NEW Series SSH Output to 75A, 510 Vac with Diagnostics High Industrial Performance (HIPpak) Solid-State Relays FEATURES/BENEFITS • Zero-cross models with system diagnostics • Very low zero-cross turn-on voltage • Input and output protection and control LED standard • IP20 protection by flaps on terminals • With double removable input connectors; spring terminals • Designed in conformity with EN60947-4-3 (IEC947-4-3) and EN60950/VDE0805 (Reinforced Insulation) Load Voltage Load Current Control Voltage Switch Type SSH24D35 50-265 Vac 35A 7-30 Vdc Zero Cross SSH24D50 24-265 Vac 50A 7-30 Vdc Zero Cross SSH48D50 24-510 Vac 50A 7-30 Vdc Zero Cross SSH48D75 24-510 Vac 75A 7-30 Vdc Zero Cross Part No. Two removable input connectors with spring Grey: Control Orange: Status MECHANICAL SPECIFICATION ���� �������� TYPICAL APPLICATION �� ���� �� ��� ������ ������ ����� �� ���� ������ �� ���� ����� ���������������������������� ���������������������������������� ���� ���� ������� ������ ������ ������ ����������� �� ��������� ������ ����� �� �� �� �� ���� �������� ���� �� ������� �� �������������� �� ���� ��� ����� �� �� �� ����� ����� ���� ������ CONTROL CHARACTERISTICS ��������� Figure 1 — SSH relays ��������������������������������� Figure 2 — SSH relays ������������������ � �� ELECTRICAL SPECIFICATIONS (+25°C ambient temperature unless otherwise specified) �� INPUT (CONTROL) SPECIFICATIONS �� �� Input Current Range � Must Turn-Off Voltage Reverse Voltage Protection � � � �� �� �� �� �� �� Input Resistor (Typ) Min Max Units 4 28 mA 3.0 Vdc 30 V 1000 Ω ������������������� Figure 3 — SSH relays © 2005 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com SSH Page 1 SSH\042005\Q1 NEW Series SSH Output to 75A, 510 Vac with Diagnostics High Industrial Performance (HIPpak) Solid-State Relays OUTPUT (LOAD) SPECIFICATIONS Min Max Conducted Immunity Level Units Peak Voltage SSH24DXX 600 Vpeak SSH48DXX 1200 Vpeak IEC/EN61000-4-4 (bursts) 2kV criterion A IEC/EN61000-4-5 (bursts) 2kV criterion A with external VDR GENERAL SPECIFICATIONS (+25°C ambient temperature unless otherwise specified) ENVIRONMENTAL SPECIFICATIONS Load Currrent Range (Resistive) 35 output current .005 40 Arms 50 output current .005 60 Arms 75 output current .005 90 Arms Min Max Units Operating Temperature –40 +100 °C Storage Temperature –40 +100 °C Ambient Humidity Maximum Surge Current Rating (Non-Repetitive) 85 % Input-Output Isolation 4000 Vrms 35 output current 500 A Output-Case Isolation 4000 Vrms 50 output current 720 A Output-Status Isolation 2500 Vrms 75 output current 1200 A Input-Status Isolation 2500 Vrms Insulation Resistance @500Vdc 1000 MΩ 0.9 V Output Power Dissipation (Max) 35 output current 0.9x0.9xI + 0.015xI2 W 50 output current 0.9x0.9xI + 0.012xI2 W 75 output current 0.9x0.9xI + 0.0045xI2 W Zero-Cross Window (Typical) ±12 Vac 5 mA Turn-On Time (60 Hz) 8.3 ms Turn-Off Time (60 Hz) 8.3 ms Off-State dv/dt 500 V/µs Maximum di/dt (Non-Repetitive) 50 A/µs 400 Hz Off-State Leakage Current Operating Frequency 0.1 Rated Impulse Voltage 4000 Protection Level (CEI529) IP20 Vibration (10–55 Hz according to CE168) 1.5 Shock (according to CE168) Housing Material Baseplate 30/50 V mm g PA6 UL94VO Aluminum, nickel-plated SURGE CURRENT ��� ����� On-State Voltage Drop ��� �������������� ��� ��� ��������������������������������� � � ��� � ���� �� Figure 4a — 35A output current I2t for fuse matching (<10ms) 35 output current 1250 As 50 output current 2500 A2s 75 output current 7200 2 ����� ��� ��� �������������� ��� ��������������������������������� � � A2s ��� � ���� �� Figure 4b — 50A output current Junction-Case Thermal Resistance 35 output current 0.6 °C/W 50 output current 0.45 °C/W 75 output current 0.4 °C/W ����� ���� ���� �������������� ��� ��������������������������������� � � ��� ���� � �� Figure 4c — 75A output current SSH Page 2 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2005 TELEDYNE RELAYS SSH\042005\Q1 NEW Series SSH Output to 75A, 510 Vac with Diagnostics High Industrial Performance (HIPpak) Solid-State Relays STATUS OUTPUT ANSWER CHARACTERISTICS THERMAL CURVES �� ������� ��������������������� �� �������� ������� �� ������������� �� �� ������� �� �� ������������ � �� �� �� �� �� �� �� Units 32 V Output Current 0.1 A On Resistance 2 Ω Open Delay (to1) (faults) 70 ms ����� �� Total Open Delay (to2) (faults) 120 ms ������ �� Close Main Delay (tc1) (tc2) 20 ms Maximum Cable Length for Open Load 30 m � � Max 1 Voltage Range �� ����� �� Min �� � � �� �� �� �� �� �� �� �� �� ��� ������������������������ ������������������� DIAGNOSTIC DESCRIPTION Figure 5a — 35A output power ��� �������� �� �������� �� ��������������������� ��� �������� ������������� �� ������� ������� Load SSR Output LED Output Status �� 0 ● No x x ● Open �� 1 ● No x x ● Open �� 0 ● Yes OK OK ● Closed �� 1 ● Yes OK OK ● Closed �� �� �� ����� �� ������������ �� 0 ● Yes Open OK ● Open �� 0 ● Yes OK Short-Circuit ● Open �� �� � � � �� �� �� �� �� �� �� �� �� �� �� � � �� �� �� �� �� �� �� �� �� ��� 1 ● Yes Open OK ● Open 1 ● Yes OK Short-Circuit ● Open ������������������������ ������������������� Figure 6 — SSH relays Figure 5b — 50A output power ��� �������� ��� �� ��������������������� Main �� ������� �� �� Control Control LED ������������� �� �������� ������� �� �� �� ������� �� �� �� ��� �� �� ����� � � � �� �� �� �� �� �� �� �� �� ������������������� � �� �� �� �� �� �� �� �� �� ��� ������������� ��������� ��������� ������� �� ������������ �� ������� �� �� �� ��������� ���� �� ������� �� ��� �� �������� ������� �� DIAGNOSTICS OVERVIEW ��� ���� ������ ������������� � ��� ��� ���� ��� ��� ��� ��� ��� ��� ��� ������������������������ ����������� Figure 5c — 75A output power 12°C/W corresponds to a relay without heat sink 6°C/W corresponds to a relay mounted on a DIN-rail adaptor (Teledyne P/N DL12) ��� ������������ • Output status is normally closed without failure on the relay and the load. The output LED is normally ON: • In case of failure on the load (open) or on the SSR (short-circuit condition): - the status is open - the output LED is switched OFF Figure 7 — SSH relays © 2005 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com SSH Page 3 SSH\042005\Q1 NEW Series SSH Output to 75A, 510 Vac with Diagnostics High Industrial Performance (HIPpak) Solid-State Relays CONTROL WIRING With double removeable input connector Pluggable spring connector Min AWG28 Max AWG14 Option clip POWER WIRING Number of Wires 1 Solid (no ferrule) Screwdriver Type 2 Fine Stranded (with ferrule) Solid (no ferrule) Recommended Torque Fine Stranded (with ferrule) N.m AWG16…AWG8 AWG16…AWG10 AWG16…AWG8 AWG16…AWG10 Pozidriv 2 1.2 OPTIONAL CONNECTIONS Directly with wires, with or without ferrules With tips (ring terminals) Power with tips Options AWG6 16mm2 Fastons: Call us AWG4 16mm2 W max = 13mm AWG0 50mm2 for high current SSH Page 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2005 TELEDYNE RELAYS SSH\042005\Q1 NEW Series SSH Output to 75A, 510 Vac with Diagnostics High Industrial Performance (HIPpak) Solid-State Relays 2–2.5°C/W Teledyne P/N FW151 1.1°C/W Teledyne P/N FW108 0.3°C/W Teledyne P/N FW031 Mounting HIPpak SSRs must be mounted on heat sinks. A large range of heat sinks is available. For heat-sink mounting, use thermal grease or a thermal pad with high conductibility specified by Teledyne. DIN Rail Adapter Teledyne P/N DL12 Thermal Pad Teledyne P/N –12 Typical Loads SHH relays with zero-cross turn-on are designed for most types of loads. Our data sheet lists the AC-51 current value corresponding to resistive loads. For other loads, check the inrush current at turn ON and possible overvoltages at turn OFF: • AC-55b — Incandescent lamps. Inrush current is generally 10 times In during few 10ms. • AC-55a — Electric discharge lamp. These loads often have overcurrent at turn ON and overvoltage at turn OFF, so use 400VAC SSR on 230VAC mains. • AC-58 — One-pole motors. These loads often have overcurrent at turn ON and overvoltage at turn OFF, so use 400VAC SSR on 230VAC mains and adapt the SSR current to the starting current of the motor. • AC-53 — Three-phase motors. 2 or 3 SH zero-cross relays can drive these motors, but generally use E3P/E3PT or other threephase relays or SH random range. • AC-56a — Transformer loads. Very high inrush current up to 100 times In. Use SH random relay or peak control SSR. • AC-56b — Capacitor loads with very high current at turn ON and overvoltage at turn OFF. Our high-voltage relays are well adapted for high inrush current. Protection • To protect the SSR against a short-circuit of the load, use a fuse with a I2t value = 1/2 I2t value specified. EMC Immunity: • Our data sheets list the immunity level of our SSRs according to the main standards for these of products: IEC/EN61000-4-4 and IEC/EN61000-4-5. You can compare the high immunity level with other products on the market. Emission: • Teledyne SSRs are designed in compliance with standards for class A equipment (Industry). • Use of this product in domestic environments may cause radio interference. In this case the user may be required to employ additional devices to reduce noise. SSRs are complex devices that must be interconnected with other equipment (loads, cables, etc.) to form a system. Because the other equipment or interconnections may not be under Teledyne’s control, it shall be the responsibility of the system integrator to ensure that systems containing SSRs comply with the requirement of any rules and regulations applicable at the system level. • The very low zero-cross voltage of SSH relays (<12 volts) improved the conducted emission level in comparison with most SSRs on the market with zero-cross voltage often higher than 50 volts. © 2005 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com SSH Page 5 SSH\042005\Q1