M u l t i - f u n ct io n Co mpac t Inver te r MX2-Series V1 type Born to drive machines »» Permanent magnet motors » »D r i v e P ro g ra m m i n g » »B u i l t - i n s a f e t y Harmonised motor and m achine control MOTOR C O N T RO L 200% •Near s tand-still operation starting t • S (0.5 Hz) mooth co orque ntrol o •Contro l f high ine rtia loads of fast cy clic loads Torque c ontr in open lo ol op •Ideal Motor co •Surfa ce Perm anent M •Inter agnet M ior Perm otor a n e n t •Indu Magnet ction M M o tor otor ntrol for low t o mediu m torqu applicat e ions •Can r eplace a flux vec tor or se drive in rvo suitable systems One par am • auto-tu eter Just by enterin ning g the k motor W rati th ng of th e MX2V1 give e s you sm fe oper ooth ation and sa 2 M AC H I N • Confo Safety ins id e Drive Program min g Position ing Networ k Integra tion E CO N T R OL rms to sa fety norm ISO 1384 Cat. 3 pe rformanc 9-1 e level PL • 2 Safe d ty inputs • Extern al device monitori ng (EDM) • Flow chart pr ogramm • Text e ing ditor • Intuit ive - up to 5 task s in par allel • Up to 8 pre-se t positio “Homin ns with g” • Spee d synch ronisatio n • Mod bus RS 485 bu • Opti ilt-in on unit s for Et herCAT Compo , Net, De viceNe t 3 Amazing in Control High starting torque and torque control capability in open loop mode give you full control of your machine dynamics and performance. Options for all of the major open network systems. Torque master Easy network integration Frequency response vs Torque variation Easy communications setting Easy programming using OMRON Function Blocks Example with 7.5 kW 4-pole motor Torque (%) 200 100 0 0.5 3 6 10 20 30 40 50 60 Hz The MX2-V1 delivers 200% starting torque near stand-still (0.5 Hz) and can operate in torque control in open loop mode. This allows the MX2-V1 to be used in applications where closed loop AC vector drives were previously used. 4 Standard industrial networks, such as EtherCAT, CompoNet or DeviceNet as options. High-speed EtherCAT provides solutions for the entire system from input to output with Sysmac Series. Built-in RS-485 Modbus communications. OMRON Function Blocks are available for the CP H/L and CJ-series PLCs. Those control the MX2-V1 via Modbus communications easily. Safety in Control Safety is embedded in the MX2-V1, according to ISO 13849-1, Cat. 3, with two safety inputs and an External Device Monitoring (EDM) output. No external contactors on the motor side are required, meaning simpler wiring for the user. Safety embedded; ISO 13849-1, Cat. 3 MOTOR CONTROL Permanent magnet motors Dual contactors at the output of the inverter are no longer required. Direct connection to a safety controller ensures compliance to ISO 13849-1, Cat. 3. The PM motor conforming to highefficiency regulations can be controlled. The PM motor promotes further energy saving and achieves earth-friendly machine control. 5 Position and run! The MX2-V1 is a drive and position controller in one, ideal for modular machines where moderate positional accuracy is required. Speed synchronisation is also possible, with no additional programming required. 6 Speed synchronisation Positioning functionality With no external hardware required, and via standard parameter settings, speed synchronisation can be achieved. The MX2-V1 will act as a speed follower to an external pulse generator/encoder signal up to 32 KHz. Specially developed application functionality enables the MX2-V1 to solve simple positioning tasks without the need for an external controller. Up to 8 positions, plus home, can be selected by the user, and furthermore, the MX2-V1 can be switched between speed and position mode. Program and play! The MX2-V1 gives you the power to create smart solutions using PLC functionality, as standard. Via an intuitive flow chart programming tool, you can create programs with up to 1000 lines of code and with 5 tasks running in parallel. Free to program 0 Entry Lbl0001 Label 1 4 If X(00)=1 GoTo U(01):=20 True 2 Label False Timer Set TD (0) U(01) 3 Lbl0002 Timer Off TD (0) 5 7 Wait TD(0)=1 8 •Intuitive and user friendly flow chart programming •Integrated in CX-Drive •Up to 1000 lines in a program •5 tasks can run in parallel GoTo 6 GoTo 9 Next Block Next Block 10 End (CX-Drive version 2.80 or higher is required.) 7 Multi-function Compact Inverter MX2-Series V1 type Born to drive machines • Positioning functionality. • Fieldbus communications with optional unit EtherCAT, CompoNet and DeviceNet • Drive Programming. • Current vector Control. • High Starting torque: 200% at 0.5 Hz. • Safety function * EN ISO 13849-1:2008 (Cat.3/PLd) IEC 60204-1 Stop Category 0 • Speed range up to 580 Hz. * When optional DeviceNet communication unit or CompoNet communication unit is mounted onto the MX2-series V1 type, the inverter will not conform to the safety standards. Performance Specifications Inverter MX2-series V1 type 3-phase 200 V Class Function name Model name (3G3MX2-) Applicable kW motor capacity HP Rated output capacity [kVA] 200 V 240 V 3-phase 200 V A2001-V1 A2002-V1 A2004-V1 A2007-V1 A2015-V1 A2022-V1 A2037-V1 A2055-V1 A2075-V1 A2110-V1 A2150-V1 CT 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 VT 0.2 0.4 0.75 1.1 2.2 3.0 5.5 7.5 11 15 18.5 CT 1/8 1/4 1/2 1 2 3 5 7 1/2 10 15 20 VT 1/4 1/2 1 1 1/2 3 4 7 1/2 10 15 20 25 CT 0.2 0.5 1.0 1.7 2.7 3.8 6.0 8.6 11.4 16.2 20.7 VT 0.4 0.6 1.2 2.0 3.3 4.1 6.7 10.3 13.8 19.3 23.9 CT 0.3 0.6 1.2 2.0 3.3 4.5 7.2 10.3 13.7 19.5 24.9 VT 0.4 0.7 1.4 2.4 3.9 4.9 8.1 12.4 16.6 23.2 28.6 Rated input voltage Rated input current [A] 3-phase 200 V - 15% to 240 V + 10%, 50/60 Hz ± 5% CT 1.0 1.6 3.3 6.0 9.0 12.7 20.5 30.8 39.6 57.1 62.6 VT 1.2 1.9 3.9 7.2 10.8 13.9 23.0 37.0 48.0 68.0 72.0 CT 1.0 1.6 3.0 5.0 8.0 11.0 17.5 25.0 33.0 47.0 60.0 VT 1.2 1.9 3.5 6.0 9.6 12.0 19.6 30.0 40.0 56.0 69.0 50 50 50 50 50 20 20 20 20 10 10 17 10 Rated output voltage Rated output current [A] 3-phase 200 to 240 V (The output cannot exceed the incoming voltage). Short-time deceleration braking torque (%) (Discharge Resistor not connected) Braking Resistor circuit * Regenerative braking Min. connectable resistance [Ω] Weight [kg] Built-in Braking Resistor circuit (separate Discharge Resistor) 100 100 100 50 50 35 1.0 1.0 1.1 1.2 1.6 1.8 Dimensions (width × height) [mm] Dimensions (depth) [mm] * The BRD usage is 10%. 8 68 × 128 109 122.5 145.5 35 20 17 2.0 3.3 3.4 108 × 128 140 × 128 140 × 260 170.5 170.5 155 5.1 7.4 180 × 296 220 × 350 175 Multi-function Compact Inverter MX2-Series V1 type 3-phase 400 V Class Function name Model name (3G3MX2-) Applicable kW motor capacity HP Rated output capacity [kVA] 380 V 480 V 3-phase 400 V A4004-V1 A4007-V1 A4015-V1 A4022-V1 A4030-V1 A4040-V1 A4055-V1 A4075-V1 A4110-V1 A4150-V1 CT 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 VT 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 CT 1/2 1 2 3 4 5 7 1/2 10 15 20 VT 1 2 3 4 5 7 1/2 10 15 20 25 CT 1.1 2.2 3.1 3.6 4.7 6.0 9.7 11.8 15.7 20.4 VT 1.3 2.6 3.5 4.5 5.7 7.3 11.5 15.1 20.4 25.0 CT 1.4 2.8 3.9 4.5 5.9 7.6 12.3 14.9 19.9 25.7 VT 1.7 3.4 4.4 5.7 7.3 9.2 14.5 19.1 25.7 31.5 Rated input voltage Rated input current [A] 3-phase 380 V - 15% to 480 V + 10%, 50/60 Hz ± 5% CT 1.8 3.6 5.2 6.5 7.7 11.0 16.9 18.8 29.4 35.9 VT 2.1 4.3 5.9 8.1 9.4 13.3 20.0 24.0 38.0 44.0 Rated output voltage Rated output current [A] 3-phase 380 to 480 V (The output cannot exceed the incoming voltage). CT 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0 VT 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23.0 31.0 38.0 50 50 50 20 20 20 20 20 10 10 Short-time deceleration braking torque (%) (Discharge Resistor not connected) Braking Resistor circuit * Regenerative braking Min. connectable resistance [Ω] Weight [kg] Built-in Braking Resistor circuit (separate Discharge Resistor) 180 180 180 100 100 1.5 1.6 1.8 1.9 1.9 Dimensions (width × height) [mm] Dimensions (depth) [mm] 108 × 128 143.5 170.5 100 70 70 70 35 2.1 3.5 3.5 4.7 5.2 140 × 128 140 × 260 180 × 296 170.5 155 175 * The BRD usage is 10%. 1-phase 200 V Class Function name Model name (3G3MX2-) Applicable kW motor capacity HP Rated output capacity [kVA] 200 V 240 V 1-phase 200 V AB001-V1 AB002-V1 AB004-V1 AB007-V1 AB015-V1 AB022-V1 CT 0.1 0.2 0.4 0.75 1.5 2.2 VT 0.2 0.4 0.55 1.1 2.2 3.0 CT 1/8 1/4 1/2 1 2 3 VT 1/4 1/2 3/4 1 1/2 3 4 CT 0.2 0.5 1.0 1.7 2.7 3.8 VT 0.4 0.6 1.2 2.0 3.3 4.1 CT 0.3 0.6 1.2 2.0 3.3 4.5 VT 0.4 0.7 1.4 2.4 3.9 4.9 Rated input voltage Rated input current [A] 1-phase 200 V - 15% to 240 V + 10%, 50/60 Hz ± 5% CT 1.3 3.0 6.3 11.5 16.8 22.0 VT 2.0 3.6 7.3 13.8 20.2 24.0 Rated output voltage Rated output current [A] 3-phase 200 to 240 V (The output cannot exceed the incoming voltage). CT 1.0 1.6 3.0 5.0 8.0 11.0 VT 1.2 1.9 3.5 6.0 9.6 12.0 50 50 50 50 50 20 Short-time deceleration braking torque (%) (Discharge Resistor not connected) Braking Resistor circuit * Regenerative braking Min. connectable resistance [Ω] Weight [kg] Built-in Braking Resistor circuit (separate Discharge Resistor) 100 100 100 50 50 35 1.0 1.0 1.1 1.4 1.8 1.8 Dimensions (width × height) [mm] Dimensions (depth) [mm] 68 × 128 109 108 × 128 122.5 170.5 * The BRD usage is 10%. 9 Multi-function Compact Inverter MX2-Series V1 type Function Specifications Function name Control Enclosure ratings *1 Specifications Open type (IP20) Control method Phase-to-phase sinusoidal modulation PWM Output frequency range *2 0.10 to 400 Hz (or 580 Hz in the high-frequency mode; restrictions apply) Frequency precision *3 Digital command: ±0.01% of the max. frequency, Analog command: ±0.2% of the max. frequency (25±10°C) Frequency setting resolution Digital setting: 0.01 Hz, Analog setting: One-thousandth of the maximum frequency Voltage/Frequency characteristics V/f characteristics (constant/reduced torque) Sensorless vector control, V/f control with speed feedback Overload current rating Heavy load rating (CT): 150%/60 s Light load rating (VT): 120%/60 s Instantaneous overcurrent protection 200% of the value of heavy load rating (CT) Acceleration/Deceleration time 0.01 to 3600 s (linear/curve selection), acceleration/deceleration 2 setting available Carrier frequency adjustment range 2 to 15 kHz (with derating) Starting torque 200%/0.5 Hz (sensorless vector control) External DC injection braking Starts at a frequency lower than that in deceleration via the STOP command, at a value set lower than that during operation, or via an external input. (Level and time settable). Communications Output signal Input signal Protective functions 10 Overcurrent, overvoltage, undervoltage, electronic thermal, temperature error, ground fault overcurrent at power-on status, rush current prevention circuit, overload limit, incoming overvoltage, external trip, memory error, CPU error, USP error, communication error, overvoltage suppression during deceleration, protection upon momentary power outage, emergency cutoff, etc. Frequency settings Digital Operator External analog input signal: 0 to 10 VDC/4 to 20 mA, Modbus communication (Modbus-RTU) RUN/STOP command Digital Operator External digital input signal (3-wire input supported), Modbus communication (Modbus-RTU) Multi-function input 7 points (Selectable from 59 functions) Analog input 2 points (Voltage FV terminal: 10 bits/0 to 10 V, Current FI terminal: 10 bits/4 to 20 mA) Pulse input 1 point (RP terminal: 32 kHz max., 5 to 24 VDC) Multi-function output 2 points (P1/EDM, P2; selectable from 43 functions) Relay output 1 point (1c contact: MC, MA, MB; selectable from 43 functions) Analog output (Frequency monitor) 1 point (AM terminal: Voltage 10 bits/0 to 10 V) (Frequency, current selectable) Pulse output 1 point (MP terminal: 32 kHz max., 0 to 10 V) RS-422 RJ45 connector (for Digital Operator) RS-485 Control circuit terminal block, Modbus communication (Modbus-RTU) USB USB1.1, mini-B connector Other functions AVR function, V/f characteristics switching, upper/lower limit, 16-step speeds, starting frequency adjustment, jogging operation, carrier frequency adjustment, PID control, frequency jump, analog gain/bias adjustment, S shape acceleration/deceleration, electronic thermal characteristics, level adjustment, restart function, torque boost function, fault monitor, soft lock function, frequency conversion display, USP function, motor 2 control function, UP/DWN, overcurrent control function, etc. Operating environment Calculate, Logic, Control I/O and so on Ambient operating temperature Options Drive Programming *4 EtherCAT Communication Unit 3G3AX-MX2-ECT CompoNet Communication Unit 3G3AX-MX2-CRT-E DeviceNet Communication Unit 3G3AX-MX2-DRT-E -10 to 50°C (However, derating is required). Ambient storage temperature -20°C to 65°C Ambient operating humidity 20% to 90% RH (with no condensation) Vibration resistance 5.9 m/s2 (0.6G), 10 to 55 Hz Application environment At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust) Multi-function Compact Inverter Function name International standard Specifications DC reactor, AC reactor, radio noise filter, input noise filter, output noise filter, regenerative braking unit, Braking Resistor, etc. Other option EMC directive EC Low voltage directive directive Machinery directives UL/cUL MX2-Series V1 type EN61800-3: 2004 EN61800-5-1: 2007 IEC 60204-1 Stop Category 0, EN IEC 61800-5-2 (STO), EN ISO 13849-1: 2008 (PLd) UL508C *1 Protection method complies with JEM 1030. *2 To operate the motor at over 50/60 Hz, contact the motor manufacturer to find out the maximum allowable speed of revolution. *3 For the stable control of the motor, the output frequency may exceed the maximum frequency set in A004 (A204) by 2 Hz max. *4 Refer to the Drive Programming USER'S MANUAL (No. I580). Note: 1. The applicable motor is a 3-phase standard motor. For using any other type, be sure that the rated current does not exceed that of the Inverter. 2. Output voltage decreases according to the level of the power supply voltage. 3. The braking torque at the time of capacitor feedback is an average deceleration torque at the shortest deceleration (when it stops from 50 Hz). It is not a continuous regeneration torque. Also, the average deceleration torque varies depending on the motor loss. The value is reduced in operation over 50 Hz. 11 Multi-function Compact Inverter MX2-Series V1 type Components and Functions Inverter MX2-series V1 type Modbus-RTU Termination resistor selector switch OFF (Factory default) ON Safety function selector switch Disable (Factory default) Enable USB connector (mini-B) Connector for optional board Connector for Digital Operator (RJ45) EDM function selector switch Multi-function contact terminal block P1 terminal (Factory default) EDM output Control circuit terminal block A Control circuit terminal block B CHARGE indicator Main circuit terminal block Name Function Modbus-RTU Termination resistor selector switch Use this Terminal Resistor selector switch for RS-485 terminals on the control circuit terminal block. When this switch is turned ON, the internal 200 Ω Resistor is connected. Safety function selector switch Turn this switch ON when using the safety function. Turn OFF the power before turning this switch ON/OFF. For details, refer to USER’S MANUAL (Cat.No.I585). EDM function selector switch Turn this switch ON when using the EDM output of the safety function. Turn OFF the power before turning this switch ON/ OFF.For details, refer to USER’S MANUAL (Cat.No.I585). USB connector Use this mini-B USB connector to connect a PC. Even when the Inverter is being operated by a PC, etc., via USB connection, it can still be operated using the Digital Operator. Connector for Digital Operator Use this connector to connect the Digital Operator. Connector for optional board Use this connector to mount the optional board. (Communications Units and other options can be connected.) Control circuit terminal blocks A and B These terminal blocks are used to connect various digital/analog input and output signals for inverter control, etc. Multi-function contact terminal block Use this SPDT contact terminal block for relay outputs. Main circuit terminal block Use this terminal block to connect an output to the motor and Braking Resistor, etc. Also, use this terminal block to connect the inverter to the main power supply. CHARGE indicator (Charge indicator LED) This LED indicator is lit if the DC voltage of the main circuit (between terminals P/+2 and N/-) remains approx. 45 V or above after the power has been cut off. Before wiring, etc. confirm that the Charge LED indicator is turned OFF. Note: This illustration shows the terminal block with the front cover removed. 12 Multi-function Compact Inverter MX2-Series V1 type Connection Diagram AX MC ELB MC Single-phase 3-phase power supply Shorting bar If any source-logic external output devices or external power supply is used, refer to User's Manual (I585) R/L1 (L1) *1 S/L2 T/L3 (N) *1 U/T1 3~ W/T3 PSC +1 SC AX M V/T2 24 VDC P24 MC OFF ON Motor Shorting bar DC reactor Remove the short bar when connecting a DC reactor. P/+2 SC RB Thermistor S7/EB N/− S6 MC S5/TH Multi-function inputs (7 contact inputs) MA S4/GS2 MB S3/GS1 S2 10 VDC power supply 10 VDC FS (7 mA Max.) Analog voltage input 0 to 10 V (10 bits) FV Analog current input 4 to 20 mA (10 bits) FI Pulse input 5 to 24 VDC (32 kHz Max.) Analog voltage output 0 to 10 V (10 bits) Pulse output 0 to 10 VDC (32 kHz Max.) Multi-function relay output P2 S1 Power: 1/4 W min. Resistance: 2 kΩ min. Braking Resistor *2 Approx. 100 Ω Multi-function P1/EDM outputs (2 outputs) PC Approx. 10 kΩ RS+ SC Serial communication port (RS-485/Modbus-RTU) RP SC AM MP SC RS− Terminal Resistor Terminal Resistor selector switch When using a Regenerative Braking Unit Regenerative Braking Resistor *2 Braking Unit *2 RB SC SC SC P N/− Optional board connector Communications Option Unit *2 P N RB Ground to 100 Ω or less for 200-V class Ground to 10 Ω or less for 400-V class *1 Connect to terminals L1 and N on a single-phase, 200-V Inverter (3G3MX2-AB@@@-V1). *2 Optional. Dimensions (Unit: mm) 3G3MX2-AB001-V1 3G3MX2-AB002-V1 3G3MX2-AB004-V1 3G3MX2-A2001-V1 3G3MX2-A2002-V1 3G3MX2-A2004-V1 3G3MX2-A2007-V1 68 56 4.5 dia. 8.8.8.8. 118 128 5 Power supply D D1 2.6 1-phase 200 V 3-phase 200 V Model W [mm] H [mm] 3G3MX2-AB001-V1 3G3MX2-AB002-V1 D [mm] D1 [mm] 109 13.5 122.5 27 109 13.5 3G3MX2-A2004-V1 122.5 27 3G3MX2-A2007-V1 145.5 50 3G3MX2-AB004-V1 3G3MX2-A2001-V1 3G3MX2-A2002-V1 68 128 13 Multi-function Compact Inverter 3G3MX2-AB007-V1 3G3MX2-AB015-V1 3G3MX2-AB022-V1 3G3MX2-A2015-V1 3G3MX2-A2022-V1 3G3MX2-A4004-V1 3G3MX2-A4007-V1 3G3MX2-A4015-V1 3G3MX2-A4022-V1 3G3MX2-A4030-V1 MX2-Series V1 type 108 Two, 4.5 dia. 96 8.8.8.8. 118 128 5 Power supply D Model 1-phase 200 V 3G3MX2-AB007-V1 3G3MX2-AB015-V1 3G3MX2-AB022-V1 3-phase 200 V 3G3MX2-A2015-V1 3G3MX2-A2022-V1 3G3MX2-A4004-V1 3-phase 400 V D1 4.4 140 128 3G3MX2-A2037-V1 3G3MX2-A4040-V1 W [mm] 108 H [mm] 128 3G3MX2-A4007-V1 3G3MX2-A4015-V1 3G3MX2-A4022-V1 3G3MX2-A4030-V1 D [mm] D1 [mm] 170.5 55 143.5 28 170.5 55 Two, 4.5 dia. 8.8.8.8. 118 128 5 170.5 Power supply 55 4.4 3G3MX2-A2055-V1 3G3MX2-A2075-V1 3G3MX2-A4055-V1 3G3MX2-A4075-V1 140 122 Model 3-phase 200 V 3G3MX2-A2037-V1 3-phase 400 V 3G3MX2-A4040-V1 W [mm] H [mm] D [mm] D1 [mm] 140 128 170.5 W [mm] H [mm] D [mm] D1 [mm] 140 260 155 55 Two, 6 dia. 8.8.8.8. 248 260 6 Power supply 155 73.3 6 14 Model 3-phase 200 V 3G3MX2-A2055-V1 3G3MX2-A2075-V1 3-phase 400 V 3G3MX2-A4055-V1 3G3MX2-A4075-V1 73.3 Multi-function Compact Inverter 3G3MX2-A2110-V1 3G3MX2-A4110-V1 3G3MX2-A4150-V1 180 MX2-Series V1 type Two, 7 dia. 160 8.8.8.8. 284 296 7 Power supply 175 97 Model 3-phase 200 V 3G3MX2-A2110-V1 3-phase 400 V 3G3MX2-A4110-V1 3G3MX2-A4150-V1 W [mm] H [mm] D [mm] D1 [mm] 180 296 175 97 W [mm] H [mm] D [mm] D1 [mm] 220 175 84 5 3G3MX2-A2150-V1 220 192 Two, 7 dia. 8.8.8.8. 336 350 7 175 84 5 Power supply 3-phase 200 V Model 3G3MX2-A2150-V1 350 Communication Unit MX2-Series EtherCAT Communication Unit 3G3AX-MX2-ECT This is the communication unit to connect the Multi-function Compact Inverter MX2 to EtherCAT network. This communication unit passed the conformance test of EtherCAT. Common Specifications Item Power supply Specifications Supplied from the inverter Protective structure Open type (IP20) Ambient operating temperature −10 to +50°C Ambient storage temperature −20 to +65°C Ambient operating humidity 20% to 90% RH (with no condensation) Vibration resistance 5.9 m/s2 (0.6 G), 10 to 55 Hz Application environment At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust) Weight 100 g max. International standard UL/cUL UL508C EC directive EMC Directive :EN61800-3: 2004 Low Voltage Directive :EN61800-5-1: 2003 15 Multi-function Compact Inverter MX2-Series V1 type EtherCAT Communications Specifications Item Specifications Communications standard IEC 61158 Type12, IEC 61800-7 CiA 402 drive profile Physical layer 100BASE-TX (IEEE802.3) Connector RJ45 × 2 (shielded type) ECAT IN : EtherCAT input ECAT OUT : EtherCAT output Communications media Category 5 or higher (cable with double, aluminum tape and braided shielding) is recommended. Communications distance Distance between nodes: 100 m max. Process data Fixed PDO mapping PDO mapping Mailbox (CoE) Emergency messages, SDO, SDO responses, and information Distributed clock FreeRun mode (asynchronous) LED display L/A IN (Link/Activity IN) × 1 L/A OUT (Link/Activity OUT) × 1 RUN × 1 ERR × 1 CiA402 drive profile Velocity mode EtherCAT Communication Unit Version Information As a Sysmac Device, the MX2-series Multi-function Compact Inverter is designed to provide optimal functionality and enhanced operability when used in conjunction with a Machine Automation Control such as NJ/NX series and the automation software Sysmac Studio. Unit Versions Unit Unit version Model EtherCAT Communication Unit for MX2-Series Ver.1.0 3G3AX-MX2-ECT Ver1.1 Supported Supported Compatible Sysmac Studio version (To connect the NJ Controller) Version1.05 or higher* Version1.05 or higher Compatible Sysmac Studio version (To connect the NX Controller) Version1.13 or higher* Version1.13 or higher * The function that was enhanced by the upgrade for Unit version1.1 can not be used. For detail, refer to "Function Support by Unit Version". Function Support by Unit Version Unit Model Unit version 1.0 Unit version Unit version 1.1 Item Store-function of back-up number of parameters Not supported Supported Initializing function as parameters. Not supported Supported Dimensions (Unit: mm) Status Indicator (L/A IN, L/A OUT, RUN, ERR) 3G3AX-MX2-ECT Bottom Rotary switches for node address setting (x10, x1) 67.6 44.9 28.6 60.0 27.9 Option board connector Communications connector (IN, OUT) Communications 10.3 10.3 connector (IN) FG cable Communications connector (OUT) 26.4mm * D* 28.2 FG cable *After the EtherCAT Communication Unit is installed, dimension D of the inverter increases by 26.4 mm. (Dimension D of the inverter varies depending on the capacity. Refer to the MX2-series V1 type USER'S MANUAL (Cat.No.I585)) 16 Multi-function Compact Inverter MX2-Series V1 type MX2-Series CompoNet Communication Unit 3G3AX-MX2-CRT-E This is the communication unit to connect the Multi-function Compact Inverter MX2 to CompoNet network. Common Specification Item Specification Power supply Supplied from the inverter Protective structure IP20 Ambient operating temperature − 10 to 50 °C Ambient storage temperature − 20 to 65 °C Ambient operating humidity 20 to 90%RH (with no condensation) Vibration resistance 5.9m/s2 (0.6G), 10 to 55Hz Application environment At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust) Insulation resistance 500VAC (between isolated circuits) Weight Approx. 170g UL/cUL International standard EC directive UL508 EN61800-3: 2004 (2004/108/EC) Second environment, Category C3 EN61800-5-1: 2007 (2006/95/EC) SELV CompoNet Communications Specifications Item Specification Slave type Word Slave Unit (Mixed) Certification CompoNet Conformance Tested CompoNet Profile AC Drive (0x02) Node Address 0 to 63, set with inverter parameter P190 or the rotary switches. Communication power supply - (External power not required) Baud rates supported 4 Mbps, 3 Mbps, 1.5 Mbps, 93.75 kbps. Automatically detecting baud rate of Master Unit Default Connection path Supported, set with inverter parameter P046 Supported Assemblies Basic Remote IO (Output assembly 20, Input assembly 70) Extended Speed IO (21, 71) Extended Speed and Torque Control (123, 173) Special IO (100, 150) Extended Control IO (101, 151) Extended Control IO and Multi function IO monitor (101, 153) Flexible Format (139, 159) Extended Speed and Acceleration Control (110, 111) EDS file Depending on the MX2 inverter model Dimensions (Unit: mm) 3G3AX-MX2-CRT-E Rotary switches for node address setting (×10, ×1) 67.6 Bottom 60.0 44.8 28.4 60.7 Option board connector Status Indicator (MS, NS) Communications connector FG cable 26.4mm D 9.4 FG cable 31.3 * After the CompoNet Communication Unit is installed, dimension D of the inverter increases by 26.4 mm. (Dimension D of the inverter varies depending on the capacity. Refer to the MX2-series V1 type USER'S MANUAL (Cat.No.I585)) 17 Multi-function Compact Inverter MX2-Series V1 type MX2-Series DeviceNet Communication Unit 3G3AX-MX2-DRT-E This is the communication unit to connect the Multi-function Compact Inverter MX2 to DeviceNet network. Common Specification Item Specification Power supply Supplied from the inverter Protective structure IP20 Ambient operating temperature − 10 to 50 °C Ambient storage temperature − 20 to 65 °C Ambient operating humidity 20 to 90%RH (with no condensation) Vibration resistance 5.9m/s2 (0.6G), 10 to 55Hz Application environment At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust) Insulation resistance 500VAC (between isolated circuits) Weight Approx. 170g UL/cUL International standard EC directive UL508 EN61800-3: 2004 (2004/108/EC) Second environment, Category C3 EN61800-5-1: 2007 (2006/95/EC) SELV DeviceNet Communications Specifications Item Specification Certification DeviceNet Conformance Tested DeviceNet Profile AC Drive (0x02) Supported connections Remote I/O: Master-Slave connection Poll Bit-Strobe COS Cyclic Explicit Messages Conform to DeviceNet specifications Communication power supply 11 to 25VDC (MAX 50 mA, type 20 mA) Unit device address range MAC ID 0 to 63, set with inverter parameter P192 Baud rates supported 125, 250, or 500kbps. Automatically detects baud rate of Master Unit. Default Connection path Supported, set with inverter parameter P046 Supported Assemblies Basic Remote IO (Output assembly 20, Input assembly 70) Extended Speed IO (21, 71) Extended Speed and Torque Control (123, 173) Special IO (100, 150) Extended Control IO (101, 151) Extended Control IO and Multi function IO monitor (101, 153) Flexible Format (139, 159) Extended Speed and Acceleration Control (110, 111) In case the DeviceNet master is configured using user allocation, only the input / output pairs can be configured. EDS file Depending on the MX2 Inverter model Dimensions (Unit: mm) 3G3AX-MX2-DRT-E 44.8 Bottom 67.6 28.4 60.0 Option board connector Status Indicator (MS, NS) Communications connector FG cable 26.4mm* D* 18.7 FG cable 31.3 * After the DeviceNet Communication Unit is installed, dimension D of the inverter increases by 26.4 mm. (Dimension D of the inverter varies depending on the capacity. Refer to the MX2-series V1 type USER'S MANUAL (Cat.No.I585)) 18 Multi-function Compact Inverter MX2-Series V1 type Options Regenerative Braking Unit 3G3AX-RBU@@ Used with a Braking Resistor when the deceleration time of the motor is needed to be reduced in the MX2. Connection Example Inverter Regenerative Braking Unit P/+2 P N/-1 N Braking Resistor RB RB P P AL1 * R1 1 AL2 * R2 2 * The alarm output terminals for the Regenerative Braking Unit. Provide a circuit to turn off the primary power supply for the Inverter when the temperature relay of the built-in resistor or optional Braking Resistor is activated. Specifications Built-in Resistance Type (3G3AX-RBU21/-RBU22/-RBU41) Class Model name (3G3AX-) Connection resistance Operating voltage ON/OFF Operation indication Parallel interlocking operation function*2 Internal resistance Allowable consecutive ON time Built-in Allowable operation cycle resistor Power consumption Protective function Built-in resistor overheat protection Operating environment Ambient temperature Ambient storage temperature Ambient operating humidity Vibration Location Paint color *1 *2 *3 3-phase 200-V class 17 Ω min. 3-phase 400-V class RBU41*1 34 Ω min. ON : 725 ± 5 V OFF: 710 ± 5 V (-5% or -10% setting available) 120 W, 20 W 0.5 s max. Cycle 1/80 (ON for 0.5 s, OFF for 40 s) Instantaneous 6.6 kW Short-time rating 120 W 120 W, 180 W × 2 in series 10 s max. Cycle 1/10 (ON for 10 s, OFF for 90 s) Instantaneous 1.46 kW Short-time rating 240 W RBU21 17 Ω min. ON : 362.5 ± 5 V OFF: 355 ± 5 V (-5% or -10% setting available) LED ON (Lit) 5 units max. 120 W, 180 W 10 s max. Cycle 1/10 (ON for 10 s, OFF for 90 s) Instantaneous 0.73 kW Short-time rating 120 W RBU22 • Cooling fin temperatureRelay operates at approximately 200°C or higher. Recovers at approximately 170°C or lower. • Built-in temperature fuse (recovery impossible)*3 • Rating of contact250 V AC 200mA (R load) 12 V DC 500mA (R load) 42 V DC 200mA (R load) • Minimum load1mA (R load) -10 to 50°C -20 to 65°C 20% to 90% (with no condensation) 5.9 m/s2 (0.6G) 10 to 55 Hz At a maximum altitude of 1,000 m (without corrosive gases or dust) Munselle 5Y7/1 (cooling fan: aluminum ground color) To use the braking resistor (Model: 3G3AX-RAB/RBB/RBC) for the 400-V class regenerative braking unit, be sure to remove the built-in resistor and connect two resistors of the same model in series. Using a 400-V class regenerative braking unit with only a single braking resistor connected may cause damage to the braking resistor. Use DIP switches to set the number of connected units. The built-in resistor has a thermal fuse. If the alarm terminals are not connected, the fuse may blow out in order to prevent the resistor from burning due to overheating. If the fuse blows out, the built-in resistor must be replaced. Dimensions (Unit: mm) 3G3AX-RBU21/-RBU22/-RBU41 95 Two, 5 dia. 145 75 5 208 218 35 5 100 Ground terminal (M5) 19 Multi-function Compact Inverter Braking Resistor MX2-Series V1 type 3G3AX-RBA/-RBB/-RBC@@@@ Consumes the regenerative motor energy with a resistor to reduce deceleration time. Connection Example Inverter Braking Resistor P/+2 P RB RB 1* 2* * The alarm output terminals for the Braking Resistor. Provide a circuit to turn off the primary power supply for the Inverter when the temperature relay of the Braking Resistor is activated. Specifications Compact type (3G3AX-RBA@@@@) Model 1201 Resistance 1202 Resistance (W) Allowable continuousbraking time (s) 2001 3001 4001 4001 6001 12001 300 W 400 W 400 W 600 W 1200 W 50 35 17 100 50 35 180 100 50 35 5 2.5 1.5 1.0 10 7.5 7.5 7.5 20 12 5 3 1.68 2.85 0.27 Fault detection function 2002 200 W Medium capacity type (3G3AX-RBC@@@@) 180 Weight (kg) General specifications 1204 120 W Capacity Allowable brakingfrequency (%) 1203 Standard type (3G3AX-RBB@@@@) 30 0.97 10 20 Built-in thermal (Contact capacity: 240 V AC 2 A max.) Minimum current: 5 mA, Normally ON (NC contact) Built-in temperature fuse (recovery impossible)* Ambient operating temperature -10 to 50°C Ambient storage temperature -20 to 65°C Ambient operating humidity 20% to 90% (RH) with no condensation Vibration 5.9 m/s (0.6 G) 10 to 55 Hz Complies with JISC0911 Location At a maximum altitude of 1,000 m (without corrosive gases or dust) Cooling method Self-cooling 10 2.5 3.6 6.5 Built-in temperature relay, Normally ON (NC contact) Contact capacity:240 V AC 3 A (R load), 0.2 A (L load), 36 V DC 2 A (R load) * Built-in resistors are equipped with thermal fuses. If the alarm is not connected, the fuse may blow to prevent burnout due to overheating. If the fuse blows, the built-in resistor will need to be replaced. 20 MX2-Series V1 type Multi-function Compact Inverter Dimensions (Unit: mm) 3G3AX-RBA 3G3AX-RBB W 3.5 R3.5 R 5 15 dia. L6 500 20.5 max. H2 10 43 160 25 L5 L4 2-4.2 5 H1 L1 170 150 7 L6 L2 1.2 L3 T 100 70 Dimensions (mm) Model 3G3AX-RBC4001 Two, 5 dia. 150 L1 L2 L3 L4 L5 L6 3G3AX-RBB2001 310 295 160 55 70 7.5 3G3AX-RBB2002 310 295 160 55 70 7.5 3G3AX-RBB3001 470 455 320 55 70 7.5 3G3AX-RBB4001 435 422 300 50 60 6.5 Dimensions (mm) Model 280 300 Weight Screw (kg) size H1 H2 W T 3G3AX-RBB2001 67 12 64 1.6 0.97 3G3AX-RBB2002 67 12 64 1.6 0.97 3G3AX-RBB3001 67 12 64 1.6 1.68 3G3AX-RBB4001 94 15 76 2 2.85 M3.5 5 3G3AX-RBC12001 3G3AX-RBC6001 100 70 Two, 5 dia. 150 150 110 Two, 7 dia. 10 390 410 5 170 390 410 7 21 Multi-function Compact Inverter MX2-Series V1 type Radio Noise Filter 3G3AX-ZCL@ Connected to the inverter input/output cables to reduce noise coming into the inverter from the power supply line and noise flowing from the inverter into the power supply line. Connection Example Inverter R Power Supply S T R/L1 Motor U/T1 S/L2 V/T2 T/L3 W/T3 M Connect as close as possible. Note 1: Wind each of three phase wires in the same direction. 2: Can be used on both the input and output sides of the Inverter. Specifications 3G3AX-ZCL1 200 V class Applicable Inverter Input output capacity Quan- No. of Quan- No. of (kW) tity turns tity turns output Quantity No. of turns Quantity No. of turns 0.4 1 4 1 4 0.75 1 4 1 4 1 4 1 4 2.2 1 4 1 4 3.0 1 4 1 4 1 4 1 4 1 4 1 4 − 1.5 3.7 1 5.5 − 4 1 − 4.0 22 400 V class Input 1 − 4 1 − 4 4 − 7.5 1 4 1 4 1 4 1 4 11 1 4 1 4 1 4 1 4 15 1 4 1 4 1 4 1 4 Multi-function Compact Inverter Specifications 200 V class Applicable Inverter Input output capacity Quan- No. of Quan- No. of (kW) tity turns tity turns 3G3AX-ZCL2 200 V class Applicable Inverter Input capacity Quan- No. of (kW) tity turns 400 V class output Quantity Input No. of turns 0.1 1 4 1 4 0.2 1 4 1 4 Quantity output No. of turns Quantity − MX2-Series V1 type No. of turns 2.2 1 1 − 4.0 − 4 4 3.0 − 5.5 0.4 1 4 1 4 1 4 1 0.75 1 4 1 4 1 4 1 4 1.5 1 4 1 4 1 4 1 4 400 V class Input output Quantity No. of turns Quantity No. of turns 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 4 Note: Select options by the maximum applicable motor capacity of heavy and light load rating. Dimensions (Unit: mm) 3G3AX-ZCL1 3G3AZ-ZCL2 3-M4 10 160 7 32 14 7 dia. mounting hole 7 x 14 long and round mounting hole (23) 18 129 72±0.5 39.5 dia. 78max. 7 26 max. 95max. Two, 5.5 dia. 80±0.5 83 85 35 3 12.5±0.3 180 23 Multi-function Compact Inverter MX2-Series V1 type Input Noise Filter 3G3AX-NFI@@ Reduces noise coming into the inverter from the power supply line and noise flowing from the inverter into the power supply line. Connect as close to the Inverter as possible. Connection Example Noise Filter (Power Supply) Inverter Motor L1 L1' R/L1 U/T1 L2 L2' S/L2 V/T2 L3 L3' T/L3 W/T3 M Specifications Power supply 3-phase 200 VAC 1-phase 200 VAC 3-phase 400 VAC Rated input current In (A) at an Power loss ambient temperature of 50°C (W) Leakage current (mA/phase) at 60 Hz Model Inverter model 3G3AX-NFI21 3G3MX2-A2001-V1 3×6A 3 < 1.5 (250 V) 3G3AX-NFI21 3G3MX2-A2002-V1 3×6A 3 < 1.5 (250 V) 3G3AX-NFI21 3G3MX2-A2004-V1 3×6A 3 < 1.5 (250 V) 3G3AX-NFI22 3G3MX2-A2007-V1 3 × 10 A 4 < 1.5 (250 V) 3G3AX-NFI23 3G3MX2-A2015-V1 3 × 20 A 6 < 1.5 (250 V) 3G3AX-NFI23 3G3MX2-A2022-V1 3 × 20 A 6 < 1.5 (250 V) 3G3AX-NFI24 3G3MX2-A2037-V1 3 × 30 A 9 < 1.5 (250 V) 3G3AX-NFI25 3G3MX2-A2055-V1 3 × 40 A 12 < 1.5 (250 V) 3G3AX-NFI26 3G3MX2-A2075-V1 3 × 60 A 17 < 1.5 (250 V) 3G3AX-NFI27 3G3MX2-A2110-V1 3 × 80 A 21 < 1.5 (250 V) 3G3AX-NFI28 3G3MX2-A2150-V1 3 × 100 A 23 < 1.5 (250 V) 3G3AX-NFI21 3G3MX2-AB001-V1 3×6A 3 < 1.5 (250 V) 3G3AX-NFI21 3G3MX2-AB002-V1 3×6A 3 < 1.5 (250 V) 3G3AX-NFI22 3G3MX2-AB004-V1 3 × 10 A 4 < 1.5 (250 V) 3G3AX-NFI23 3G3MX2-AB007-V1 3 × 20 A 6 < 1.5 (250 V) 3G3AX-NFI24 3G3AX-NFI23* 3G3MX2-AB015-V1 3 × 30 A 3 × 20 A 9 6 < 1.5 (250 V) 9 2 < 1.5 (250 V) < 7.5 (480 V) 3G3AX-NFI24 3G3MX2-AB022-V1 3 × 30 A 3G3AX-NFI41 3G3AX-NFI41 3G3MX2-A4004-V1 3G3MX2-A4007-V1 3×7A 3×7A 2 < 7.5 (480 V) 3G3AX-NFI41 3G3MX2-A4015-V1 3×7A 2 < 7.5 (480 V) 3G3AX-NFI42 3G3MX2-A4022-V1 3 × 10 A 4 < 7.5 (480 V) 3G3AX-NFI42 3G3MX2-A4030-V1 3 × 10 A 4 < 7.5 (480 V) 3G3AX-NFI43 3G3MX2-A4040-V1 3 × 20 A 6 < 7.5 (480 V) 3G3AX-NFI43 3G3MX2-A4055-V1 3 × 20 A 6 < 7.5 (480 V) 3G3AX-NFI44 3G3MX2-A4075-V1 3 × 30 A 9 < 7.5 (480 V) 3G3AX-NFI45 3G3MX2-A4110-V1 3 × 40 A 12 < 7.5 (480 V) 3G3AX-NFI46 3G3MX2-A4150-V1 3 × 50 A 15 < 7.5 (480 V) * With the 3G3AX-NFI23, only the CT rating is supported. Terminal size Wire dia. Weight (kg) 3G3AX-NFI21 Model Case enclosure rating Plastic, IP00 M4 1.25 mm2 0.5 3G3AX-NFI22 Plastic, IP00 M4 2 mm2 0.6 3G3AX-NFI23 Plastic, IP00 M4 2 mm2, 3.5 mm2 0.7 3G3AX-NFI24 Plastic, IP00 M4 5.5 mm2 0.8 3G3AX-NFI25 Plastic, IP00 M5 8 mm2 1.4 3G3AX-NFI26 Plastic, IP00 M5 14 mm2 1.8 3G3AX-NFI27 Metal, IP00 M6 22 mm2 3.6 3G3AX-NFI28 Metal, IP00 M8 30 mm2 4.6 3G3AX-NFI41 Plastic, IP00 M4 1.25 mm2, 2 mm2 0.7 3G3AX-NFI42 Plastic, IP00 M4 2 mm2 0.7 3G3AX-NFI43 Plastic, IP00 M4 2 mm2, 3.5 mm2 0.7 3G3AX-NFI44 Plastic, IP00 M4 5.5 mm2 0.8 3G3AX-NFI45 Plastic, IP00 M5 8 mm2 1.4 3G3AX-NFI46 Plastic, IP00 M5 14 mm2 1.6 Note: Select options by the maximum applicable motor capacity of heavy and light load rating. 24 Multi-function Compact Inverter MX2-Series V1 type Dimensions (Unit: mm) 3G3AX-NFI21 3G3AX-NFI22 3G3AX-NFI25/3G3AX-NFI26 3G3AX-NFI45/3G3AX-NFI46 66 52 (10) 2-4.5×6 Power supply Inverter side L1 L2 L3 M6 L3' L2' L1' 165 155 (95) (84) 100 117 L1' L2' L3' Inverter side L3 L2 L1 Power supply (16) Two, 4.5 dia. 10 Two, 5.0 dia. M4 65 90 95 67MAX (15) 3G3AX-NFI23/3G3AX-NFI24 3G3AX-NFI41/3G3AX-NFI42 3G3AX-NFI43/3G3AX-NFI44 74 C Inverter side Dimensions (mm) Model 5 L3' L2' L1' A B C D 3G3AX-NFI23 128 118 56 10 3G3AX-NFI24 144 130 56 11 3G3AX-NFI41 144 130 56 11 3G3AX-NFI42 144 130 56 11 3G3AX-NFI43 144 130 56 11 3G3AX-NFI44 144 130 56 11 B (95) A L3 L2 L1 Power supply (D) M4 5 dia. 73 (15) 3G3AX-NFI27/3G3AX-NFI28 6-N Inverter side Power supply 2-L L1' L2' L3' L3 L2 L1 G W J2 2-M P F E IN K D C B A Model J H Dimensions (mm) A B C D E F G H J J2 K N P W 3G3AX-NFI27 217 200 185 170 120 90 44 115 85 82 20 R2.75 Length 7 5.5 dia. L M M6 M4 17 3G3AX-NFI28 254 230 215 200 150 120 57 115 80 75 30 R3.75 Length 8 6.5 dia. M8 M6 23 25 Multi-function Compact Inverter MX2-Series V1 type Output Noise Filter 3G3AX-NFO@@ Reduces noise generated by the Inverter. Connect as close to the Inverter as possible. Connection Example Inverter (Power supply) Noise Filter Motor U/T1 1 4 S/L2 V/T2 2 5 T/L3 W/T3 3 6 R/L1 M Specifications 3-phase, 3-wire Rated voltage 500 VAC Inverter model Model Rated current (A) 3G3AX-NFO01 6 3G3MX2-A2001-V1 3G3MX2-AB001-V1 /-A2002-V1/-A2004-V1 /-AB002-V1 3G3MX2-A4004-V1 /-A4007-V1 0.7 3G3AX-NFO02 12 3G3MX2-A2007-V1 /-A2015-V1 3G3MX2-AB004-V1 /-AB007-V1 3G3MX2-A4015-V1 /-A4022-V1/-A4030-V1 0.9 3G3AX-NFO03 25 3G3MX2-A2022-V1 /-A2037-V1 3G3MX2-AB015-V1 /-AB022-V1 3G3MX2-A4040-V1 /-A4055-V1/-A4075-V1 2.1 3G3AX-NFO04 50 3G3MX2-A2055-V1 /-A2075-V1 − 3G3MX2-A4110-V1 /-A4150-V1 3.7 3G3AX-NFO05 75 3G3MX2-A2110-V1 − − 5.7 3G3AX-NFO06 100 3G3MX2-A2150-V1 − − 8.4 Power supply 3-phase AC 200 V class 1-phase AC 200 V class Weight (kg) 3-phase AC 400 V class Note: Select options by the maximum applicable motor capacity of heavy and light load rating. Dimensions (Unit: mm) 3G3AX-NFO01 3G3AX-NFO02 3G3AX-NFO03/3G3AX-NFO04/3G3AX-NFO05 3G3AX-NFO06 H J×2 K×6 K×6 J×4 E F C A B H C B A D Model 26 A F E D G B C D E F L G G H J K L 4.5 mm dia. M4 - 5.5 mm dia. M4 - 3G3AX-NFO01 140 125 110 156 70 95 50 R: 2.25mm Length: 6mm 3G3AX-NFO02 160 145 130 176 80 110 70 R: 2.75mm Length: 7mm 3G3AX-NFO03 112 80 154 160 145 130 120 − 6.5 mm dia. M4 - 3G3AX-NFO04 162 100 210 200 180 160 150 − 6.5 mm dia. M5 M5 3G3AX-NFO05 182 100 230 220 200 180 170 − 6.5 mm dia. M6 M6 3G3AX-NFO06 182 100 237 220 200 180 170 − 6.5 mm dia. M8 M8 Multi-function Compact Inverter MX2-Series V1 type DC Reactor 3G3AX-DL@@@@ Used to suppress harmonic current generated from the Inverter. Suppresses harmonic current better than the AC Reactor and can be used with the AC Reactor. Connection Example Inverter DC Reactor P P/+2 PD +1 Specifications Inverter Input power supply Model Figure No. Dimensions (mm) Bmax: coil dimensions W D H A B X Y C K Standard Weight applicable (kg) wire 3G3AX-DL2002 3G3MX2A2001-V1, AB001-V1 66 90 98 − 85 56 72 5.2 × 8 M4 0.8 1.25 mm2 min. 3G3AX-DL2004 3G3MX2A2002-V1, AB002-V1 66 90 98 − 95 56 72 5.2 × 8 M4 1.0 1.25 mm2 min. 3G3AX-DL2007 3G3MX2A2004-V1, AB004-V1 66 90 98 − 105 56 72 5.2 × 8 M4 1.3 2 mm2 min. 3G3AX-DL2015 3G3MX2A2007-V1, AB007-V1 66 90 98 − 115 56 72 5.2 × 8 M4 1.6 2 mm2 min. 3G3AX-DL2022 3G3MX2A2015-V1, AB015-V1 86 100 116 − 105 71 80 6×9 M4 2.1 2 mm2 min. 3G3AX-DL2037 3G3MX2A2022-V1, AB022-V1 86 100 118 − 120 71 80 6×9 M4 2.6 3.5 mm2 min. 3G3AX-DL2055 3G3MX2A2037-V1 111 100 210 − 110 95 80 7 × 11 M5 3.6 8 mm2 min. 3G3AX-DL2075 3G3MX2A2055-V1 111 100 212 − 120 95 80 7 × 11 M6 3.9 14 mm2 min. 3G3AX-DL2110 3G3MX2A2075-V1 146 120 252 − 110 124 96 7 × 11 M6 6.5 22 mm2 min. 3G3AX-DL2150 3G3MX2A2110-V1 146 120 256 − 120 124 96 7 × 11 M8 7.0 38 mm2 min. 3G3MX2A2150-V1 120 175 356 140 145 98 151 7 × 11 M8 9.0 60 mm2 min. Fig. 1 3/1-phase 200 VAC Applicable Inverter Fig. 2 3G3AX-DL2220 Fig. 3 27 Multi-function Compact Inverter Inverter Input power supply Model Figure No. Applicable Inverter Standard Weight applicable (kg) wire Dimensions (mm) Bmax: coil dimensions W D H A B X Y C K 3G3AX-DL4007 3G3MX2A4004-V1 66 90 98 − 95 56 72 5.2 × 8 M4 1.1 1.25 mm2 min. 3G3AX-DL4015 3G3MX2A4007-V1* 66 90 98 − 115 56 72 5.2 × 8 M4 1.6 2 mm2 min. 3G3AX-DL4022 3G3MX2A4007-V1, A4015-V1 86 100 116 − 105 71 80 6×9 M4 2.1 2 mm2 min. 3G3AX-DL4037 3G3MX2A4022-V1 A4030-V1 86 100 116 − 120 71 80 6×9 M4 2.6 2 mm2 min. 3G3AX-DL4055 3G3MX2A4040-V1 111 100 138 − 110 95 80 7 × 11 M4 3.6 3.5 mm2 min. 3G3AX-DL4075 3G3MX2A4055-V1* 111 100 138 − 115 95 80 7 × 11 M4 3.9 3.5 mm2 min. 3G3AX-DL4110 3G3MX2A4055-V1, A4075-V1* 146 120 250 − 105 124 96 7 × 11 M5 5.2 5.5 mm2 min. 3G3MX2A4075-V1, A4110-V1 146 120 252 − 120 124 96 7 × 11 M6 7.0 14 mm2 min. 3G3MX2A4150-V1 120 175 352 140 145 98 151 7 × 11 M6 9.5 22 mm2 min. Fig. 1 3-phase 400 VAC MX2-Series V1 type Fig. 2 3G3AX-DL4150 3G3AX-DL4220 Fig. 3 Note: Select options by the maximum applicable motor capacity of heavy and light load rating. * Only the CT rating is supported. Dimensions (Unit: mm) Fig. 1 Fig. 2 Fig. 3 W X Ground terminal (M5) Y Y D D Y D 2-K X W X W Ground terminal (M6) 4-C Ground terminal (M4) Max. H Max. B Max.A Max. B 28 4-C 4-C 2-K Max. B 2-K Max. H Max. H Multi-function Compact Inverter MX2-Series V1 type AC Reactor 3G3AX-AL@@@@ Connect the AC Reactor if the capacity of the power supply is much larger than that of the Inverter or the power factor is required to be improved. Connection Example AC Reactor (Power supply) Inverter R0 R S0 S T0 T Motor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 M Specifications Model 3G3AX-AL2025 3G3AX-AL2055 3G3AX-AL2110 3G3AX-AL2220 3G3AX-AL2330 3G3AX-AL4025 3G3AX-AL4055 3G3AX-AL4110 3G3AX-AL4220 3G3AX-AL4330 Inverter model Motor capacity VT CT 3G3MX2-A2001-V1 √ √ 3G3MX2-A2002-V1 √ √ 3G3MX2-A2004-V1 √ √ 3G3MX2-A2007-V1 √ √ 3G3MX2-AB001-V1 √ √ 3G3MX2-AB002-V1 √ √ 3G3MX2-AB004-V1 √ √ 3G3MX2-A2015-V1 √ √ 3G3MX2-A2022-V1 √ √ 3G3MX2-AB007-V1 √ √ 3G3MX2-AB015-V1* − √ 3G3MX2-A2037-V1 √ √ 3G3MX2-A2055-V1* − √ 3G3MX2-AB015-V1 √ √ 3G3MX2-AB022-V1 √ √ 3G3MX2-A2055-V1 √ √ 3G3MX2-A2075-V1 √ √ 3G3MX2-A2110-V1* − √ 3G3MX2-A2110-V1 √ √ 3G3MX2-A2150-V1 √ √ 3G3MX2-A4004-V1 √ √ 3G3MX2-A4007-V1 √ √ 3G3MX2-A4015-V1 √ √ 3G3MX2-A4022-V1 √ √ 3G3MX2-A4030-V1 √ √ 3G3MX2-A4040-V1 √ √ 3G3MX2-A4055-V1* − √ 3G3MX2-A4055-V1 √ √ 3G3MX2-A4075-V1 √ √ 3G3MX2-A4110-V1* − √ 3G3MX2-A4110-V1 √ √ 3G3MX2-A4150-V1 √ √ Dimensions (mm) A C D E H H1 J W X Y Weight (kg) 120 82 60 40 150 94 − − 50 67 2.8 120 98 60 40 150 94 − − 50 75 4.0 150 103 70 55 170 108 5.3 12.0 60 80 5.0 180 113 75 55 190 140 8.4 16.5 90 90 10.0 180 113 85 60 230 140 8.4 22.0 125 90 11.0 130 82 60 40 150 94 − − 50 67 2.7 130 98 60 40 150 94 − − 50 75 4.0 150 116 75 55 170 106 − − 60 98 6.0 180 103 75 55 190 140 5.3 12.0 100 80 10.0 180 123 85 60 230 140 6 16.5 100 100 11.5 Note: Select options by the maximum applicable motor capacity of heavy and light load rating. * Only the CT rating is supported. 29 Multi-function Compact Inverter MX2-Series V1 type Dimensions (Unit: mm) 3G3AX-AL2025 3G3AX-AL2055 3G3AX-AL2110/3G3AX-AL2220 3G3AX-AL2330 D max. A max. E max. Ro R So S E max. D max. To T Ro R So S To T H max. H max. H1 max. H1 max. X Y Y X A max. C max. C max. 3G3AX-AL4025/3G3AX-AL4055 3G3AX-AL4110 3G3AX-AL4220/3G3AX-AL4330 A max. D max. E max. Ro R So S E max. D max. To T Ro R So S To T H max. H max. H1 max. H1 max. X Y A max. C max. X Y C max. 30 Multi-function Compact Inverter MX2-Series V1 type Digital Operator Used to set parameters, perform various monitoring, and start and stop the Inverter. 3G3AX-OP01 Dimensions Data display RUN command LED indicator Operation keys Dimensions FREQ adjuster Height (55 mm) × Width (70 mm) × Depth (10 mm) Digital operator extension cable 3G3AX-OPCN@ Used to install the Digital Operator away from the Inverter. 3G3AX-OPCN1 (Cable length: 1 m) 3G3AX-OPCN3 (Cable length: 3 m) 31 Ordering Information ■ System Configuration.................................................................................33 ■ Interpreting Model Numbers ......................................................................34 ■ Ordering Information ..................................................................................34 3G3MX2 Inverter Models .......................................................................................34 Communication Unit ..............................................................................................34 Related Options .....................................................................................................35 Recommended EtherCAT Communications Cables ...........................................40 Software..................................................................................................................41 ■ Overview of Inverter Selection ..................................................................42 ■ Related Manuals..........................................................................................46 ■ Other Products in the Inverter Series .......................................................46 Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows is registered trademarks of Microsoft Corporation in the USA and other countries. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. CompoNetTM and DeviceNetTM are the trademarks of ODVA. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation. Multi-function Compact Inverter MX2-Series V1 type System Configuration Programmable Controller CJ2/CJ1 Machine Automation Controller NJ/NX-series Built-in pulse I/O function type CP1H/CP1L Programmable Controller CS1 Programmable Controller CJ2/CJ1 EtherCAT Position Control Unit with EtherCAT interface CJ1W-NC@81/NC@82 Sysmac Studio CompoNet Master Unit CJ1W-CRM21/ CS1W-CRM21 DeviceNet Master Unit CJ1W-DRM21/ CS1W-DRM21-V1 CX-One EtherCAT CompoNet DeviceNet Modbus I/O MX2-series 3G3MX2-@@@@@-V1 USB Digital operator extension cable 3G3AX-OPCN1/OPCN3 Digital operator 3G3AX-OP01 CX-One Option communication unit 3G3AX-MX2-ECT 3G3AX-MX2-CRT-E 3G3AX-MX2-DRT-E AC reactor 3G3AX-AL@@@@@ Input noise filter 3G3AX-NFI@@ Output noise filter 3G3AX-NFO@@ Regenerative braking units 3G3AX-RBU@@ DC reactor 3G3AX-DL@@@@ Radio noise filter 3G3AX-ZLC@ Radio noise filter 3G3AX-ZLC@ Braking resistor 3G3AX-RB@@@@@ R S T ( Power supply 3-phase 200VAC 3-phase 400VAC 1-phase 200VAC ) M 3-phase induction motor 33 Multi-function Compact Inverter MX2-Series V1 type Interpreting Model Numbers -V1 1 2 3 MX2 Series V1 type 1) Voltage class 2) Max. applicable motor capacity (CT) B 1-phase 200 VAC (200-V class) 2 4 3-phase 200 VAC (200-V class) 3-phase 400 VAC (400-V class) 001 002 004 007 015 022 030 037 040 055 075 110 150 0.1 kW 0.2 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.0 kW 3.7 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 3) Area -V -ZV1 -E Japan and areas other than China and Europe China Europe Ordering Information 3G3MX2 Inverter Models Note: Inverters with model numbers ending in "-V1" are designed to be used in areas other than China and Europe. Refer to the above "Interpreting Model Numbers" for the model numbers for China and Europe. Rated voltage Enclosure ratings 3-phase 200 VAC IP20 3-phase 400 VAC IP20 1-phase 200 VAC IP20 Max. applicable motor capacity CT: Heavy load VT: Light load 0.1kW 0.2 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 0.1 kW 0.2 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 0.2 kW 0.4 kW 0.75 kW 1.1 kW 2.2 kW 3.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 0.75 kW 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 0.2 kW 0.4 kW 0.55 kW 1.1 kW 2.2 kW 3.0 kW Communication Unit Name EtherCAT Communication Unit 34 Model 3G3AX-MX2-ECT CompoNet Communication Unit 3G3AX-MX2-CRT-E DeviceNet Communication Unit 3G3AX-MX2-DRT-E Model 3G3MX2-A2001-V1 3G3MX2-A2002-V1 3G3MX2-A2004-V1 3G3MX2-A2007-V1 3G3MX2-A2015-V1 3G3MX2-A2022-V1 3G3MX2-A2037-V1 3G3MX2-A2055-V1 3G3MX2-A2075-V1 3G3MX2-A2110-V1 3G3MX2-A2150-V1 3G3MX2-A4004-V1 3G3MX2-A4007-V1 3G3MX2-A4015-V1 3G3MX2-A4022-V1 3G3MX2-A4030-V1 3G3MX2-A4040-V1 3G3MX2-A4055-V1 3G3MX2-A4075-V1 3G3MX2-A4110-V1 3G3MX2-A4150-V1 3G3MX2-AB001-V1 3G3MX2-AB002-V1 3G3MX2-AB004-V1 3G3MX2-AB007-V1 3G3MX2-AB015-V1 3G3MX2-AB022-V1 Multi-function Compact Inverter MX2-Series V1 type Related Options Name Specifications Regenerative Braking Units 3-phase 200 VAC 3-phase 400 VAC Compact type Braking Resistor Standard type Medium capacity type Model General purpose with Braking resistor 3G3AX-RBU21 High Regeneration purpose with Braking resistor 3G3AX-RBU22 General purpose with Braking resistor 3G3AX-RBU41 Resistor 120 W, 180 Ω 3G3AX-RBA1201 Resistor 120 W, 100 Ω 3G3AX-RBA1202 Resistor 120 W, 5 Ω 3G3AX-RBA1203 Resistor 120 W, 35 Ω 3G3AX-RBA1204 Resistor 200 W, 180 Ω 3G3AX-RBB2001 Resistor 200 W, 100 Ω 3G3AX-RBB2002 Resistor 300 W, 50 Ω 3G3AX-RBB3001 Resistor 400 W, 35 Ω 3G3AX-RBB4001 Resistor 400 W, 50 Ω 3G3AX-RBC4001 Resistor 600 W, 35 Ω 3G3AX-RBC6001 Resistor 1200 W, 17 Ω 3G3AX-RBC12001 Regenerative Braking Unit and Braking Resistor Combination Regenerative Inverter Usage conditions Braking resistor braking unit Voltage Approximate braking torque [% *2 ] 3.0% 220% 10.0% 220% Model 0.1 3G3MX2-A2001-V1 3G3MX2-AB001-V1 3G3MX2-A2002-V1 3G3MX2-AB002-V1 3.0% 220% 10.0% 220% 3G3MX2-A2004-V1 3G3MX2-AB004-V1 3.0% 220% 10.0% 220% 3G3MX2-A2007-V1 3G3MX2-AB007-V1 3.0% 120% 10.0% 120% 3G3MX2-A2015-V1 3G3MX2-AB015-V1 2.5% 110% 10.0% 215% 3G3MX2-A2022-V1 3G3MX2-AB022-V1 3.0% 150% 10.0% 150% 0.2 0.4 0.75 1.5 200-V Class %ED *1 [%] Max.applicable motor capacity (kW) 2.2 3.7 5.5 7.5 Model Number of units Model Number of units Restrictions Connection configuration Allowable continuous braking time(s) Min. connectable resistance [Ω] 3G3AX-RBA1201 1 1 20 100 3G3AX-RBB2001 1 1 30 100 Built-in Inverter 3G3AX-RBA1201 1 1 20 100 3G3AX-RBB2001 1 1 30 100 Built-in Inverter 3G3AX-RBA1201 1 1 20 100 3G3AX-RBB2001 1 1 30 100 Built-in Inverter 3G3AX-RBA1201 1 1 20 50 3G3AX-RBB2001 1 1 30 50 Built-in Inverter 3G3AX-RBA1202 1 1 12 50 3G3AX-RBC4001 1 1 10 50 Built-in Inverter 3G3AX-RBB3001 1 1 30 35 3G3AX-RBC4001 1 1 10 35 Built-in Inverter 3.0% 125% 3G3AX-RBB4001 1 1 20 35 10.0% 125% 3G3AX-RBC6001 1 1 10 35 3.0% 120% 3G3AX-RBB3001 2 2 30 20 3G3MX2-A2037-V1 Built-in Inverter 3G3MX2-A2055-V1 Built-in Inverter 10.0% 120% 3G3AX-RBC4001 2 2 10 20 3.0% 125% 3G3AX-RBB4001 2 2 20 17 3G3MX2-A2075-V1 Built-in Inverter 10.0% 125% 3G3AX-RBC6001 2 2 10 17 3.0% 90% 3G3AX-RBC12001 1 1 10 17 3G3AX-RBC12001 1 1 10 17 3G3AX-RBC6001 3 14 10 4 3G3AX-RBB3001 5 7 30 10 3G3AX-RBC4001 5 7 10 10 Built-in Inverter 11 3G3MX2-A2110-V1 10.0% 10.0% 15 90% 125% 3G3AX-RBU23 *3 3.0% 110% 10.0% 110% 3G3MX2-A2150-V1 1 Built-in Inverter 35 MX2-Series V1 type Multi-function Compact Inverter Regenerative Inverter Usage conditions Braking resistor braking unit Voltage Max.applicable motor capacity (kW) Model 0.4 3G3MX2-A4004-V1 0.75 1.5 2.2 3.0 400-V Class 4.0 5.5 7.5 11 15 3G3MX2-A4007-V1 3G3MX2-A4015-V1 3G3MX2-A4022-V1 3G3MX2-A4030-V1 3G3MX2-A4040-V1 3G3MX2-A4055-V1 3G3MX2-A4075-V1 3G3MX2-A4110-V1 3G3MX2-A4150-V1 %ED *1 [%] Approximate braking torque [% *2 ] 3.0% 220% 10.0% 220% 3.0% 220% 10.0% 220% 3.0% 120% 10.0% 120% 2.5% 150% 10.0% 220% 2.5% 110% 10.0% 215% 3.0% 165% 10.0% 165% 3.0% 120% 10.0% 120% 3.0% 125% 10.0% 125% 3.0% 85% 10.0% 85% 10.0% 120% 3.0% 125% 10.0% 125% Model Number of units Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter Built-in Inverter 3G3AX-RBU41 *3 1 Built-in Inverter Model Number of units Restrictions Connection configuration Allowable continuous braking time(s) Min. connectable resistance [Ω] 3G3AX-RBA1201 2 3 20 180 3G3AX-RBB2001 2 3 30 180 3G3AX-RBA1201 2 3 20 180 3G3AX-RBB2001 2 3 30 180 3G3AX-RBA1201 2 3 20 180 3G3AX-RBB2001 2 3 30 180 3G3AX-RBA1202 2 3 12 100 3G3AX-RBC4001 2 3 10 100 3G3AX-RBA1202 2 3 12 100 3G3AX-RBC4001 2 3 10 100 3G3AX-RBB3001 2 3 30 100 3G3AX-RBC4001 2 3 10 100 3G3AX-RBB3001 2 3 30 70 3G3AX-RBC4001 2 3 10 70 3G3AX-RBB4001 2 3 20 70 3G3AX-RBC6001 2 3 10 70 3G3AX-RBB4001 2 3 20 70 3G3AX-RBC6001 2 3 10 70 3G3AX-RBC4001 4 15 10 34 3G3AX-RBB4001 4 5 20 35 3G3AX-RBC6001 4 5 10 35 *1 %ED shows the ratio that can be used for braking (deceleration time) among operating time of one task period. *2 Approximate breaking torque is shown in % of rating torque of the motor (100%). *3 Please remove the built-in resistor. Connection configuration TYPE Inverter 1 Resistor only One unit Resistor only Two units in parallel Inverter 2 3 5 36 TYPE Resistor only Two units in series Resistor only Two parallel units connected in series to two other parallel units R Resistor R R 7 Resistor only Five units in parallel 14 One braking unit Three resistors in parallel Inverter R R R R R R R R Inverter Inverter Braking unit (Resistor mounted externally) Voltage detection R R Inverter R R R R 15 One braking unit Two resistors in parallel connected in series to two other parallel units Inverter Voltage detection R R R R Braking unit (Resistor mounted externally) Multi-function Compact Inverter Specifications of Inverter Name Voltage class 3-phase 200 VAC Radio Noise Filter 1-phase 200 VAC 3-phase 400 VAC 3-phase 200 VAC Input Noise Filter 1-phase 200 VAC 3-phase 400 VAC CT: Heavy load VT: Light load 0.1 kW 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.75 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.7 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW 11 kW 11 kW 15 kW 15 kW 18.5 kW 0.1 kW 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 0.4 kW 0.75 kW 0.75 kW 1.5 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.0 kW 4.0 kW 4.0 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW 11 kW 11 kW 15 kW 15 kW 18.5 kW 0.1 kW 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.75 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW MX2-Series V1 type Model 3G3AX-ZCL2 3G3AX-ZCL1 (3G3AX-ZCL2) 3G3AX-ZCL1 3G3AX-ZCL2 3G3AX-ZCL2 (3G3AX-ZCL1) 3G3AX-ZCL1 3G3AX-NFI21 3G3AX-NFI22 3G3AX-NFI23 3.7 kW 5.5 kW 3G3AX-NFI24 5.5 kW 7.5 kW 3G3AX-NFI25 7.5 kW 11 kW 3G3AX-NFI26 11 kW 15 kW 3G3AX-NFI27 15 kW 18.5 kW 3G3AX-NFI28 0.1 kW 0.2 kW 0.2 kW 0.4 kW 3G3AX-NFI21 0.4 kW 0.55 kW 0.75 kW 1.1 kW 3G3AX-NFI22 3G3AX-NFI23 1.5 kW 2.2 kW 3G3AX-NFI23 * 2.2 kW 3.0 kW 3G3AX-NFI24 0.4 kW 0.75 kW 0.75 kW 1.5 kW 1.5 kW 2.2 kW 3G3AX-NFI41 2.2 kW 3.0 kW 3.0 kW 4.0 kW 4.0 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW 11 kW 3G3AX-NFI44 11 kW 15 kW 3G3AX-NFI45 15 kW 18.5 kW 3G3AX-NFI46 3G3AX-NFI42 3G3AX-NFI43 * Only the CT rating is supported. 37 Multi-function Compact Inverter Name MX2-Series V1 type Specifications of Inverter Voltage class CT: Heavy load 0.1 kW 3-phase 200 VAC Output Noise Filter 1-phase 200 VAC 3-phase 400 VAC 3-phase 200 VAC DC Reactor 1-phase 200 VAC 3-phase 400 VAC 38 VT: Light load Model 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.75 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.7 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW 11 kW 3G3AX-NFO01 3G3AX-NFO02 3G3AX-NFO03 3G3AX-NFO04 11 kW 15 kW 3G3AX-NFO05 15 kW 18.5 kW 3G3AX-NFO06 0.1 kW 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 0.4 kW 0.75 kW 0.75 kW 1.5 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.0 kW 4.0 kW 4.0 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW 11 kW 11 kW 15 kW 15 kW 18.5 kW 3G3AX-NFO01 3G3AX-NFO02 3G3AX-NFO03 3G3AX-NFO01 3G3AX-NFO02 3G3AX-NFO03 3G3AX-NFO04 0.1 kW 0.2 kW 3G3AX-DL2002 0.2 kW 0.4 kW 3G3AX-DL2004 0.4 kW 0.75 kW 3G3AX-DL2007 0.75 kW 1.1 kW 3G3AX-DL2015 1.5 kW 2.2 kW 3G3AX-DL2022 2.2 kW 3.0 kW 3G3AX-DL2037 3.7 kW 5.5 kW 3G3AX-DL2055 5.5 kW 7.5 kW 3G3AX-DL2075 7.5 kW 11 kW 3G3AX-DL2110 11 kW 15 kW 3G3AX-DL2150 15 kW 18.5 kW 3G3AX-DL2220 0.1 kW 0.2 kW 3G3AX-DL2002 0.2 kW 0.4 kW 3G3AX-DL2004 0.4 kW 0.55 kW 3G3AX-DL2007 0.75 kW 1.1 kW 3G3AX-DL2015 1.5 kW 2.2 kW 3G3AX-DL2022 2.2 kW 3.0 kW 3G3AX-DL2037 0.4 kW 0.75 kW 3G3AX-DL4007 0.75 kW 1.5 kW 3G3AX-DL4015 * 1.5 kW 2.2 kW 3G3AX-DL4022 2.2 kW 3.0 kW 3.0 kW 4.0 kW 4.0 kW 5.5 kW 3G3AX-DL4055 5.5 kW 7.5 kW 3G3AX-DL4075 * 7.5 kW 11 kW 3G3AX-DL4110 * 11 kW 15 kW 3G3AX-DL4150 15 kW 18.5 kW 3G3AX-DL4220 3G3AX-DL4037 Multi-function Compact Inverter Name Specifications of Inverter Voltage class 3-phase 200 VAC AC Reactor MX2-Series V1 type 1-phase 200 VAC 3-phase 400 VAC CT: Heavy load VT: Light load Model 0.1 kW 0.2 kW 0.2 kW 0.4 kW 0.4 kW 0.75 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.7 kW 5.5 kW 5.5 kW 7.5 kW 3G3AX-AL2110 * 7.5 kW 11 kW 3G3AX-AL2220 11 kW 15 kW 3G3AX-AL2220 * 15 kW 18.5 kW 0.1 kW 0.2 kW 3G3AX-AL2025 3G3AX-AL2055 3G3AX-AL2110 3G3AX-AL2330 0.2 kW 0.4 kW 0.4 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 3G3AX-AL2055 * 2.2 kW 3.0 kW 3G3AX-AL2110 0.4 kW 0.75 kW 0.75 kW 1.5 kW 3G3AX-AL2025 3G3AX-AL4025 1.5 kW 2.2 kW 2.2 kW 3.0 kW 3.0 kW 4.0 kW 4.0 kW 5.5 kW 5.5 kW 7.5 kW 3G3AX-AL4110 * 7.5 kW 11 kW 3G3AX-AL4220 11 kW 15 kW 3G3AX-AL4220 * 15 kW 18.5 kW 3G3AX-AL4055 3G3AX-AL4110 3G3AX-AL4330 * Only the CT rating is supported. Note: When using the Inverter for light load rating, select the model with one size larger capacity (rated current). 39 Multi-function Compact Inverter Name Digital Operator Connection cable MX2-Series V1 type Cable length(m) − Model 3G3AX-OP01 1m 3G3AX-OPCN1 3m 3G3AX-OPCN3 Recommended EtherCAT Communications Cables Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT. Cabel with Connectors Item Appearance Standard type Cable with Connectors on Both Ends (RJ45/RJ45) Wire Gauge and Number of Pairs: AWG27, 4-pair Cable Cable Sheath material: LSZH *2 Cable color: Yellow *3 Recommended manufacturer OMRON Rugged type Cable with Connectors on Both Ends (RJ45/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable OMRON Rugged type Cable with Connectors on Both Ends (M12 Straight/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable OMRON Rugged type Cable with Connectors on Both Ends (M12 Right-angle/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable OMRON Cable length(m) *1 Model 0.3 XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1 XS6W-6LSZH8SS100CM-Y 2 XS6W-6LSZH8SS200CM-Y 3 XS6W-6LSZH8SS300CM-Y 5 XS6W-6LSZH8SS500CM-Y 0.3 XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1 XS5W-T421-CMD-K 2 XS5W-T421-DMD-K 5 XS5W-T421-GMD-K 10 XS5W-T421-JMD-K 0.3 XS5W-T421-AMC-K 0.5 XS5W-T421-BMC-K 1 XS5W-T421-CMC-K 2 XS5W-T421-DMC-K 5 XS5W-T421-GMC-K 10 XS5W-T421-JMC-K 0.3 XS5W-T422-AMC-K 0.5 XS5W-T422-BMC-K 1 XS5W-T422-CMC-K 2 XS5W-T422-DMC-K 5 XS5W-T422-GMC-K 10 XS5W-T422-JMC-K *1 Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available. *2 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3 Cables colors are available in blue, yellow, or Green Note: For details, refer to Cat.No.G019. Cables / Connectors Wire Gauge and Number of Pairs: AWG24, 4-pair Cable Item Cables RJ45 Connectors Appearance Recommended manufacturer Model − Hitachi Metals, Ltd. NETSTAR-C5E SAB 0.5 x 4P * − Kuramo Electric Co. KETH-SB * − SWCC Showa Cable Systems Co. FAE-5004 * − Panduit Corporation MPS588-C * * We recommend you to use above cable and connector together. Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Item Cables RJ45 Assembly Connector Appearance Recommended manufacturer Kuramo Electric Co. KETH-PSB-OMR * − JMACS Japan Co., Ltd. PNET/B * OMRON XS6G-T421-1 * * We recommend you to use above cable and connector together. Note: Connect both ends of cable shielded wires to the connector hoods. 40 Model − Multi-function Compact Inverter MX2-Series V1 type Software How to Select Required Support Software for Your Controller The required Support Software depends on the Controller to connect. Please check the following table when purchasing the Support Software. Item Omron PLC System Omron Machine Automation Controller System Controller CS, CJ, CP, and other series NJ/NX-series Inverter Inverter MX2-series V1 type Inverter MX2-series V1 type with EtherCAT Communication Unit (Applicable to the CJ series only.) Inverter MX2-series V1 type with CompoNet Communication Unit Inverter MX2-series V1 type with DeviceNet Communication Unit Inverter MX2-series V1 type Inverter MX2-series V1 type with EtherCAT Communication Unit Inverter MX2-series V1 type with CompoNet Communication Unit Inverter MX2-series V1 type with DeviceNet Communication Unit Software FA Integrated Tool Package CX-One Automation Software Sysmac Studio FA Integrated Tool Package CX-One Product name Specifications Number of licenses Media 1 license * DVD Model Standards CXONE-AL01D-V4 − The CX-One is a comprehensive software package that integrates Support Software for OMRON PLCs and components. FA Integrated Tool Package CX-One Ver. 4.@ CX-One runs on following OS. Windows XP (Service Pack 3 or higher, 32-bit version) / Windows Vista (32-bit/64-bit version) / Windows 7 (32-bit/64-bit version) / Windows 8 (32-bit/64-bit version) / Windows 8.1 (32-bit/64-bit version) / Windows 10 (32-bit/64-bit version) CX-One Version.4.@ includes CX-Drive Ver.2.@. For details, refer to the CX-One catalog (Cat. No. R134) * Multi licenses (3, 10, 30, or 50 licenses) and DVD media without licenses are also available for the CX-One. Automation Software Sysmac Studio Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product name Specifications The Sysmac Studio provides an integrated development environment to set up, program, debug, and maintain NJ/NX-series Controllers and other Machine Automation Controllers, as well as EtherCAT slaves. Sysmac Studio Standard Edition Ver.1.@@ Model Standards Number of licenses Media − (Media only) DVD SYSMAC-SE200D − 1 license * − SYSMAC-SE201L − Sysmac Studio runs on the following OS. Windows XP (Service Pack 3 or higher, 32-bit version) / Windows Vista (32-bit version) / Windows 7 (32-bit/ 64-bit version) / Windows 8 (32-bit/64-bit version) / Windows 8.1 (32-bit/64-bit version)/ Windows 10 (32-bit/64-bit version) The Sysmac Studio Standard Edition DVD includes Support Software to set up EtherNet/IP Units, DeviceNet slaves, Serial Communications Units, and Support Software for creating screens on HMIs (CXDesigner). For details, refer to the Sysmac Integrated Catalogue (P072). * Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). 41 Multi-function Compact Inverter MX2-Series V1 type Overview of Inverter Selection For detail of Inverter selection, refer to the MX2 series V1 type User's Manual. (Man.No.I585). ●Calculate the inertia with a Motor Shaft Conversion Value Motor Capacity Selection Calculate inertias of all the components with the formula for inertia calculation shown below to convert them to a motor conversion value. Before selecting an invertor, first the motor should be chosen.In selecting the motor, first calculate the load inertia for the applications, and then calculate the required capacity and torque. M1·D JW = J1 + J 2 = 2 2 8 JW M 2 ·D + 2 J W : Inertia (kg·m ) Make a simple selection (use Formulas for the required output power) This method of calculation helps select a motor by calculating the output (W) required by the motor to maintain its regular rotations. It does not include calculation of the effect of acceleration/deceleration. Therefore, make allowance for the calculated value to select a motor. This calculation method can be applied to applications that operate constantly such as fans, conveyers, agitators etc. M 1 : Mass of Cylinder (kg) 2 M 2 : Mass of Object (kg) J 2 : Inertia from Object (kg·m ) 2 2 2 2 2 M 1·D1 + M 2 ·D2 · D 1 + M 3·D 1 + M 4·D 1 2 4 4 8 8 D2 J W : Inertia (kg·m2) ●For Straight-Line Operation: Normal Power PO (kW) D 1 : Cylinder 1 Diameter (mm) D 2 : Cylinder 2 Diameter (mm) J 2 : Inertia from Cylinder 2 (kg·m 2) M 1 : Mass of Cylinder 1 (kg) 2 M 2 : Mass of Cylinder 2 (kg) µ V η 2 M 3 : Mass of Object (kg) J 4 : Inertia from Belt (kg·m ) M 4 : Mass of Belt (kg) J1 Roller 1 2 2 D1 D1 M·D1 –6 2 J2 + ×10 (kg·m ) D2 4 J W = J 1+ JW 2 J W : System Inertia (kg·m ) D2 M J 1 : Roller 1 Inertia (kg·m 2 ) J 2 : Roller 2 Inertia (kg·m 2 ) Roller 2 J2 D1 : Roller 1 Diameter (mm) D2 : Roller 2 Diameter (mm) W Motor –6 × 10 (kg·m2) J 1 : Cylinder 1 Inertia (kg·m2) J 3 : Inertia from Object (kg·m ) This calculation method must not be applied to the following applications: •Those requiring instant start-up. •Those that frequently repeat operation and stop. •Those that have a large inertia at the power transfer part. •Those that have an inefficient power transfer part. 2 D : Diameter (mm) 2 J 1 : Cylinder Inertia (kg·m ) JW = J 1 + J 2 + J 3 + J 4 = –6 × 10 (kg·m ) 4 Po = µ·W·V 6120· η µ: Friction Coefficient W: Mass of Straight-Line travelling part (kg) V : Speed of Straight-Line Travelling part (m/min) η: Decelerator (Transfer part) Efficiency M : Work Equivalent Mass (kg) 2 Load 2 J L = J 1 + G (J2 + J W ) (kg·m ) Gears 2 J L : Load Inertia of Motor Shaft Conversion (kg·m ) 2 J W : Load Inertia (kg·m ) ●For Rotating Operation: Normal Power PO (kW) T N η Motor J 1 : Gear Inertia on Motor Side (kg·m2) Motor J 2 : Gear Inertia on Load Side (kg·m2) 2π·T ·N Po (kW) = ✕ 10-3 60· η T : Load Torque (Load Shaft) (N·m) N : Load Shaft Rotation Speed (r/min) η: Transfer part (η≤1) Detailed Selection Method (R.M.S Algorithm) This method helps to select a motor by calculating the effective torque and maximum torque required to achieve a certain pattern of operation for the application. It selects a motor that is optimal for a particular operation pattern. Z1 : Number of Gear Teeth on Motor Side Z 2 : Number of Gear Teeth on Load Side Gear Ratio G = Z1/Z 2 ●Calculate Motor Shaft Conversion Torque and Effective Torque Calculate the acceleration torque from the load torque calculated from both the motor shaft conversion value and the motor rotor inertia. Then Combine this acceleration torque and the Load torque calculated from the friction force and the external force that are applied to the load. Now you get the required torque to operate a motor. Acceleration Torque Acceleration Torque (TA ) Speed (Rotations) TA = N 2πN JL JM + (N·m) 60t A η η TA : Acceleration/Deceleration Torque (N·m) M tA Time 2 J L : Motor Shaft Conversion Load Inertia (kg·m ) 2 J M : Inertial of Motor Itself (kg·m ) Acceleration Time (s) η : Gear Transmission Efficiency N : Motor Rotation Speed (r/min) Motor Shaft Conversion Load Torque (External Force/Friction) D: Diameter (mm) F : External Force (N) TW = F · D –3 × 10 (N·m) 2 (Friction is generally, F = µW µ: Friction Coefficient W: Mass of Moving Part) TW : Torque from External Force (N·m) G TL = TW · η (N·m) η: Gear Transmission Efficiency M T1 : Motor Shaft Conversion Load Torque (N·m) TW : Load Torque (N·m) Z1 : Number of Gear Teeth on Motor Side Z 2: Number of Gear Teeth on Load Side Gear (Deceleration) Ratio G = Z1/Z 2 42 Multi-function Compact Inverter MX2-Series V1 type • Calculation of Total Torque and Effective Torque Inverter Capacity Selection Effective Torque: TRMS (N·m) 2 2 2 2 Σ (Ti) 2 ·t i T1 ·t 1 + T2 ·t 2 + T3·t 3 + T4 ·t 4 = = Σt i t1 + t2 + t3 + t4 N Select an inverter that can be used for the selected motor in the process of "Motor Selection". Generally, select an inverter which fits the maximum applicable motor capacity of the selected motor. After selecting an inverter, check if it meets with all of the following conditions. If it does not, select an inverter that has a one class larger capacity and check the feasibility again. t2 Motor Rated Current ≤ Inverter Rated Output Current Maximum Time of Continuous Torque Output Time in an Application ≤ 1 minute Maximum Torque: TMAX = T1 = TA + TL (r / min) Speed 0 Time (s) t1 (N·m) t3 t4 Single Cycle Acceleration/ Decceleration Torque TA 0 Time (s) (N·m) Note: 1. Where the inverter overload capacity is "120% of Rated Output Current for 1 minute", check it for 0.8 minute. 2. Where a 0 Hz sensor-less vector control is being used, or where torque must be maintained for 0 (r/min) rotation speed and where 150% of the rated torque is frequently required, use an invertor which is one rank larger than the one selected by the above method. Motor Shaft Conversion Load Torque TL Time (s) Total Torque T1 T2 T3 Time (s) Note: Please make use of the Servo Motor selection software, which can calculate the motor shaft conversion inertia and effective/ maximum torque, as above. ●Motor Selection Use the formula below to calculate the motor capacity from the effective torque and the maximum torque that were obtained above. Select the larger of the two generated values as the motor capacity. Select a motor the capacity of which is larger than the calculated value and makes allowance for an error. • Motor Capacity corresponding to Effective Torque Motor Capacity (kW) = 1.048·N·TRMS·10–4 N: Maximum Rotations (r/min) • Motor Capacity capable of Providing Maximum Torque Motor Capacity (kW) = 1.048·N·TMAX·10–4/1.5 N: Maximum Rotations (r/min) 43 Multi-function Compact Inverter MX2-Series V1 type Outline of Braking Resistor Selection Make a Simple Selection for Braking Resistors Importance of Braking Resistor It can be a simple selecting method by using the ratio of time in which regenerative energy is produced in a normal operating pattern. Calculate the usage ratio from the following operating pattern. If the regenerative energy generated in deceleration or descent in an application is too great, the main circuit of an inverter may have an increased voltage and it may be damaged. Because the inverter usually contains the overvoltage LAD stop function, it is not actually damaged. However, the motor stops detecting an error, making a stable and continuous operation disabled. Therefore, you must discharge the regenerative energy outside of the inverter. ● What is Regenerative Energy? A load connected to a motor has kinetic energy when rotating, and potential energy when it is located in a high position. When the motor decelerates, or when the load descends, the energy is returned to an inverter. It is known as regeneration, and the energy generated by the phenomenon is known as regenerative energy. Inverter Motor Load Kinetic Energy Next cyclic operation t T Usage Rate = t/T × 100 (% ED) t : Deceleration Time (Regenerative Time) T : Single Cycle Operation Time %ED is the unit used for a usage rate. The usage rate is used as the ratio of deceleration time (regenerative operation time) to simplify the selection of the braking options. Potential Energy Regenerative Energy "When decelerating, the motor becomes a generatorand its kinetic/potential energyis changed into regenerative energy." ● Preventing Breaking Resistence The following are methods to prevent the connection of braking resistance. These methods will make the deceleration time increase, so check if it will not cause problems. • Enable the deceleration stall prevention (enabled in factory settings) (It will automatically increase deceleration time not to cause an overvoltage to stop the motor). • Set a longer deceleration time. (Cause the regenerative energy to decrease per unit of time.) • Disable Free-Run. (Prevent the regenerative energy from returning to an inverter.) 44 ● For Models with a Built-in Braking Circuit (3G3MX2 Max. 22 kW) Select the braking resistor based on the usage rate calculated from the operation patterns. Refer to the braking resistor list described in the User's manual and catalog, and connect it according to your Inverter. Multi-function Compact Inverter When the usage ratio for the braking resistor selected on the previous page exceeds 10% ED, or when an extremely large braking torque is required, use the method below to calculate a regenerative energy and make your selection. ● Calculation of Required Braking Resistor Maximum Rotations N (r/min) The energy is proportional to the square of the speed,So the Regenerative Energyis momentarily at a peak value. Speed Time Torque Maximum Deceleration Torque T (N·m) If the Motor Rotating Direction and the MotorTorque Direction are different, Regenerative Energy will be produced. Breaking Resistance Resister: R≤ V2 -1 1.048 × (T – 0.2 × Tm) × N × 10 V: 200V class inverter 362.5 (V) 400V class inverter 725 (V) T: Maximum Braking Torque (N·m) Tm: Motor Rated Torque (N·m) N: Maximum Rotation Speed (r/min) Note: Calculate a braking torque using the above "Motor Capacity Selection". ● Calculation of Average Regenerative Energy Regenerative Energy is produced when the motor rotation direction and the torque direction are opposite. Use the following formula to calculate a regenerative energy per cycle interval. P = N × T × t × 1.048 × 10 Speed MX2-Series V1 type ● Braking Resistor Selection Select a Braking Resistor from the required braking resistance and average regenerative energy on the left. • Required Braking Resistence ≥ Resistence of Braking Resistor ≥ Minimum Connection Resistence of Invertor or Regenerative Braking Unit • Average Regenerative Energy ≤ Permissible Power for Braking Resister Note: 1. If a resistance that has a less then the minimum connectable value is connected on an inverter or regenerative braking resistor unit, the internal breaking transistor can be damaged. When the required braking resistance is less than the minimum connectable resistance, change the inverter or regenerative energy braking to the one having a larger capacity and a minimum connection resistance less than the required braking resistance. 2. Two or more regenerative braking units can be operated in parallel. Refer to the following formula to know the braking resistance value in such a case. Braking Resistence(Ω) = (Required Braking Resistance as calculated above) × (No. of Units in use) 3. Do not use the above formula to select a generative braking resistance value. 150W does not reflect a permissible power capacity, but the maximum rated power per unit of resistance. The actual permissible power varies according to a resistance. –1 P : Sectional Regenerative Energy (J) For Level Loads N: Motor Rotation Speed (r/min) When the number of Rotations changes Take an average value e.g. For Straight-Line Deceleration Torque (N max + N min)/2 Time Section 1 Section 2 T: Deceleration Torque (N/m) t: Deceleration Time (s) Speed · Sum all of the Regenerative Energy in a cycle interval and divide it by the cycle time to calculate the time average, shown as below. For Vertical Loads Average Regenerative Energy (W) = (P1 + P2 + · · · + Pi) (J) Torque Section 1 Section 2 Time Section 3 Single Cycle Time (s) Note: 1. Forward rotation direction is forward for the speed, and the torque in the forward rotation direction is forward for the torque. 2. Calculate a braking torque using the above "Motor Capacity Selection". 45 Multi-function Compact Inverter MX2-Series V1 type Related Manuals Man. No. I585 I580 3G3MX2-@@@@@-V1 Manual Multi-function Compact Inverter MX2 series V1 type USER'S MANUAL Drive Programming USER'S MANUAL I570 3G3MX2-@@@@@ Multi-function Compact Inverter MX2-series USER'S MANUAL I574 3G3AX-MX2-ECT MX2 series / MX2 series V1 type/ RX series V1 type EtherCAT Communication Unit USER'S MANUAL I581 3G3AX-MX2-DRT-E MX2 series / MX2 series V1 type/ RX series V1 type DeviceNet Communication Unit USER'S MANUAL 3G3AX-MX2-CRT-E MX2 series / MX2 series V1 type/ RX series V1 type CompoNet Communication Unit USER'S MANUAL I582 46 Model W463 CXONE-AL@@D-V@ CX-One FA Integrated Tool Package Setup Manual W453 CXONE-AL@D-V@/WS02-DRVC01 CX-Drive OPERATION MANUAL W504 SYSMAC-SE2@@@ Sysmac Studio Version 1 Operation Manual Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. 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