002 (1,5 - 2,5 mm2) APK-SB25A40-002 (2,5 - 4,0 mm2) Order No. 121668-0125 121668-0126 121668-0127 Optional with Au-flash 121668-0022 APK-SB25H10-002 (0,5 - 1,5 mm2) 121668-0128 APK-SB25H25-002 (1,5 - 2,5 mm2) 2 121668-0124 APK-SB25H40-002 (2,5 - 4,0 mm ) Note: For versions with silver plating please consult factory. Pin Crimp-Contacts Standard Tinned, 3000 contacts per reel Designation - Standard APK-PB25A10-002 (0,5 - 1 mm2) APK-PB25A25-002 (1,5 - 2,5 mm2) APK-PB25A40-002 (2,5 - 4,0 mm2) Order No. 121668-0026 121668-0027 121668-0028 Optional with Au-flash APK-PB25H10-002 (0,5 - 1 mm2) 121668-0021 APK-PB25H25-002 (1,5 - 2,5 mm2) 121668-0029 APK-PB25H40-002 (2,5 - 4,0 mm2) 121668-0025 Note: For versions with silver plating please consult factory. Individual Wire Seals Designation 10RD5821 Wire insulation ø 1,4 - 2,0 mm / red 15BL5822 Wire insulation ø 2,1 - 2,9 mm / blue Note: Packaging unit 5000 pcs. For all versions 4-way Order No. 121668-0032 121668-0033 Wire Filler Designation 15WH5823 white Note: Packaging unit 5000 pcs. Flange Gasket For all versions 4-way Order No. 121668-0034 For Flange Receptacle, 4-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. 32 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Accessories, 4-way Cannon APD / ISO 15170 Connectors Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* ∅ = 5,6 mm X~9cm * for other lengths please consult the factory Straight Endbell for Flex Tube Order No. 058-8578-100 (ø 8,5 mm) 058-8578-102 (ø 10,0 mm) Packaging unit 100 pcs. 90˚ Endbell for Flex Tube Order No. 058-8578-101 (ø 8,5 mm) 058-8578-103 (ø 10,0 mm) 058-8578-105 (ø 11,0 mm) Packaging unit 100 pcs. Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 33 Tooling, 4-way Cannon APD / ISO 15170 Connectors Crimp and Assembly Tools for APK 25 Contacts Contact / Socket APK-SB25A10-002 (0,5 - 1,0 mm2) APK-SB25A25-002 (1,5 - 2,5 mm2) APK-SB25A40-002 (2,5 - 4,0 mm2) Designation CHT-APK-25-002-Seal CHT-APK-25-002-Seal CHT-APK-25-002-Seal Order No. 121586-5242 121586-5242 121586-5242 Contact / Pin APK-PB25A10-002 (0,5 - 1,0 mm2) APK-PB25A25-002 (1,5 - 2,5 mm2) APK-PB25A40-002 (2,5 - 4,0 mm2) Designation CHT-APK-25-002-Seal CHT-APK-25-002-Seal CHT-APK-25-002-Seal Order No. 121586-5242 121586-5242 121586-5242 Quick Change Tool for above Crimp Machine: (Mini Applicator) Contact / Socket APK-SB25A10-002 APK-SB25A25-002 APK-SB25A40-002 APK-SB25A40-002 Designation (0,5 (1,5 (2,5 (2,5 - 1,0 2,5 4,0 4,0 mm2) mm2) mm2) mm2) (0,5 (1,5 (2,5 (2,5 - 1,0 2,5 4,0 4,0 mm ) mm2) mm2) mm2) Contact / Pin APK-PB25A10-002 APK-PB25A25-002 APK-PB25A40-002 APK-PB25A40-002 WWZ.20-100-APK25-10-002 WWZ.20-100-APK25-25-002 WWZ.20-100-APK25-40-002 WWZ-Mecal-APK25-40-002 Designation 2 WWZ.20-100-APK25-10-002 WWZ.20-100-APK25-25-002 WWZ.20-100-APK25-40-002 WWZ-Mecal-APK25-40-002 Order No. (to be mentioned on order) 121586-5134 121586-5135 121586-5136 121586-5249 Order No. (to be mentioned on order) 121586-5134 121586-5135 121586-5136 121586-5249 Contact Extraction Tool Order No. 121086-3278 Designation CET-APK25 Dimens ions s hown in mm S pecifications and dimens ions s ubject to change 34 www.ittcannon.com Technical Data, 6/7-way Cannon APD / ISO 15170 Connectors APD 6/7-way connectors are a derivate of the 4-way connector providing higher pin counts using a 1,6 mm connector system. They are available as versions with stamped and machined contacts. Applications for the 6- and 7-way connector include: •Sensors •Traction / Skid Control •Brake Control •Magnetic Switch Control Systems •Lightening systems on Trucks and Trailers Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Dynamic Impact 2 J (49mm- ball- drop- test, height 400mm) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69K (DIN EN 60529)* Salt Spray 96 h, 35 °C(ISO15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 200m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Snor Auplated *Further information upon request Dimens ions s hown in mm S pecifications and dimens ions s ubject to change www.ittcannon.com 35 Plug, 6/7-way Cannon APD / ISO 15170 Connectors Derating Curve 25 1: 1,5mm² 2: 0,5mm² Current [A] 20 1 15 2 10 5 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 6/7-way 6-way* 7-way 7-way Packaging Order No. 120110-0024 121583-0211 121583-0018 unit 100 pcs. Designation APD-1BS6 APD-14BS7 APD-1BS7 Code 1 1 1 Color black (RAL 9005) blue (RAL 5012) black (RAL 9005) Socket crimp contacts see page 39. Accessories, see pages 39 and 40. *contact cavity 1 closed Coding, 6/7-way layouts 7-way 6-way 36 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Jam Nut Receptacle, 6/7-way Cannon APD / ISO 15170 Connectors ø23,5 ø18,9 ø20,9 Jam Nut Receptacle, 6/7-way for standard contacts 14,3 28,0 41,0 6-way* 7-way Order No. 121583-0061 121583-0019 Designation APD-1CP6 APD-1CP7 Code 1 1 Color black (RAL 9005) black (RAL 9005) Versions for press-in Contacts Order No. 121583-0028 7-way Packaging unit 100 pcs. * Contact cavity 1 closed Designation APD-1CP7-EP Code 1 Color black (RAL 9005) Jam Nut Receptacle, 6/7-way for crimp press-in contacts Order No. upon request 6-way Jam Nut Receptacle Order No. upon request 7-way Jam Nut Receptacle 6-way Press-in Crimp Contact For Flange and Jam Nut Receptacle 7-way Order No. 330-8672-021 (tinned) (0,75 - 1,5 mm2) 330-8672-019 (tinned) (0,35 - 0,75 mm2) with gold flash plating upon request Packaging unit 100 pcs. Tooling see page Note: Press-in Crimp Contacts are not removable after insertion. Flange for all Flange Receptacles R0 11,9 ,2 Panel Cut Out 14,6 11,9 R0 29 ,4 ,4 Housing Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation for special wall thickness 2,0 - 5,0 mm Order No. 217-8516-001 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 37 O-ring Jam Nut Flange Receptacle, 6/7-way Cannon APD / ISO 15170 Connectors Flange Receptacle, 6/7-way for standard contacts Order No. 121583-0020 120110-0083 7-way 6-way* Designation APD-1AP7 APD-1AP6 Code 1 1 Color black (RAL 9005) black (RAL 9005) Designation APD-1AP6-EP APD-14AP7-EP APD-1AP7-EP Code 1 1 1 Color black (RAL 9005) blue (RAL 5012) black (RAL 9005) Vers ions for pres s -in C ontac ts Order No. 120110-0020 121583-0212 121583-0205 6-way* 7-way 7-way Packaging unit 100 pcs. Pin crimp contacts see page 39. Accessories, see pages 39 and 40. * Contact cavity 1 closed Coding 6/7-way layouts 6-way 7-way Press-in Crimp Contact For Flange and Jam Nut Receptacle Order No. 330-8672-021 (tinned) (0,75 - 1,5 mm2) 330-8672-019 (tinned) (0,35 - 0,75 mm2) with gold flash plate upon request Packaging unit 100 pcs. Note: Press-in Crimp Contacts are not removable after insertion. Panel Cut Out Flange for all Flange Receptacles R 23 +0 , 2 30 3, 8 B ø 3,3 or M3 ø 23 ø2 27 23,90 ø3,28 23 B 30 Dimens ions s hown in mm S pecifications and dimens ions s ubject to change 38 www.ittcannon.com Cannon APD / ISO 15170 Connectors Socket Crimp-Contacts 1,6 mm Standard Tinned, 3000 contacts per reel Order No. 192900-0001 (0,75 - 1,5 mm2) *192900-0003 Loose Piece Bulk Pack * Crimp Tool - 121586-5237 Pin Crimp-Contacts 1,6 mm Standard Tinned, 3000 contacts per reel Order No. 192900-0000 * (0,75 - 1,5 mm2) 192900-0002 Loose Piece Bulk Pack * Crimp Tool - 112108-0014 Individual Wire Seals Designation Wire insulation ø 1,4 - 2,0 mm / grey Wire insulation ø 1,9 - 2,1 mm / yellow Wire insulation ø 1,2 - 1,6 mm / red Order No. 121667-0022 121667-0023 121667-0024 Wire Filler Designation 10WH3940 Order No. 121667-0025 Gasket for all Flange Receptacles Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 39 Contacts, Accessories, 6/7-way Accessories, 6/7-way Cannon APD / ISO 15170 Connectors Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* ∅ = 5,6 mm X~9cm * for other lengths please consult the factory Straight Endbell for Flex Tube Order No. 058-8578-100 (ø 8,5 mm) 058-8578-102 (ø 10,0 mm) Packaging unit 100 pcs. 90˚ Endbell for Flex Tube Order No. 058-8578-101 (ø 8,5 mm) 058-8578-103 (ø 10,0 mm) 058-8578-105 (ø 11,0 mm) Packaging unit 100 pcs. Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. 40 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Tooling for 6/7-way Cannon APD / ISO 15170 Connectors Hand Tool for formed (stamped contacts) Contact Pin 192990-0100 192900-0446 192990-0060 192900-0002 Contact Socket 192990-0110 192900-0450 192990-0070 192990-0003 Designation CHT-Trident-16-18 CHT-Trident-16-18 CHT-Trident-16-18 CHT-Trident-16-18 Order No.(to be mentioned on order) 121586-5237 121586-5237 121586-5237 121586-5237 Quick Change Tool for above Crimp Machine: (Mini Applicator) Contact / Socket Designation 192900-0001 (0,75 - 1,5 mm2) WWZ-Mecal-16-18-EVS Contact / Socket Designation 192900-0000 (0,75 - 1,5 mm2) WWZ-Mecal-16-18-EVS Order No. (to be mentioned on order) 121586-5217 Order No. (to be mentioned on order) 121586-5217 Contact Extraction Tool Description Trident Extraction Tool Wire Insulation Stripping length: 4,5 mm Order No. 192922-1450 Crimp and assembly Tools for press in contacts Basic - Hand Crimp Tool M22520-1-01 Turret Order No. 995-0001-585 120190-0163 Insertion Tool CIT-APD 16-TIP 317-8648-008 Hand Lever - Press CHPZ-240 121586-0081 Ragged Tool 192990-7600 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 41 Sensor Connectors Cannon APD / ISO Connectors APD Sensor connectors are special 1-4-way versions based on the ISO 15170 4-way layout. They are designed to be directly adapted to sensor housing and typically customized versions. The offering includes several basic versions / variations for pressure sensoring and options for flow solder and crimp contacts. Typical Applicatins include: •Pressure Sensoring (absolute and relative) •Temperature Sensoring •Humidity Sensoring Sensor Connectors, Style 1 Code Contact Cavity closed no. Order No. 1 3+4 248-8653-031 248-8653-053 2 3+4 248-8653-105 1 4 1 248-8653-106 248-8653-134 4 2+4 Consult factory for customized versions. Note: Mate with APD 4-way plug. Color black (RAL 9005) grey (RAL 7036) black (RAL 9005) black (RAL 9005) blue (RAL 5012) Coding, Basic layouts* View on Mating Face Code 1 black Code 2 grey Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. * Versions with closed cavities are not shown. 42 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Sensor Connectors Cannon APD / ISO 15170 Connectors Sensor Connectors, Style 2 * Pictures and drawings shown are examples. Consult factory for details. Products can be supplied with: • Codings 1, 2, 3 and 4 • Partially closed cavities • Ventilation pin for absolute pressure application Contacts (machined) • 2,5 mm contact diameter • PCB versions available • Press-in types Order Design AP120110-13 AP120110-11 AP120110-14 Order No. 120110-0013 120110-0011 120110-0014 Crimp Wire Size 0,15 - 0,38 mm2 0,5 - 1,0 mm2 0,75 - 1,5 mm2 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 43 Technical Data, 19-way Cannon APD / ISO 15170 Connectors APD 19-way is the latest addition to ITT’s APD connector range. Based on ISO 15170 it adds additional features to the standard harsh environment capabilities. Secondary lock, adaptation of market available standard accessories and ease of assembly and disassembly not demanding any special tooling characterize this connector. Moreover, APD 19 is set up around a flexible design platform which allows for customized solutions up to 27 contacts. Applications for the 19-way include: •Trucks, Busses, and Tractors •Motor / Electronic Control Units •Transmission •Chassis wire-to-wire and Cabin pass through •Industrial automation and instrumentation Electrical Data Operating Voltage 48 VDC* Operating Current See derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 3,5 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact Free fall with cable (EN 61984 Sec. A9, height 1m) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69K (DIN EN 60529)* Salt Spray 96 h, 35 °C(ISO15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts FKM Coupling Nut PA 46 GF Contacts Copper Alloy, Au, Agor Snplated* * Further information available upon request. Dimens ions s hown in mm S pecifications and dimens ions s ubject to change 44 www.ittcannon.com Plug, 19-way Cannon APD / ISO 15170 Connectors Derating Curve 14 12 Current [A] 10 8 1,5mm2 6 4 2 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 19-way Order No. 121583-0119 121583-0121 121583-0123 121583-0125 Packaging unit 50 pcs. Designation APD-1BS19S APD-2BS19S APD-3BS19S APD-4BS19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Socket crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Code 1 black Code 2 grey Code 3 green Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 45 Code 4 blue Flange Receptacle, 19-way Cannon APD / ISO 15170 Connectors Flange Receptacle, 19-way Order No. 121583-0120 121583-0122 121583-0124 121583-0126 Designation APD-1AP19S APD-2AP19S APD-3AP19S APD-4AP19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Version with o-ring for rear panel mounting: Order No. 121583-0127 121583-0129 121583-0131 121583-0133 Designation APD-1AP19S-R APD-2AP19S-R APD-3AP19S-R APD-4AP19S-R Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Version with o-ring for front panel mounting: Order No. Designation 121583-0128 APD-1AP19S-F 121583-0130 APD-2AP19S-F 121583-0132 APD-3AP19S-F 121583-0134 APD-4AP19S-F Packaging unit 50 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Pin crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Code 1 black Code 2 grey Code 3 green Code 4 blue Panel Cut Out 46 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Wire-to-Wire Receptacle, 19-way Cannon APD / ISO 15170 Connectors Wire-to-Wire Receptacle, 19-way Order No. 121583-0135 121583-0136 Designation APD-1BP19S APD-2BP19S Code 1 2 Color black (RAL 9005) grey (RAL7036) Coding, 19-way layouts Code 1 black Code 2 grey Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 47 Jam Nut Receptacle, 19-way Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 19-way Order No. Consult Factory Consult Factory Consult Factory Consult Factory Packaging unit 50 pcs. Designation APD-1CP19S APD-2CP19S APD-3CP19S APD-4CP19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Pin crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Keying positions: See coding, 19-way layouts plug or flange receptacle. Panel Cut Out Piece Parts, Assembly Instructions 48 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Contacts / Seals, 19-way Cannon APD / ISO 15170 Connectors CONTACTS • • • • Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For 19-way Contacts (stamped & formed) Crimp Range Plating tin 0,35 - 0,75 mm² tin APK-SA16A07-002 APK-SA16A07-002-B 121668-0274 121668-0278 121668-0221 0,75 - 1,5 mm² APK-SA16A15-002 121668-0202 APK-SA16A15-002-B APK-SA16G07-002 121668-0270 APK-SA16G07-002-B 121668-0276 0,75 - 1,5 mm² APK-SA16G15-002 121668-0272 APK-SA16G15-002-B 121668-0280 0,35 - 0,75 mm² APK-PA16A07-002 121668-0252 APK-PA16A07-002-B 121668-0275 121668-0279 0,75 - 1,5 mm² APK-PA16A15-002 121668-0253 APK-PA16A15-002-B 0,35 - 0,75 mm² APK-PA16G07-002 121668-0269 APK-PA16G07-002-B 121668-0277 0,75 - 1,5 mm² APK-PA16G15-002 121668-0271 APK-PA16G15-002-B 121668-0281 Pin contacts gold (0,8 μm) Loose Piece (bags of 100) Part Designation number 0,35 - 0,75 mm² Socket contacts gold (0,8 μm) Reeled (5000 pcs) Part Designation number Press-In Contacts Contacts (machined) Pin contacts Reeled Plating Crimp Range Designation tin Part number 0,3 - 0,6 mm² - 0,3 - 0,6 mm² - 0,5 - 1,0 mm² 1,0 - 1,5 mm² gold (0,8 μm) Single piece Designation Part number - APK-PA16A06-E Consult Factory - APK-PA16G06-E Consult Factory - - APK-PA16G10-E Consult Factory - - APK-PA16G15-E Consult Factory Individual Wire Seals / Blind Seals Description Single Wire Sealing Blind Seal Color Insulation Diameter 1,2 - 1,6 mm Red 121667-0024 1,4 - 2,0 mm Grey 121667-0022 1,9 - 2,1 mm Yellow 121667-0023 1,4 - 2,0 mm White 121667-0025 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Part Number 49 Accessories, 19-way Cannon APD / ISO 15170 Connectors Endbell, 19-way Order No. 044-8597-002 Designation Enbell for APD 19 version only Color black (RAL 9005) Endbell Adapter, 19-way, for the use of standard 90° / Straight conduit accessories Order Number: 044-8597-004* * Can be used in combination with PN 980-8672-034. Further adapters available upon request. Dust Cap for Plug Order Number: 025-8636-053 Dust Cap for Receptacle Order Number: 025-0487-000 50 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Accessories 19-way Cannon APD / ISO 15170 Connectors 90° Endbell for Flex Tube Order No. 980-8672-034 980-8672-035 Designation 90° Endbell Adapter 90° Endbell Adapter Color black black øA 18 14 Packaging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 51 Nominal Dimension of Conduit 17 13 Accessories, 19-way Cannon APD / ISO 15170 Connectors Flange Gasket, 19-way Conduit Adaptors, 19-way Order Number: 075-8566-003 Order No. 980-8672-015 980-8672-016 980-8672-018 980-8672-020 All versions in black color Designation 90°, M25, NW23 Straight, M25, NW17 Elbow, M25, NW17 45°, M25, NW23 Conduit Retainers, 19-way Order No. 980-8672-021 All versions in black color Designation NW17 Conduit Splitters, 19-way Order No. 980-8672-017 980-8672-019 All versions in black color Designation Y-Splitter 17X17X23 T-Splitter 17X17X17 Note: Other versions available, consult factory for more information. 52 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Tooling, 19-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Hand Tool 121586-5156 121586-5156 Crimp Die Consult Factory 121586-5197 Mini Applicator for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Order No. 121586-5131 121586-5132 Designation WWZ-20-100-APK16-07-002 WWZ-20-100-APK16-15-002 Support Tools, 19-way Designation Release tool, secondary lock, plug Release tool, secondary lock, receptacle *Packaging unit of 50 pcs. Assembly Adaptor MA-APD-19 Locking tool for 19-way plug connectors Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 53 Order No.* 121586-5235 121586-5234 Order No. Consult Factory Tooling, 19-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool M225201/1-01 Order No. 995-0001-585 Locator M225201/1-05 Order No. 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation WAz7F-CE M22501/1-05 BM-2 WA-10 Order No. 121586-5067 995-0001-507 121586-5068 121586-5069 Description Pneumatic Tool Locator Bench Mount Food Pedal Assembly Tooling for Press-in Contacts Designation CHPZ-240 CIT-APD16-TIP 54 Order No. 121586-0081 317-8648-008 Description Hand Lever Press Mounting Tip Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Technical Data, 37-way* Cannon APD / ISO 15170 Connectors APD 37-way is a highly reliable, cost effective multi-pin connector with signal contacts (multi-layout power / signal on demand). It offers wireto-wire and wire-to-board connection solutions. According to ISO 15170, the connector is dedicated for harsh environmental usage. Various customer specific designs (e.g. different coding) are possible. Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 20 Mating Cycles Coupling Torque 4 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact Free fall with cable (EN 61984 Sec. A9, height 1m) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69K (DIN EN 60529)* Salt Spray 96 h, 35 °C(ISO15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PA 66 GF Sealing Parts FKM (alternative FVMQ) Coupling Nut PA 6 GF Contacts Copper Alloy, Auor Snplated* *Further information on request Dimens ions s hown in mm S pecifications and dimens ions s ubject to change www.ittcannon.com 55 Plug, 37-way Cannon APD / ISO 15170 Connectors Derating Curve Current [A] 12 10 1 8 2 1: 1,0mm² 2: 0,75mm² 6 4 2 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 37-way 32 4 4 23 28 29 34 .8 1 9 15 9 15 22 40 1 34.2 10 16 5 0 ø5 5 22 23 28 29 33 33 37 34 37 Order No. 121583-0058 Designation APD-1BS37 Code 1 Color black (RAL 9005) 10 ø49.4 Packaging unit 100 pcs. Socket crimp contacts see page 58. Accessories, see pages 58 and 59. Coding 37-way layout View on Mating Face 9 4 1 5 10 15 Note: Additional coding on demand. 23 28 29 33 37 34 56 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Flange Receptacle, 37-way Cannon APD / ISO 15170 Connectors Flange Receptacle, 37-way 47 4 1 5 10 23 28 29 33 37 ø40 9 ø44.3 16 22 34 ø34.5 Order No. 249-8619-017 248-8653-026 Designation APD-1AP37-R APD-1AP37 Code 1 1 Color black (RAL 9005) black (RAL 9005) Comment wtih O-ring without O-ring Packaging unit 100 pcs. Pin crimp contacts see page 58. Accessories, see pages 58 and 59. Note: Requires use of alignment disc. Coding 37-way layout View on Mating Face 10 16 23 6 4 1 8 16 22 28 33 29 34 37 Note: Additional coding on demand. Panel Cut Out Flange for all Flange Receptacles ø40 ø44.3 37± 0.1 41.5 ± 0.05 Note: Dimension if used as version with radial o-ring seal (249-8619-017). Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 57 Contacts / Accessories, 37-way Cannon APD / ISO 15170 Connectors CONTACTS • • • • Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For APD 37-way Contacts (stamped & formed) Plating tin Socket Contacts gold (0,8 μm) tin Crimp Range 0,35 - 0,75 mm2 APK-SA16A07-002-C 121668-0220 0,75 - 1,50 mm2 APK-SA16A15-002-C 121668-0222 2 APK-SA16G07-002-C 121668-0266 0,75 - 1,50 mm2 APK-SA16G15-002-C 121668-0268 2 APK-PA16A07-002-C 121668-0254 0,75 - 1,50 mm2 APK-PA16A15-002-C 121668-0255 2 0,35 - 0,75 mm 0,35 - 0,75 mm Pin Contacts Reeled 5000 pcs/reel Designation Part Number gold (0,8 μm) 0,35 - 0,75 mm APK-PA16G07-002-C 121668-0265 0,75 - 1,50 mm2 APK-PA16G15-002-C 121668-0267 tin 0,30 - 0,60 mm2 APK-PA16A06-E 330-8674-020 gold (0,8 μm) 0,50 - 1,00 mm2 APK-PA16G10-E 330-8674-025 Press-In Contacts (machined) Pin Contacts Individual Wire and Blind Seals Description Single Wire Sealing Insulation Diameter Color Part Number 1,2 - 1,6 mm Red 121667-0024 1,4 - 2,0 mm Grey 121667-0022 Yellow 121667-0023 White 121667-0025 1,9 - 2,1 mm Blind Seal Endbell, 37-way 33±0.3 Order No. 044-8597-000 Designation Endbell for APD 37-way version only Color black (RAL 9005) ø27±0.3(PG21) 32.5±0.3 ø46.9±0.3 58 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Accessories, 37-way Cannon APD / ISO 15170 Connectors Flange Gasket Order Number: 075-8566-004 Dust Cap for Plug Order Number: 025-8636-037 Dust Cap for Receptacle Order Number: 025-8636-053 Alignment Disc 37-way Alignment disc for 37-way Flange Receptacle Order Number: 052-8509-004 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 59 Tooling, 37-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Hand Tool Order No. 121586-5156 121586-5156 Crimp Die Consult Factory 121586-5197 Mini Applicator for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Order No. 121586-5131 121586-5132 Designation WWZ-20-100-APK16-07-002 WWZ-20-100-APK16-15-002 Support Tools, 37-way Designation Assembly Adaptor for plug MA-APD-37-R Assembly Adaptor for receptacle MA-APD-37-P Replacement Nut for MA-APD-37P Contact Insertion Tool CIT-APK-16-15-C Contact Extraction Tool CET-APK-16-C 60 Order No. 331-8547-029 248-8653-066 217-8516-005 121586-5200 121586-5195 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Tooling, 37-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool M225201/1-01 Order No. 995-0001-585 Locator M225201/1-05 Order No. 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation WAZ7F-CE M22501/1-05 BM-2 WA-10 Order No. 121586-5067 995-0001-507 121586-5068 121586-5069 Description Pneumatic Tool Locator Bench Mount Food Pedal Assembly Tooling for Press-in Contacts Designation CHPZ-240 CIT-APD16-TIP Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 61 Order No. 121586-0081 317-8648-008 Description Hand Lever Press Mounting Tip Technical Data, 51-way* Cannon APD / ISO 15170 Connectors The APD 51-way connector offers the same features as the 37-way solution. Furthermore it is available in 2 versions, standard and secondary lock for added security. The connector features up to 8 mechanical key and visual color coding options for better mating identification and to avoid mis-mating. Standard Code Code Code Code 1: 2: 3: 4: Green Yellow Brown Purple For other coding consult factory Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 40 Mating Cycles Coupling Torque 4,5 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact 2 J (40mm- ball- drop- test, height 800mm) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529) Salt Spray 96 h, 35 °C(ISO15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Random, 0,2(m/s²)²/Hz, 3 x 24h, RT Materials List Housing Parts PBT GF Sealing Parts FKM Coupling Nut PA 6 GF Contacts Copper Alloy, Auor Snplated* *Further information on request Dimens ions s hown in mm S pecifications and dimens ions s ubject to change 62 www.ittcannon.com Plug, 51-way Cannon APD / ISO 15170 Connectors Derating Curve 20 1 18 1: 1,5mm² 2: 0,75mm² 3: 0,35mm² 16 14 2 Current [A] 12 10 3 8 6 4 2 0 20 30 40 50 Plug, 51-way, Standard Version 60 70 80 90 100 110 120 130 Ambient Temperature [°C] 44 Designation APD-1BP51 APD-2BP51 APD-3BP51 APD-4BP51 Ø47.8 Ø43.8 8.7 Ø5 Order No. 121583-0032 121583-0033 121583-0030 121583-0031 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Pin crimp contacts see page 69. Accessories, see page 70. Note: Standard version requires use of alignment disc. Coding 51-way layout View on Mating Face 8 1 2 3 8 9 15 23 16 24 29 30 36 37 42 48 51 2 1 3 43 49 Code 1 green 8 9 15 16 23 48 51 9 24 30 36 48 51 Code 2 yellow 43 49 Code 3 brown Dimensions shown in mm Specifications and dimensions subject to change 63 2 1 3 9 15 16 37 42 43 49 Note: The connectors offer both mechanical keying and visual coding by different colors. www.ittcannon.com 8 3 29 30 36 37 42 1 23 24 29 2 15 23 16 24 29 30 36 37 42 48 51 43 49 Code 4 purple Snap-In Receptacle, 51-way Cannon APD / ISO 15170 Connectors Snap-In Receptacle, 51-way, Standard Version 1 2 3 8 ø50 23 29 ø47.8 9 16 16 24 30 38 43 37 42 48 51 49 53.6 ø54 Order No. 249-8619-003 249-8619-004 249-8619-001 249-8619-002 Designation APD-1SS51 APD-2SS51 APD-3SS51 APD-4SS51 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 23 16 29 24 37 42 30 36 43 49 48 51 Code 1 green 1 2 3 8 9 15 16 23 24 43 49 8 3 15 29 37 42 30 36 48 51 43 49 Code 2 yellow 48 51 Code 3 brown 1 2 8 9 23 24 37 42 36 2 16 29 30 1 9 15 15 23 16 24 29 30 36 37 42 43 49 48 51 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. 3D data showing snap-in design available upon request. 64 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Jam Nut Receptacle, 51-way Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 51-way, Standard Version 1,5 min 4 max Ø50 Ø47.8 PANEL 32.3 Ø68 Order No. 121583-0081 121583-0082 121583-0079 121583-0080 52.3 Designation APD-1CS51 APD-2CS51 APD-3CS51 APD-4CS51 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 16 24 3 8 37 42 48 51 8 15 23 24 29 37 42 43 49 2 16 23 30 36 1 9 15 24 29 29 37 42 30 36 43 49 48 51 Code 3 brown Code 2 yellow Code 1 green 2 16 23 43 49 48 51 1 9 15 30 36 37 42 43 49 3 8 24 29 30 36 2 16 23 1 1 9 15 48 51 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Piece Parts / Assembly Instruction +0.2 30º Ø59.8 .2 +0 .4 5 2 + 0.2 Ø54.4 Wall Thickness Standard: min. 1,5 / max. 4,0 mm Housing Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 65 O-Ring Jam Nut Plug, 51-way Cannon APD / ISO 15170 Connectors Plug, 51-way, Secondary Lock Version 44 Designation APD-1BP51SN APD-2BP51SN APD-3BP51SN APD-4BP51SN Code 1 2 3 4 Ø47.8 Ø43.8 8.7 Ø5 Order No. 121583-0187 121583-0188 121583-0189 121583-0190 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Pin crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 2 1 8 15 3 9 16 23 29 24 37 30 42 38 48 51 49 Code 1 green 43 Code 3 brown Code 2 yellow Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. 66 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Snap-In Receptacle, 51-way Cannon APD / ISO 15170 Connectors Snap-In Receptacle, 51-way, Secondary Lock Version 1 2 3 8 ø50 23 29 16 24 37 42 48 ø47.8 9 16 30 38 43 51 49 53.6 ø54 Order No. 121583-0091 121583-0092 121583-0093 121583-0094 Designation APD-1SS51S APD-2SS51S APD-3SS51S APD-4SS51S Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 23 16 24 29 30 37 38 42 43 49 51 1 2 3 8 9 15 48 Code 1 green 23 16 24 29 30 37 38 42 43 49 51 48 2 Snap-In dimension on demand 3-D-image available. Dimensions shown in mm Specifications and dimensions subject to change 67 3 8 23 16 29 24 30 37 42 38 43 49 51 48 1 2 8 9 15 Code 3 brown Code 2 yellow Note: The connectors offer both mechanical keying and visual coding by different colors. www.ittcannon.com 1 9 15 15 23 16 24 29 30 37 38 42 43 49 51 Code 4 purple 48 Jam Nut Receptacle, 51-way Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 51-way, Secondary Lock Version 1,5 min 4 max Ø50 Ø47.8 PANEL 32.3 Ø68 Order No. 121583-0095 121583-0096 121583-0097 121583-0098 52.3 Designation APD-1CS51S APD-2CS51S APD-3CS51S APD-4CS51S Code 1 2 3 4 Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) View on Mating Face 3 1 2 3 8 15 9 16 24 30 23 16 29 24 37 42 38 43 49 1 2 15 29 30 37 38 42 43 49 51 48 24 29 37 38 42 49 51 48 2 8 9 23 16 30 1 3 8 15 43 15 23 16 24 29 30 37 38 42 43 49 Code 3 brown Code 2 yellow Code 1 green 2 9 23 48 51 1 3 8 9 51 48 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Piece Parts / Assembly Instruction +0.2 30º Ø59.8 .2 +0 .4 25 + 0.2 Ø54.4 Wall Thickness Standard: min. 1,5 / max. 4,0 mm Housing 68 O-Ring Jam Nut Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Contacts / Seals, 51-way Cannon APD / ISO 15170 Connectors CONTACTS • • • • Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For 51-way Standard Version Contacts (stamped & formed) Plating Crimp Range 0,35 - 0,75 mm² tin tin 121668-0220 - - 0,75 - 1,5 mm² APK-SA16A15-002-C 121668-0222 - - APK-SA16G07-002-C 121668-0266 - - 0,75 - 1,5 mm² APK-SA16G15-002-C 121668-0268 - - 0,35 - 0,75 mm² APK-PA16A07-002-C 121668-0254 - - 0,75 - 1,5 mm² APK-PA16A15-002-C 121668-0255 - - 0,35 - 0,75 mm² APK-PA16G07-002-C 121668-0265 - - 0,75 - 1,5 mm² APK-PA16G15-002-C 121668-0267 - - Pin contacts gold (0,8 μm) APK-SA16A07-002-C Loose Piece (bags of 100) Part Designation number 0,35 - 0,75 mm² Socket contacts gold (0,8 μm) Reeled (5000 pcs) Part Designation number For 51-way Secondary Lock Version Contacts (stamped & formed) Crimp Range Plating 0,35 - 0,75 mm² tin tin 121668-0221 APK-SA16A07-002-B 121668-0274 0,75 - 1,5 mm² APK-SA16A15-002 121668-0202 APK-SA16A15-002-B 121668-0278 APK-SA16G07-002 121668-0270 APK-SA16G07-002-B 121668-0276 0,75 - 1,5 mm² APK-SA16G15-002 121668-0272 APK-SA16G15-002-B 121668-0280 0,35 - 0,75 mm² APK-PA16A07-002 121668-0252 APK-PA16A07-002-B 121668-0275 0,75 - 1,5 mm² APK-PA16A15-002 121668-0253 APK-PA16A15-002-B 121668-0279 0,35 - 0,75 mm² APK-PA16G07-002 121668-0269 APK-PA16G07-002-B 121668-0277 0,75 - 1,5 mm² APK-PA16G15-002 121668-0271 APK-PA16G15-002-B 121668-0281 Pin contacts gold (0,8 μm) APK-SA16A07-002 Loose Piece (bags of 100) Part Designation number 0,35 - 0,75 mm² Socket contacts gold (0,8 μm) Reeled (5000 pcs) Part Designation number Press-In Contacts (Standard Version) Contacts (machined) Crimp Range Plating tin Pin contacts gold (0,8 μm) Reeled Designation Part number Single piece Part Designation number 0,3 - 0,6 mm² - - APK-PA16A06-E 330-8674-020 0,3 - 0,6 mm² - - APK-PA16G06-E 330-8674-026 0,5 - 1,0 mm² - - APK-PA16G10-E 330-8674-025 1,0 - 1,5 mm² - - APK-PA16G15-E 330-8674-024 Individual Wire Seals / Blind Seals Insulation Diameter Description Single Wire Sealing Color 1,2 - 1,6 mm Red 121667-0024 1,4 - 2,0 mm Grey 121667-0022 1,9 - 2,1 mm Yellow 121667-0023 White 121667-0025 Blind Seal 1,4 - 2,0 mm Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Part Number 69 Accessories, 51-way Cannon APD / ISO 15170 Connectors ø 54.6 +/- 0.3 ø 31.5 +/- 0.4 Endbell, 51-way 37.45 +/- 0.3 Order No. 120110-0075 Designation Endbell for APD 51-way version only Color black (RAL 9005) Packaging unit 100 pcs. Alignment Disc, 51-way Order No. 052-8509-003 Designation Alignment disc for 51-way standard version only (plug only) Note: Not required for secondary lock version. 70 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Tooling, 51-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Hand Tool Order No. 121586-5156 121586-5156 Locator consult factory 121586-5197 Mini Applications for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Order No. 121586-5131 121586-5132 Designation WWZ-20-100-APK16-07-002 WWZ-20-100-APK16-15-002 Support Tools, 51-way Designation Assembly Adaptor for plug MA-APD-51-P Assembly Adaptor for receptacle MA-APD-51-R Replacement Nut for MA-APD-51-R Assembly adaptor for plug MA-APD-51-P-SEC-LOCK Assembly adaptor for receptacle MA-APD-51-R-SEC-LOCK Assembly adaptor for Jam nut MA-APD-51-FL-SEC-LOCK Unlocking Device Contact Insertion Tool CIT APK-16-15-C Contact Extraction Tool CET-APK-16-C Secondary Lock Set CET-ADP-51 *For plug only Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 71 Order No. 248-8653-064 248-8619-011 217-8516-005 121586-5202 121586-5203 121586-5206 317-8875-054 121586-5200 121586-5195 121586-5259* Tooling, 51-way Cannon APD / ISO 15170 Connectors Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool M225201/1-01 Order No. 995-0001-585 Locator M225201/1-05 Order No. 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation WA27-7 M22501/1-05 BM-2 WA-10 Order No. 121586-5067 995-0001-507 121586-5068 121586-5069 Description Pneumatic Tool Locator Bench Mount Food Pedal Designation CHPZ-240 CIT-APD16-TIP Order No. 121586-0081 317-8648-008 Description Hand Lever Press Mounting Tip Assembly Tooling for Press-in Contacts 72 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com PCB Connectors Cannon APD / ISO 15170 Connectors The demand within the transportation & industrial markets for direct PC board connections is increasing. Solutions demanding space savings, reduction of assembly costs or standardized assembly methods are just a selection of reasons driving this trend. PCB type connectors complement the offering of crimp and solder cup type connections within the APD product range. APD connectors with PCB contacts can be offered for most of our products shown in this catalog. This chapter will provide a first impression of technical features and benefits as well as examples of PCB connector solution. Technical Specifications Mechanical Data: Electrical Data: Environmental: All PCB connectors are derived from standard APD lines and feature similar properties Depends on exact design of contacts and requirements of solution, generally similar to respective APD standard product IP67 / IP69K with improved long term stability against fluids e.g. motor oil due to pressin assembly into connector. Resistance against fluids according to ISO 15170 Technical Specifications • • • • • • • PCB contacts are useable in all non secondary lock versions Increased long term stability – sealing against e.g. motor oil Individual defintion of contact length – adaptation to application Pre-assembled versions can be delivered - avoids additional harnessing work Useable for printed flex board applications Increases reliability (no harness errors) Avoids additional harness costs and reduces complexity of total manufacturing process Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 73 Conversion Charts Cannon APD / ISO 15170 Connectors Cross Reference AWG Size / metric size (mm2) AWG mm2 AWG mm2 AWG mm2 6/0 5/0 4/0 3/0 2/0 0 1 2 3 4 5 6 7 8 9 170,3 135,1 107,2 85,0 67,5 53,4 42,4 33,6 26,7 21,2 16,8 13,3 10,6 8,35 6,62 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5,27 4,15 3,31 2,63 2,08 1,65 1,31 1,04 0,823 0,653 0,519 0,412 0,325 0,259 0,205 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 0,163 0,128 0,102 0,0804 0,0646 0,0503 0,0400 0,0320 0,0252 0,0200 0,0161 0,0123 0,0100 0,00795 0,00632 Conversion Chart for mm to Inches mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Inches 0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.31 0.35 0.39 0.43 0.47 0.51 0.55 0.59 0.63 0.67 mm 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Inches mm Inches ˚F ˚C ˚F 0.71 0.75 0.79 0.83 0.87 0.91 0.94 0.98 1.02 1.06 1.10 1.14 1.18 1.22 1.26 1.30 1.34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1.38 1.42 1.46 1.50 1.54 1.57 1.61 1.65 1.69 1.73 1.77 1.81 1.85 1.89 1.93 1.97 Equation for converting mm to inches: mm divided by 25.4 = inches Conversion Chart for Centigrade to Fahrenheit ˚C -40 -38 -36 -34 -32 -30 -28 -26 -24 -22 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 ˚F -40.0 -36.4 -32.8 -29.2 -25.6 -22.0 -18.4 -14.8 -11.2 -7.6 -4.0 -2.2 +0.4 +1.4 +3.2 +5.0 +6.8 +8.6 +10.4 +12.2 ˚C -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +14.0 +15.8 +17.6 +19.4 +21.2 +23.0 +24.8 +26.6 +28.4 +30.2 +32.0 +33.8 +35.6 +37.4 +39.2 +41.0 +42.8 +44.6 +46.4 +48.2 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +29 +29 +30 +50.0 +51.8 +53.6 +55.4 +57.2 +59.0 +60.8 +62.6 +64.4 +66.2 +68.0 +69.8 +71.6 +73.4 +75.2 +77.0 +78.8 +80.6 +82.4 +84.2 +86.0 Equation for converting Centigrade to Fahrenheit: 32 + (˚C x 1.8) = Fahrenheit 74 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com Part Number Index Cannon APD / ISO 15170 Connectors Order Number Page Order Number Page Order Number Page 025-0480-000 025-0487-000 025-8636-005 025-8636-037 025-8636-053 030-8531-030 030-8531-031 030-8531-032 030-8531-033 030-8581-029 030-8614-010 030-8614-020 030-8614-030 031-8521-010 031-8521-020 031-8521-030 031-8531-010 031-8531-011 031-8531-012 031-8531-013 031-8646-001 031-8646-002 031-8646-003 031-8646-010 031-8646-011 031-8646-015 044-8597-000 044-8597-002 044-5897-004 052-5809-003 052-8509-004 058-8578-100 058-8578-101 058-8578-102 058-8578-103 058-8578-105 066-8516-005 075-8503-000 075-8503-004 075-8566-003 075-8566-004 120090-0165 120090-0171 120110-0011 120110-0013 120110-0014 120110-0020 120110-0024 120110-0026 120110-0075 120110-0083 120110-0217 120110-0220 120110-0221 120110-0222 120110-0229 120190-0163 121086-3278 121583-0000 121583-0001 121583-0002 121583-0003 121583-0004 121583-0005 121583-0006 121583-0007 121583-0008 121583-0009 121583-0010 121583-0011 121583-0012 121583-0013 121583-0014 121583-0015 121583-0016 121583-0017 121583-0018 121583-0019 121583-0020 121583-0021 121583-0025 121583-0026 121583-0027 121583-0028 121583-0030 121583-0031 121583-0032 121583-0033 121583-0042 121583-0043 121583-0058 121583-0061 121583-0079 121583-0080 121583-0081 121583-0082 121583-0083 121583-0084 121583-0085 121583-0086 121583-0091 121583-0092 121583-0093 121583-0094 121583-0095 121583-0094 121583-0095 121583-0096 121583-0097 121583-0098 121583-1000 121583-1001 121583-1002 121583-1003 121583-0119 121583-0120 121583-0121 121583-0122 121583-0123 121583-0124 121583-0125 121583-0126 121583-0127 121583-0128 121583-0129 121583-0130 121583-0131 121583-0132 121583-0133 121583-0134 121583-0135 121583-0136 121583-0187 121583-0188 121583-0189 121583-0190 121583-0205 121583-0211 121583-0212 121583-0213 121583-0214 121583-0215 121583-0216 121583-0217 121586-0081 121586-5067 121586-5068 121586-5069 121586-5075 121586-5077 121586-5131 121586-5132 121586-5134 121586-5135 121586-5136 121586-5149 16, 23, 33, 40 50 16, 23, 33, 40 59 50, 59 13 13 13 13 12 12, 17 12, 17 12, 17 12, 17 12, 17 12, 17 13 13 13 13 22, 24 22, 24 22, 24 22, 24 22, 24 12 58 50 50 70 59 33, 40 33, 40 33, 40 33, 40 33, 40 9, 19, 27, 31 15, 22, 32, 39 15, 22, 32, 39 51 59 24 24 43 43 43 38 36 15, 23, 33, 40 70 38 16, 23, 33, 39 www.ittcannon.com 14 14 14 14 41 34 26 26 26 26 27 27 27 27 28 28 28 28 8 8 9 9 10 10 36 37 38 15, 23, 33, 40 19 19 20 37 63 63 63 63 8 9 56 37 65 65 65 65 19 19 20 20 67 67 67 67 75 68 67 68 68 68 68 22 22 22 22 45 46 45 46 45 46 45 46 46 46 46 46 46 46 46 46 47 47 66 66 66 66 38 36 38 30 30 31 31 10 41, 54, 54, 54, 24 24 53, 53, 34 34 34 24 54, 61, 61, 61, 61, 72 72 72 72 60, 71 60, 71 Part Number Index Cannon APD / ISO 15170 Connectors Order Number Page Order Number Page Order Number Page 121586-5156 121586-5192 121586-5193 121586-5195 121586-5197 121586-5200 121586-5202 121586-5203 121586-5206 121586-5217 121586-5229 121586-5232 121586-5234 121586-5235 121586-5237 121586-5242 121586-5249 121586-5244 121586-5253 121586-5257 121586-5259 121667-0022 121667-0023 121667-0024 121667-0025 121688-0021 121688-0025 121668-0022 121668-0026 121668-0027 121668-0028 121668-0029 121668-0032 121668-0033 121668-0034 121668-0035 121668-0124 121668-0125 121668-0126 121668-0127 121688-0128 121688-0202 121668-0220 121668-0221 121668-0222 121688-0252 121688-0253 121668-0254 121668-0255 121668-0265 121668-0266 121668-0267 121668-0268 121668-0269 121668-0270 121668-0271 121668-0272 121668-0274 121668-0275 121668-0276 121668-0277 121668-0278 121668-0279 121668-0280 121668-0281 192900-0000 192900-0001 192900-0002 192900-0003 192922-1450 192990-7600 217-8516-001 217-8516-005 217-8516-010 248-8619-011 248-8653-026 248-8653-031 248-8653-053 248-8653-063 248-8653-064 248-8653-066 248-8653-105 248-8653-106 248-8653-134 249-8619-001 249-8619-002 249-8619-003 249-8619-004 249-8619-005 249-8619-006 249-8619-007 249-8619-010 249-8619-017 317-8648-008 317-8649-034 317-8875-054 330-8672-019 330-8672-021 330-8674-020 330-8674-024 330-8674-025 330-8674-026 331-8547-029 351-8697-001 351-8697-002 351-8697-003 351-8697-004 351-8697-005 351-8697-009 351-8697-014 430-8645-000 430-8645-002 430-8645-003 430-8645-007 430-8645-009 980-8672-004 980-8672-005 980-8672-010 980-8672-015 980-8672-016 980-8672-017 980-8672-018 980-8672-019 980-8672-020 980-8672-021 980-8672-034 980-8672-034 995-0001-507 995-0001-585 53, 60, 71 17 17 60, 71 60 60, 71 71 71 71 41 17 17 53 53 41 34 34 24 17 17 71 39, 49, 58, 39, 49, 58, 39, 49, 58, 39, 49, 58, 32 32 32 32 32 32 32 32 32 32 22 32 32 32 32 32 49, 69 58, 65 49, 69 58, 65 49, 69 49, 69 58, 65 58, 65 58, 65 58, 65 58, 65 69 69 69 69 58, 65 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 49, 69 39 39 39 39 41 41 10, 20, 28, 37 60, 71 15, 17, 22, 24 71 57 42 42 17, 24 71 60 42 42 42 64 64 64 64 11 11 21 17, 24 57 41, 54, 61, 72 17, 24 71 37, 38 37, 38 58, 69 69 58, 69 69 60 15 76 15 15 15 15 15 15 22, 22, 22, 22, 22, 15, 17, 15, 52 52 52 52 52 52 52 51 51 54, 41, 24 24 24 24 24 23 24 23 61, 72 54, 61, 72 www.ittcannon.com Product Safety and Warranty 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. Electrical connectors and individual components do not release or otherwise result in exposure to hazardous chemicals under normal conditions of use and fall under the definition of “Article," under the Hazard Communication Standard, 29 CFR 1910.1200, and are not considered hazardous materials. Solder and fluxes can be hazardous if inhaled or absorbed through the skin and should only be used as recommended by the manufacturer. Please consult your solder and flux manufacturer for more specific application recommendations. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Always wear safety glasses to avoid potential injury to eyes during cleaning, soldering, fiber preparation, etc. www.ittcannon.com Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. Proper lifting techniques shall be used for handling shipping cartons. 4. DISPOSAL Please recycle, reclaim or dispose of connectors and individual components in accordance with local, state and federal laws. Incineration of certain materials may release noxious or even toxic fumes.. (iv) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. Commodities in this catalog may be controlled for export or re-export under the Export Administration Regulations (EAR), Nuclear Regulatory Commission (NRC) Regulations, or by the International Traffic in Arms Regulations (ITAR) when specifically designed, modified or configured for military use. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the specified application tools, cleaning materials and assembly instructions documented in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. ITT Corporation Interconnect Solutions Division, (“ITT”) manufactures high quality products. However, these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of ITT. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. With prior written consent, reprinting this publication without any modifications is generally permitted. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Pressure All pressure information given are differential pressure limits. The specific differential pressure limits, across the connector interface, are documented in the Data Safety/catalog 77 Product Warranty A limited product warranty applies to ITT products. Please refer to www.ittcannon.com (General Terms and Conditions of Sale) for the complete text of ITT’s applicable Terms and Conditions of Sale, including warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. ITT does not assume liability for any patent infringement or violation of other rights claimed by third parties which may result from its use. “ITT”, the Engineered Blocks Logo and “Engineered for life” are registered trademarks of ITT Corporation. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. www.ittcannon.com/circulars • www.ittcannon.com/filter • www.ittcannon.com/hermetics • www.ittcannon.com/fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification. www.ittcannon.com/dsubs Microminiature Connectors Developed first by Cannon in the 1960’ s, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILDTL-83513 specification. www.ittcannon.com/micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. www.ittcannon.com/rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. www.ittcannon.com/RF50 • www.ittcannon.com/RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. www.ittcannon.com/transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. Global Design & Manufacturing and Customer Support North America Europe & Middle East Asia MEXICO - Cannon, VEAM Av. Libre Comercio s/nentre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales phone: +52.631.3110050 fax: +52.631.3110060 FRANCE - Cannon, VEAM 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 USA - Cannon 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 USA - BIW 500 Tesconi Circle Santa Rosa, CA 95401 phone: +1.707.523.2300 fax: +1.707.523.3567 USA - VEAM 100 New Wood Road Watertown, CT 06795 phone: +1.860.274.9681 fax: +1.860.274.4963 GERMANY - Cannon, VEAM Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 ITALY - VEAM Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 LEBANON - BIW P.O. Box 199 Jounieh Lebanon phone: +961.9.911.560 fax: +961.9.912.126 UK - Cannon, VEAM Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 INDIA - Cannon, VEAM ITT Corporation India Pvt Ltd 2nd Fl Prama House 21 Cama Industrial Estate Walbhat Road, Goregaon (E), Mumbai phone: +91 22 67843000 fax: +91 22 26783033 JAPAN - Cannon, VEAM 11-3, 5 Chome, Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 SINGAPORE - Cannon, VEAM 10 Jalan Kilang #06-01 Singapore 159410 phone: +65.62763693 ext 232 fax: +65.62763685 www.ittcannon.com ©2011 ITT Corporation. “Engineered for life” and “Cannon” are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice.