PEEP Series Conductive Polymer Aluminum Solid Capacitor (Radial Type) MERITEK FEATURES Standard radial lead type, High ripple current capability High voltage Super Low ESR 3000 hours at 105⁰C PART NUMBERING SYSTEM PEEP 35V 101 M 0606 Meritek Series Rated Voltage Volt. Code 6.3V 6R3 35V 35V Capacitance Cap. Code 100uf 101 2000uf 202 Tolerance Tol. Code ±10% K ±20% M RoHS Case size – (D) Diameter x (L) Length in mm ELECTRICAL SPECIFICATIONS Item Characteristic Operation Temperature Range -55 ~ +105°C Rated Voltage 6.3 ~ 35VDC Surge Voltage Rated Voltage × 1.15 Capacitance Tolerance ±20% (M) DIMENSIONS Unit: mm Size Code 0508 0509 0606 0609 0610 0611 0809 0812 1012 Ød + 0.5 MAX 5.0 5.0 6.3 6.3 6.3 6.3 8.0 8.0 10.0 L MAX 5.0 9.0 6.0 9.0 10.0 11.0 9.0 12.0 12.0 Ød ± 0.05 0.5 0.5 0.45 0.6 0.6 0.6 0.6 0.6 0.6 F ± 0.4 2.0 2.0 2.5 2.5 2.5 2.5 3.5 3.5 5.0 H ± 0.3 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 STANDARD RATINGS WV/VDC (SV) Cap. (μF) Size Code Leakage Current (μA) ESR (mΩ/20⁰C,100K~300KHz) Rated Ripple Current (mA/105⁰C,100KHz) 6.3 (7.2) 270 390 560 680 680 820 820 1000 1000 1000 1500 1500 0508 0509 0609 0609 0809 0610 0812 0611 0809 0812 0812 1012 340 500 705 857 857 1033 1033 1260 1260 1260 1890 1890 12 8 8 8 7 8 7 8 7 7 7 7 3500 4050 4700 4700 6100 4700 6100 4700 6100 6100 6100 6640 Rev. 7 PEEP Series Conductive Polymer Aluminum Solid Capacitor (Radial Type) MERITEK STANDARD RATINGS (CONTINUED) WV/VDC (SV) 6.8 (7.8) 7.5 (8.6) 10 (11.5) 6.3 (7.2) 20 (23) 25 (28.7) 25 (28.7) Cap. (μF) Size Code Leakage Current (μA) ESR (mΩ/20⁰C,100K~300KHz) Rated Ripple Current (mA/105⁰C,100KHz) 270 390 1000 270 390 500 820 1000 100 270 270 330 470 470 560 680 820 1000 390 470 0508 0509 0611 0508 0509 0509 0812 0812 0606 0609 0809 0809 0809 0812 0812 1012 1012 1012 0811 0812 367 530 1360 405 585 750 1640 2000 320 864 864 1056 1505 1505 1792 2176 2624 3200 1560 1880 12 11 8 12 11 12 8 8 24 15 10 10 16 10 14 10 10 12 14 14 3500 3800 5500 3500 3800 3500 6100 6100 2490 3800 5000 5000 4000 5230 4950 6100 6100 5400 4970 4970 220 0812 1100 16 4650 22 100 0606 0812 154 700 35 25 2400 2890 RELIABILITY Item Standard Leakage Current DC rated voltage shall be applied between anode and cathode lead wire terminations of a capacitor through 1k protective resistance, and the leakage current shall be less than or equal to the value listed in table 5 after 2 minutes with the voltage reaching the rated value at 20±2⁰C. tanφ ESR Impedance at High and Low Temperature 0.1 MAX. measured at 120Hz ±10% at 20±2⁰C. Compensation Signal Level Frequency Short and Open compensation would be required. Short correction is performed using the shorting plate made of 0.5 thickness copper plate with gold coating. 500mV 100KHz Measurement Point Point of lead wire within 1mm from the body Impedance at 100kHz at -55±3⁰C or -25±3⁰C shall meet the values listed in the table below. Impedance Ratio Performance Z (-55⁰C)/Z(+20⁰C) ≤1.25 Z (-105⁰C)/Z(+20⁰C) ≤1.25 With the body of a capacitor fixed, the load listed in the table below shall be applied to the lead wire termination in its draw out direction, gradually up to the specified value and held for 10±1 seconds. After this test, that capacitor shall not appear any change defective in use. Pull Strength of Case diameter Load Strength Load Strength Lead Wire (mm) (N) (kgf) Terminations Ø6.3 5 0.51 Ø8 10 1.0 Ø10 10 1.0 Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK RELIABILITY (CONTINUED) Item Standard A capacitor shall be subjected to a temperature of 60±2⁰C and relative humidity of 90 to 95% without voltage applied for a period of 1000+24/-0 hours. Then that capacitor shall be taken out from the above condition to a temperature of 20⁰C and it shall meet the characteristics in the table below. Damp Heat (Steady State) Characteristics Appearance Cap. Change tanφ ESR Leakage Current Performance No significant damage ≤ ±20% of the initial value ≤ ±150% of the initial value ≤ ±150% of the initial value ≤ the initial specified value A capacitor shall be subjected to a temperature of 105±2⁰Cwith test voltage applied for a period of 3,000+72/-0 hours and take out from the above condition to a temperature of 20⁰C. After this test, that capacitor shall meet the characteristics in the table below. Besides, the applied voltage shall increase up from 0V to test voltage step by step (maximum 5 minutes), and the impedance of the source shall be equal to about 3Ω/V. Endurance Characteristics Appearance Cap. Change tanφ ESR Leakage Current Performance No significant damage ≤ ±20% of the initial value ≤ ±150% of the initial value ≤ ±150% of the initial value ≤ the initial specified value The following specifications in Table 16 shall be satisfied when the capacitors are restored to +20⁰C after the surge voltage is applied at a cycle of 360 seconds which consists charge for 30±5 seconds through a protective resistor of 1kΩ and discharge for 330 seconds, for 1000 cycles at 105±2⁰C. Characteristics Appearance Cap. Change tanφ ESR Leakage Current Performance No significant damage ≤ ±20% of the initial value ≤ ±150% of the initial value ≤ ±150% of the initial value ≤ the initial specified value Surge Voltage V: DC Voltmeter R1: Protective resistor 1KΩ R2: Discharging resistor 1KΩ CX: Capacitor under test Surge Voltage Circuit The characteristics of a capacitor kept under the temperature cycle indicated in the figure below for 5 cycles and followed the voltage shall meet the characteristics in the table below. Rapid Temperature Change Characteristics Appearance Cap. Change tanφ ESR Leakage Current Performance No significant damage ≤ ±10% of the initial value ≤ the initial specified value ≤ the initial specified value ≤ the initial specified value Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK RELIABILITY (CONTINUED) Item Standard Bending Strength of Lead Wire Terminations Bending strength load listed in the table below shall be hung at the end of the lead wire termination, and the body of a capacitor shall be bent 90o and return to its original position. This operation shall be performed around 2 to 3 seconds. Then the body shall be bent 90°at the opposite direction and return to its original position at same speed. At this test, that capacitor shall no appear any change defective in use. Case diameter Load Strength Load Strength (mm) (N) (kgf) Ø6.3 2.5 0.255 Ø8 5 0.51 Ø10 5 0.51 Solderability A lead wire termination shall be dipped for 2±0.5 seconds in the flux of ethanol or isopropylalcohol solution (25±2%) of colophonium. Then that lead wire terminations shall be immersed to a solder (H60A, H60S or H63A) of 235±5⁰C and up to the point 1.5 to 2.0mm from the body and kept for 2±0.5 seconds, and pulling it out. After this test, at least 95% of circumferential surface of the dipped portion of termination shall be covered with new solder. Resistance to Soldering Heat A Capacitor shall be inserted to a printed circuit board having a thickness of 1.6mm up to the point 1.5 to 2.0mm from the body. Then the lead wire termination shall be dipped for 5 to 10 seconds in the flux of ethanol solution (25±2%) of colophonium. And then the lead wire termination shall be immersed to the solder (H60A, H60S or H63A) of 260±5⁰C and up to the point of the Printed circuit board and kept for 10±1 seconds, and pulling it out. After this test, characteristics shall meet the value in the table below. Characteristics Cap. Change tanφ Leakage Current Visual Performance Within 5% of the initial value Not exceed the standard rating Not exceed the standard rating No remarkable abnormality A Capacitor shall be immersed for 30±5 seconds in isopropylalcohol at 20 to 25⁰C and then pull it out. After this test, marking and visual shall meet the requirement in the table below. Resistance to Characteristics Performance Solvent Marking Easily readable Appearance Not appear any abnormality INSTRUCTIONS 1. Cautions on use of capacitors a. Polarity Solid electrolytic capacitors are polarized capacitors. Use capacitors after verifying their positive and negative polarities. If these capacitors are installed in the reverse polarity, its life may shorten because of increasing leakage current or short circuit. b. Types of circuits in which capacitors are prohibited from being used PEHA series may be heated by soldering to increase in its leakage current slightly. This may have some influence on the characteristics capacitors in the following circuits. (1) (2) (3) (4) Time constant circuit Coupling circuit High impedance voltage holding circuit Connections of two or more capacitors in series for higher withstand voltage. c. Over voltage If PEHA series is applied a voltage higher than the rated voltage for an instantaneous period, it may be defected due to short circuit. Note that the voltage over the rated voltage must not be applied to capacitors. Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK d. Repeat of rapid charging and discharging If PEHA series is used in a rapid charging and discharging circuit or receive the flow of excess rush current, its life may shorten by large leakage current or short circuit. The charging and discharging current through PEHA series should be less than 10A. e. Soldering Capacitors should be soldered under the soldering conditions defined in the delivery specifications. Some improper soldering condition may cause the leakage current of capacitors to increase or other parameters to change. f. Use of capacitors for industrial equipment When capacitors are used for industrial equipment, the circuits should be designed to have sufficient margins in the ratings of capacitors including capacitance and impedance. Without sufficient margins in the characteristics, the reliability of the capacitors may be reduced by their shorter life. Always contact us if you want to use capacitors for equipment affecting human lives such as space, aviation, atomic power, and medical devices. Never use capacitors for the used without our prior approval. 2. Notes on circuit designs for capacitors a. Rating and Performance Use capacitors within the rating and performance ranges defined in the brochures and delivery specification of capacitors after checking the operating and installation environments. b. Operating temperature If PEHA series is used at a temperature higher than the upper specified temperature (105⁰C), its life may be remarkably shortened or the leakage current may increase to cause defective. c. Ripple current Never make current larger than the rated ripple current through PEHA series. If excess ripple current flows through PEHA series, internal heat may be generated largely to make its life shortened or cause it to be defected due to short circuit. d. Leakage current Depending on the soldering conditions, the leakage current of PEHA series may increase slightly. The application of DC voltage enables the capacitors to be repaired by itself. This leads the leakage current to be smaller gradually. The leakage current can be reduced fast if the DC voltage, which is less than the rating voltage, is applied at the temperature close to the upper specified temperature. e. Applied voltage (1) To secure the reliability of capacitors, it is recommended that the voltage applied to them should be less than 80% of the rated voltage. (2) The peak value of the ripple voltage superimposed with the DC voltage should be less than rated voltage. f. Failure mode PEHA series contains a conductive polymer as material of cathode electrode. Therefore, like other solid electrolyte capacitors, the life ends mostly due to random failure mode, mainly short circuit. If a current continuously flow through the capacitor due to short circuit, the capacitor would be overheated higher than 300⁰C and then aluminum case of the capacitor would be removed by increasing internal pressure due to the vaporization of materials. g. Insulation (1) Plastic coated case of capacitors is not secured to insulate. Do not use capacitors in PEHAs requiring insulation. (2) Isolate the case of PEHA series from the positive and negative terminals and adjacent circuit patterns. h. Design of printed circuit board Take note on the following subjects when capacitors are installed on printed circuit boards: (1) Verify that the lead spacing fit hole pitches on printed circuit board. (2) Do not place heating components on boards to be close to capacitors or in the backside of them. (3) If capacitors are mounted on a double-sided PC board, design the board so that extra or through holes may not be opened below them. Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK i. Parallel connection If PEHA series is connected with another type of a capacitor in parallel, larger ripple current may flow through one of capacitors. Take the current balance among them into account in circuit designs. j. Using temperature and frequency The electric characteristics of capacitors depend on the variations of the ambient temperature and frequency. Check the variations in designing circuits. 3. Notes on installation of capacitors a. Notes on pre-installation of capacitors (1) Do not reuse capacitors installed in a unit with the power supply turned on for another unit. No used capacitors shall be reused excluding those removed to measure their electric characteristics in periodical inspection. (2) If PEHA series stored for a long period may often increase in its leakage current, connect a resistor of approximately 1KΩ to the capacitors for voltage treatment. b. Notes at installation of capacitors (1) Install capacitors in a unit after confirming that their ratings (rated capacitance and rated voltages) meet the conditions of the unit. (2) Install capacitors in the correct polarities. (3) Take care not to drop capacitors on floors. Do not use capacitors dropped on floors. (4) Do not deform capacitors to install them in units. (5) Install PEHA series on a printed circuit board after confirming that its lead pitch is equivalent to the corresponding hole pitch. (6) At the picking, mounting, and locating by an automatic inserter or the cutting of the leads of PEHA series by an automatic mounter, some stress may be applied to the PEHA series. Take note on the shock. (7) Do not apply any excess force with the terminals of capacitors. c. Heating In preheating or heating for adhesion and fixing of other electronic components, the temperature put to capacitors should be less than 120⁰C. The total heating period should be shorter the 90 seconds. d. Soldering by soldering iron (1) Capacitors should be soldered under the conditions as follows: The iron tip at the temperature of 400±10⁰C or less may be put to each lead of PEHA series for <3±1 sec. (2) Lead wire terminations of capacitors may be required to be processed because terminals is not equivalent to that of corresponding holes on the printed circuit board. Process terminations so that no stress may be applied to capacitors themselves before soldering. (3) Do not make the tip pf a soldering iron be in contact with capacitors themselves. (4) The leakage current of soldered capacitor may increase slightly depending on several conditions including pre-heating, soldering temperature and period, and board material and thickness, soldering temperature and period, and board material and thickness. However, the leakage current decreases gradually by the self-repair characteristic of capacitors when they are used with voltage application. e. Flow soldering (1) Do not dip capacitor themselves into melted solder in soldering. Only provide soldering for the board surface in the backside of the surface on which the capacitors are mounted. (2) Solder capacitors under the soldering conditions as follows. (i) Pre-heat condition: atmosphere temperature 120⁰C or less for up to 90 sec. (ii) Soldering condition: solder temperature 260⁰C or less for up to 10 sec. (3) Note that flux may not adhere to any substances except lead wires. (4) Do not make any other components fallen at capacitors in soldering. Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK Flow Curve f. Handling of capacitors after soldering (1) Do not incline, bend, and twist capacitors. (2) Do not grab capacitors as a handle to carry the printed circuit board. (3) Do not hit objects against capacitors. When printed circuit boards are piled up, do not make them and/or other components be in contact with capacitors. (4) Do not drop printed circuit boards with capacitors installed. g. Cleaning of printed circuit board As long As the cleaning agents prescribed in the catalogue or specification sheets are used, the cleaning does not give the capacitors any damage. For CFCs substitutions and other cleaning agents, consult us before actual use. h. Fixing and coating materials Contact us for fixing and coating materials appropriate for capacitors and their heat curing conditions. 4. Notes on use of capacitors in unit a. Never make your fingers contact with the lead wire terminations of capacitors. b. Do not make lead wire terminations of PEHA series to be in contact with each other through a conductor. Do not put conductive liquid such as acid and alkali solutions on capacitors. c. Confirm that the unit including capacitors is placed in proper conditions. Do not place the unit in the following PEHAs: (1) PEHA in which they are directly exposed to water, brine, oil or in condensation status. (2) PEHA filled with poisonous gases including hydrogen sulfide, sulfurous acid, nitrous acid, chlorine and ammonia. (3) PEHA to which ultraviolet and /or radial rays are radiated d. Provide aging for a unit containing capacitors within the period defined for them. e. It is recommended to use a unit containing capacitors in the normal temperature range of 15⁰C to 35⁰C and the normal humidity range of 75% or less. 5. Action at emergency a. At the occurrence of short circuit in PEHA series, some heat is generated from it if the short-current rather small. If the short current exceeds the above value, the capacitor is heated excessively. If so, turn off the power of the unit without your face and hands being close to the capacitors. Rev. 7 Conductive Polymer Aluminum Solid Capacitor (Radial Type) PEEP Series MERITEK b. Never lick the electrolyte of conductive polymer in capacitors. If the electrolyte is put on your skin, wash it away carefully with soap. c. The materials of seal rubber used for capacitors are flammable. If an adjacent component is burned, seal rubber of the capacitors may burn. Take sufficient note on the installation procedures and locations of capacitors and the pattern designs of printed circuit boards. 6. Storage a. Store capacitors in an PEHA in the temperature range between 15⁰C to 35⁰C and the relative humidity of 75% or less without direct sunshine. In addition, store them in the package states if possible. b. Capacitors should be stored for up to one year to maintain their good soldering features and characteristics. c. Capacitors are recommended that you shall open the bag just before use and capacitors shall be used up. If some quantity was not need, please seal it with adhesive tape. d. Never store capacitors in any PEHA in which they are directly exposed to water, brine, oil or in condensation status. e. Never store capacitors in any PEHA filled with poisonous gases including hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, and ammonia. f. Never store capacitors in any PEHA to which ultraviolet and/or radial rays are radiated. 7. Exhaustion of capacitors Capacitors are composed of organic compounds, resins, and metals. Request an industrial dispose company to dispose of used capacitors. 8. Package The capacitors should be packed in the following quantities listed in the table below. Case Size PE bag Ø6x6 500 pcs Ø6x9 500 pcs Ø8x9 500 pcs Ø8x12 500 pcs Ø10 500 pcs Inner box Outer box 12 bags (6000 pcs) 8 bags (4000 pcs) 6 bags (3000 pcs) 4 bags (2000 pcs) 4 bags (2000 pcs) 5 inner boxes (30000 pec) 5 inner boxes (20000 pec) 5 inner boxes (15000 pec) 5 inner boxes (10000 pec) 5 inner boxes (10000 pec) Quantity of Package Rev. 7