Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/sinamics-s120 Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 2 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS Family of Low Voltage Drives Categories Features V-Series G-Series S-Series DCM Value General System DC • Basic Performance • Easy of Use • Ruggedness • Efficient General Performance • Range of Applications • High Usability • High Performance • Highest Functionality • Flexibility • • • • Proven Technology Space-Efficient Power Range Lower Cost Closed-loop Control Perfomance Integration into Automation Systems Energy Recovery Topology — Integrated Safety Functions — Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 3 August 25, 2014 — Motion Control & Low Voltage Drives SINAMICS S120 Overview Positioning within the SINAMICS AC LV Product Family Component overview / technical ratings SINAMICS V / G Basic / Standard Performance Drives V20 G110D G120 G120C G120D G120E G130 G150 Description Basic, cost-effective, Simple distributed Modular vector easy-to-operate drive application-specific compact drive system Compact vector drive system Vector distributed drive Enclosed drive – NEMA 1 or 12 Chassis for higher-powered enclosed drives Higher-power enclosed variable speed drive Power Range 0.16 to 20 HP (0.12 - 15 kW) 1 - 10 HP (0.75 – 7.5 kW) 0.5 to 400 HP (0.37 to 250 kW) 0.75 to 25 HP (0.55 – 18.5kW) 1 - 10 HP (0.75 - 7.5 kW) 1 – 200 HP (0.75 – 132 kW) 75 – 800 HP (56 – 800 kW) 150 – 800 HP (110 – 560 kW) Voltages 1AC 200 – 240V 3AC 380 – 480V 3AC 380 – 480V 1/3 AC 200 – 240V 3AC 380 – 480V 3AC 500 – 600V 3AC 380 – 480V 3AC 380 – 480V 3AC 380 – 480V 3AC 460 – 480V 3AC 380 – 480V 3AC 500 – 600V 3AC 660 – 690V 3AC 380 – 480V 3AC 500 – 600V Enclosure IP20 IP65, UL Type 3 IP20 IP20 IP65, UL Type 3 NEMA / UL IP00 / IP20 NEMA / UL SINAMICS S High Performance Drives S110 S120 Single-axis (AC/AC) Description Basic Single-axis (AC/AC) positioning drive High dynamic performance and complex servo drive Power Range 0.16 to 125 HP (0.12 - 90 kW) 0.16 to 400 HP (0.12 to 250 kW) 0.5 – 6,000 HP (0.12 – 4,500 kW) Voltages 1AC 200 – 240V 3AC 380 – 480V 1AC 200 – 240V 3AC 200 – 240V 3AC 380 – 480V Enclosure IP20 IP20 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 4 August 25, 2014 S120 Multi-axis (DC/AC) S120M Distributed (DC / AC) S120 CM S150 High-performance enclosed drive line-ups High-performance enclosed regenerative drive 0.3 – 2 HP (0.25 – 1.55 kW) 2 – 6,000 HP (1.5 – 4,500 kW) 100 – 1,250 HP (75 – 800 kW) 3AC 380 – 480V 3AC 500 – 690V 3AC 380 – 480V 3AC 500 – 690V 3AC 380 – 480V 3AC 500 – 690V 3AC 380 – 480V 3AC 500 – 690V IP20 IP65 / 67 NEMA / UL NEMA / UL Motion Control & Low Voltage Drives SINAMICS S120 Overview Positioning within the SINAMICS AC LV Product Family Configuration and function Installation Performance SINAMICS Basic V20 Standard Performance G110D Component Control Distributed ✔ Vector G120 ✔ ✔ ✔ G120C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ G120E G130 ✔ ✔ G150 S110 S120 S120M ✔ ✔ ✔ Positioning Multi-Axis / Common DC PROFINET EtherNet/IP ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ S150 ✔ ✔ ✔ August 25, 2014 Servo ✔ S120 CM Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 5 V/Hz Networking ✔ ✔ ✔ G120D High Performance / Servo Enclosed Specialized Function ✔ ✔ ✔ ✔ ✔ Motion Control & Low Voltage Drives SINAMICS S120 Overview Positioning within the SINAMICS AC LV Product Family Features Performance SINAMICS Basic V20 Standard Performance G110D High Performance / Servo Pump, Fan, Compressor Focus Power Regeneration Active Front End Liquid Cooled Option Low Harmonics G120 ✔ G120C ✔ G120D ✔ ✔ ✔ G120E ✔ ✔ G130 ✔ ✔ ✔ ✔ G150 ✔ S110 ✔ S120 ✔ ✔ ✔ ✔ S120M ✔ ✔ ✔ ✔ S120 CM ✔ ✔ ✔ ✔ S150 ✔ ✔ ✔ ✔ August 25, 2014 Seismic Certified ✔ Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 6 Safety Integrated ✔ ✔ ✔ Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 7 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications As a result of its flexible modular system, the SINAMICS S120 can be scaled to address an extremely wide range of high-performance drive applications • SINAMICS S120 sets the standard when it comes to dynamic performance, axis coordination, torque and positioning accuracy • For applications in motion, continuous material webs and cyclic, high-speed processes such as with presses, converting, roller feeds and packaging machines • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 8 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications From basic speed control to high performance servo with technological functions and integrated drive safety Integrated Safety functions • • Modular software structure – functionality that can be adapted to all tasks Technological functions Positioning Encoderless speed control t M Speed and torque control U Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. August 25, 2014 PID Path (s) • One hardware platform with One firmware for All tasks Page 9 & f M Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Serious control issues • Drive Control • With CU320-2 control unit Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 10 August 25, 2014 • Motion Control • With SIMOTION D • Drive control plus motion control and PLC functionality • CNC Control • With SINUMERIK sl NCU • Drive control plus numeric control functionality Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Comfortable in any automation environment Different applications often require different automation systems • SIMATIC S7 Automation SIMOTION Motion Control SINUMERIK CNC Control 3rd Party Systems • But you can always use the same drives system Ideal partner for every automation system • • Drive Systems • Production Machines • Machine Tools • Other Integrated communication using numerous automation systems • Plug and play commissioning • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 11 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications Performance Continuous Motion Purpose Basic Pumping Ventilating Compressing • Centrifugal pumps • Radial/axial fans • Compressors Moving • Belt conveyors • Roller conveyors • Chain conveyors • • • • • • Processing Machining Mills Mixers Kneaders Crushers Agitators Centrifuges Main drives for • Turning • Milling • Drilling Discontinuous Motion Medium • Belt conveyors • Roller conveyors • Chain conveyors • Vert./horiz. handling • Elevators • Escalators • Gantry cranes • Ship drives • Cable railways • Mills • Mixers • Kneaders • Crushers • Agitators • Centrifuges • Extruders • Rotary furnaces Main drives for • Drilling • Sawing Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 12 August 25, 2014 High Basic • Eccentric worm pumps • Hydraulic pumps • Dosing pumps • • • • • Accelerating conveyors • Rack feeders Elevators Container cranes Mine hoists Open cast mine excavators • Test stands Medium High • Descaling pumps • Hydraulic pumps • Accelerating conveyors • Rack feeders • Crosscutters • Roll changers SINAMICS S120 • Extruders • Winders / unwinders • Leading / Following drives • Calenders • Mechanical presses • Printing machines • Tubular bagging machines • Single-axis motion control – positioning, path profiles Main drives for • Turning • Milling • Drilling • Gear cutting • Grinding Axis drives for • Turning • Milling • Drilling SINAMICS S120 Axis drives for • Drilling • Sawing • • • • • • • Rack feeders Robotics Pick & place Indexing tables Crosscutters Roller feeds Engaging / disengaging • Servo presses • Rolling mills • Multi-axis motion control – multi-axis positioning, cam discs, interpolation Axis drives for • Turning • Milling • Drilling • Laser machining • Gear cutting • Grinding • Nibbling / punching Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications Handling Rack Feeder Moving Metalforming Converting / Printing Packaging Processing Drilling Sawing Milling Machining Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 13 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications High-Performance Single-Axis • Multi-Axis Coordinated Positioning and Motion Control • • • Centrifuges • Foil Machines • Printing Presses • Extruders • Paper Machines • Weaving Machines • Mixers • Rolling Mills • Handling • Kneaders • Chemical / Fiber Production • Woodworking • Traction Drives • Crane Systems • Glass Production • Elevators Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 14 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Available Formats Extensive flexibility Single-Axis Single or Multi-Axis Multi-Axis Blocksize AC / AC Chassis AC / AC Booksize DC / AC • Modular design with integrated control unit and power module • A Control Unit Adapter allows integration to multiaxis control unit • From 150 HP (100kW) Available as • Power module (AC / AC) • Infeed module (AC / DC) • Motor module (DC / AC) • Optimized for multi-axis applications and interconnected via common DC link • Comprised of a control unit (e.g. CU320-2, SIMOTION, SINUMERIK) as well as infeed and motor modules Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 15 August 25, 2014 Booksize Compact DC / AC • Virtually same performance and benefits as Booksize format yet requires less space Distributed DC / AC • Combines synchronous servomotor / encoder with integrated power section (Motor Module), directly integrated in the driven axis • Reduces cabling and cabinet space Motion Control & Low Voltage Drives SINAMICS S120 Overview Power Range Portfolio • Formats for every performance and application Blocksize (single-axis) 1 AC 200 – 240V 0.16 – 1 HP (0.12 – 0.75 kW) 3 AC 380 – 480V 0.5 – 120 HP (0.37 - 90 kW) Booksize (multi-axis) 3 AC 380 – 480V 2 – 145 HP (1.6 - 107 kW) Booksize Compact (multi-axis) 3 AC 380 – 480V 1.2 – 13 HP (0.9 – 9.7 kW) Chassis (single / multi-axis) 3 AC 380 – 480V 150 – 400 HP (110 – 250 kW) 3 AC 500 – 690V 100 – 1,600 HP (75 – 1,200 kW) 0.1 1 10 100 120 1,500 Output [HP] Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 16 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Technical Specs Overview Power and control Single-Axis Multi-Axis Blocksize AC / AC Chassis AC / AC Booksize DC / AC Booksize Compact DC / AC Chassis DC / AC 1AC 200 – 240 V (0.16 – 1 HP (0.12 – 0.75 kW) — — — — 3AC 380 – 480 V 0.5 – 120 HP (0.37 – 90 kW) 150 – 340 HP (110 – 250 kW) 2 – 145 HP (1.6 – 107 kW) 1.2 – 13.2 HP (0.9 – 9.7 kW) 150 – 1,000 HP (110 – 800 kW) 3AC 500 – 690 V — — — — 100 – 1,600 HP (75 – 1,200 kW) Power Infeed Non-regulated Non-regulated Optional, non-regulated or regulated Regenerative Feedback No No Yes, for regulated infeed Line Frequency 47 ... 63 Hz Output Voltage 0 – VLine Line voltage Vline / Power Ratings Control Principle V/Hz Control Yes Yes Yes Yes Yes Vector Control Yes Yes Yes Yes Yes Servo Control Yes Yes Yes Yes Yes 4 kHz 2 kHz 4 kHz 4 kHz 2 kHz V/Hz Control 0 – 400 Hz 0 – 200 Hz 0 – 400 Hz 0 – 400 Hz 0 – 200 Hz Vector Control 0 – 300 Hz 0 – 160 Hz 0 – 300 Hz 0 – 300 Hz 0 – 160 Hz Servo Control 0 – 650 Hz 0 – 650 Hz 0 – 650 Hz 0 – 650 Hz 0 – 650 Hz Pulse Frequency Output Frequency Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 17 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Infeed and Motor Modules Overview / rated output Infeed Modules – AC / DC Booksize Compact Booksize Power Voltage Power Voltage Chassis Power Voltage Power Voltage Basic Line — Smart Line 21 HP (16 kW) 3AC 380 – 480V 7 – 48 HP (5 – 36 kW) Active Line — 270 – 950 HP (200 – 710 kW) 3AC 380 – 480V 335 – 1070 HP (250 – 800 kW) 335 – 1490 HP (250 – 1110 kW) 3AC 500 – 690V 600 – 1877 HP (450 – 1400 kW) 27 – 135 HP (20 – 100 kW) 3AC 380 – 480V Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 18 August 25, 2014 Motor Modules – DC / AC Single 2 – 13 HP (1.5 – 9.7 kW) 3AC 400V 2 – 143 HP (1.5 – 107 kW) 3AC 400V Double 2x 1.2 – 3.6 HP 2x (0.9 – 2.7 kW) Distributed 0.3 – 4 HP (0.25 – 3.0 kW) 2x 2 – 13 HP 2x (1.5 – 9.7 kW) 0.3 – 4 HP (0.25 – 3.0 kW) 175 – 1207 HP (132 – 900 kW) 150 – 1070 HP (110 – 800 kW) 3AC 400V — — 750 – 1877 HP (560 – 1400 kW) 100 – 1609 HP (75 – 1200 kW) 3AC 690V — — 21 – 160 HP (16 – 120 kW) Motion Control & Low Voltage Drives SINAMICS S120 Overview Cooling Options • • The cooling method depends on the power rating and type Chassis Motor Modules • Air or water-cooled Advantages of water-cooling: smaller footprint and quieter operation • Booksize Motor Modules • Internal air cooling • Power loss occurs in the cabinet • • For high power ratings • Small and poorly ventilated areas (e.g. onboard ships) • Locations where low noise is specified (e.g. test equipment) Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 19 August 25, 2014 • External cooling (through-hole technology) • Majority of power loss is dissipated outside the cabinet • Coldplate cooling • Heat is dissipated through a cooled mounting surface Motion Control & Low Voltage Drives SINAMICS S120 Overview For many applications, the additional cost invested into Active Infeed is recovered very quickly • Load operation Power Components Positioning of various infeeds Smart Infeed Active Infeed 4Q operation S120 4Q operation S150/S120 Basic Infeed 1Q operation G150 Performance Feature Basic Infeed Smart Infeed Active Infeed Operating Mode Non-regulated Non-regulated Regulated sinusoidal current drawn from the line supply Power Electronics Thyristor IGBT IGBT Line Fluctuations Are effective Are effective Are compensated Regenerative Feedback Into The Line Supply No Yes Yes Harmonics High High Non-critical Inverter Commutation Faults — No No Reactive Power Compensation No No Yes Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 20 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Single-Axis Application • Single-axis drives for stand-alone applications • Available in Blocksize and Chassis formats Each independent, single motor AC drive includes a control unit and power module Often coupled via PROFIBUS DP or PROFINET to a higher-level control system • Closed-loop drive control is handled by a control unit (e.g. CU310-2) mounted onto the power module • • Typical application areas • Travel drives • Positioning tasks in automatic assembly machines and handling • Elevators • Extruders • Mixers and kneaders Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 21 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Single-Axis Formats • Blocksize Format Voltage supply / power • 1AC 200-240V • • • 3AC 380–480V Voltage supply / power • 3AC 380 – 480V 150 – 340 HP (110 – 250 kW) • 0.16 – 1 HP (0.12 – 0.75 kW) 0.5 – 120 HP (0.37 – 89 kW) • • • Chassis Format Unregulated supply via diode bridge Current ratings from 210 to 490A Short-circuit / ground-fault-proof DRIVE-CLiQ interface for communication with the control unit and/or other components in the drive line-up • • With TN, IT and TT network capability May be combined with SINAMICS S120 multi-axis format • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 22 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Single-Axis Blocksize Format Overview Unit Model Function Power Module PM340 Air-cooled module (AC / AC) Control Unit CU310-2 Control unit for motor control for single-axis applications or Control Unit Adapter CUA31 / 32 Allows operating blocksize power modules PM340 also on a control unit CU320-2 or SIMOTION D control unit Operating Panel BOP-20 (Basic) Display for commissioning and diagnostics Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 23 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Single-Axis Blocksize Format Power Module PM340 1 AC 200 - 230 V: FSA 3AC 380 - 480V: FSA 0.16 – 1 HP 0.5 (0.12 – 0.75 kW) 0.37 FSB FSC FSD FSE FSF 120 HP 89 kW) Rated Power HP (kW) Voltage Supply 1 AC 200 – 230V 0.16 0.5 1.0 (0.12) (0.37) (0.75) 3 AC 380 – 480V 0.5 0.75 1.0 1.5 2.0 3.0 4.0 (0.37) (0.55) 0.75) (1.1) (1.5) 2.2) (3.0) 5.3 10 (4.0) (7.5) 14.75 (11.0) 20 (15.0) 25 30 (18.5) (22) 40 50 (30) (37) 60 75 100 (45) (55) (75) 120 (90) Current (A) 0.9 1.3 10 25 32 38 60 90 110 145 178 Width* in. (mm) 2.9 (73) 2.9 (73) 6 (153) 7.4 (189) 10.8 (275) 10.8 (275) 13.8 (350) Height* in. (mm) 6.8 (173) 6.8 (173) 10.4 (265) 13.1 (334) 16.4 (417) 19.5 (497) 24.9 (634) Depth* in. (mm) 5.6 (143) 5.6 (143) 6.7 (170) 7.3 (185) 8 (203) 8 (203) 12.4 (315) Frame Size A B C D E F Protection IP 20 Cooling Air Environment -40 to 131°F (-40 to 55°C) with derating 2.3 3.9 1.7 2.2 3.1 4.1 5.9 7.7 18 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 24 August 25, 2014 * Dimensions for devices without integrated filter 45 70 Motion Control & Low Voltage Drives SINAMICS S120 Overview Single-Axis Control Unit CU310-2 • Functions • Easy Positioner EPos • Easy positioner solves clearly structured and simple motion control tasks on the drive without additional external technology • Drive Control Chart (DCC) • Extends the unit functionality through freely available control, calculating and logic blocks for simple, graphic configuring of drive-specific control / logical and calculating functions • PID Technology Controller • Control loop feedback – e.g. filling level, temperature, tension, pressure, flow and dancer position controls • Communication • PROFINET • PROFIBUS DP • USS • SINAMICS Web Server • Motor Control • Servo / vector control for • Synchronous • Asynchronous (induction) • Linear • Torque • Multiple Standard Functions • Setpoint specification, data set switchover, controller optimization, kinetic buffering, etc. Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 25 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 DC / AC Multi-Axis Application – the advantages of modular design • Control Unit • Complete drive intelligence • Including interface to higher-level controls or HMI devices • May use control units for motion control (SIMOTION D) or CNC / machine tool (SINUMERIK) applications • Line Module (infeed converter) • Provides the DC link voltage from the 3-phase line supply • Motor Module(s) • Control a wide range of motors Optional I/O modules to connect encoders and drive-related inputs and outputs • • • Simple topology using DRIVE-CLiQ Drive components detected using electronic type plates Motor modules and line modules available in Booksize Compact, Booksize and Chassis formats • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 26 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Multi-Axis Booksize Format Overview Unit Model Function Control Unit CU320-2 Control unit for the control of several motor modules (multiaxis applications) Operating Panel BOP-20 (Basic) Display for commissioning and diagnostics Infeed Modules BLM Basic Line Module, for basic infeed SLM Smart Line Module, for infeed and regenerative feedback ALM+AIM Active Line Module + Active Interface Module, for infeed and regenerative feedback with controlled DC link voltage Motor Modules Single / double motor module: 1 motor/ 2 motors can be connected S120M Option Modules Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 27 August 25, 2014 Motor-mounted Power Modules in IP65 (distributed drive) Option modules (braking capacitor / control supply, encoder evaluation,...) Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS Intelligent Infeed Concepts One concept fits all applications • Basic Infeed Space saving and competitive solution for drive applications without regenerative operation • • Line connection with reactor • Smart Infeed • Active Infeed Standard uncontrolled solution for Intelligent controlled infeed drive applications with regenerative /regenerative solution for highest operation productivity and line friendly operation • Line connection with reactor • • Basic Line Module (BLM) Line-commutated B6 rectifier 1Q • • Smart Line Module (SLM Line-commutated IGBT rectifier 4Q • Minimum harmonic effects • Maximum availability by compensation of voltage fluctuations and bridging of short line voltage dips • Active Interface Module (AIM) • Active Line Module (ALM) Active IGBT line rectifier 4Q Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 28 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Multi-Axis Control Unit CU320-2 • Functions • Basic Technological Functions • The Control Unit CU320-2 allows combining individual drives and implementing coordinated technological functions • Motor Control • Up to 12 drives in V / Hz mode or 6 drives in servo or vector mode • Easy Positioner EPos • Easy positioner solves clearly structured and simple motion control tasks on the drive without additional external technology • Drive Control Chart (DCC) • Extends the unit functionality through freely available control, calculating and logic blocks for simple, graphic configuring of drive-specific control / logical and calculating functions • Servo / vector control for • Synchronous • Asynchronous (induction) • Linear • Torque • PID Technology Controller • Control loop feedback – e.g. filling level, temperature, tension, pressure, flow and dancer position controls • Multiple Standard Functions • Setpoint specification, data set switchover, controller optimization, kinetic buffering, etc. Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 29 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Multi-Axis Control Unit CU320-2, cont’d 4 DRIVE-CLiQ ports for communications with the drive’s components 12 digital inputs 8 bi-directional DI/DO (of which, 4 fast DI) Expansion slot, such as for CBE20 Communications Board Ethernet • PROFINET IO • EtherNet/IP™ • SINAMICS Link • Ethernet TCP/IP 24V DC electronics power supply PROFIBUS port (CU320-2 DP) PROFINET interface (CU320-2 PN) LED status display interface for AOP30 CompactFlash Card slot for firmware and selected parameters Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 30 August 25, 2014 Ethernet programming port for connection of PC with STARTER Coding switches for PROFIBUS Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS Communications Which languages do they speak? SINAMICS General Performance System G110D G120 G120C G120D SINAMICS High Performance / Servo G120E G130 G150 S110 S120 S120CM S150 Connection to controls within the scope of Siemens Totally Integrated Automation (TIA) PROFIBUS DP ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ PROFINET/EIP ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ AS-Interface ✔ Connection to other systems BACnet MS/TP ✔ CANopen ✔ ✔ EtherNet/IP™ ✔ ✔ Modbus RTU ✔ ✔ Siemens FLN P1 ✔ USS protocol ✔ Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 31 August 25, 2014 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Motion Control & Low Voltage Drives SINAMICS S120 Overview Multi-Axis Control Unit CU320-2 - Communication • • Onboard Interfaces For connection to • • Communication Boards CBE20 • PROFINET (CU320-2 PN) • Allows connection to • PROFIBUS DP (CU320-2 DP) • PROFINET IO • USS • Ethernet TCP/IP • SINAMICS Web Server • Ethernet/IP™ • LAN Interface • LAN interface sets up communication with engineering tools • STARTER and Web Server Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 32 August 25, 2014 • CBC10 • Allows connections to the CAN protocol (Controller Area Network) Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120M Distributed servo drive for motion control applications Combines synchronous servo motor with power unit (motor module) • • Absolute encoder with 20-bit resolution • 1P65 degree of protection • Flexible extension of current central S120 system • Including SIMOTION, SINUMERIK) • All safety and communication techniques in S120 are available • Ideally suited for • Machines extend over large areas (long cable length) • Limited control cabinet envelope dimensions • Modular machine concepts with flexible machine design Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 33 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120M Distributed servo drive for motion control applications Product Feature Benefit to the Customer Compact ready-to-connect drive unit with integrated power element Reduction of control cabinet space and footprint Relocation of the power module into the machine Reduced control cabinet air conditioning Single-cable solution through preconfigured hybrid cable Reduced costs for cabling and reduced cable lengths Reduced space requirements with retrofit in the control cabinet Increases the flexibility in case of retrofit SINAMICS S120M is part of the SINAMICS S120 system Identical Look & Feel All safety, automation, and communication functions provided in the SINAMICS S120 system are available Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 34 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120M Connections SINAMICS S120M uses a hybrid cable (power supply and bus line for closed-loop control) to the Adapter Module 600 of the SINAMICS S120 central drive system • The open and closed-loop control of the S120M is also made from the central drive system • • May install up to 12 distributed units • Depends on the power rating Max 328 ft. (100m) hybrid cable length possible • AM600 Adapter Module • As many adapter modules as required may be operated Cabinet Bushing DRIVE CLiQ Extension Hybrid Cable Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 35 August 25, 2014 SINAMICS S120M Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120M Technical overview Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 36 August 25, 2014 Cooling method Free convection, no fan Degree of protection IP65, optionally available with shaft sealing ring, IP67 Rated speed nn 3000 rpm Rated power Pn 0.3 – 2 HP (0.25 – 1.55 kW) Static torque M0 1.0 – 7.1 Nm Rated torque Mn 0.8 – 2.7 NM Voltage range 510 – 720 VDC Hybrid cable – outside diameter 16 mm2 Hybrid cable - max. cable length 328 ft. (100 m) Ambient temperature up to 104°F (40°C) without derating up to 131°F (55°C) with derating Encoder 20-bit absolute encoder +12 bit multiturn (4096) Adapter Module - rated current 25A Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 and SINAMICS S120M In mixed configuration Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 37 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview DRIVE CLiQ Universal system interface • All components communicate via the same digital interface • Superior flexibility regarding the type and number of components • Intelligent components ensure convenient commissioning and diagnosis Input signals Output signals Setpoints, control words Component identification, actual values, status values, diagnostic data Inverter Signal inputs / outputs Control Unit External encoder Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 38 August 25, 2014 Motor data • User-friendly and standardized wiring DRIVECLiQ Infeed unit Motion Control & Low Voltage Drives SINAMICS S120 Overview Basic Operator Panel BOP20 The BOP20 Basic Operator Panel snaps onto any CU3102 or CU320-2 Control Unit • • Allows you to • Acknowledge faults • Set parameters • Read diagnostic information, such as alarm and fault messages • Features a backlit two-line display area and 6 keys Integrated plug connector on the back provides the power and communications • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 39 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Components and Accessories Power Supply Interface and Components • • • • Active Interface Module AIM • Complete power supply interface in one unit • In combination with Active Line Modules ALM • Line Reactors • To delimit low-frequency line harmonics • Load Side Components Motor Reactor • Reduces the voltage load on motor windings and the power module through capacitive reactive currents on longer motor cables • Sinus Filter • Generates a nearly sinusoidal motor voltage and reduces the voltage load on motor windings Line Filters • To delimit, in combination with line reactors, cable-borne noise emitted by mower modules Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 40 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Components and Accessories DC link options • Braking Module and Braking Resistor • Delimit dc link voltage during short-term generator mode and reduce excessive energy • Used for braking and targeted drive stopping in case of power failure • • • For the cabinet bushing of the hybrid cable (IP65 at both ends) and the DRIVE-CLiQ cable • For > 6 distributed drives / degree of protection in the cabinet either IP20 or IP67, outside IP67 Capacitor and Control Supply Modules • Increase dc link capacity in order to bridge short-term power failures or to perform specific emergency retraction movements • Voltage Clamping Module • Reduces vibrations towards ground potential on drive groups with longer overall cable lengths Hybrid Cabinet Bushing • Hybrid Cable Adapter Module AM600 • For connecting the distributed S120M drives with the Adapter Module and/or the cabinet bushing • Interface of the distributed S120M drives to the DC link of the S120 multi-axis system via internal protection and to DRIVE-CLiQ • Cable contains cores for power, auxiliary voltage and DRIVE-CLiQ • • A line terminating connector is included Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 41 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Components and Accessories • Basic Operator Panel (BOP20) • 2-line display with text display • Error acknowledgement • Parameter setting, read-out of diagnostic information (warnings and faults) • Compact Flash Memory Card • Drive parameters can be stored on the memory cards. In the event of drive replacement, insert memory card in the new control unit and the system is ready to run • Memory cards are required for Safety and Extended licenses of the CU3x0-2 • Communication / Terminal Boards • Communication or I/O extension for CU320-2 • Control Unit Adapter • Connection of the Power Module PM340 to CU320-2 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 42 August 25, 2014 • DRIVE-CLiQ Hub Module (IP20 / IP67) • Used for starform distribution of a DRIVE-CLiQ line • Terminal Module • Add-on modules for extending I/Os and evaluating temperature • Voltage Sensing Module • For exact sensing of power voltage curves, supports operation under unfavorable power supply conditions (voltage fluctuations/temporary interruption) • Safe Brake Relay / Adapter • Used for safe activation of a motor brake • Sensor Module (IP20 / IP67) • Evaluates encoder signals from machines without DRIVE-CLiQ interface • DRIVE CLiQ Extension • Required if more than 6 distributed S120M drives are operated on one Adapter Module Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS Webserver Direct device access in your browser • Direct access to SINAMICS S120 without requiring specific software • e.g. STARTER Can be accessed in a standard PC / laptop web browser via all Ethernet and PROFINET interfaces • • Parameter assignment • Diagnostics, display of all faults and warnings output on the entire drive unit, fault acknowledgement, parameter adjustment • Firmware and project updates • Document archiving If a WLAN Router is connected, the websites can also be viewed using other web-capable devices such as tablets and smartphones • • Password-protected access Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 43 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 44 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 For high performance / dynamic drive applications Product Feature Benefit to the Customer Flexible modular system for high-performance applications Optimum adaptation / complete solution for applications Drive control with high dynamic performance Best performance in all applications and for all motor types Perfectly coordinated to drive SIMOTICS motors Fast and simple commissioning thanks to the electronic rating plate, plug-andplay (DRIVE-CLiQ) Graphic configuring with DCC (Drive Control Chart) Fast control tasks can be implemented in the drive therefore relieving the PLC Safety Integrated technology Time and cost savings because of onboard safety functions Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 45 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Automation Integration Robustness Energy Efficiency Ease of Use Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 46 August 25, 2014 Integrated Functionality Safety Integrated Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Robustness Increased availability and reliability Energy Efficiency • Product Feature Benefit to the Customer The standard coating of modules protects the sensitive SMD components against harmful gases, chemical active dust and humidity • Kinetic buffering (Vdc-min control) for bridging temporary power failure and intelligent startup functions to ensure an autonomous restart following power failure • Controlled infeed/regenerative feedback increases the robustness with regard to fluctuations in the main power voltage and reduces negative line harmonics Ease of Use Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 47 August 25, 2014 Safety Integrated Increased robustness in harsh Automation environments Integration Increased availability in weak power supply networks Integrated Functionality Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Automation Integration Robustness Energy Efficiency Energy efficiency through Ease of Use innovative technology • Product Feature Benefit to the Customer On a multi-axis configuration, the pending regenerative energy of driving axes (e.g. lowering hoist drive) can be directly provided on a motor-drive axis via the common dc link. Additional excessive energy on the dc link can be fed back into the power supply network when using a Smart or Active Line Module • By preventing capacitive and inductive idle currents using Active Line Modules, the SINAMICS S120 also monitors that no current harmonics or unnecessary energy losses occur in the power supply network • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 48 August 25, 2014 Safety Integrated • Reduction of total electrical operating costs Waste heat is reduced through regenerative braking, compared to braking via braking resistor Integrated Functionality This does not only prevent negative effects onto other current consumers, but also reduces the generation of heat inside the control cabinet Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Robustness More efficient commissioning and Energy servicing Efficiency Product Feature Benefit to the Customer Direct unit access through the integrated web server • For example, in the event Automation of a fault, the S120 can be accessed without using additional Integration software tools Automatic detection of all drive components through electronic rating plates and DRIVE-CLiQ connection • Electronic rating plates allow convenient and fast commissioning, e.g. through autoparameterization and elimination of error sources Using the trace function via the STARTER engineering tool, you can achieve optimum support for diagnostics and commissioning. This allows mapping the chronological sequence of up to 8 drive signals • Simplified commissioning, drive optimization Integrated and support during fault finding in case of Functionality service Automatic speed controller optimization and autotuning via the STARTER software • Fast, convenient commissioning via STARTER using user-friendly screenforms • Ease of Use Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 49 August 25, 2014 Safety Integrated Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Automation Integration Robustness Energy Efficiency Certified safety function Easeallow of tailor-made safety concepts Use Product Feature Benefit to the Customer • • • The SINAMICS S120 stands out with the high number of integrates safety functions for a secure shutdown and the safe monitoring of movement and positioning. The actuation of the safety functions can be realized by the terminals of the drive themselves or in combination with a failsafe PLC via PROFIsafe • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 50 August 25, 2014 Safety Integrated • • Certified safety functions help to ensure practicable protection of personnel and machinery Less system costs because of fewer Integrated additional devices needed Functionality Higher degree of productivity because of less machine downtime Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Robustness Product Feature Benefit to the Customer Highly dynamic servo and vector control Top performance in all applications and for all motor types Flexible modular system kit for highperformance applications Optimum adjustment / complete solution for applications Different cooling options are provided, Energy depending on the relevant frame size Efficiency (internal / external air cooling, Cold Plate cooling and liquid cooling) The cooling concept can be optimally tailored to the configuration requirements Automation Integration Adaptation to individual Integrated applications through Functionality modularity • Freely configurable block concept using Optimum adjustment of the drive to Drive Control Chart (DCC) – logic different applications without using blocks such as AND/OR elements, external components calculating blocks, but also more Ease of complex blocks such as ramp-up encoders, smoothing elements, Use limit Safety signaling devices Flexibility / Modularity Integrated Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 51 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Product Features Benefit to the Customer Using Drive Control Chart (DCC) for the Robustness drive-specific graphic configuring of control, logic and computing functions • Implementation of high-speed control tasks in the drive and reduced workload on the PLC The Easy Positioner EPos allows to solve clearly defined and simple positioning tasks from the drive without additional external technological expenditure • The drive-specific positioning control reduces workload on the high-level controller The technology controller has been Energy designed as a PID controller. The Efficiency technology controller allows implementing, for example, filling level, temperature, tension, pressure, flow and dancer position control • Integrated drive control depending on process parameters such as temperature / pressure / flow, etc. Ease of Use Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 52 August 25, 2014 Automation Integration Integrated Functionality Control functionality directly on Flexibility / the drive, convenient implementation of the functionality Modularity Safety Integrated with ready-to-use blocks • Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Customer Benefits Product Feature Benefit to the Customer Different communication interfaces Robustness • PROFINET • EtherNet/IP, e.g. for the direct connection to a Rockwell PLC) • PROFIBUS DP • USS protocol • CANopen • • Convenient integration in process control systems and automation systems No external gateway required Automation Integration Simple and direct integration in the Integrated automation process Functionality • Supports standardized profiles such as PROFIdrive, PROFIsafe Energy and PROFIenergy Efficiency Ease of Use Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 53 August 25, 2014 Safety Integrated Flexibility / Modularity Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 54 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Energy Efficiency Application Product System Application High-efficiency products Use energysaving functions integrated in the products Adaptation to the process System Product Energy efficiency, productivity and cost effectiveness Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 55 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Safety Integrated What makes Siemens first worldwide in machine safety? • Safety Integrated Means The drive monitors autonomously or in combination with a PLC the motor and maintains a safe process status. Safety functions integrated in the drive ensures that, in case of an emergency stop signal, e.g. via an emergency stop switch or a bus signal, the motor is safely stopped by the drive • • Safety Functions Integrated in SINAMICS S110 • Safe Torque Off (STO) • Safe Speed Monitor (SSM)** • Safe Stop 1 (SS1) • Safe Operating Stop (SOS)** • Safe Brake Control (SBC)* • Safe Stop 2 (SS2)** • Safely Limited Speed (SLS)** • Safe Brake Test (SBT)** • Safe Direction (SDI)** • Safely-Limited Position (SLP)** • • Encoderless Safety • Safely Position (SP)** Several safety functions are provided, for which no failsafe or several standard encoders need be used Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 56 August 25, 2014 • * Applies only to Blocksize and Booksize devices • ** In connection with sin/cos encoder Motion Control & Low Voltage Drives SINAMICS S120 Overview Safety Integrated Functions Control Unit Blocksize, Booksize Chassis • CU310-2 CU320-2 • CU320-2 Safe Torque Off (STO) Safe Stop 1 (SS1) Safe Brake Control (SBC) • Safe Torque Off (STO) Safe Stop 1 (SS1) Safe Brake Control (SBC) – with Safe Brake Adapter (SBA) Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) • Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) Safe Stop 2 (SS2) Safe Operating Stop (SOS) Safely-Limited Position (SLP) Safely Position (SP) Safe Brake Test (SBT) • Sin/cos encoder Absolute encoder EnDat 2.1 • • Basic Safety Functions • • • Extended Safety Functions (requires license) Encoderless* • • • With Encoder • • • • • • • • Encoder Type • • • • • • • • • • • Activation • • PROFIsafe F-DI / F-DO Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 57 August 25, 2014 • • Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) Safe Brake Test (SBT) Sin/cos encoder Absolute encoder EnDat 2.1 HTL/TTL PROFIsafe F-DI / F-DO * Encoderless Safety functions must not be used for applications with drawing loads Motion Control & Low Voltage Drives (e.g. hoist, winder) SINAMICS S120 Overview Safety Integrated Functions At a glance… Safe Torque Off (STO) Safe Stop 1 (SS1) • • • Protection against unintended start of the drive • The drive is safely switched into a nontorque condition • A fast continuation of the operation is possible, because the drive does not need to be restarted again • Causes a motor to stop rapidly and safely and switches the motor to torque-free mode after the standstill Safe Operating Stop (SOS) • • The stopped motor is kept in its position and monitored by a drive control Safe Stop 2 (SS2) • • Shuts down a motor quickly and safely and then monitors the standstill positions Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 58 August 25, 2014 Safe Brake Control (SBC) • • Safely applies a holding brake after STO is activated (Always activated in parallel with STO) • The drive can no longer move, e.g. due to gravity SafelyLimited Speed (SLS) • • Monitors the drive to detect if it exceeds one or more specified maximum speeds Motion Control & Low Voltage Drives SINAMICS S120 Overview Safety Integrated Functions At a glance… cont’d Safe Speed Monitor (SSM) • • Reports if the rotation speed goes below a specified speed • No drive-autonomous response occurs SafelyLimited Position (SLP) Safe Direction (SDI) • • Ensures that the drive can only rotate in the selected direction • Performs a test of the brake function at cyclical intervals Safely Position (SP) • • • Monitors the axis to ensure that it remains within the permissible traversing range • Transfers the safely determined actual position values in the drive to a safety controller via PROFIsafe communication Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 59 Safe Brake Test (SBT) • August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Safety Integrated Functions By SINAMICS Drive Standard Functions Extended Functions Safe Torque Safe Off Stop 1 (STO) (SS1) Safe SafelyOperating Safe Limited Stop Stop 2 Speed (SOS) (SS2) (SLS) G110D Distributed ✔ G120 Modular Vector ✔ G120C Compact Vector ✔ G120D Distributed Vector ✔ ✔ G120E Enclosed Vector ✔ ✔ G130 High-Powered Components ✔ ✔ G150 High-Powered Enclosed ✔ S110 High-Performance Positioning Safe Brake Control (SBC) Safe Speed Safe Monitor Direction (SSM) (SDI) Safe Brake Test (SBT) SafelyLimited Safely Position Position Control (SLP) (SP) Unit Built-in ✔ ✔ ✔ ✔ CU240E-2 (basic) CU250S-2 (extended) Built-in ✔ ✔ ✔ CU240D-2 / CU250D-2 ✔ ✔ ✔ CU240E-2 (basic) CU250S-2 (extended) ✔ ✔ ✔ ✔ CU320-2 ✔ ✔ ✔ ✔ ✔ CU320-2 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CU305 (V4.4) SINAMICS S120 HP Servo – Blocksize, Booksize ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CU310-2/CU320-2 SINAMICS S120M HP Distributed Servo ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CU310-2/CU320-2 SINAMICS S120CM HP Servo – Chassis / Cabinets ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CU320-2 SINAMICS S150 HP Regen Enclosed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CU320-2 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 60 August 25, 2014 ✔ Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 61 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Winder Converting application • Description • Winder / unwinder for foil systems, printing machines, coating units, bobbin winders, and textile machines • Solution • SINAMICS S120 drive in blocksize format Requirements • SIMOTICS M-1PH8 motor • High control quality of the complete drive unit through highly dynamic vector control • Pre-engineered standard application SINAMICS DCC Winder • • Winder-specific technological functions (tension control, diameter calculation, different winder hardening characteristics, via DCC) • Smooth operation through excellent smooth running characteristics (motor) and control quality (drive) • Protection of personnel and machinery through integrated safety functions Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 62 August 25, 2014 • Customer Benefits • Superior dynamics and performance in the application is achieved through high-speed clock cycles with all motor types • Process-related implementation of technological winder functions • Excellent process quality • Reduction of faults, less wiring effort, reduction of distributed peripherals • Reduced engineering through provision as free standard application "SINAMICS DCC Winder" for download Motion Control & Low Voltage Drives SINAMICS S120 Overview Slitter and Winder Converting application • Description • Numerous speed-controlled drives in different modules • Requirements • Modular concept • Distributed control cabinets, function-related, for cutting stations and rewinders • Operating safety also within critical networks • Solution Controller SIMATIC WinAC • PROFIBUS SINAMICS S120 Booksize devices (max. 40 axes) Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 63 August 25, 2014 Customer Benefits • The consistent modularity of SINAMICS S120 and the central control unit support the modular machine concept • Increased operating safety and energy compensation between driving and braking axes with Active Line Module • Construction volume reduced due to Booksize devices comprising 1-axis and 2-axis modules Motion Control & Low Voltage Drives SINAMICS S120 Overview Foil Production Converting application • Description • Direct drives with high torque • Requirements • Modular concept • High dynamic response and speed accuracy • Controller SIMATIC WinAC Solution PROFIBUS Torque motors Extruder Stretching units Page 64 August 25, 2014 Customer Benefits • The high torque quality of torque motors together with the accuracy of the SINAMICS S120 servo control enable highly precise production processes and sophisticated product quality (evenness and tensile strength of foil) SINAMICS S120 Blocksize devices (AC/AC) Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. • Winder • The flexibility of SINAMICS S120 allows equipping both individual machine modules (comprising single-axis drives) and entire systems / plants (comprising optimized multi-axis drives) with the same drive system Motion Control & Low Voltage Drives SINAMICS S120 Overview Traversing Drive Converting application • Description • Application for laying materials such as wire, cable, foil, paper or fibers • The traversing drive is typically operated in combination with a winder supplying the master value for traversing • Solution • SINAMICS S120 drive in blocksize format • SIMOTICS S-1FK7 servomotor • Pre-engineered standard application SINAMICS DCC Traversing Drive • Requirements • It must be possible to specify the data relevant for the laying process, influencing the winding pattern via input values and modify them during operation • The laying device shall follow the laying pattern with utmost precision Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 65 August 25, 2014 • Customer Benefits • Low-cost and simple "stand alone" solution • Integrated I/Os as well as safety function (Safe Stop) • Can be configured for "basic applications" without PLC • Reduced engineering through the provision as free standard application "SINAMICS DCC Traversing Drive" for download Motion Control & Low Voltage Drives SINAMICS S120 Overview Cross Cutter / Rotary Knife Converting application • Description • Cross-cutter (also rotary knife, flying cutter, flying knife) requirement • Used to cut through a continuous moving material at a predefined position • Solution • SINAMICS S120 drive in blocksize format • SIMOTICS S-1FK7 servomotor • Pre-engineered standard application SINAMICS DCC Rotary Knife • Requirements • Within the cutting range, the knife must move synchronously to the web • Customer Benefits • Excellent process quality achieved through exact synchronization, isochronism and dynamics on drive and motor • The use of Safety Integrated reduces the number of conventional safety devices • Protection of personnel and • Leading to a reduction of faults, reduced wiring expenditure, reduction of distributed I/Os. machinery through integrated • Reduced engineering through the provision as free standard application "SINAMICS safety functions DCC Traversing Drive" for download Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 66 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Storage and Retrieval Machine Handling application • Description • A rail-guided, single-lane vehicle transporting goods in a high bay warehouse • • Requirements • SINAMICS S120 drive in booksize format • Integrated positioning functionality EPos • Energy recuperation through energy recovery and energy compensation between the individual axes via the common dc link • Reduced mast oscillation when accelerating or decelerating the gantry (by using the Siemens Software VibX) • Protection of personnel and machinery by using integrated safety functions Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 67 August 25, 2014 Solution • SIMOGEAR / SIMOTICS M-1PH8 and S-1FK7 motors for gantry, hoist and forklift • Customer Benefits • With energy recovery, a braking resistor is no longer required • Control cabinet volume is reduced and energy savings achieved • Increased throughput and less wear • Reduction of conventional safety devices through the use of Safety Integrated • Leading to a reduction of faults, reduced wiring expenditure, reduction of distributed I/Os • Reduction of mechanical buffer at the end of the aisle, additional storage room Motion Control & Low Voltage Drives SINAMICS S120 Overview Main Press Drive Metalforming application • Description • High performance drive, high torque quality • Requirements • Low maintenance, high availability • Control cabinet encapsulated due to oil fume • Max. ambient temperature: 104oF • Solution • SINAMICS S120 drive in chassis format • Control Unit Controller SIMATIC S7 PROFIBUS • Customer Benefits • Air-water heat exchanger concept • Active Infeed Module • Covering the entire performance range for cutting presses, press lines and transfer lines • Active Line Module • EMC interferences reduced thanks to DRIVE CLiQ • Motor Module, max. 560kW • The Active Line Module ensures uninterrupted operation in case of instable networks, reduces line losses, idle power compensation regarding external consumer loads Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 68 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Servo Pump Plastics / metalforming application • Description • Servo pump for the hydraulic driving of axes, e.g. in plastics machines and metal presses • Requirements • Solution • Energy saving • SINAMICS S120 drive in blocksize format • Reduced noise emission on the machine • SIMOTICS M-1PH8 motor • Less heat losses • Customer Benefits • Improved efficiency resulting in energy usage slashed by up to 70% when compared to a controlled induction motor with variable capacity pump Additional cost-saving through reduced cooling requirement on the system • Smaller cooling system required Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 69 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Offset Web Press Printing application • Description • Requirements • Speed-controlled drives (printing unit) • Exacting coordinated Motion Control • Motion control drives (folding unit) • High dynamic response of folder drives • High performance Control unit synchronization of all stations • PROFINET Solution SINAMICS S120 with SIMOTION D (max. 8 stations) • Customer Benefits • The wide performance range of SINAMICS S120 provides a consistent solution comprising a single drive system • Also for auxiliary drives and winders • Modular machine units increase the efficiency • PROFINET allows the high-performance synchronization of numerous stations Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 70 August 25, 2014 • Machine-friendly paper web guidance at high path velocities due to high-speed and precise Motion Control Motion Control & Low Voltage Drives functions with Simotion SINAMICS S120 Overview Standard Applications Real world examples siemens.com/sinamics-applications • Benefits • Wiring diagrams • Getting quickly to the project in progress • Guided commissioning via script file • Skip the Commissioning Guide • Parameter descriptions • Getting quickly to the rotating motor • Sample configuration for connecting SINAMICS to SIMATIC • Basis for unique configuration • Presentation of hardware and software • Optimum use of automation • Wiring examples • Can be downloaded free from the Online Support Portal • Installation instructions for the S7 project • Drive parameterization • HMI sample projects Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 71 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 72 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS Software Tools The complete customer process seamlessly supported • Product Selection / Engineering • Catalogs • PM21 • iMall • DT Configurator • • Commissioning / Diagnostics / Service Operator Panel • Commissioning and diagnostics directly on the drive On the PC: STARTER — Point-to-Point or via Fieldbus • • SinaSave • SIZER: Engineering the complete Drive Train • Standalone or web-based Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 73 August 25, 2014 • Parameterizing • Optimizing • Diagnosing Motion Control & Low Voltage Drives SINAMICS S120 Overview DT Configurator Selection / configuration tool for SINAMICS drives Drive selection based on the application matrix does not require expert knowledge • • • • Delivery of the drive optimally tailored to the relevant requirements 2D / 3D models, operating instructions, data sheets Support for subsequent ordering process Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 74 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SinaSave Calculation of potential energy savings Calculation of the specific saving potentials using energy-efficient drive solutions with SINAMICS on the basis of the system and process-specific characteristic values • Additionally calculation of the ROI time for the relevant devices, which often only amounts to a few months • • • • 10 languages and international units of measurement Also available as web application http://www.siemens.com/sinasave Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 75 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SIZER Configuring tool for drive technology components Configures the complete drive system including options, accessories, cables and connections • Supports the user through comprehensive physical and technical background knowledge • • From basic individual drives to complex drive systems Calculates line harmonics and compares with the permissible values according to standards • Calculates energy consumption and compares with alternative systems • Provides characteristics, documentation, installation drawings, CAD data to document dimensioning results • • • Exports parts list into the ordering systems (SAP) http://www.siemens.com/sizer Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 76 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview STARTER Commissioning tool for SINAMICS drives Project can be set up using the electronic rating plates of drive components • Offers guided commissioning via Wizards and graphic screens for standard applications • • • • Fine tuning is performed via the expert list Includes test and diagnostic functions Usability is continuously enhanced Multi-channel oscilloscope function (Trace) optimizes commissioning, operation and troubleshooting • • http://www.siemens.com/starter Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 77 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 78 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Information On the web • • SINAMICS S120 Website usa.siemens.com/sinamics-s120 • Overview • Videos • Success stories • Brochures • SINAMICS S120 Technical Site • Operating Instructions • Manuals with corresponding Control Units • Parameter listings • Operating Manuals • Catalogs • Getting Started guide • Application literature • Safety Integrated info • Link to online technical site • Certificates • Link to iMall • Online product catalog • General information • Configuration assistance • Pricing & ordering • Characteristics Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 79 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview SINAMICS S120 Meeting global standards • CE • The system fulfills Low-Voltage Directive and EMC Directive • UL / cUL • The system components are cULus approve • Tested by UL according to UL and CSA Standards • Safety • The “safe standstill" safety function is certified according to EN954-1/Category 3 and IEC61508/SIL 2 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 80 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Siemens Answers with SINAMICS S120 For high performance / dynamic drive applications Introduction Product Overview Customer Benefits Added Value Applications Tools Resources Training / Service / Support Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 81 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Support usa.siemens.com/sinamics-support • Online Support • Always the first step • Engineering & Development Installation & Commissioning Technical Consulting Engineering incl. Software Engineering Technical Support Field Service Repair and Spare Parts Improvement and Retrofit Engineering / Software Engineering • Top competence ensures utmost quality when commissioning your plant / system • • Improvement and retrofit • Secure your machine and plant investment Field Service • Siemens specialists always in your vicinity • • Retrofit Technical Support • Optimized planning and concept execution • Operation & Service Online Support Technical Consulting • Competent answers to all your questions • Planning & Design Repair and Spare Parts • Comprehensive repair and spare parts service offers the highest degree of operational safety Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 82 August 25, 2014 Contact • Find a Local Distributor or Siemens Sales Office • usa.siemens.com/distributorlocator Motion Control & Low Voltage Drives SINAMICS S120 Overview Industry Expertise Production Machines Team Siemens PM industry specialists brings industry expertise and deliver complete OEM solutions in specific industries • Glass Cranes Handling Plastics Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 83 August 25, 2014 Converting GMC Metalforming Printing Renewables Packaging Textiles Motion Control & Low Voltage Drives SINAMICS S120 Overview Motion Control Application & Engineering Support Siemens APC Team With industry sector and product technological know-how, Siemens APC supports OEM’s and End User machine applications and debugging associated with motion control Working closely with OEMs, APC can draw-up and implement optimum applications for any production machine Offering end-to-end support — from conceptual design, through engineering and implementation / commissioning up to optimization on-site and high-level debugging Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 84 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Industry Online Support App Support Even On The Go • Siemens Industry Online Support App • Scan and quickly bring up product information with your smart phone or tablet • Submit a support request directly from your device Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 85 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Overview Training SITRAIN – Technical Learning Services • • • Classroom Training • • 23 web based courses intended to help those new to industrial technologies Online Training On-Site Training • • Online quick STEP Training Tailored and Custom Classes Online Instructor-Led Training • Live classes delivered directly to your computer including lecture, demos, and live Q&A. Using virtual machine application, students will have 24/7 access to fully functional software Assess • Reinforce Prep • Comprehensive library of over 400 web-based industrial training courses for core knowledge and skill building Train • • usa.siemens.com/sitrain Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 86 August 25, 2014 Online Self-Paced Training Online Video Rapid Refreshers • Library of task-based instructional video clips intended to reinforce subjects through highly focused, 3 to 4 minute, clickby-click, narrated instruction Motion Control & Low Voltage Drives SINAMICS S120 Overview