Soldering, Desoldering and Rework System Power. Precision. Performance. METCAL MX-5000 Power. Precision. Performance. Today, the main challenges for hand soldering and rework are driven by three factors. First, the need for more heat with lead-free and high thermal demand boards. Second, the need for higher levels of precision with increasingly smaller components. And finally, the need for greater control with components and substrates that require limited exposure to high temperatures. The new MX-5000 Soldering, Desoldering and Rework System is the next generation of the trusted Metcal Soldering Systems that enable increased productivity and process control for a wide range of applications. Building on the renowned strengths of its popular MX-500 predecessor, the new MX-5000 Series increases output power, adds process feedback, and improves application flexibility with new hand-pieces. More power. With nearly double the power of its predecessor, the MX-5000 time-to-recovery increases production rates and throughput. The challenges of high mass components, multilayered boards and lead-free solders are seamlessly matched. Improved ergonomics. The MX-5000 Series offers two new soldering hand-pieces. The Metcal Advanced™ Hand-piece for soldering and rework provides a cooler, lighter weight and more comfortable feel for the operator. And, the new Metcal UltraFine™ Hand-piece features a new generation of extremely fine diameter cartridges in a slim profiled handle. Both of these hand-piece designs advance manual dexterity and ergonomics resulting in productivity gains and operator comfort. Greater process control. SmartHeat® Technology in every MX-5000 System means that soldering and rework are always performed at safe, controlled temperatures. Metcal users know that moderate fixed temperatures, where power is varied, provide the best assurance for a well controlled soldering and rework process. Metcal Gives You Choices The new MX-5000 Series provides users with a wide range of choices to address conduction soldering and rework processes. At the core of each system is a microprocessor controlled power supply that provides more power, the highest level of precision and advanced user features for greater process control. It has a built-in power indication meter with digital display and bar graph that dynamically provides the operator with feedback on the status of the soldering operation. Whether using a large mass rework tip for QFPs or a fine-point soldering tip, the power indication meter is a valuable resource for making consistent, acceptable solder joints. The system has four mode indications: "Ready Mode": the hand-piece is removed from the workstand, ready for soldering or rework. "Power Mode": the hand-piece's tip is in contact with the load. The power indication meter provides graphical and numeric feedback on the system power output. "Sleep Mode": the hand-piece is at rest in the workstand; power is reduced to the hand-piece. "Powersave Mode": power to the hand-piece is shut off. This programmable feature allows a supervisor to set the desired time to cut off power to the hand-piece. 01 Hand-pieces: Comfort and Productivity The four hand-pieces available for the MX-5000 will make the task at hand seem effortless. The new Metcal Advanced™ Soldering Hand-piece (MX-H1-AV) is a general purpose tool for single task soldering, touch-up soldering, Surface Mount Device (SMD) rework, and pad clean-up. This hand-piece uniquely offers users a choice of three interchangeable grips to meet operator preferences for comfort and feel, ultimately resulting in higher levels of productivity. The Metcal Advanced™ Hand-piece uses the highly popular STTC and SMTC Series cartridges. MX-5000 Soldering Hand-pieces A new speciality tool, the Metcal UltraFine™ Hand-piece, is designed for very fine soldering on mini and micro components. The new series of UFTC cartridges include geometries as small as 0.2 mm (.0078"). A slim handle and cool-to-the-touch feel and, like the Metcal Advanced™ Hand-piece, its interchangeable grips, promote operator acceptance and productivity. For efficient and ergonomic removal of discreet and SOIC components, the Precision Tweezers Hand-piece will increase productivity with greater removal speed and increased precision. The tweezers, using the PTTC Series of cartridges, are able to rework devices as small as 0201 by combining fine-tip soldering cartridges and a multiple axis hand-piece adjustability to achieve proper tip alignment. The high power Desoldering Hand-piece, MX-DS1, is designed for plated-through-hole component desoldering. The easy-to-grip handle allows the task to be completed quickly and comfortably. This "shop-air" hand tool, in combination with the new MX-5000 Series power supply, provides unprecedented thermal performance on difficult ground planes and other high-mass applications. Workstand: Improved Tip Life, More User Options, Increased Ergonomics The new Metcal TipSaver™ Workstand improves tip life as well as operator ergonomics. This “Auto-Sleep” Workstand reduces the power to the hand-piece when it is placed in the Metcal TipSaver™ Workstand. Reduction in power will substantially decrease tip oxidation, a major cause of reduced tip life. Precision Tweezers Hand-piece Desoldering Hand-piece (DS1) TM Metcal TipSaver Workstand with or without sponge The TipSaver™ Workstand gives users a choice for configuration with soft, coiled brass tip cleaner or with both the brass cleaner and the traditional sponge holder. Many users prefer the brass-only option, as this reduces the potential to introduce contaminants to the tip, which can occur with poorly maintained sponges. This new workstand has an adjustable angle cradle that allows operators to select and lock the angle for tool placement in the holder to meet their preference. This can positively impact ergonomics and productivity. Systems Configurations and Recommended Applications MX-5010 Soldering and Rework System The MX-5010 is configured with the Metcal Advanced™ Hand-piece. This system is highly effective for soldering applications including: lead-free, high mass components or boards, thermally sensitive components requiring low operating temperature, high volume production soldering and touch-up soldering operations. For these applications, STTC Series (see pages 6 & 7) soldering cartridges are offered in dozens of geometries and sizes. In addition, the MX-5010 can be used for conduction rework of SMDs when using SMTC Series soldering cartridges with such geometries as: blade, tunnel and quad styles that provide exact part fit up. Even more, the high power MX-5010 System is ideally suited for quickly and efficiently heating high-mass tips in this range, increasing operator throughput. A variety of SMTC soldering cartridges (see pages 8 & 9) geometries are available. 02 MX-5020 UltraFine™ Soldering System The MX-5020 includes the Metcal UltraFine™ Soldering Hand-piece. Using the all-new UFTC cartridges, the hand-piece is a speciality tool for soldering and touch-up of very small components, restricted access or high density component packaging on a PCB. The new range of UFTC cartridges (see page 10) feature tip geometries of 0.2 mm (.0078") to 1.2 mm (.047"). With their relatively small geometries and low mass, as compared to the STTC Series, these are suited for low-mass or small part soldering. MX-5020 System with UltraFine™ Hand-piece MX-5041 Precision Tweezers, Soldering and Rework System The MX-5041 combines both the Metcal Advanced™ Hand-piece and the Precision Tweezers Hand-piece. Users get maximum application flexibility for soldering and reworking the widest range of surface mount components. When switching hand-pieces, tips reach operating temperature in seconds by simply pressing the Output Selector/Command Button. MX-5050 Plated-Through-Hole Component Desoldering System Users challenged by very large ground planes or lead-free solders, when desoldering throughhole devices, now have a new, high-power solution with the Metcal MX-5050. With constant temperature and variable power, the system safely and rapidly responds to the thermal load demands of the application. The exceptional power of the MX-5050 System's power supply coupled with the high mass STDC desoldering cartridges (see page 10) provide assurance for fast, high quality results. MX-5041 System with MX-PTZ Hand-piece MX-5051 Soldering, Desoldering and Rework System For unmatched rework versatility, the MX-5051 addresses through-hole desoldering, general soldering, and SMD rework applications. The system includes two hand-pieces. The Metcal Advanced™ Hand-piece with a selection of soldering and SMD rework cartridges and the Metcal MX-DS1 Desoldering hand-piece for through-hole desoldering. This configuration is ideal for mixed technology boards and provides the greatest versatility for addressing soldering and rework tasks. MX-5050 System with MX-DS1 Desoldering Hand-piece SYSTEMS CONFIGURATION GUIDE TipSaver™ Workstands Hand-pieces PART NUMBER MX-PS5000 Power Supply MX-5010 MX-5020 MX-5041 MX-5050 MX-5051 MX-H1-AV Metcal Advanced™ MX-H2-UF Metcal UltraFine™ MX-PTZ Precision Tweezers MX-DS1 Desoldering MX-W1AV MX-W4PT MX-W5DS All systems include: power supply, appropriate hand-pieces and workstands, power cord, cartridge removal pad, sponge, brass tip cleaning pad, user guide. MX-H1-AV and MX-H2-UF Hand-pieces include three grips per hand-piece. 03 Fast, efficient through-hole desoldering AdvancedTM Hand-piece UltraFineTM Hand-piece PART NUMBER DESCRIPTION Power Supply Power supply, 100 to 240 VAC input, dual switched port, LCD display MX-PS5000 Note: power supply includes AC power cord and User Guide Hand-pieces and Grips MX-H1-AV Metcal Advanced™ Hand-piece with cord, soldering and rework, three grips included MX-H1GR Grip Metcal Advanced™ Hand-piece with black sleeve in ring pattern MX-H1GK Grip Metcal Advanced™ Hand-piece with black sleeve in knob pattern MX-H1GS Grip Metcal Advanced™ Hand-piece with black scallop pattern MX-H1-GSR-5 Sleeve, green, for Metcal Advanced™ Hand-piece grip, ring pattern, set of 5 MX-H2-UF Metcal UltraFine™ Hand-piece with cord, fine soldering, three grips included MX-H2GR Grip Metcal UltraFine™ Hand-piece with black sleeve in ring pattern MX-H2GK Grip Metcal UltraFine™ Hand-piece, with black sleeve in knob pattern MX-H2GS Grip Metcal UltraFine™ Hand-piece with black sleeve in scallop pattern Sleeve, green, for Metcal UltraFine™ Hand-piece grip, ring pattern, set of 5 MX-H2-GSR-5 MX-PTZ Metcal Precision Tweezers, SMD rework MX-DS1 Metcal Desoldering Hand-piece AC-CP1 Accessory: cartridge removal pad, Metcal logo Note: cartridges not included with hand-pieces Workstands and Accessories MX-W1AV Metcal TipSaver™ Workstand, for Metcal Advanced™ and UltraFine™ Hand-pieces MX-W1CR Cradle for Metcal TipSaver™ Workstand, Metcal Advanced™ and UltraFine™ Hand-pieces, includes knobs MX-W4PT Metcal TipSaver™ Workstand, for MX-PTZ Hand-piece MX-W4CR Cradle for Metcal TipSaver™ Workstand, MX-PTZ Hand-piece, includes knobs MX-W5DS Metcal TipSaver™ Workstand, for MX-DS1 Hand-piece MX-W5CR Cradle for Metcal TipSaver™ Workstand, MX-DS1 Hand-piece, includes knobs AC-Y10 Accessory: yellow sponge, package of ten AC-BP Accessory: brass pad, package of ten Note: cartridges not included with hand-pieces Note: Users of the MX-500 System that have either an MX-RM3E Hand-piece or MX-TALON Tweezer-Action Hand-piece can still use these hand-pieces with the MX-5000 System. However, for improved operator comfort and ergonomics, the new Metcal Advanced™ Hand-piece (STTC and SMTC cartridges) and the MX-PTZ Precision Tweezers are highly recommended. UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND Hand-pieces PART NUMBER MX-H1-AV Metcal Advanced™ MX-UK1 MX-UK2 MX-UK4 MX-UK5 MX-H2-UF Metcal UltraFine™ MX-PTZ Precision Tweezers Workstands MX-DS1 Desoldering MX-W1AV MX-W4PT MX-W5DS Upgrade kits include a hand-piece and workstand. Upgrade kits are a recommended option when adding a hand-piece to ensure that the appropriate Auto-Sleep Workstand is used. 04 Hand-piece Selection Guide The MX-5000 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature. Hand-pieces Tips MX-H2-UF Metcal UltraFine™ Hand-piece UFTC MX-H1-AV Metcal Advanced™ Hand-piece STTC SMTC MX-PTZ Metcal Precision Tweezer Hand-piece PTTC MX-DS1 Metcal Desoldering Hand-piece STDC Note: The MX-RM3E Rework Hand-piece and the MX-TALON Hand-piece from the MX-500 range are not recommended for use with the MX-5000 System, but they are available and compatible with the MX-5000 System. Tip Temperature, Code and Series References All Metcal tip cartridges are identified by letters indicating the type (UFTC, STTC, SMTC, PTTC. TATC or STDC) and digits. The first digit refers to the temperature series and the subsequent digits describe the tip cartridge geometry. CARTRIDGES PART NUMBER CODE SYSTEM Type Temperature designation STTC – Cartridge Series 500 STTC SMTC UFTC PTTC STDC 5 5 n/a n/a n/a Where * shown = 1 n/a = not applicable 05 Geometry x 36 600 700 800 Temperature Designations where x = 0 0 n/a 6 0 1 1 7 7 7* 8 8 n/a 8 8 Optimizing Results with Proper Geometry Selection Selecting the correct cartridge geometry is extremely important to ensure high levels of heat transfer efficiency. To optimize the soldering process and to take better advantage of your soldering system's available power, always consider using tip geometries with the largest possible contact area. While long, small diameter, pointed tips are attractive for limited access to components, they may not promote heat transfer to the soldering joint as well as short, blunt-faced geometries. This guide shows the selection of cartridges available for the Metcal MX-5000 Soldering, Desoldering and Rework Systems. Metcal offers a comprehensive range of cartridges for production soldering, touch-up soldering, pad clean-up, SMD component, and through-hole desoldering. STTC Cartridges provide a wide range of soldering geometrics for through-hole and SMD rework. For use with the MX-RM3E and the Metcal Advanced TM Hand-piece (MX-H1-AV). STTC Power Cartridges Power cartridges are optimized for power delivery, ideal for high thermal demand applications including lead-free soldering processes and high mass substrates and components. These cartridges are designed with tip geometries to promote thermal transfer resulting in significant performance improvement. 0.34" 8.5mm 0.016" STTC-x45P Cartridge, Conical, 0.4mm (0.016") STTC-x01P Cartridge, Conical, 1mm (0.04") STTC-x25P Cartridge, Chisel, 1mm (0.04"), 30° 0.4mm 0.25" 6.5mm 0.04" 1.0mm 0.24" 6.0mm 0.04" 1.0mm STTC-x38P Cartridge, Chisel, 1.5mm (0.06"), 30° STTC-x37P Cartridge, Chisel, 1.78mm (0.07"), 30° STTC-x47P Cartridge, Bevel, 1.78mm (0.07"), 60° STTC-x36P Cartridge, Chisel, 2.5mm (0.1"), 30° 0.24" 6.0mm 0.055" 1.4mm 0.24" 6.0mm 0.07" 1.8mm 0.25" 6.4mm 0.07" 1.78mm 0.24" 0.10" 6.0mm 2.5mm STTC-x173P Cartridge, Knife, 5mm (0.2") 45° 0.20" 5.0mm 0.52" 13.2mm The following tips should be selected based on the work area to be soldered. Where possible the tip selected should deliver maximum contact to the work area and have as short a taper as possible for good thermal transfer. Long tapered and bent tips should only be selected where accessibility is limited. Chisel Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance. .04" STTC-x25* STTC-x38* Cartridge, Chisel, 1mm (0.04"), 30° Cartridge, Chisel, 1.35mm (0.053"), 30° .36" 9.1mm 1.0mm .06" .39" 9.9mm 1.5mm STTC-x37* Cartridge, Chisel, 1.78mm (0.07"), 30° .39" 9.9mm .07" 1.78mm STTC-x36* Cartridge, Chisel, 2.5mm (0.1"), 30° .10" .39" 9.9mm 2.5mm 06 TM Cartridges for Metcal Advanced Hand-piece Chisel Cartridges .19" 4.8mm .12" STTC-x13 Cartridge, Chisel, 3mm (0.12"), 90° 3.0mm STTC-x99 Cartridge, Chisel, Bent, 1.5mm (0.06"), 30° STTC-x98 Cartridge, Chisel, Bent, 1.78mm (0.07"), 30° .47" 11.9mm .39" 9.9mm 07" .30" 7.6mm STTC-x17 Cartridge, Chisel, 5mm (0.2"), 30° STTC-x65 Cartridge, Chisel, Long, 5mm (0.2") STTC-x42 Cartridge, Chisel, Long, 1.78mm (0.07"), 60° .20" 5.0mm .45" 11.4mm .20" 5.0mm .63" 16.0mm .07" 1.78mm Conical Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance. .58" 14.7mm STTC-x45* Cartridge, Conical, 0.4mm (0.016") STTC-x16 Cartridge, Conical, 0.5mm (0.02") .016" 0.4mm .19" .02" 4.8mm 0.5mm .016" STTC-x40 Cartridge, Conical, Bent, 0.4mm (0.016"), 30° STTC-x26 Cartridge, Conical, Bent, 0.4mm (0.016"), 30° 0.4mm .63" 16.0mm .016" 0.4mm .31" 7.9mm .02" STTC-x44 Cartridge, Conical, Bent, 0.5mm (0.02"), 30° STTC-x43 Cartridge, Conical, 0.5mm (0.02") STTC-x07 Cartridge, Conical, Long, 1mm (0.04") 0.5mm .57" 14.5mm .60" 15.2mm .02" 0.5mm .66" 16.7mm .04" 1.0mm STTC-x90 Cartridge, Conical, 0.25mm (0.01") STTC-x22 Cartridge, Conical, 0.4mm (0.016") .01" .25mm .52" 13.2mm .33" 8.4mm .016" 0.4mm STTC-x06 .54" 13.7mm .016" Cartridge, Conical, 0.4mm (0.016") 0.4mm STTC-x01* Cartridge, Conical, 1mm (0.04") .53" 13.5mm .04" 1.0mm Bevel Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance. .04" STTC-x24 Cartridge, Bevel, 1mm (0.04"), 30° 30∞ .36" 9.1mm 1.0mm 60∞ STTC-x47* Cartridge, Bevel, 1.78mm (0.07"), 60° STTC-x14 Cartridge, Bevel, 2mm (0.08"), 45° .07" 1.78mm .56" 14.2mm .19" 4.7mm .08" 2.03mm STTC-x46 Cartridge, Bevel, Long, 1mm (0.04"), 60° 60∞ .04" .02" .56" 14.2mm .51mm Speciality Cartridges 07 Co-Axial STTC-x97 Cartridge, Co-Axial, 3.6mm (0.14") Heat Stake STTC-x70 Cartridge, Heat Stake, 4.8mm (0.19") .21" 5.3mm .19" 4.8mm .02" 0.5mm .19" 4.8mm .14" 3.6mm SMTC Cartridges provide a wide range of options to address specialized soldering and rework applications inclusing BGA pad cleaning blades, drag hoof, knife tips as well as a slot tunnel and quad cartridges for the most popular PLCC, SOIC and SOP devices. For use with the Metcal Advanced TM Hand-piece (MX-H1-AV). Blade Cartridges SMTC-x64 Cartridge, Blade, 5mm (0.2") SMTC-x60 Cartridge, Blade, 10mm (0.4") SMTC-x61 Cartridge, Blade, 15.75mm (0.62") SMTC-x62 Cartridge, Blade, 22mm (0.86") SMTC-x63 Dual Heater Blade, 45.46mm (1.79") .41" 10.4mm Blade cartridges are designed to allow effective and quick cleaning of PCB pads. This range of blade geometries is highly effective for utilizing the available power of the MX-5010 Systems. Metcal's SmartHeat® Technology enables a dynamic and exceptionally fast response to load demands resulting in a virtually risk-free pad cleaning process. Hoof Tip Cartridges With solder deposited on the face of the hoof tip, users can gently drag the tip across an array of leads resulting in fast and effectively formed solder connections. These geometries are ideal for multi-lead soldering of J-lead or gull wing components. Smaller diameter tips such as the SMTC-x167 allow for multi-lead soldering in confined spaces. Of special note, hoof tips have a large contact area and enhance heat transfer. Consider these for high thermal demand applications. SMTC-x175 Cartridge, Hoof, 0.89mm (0.035"), 60° SMTC-x174 Cartridge, Hoof, Long, 1.1mm (0.04"), 60° SMTC-x167 Cartridge, Hoof, 1.5mm (0.06"), 60° SMTC-x169 Cartridge, Hoof, Long, 2mm (0.08"), 60° SMTC-x170 Cartridge, Hoof, Long, 3mm (0.12"), 60° SMTC-x147 Cartridge, Hoof, 3.3mm (0.13"), 60° Knife, Conical and Hook Cartridges Knife tip cartridges for multi-lead soldering allows users to quickly and easily solder lead arrays rather than point-to-point soldering. Knife tips are particularly suited to soldering of J-leaded components such as PLCCs and DRAMs. SMTC-x172 Cartridge, Hook, Long, 0.5mm (0.02") SMTC-x171 Cartridge, Conical, Bent, 0.76mm (0.03") SMTC-x161 Cartridge, Knife, Thin Tin Length, 4.8mm (0.18") SMTC-x173 Cartridge, Knife, Wide Tin Length, 4.8mm (0.18") Slot Cartridges Metcal offers a range of slot cartridges for successful removal of discrete and passive devices. Simply select the cartridge which best suits the lead width of the component. With slot cartridges it is possible to use a slightly larger cartridge and fill the void with solder to successfully remove components with slightly smaller footprints. Dim A mm (") Dim B mm (") Dim D mm (") SMTC-x05 Cartridge, Slot, SOT-32 1.7 (0.068) 2.5 (0.100) 1.27 (0.050) SMTC-x96 Cartridge, Slot, Chip 0402, 0603 1.8 (0.070) 1 1 SMTC-x01 Cartridge, Slot, Chip 0805 2.3 (0.090) 1.3 (0.050) 1.8 (0.070) SMTC-x02 Cartridge, Slot, Chip 1206, 1210 3.6 (0.140) 1.5 (0.060) 1.8 (0.070) SMTC-x03 Cartridge, Slot, Chip 1808, 1812 4.8 (0.190) 2 (0.080) 1.9 (0.075) (0.040) D A (0.040) B 08 TM Cartridges for Metcal Advanced Hand-piece B D A2 A Tunnel Cartridges Tunnel and socket cartridges are used for the removal of multi-lead, two-sided components such as SOICs, SOJs and TSOPs. Note: The quad, tunnel and socket cartridges are component specific. The relevant components to be removed are quoted in the item descriptions. If a range of different components are removed regularly then PTTC Tweezers should be considered. Item Description Dim A mm (") Dim A2 mm (") Dim B mm (") Dim D mm (") SMTC-x42 Cartridge, Tunnel, SOIC-32 13.21 (0.520) 13.21 (0.520) 20.45 (0.805) 3.18 (0.125) SMTC-x06 Cartridge, Tunnel, SOIC-14, 16 5.08 (0.200) 5.08 (0.200) 10.16 (0.400) 2.30 (0.90) SMTC-x04 Cartridge, Tunnel, SOIC-8 5.08 (0.200) 5.08 (0.200) 4.32 (0.170) 2.30 (0.90) SMTC-x142 Cartridge, Tunnel, SOIC-14 5.18 (0.204) 5.18 (0.204) 8.90 (0.350) 2.50 (0.100) SMTC-x20 Cartridge, Tunnel, SOMC-16 6.86 (0.270) 6.86 (0.270) 11.18 (0.440) 2.30 (0.090) SMTC-x138 Cartridge, Tunnel, SOP-20 6.86 (0.270) 6.86 (0.270) 7.24 (0.285) 2.50 (0.100) SMTC-x124 Cartridge, Tunnel, SOJ-16 8.13 (0.320) 8.13 (0.320) 11.94 (0.470) 6.86 (0.270) SMTC-x47 Cartridge, Tunnel, DPAK 8.50 (0.335) 8.50 (0.335) 6.35 (0.250) 5.00 (0.200) SMTC-x26 Cartridge, Tunnel, SOJ-28, SOM-36 8.64 (0.340) 8.00 (0.315) 18.80 ( 0.740) 1.88 (0.074) SMTC-x10 Cartridge, Tunnel, SOIC-20 9.53 (0.375) 9.53 (0.375) 13.20 (0.520) 3.20 (0.125) SMTC-x09 Cartridge, Tunnel, SOIC-24 9.53 (0.375) 9.53 (0.375) 15.75 (0.620) 3.20 (0.125) SMTC-x07 Cartridge, Tunnel, SOIC-28 9.53 (0.375) 9.53 (0.375) 18.30 (0.720) 3.20 (0.125) SMTC-x107 Cartridge, Tunnel, SO-8 9.65 (0.380) 8.10 (0.320) 19.00 (0.750) 6.10 (0.240) SMTC-x40 Cartridge, Tunnel, SOJ-40. SOM-32 11.43 (0.450) 10.40 (0.410) 25.90 (1.02) 1.90 (0.075) SMTC-x83 Cartridge, Tunnel, SOP-44 14.35 (0.565) 12.95 (0.510) 27.18 (1.07) 2.70 (0.105) B D Socket Cartridges Item A Description Dim A mm (") Dim B mm (") Dim D mm (") SMTC-x109 Cartridge, Socket, PLCC-32 11.58 (0.456) 14.12 (0.556) 3.05 (0.120) SMTC-x144 Cartridge, Socket, PLCC-20 9.14 (0.360) 9.14 (0.360) 2.91 (0.115) B D B2 Quad Cartridges A A2 Four-sided devices such as QFP and PLCC can be removed using the following. Item Description Dim A2 mm (") Dim A mm (") Dim B2 mm (") Dim B mm (") Dim D mm (") SMTC-x118 Cartridge, Quad, VQFP-100 14.48 (0.570) 15.49 (0.610) 14.48 (0.570) 15.49 (0.610) 2.79 (0.110) SMTC-x12 Cartridge, Quad, PLCC-20 9.14 (0.360) 10.16 (0.400) 9.14 (0.360) 10.16 (0.400) 3.80 (0.150) SMTC-x120 Cartridge, Quad, SQFP-64 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 2.54 (0.100) SMTC-x121 Cartridge, Quad, SQFP-48 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 2.54 (0.100) SMTC-x13 Cartridge, Quad, PLCC-28 11.56 (0.455) 12.70 (0.500) 11.58 (0.455) 12.70 (0.500) 3.80 (0.150) SMTC-x14 Cartridge, Quad, PLCC-44 16.76 (0.660) 17.78 (0.700) 16.76 (0.660) 17.78 (0.700) 3.80 (0.150) SMTC-x159 Cartridge, Quad, TQFP-44 11.18 (0.440) 12.19 (0.480) 12.19 (0.480) 13.21 (0.520) 2.79 (0.110) SMTC-x16 Cartridge, Quad, PLCC-32 11.43 (0.450) 12.70 (0.500) 13.97 (0.550) 15.24 (0.600) 3.81 (0.150) SMTC-x17 Cartridge, Quad, PLCC-52 19.30 (0.760) 20.32 (0.800) 19.30 (0.760) 20.32 (0.800) 3.81 (0.150) SMTC-x21 Cartridge, Quad, QFP-44 16.13 (0.635) 16.13 (0.635) 16.13 (0.635) 16.13 (0.635) 3.30 (0.130) PTTC Tweezer Cartridges for use with the MX-PTZ Hand-piece The MX-PTZ Precision Tweezers Hand-piece provides an efficient and ergonomic resource to users for removal and replacement of chip and SOIC packages. Especially with larger tip geometries, where heat volume is required for an efficient process, the MX-5000 System offers exceptional speed and control over the rework process. 0.56" 09 PTTC-x01B* Cartridge, Tweezer, Bent, 0.4mm (0.016") Pair PTTC-x01 Cartridge, Tweezer, Conical, 0.4mm (0.016") Pair PTTC-x02 Cartridge, Tweezer, Blade, 1.27mm (0.05") Pair 0.016" 0.4mm 14.3mm 0.75" 19mm 0.016" 0.4mm 0.65" 16.5mm 0.05" 1.3mm 0.04" 1.1mm PTTC-x03 Cartridge, Tweezer, Blade, 2mm (0.08") Pair PTTC-x08B Cartridge, Tweezer, 3.2mm (0.12"), Pair PTTC-x04 Cartridge, Tweezer, Blade, 6.35mm (0.25") Pair PTTC-x05 Cartridge, Tweezer, Blade, 15.75mm (0.62") Pair PTTC-x06 Cartridge, Tweezer, Blade, 20.6mm (0.8") Pair PTTC-x07 Cartridge, Tweezer, Blade, 28mm (1.1") Pair UFTC UltraFine TM Tip Cartridges for use with the Metcal UltraFineTM Hand-piece (MX-H2-UF) UFTC-xCN01 UltraFine™ Tip Cartridge, Conical 0.13mm x 5.1mm (0.005" x 0.2") UFTC-xCN02 UltraFine™ Tip Cartridge, Conical 0.2mm x 5mm (0.01" x 0.2") UFTC-xCN04 UltraFine™ Tip Cartridge, Conical 0.4mm x 5mm (0.02" x 0.2") UFTC-xCNL04 UltraFine™ Tip Cartridge, Conical, Long 0.4mm x 9mm (0.02" x 0.31") UFTC-xCNB02 UltraFine™ Tip Cartridge, Conical, Bent 0.2mm x 5.5mm (0.01" x 0.22") UFTC-xCNB04 UltraFine™ Tip Cartridge, Conical, Bent 0.4mm x 5.5mm (0.02" x 0.22") UFTC-xCH06 UltraFine™ Tip Cartridge, Chisel 0.6mm x 5.1mm (0.024" x 0.2") UFTC-xCH08 UltraFine™ Tip Cartridge, Chisel 0.8mm x 5.1mm (0.03" x 0.2") UFTC-xCH12 UltraFine™ Tip Cartridge, Chisel 1.2mm x 5mm (0.05" x 0.2") UFTC-xCHL06 UltraFine™ Tip Cartridge, Chisel, Long 0.6mm x 9mm (0.024" x 0.35") UFTC-xCHL08 UltraFine™ Tip Cartridge, Chisel, Long 0.8mm x 9mm (0.03" x 0.35") UFTC-xDRH408 UltraFine™ Tip Cartridge, Hoof, Micro 0.8mm x 5.1mm (0.03" x 0.2") UFTC-xDRH412 UltraFine™ Tip Cartridge, Hoof, Micro 1.2mm x 5.1mm (0.048" x 0.2") STDC Desolder Cartridges The Metcal MX-DS1 Desoldering Hand-piece provides exceptional ability for safely desoldering through-hole components. The high-mass STDC cartridges store a high volume of heat while maintaining a non-damaging constant temperature. Coupled with the MX-5000 power supply, heat is rapidly replenished, dynamically responding to the load conditions. ø A mm (") ø B mm (") STDC-x02 Cartridge, Desolder 0.64mm (0.025") 1.40mm (.055") STDC-x03 Cartridge, Desolder 0.76mm (0.076") 1.68mm (.066") STDC-x04 Cartridge, Desolder 1.02mm (0.04") 1.78mm (.070") STDC-x05 Cartridge, Desolder 1.27mm (0.05") 2.03mm (.080") STDC-x06 Cartridge, Desolder 1.52mm (0.06") 2.29mm (.090") STDC-x07 Cartridge, Desolder 2.41mm (0.095") 3.18mm (.125") STDC-x03L Cartridge, Desolder Long Reach 0.76mm (0.03") 1.68mm (.066") STDC-x04L Cartridge, Desolder Long Reach 1.02mm (0.04") 1.79mm (.070") STDC-X05L Cartridge, Desolder Long Reach 1.27mm (0.05") 2.03mm (.080") Long Reach 0.400" 10 MX-5000 SERIES SYSTEM SPECIFICATIONS Ambient Operating Temperature 10 - 40°C Maximum Enclosure Temperature 55°C Input Line Voltage 100 - 240 VAC, grounded circuit Input Line Frequency 50/60 Hz Power Consumption 125W Output Power (Max.) 80 Watts max. Per channel at 22°C ambient temperature Output Frequency 13.56 MHz Power Cord 3-Wire 183 cm (72") SJT Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3") Certification / Marking cTUVus, CE Tip-to-Ground Potential <2mV Tip-to-Ground Resistance <2 ohms Idle Temperature Stability ± 1.1°C in still air Hand-piece Cable Length L=122 cm (48"), burn proof, ESD safe Hand-piece Connector F connector Workstand Dimensions w x d x h 8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3") Weight of the power supply 7.4 lbs (3.35 kg) Weight of the workstand 1.05 lbs (.476 kg) Worldwide Headquarters OK International 12151 Monarch Street Garden Grove, CA 92841 USA Tel: 1-714-799-9910 Fax: 1-714-799-9533 Asia China OK Electronics (Beijing) Co., Ltd North Wing No.1 Building Ke Chuang 3rd Street, 17 Beijing Economic & Technical Developing Zone Beijing, 100023 P. R. China Tel: +86-10-87300320 Fax: +86-10-87300340 [email protected] OK Electronics Suzhou Office Room 511, Donghuan Mansion, NO.328 Donghuan Road Suzhou, 215123 P.R.China Tel: +86-512-62570281 Fax: +86-512-62570280 Japan OK International Japan Co. 5-3-1 Heiwajima, Ota-ku Tokyo 143-0006 Japan Tel: +81-3-5753-0085 Fax: +81-3-3765-8855 Singapore OK International (Sales Support) 1 Temasek Avenue #27-01 Millenia Tower Singapore 039192 Tel: +65 67263914 Mobile: +65 9798 4443/ +65 94874276 OK Electronics Shanghai Office A-23D, The Regalia Building, NO.29 XiangCheng Rd, PuDong New Area. ShangHai, 200122 P.R.China Tel: +86-21-50810076 Fax: +86-21-50810477 OK Electronics Shenzhen Office A-12F1, Haiwang Bldg. Nanhai Av., Nanshan Section Shenzhen, 518054 P.R.China Tel: +86-755-26647448 Fax: +86-755-26647449 India Division of Dover India Pvt. Ltd. 1 Shreya Apartment 1015/4 Shivaji Nagar Pune 400016 India Tel: +91-9821852474 Taiwan 4Fl., No. 48, Lane 86, Sec. 2, Xin-Yi Rd. Taipei City 10641, Taiwan Tel/Fax: +886 (2) 2327-8986 Germany OK International GmbH Frankfurter Strasse 75 D-65239 Hochheim Germany Tel: +49 (0) 6146-83776-0 Fax: +49 (0) 6146-83776-22 [email protected] Italy OK International a division of Dover Italy Srl Strada Statale 11 - No. 28, 20010 Vittuone (Milano) Italy Tel: +39 02 9025161 Fax: +39 02 90111147 [email protected] France OK International SAS Rue de la Saône ZAC de Folliouses-les Echêts 01706 Miribel Cedex France Tel: +33 (0)4 72 26 20 30 Fax: +33 (0)4 72 26 20 35 [email protected] Europe U.K. OK International Ltd. Eagle Close, Chandlers Ford Hampshire, SO53 4NF U.K. Tel: +44 (0) 23 8048 9100 Fax: +44 (0) 23 8048 9109 [email protected] www.metcal.com BRO-MET- 08