Transparent Object Detection Sensor E3S-R CSM_E3S-R_DS_E_9_1 Ideal for Detecting Glass Wafers and Other Transparent Objects • Detects glass wafers and LCD glass circuit boards. Be sure to read Safety Precautions on page 7. (Compact models with plastic housing only) Ordering Information Sensors Compact Models with Plastic Housing (Refer to Dimensions on page 8.) Red light Model Sensing method Appearance Connection method Sensing distance 300 mm *1 Pre-wired (2 m) [100 mm] 1m Åñ1*1 Horizontal [100 mm] Standard M12 Connector 300 mm *1 [100 mm] 1m Åñ1*1 [100 mm] Retroreflective 300 mm *1 Vertical Pre-wired (2 m) [100 mm] 1m Åñ1*1 [100 mm] Standard M12 Connector 300 mm *1 [100 mm] 1 m *1 [100 mm] Infrared light Recommended application *2 Flat object Cylindrical object Detecting plastic Detecting glass wafers bottles and other and LCD glass circuit transparent conboards tainers NPN PNP E3S-R12 2M --- Ideal Ideal E3S-R11 2M E3S-R31 2M Ideal --- --- Ideal Ideal Ideal --- E3S-R17 E3S-R16 E3S-R36 E3S-R62 2M --- Ideal Ideal E3S-R61 2M E3S-R81 2M Ideal --- --- Ideal Ideal Ideal --- E3S-R67 E3S-R66 E3S-R86 *1. Values in parentheses indicate the minimum required distance between the Sensor and Reflector. *2. The E3S-R may not detect some glass wafer materials or plastic bottle shapes. Before using the E3S-R, be sure to test it on samples to make sure it can detect the items reliably. 1 E3S-R Models with Metal Housing (Refer to Dimensions on page 10.) Sensing method Appearance Connection method Sensing distance 300 mm Horizontal 1m Retroreflective Red light Model Recommended application * Flat object Cylindrical object Detecting glass wafers Detecting plastic botand LCD glass circuit tles and other transboards parent containers E3S-RS30E4 2M --- Ideal E3S-R1E4 2M --- Applicable E3S-RS30E42 2M --- Ideal E3S-R1E42 2M --- Applicable Pre-wired Vertical 300 mm 1m * The E3S-R may not detect some glass wafer materials or plastic bottle shapes. Before using the E3S-R, be sure to test it on samples to make sure it can detect the items reliably. Accessories (Order Separately) Sensitivity Adjuster/Screwdriver (Refer to Dimensions on E39-L/F39-L/E39-S/E39-R.) Name Model Quantity Remarks Sensitivity adjuster E39-G1 1 Provided with the E3S-RS30E4@ and E3S-R1E4@. Screwdriver for sensitivity adjustment E39-G2 1 Provided with the E3S-R1@, E3S-R3@, E3S-R6@, and E3S-R8@. Reflector (Refer to Dimensions on E39-L/F39-L/E39-S/E39-R.) Name Sensing distance Refer to Ratings and Specifications. Reflector Model E39-R1 Quantity 1 Remarks Provided with the E3S-R. Note: Refer to Reflectors on E39-L/F39-L/E39-S/E39-R for details. Mounting Brackets and Other Products (Refer to Dimensions on E39-L/F39-L/E39-S/E39-R.) Appearance Model Quantity Remarks E39-L69 1 Provided with the E3S-R1@ and E3S-R3@. E39-L70 1 Provided with the E3S-R6@ and E3S-R8@. E39-L6 1 Provided with the E3S-RS30E4@ and E3S-R1E4@. E39-L2 1 Can be used with the E3S-RS30E4@ and E3S-R1E4@. E39-L97 1 Horizontal protective cover bracket Can be used for compact models with plastic housing. Refer to E39-L@. E39-L98 1 Vertical protective cover bracket Can be used for compact models with plastic housing. Refer to E39-L@. E39-L60 1 Close Mounting Plate Provided with the E3S-R@6 and E3S-R@7. Note: 1. When using through-beam models, order one bracket for the Receiver and one for the Emitter. 2. Refer to Mounting Brackets on E39-L/ F39-L/E39-S/E39-R for details. 2 E3S-R Sensor I/O Connectors (M12) (Refer to Dimensions on XS2.) Cable Appearance Cable type Model 2m Straight XS2F-D421-DC0-F 5m Standard L-shape XS2F-D421-GC0-F 3-wire 2m XS2F-D422-DC0-F 5m XS2F-D422-GC0-F Note: For details on Sensor I/O Connectors and cables such as vibration-proof robot cables, refer to Introduction to Sensor I/O Connectors/Sensor Controllers. Ratings and Specifications Sensing method Item Model NPN Retro-reflective Retro-reflective (with MSR function) *1 E3S-R12, R62, R17, R67 E3S-R11, R16, R61, R66 PNP --- Retro-reflective E3S-RS30E4, RS30E42 E3S-R31, R36, R81, R86 Sensing distance 300 mm [100 mm] *2 (When using E39-R1) 1 m [100 mm] *2 (When using E39-R1) Standard sensing object Opaque: 75-mm dia. min. 0.7-mm-thick LCD glass Opaque: 75-mm dia. min. boards; 10-mm-dia., 1.0-mm- 0.7-mm-thick LCD glass thick, 30-mm-long cylindrical boards glass objects Directional angle 3° to 10° Light source (wavelength) Infrared LED (880 nm) Power supply voltage 10 to 30 VDC; ripple: 10% max. E3S-R1E4, R1E42 --300 mm (When using E39-R1) --1m (When using E39-R1) Opaque: 75-mm dia. min. 10-mm-dia., 1.0-mm-thick, 30-mm-long cylindrical glass objects --- Red LED (700 nm) Current consumption 30 mA max. Infrared LED (950 nm) 12 to 24 VDC±10%; ripple: 10% max. 40 mA max. Control output Load power supply voltage: 30 VDC max. Load current: 100 mA max. with a maximum residual voltage of 1 V Open collector output configuration Light-ON/Dark-ON selector switch Load power supply voltage: 24 VDC max Load current: 80 mA max. with a maximum residual voltage: of 2 V NPN voltage output configuration Light-ON/Dark-ON cable connection selection Protection circuits Power supply reverse polarity protection, Output short-circuit protection, Mutual interference prevention Response time Operate or reset: 1 ms max. Sensitivity adjustment Two-turn endless adjuster One-turn adjuster Ambient illumination (Receiver side) Incandescent lamp: 5,000 lx max. Sunlight: 10,000 lx max. Incandescent lamp: 3,000 lx max. Sunlight: 10,000 lx max. Ambient temperature range Operating: 0 to 40°C, Storage: −40 to 70°C (with no icing or condensation) Ambient humidity range Operating: 35% to 85%, Storage: 35% to 95% (with no condensation) Operating: −25 to 55°C Storage: −40 to 70°C (with no icing or condensation) Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 h each in X, Y, and Z directions Shock resistance Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Degree of protection IEC 60529 IP67 Connection method Pre-wired (standard length: 2 m)/Standard connector Weight (packed state) Pre-wired models: Approx. 110 g Standard connector: Approx. 60 g Pre-wired models: Approx. 190 g Case Polybutylene terephthalate Zinc die-cast Lens Modified polyallylate Polycarbonate Mounting Bracket Stainless steel (SUS304) Iron Mounting Bracket (with screw), Adjustment screwdriver, Instruction manual, Reflector Mounting Bracket (with screw), Adjustment screwdriver, Sensitivity adjuster, Instruction manual, Reflector Materials Accessories *1. Refer to MSR function of Technical Guide (Technical version). *2. Values in parentheses indicate the minimum required distance between the Sensor and Reflector. 3 E3S-R Engineering Data (Reference Value) Parallel Operating Range Retro-reflective E3S-R12, E3S-R62 + E39-R1 (Supplied Reflector) E3S-R@1, E3S-R@6 + E39-R1 (Supplied Reflector) E3S-RS30E4@ + E39-R1 (Supplied Reflector) 30 Reflector E39-R1 Y 20 X 10 0 100 200 300 400 500 600 60 Reflector: E39-R1 Set distance Y (mm) Set distance Y (mm) Retro-reflective Set distance Y (mm) Retro-reflective Y 40 X 20 0 700 0.4 0.8 1.2 1.6 −40 −30 −60 300 400 500 Set distance X (mm) −40 Excess Gain vs. Set Distance E3S-R1E4@ + E39-R1 (Supplied Reflector) E3S-R12, E3S-R62 + E39-R1 (Supplied Reflector) E3S-R@1, E3S-R@6 + E39-R1 (Supplied Reflector) 6 Reflector: E39-R1 Excess gain ratio Excess gain ratio 6 Reflector: E39-R1 5 4 5 4 5 1.2 1.6 2 Set distance X (m) 3 3 2 2 Operating level −10 0.8 1 0 −15 100 200 300 400 1 500 0 0.4 0.8 1.2 E3S-RS30E4@ + E39-R1 (Supplied Reflector) 2.0 E3S-R1E4@ + E39-R1 (Supplied Reflector) 100 Reflector: E39-R1 100 Reflector: E39-R1 50 30 10 50 30 10 5 5 3 3 Operating level Excess gain ratio 1.6 Distance (m) Distance (mm) Excess gain ratio −5 0.4 Operating level 0 Operating level Set distance Y (mm) 200 −30 Retro-reflective X 100 −20 −20 Y 10 −10 −20 10 X 20 0 Set distance X (mm) 15 Reflector: E39-R1 Y 30 2.0 Set distance X (m) −10 40 Reflector: E39-R1 1 1 0.5 0.5 0.3 0.3 0.1 0.1 0 100 200 300 400 500 Distance X (mm) 0 0.5 1 1.5 2 2.5 Distance X (m) 4 E3S-R Light Level Change Rates with Various Transparent Objects (*1) The following are the permeation rates of various transparent objects on condition that a permeation rate of 100 means that there is no object within the sensing distance of the E3S-R. The permeation rate of any type of object sensed by the E3S-R must be as low as possible for reliable detection of the object. Before using the E3S-R, be sure to test it on samples to make sure it can detect the items reliably. Sensing object Appearance Model Through position 10 dia. × 30, t = 1.0 Cylindri- 15 dia. × 30, t = 1.25 20 dia. × 30, t = 1.7 cal glass 30 dia. × 30, t = 1.9 object 100 dia. × 30, t = 2.5 200 dia. × 30, t = 5.0 50 × 50, t = 0.5 50 × 50, t = 1 50 × 50, t = 2 Glass plate 50 × 50, t = 3 50 × 50, t = 5 50 × 50, t = 10 t = 0.5 (permeability of 98%) *2 Liquid t = 0.7 crystal (permeability of 95%) *2 glass t = 1.1 (permeability of 91%) *2 Operating range Stable operating range E3S-R12, R62 E3S-R17, R67 E3S-R11, R31, R61, R81 E3S-R16, R36, R66, R86 E3S-RS30@@ E3S-R1@@ Center Center Center Center 27 27 22 41 58 55 82 74 73 62 53 38 ------------82 74 73 62 53 38 20 20 28 43 55 58 78 70 70 58 50 35 33 13 13 23 50 58 --75 75 65 55 40 86 86 --- --- 81 81 --- --- 75 75 --- --- 95 max. 90 max. 95 max. 90 max. 90 max. 70 max. 80 max. 60 max. *1. The sensing distance of each model was set to the rated sensing distance. *2. The permeability values were checked with light at a wavelength of 700 μm. I/O Circuit Diagrams NPN Output Model Operation mode Timing Charts Operation selector Output circuit Incident light No incident light Light indicator Light indicator ON (Red) OFF Light-ON Output transistor OFF Operate Load (e.g., relay) Reset E3S-R11(12) E3S-R61(62) E3S-R16(17) E3S-R66(67) L side (LIGHT ON) ON (Between brown and black leads) (Red) 1 Stability indicator Brown Load (relay) (Green) Photoelectric Sensor main circuit 100 mA max. 4 Black 10 to 30 VDC ZD 3 Incident light Blue No incident light Light indicator ON (Red) OFF Dark-ON Output transistor Connector Pin Arrangement D side (DARK ON) ON OFF Operate Load (e.g., relay) Reset 1 2 4 3 (Between brown and black leads) Note: Pin 2 is not used. 5 E3S-R PNP Output Operation mode Model Timing Charts Operation selector Output circuit Incident light No incident light 1 Light indicator ON (Red) OFF Light-ON OFF Operate Load (e.g., relay) Reset E3S-R31 E3S-R36 E3S-R81 E3S-R86 L side (LIGHT ON) ON Output transistor Light indicator (Red) Stability indicator (Green) ZD Photoelectric Sensor main circuit (Between blue and black leads) Brown 4 Load (relay) 3 Incident light 10 to 30 VDC Black 100 mA max. Blue No incident light Connector Pin Arrangement Light indicator ON (Red) OFF Dark-ON D side (DARK ON) ON Output transistor OFF Operate Load (e.g., relay) Reset 1 2 4 3 Note: Pin 2 is not used. (Between blue and black leads) Plug (Sensor I/O Connector) Terminal No. 1 2 3 4 2 1 3 4 Brown Classification Wire color Connection pin No. Application DC Brown --Blue Black 1 2 3 4 Power supply (+V) --Power supply (0 V) Output Blue Black XS2F-D421-DC0-F Refer to Introduction to Sensor I/O Connectors/Sensor Controllers for details. Note: Pin 2 is not used. Model Operation mode Timing Charts Cable Connection Output circuit Incident light No incident light Light indicator ON (Red) OFF Light-ON Output transistor ON OFF Operate Load 1 (e.g., relay) Reset Brown cable: +V Blue cable: 0V Light indicator (Red) (Between brown and black leads) H Load 2 L E3S-RS30E4(42) E3S-R1E4(42) (Between blue and black leads) No incident light Dark-ON Output transistor ON OFF Operate Load 1 (e.g., relay) Reset Stability indicator (Green) Photoelectric Sensor Main Circuit Incident light Light indicator ON (Red) OFF 12 to Brown *1 24 VDC Brown cable: 0V Blue cable: +V 1.5 to 4 mA Load 1 (relay) 80 mA max. Black *2 Load 2 Blue *1 1.5 to 4 mA 0V (Between blue and black leads) Load 2 H L (Between brown and black leads) *1. Reverse the polarity of the power supply to change the output mode of the E3S-R. *2. Voltage output (When connecting a transistor circuit, etc.) 6 E3S-R Safety Precautions Refer to Warranty and Limitations of Liability. WARNING This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. Do not use the Sensor in water, rainfall, or outdoors. ● Adjusting Precautions for Safe Use 1. Do not use the product in environments subject to flammable or explosive gases. 2. Do not use the Sensor in environments where the cables may become immersed in oil or other liquids or where liquids may penetrate the Sensor. Doing so may result in damage from burning and fire, particularly if the liquid is flammable. 3. When disposing of the product, treat it as industrial waste. • When the E3S-R senses a cylindrical object, the amount of light received varies with the direction of the cylindrical object. To prevent this, locate the E3S-R as shown in the following illustration. Reflector • When the E3S-R senses an uneven plastic container or glass bottle, the amount of light received varies with the direction and sensing part of the plastic container or glass bottle. To prevent this, turn a sample of the plastic container or glass bottle to the best sensing position of the E3S-R to find and decide the optimum direction and sensing part, and then make the sensitivity adjustment. • In principle, sensing objects must pass through the center between the E3S-R and the reflector. Sensing objects must not be too close to the Reflector, otherwise sensing errors may result. • Unless otherwise indicated, the E39-R1 Reflector is required for transparent object detection. The Receiver may not receive any light and detection capability may decline with other Reflectors. 7 E3S-R (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this datasheet unless otherwise specified. Sensors Compact Horizontal Models with Plastic Housing Pre-wired Models E3S-R11, E3S-R12 E3S-R31 With Mounting Bracket Attached Light indicator (red) *2 15.2 *1 42.3 7 2.3 Sensitivity adjuster (white) (4) 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.1 mm), Standard length: 2 m Optical axis 12.4 12 Mounting Holes 16.9 Two, M3 10.7 16.5 3.2 7.2 Stability indicator (green) 5 20 Stainless steel (SUS304) 3.2 4.8 7.2 Two mounting holes 20 10.5 30 Operation selector (black) Receiver Lens (7 × 14) Light-ON (ON when light is received.) Dark-ON (ON when light is not received) Optical axis D 1.3 L 21 9 11.5 29.2 19.7 1.2 Emitter (A)*3 10.7 *4 *1. 40.0 for the E3S-R12 *2. 12.9 for the E3S-R12. Two, M3 × 12 *3. The mounting bracket can be attached to this side. *4. Not available on the E3S-R12. Standard Connector Models E3S-R16, E3S-R17 E3S-R36 With Mounting Bracket Attached Light indicator (red) *2 15.2 *1 42.3 Sensitivity adjuster (10) M12 Connector 7 2.3 12.4 12 Optical axis Mounting Holes 16.9 Two, M3 10.7 16.5 3.2 7.2 3.2 4.8 Stability indicator (green) 5 10.5 20 Stainless steel (SUS304) 7.2 Two mounting holes 20 30 Operation selector (black) Receiver Lens (7 × 14) Light-ON (ON when light is received) Dark-ON (ON when light is not received) Optical axis D 1.3 L 21 1 9 11.5 29.2 4 2 3 19.7 1.2 Emitter (A)*3 10.7 *4 Two, M3 × 12 *1. 40.0 for E3S-R17. *2. 12.9 for E3S-R17. *3. The mounting bracket can be attached to this side. *4. Not available on the E3S-R17. 8 E3S-R Compact Vertical Models with Plastic Housing Pre-wired Models E3S-R61, E3S-R62 E3S-R81 With Mounting Bracket Attached Receiver Lens (7 × 14) Optical axis Emitter (4) 40 17 4.8 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.1 mm), Standard length: 2 m Optical axis 12.4 12 Mounting Holes Use these two holes for mounting. 16.9 10.7 Two, M3 16.5 7.2 20 Stainless steel (SUS304) 20 5.5 5.4 Stability indicator (green) Light indicator (red) Sensitivity adjuster Four mounting holes 3.1 3.6 41.7 7.2 Operation selector (black) *5 5.9 *2 *1 23.3 Light-ON (ON when light is received) Dark-ON (ON when light is not received) D L 7 *3 31.5 1.2 10.7 *1. 21.0 for the E3S-R62. *2. 3.6 for the E3S-R62. *3. 29.2 for the E3S-R62. (A)*4 1.3 *4. The mounting bracket can be attached to this side. *5. Not available on the E3S-R62. Standard Connector Models E3S-R66, E3S-R67 E3S-R86 Two, M3 × 12 20±0.2 10.5 With Mounting Bracket Attached Receiver Lens (7 × 14) Optical axis Emitter 40 (10) M12 Connector 17 Optical axis 14.9 12 Mounting Holes Use these two holes for mounting. 19.4 10.7 Two, M3 16.5 7.2 20 Stainless steel (SUS304) 20 Stability indicator (green) 3.1 3.6 41.7 Light indicator (red) Sensitivity adjuster Four mounting holes 7.2 Operation selector (black) Light-ON (ON when light is received) *5 Dark-ON (ON when light is not received) 5.9 *2 D *1 23.3 L 7 31.5 1 *3 4 2 3 1.2 10.7 (A)*4 1.3 10.5 20±0.2 Two, M3 × 12 *1. 21.0 for the E3S-R67. *2. 3.6 for the E3S-R67. *3. 29.2 for the E3S-R67. E39-L60 Close Mounting Plate (provided) (Attach the mounting plate or the *4. The mounting bracket can be attached to this side. plug cannot be connected.) *5. Not available on the E3S-R67. 9 E3S-R Horizontal Models with Metal Housing With Mounting Bracket Attached E3S-RS30E4 E3S-R1E4 (A)* Stability indicator (green) Light indicator (red) (66.6) 55 23 20 Optical 7.1 Lens (10 × 15) axis 11 13 Sensitivity adjuster 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.2 mm), Standard length: 2 m 7 Mounting Holes Optical 20 axis 20.4 Two, M4 13 dia. 22.2 25.4 20 5 4.2 Emitter Receiver 1.6 2.1R Iron 4.2 12 22 24.9 Two, M4 slotted hexagon head bolts 6.5 2.1R 5 25.4 39 * The mounting bracket can be attached to this side. 1.9 (32) Vertical Models with Metal Housing With Mounting Bracket Attachment E3S-RS30E42 E3S-R1E42 Lens (10 × 15) 21.5 18.6 Emitter 7.1 Receiver Optical axis (A)* Stability indicator (green) Light indicator (red) (74.6) 63 11 13 23 20 Sensitivity adjuster 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Mounting Holes Insulator diameter: 1.2 mm), Standard length: 2 m Two, M4 7 Optical 20 axis 20.4 10.2 13 dia. 25.4 22.2 20 1.6 5 4.2 2.1R Iron 12 (32) Two, M4 slotted hexagon head bolts 6.5 2.1R 4.2 5 25.4 39 1.9 * The mounting bracket can be attached to this side. Accessories (Order Separately) Sensitivity Adjuster Refer to E39-L/F39-L/E39-S/E39-R for details. Reflectors Refer to E39-L/F39-L/E39-S/E39-R for details. Mounting Brackets Refer to E39-L/F39-L/E39-S/E39-R for details. Close Mounting Plates Refer to E39-L/F39-L/E39-S/E39-R for details. Sensor I/O Connectors Refer to Introduction to Sensor I/O Connectors/Sensor Controllers for details. 10 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. 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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2015.4 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2015 All Right Reserved.