FLENDER Gear Units Fast Track – USA Catalog MD 20.12 • 2011 Fast Availability, Utmost Reliability and Maximum Efficiency usa.siemens.com/gearboxes 926-10 SIE Mechanical Drives Catalog.indd 3 6/28/11 11:25 AM FLENDER Gear Units Fast Track – USA Catalog MD 20.12 • 2011 Answers for Industry. General Information 2 Guidelines for the Selection 2 Type H2.H 3 Type H3.H 5 Type H4.H 7 Type B3.H 9 Type B4.H 11 Gear Units 13 Data Sheet 14 Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry. In industrial as well as in functional buildings. Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution. Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us. 1 926-10 SIE Mechanical Drives Catalog.indd 4 6/28/11 11:26 AM General Information Guidelines for the Selection The FLENDER gear unit series is a universal standard gear unit range developed for the use in nearly all fields of mechanical power transmission technology. Since the launching on the market, the gear units have proved their value in more than 80,000 drives where they are operating reliably. The calculation example below applies to: With Fast Track ®, Siemens now offers a special selection from its extensive gear unit range (for more types and sizes please refer to the main brochure MD 20.1; information about subranges on request). Ordering quantities of up to 3 Fast Track ® gear units per type according to this brochure are available ex works, as a rule within 14 days from the date of the acknowledgement of the order. Details required in orders: • Constant power rating at n1 = 1500 RPM • Drive via electric motor with n = 1500 RPM • Max. 5 starts per hour with uniform direction of load • Continuous operation 24h/day • Installation in large halls, workshops (wind velocity w > 3.1 mph) • Altitude: up to 3,281 ft For other operating conditions please refer to the main brochure MD 20.1. Service Factors Thermal Factor Ambient Temperature • Type and size; design Operating Cycle per hour (ED) in % 100 80 60 40 20 50° F 1.11 1.31 1.60 2.14 3.64 • Add-on pieces 68° F 1.00 1.18 1.44 1.93 3.28 • Language and quantity required of documentation (operating instructions, dimensioned drawings, spare parts lists and spare parts drawings) and language for the name plates. 86° F 0.88 1.04 1.27 1.70 2.89 104° F 0.75 0.89 1.08 1.45 2.46 122° F 0.63 0.74 0.91 1.22 2.07 • Transmission ratio • Seals The following items are absolutely to be observed! • For other designs and dimensions please refer to the main brochure MD 20.1. • For permissible radial forces, see main brochure MD 20.1. Load Classification of Driven Machine uniform Belt conveyors ≤ 201 HP; centrifugal pumps; centrifuges 1.3 moderate shock Belt conveyors > 201 HP; mixers; apron conveyors; agitators; water screw pumps 1.6 heavy shock Roller drives (rolling mills); breakers 2 • Gear units available with dip lubrication only. • Gear units are protected against corrosion for 24 months. • Inspection: test report 2.2. • Illustrations are examples only and are not strictly binding. Dimensions are subject to change. • The weights are mean values and not strictly binding. • To prevent accidents, all rotating parts should be guarded according to local and national safety regulations. • Prior to commissioning, the operating instructions must be observed. The gear units are delivered ready for operation but without oil filling. • Oil quantities given are guide values only. The exact quantity of oil depends on the marks on the oil dipstick. • The oil viscosity has to correspond to the data given on the name plate. • Permitted lubricants may be used only. You will find current operating instructions and lubricant selection tables at: www.siemens.com/ gearunits Viscosity ISO-VG at 104°F in mm2/s (cSt) Permissible temperature limit in °F for dip lubrication Mineral Oil Synthetic Oil* VG 220 5 -13 VG 320 10 -13 VG 460 16 -13 f1 Example: Known criteria: PRIME MOVER Electric motor: P1 = 100 HP Motor speed: n1 = 1500 RPM GEAR UNIT DESIGN Bevel-helical gear unit Mounting position: horizontal Output shaft d2: on RH side, design C Direction of rotation of output shaft d2: ccw DRIVEN MACHINE Belt conveyor: P2 = 89 HP Speed: n2 = 26 RPM Duty: 12h/day Operating cycle per hour: ED = 100% Ambient temperature: 86° F Installation in a hall: (w > 3.1 mph) Altitude: sea level Required: Type and size of gear unit 1. Selection of gear unit type and size 1.1 Calculation of transmission ratio iN is = n1 n2 = 1500 26 = 57.7 iN = 56 1.2 Determination of the gear unit nominal power rating PN PN ≥ P2 x f1 = 89 x 1.3 = 115.7 HP Selected from power rating table: type B3, gear unit size 9, with PN = 134 HP 2. Determination of thermal capacity PG If the temperatures are below the values as listed in the table, the oil must be heated. In case of dip lubrication, the oil temperature must not be below the pour point of the selected oil. *Synthetic oils according to PG or PAO designation Certified acc. to DIN EN ISO 9001 2.1 Thermal capacity without auxiliary cooling P GA acc. to table for type B3 2.2 Thermal capacity with fan cooling P GB acc. to table for type B3 PG = PGA x f4 = 86.8 x 0.88 = 76 HP PG = PGB x f4 = 188.0 x 0.88 = 165 HP PG = 76 HP < P2 = 89 HP PG = 165 HP > P2 = 89 HP A gear unit without auxiliary cooling is not sufficient! A gear unit with fan is sufficient! The General Terms and Conditions for the Supply of Products by Siemens AG are applicable. 2 926-10 SIE Mechanical Drives Catalog.indd 5 6/28/11 11:26 AM H2.H Fan Output Air inlet Shafts: Output H2SH H2HH H2DH Solid shaft Hollow shaft Hollow shaft for shrink disk k6 < Ø 28 m6 ≤ Ø 100 n6 > Ø 100 Parallel keyways acc. to DIN 6885/1 The tolerance zone for the hub keyway width is JS9 Parallel keys acc. to DIN 6885/1 Form B Output Design 3 926-10 SIE Mechanical Drives Catalog.indd 6 6/28/11 11:26 AM Nominal Ratios 6.3 5 - - 676.7 600.3 6 7 Gear Unit Size 7.1 8 9 10 11.2 12.5 14 16 18 20 22.4 25 28 - - 356.4 331.0 294.8 261.3 219.8 198.3 187.6 167.5 147.4 121.9 116.6 101.8 65.4 72.2 75.7 81.2 82.0 82.1 83.3 80.9 77.6 75.6 71.6 66.6 230.6 238.4 235.2 233.7 222.4 215.3 211.5 201.1 187.9 180.4 169.0 156.1 8 10 338.1 - - 674.0 997.0 888.4 12 370.5 432.7 432.8 - - 1979.2 11 534.7 474.4 426.1 380.6 339.0 304.2 266.7 221.1 199.7 184.9 87.1 98.1 104.1 111.9 114.8 109.6 105.5 103.7 98.0 94.7 333.7 332.5 323.3 330.6 324.8 300.8 281.5 272.0 253.0 243.2 343.6 1124.3 9 355.1 336.3 302.8 270.7 226.5 202.3 188.9 167.5 151.4 126.0 119.3 104.5 79.3 90.9 95.1 96.9 94.5 93.1 93.7 90.7 85.9 82.3 77.3 72.5 256.1 265.5 263.0 256.9 243.7 234.0 227.7 217.2 201.8 193.5 180.6 167.6 432.0 1112.2 1755.4 789.3 708.9 632.5 566.8 505.2 443.5 391.3 353.8 310.9 115.8 128.8 133.9 139.6 143.2 139.8 136.5 134.7 124.2 435.2 429.1 414.3 409.5 400.0 377.1 357.6 345.7 320.3 987.6 1563.8 608.2 - - 447.4 1388.2 628.9 1945.7 1247.5 649.4 1728.6 671.5 655.9 1553.1 742.0 1114.9 998.3 889.8 781.2 690.1 623.1 548.1 159.6 181.4 191.1 193.4 191.8 191.2 179.6 683.0 687.2 663.0 628.5 594.2 574.3 532.9 1386.9 773.9 1242.2 766.7 753.8 - Oil Quantity (gal)* Weight (lbs)** 5 4 660 6 4 780 7 7 1110 8 8 1300 9 11 1825 10 12 2110 11 18 2940 12 20 3550 Gear unit with fan PGB in HP - - 1106.8 972.8 858.9 775.9 692.8 620.4 548.1 206.2 226.6 235.0 228.7 213.6 208.9 201.9 781.2 782.4 750.9 703.8 655.9 630.9 589.2 Size Gear unit without auxiliary cooling PGA in HP Thermal capacity PG in HP for • n1 = 1500 RPM • Installation in a large hall (wind velocity > 3.1 mph) • Altitude up to 3,281 ft • Thermal factor f4 = 1 (see page 3) - 887.1 793.3 710.2 632.5 556.1 490.4 443.5 396.6 355.1 314.9 127.8 138.2 143.1 145.4 148.3 149.8 144.3 136.3 132.5 125.3 449.4 444.2 431.6 415.5 407.4 396.8 373.5 350.3 339.0 315.2 Power Rating PN in HP at n1 = 1500 RPM 356.4 65.4 230.6 - 599.0 538.7 481.1 430.1 383.2 335.0 297.5 269.3 225.1 201.0 188.9 103.4 112.8 118.1 118.5 125.0 127.3 120.5 115.6 110.4 103.6 101.2 369.6 366.9 358.9 346.5 352.8 344.5 318.0 297.6 286.0 264.2 255.5 440.3 573.9 - Sealing: • Input: shaft seal • Output: shaft seal or Taconite seal (dustproof) * Approximate values; exact data acc. to order-related documentation. ** Without oil filling Input Size iN = 6.3 - 11.2 iN =12.5 - 22.4 iN = 8 - 14 iN = 16 - 28 Gear Unit Dimensions (mm) d1 l1 l3 DS d1 l1 l3 DS A1 A2 b B1 c d6 m3 n1 n4 s h-1 5 + 6 50 100 80 M16 x 36 38 80 60 M12 x 28 225 260 255 230 28 150 220 105 180 19 230 7 + 8 60 135 105 M20 x 42 50 110 80 M16 x 36 272 305 300 255 35 200 260 120 215 24 280 9 + 10 75 140 110 M20 x 42 60 140 110 M20 x 42 312 355 370 285 40 200 320 145 245 28 320 11 + 12 90 165 130 M42 x 50 70 140 105 M20 x 42 372 420 430 325 50 210 370 165 300 35 380 Output Gear Unit Dimensions (mm) Size H2SH H2HH G1 G3 a h5 H m1 n2 n3 G2 G4 d2 l2 DS 5 195 215 640 150 482 430 100 405 165 165 100 210 6 195 215 720 150 482 510 145 440 165 165 110 210 7 210 240 785 190 572 545 130 500 195 195 120 8 210 240 890 190 582 650 190 545 195 195 9 240 270 925 205 662 635 155 585 235 235 10 240 270 1025 215 662 735 205 635 235 11 275 310 1105 250 782 775 180 710 12 275 310 1260 250 790 930 265 780 H2DH D2 D2 D3 G5 M24 x 50 95 100 100 240 M24 x 50 105 110 110 240 210 M24 x 50 115 120 120 280 130 250 M24 x 50 125 130 130 285 140 250 M30 x 60 135 140 145 330 235 160 300 M30 x 60 150 150 155 350 270 270 170 300 M30 x 60 165 165 170 400 270 270 180 300 M30 x 60 180 180 185 405 4 926-10 SIE Mechanical Drives Catalog.indd 7 6/28/11 11:26 AM H3.H Output Shafts: Output H3SH H3HH H3DH Solid shaft Hollow shaft Hollow shaft for shrink disk k6 < Ø 28 m6 ≤ Ø 100 n6 > Ø 100 Parallel keyways acc. to DIN 6885/1 The tolerance zone for the hub keyway width is JS9 Parallel keys acc. to DIN 6885/1 Form B Output Design: Backstop Arrangement 5 926-10 SIE Mechanical Drives Catalog.indd 8 6/28/11 11:26 AM Nominal Ratios 25 96.5 5 31.5 87.1 77.7 70.5 68.3 - 6 - 35.5 68.3 67.0 40 45 61.6 65.3 50 53.6 61.8 56 48.2 59.2 63 42.9 57.9 71 38.9 55.3 80 33.5 52.4 29.5 52.0 90 100 112 - - 26.8 49.3 48.8 103.2 91.1 81.7 71.0 64.3 57.6 50.9 45.6 40.2 36.2 29.5 28.1 77.1 74.8 72.8 70.5 67.3 65.1 63.1 59.9 56.5 56.0 53.3 52.7 182.2 163.5 146.1 127.3 115.2 99.2 91.1 81.7 72.4 63.0 56.3 45.6 102.0 104.0 101.0 99.0 94.6 91.4 87.5 84.2 79.2 76.9 75.2 71.2 7 Gear Unit Size 28 - 8 - - 182.2 159.5 144.7 124.6 113.9 101.8 91.1 79.1 71.0 63.0 56.3 46.9 111.0 113.1 109.2 106.3 102.6 99.8 95.3 90.9 85.0 82.3 81.1 76.8 300.2 269.3 239.9 210.4 190.3 164.8 150.1 134.0 119.3 104.5 93.8 80.4 134.7 135.9 134.8 132.3 126.0 121.8 121.4 117.1 112.0 109.7 104.0 98.9 9 - 10 11 - - - - - - 519.9 454.3 411.4 356.4 324.3 292.1 260.0 226.5 202.3 179.6 162.1 144.7 214.0 212.9 209.7 203.3 203.7 207.6 207.4 194.0 183.2 180.0 171.5 166.8 Power Rating PN in HP at n1 = 1500 RPM Size Oil Quantity (gal)* Weight (lbs)** 5 4 704 6 4 805 7 7 1190 8 8 1375 9 12 1925 10 12 2245 Gear unit without auxiliary cooling PGA in HP 96.5 70.5 - 294.8 257.3 233.2 202.3 183.6 164.8 147.4 128.6 115.2 101.8 91.1 80.4 137.9 139.5 136.0 132.9 128.5 125.3 124.0 118.3 111.9 109.5 104.7 99.7 533.3 481.1 427.5 373.9 337.7 293.5 266.7 239.9 213.1 186.3 167.5 148.7 185.2 184.7 183.6 182.1 177.7 177.8 180.5 170.3 164.7 161.3 152.8 147.9 12 - Thermal capacity PG in HP for • n1 = 1500 RPM • Installation in a large hall (wind velocity > 3.1 mph) • Altitude up to 3,281 ft • Thermal factor f4 = 1 (see page 3) 11 22 3080 12 23 3685 Sealing: • Input: shaft seal • Output: shaft seal or Taconite seal (dustproof) * Approximate values; exact data acc. to order-related documentation. ** Without oil filling Input iN = 25 - 45 Size iN = 50 - 63 iN = 31.5 - 56 iN =71 - 90 iN = 63 - 80 Gear Unit Dimensions (mm) iN = 90 - 112 d1 l1 DS d1 l1 DS d1 l1 DS b c m3 n1 n4 s h-1 5 + 6 40 70 M16 x 36 30 50 M10 x 22 24 40 M8 x 19 255 28 220 105 180 19 230 7 + 8 45 80 M16 x 36 35 60 M12 x 28 28 50 M10 x 22 300 35 260 120 215 24 280 9 + 10 60 125 M20 x 42 45 100 M16 x 36 32 80 M12 x 28 370 40 320 145 245 28 320 11 + 12 70 120 M20 x 42 50 80 M16 x 36 42 70 M16 x 36 430 50 370 165 300 35 380 Output Gear Unit Dimensions (mm) Size H3SH H3HH H3DH Backstop G1 a h5 H m1 n2 n3 G2 G4 d2 l2 DS D2 D2 D3 G5 G7 5 160 690 130 482 480 100 455 165 165 100 210 M24 x 50 95 100 100 240 234 6 160 770 130 482 560 145 490 165 165 110 210 M24 x 50 105 110 110 240 234 7 185 845 170 572 605 130 560 195 195 120 210 M24 x 50 115 120 120 280 287 8 185 950 160 582 710 190 605 195 195 130 250 M24 x 50 125 130 130 285 287 9 230 1000 185 662 710 155 660 235 235 140 250 M30 x 60 135 140 145 330 317 10 230 1100 185 662 810 205 710 235 235 160 300 M30 x 60 150 150 155 350 317 11 255 1200 180 782 870 180 805 270 270 170 300 M30 x 60 165 165 170 400 369 12 255 1355 170 790 1025 265 875 270 270 180 300 M30 x 60 180 180 185 405 369 6 926-10 SIE Mechanical Drives Catalog.indd 9 6/28/11 11:26 AM H4.H Output Shafts: Output H4SH H4HH H4DH Solid shaft Hollow shaft Hollow shaft for shrink disk k6 < Ø 28 m6 ≤ Ø 100 n6 > Ø 100 Parallel keyways acc. to DIN 6885/1 The tolerance zone for the hub keyway width is JS9 Parallel keys acc. to DIN 6885/1 Form B Output Design: Backstop Arrangement G7 7 926-10 SIE Mechanical Drives Catalog.indd 10 6/28/11 11:26 AM Nominal Ratios 100 45.6 7 - 75.0 45.6 - 28.1 58.4 40.2 59.0 - 52.3 73.7 30.8 46.9 65.7 57.6 50.9 85.5 41.5 78.5 20.1 29.5 36.2 75.3 17.4 26.8 14.7 22.8 32.2 73.2 - - 13.4 48.0 20.1 29.5 - 12 - 18.8 61.9 - 60.8 - 131.3 116.6 101.8 89.8 81.7 72.4 65.7 59.0 52.3 45.6 41.5 34.8 148.3 147.8 143.0 138.3 132.5 128.1 120.9 116.3 110.3 106.1 103.7 98.5 Power Rating PN in HP at n1 = 1500 RPM Size Oil Quantity (gal)* Weight (lbs)** 7 7 1210 8 7 1420 9 12 1925 10 13 2220 11 21 3210 12 23 3795 Gear unit without auxiliary cooling PGA in HP 45.6 65.4 - 22.8 65.0 128.6 115.2 103.2 92.5 80.4 71.0 64.3 57.6 50.9 45.6 40.2 36.2 132.8 132.9 128.0 124.5 118.7 115.1 108.9 104.8 99.6 95.8 93.4 88.8 11 45.7 - 60.4 25.5 67.0 11.7 49.0 61.5 70.1 450 42.6 50.5 64.6 400 11.5 44.8 52.7 66.5 355 13.4 45.7 56.1 69.7 45.6 82.9 22.8 33.5 72.5 315 16.1 47.0 58.0 37.5 280 17.4 25.5 60.4 74.8 250 49.3 28.1 41.5 87.9 20.1 52.3 62.7 77.9 224 22.8 54.3 65.8 82.1 91.7 200 24.1 67.8 84.7 180 56.3 34.8 70.5 87.2 160 32.2 61.4 67.0 90.7 10 140 36.2 63.1 - 9 125 40.2 65.4 8 Gear Unit Size 112 Thermal capacity PG in HP for • n1 = 1500 RPM • Installation in a large hall (wind velocity > 3.1 mph) • Altitude up to 3,281 ft • Thermal factor f4 = 1 (see page 3) Sealing: • Input: shaft seal • Output: shaft seal or Taconite seal (dustproof) * Approximate values; exact data acc. to order-related documentation. ** Without oil filling Input Size iN = 100 - 180 iN = 200 - 355 iN = 125 - 224 iN = 250 - 450 Gear Unit Dimensions (mm) d1 l1 DS d1 l1 DS b c m3 n1 n4 s h-1 7 + 8 30 50 M10 x 22 24 40 M8 x 19 300 35 260 120 215 24 280 9 + 10 35 60 M12 x 28 28 50 M10 x 22 370 40 320 145 245 28 320 11 + 12 45 100 M16 x 36 32 80 M12 x 28 430 50 370 165 300 35 380 Output Gear Unit Dimensions (mm) Size H4SH H4HH H4DH Backstop G1 a h5 H m1 n2 n3 G2 G4 d2 l2 DS D2 D2 D3 G5 G7 7 180 845 140 572 605 130 560 195 195 120 210 M24 x 50 115 120 120 280 286 8 180 950 140 582 710 190 605 195 195 130 250 M24 x 50 125 130 130 285 286 9 215 1000 150 662 710 155 660 235 235 140 250 M30 x 60 135 140 145 330 317 10 215 1100 150 662 810 205 710 235 235 160 300 M30 x 60 150 150 155 350 317 11 250 1200 165 782 870 180 805 270 270 170 300 M30 x 60 165 165 170 400 333 12 250 1355 165 790 1025 265 875 270 270 180 300 M30 x 60 180 180 185 405 333 8 926-10 SIE Mechanical Drives Catalog.indd 11 6/28/11 11:26 AM B3.H Fan Output Air Inlet Shafts: Output B3SH B3HH B3DH Solid shaft Hollow shaft Hollow shaft for shrink disk k6 < Ø 28 m6 ≤ Ø 100 n6 > Ø 100 Parallel keyways acc. to DIN 6885/1 The tolerance zone for the hub keyway width is JS9 Parallel keys acc. to DIN 6885/1 Form B Output Design 7 9 926-10 SIE Mechanical Drives Catalog.indd 12 6/28/11 11:26 AM Nominal Ratios 12.5 Gear Unit Size 158.1 5 67.7 158.4 6 285.4 7 102.8 250.2 8 470.3 9 128.0 335.8 10 881.7 11 151.2 505.7 12 - 14 16 18 20 22.4 25 28 31.5 35.5 40 45 50 56 63 71 80 90 146.1 66.6 154.0 272.0 101.4 242.3 442.2 127.7 327.5 850.9 157.2 502.4 - 138.0 64.9 148.5 158.1 74.4 169.6 260.0 97.7 231.7 282.7 111.8 263.7 408.7 126.4 321.5 469.0 138.2 352.3 789.3 153.3 480.8 873.7 167.9 546.3 131.3 63.2 144.3 146.1 72.6 164.7 245.2 95.3 224.9 268.0 108.8 257.1 394.0 124.0 311.6 435.5 129.2 326.0 720.9 154.6 473.3 809.4 173.5 550.9 121.9 61.1 138.7 138.0 70.5 158.9 227.8 92.3 216.0 262.6 104.7 244.8 375.2 120.5 299.8 412.7 134.3 336.9 667.3 151.0 454.8 763.8 166.8 516.3 108.5 60.6 136.7 132.7 68.9 154.5 203.7 90.0 209.0 247.9 102.8 238.1 335.0 118.9 293.5 392.6 125.8 310.3 596.3 147.9 434.2 710.2 172.1 520.6 96.5 58.2 129.6 130.0 67.1 148.6 182.2 88.7 202.6 227.8 100.9 228.3 300.2 116.6 280.6 368.5 124.4 300.0 533.3 147.1 412.3 649.9 174.9 503.7 87.1 57.0 125.0 116.6 67.0 146.9 163.5 85.9 191.9 205.0 99.7 222.3 269.3 114.0 267.6 331.0 122.3 295.1 481.1 146.5 397.2 584.2 176.9 487.8 77.7 54.5 118.6 103.2 64.1 139.0 146.1 82.7 182.5 182.2 97.6 215.7 239.9 111.0 255.5 294.8 121.7 281.7 427.5 143.4 378.1 519.9 173.0 461.2 68.3 51.7 111.2 91.1 62.3 133.9 127.3 79.3 173.1 159.5 93.7 204.8 210.4 106.7 242.9 257.3 117.5 267.5 373.9 140.8 363.4 454.3 168.8 440.2 61.6 45.2 96.1 81.7 59.5 126.8 115.2 69.8 150.3 144.7 89.9 194.3 190.3 100.5 226.1 233.2 113.1 256.5 337.7 134.7 341.8 411.4 162.5 415.7 53.6 44.1 93.7 71.0 56.0 118.7 99.2 68.1 145.3 124.6 85.9 183.7 164.8 93.0 207.0 202.3 108.3 241.6 293.5 124.9 314.4 356.4 158.3 400.4 48.2 44.4 92.7 64.3 49.4 103.2 91.1 68.1 143.2 113.9 76.2 160.3 150.1 93.0 202.3 183.6 103.3 227.5 266.7 128.5 311.4 324.3 154.5 377.6 42.9 41.1 85.9 57.6 48.5 100.6 81.7 63.7 133.3 101.8 74.8 155.7 134.0 86.8 188.0 164.8 96.5 208.8 239.9 119.1 283.9 292.1 145.1 349.3 37.5 39.7 82.5 50.9 48.2 99.6 71.0 61.8 128.9 91.1 74.1 153.2 119.3 84.2 181.6 147.4 95.1 203.3 213.1 115.8 273.0 260.0 145.3 342.6 32.2 37.8 78.4 45.6 44.6 91.7 57.6 59.0 122.9 79.1 68.9 142.2 99.2 79.1 170.0 128.6 88.4 188.8 175.5 107.6 253.7 226.5 133.9 311.7 36.2 42.9 88.3 69.7 66.7 137.5 115.2 85.6 182.5 202.3 128.4 300.4 32.2 40.9 84.0 59.0 63.7 130.8 100.5 80.5 171.1 175.5 120.2 279.3 Power Rating PN in HP at n1 = 1500 RPM Size Oil Quantity (gal)* Weight (lbs)** 5 4 715 6 4 835 7 7 1210 8 7 1395 9 10 1960 10 11 2245 11 17 3200 12 19 3805 Gear unit without auxiliary cooling PGA in HP 158.1 67.7 158.4 Gear unit with fan PGB in HP Thermal capacity PG in HP for • n1 = 1500 RPM • Installation in a large hall (wind velocity > 3.1 mph) • Altitude up to 3,281 ft • Thermal factor f4 = 1 (see page 3) Sealing: • Shaft seal or Taconite seal (dustproof) * Approximate values; exact data acc. to order-related documentation. ** Without oil filling Input Size iN = 12.5 - 45 iN = 50 - 71 iN = 16 - 56 iN = 63 - 90 Gear Unit Dimensions (mm) d1 l1 l3 DS d1 l1 l3 DS A1 A2 b B1 c d6 m3 n1 n4 s h-1 + 6 35 80 60 M12 x 28 28 60 40 M10 x 22 220 235 255 168 28 130 220 105 180 19 230 7 + 8 45 100 80 M16 x 36 35 80 60 M12 x 28 275 275 300 193 35 165 260 120 215 24 280 9 + 10 55 110 80 M20 x 42 40 100 70 M16 x 36 315 325 370 231 40 175 320 145 245 28 320 11 + 12 70 135 105 M20 x 42 50 110 80 M16 x 36 370 385 430 263 50 190 370 165 300 35 380 5 Output Gear Unit Dimensions (mm) Size B3SH B3HH B3DH Backstop G1 G3 a G6 h5 H m1 n2 n3 G2 G4 d2 l2 DS D2 D2 D3 G5 G7 5 575 595 640 605 130 482 430 100 405 165 165 100 210 M24 x 50 95 100 100 240 223 6 610 630 720 640 130 482 510 145 440 165 165 110 210 M24 x 50 105 110 110 240 223 7 690 710 785 720 170 572 545 130 500 195 195 120 210 M24 x 50 115 120 120 280 281 8 735 755 890 765 160 582 650 190 545 195 195 130 250 M24 x 50 125 130 130 285 281 9 800 830 925 845 175 662 635 155 585 235 235 140 250 M30 x 60 135 140 145 330 317 10 850 880 1025 895 175 662 735 205 635 235 235 160 300 M30 x 60 150 150 155 350 317 11 960 990 1105 1010 220 782 775 180 710 270 270 170 300 M30 x 60 165 165 170 400 368 12 1030 1060 1260 1080 210 790 930 265 780 270 270 180 300 M30 x 60 180 180 185 405 368 10 926-10 SIE Mechanical Drives Catalog.indd 13 6/28/11 11:26 AM B4.H Output Shafts: Output B4SH B4HH B4DH Solid shaft Hollow shaft Hollow shaft for shrink disk k6 < Ø 28 m6 ≤ Ø 100 n6 > Ø 100 Parallel keyways acc. to DIN 6885/1 The tolerance zone for the hub keyway width is JS9 Parallel keys acc. to DIN 6885/1 Form B Output Design: Backstop Arrangement 11 926-10 SIE Mechanical Drives Catalog.indd 14 6/28/11 11:26 AM Nominal Ratios 80 100 112 125 140 160 180 200 224 250 280 315 29.5 26.8 24.1 21.4 18.8 16.1 14.7 13.4 12.2 10.9 9.6 8.7 7.5 42.6 41.7 39.8 38.5 36.7 35.1 32.3 31.8 30.7 28.5 28.0 26.7 24.9 5 - 6 - 32.2 28.1 45.7 25.5 44.6 22.8 42.7 41.3 - 8 - 56.3 50.9 67.3 45.6 65.4 40.2 62.0 59.9 355 400 - - 20.1 17.4 16.1 13.4 13.0 11.7 10.3 9.1 7.6 39.4 37.8 34.7 34.2 32.8 30.8 30.0 28.7 26.8 56.3 49.6 45.6 40.2 36.2 32.2 28.1 24.1 22.8 20.1 17.4 16.1 13.4 63.0 61.1 57.9 55.7 53.3 50.8 46.4 45.3 44.9 41.9 40.6 38.1 35.6 7 Gear Unit Size 90 - 34.8 30.8 28.1 25.5 22.8 20.1 17.4 14.7 13.4 57.2 54.5 49.8 48.8 48.4 45.3 43.6 40.9 38.3 93.8 83.1 75.0 67.0 59.0 52.3 46.9 41.5 37.5 33.5 29.5 25.5 22.8 88.6 86.8 82.4 79.5 76.0 71.7 65.7 64.2 63.1 59.1 57.1 54.5 51.2 9 - 10 - 92.5 83.1 89.4 73.7 87.5 65.7 83.2 80.3 - - 12 - - - 163.5 146.1 131.3 116.6 101.8 89.8 81.7 72.4 65.7 59.0 52.3 45.6 38.9 147.7 143.1 137.1 131.2 126.1 119.8 109.9 107.5 105.3 99.3 96.1 91.7 85.6 Size Oil Quantity (gal)* Power Rating PN in HP at n1 = 1500 RPM Gear unit without auxiliary cooling PGA in HP 29.5 42.6 - 57.6 50.9 45.6 41.5 36.2 32.2 29.5 25.5 22.8 76.6 72.9 66.9 65.3 64.1 60.0 58.2 55.3 52.1 162.1 143.4 128.6 115.2 103.2 92.5 80.4 71.0 64.3 57.6 50.9 45.6 40.2 132.1 128.5 124.0 118.3 113.6 107.9 98.6 96.3 94.5 89.1 86.6 82.9 77.5 11 - Thermal capacity PG in HP for • n1 = 1500 RPM • Installation in a large hall (wind velocity > 3.1 mph) • Altitude up to 3,281 ft • Thermal factor f4 = 1 (see page 3) Sealing: Weight (lbs)** 5 4 6 5 845 7 8 1220 8 9 1440 • Shaft seal or Taconite seal (dustproof) 735 9 12 1960 10 13 2255 11 21 3265 12 23 3850 * Approximate values; exact data acc. to order-related documentation. ** Without oil filling Input iN = 80 - 180 Size iN = 200 - 315 iN = 100 - 224 Gear Unit Dimensions (mm) iN = 250 - 400 d1 l1 DS d1 l1 DS b c m3 n1 n4 s h-1 5 + 6 28 55 M10 x 22 20 50 M6 x 16 255 28 220 105 180 19 230 7 + 8 30 70 M10 x 22 25 60 M10 x 22 300 35 260 120 215 24 280 9 + 10 35 80 M12 x 28 28 60 M10 x 22 370 40 320 145 245 28 320 11 + 12 45 100 M16 x 36 35 80 M12 x 28 430 50 370 165 300 35 380 Output Gear Unit Dimensions (mm) Size B4SH B4HH B4DH Backstop G1 a h5 H m1 n2 n3 G2 G4 d2 l2 DS D2 D2 D3 G5 G7 5 615 690 100 482 480 100 455 165 165 100 210 M24 x 50 95 100 100 240 236 6 650 770 100 482 560 145 490 165 165 110 210 M24 x 50 105 110 110 240 236 7 725 845 140 572 605 130 560 195 195 120 210 M24 x 50 115 120 120 280 286 8 770 950 130 582 710 190 605 195 195 130 250 M24 x 50 125 130 130 285 286 9 840 1000 135 662 710 155 660 235 235 140 250 M30 x 60 135 140 145 330 317 10 890 1100 135 662 810 205 710 235 235 160 300 M30 x 60 150 150 155 350 317 11 1010 1200 170 782 870 180 805 270 270 170 300 M30 x 60 165 165 170 400 333 12 1080 1355 160 790 1025 265 875 270 270 180 300 M30 x 60 180 180 185 405 333 12 926-10 SIE Mechanical Drives Catalog.indd 15 6/28/11 11:26 AM Gear Units Hollow Shafts for Shrink Disks Types H2, H3, H4, B3, B4; Sizes 5–12 g G5 G4 X = Space required for torque wrench H Driven machine shaft for shrink disk connection. Driven machine shaft must be free of oil or grease. l l 1 1 f1 End plate Driven machine shaft with center hole Circlip Guard 1 Shrink disk does not belong to our scope of supply. Please order separately, if required. In case of order, shrink disk will be supplied as loose item. 2 Material of driven machine shaft: C60N or higher strength. c 2 -0.2 c1 l Output Øs Ød 7 d 9 ax Ød 3 30° Ød 4 Ød 2 ØD3 ØD2 H7 D 1.6 ° 1.6 Ød 1 Ød rm 15 Bush Ød 8 m ØD9 W Ød 5 min X s1 End plate Shrink disk on machine side on request. Types H2D., H3D., H4D., B3D., B4D. Gear Unit Size d2 d3 d4 d5 f1 l l1 r c1 c2 d7 d8 D9 m s Qty. DIN 472 D2 G5 d d1 H W s1 D g 5 100 g6 100 h6 99.5 114 5 383 53 2 20 8 105 80 26 55 M10 2 105 x 4 100 100 165 240 125 215 55 20 M12 275 260 6 110 g6 110 h6 109.5 124 5 383 58 3 20 8 115 85 26 60 M10 2 115 x 4 110 110 165 240 140 230 61 20 M14 285 255 7 120 g6 120 h6 119.5 134 5 453 68 3 20 8 125 90 26 65 M12 2 125 x 4 120 120 195 280 155 263 64 23 M14 330 305 8 130 g6 130 h6 129.5 145 6 458 73 3 20 8 135 100 26 70 M12 2 135 x 4 130 130 195 285 165 290 70 23 M16 340 305 9 140 g6 145 m6 139.5 160 6 539 82 4 23 10 150 110 33 80 M12 2 150 x 4 140 145 235 330 175 300 71 28 M16 360 355 10 150 g6 155 m6 149.5 170 6 559 92 4 23 10 160 120 33 90 M12 2 160 x 4 150 155 235 350 200 340 87 28 M16 395 365 11 165 f6 170 m6 164.5 185 7 644 112 4 23 10 175 130 33 90 M12 2 175 x 4 165 170 270 400 220 370 103 30 M20 435 420 12 180 f6 185 m6 179.5 200 7 649 122 4 23 10 190 140 33 100 M16 2 190 x 4 180 185 270 405 240 405 107 30 M20 450 420 Driven Machine Shaft2 End Plate Circlip Hollow Shaft D3 G4 Shrink Disk1 Screw Guard Hollow Shafts for Parallel Key Connections Types H2, H3, H4, B3, B4; Sizes 5–12 g G4 G4 Driven machine shaft for parallel key connection, keyway acc. to DIN 6885/1 and centre hole. rm 15 Øs 1.6 t l1 Output m Ød4 Ød2 h6 m ØD2 H 7 End plate ax Ød5 min ° 1.6 Screws ØD Ød f1 c l 1 End plate l 1 Types H2H., H3H., H4H., B3H., B4H. Gear Unit Size Driven Machine Shaft1 d2 End Plate d4 d5 f1 l l1 r s t Screw Hollow Shaft c D D9 d m Size Qty. D2 G4 g 5 95 94.5 105 5 328 40 1.6 M 10 18 10 11 26 120 70 M 10 x 25 2 95 165 40 6 105 104.5 116 5 328 45 1.6 M 10 18 10 11 26 120 70 M 10 x 25 2 105 165 40 7 115 114.5 126 5 388 50 1.6 M 12 20 12 13.5 26 140 80 M 12 x 30 2 115 195 40 8 125 124.5 136 6 388 55 2.5 M 12 20 12 13.5 26 150 85 M 12 x 30 2 125 195 40 9 135 134.5 147 6 467 60 2.5 M 12 20 12 13.5 33 160 90 M 12 x 30 2 135 235 45 10 150 149.5 162 6 467 65 2.5 M 12 20 12 13.5 33 185 110 M 12 x 30 2 150 235 45 11 165 164.5 177 7 537 70 2.5 M 16 28 15 17.5 33 195 120 M 16 x 40 2 165 270 45 12 180 179.5 192 7 537 75 2.5 M 16 28 15 17.5 33 220 130 M 16 x 40 2 180 270 45 Material of driven machine shaft: C60N or higher strength. Parallel key does not belong to our scope of supply. Please order separately, if required. 13 926-10 SIE Mechanical Drives Catalog.indd 16 6/28/11 11:26 AM Data Sheet for Your Inquiry usa.siemens.com/gearboxes Date Order No. Your Address Contact Person Company/Name City/Post Code Street/PO Box Telephone Country E-mail Fax Power Rating Prime Mover P1 = ________ HP Driven Machine P2 = ________ HP n1 = ________ RPM n2 = ________ RPM Duty: ________ h/day is / = ________ T2 = ________ ft-lb f1 = ________ P2 x f1 = ________ HP Starts per hour: ________ Gear Unit Type _____________ Nominal Ratio iN _____________ Size _____________ Nominal Power Rating PN _____________ HP (PN >= P2 x f1) Design A B C D Installation Operating Cycle ED _____ % Ambient Temperature from _____°F up to _____°F f4 = _____ Color Priming coat only Priming coat, overseas equipment Standard finishing coat Finishing coat, overseas Guards for fans and shrink disks are supplied with powder coating (40 μm) Attachments Auxiliary Cooling Without fan PG = PGA x f4 = _________ = _________ HP > P2 With fan PG = PGB x f4 = _________ = _________ HP > P2 Input Shaft Seal Shaft seal Output Shaft Seal Taconite E (type B only) Backstop Direction of rotation, output shaft cw ccw Gear unit order quantity Shaft Seal Shaft Taconite F Taconite F-H Taconite F-F Taconite F-K S H D 1 2 3 14 926-10 SIE Mechanical Drives Catalog.indd 17 6/28/11 11:26 AM For additional information regarding FLENDER gear units visit us at: www.usa.siemens.com/gearboxes. Siemens Industry, Inc. Drive Technologies Division 100 Technology Drive Alpharetta, GA 30005 1-800-241-4453 [email protected] Subject to change without prior notice Order No.: MDSG-FS212-0611 All rights reserved Printed in the USA ©2011 Siemens Industry, Inc. The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. 926-10 SIE Mechanical Drives Catalog.indd 2 6/28/11 11:25 AM