Presentation of SINAMICS S120 Hardware, Functionality, and Applications

Siemens Answers with
SINAMICS S120
For high performance / dynamic drive applications
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
usa.siemens.com/sinamics-s120
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 2
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS Family of Low Voltage Drives
Categories
Features
V-Series
G-Series
S-Series
DCM
Value
General
System
DC
• Basic Performance
• Easy of Use
• Ruggedness
• Efficient General
Performance
• Range of Applications
• High Usability
• High Performance
• Highest Functionality
• Flexibility
•
•
•
•
Proven Technology
Space-Efficient
Power Range
Lower Cost
Closed-loop Control
Perfomance
Integration into
Automation Systems
Energy Recovery
Topology
—
Integrated Safety
Functions
—
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Page 3
August 25, 2014
—
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Positioning within the SINAMICS AC LV Product Family
Component overview / technical ratings
SINAMICS V / G Basic / Standard Performance Drives
V20
G110D
G120
G120C
G120D
G120E
G130
G150
Description
Basic, cost-effective, Simple distributed Modular vector
easy-to-operate
drive
application-specific
compact
drive system
Compact vector
drive system
Vector distributed
drive
Enclosed drive –
NEMA 1 or 12
Chassis for
higher-powered
enclosed drives
Higher-power
enclosed variable
speed drive
Power
Range
0.16 to 20 HP
(0.12 - 15 kW)
1 - 10 HP
(0.75 – 7.5 kW)
0.5 to 400 HP
(0.37 to 250 kW)
0.75 to 25 HP
(0.55 – 18.5kW)
1 - 10 HP
(0.75 - 7.5 kW)
1 – 200 HP
(0.75 – 132 kW)
75 – 800 HP
(56 – 800 kW)
150 – 800 HP
(110 – 560 kW)
Voltages
1AC 200 – 240V
3AC 380 – 480V
3AC 380 – 480V
1/3 AC 200 – 240V
3AC 380 – 480V
3AC 500 – 600V
3AC 380 – 480V
3AC 380 – 480V
3AC 380 – 480V
3AC 460 – 480V
3AC 380 – 480V
3AC 500 – 600V
3AC 660 – 690V
3AC 380 – 480V
3AC 500 – 600V
Enclosure
IP20
IP65, UL Type 3
IP20
IP20
IP65, UL Type 3
NEMA / UL
IP00 / IP20
NEMA / UL
SINAMICS S High Performance Drives
S110
S120
Single-axis
(AC/AC)
Description
Basic Single-axis (AC/AC)
positioning drive
High dynamic performance and complex servo drive
Power
Range
0.16 to 125 HP
(0.12 - 90 kW)
0.16 to 400 HP
(0.12 to 250 kW)
0.5 – 6,000 HP
(0.12 – 4,500 kW)
Voltages
1AC 200 – 240V
3AC 380 – 480V
1AC 200 – 240V
3AC 200 – 240V
3AC 380 – 480V
Enclosure
IP20
IP20
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Page 4
August 25, 2014
S120
Multi-axis
(DC/AC)
S120M
Distributed
(DC / AC)
S120 CM
S150
High-performance
enclosed drive line-ups
High-performance enclosed
regenerative drive
0.3 – 2 HP
(0.25 – 1.55 kW)
2 – 6,000 HP
(1.5 – 4,500 kW)
100 – 1,250 HP
(75 – 800 kW)
3AC 380 – 480V
3AC 500 – 690V
3AC 380 – 480V
3AC 500 – 690V
3AC 380 – 480V
3AC 500 – 690V
3AC 380 – 480V
3AC 500 – 690V
IP20
IP65 / 67
NEMA / UL
NEMA / UL
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Positioning within the SINAMICS AC LV Product Family
Configuration and function
Installation
Performance
SINAMICS
Basic
V20
Standard
Performance
G110D
Component
Control
Distributed
✔
Vector
G120
✔
✔
✔
G120C
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
G120E
G130
✔
✔
G150
S110
S120
S120M
✔
✔
✔
Positioning
Multi-Axis /
Common DC
PROFINET
EtherNet/IP
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
S150
✔
✔
✔
August 25, 2014
Servo
✔
S120 CM
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Page 5
V/Hz
Networking
✔
✔
✔
G120D
High
Performance /
Servo
Enclosed
Specialized Function
✔
✔
✔
✔
✔
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Positioning within the SINAMICS AC LV Product Family
Features
Performance
SINAMICS
Basic
V20
Standard
Performance
G110D
High
Performance /
Servo
Pump, Fan,
Compressor Focus
Power
Regeneration
Active Front
End
Liquid Cooled
Option
Low
Harmonics
G120
✔
G120C
✔
G120D
✔
✔
✔
G120E
✔
✔
G130
✔
✔
✔
✔
G150
✔
S110
✔
S120
✔
✔
✔
✔
S120M
✔
✔
✔
✔
S120 CM
✔
✔
✔
✔
S150
✔
✔
✔
✔
August 25, 2014
Seismic
Certified
✔
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Page 6
Safety
Integrated
✔
✔
✔
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 7
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
As a result of its flexible modular system, the SINAMICS S120 can
be scaled to address an extremely wide range of high-performance
drive applications
•
SINAMICS S120 sets the standard when it comes to dynamic
performance, axis coordination, torque and positioning accuracy
•
For applications in motion, continuous material webs and cyclic,
high-speed processes such as with presses, converting, roller
feeds and packaging machines
•
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Page 8
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
From basic speed control to high
performance servo with technological
functions and integrated drive safety
Integrated
Safety functions
•
• Modular software structure
– functionality that can
be adapted to all tasks
Technological
functions
Positioning
Encoderless
speed
control
t
M
Speed and
torque
control
U
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August 25, 2014
PID
Path (s)
• One hardware platform
with One firmware
for All tasks
Page 9
&
f
M
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Serious control issues
•
Drive Control
• With CU320-2 control unit
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Page 10
August 25, 2014
•
Motion Control
• With SIMOTION D
• Drive control plus motion
control and PLC functionality
•
CNC Control
• With SINUMERIK sl NCU
• Drive control plus numeric
control functionality
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Comfortable in any automation environment
Different applications
often require different
automation systems
•
SIMATIC S7
Automation
SIMOTION
Motion Control
SINUMERIK
CNC Control
3rd Party
Systems
• But you can always use
the same drives system
Ideal partner for every
automation system
•
• Drive Systems
• Production Machines
• Machine Tools
• Other
Integrated communication
using numerous
automation systems
•
Plug and play
commissioning
•
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Page 11
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
Performance
Continuous Motion
Purpose
Basic
Pumping
Ventilating
Compressing
• Centrifugal pumps
• Radial/axial fans
• Compressors
Moving
• Belt conveyors
• Roller conveyors
• Chain conveyors
•
•
•
•
•
•
Processing
Machining
Mills
Mixers
Kneaders
Crushers
Agitators
Centrifuges
Main drives for
• Turning
• Milling
• Drilling
Discontinuous Motion
Medium
• Belt conveyors
• Roller conveyors
• Chain conveyors
• Vert./horiz. handling
• Elevators
• Escalators
• Gantry cranes
• Ship drives
• Cable railways
• Mills
• Mixers
• Kneaders
• Crushers
• Agitators
• Centrifuges
• Extruders
• Rotary furnaces
Main drives for
• Drilling
• Sawing
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Page 12
August 25, 2014
High
Basic
• Eccentric worm
pumps
• Hydraulic pumps
• Dosing pumps
•
•
•
•
• Accelerating
conveyors
• Rack feeders
Elevators
Container cranes
Mine hoists
Open cast mine
excavators
• Test stands
Medium
High
• Descaling pumps
• Hydraulic pumps
• Accelerating
conveyors
• Rack feeders
• Crosscutters
• Roll changers
SINAMICS S120
• Extruders
• Winders / unwinders
• Leading / Following
drives
• Calenders
• Mechanical presses
• Printing machines
• Tubular bagging
machines
• Single-axis motion
control – positioning,
path profiles
Main drives for
• Turning
• Milling
• Drilling
• Gear cutting
• Grinding
Axis drives for
• Turning
• Milling
• Drilling
SINAMICS S120
Axis drives for
• Drilling
• Sawing
•
•
•
•
•
•
•
Rack feeders
Robotics
Pick & place
Indexing tables
Crosscutters
Roller feeds
Engaging /
disengaging
• Servo presses
• Rolling mills
• Multi-axis motion
control – multi-axis
positioning, cam
discs, interpolation
Axis drives for
• Turning
• Milling
• Drilling
• Laser machining
• Gear cutting
• Grinding
• Nibbling / punching
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
Handling
Rack Feeder
Moving
Metalforming
Converting /
Printing
Packaging
Processing
Drilling
Sawing
Milling
Machining
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Page 13
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
High-Performance
Single-Axis
•
Multi-Axis
Coordinated
Positioning and
Motion Control
•
•
• Centrifuges
• Foil Machines
• Printing Presses
• Extruders
• Paper Machines
• Weaving Machines
• Mixers
• Rolling Mills
• Handling
• Kneaders
• Chemical / Fiber Production
• Woodworking
• Traction Drives
• Crane Systems
• Glass Production
• Elevators
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Page 14
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Available Formats
Extensive flexibility
Single-Axis
Single or Multi-Axis
Multi-Axis
Blocksize
AC / AC
Chassis
AC / AC
Booksize
DC / AC
• Modular design
with integrated
control unit and
power module
• A Control Unit
Adapter allows
integration to multiaxis control unit
• From 150 HP (100kW)
Available as
• Power module
(AC / AC)
• Infeed module
(AC / DC)
• Motor module
(DC / AC)
• Optimized for multi-axis
applications and
interconnected via
common DC link
• Comprised of a control unit
(e.g. CU320-2, SIMOTION,
SINUMERIK) as well as
infeed and motor modules
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Page 15
August 25, 2014
Booksize
Compact
DC / AC
• Virtually same
performance
and benefits
as Booksize
format yet
requires less
space
Distributed
DC / AC
• Combines synchronous
servomotor / encoder
with integrated power
section (Motor Module),
directly integrated in the
driven axis
• Reduces cabling and
cabinet space
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Power Range Portfolio
•
Formats for every performance and application
Blocksize (single-axis)
1 AC 200 – 240V
0.16 – 1 HP (0.12 – 0.75 kW)
3 AC 380 – 480V
0.5 – 120 HP (0.37 - 90 kW)
Booksize (multi-axis)
3 AC 380 – 480V
2 – 145 HP (1.6 - 107 kW)
Booksize Compact (multi-axis)
3 AC 380 – 480V
1.2 – 13 HP (0.9 – 9.7 kW)
Chassis (single / multi-axis)
3 AC 380 – 480V
150 – 400 HP (110 – 250 kW)
3 AC 500 – 690V
100 – 1,600 HP (75 – 1,200 kW)
0.1
1
10
100
120
1,500
Output [HP]
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Page 16
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Technical Specs Overview
Power and control
Single-Axis
Multi-Axis
Blocksize
AC / AC
Chassis
AC / AC
Booksize
DC / AC
Booksize
Compact
DC / AC
Chassis
DC / AC
1AC 200 – 240 V
(0.16 – 1 HP
(0.12 – 0.75 kW)
—
—
—
—
3AC 380 – 480 V
0.5 – 120 HP
(0.37 – 90 kW)
150 – 340 HP
(110 – 250 kW)
2 – 145 HP
(1.6 – 107 kW)
1.2 – 13.2 HP
(0.9 – 9.7 kW)
150 – 1,000 HP
(110 – 800 kW)
3AC 500 – 690 V
—
—
—
—
100 – 1,600 HP
(75 – 1,200 kW)
Power Infeed
Non-regulated
Non-regulated
Optional, non-regulated or regulated
Regenerative Feedback
No
No
Yes, for regulated infeed
Line Frequency
47 ... 63 Hz
Output Voltage
0 – VLine
Line voltage
Vline / Power
Ratings
Control
Principle
V/Hz Control
Yes
Yes
Yes
Yes
Yes
Vector Control
Yes
Yes
Yes
Yes
Yes
Servo Control
Yes
Yes
Yes
Yes
Yes
4 kHz
2 kHz
4 kHz
4 kHz
2 kHz
V/Hz Control
0 – 400 Hz
0 – 200 Hz
0 – 400 Hz
0 – 400 Hz
0 – 200 Hz
Vector Control
0 – 300 Hz
0 – 160 Hz
0 – 300 Hz
0 – 300 Hz
0 – 160 Hz
Servo Control
0 – 650 Hz
0 – 650 Hz
0 – 650 Hz
0 – 650 Hz
0 – 650 Hz
Pulse Frequency
Output
Frequency
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Page 17
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Infeed and Motor Modules
Overview / rated output
Infeed Modules – AC / DC
Booksize
Compact
Booksize
Power
Voltage
Power
Voltage
Chassis
Power
Voltage
Power
Voltage
Basic Line
—
Smart Line
21 HP
(16 kW)
3AC 380 – 480V
7 – 48 HP
(5 – 36 kW)
Active Line
—
270 – 950 HP
(200 – 710 kW)
3AC 380 – 480V
335 – 1070 HP
(250 – 800 kW)
335 – 1490 HP
(250 – 1110 kW)
3AC 500 – 690V
600 – 1877 HP
(450 – 1400 kW)
27 – 135 HP
(20 – 100 kW)
3AC 380 – 480V
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Page 18
August 25, 2014
Motor Modules – DC / AC
Single
2 – 13 HP
(1.5 – 9.7 kW)
3AC 400V
2 – 143 HP
(1.5 – 107 kW)
3AC 400V
Double
2x 1.2 – 3.6 HP
2x (0.9 – 2.7 kW)
Distributed
0.3 – 4 HP
(0.25 – 3.0 kW)
2x 2 – 13 HP
2x (1.5 – 9.7 kW)
0.3 – 4 HP
(0.25 – 3.0 kW)
175 – 1207 HP
(132 – 900 kW)
150 – 1070 HP
(110 – 800 kW)
3AC 400V
—
—
750 – 1877 HP
(560 – 1400 kW)
100 – 1609 HP
(75 – 1200 kW)
3AC 690V
—
—
21 – 160 HP
(16 – 120 kW)
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Cooling Options
•
•
The cooling method depends on the power rating and type
Chassis Motor Modules
• Air or water-cooled
Advantages of water-cooling:
smaller footprint and quieter
operation
•
Booksize Motor Modules
• Internal air cooling
• Power loss occurs in the cabinet
•
• For high power ratings
• Small and poorly
ventilated areas
(e.g. onboard ships)
• Locations where low
noise is specified
(e.g. test equipment)
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Page 19
August 25, 2014
• External cooling (through-hole
technology)
• Majority of power loss is dissipated
outside the cabinet
• Coldplate cooling
• Heat is dissipated through a cooled
mounting surface
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
For many applications, the additional cost invested into Active
Infeed is recovered very quickly
•
Load
operation
Power Components
Positioning of various infeeds
Smart Infeed
Active Infeed
4Q operation S120
4Q operation S150/S120
Basic Infeed
1Q operation G150
Performance
Feature
Basic Infeed
Smart Infeed
Active Infeed
Operating Mode
Non-regulated
Non-regulated
Regulated sinusoidal current
drawn from the line supply
Power Electronics
Thyristor
IGBT
IGBT
Line Fluctuations
Are effective
Are effective
Are compensated
Regenerative Feedback Into The
Line Supply
No
Yes
Yes
Harmonics
High
High
Non-critical
Inverter Commutation Faults
—
No
No
Reactive Power Compensation
No
No
Yes
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Page 20
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Single-Axis Application
•
Single-axis drives for stand-alone applications
• Available in Blocksize and Chassis formats
Each independent, single motor AC drive
includes a control unit and power module
Often coupled via PROFIBUS DP or PROFINET to a higher-level
control system
•
Closed-loop drive control is handled by a control unit
(e.g. CU310-2) mounted onto the power module
•
•
Typical application areas
• Travel drives
• Positioning tasks in automatic assembly machines and handling
• Elevators
• Extruders
• Mixers and kneaders
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Page 21
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Single-Axis Formats
•
Blocksize Format
Voltage supply / power
• 1AC 200-240V
•
•
• 3AC 380–480V
Voltage supply / power
• 3AC 380 – 480V
150 – 340 HP
(110 – 250 kW)
•
0.16 – 1 HP
(0.12 – 0.75 kW)
0.5 – 120 HP
(0.37 – 89 kW)
•
•
•
Chassis Format
Unregulated supply via diode bridge
Current ratings from 210 to 490A
Short-circuit / ground-fault-proof
DRIVE-CLiQ interface for communication with
the control unit and/or other components in
the drive line-up
•
•
With TN, IT and TT network capability
May be combined with
SINAMICS S120 multi-axis format
•
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Page 22
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Single-Axis Blocksize Format
Overview
Unit
Model
Function
Power
Module
PM340
Air-cooled module (AC / AC)
Control
Unit
CU310-2
Control unit for motor control for single-axis applications
or
Control
Unit
Adapter
CUA31 / 32
Allows operating blocksize power modules PM340 also on
a control unit CU320-2 or SIMOTION D control unit
Operating
Panel
BOP-20 (Basic)
Display for commissioning and diagnostics
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Page 23
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Single-Axis Blocksize Format
Power Module PM340
1 AC 200 - 230 V: FSA
3AC 380 - 480V: FSA
0.16 – 1 HP
0.5
(0.12 – 0.75 kW)
0.37
FSB
FSC
FSD
FSE
FSF
120 HP
89 kW)
Rated Power
HP (kW)
Voltage Supply
1 AC 200 – 230V
0.16
0.5
1.0
(0.12) (0.37) (0.75)
3 AC 380 – 480V
0.5
0.75
1.0
1.5 2.0
3.0 4.0
(0.37) (0.55) 0.75) (1.1) (1.5) 2.2) (3.0)
5.3 10
(4.0) (7.5)
14.75
(11.0)
20
(15.0)
25
30
(18.5) (22)
40 50
(30) (37)
60
75
100
(45) (55) (75)
120
(90)
Current (A)
0.9
1.3
10
25
32
38
60
90
110 145
178
Width* in. (mm)
2.9 (73)
2.9 (73)
6 (153)
7.4 (189)
10.8 (275)
10.8 (275)
13.8 (350)
Height* in. (mm)
6.8 (173)
6.8 (173)
10.4 (265)
13.1 (334)
16.4 (417)
19.5 (497)
24.9 (634)
Depth* in. (mm)
5.6 (143)
5.6 (143)
6.7 (170)
7.3 (185)
8 (203)
8 (203)
12.4 (315)
Frame Size
A
B
C
D
E
F
Protection
IP 20
Cooling
Air
Environment
-40 to 131°F (-40 to 55°C) with derating
2.3
3.9
1.7
2.2
3.1
4.1
5.9
7.7
18
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Page 24
August 25, 2014
* Dimensions for devices without integrated filter
45
70
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Single-Axis Control Unit
CU310-2
•
Functions
• Easy Positioner EPos
• Easy positioner solves clearly structured and simple
motion control tasks on the drive without additional
external technology
• Drive Control Chart (DCC)
• Extends the unit functionality through freely available
control, calculating and logic blocks for simple, graphic
configuring of drive-specific control / logical and
calculating functions
• PID Technology Controller
• Control loop feedback – e.g. filling level, temperature,
tension, pressure, flow and dancer position controls
•
Communication
• PROFINET
• PROFIBUS DP
• USS
• SINAMICS Web Server
•
Motor Control
• Servo / vector control for
• Synchronous
• Asynchronous (induction)
• Linear
• Torque
• Multiple Standard Functions
• Setpoint specification, data set switchover, controller
optimization, kinetic buffering, etc.
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Page 25
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
DC / AC Multi-Axis Application – the advantages of modular design
•
Control Unit
• Complete drive intelligence
• Including interface to higher-level controls or HMI devices
• May use control units for motion control (SIMOTION D)
or CNC / machine tool (SINUMERIK) applications
•
Line Module (infeed converter)
• Provides the DC link voltage from the 3-phase line supply
•
Motor Module(s)
• Control a wide range of motors
Optional I/O modules to connect encoders and drive-related inputs
and outputs
•
•
•
Simple topology using DRIVE-CLiQ
Drive components detected using electronic type plates
Motor modules and line modules available in Booksize Compact,
Booksize and Chassis formats
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 26
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Multi-Axis Booksize Format
Overview
Unit
Model
Function
Control
Unit
CU320-2
Control unit for the control of several motor modules (multiaxis applications)
Operating
Panel
BOP-20 (Basic)
Display for commissioning and diagnostics
Infeed
Modules
BLM
Basic Line Module, for basic infeed
SLM
Smart Line Module, for infeed and regenerative feedback
ALM+AIM
Active Line Module + Active Interface Module, for infeed
and regenerative feedback with controlled DC link voltage
Motor
Modules
Single / double motor module: 1 motor/ 2 motors can be connected
S120M
Option
Modules
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 27
August 25, 2014
Motor-mounted Power Modules in IP65 (distributed drive)
Option modules (braking capacitor / control supply, encoder evaluation,...)
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS Intelligent Infeed Concepts
One concept fits all applications
•
Basic Infeed
Space saving and competitive
solution for drive applications
without regenerative operation
•
• Line connection with reactor
•
Smart Infeed
•
Active Infeed
Standard uncontrolled solution for Intelligent controlled infeed
drive applications with regenerative /regenerative solution for highest
operation
productivity and line friendly
operation
• Line connection with reactor
•
• Basic Line Module (BLM)
 Line-commutated B6
rectifier 1Q
•
• Smart Line Module (SLM
 Line-commutated IGBT
rectifier 4Q
• Minimum harmonic effects
• Maximum availability by
compensation of voltage
fluctuations and bridging of
short line voltage dips
• Active Interface Module (AIM)
• Active Line Module (ALM)
 Active IGBT line rectifier 4Q
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 28
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Multi-Axis Control Unit
CU320-2
•
Functions
• Basic Technological Functions
• The Control Unit CU320-2 allows combining individual
drives and implementing coordinated technological functions
•
Motor Control
• Up to 12 drives in V / Hz
mode or 6 drives in servo or
vector mode
• Easy Positioner EPos
• Easy positioner solves clearly structured and simple motion
control tasks on the drive without additional external technology
• Drive Control Chart (DCC)
• Extends the unit functionality through freely available control,
calculating and logic blocks for simple, graphic configuring
of drive-specific control / logical and calculating functions
• Servo / vector control for
• Synchronous
• Asynchronous (induction)
• Linear
• Torque
• PID Technology Controller
• Control loop feedback – e.g. filling level, temperature, tension, pressure, flow and
dancer position controls
• Multiple Standard Functions
• Setpoint specification, data set switchover, controller optimization, kinetic buffering, etc.
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 29
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Multi-Axis Control Unit
CU320-2, cont’d
4 DRIVE-CLiQ ports for communications
with the drive’s components
12 digital inputs 8 bi-directional DI/DO (of
which, 4 fast DI)
Expansion slot, such as for CBE20
Communications
Board Ethernet
• PROFINET IO
• EtherNet/IP™
• SINAMICS Link
• Ethernet TCP/IP
24V DC electronics power supply
PROFIBUS port
(CU320-2 DP)
PROFINET interface (CU320-2 PN)
LED status display
interface for AOP30
CompactFlash Card slot for firmware and
selected parameters
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 30
August 25, 2014
Ethernet programming port for connection of
PC with STARTER
Coding switches for PROFIBUS
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS Communications
Which languages do they speak?
SINAMICS General Performance
System
G110D
G120
G120C
G120D
SINAMICS High Performance / Servo
G120E
G130
G150
S110
S120
S120CM
S150
Connection to controls within the scope of Siemens Totally Integrated Automation (TIA)
PROFIBUS DP
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
PROFINET/EIP
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
AS-Interface
✔
Connection to other systems
BACnet MS/TP
✔
CANopen
✔
✔
EtherNet/IP™
✔
✔
Modbus RTU
✔
✔
Siemens FLN P1
✔
USS protocol
✔
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 31
August 25, 2014
✔
✔
✔
✔
✔
✔
✔
✔
✔
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Multi-Axis Control Unit
CU320-2 - Communication
•
•
Onboard Interfaces
For connection to
•
•
Communication Boards
CBE20
• PROFINET (CU320-2 PN)
• Allows connection to
• PROFIBUS DP (CU320-2 DP)
• PROFINET IO
• USS
• Ethernet TCP/IP
• SINAMICS Web Server
• Ethernet/IP™
•
LAN Interface
• LAN interface sets up communication
with engineering tools
• STARTER and Web Server
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 32
August 25, 2014
•
CBC10
• Allows connections to the
CAN protocol (Controller
Area Network)
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120M
Distributed servo drive for motion control applications
Combines synchronous servo motor with power unit
(motor module)
•
• Absolute encoder with 20-bit resolution
• 1P65 degree of protection
•
Flexible extension of current central S120 system
• Including SIMOTION, SINUMERIK)
• All safety and communication techniques
in S120 are available
•
Ideally suited for
• Machines extend over large areas
(long cable length)
• Limited control cabinet envelope dimensions
• Modular machine concepts with flexible
machine design
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 33
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120M
Distributed servo drive for motion control applications
Product Feature
Benefit to the Customer
Compact ready-to-connect drive unit
with integrated power element
Reduction of control cabinet space and
footprint
Relocation of the power module into
the machine
Reduced control cabinet air
conditioning
Single-cable solution through
preconfigured hybrid cable
Reduced costs for cabling and reduced
cable lengths
Reduced space requirements with
retrofit in the control cabinet
Increases the flexibility in case of
retrofit
SINAMICS S120M is part of the
SINAMICS S120 system
Identical Look & Feel
All safety, automation, and
communication functions provided in
the SINAMICS S120 system are
available
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 34
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120M
Connections
SINAMICS S120M uses a hybrid cable (power
supply and bus line for closed-loop control) to the
Adapter Module 600 of the SINAMICS S120
central drive system
•
The open and closed-loop control of the S120M is
also made from the central drive system
•
•
May install up to 12 distributed units
• Depends on the power rating
Max 328 ft. (100m) hybrid cable
length possible
•
AM600
Adapter
Module
• As many adapter modules as required
may be operated
Cabinet Bushing
DRIVE CLiQ Extension
Hybrid Cable
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 35
August 25, 2014
SINAMICS S120M
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120M
Technical overview
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 36
August 25, 2014
Cooling method
Free convection, no fan
Degree of protection
IP65, optionally available with
shaft sealing ring, IP67
Rated speed nn
3000 rpm
Rated power Pn
0.3 – 2 HP (0.25 – 1.55 kW)
Static torque M0
1.0 – 7.1 Nm
Rated torque Mn
0.8 – 2.7 NM
Voltage range
510 – 720 VDC
Hybrid cable – outside diameter
16 mm2
Hybrid cable - max. cable length
328 ft. (100 m)
Ambient temperature
up to 104°F (40°C) without derating
up to 131°F (55°C) with derating
Encoder
20-bit absolute encoder
+12 bit multiturn (4096)
Adapter Module - rated current
25A
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120 and SINAMICS S120M
In mixed configuration
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 37
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
DRIVE CLiQ
Universal system interface
•
All components communicate via the same digital interface
• Superior flexibility regarding the type and number of components
• Intelligent components ensure convenient commissioning and diagnosis
Input signals
Output signals
Setpoints, control words
Component identification,
actual values, status values, diagnostic data
Inverter
Signal
inputs /
outputs
Control Unit
External
encoder
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 38
August 25, 2014
Motor data
• User-friendly and standardized wiring
DRIVECLiQ
Infeed unit
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Basic Operator Panel
BOP20
The BOP20 Basic Operator Panel snaps onto any CU3102 or CU320-2 Control Unit
•
•
Allows you to
• Acknowledge faults
• Set parameters
• Read diagnostic information, such as alarm and fault
messages
•
Features a backlit two-line display area and 6 keys
Integrated plug connector on the back provides the power
and communications
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 39
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Components and Accessories
Power Supply Interface and
Components
•
•
•
•
Active Interface Module AIM
• Complete power supply interface in
one unit
• In combination with Active Line
Modules ALM
•
Line Reactors
• To delimit low-frequency line
harmonics
•
Load Side Components
Motor Reactor
• Reduces the voltage load on motor
windings and the power module through
capacitive reactive currents on longer
motor cables
•
Sinus Filter
• Generates a nearly sinusoidal motor
voltage and reduces the voltage
load on motor windings
Line Filters
• To delimit, in combination with line
reactors, cable-borne noise emitted
by mower modules
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 40
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Components and Accessories
DC link options
•
Braking Module and Braking Resistor
• Delimit dc link voltage during short-term
generator mode and reduce excessive energy
• Used for braking and targeted drive stopping
in case of power failure
•
•
• For the cabinet bushing of the
hybrid cable (IP65 at both ends)
and the DRIVE-CLiQ cable
• For > 6 distributed drives /
degree of protection in the
cabinet either IP20 or IP67,
outside IP67
Capacitor and Control Supply Modules
• Increase dc link capacity in order to bridge
short-term power failures or to perform
specific emergency retraction movements
•
Voltage Clamping Module
• Reduces vibrations towards ground potential
on drive groups with longer overall cable lengths
Hybrid Cabinet Bushing
•
Hybrid Cable
Adapter Module AM600
• For connecting the distributed
S120M drives with the Adapter
Module and/or the cabinet bushing
• Interface of the distributed S120M drives to the DC link
of the S120 multi-axis system via internal protection and to DRIVE-CLiQ
• Cable contains cores for power,
auxiliary voltage and DRIVE-CLiQ
•
• A line terminating connector is included
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 41
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Components and Accessories
•
Basic Operator Panel (BOP20)
• 2-line display with text display
• Error acknowledgement
• Parameter setting, read-out of
diagnostic information (warnings and faults)
•
Compact Flash Memory Card
• Drive parameters can be stored on the memory cards. In
the event of drive replacement, insert memory card in the
new control unit and the system is ready to run
• Memory cards are required for Safety
and Extended licenses of the CU3x0-2
•
Communication / Terminal Boards
• Communication or I/O extension for CU320-2
•
Control Unit Adapter
• Connection of the Power Module
PM340 to CU320-2
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 42
August 25, 2014
•
DRIVE-CLiQ Hub Module (IP20 / IP67)
• Used for starform distribution of a DRIVE-CLiQ line
•
Terminal Module
• Add-on modules for extending I/Os
and evaluating temperature
•
Voltage Sensing Module
• For exact sensing of power voltage curves, supports
operation under unfavorable power supply conditions
(voltage fluctuations/temporary interruption)
•
Safe Brake Relay / Adapter
• Used for safe activation of a motor brake
•
Sensor Module (IP20 / IP67)
• Evaluates encoder signals from
machines without DRIVE-CLiQ interface
•
DRIVE CLiQ Extension
• Required if more than 6 distributed S120M
drives are operated on one Adapter Module
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS Webserver
Direct device access in your browser
•
Direct access to SINAMICS S120 without requiring specific software
• e.g. STARTER
Can be accessed in a standard PC / laptop web browser via
all Ethernet and PROFINET interfaces
•
• Parameter assignment
• Diagnostics, display of all faults and warnings output on the
entire drive unit, fault acknowledgement,
parameter adjustment
• Firmware and project updates
• Document archiving
If a WLAN Router is connected, the websites can
also be viewed using other web-capable devices
such as tablets and smartphones
•
•
Password-protected access
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 43
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 44
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
For high performance / dynamic drive applications
Product Feature
Benefit to the Customer
Flexible modular system for
high-performance applications
Optimum adaptation / complete
solution for applications
Drive control with high dynamic
performance
Best performance in all applications
and for all motor types
Perfectly coordinated to drive
SIMOTICS motors
Fast and simple commissioning thanks
to the electronic rating plate, plug-andplay (DRIVE-CLiQ)
Graphic configuring with DCC
(Drive Control Chart)
Fast control tasks can be implemented
in the drive therefore relieving the PLC
Safety Integrated technology
Time and cost savings because of onboard safety functions
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 45
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Automation
Integration
Robustness
Energy
Efficiency
Ease of
Use
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 46
August 25, 2014
Integrated
Functionality
Safety
Integrated
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Robustness
Increased availability
and reliability
Energy
Efficiency
•
Product Feature
Benefit to the Customer
The standard coating of modules protects the
sensitive SMD components against harmful
gases, chemical active dust and humidity
•
Kinetic buffering (Vdc-min control) for bridging
temporary power failure and intelligent startup
functions to ensure an autonomous restart
following power failure
•
Controlled infeed/regenerative feedback
increases the robustness with regard to
fluctuations in the main power voltage and
reduces negative line harmonics
Ease of
Use
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 47
August 25, 2014
Safety
Integrated
Increased robustness
in harsh
Automation
environments
Integration
Increased availability in weak
power supply networks
Integrated
Functionality
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Automation
Integration
Robustness
Energy
Efficiency
Energy efficiency
through
Ease of
Use
innovative
technology
•
Product Feature
Benefit to the Customer
On a multi-axis configuration, the pending
regenerative energy of driving axes (e.g.
lowering hoist drive) can be directly provided
on a motor-drive axis via the common dc link.
Additional excessive energy on the dc link can
be fed back into the power supply network
when using a Smart or Active Line Module
•
By preventing capacitive and inductive idle
currents using Active Line Modules, the
SINAMICS S120 also monitors that no current
harmonics or unnecessary energy losses
occur in the power supply network
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 48
August 25, 2014
Safety
Integrated
•
Reduction of total electrical operating costs
Waste heat is reduced through regenerative
braking, compared to braking via braking
resistor
Integrated
Functionality
This does not only prevent negative effects onto
other current consumers, but also reduces the
generation of heat inside the control cabinet
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Robustness
More efficient
commissioning and
Energy
servicing
Efficiency
Product Feature
Benefit to the Customer
Direct unit access through the
integrated web server
•
For example, in the event Automation
of a fault, the S120
can be accessed without using additional
Integration
software tools
Automatic detection of all drive
components through electronic rating
plates and DRIVE-CLiQ connection
•
Electronic rating plates allow convenient and
fast commissioning, e.g. through autoparameterization and elimination of error
sources
Using the trace function via the
STARTER engineering tool, you can
achieve optimum support for
diagnostics and commissioning. This
allows mapping the chronological
sequence of up to 8 drive signals
•
Simplified commissioning, drive optimization
Integrated
and support during
fault finding in case of
Functionality
service
Automatic speed controller
optimization and autotuning via the
STARTER software
•
Fast, convenient commissioning via STARTER
using user-friendly screenforms
•
Ease of
Use
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 49
August 25, 2014
Safety
Integrated
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Automation
Integration
Robustness
Energy
Efficiency
Certified safety function
Easeallow
of
tailor-made safety concepts
Use
Product Feature
Benefit to the Customer
•
•
•
The SINAMICS S120 stands out with the
high number of integrates safety
functions for a secure shutdown and the
safe monitoring of movement and
positioning.
The actuation of the safety functions can
be realized by the terminals of the drive
themselves or in combination with a
failsafe PLC via PROFIsafe
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 50
August 25, 2014
Safety
Integrated
•
•
Certified safety functions help to ensure
practicable protection of personnel and
machinery
Less system costs because of fewer
Integrated
additional devices needed
Functionality
Higher degree
of productivity because of
less machine downtime
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Robustness
Product Feature
Benefit to the Customer
Highly dynamic servo and vector
control
Top performance in all applications and
for all motor types
Flexible modular system kit for highperformance applications
Optimum adjustment / complete
solution for applications
Different cooling
options are provided,
Energy
depending on the relevant frame size
Efficiency
(internal / external air cooling, Cold
Plate cooling and liquid cooling)
The cooling concept can be optimally
tailored to the configuration
requirements
Automation
Integration
Adaptation to individual
Integrated
applications through
Functionality
modularity
•
Freely configurable block concept using Optimum adjustment of the drive to
Drive Control Chart (DCC) – logic
different applications without using
blocks such as AND/OR elements,
external components
calculating blocks, but also more
Ease of
complex blocks such as ramp-up
encoders, smoothing elements,
Use limit
Safety
signaling devices
Flexibility /
Modularity
Integrated
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 51
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Product Features
Benefit to the Customer
Using Drive Control Chart (DCC) for the
Robustness
drive-specific
graphic configuring of
control, logic and computing functions
•
Implementation of high-speed control tasks in the
drive and reduced workload on the PLC
The Easy Positioner EPos allows to solve
clearly defined and simple positioning
tasks from the drive without additional
external technological expenditure
•
The drive-specific positioning control reduces
workload on the high-level controller
The technology controller has been
Energy
designed as a PID
controller. The
Efficiency
technology controller
allows implementing,
for example, filling level, temperature,
tension, pressure, flow and dancer position
control
•
Integrated drive control depending on process
parameters such as temperature / pressure / flow,
etc.
Ease of
Use
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 52
August 25, 2014
Automation
Integration
Integrated
Functionality
Control functionality
directly on
Flexibility
/ the drive,
convenient implementation
of the functionality
Modularity
Safety
Integrated with ready-to-use blocks
•
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Customer Benefits
Product Feature
Benefit to the Customer
Different communication interfaces
Robustness
• PROFINET
• EtherNet/IP, e.g. for the direct connection
to a Rockwell PLC)
• PROFIBUS DP
• USS protocol
• CANopen
•
•
Convenient integration in process
control systems and automation
systems
No external gateway required
Automation
Integration
Simple and direct
integration in the
Integrated
automation process
Functionality
•
Supports standardized profiles such as
PROFIdrive, PROFIsafe
Energy and PROFIenergy
Efficiency
Ease of
Use
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 53
August 25, 2014
Safety
Integrated
Flexibility /
Modularity
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 54
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Energy Efficiency
Application
Product
System
Application
High-efficiency
products
Use energysaving functions
integrated in the
products
Adaptation to the
process
System
Product
Energy efficiency, productivity and cost effectiveness
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 55
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Safety Integrated
What makes Siemens first worldwide in machine safety?
•
Safety Integrated Means
The drive monitors autonomously or in combination with a
PLC the motor and maintains a safe process status.
Safety functions integrated in the drive ensures that, in
case of an emergency stop signal, e.g. via an emergency
stop switch or a bus signal, the motor is safely stopped
by the drive
•
•
Safety Functions Integrated in SINAMICS S110
• Safe Torque Off (STO)
• Safe Speed Monitor (SSM)**
• Safe Stop 1 (SS1)
• Safe Operating Stop (SOS)**
• Safe Brake Control (SBC)*
• Safe Stop 2 (SS2)**
• Safely Limited Speed (SLS)**
• Safe Brake Test (SBT)**
• Safe Direction (SDI)**
• Safely-Limited Position (SLP)**
•
•
Encoderless Safety
• Safely Position (SP)**
Several safety functions are provided, for which no failsafe or several standard encoders need be used
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 56
August 25, 2014
• * Applies only to Blocksize and Booksize devices
• ** In connection with sin/cos encoder
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Safety Integrated
Functions
Control Unit
Blocksize, Booksize
Chassis
•
CU310-2
CU320-2
•
CU320-2
Safe Torque Off (STO)
Safe Stop 1 (SS1)
Safe Brake Control (SBC)
•
Safe Torque Off (STO)
Safe Stop 1 (SS1)
Safe Brake Control (SBC)
– with Safe Brake Adapter (SBA)
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
•
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
Safe Stop 2 (SS2)
Safe Operating Stop (SOS)
Safely-Limited Position (SLP)
Safely Position (SP)
Safe Brake Test (SBT)
•
Sin/cos encoder
Absolute encoder EnDat 2.1
•
•
Basic Safety Functions
•
•
•
Extended Safety
Functions
(requires license)
Encoderless*
•
•
•
With Encoder
•
•
•
•
•
•
•
•
Encoder Type
•
•
•
•
•
•
•
•
•
•
•
Activation
•
•
PROFIsafe
F-DI / F-DO
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 57
August 25, 2014
•
•
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
Safe Brake Test (SBT)
Sin/cos encoder
Absolute encoder EnDat 2.1
HTL/TTL
PROFIsafe
F-DI / F-DO
* Encoderless Safety functions must not be used for applications with drawing loads
Motion Control & Low Voltage Drives
(e.g. hoist, winder)
SINAMICS S120 Overview
Safety Integrated Functions
At a glance…
Safe Torque
Off (STO)
Safe Stop 1
(SS1)
•
•
• Protection
against
unintended start of the drive
• The drive is safely switched into a nontorque condition
• A fast continuation of the operation is
possible, because the drive does not need
to be restarted again
• Causes a
motor to stop
rapidly and safely and switches the motor
to torque-free mode after the standstill
Safe
Operating
Stop (SOS)
•
• The stopped
motor is kept in its position and monitored
by a drive control
Safe Stop 2
(SS2)
•
• Shuts down
a motor
quickly and safely and then monitors the
standstill positions
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 58
August 25, 2014
Safe Brake
Control
(SBC)
•
• Safely applies
a holding brake after STO is activated
(Always activated in parallel with STO)
• The drive can no longer move, e.g. due to
gravity
SafelyLimited
Speed (SLS)
•
• Monitors the
drive to detect if it exceeds one or more
specified maximum speeds
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Safety Integrated Functions
At a glance… cont’d
Safe Speed
Monitor
(SSM)
•
• Reports if the
rotation speed goes below a specified
speed
• No drive-autonomous response occurs
SafelyLimited
Position
(SLP)
Safe
Direction
(SDI)
•
• Ensures that
the drive can only rotate in the selected
direction
• Performs a
test of the
brake function at cyclical intervals
Safely
Position
(SP)
•
•
• Monitors the axis to ensure that it remains
within the permissible traversing range
• Transfers the
safely determined actual position values in
the drive to a safety controller via
PROFIsafe communication
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 59
Safe Brake
Test (SBT)
•
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Safety Integrated Functions
By SINAMICS Drive
Standard Functions
Extended Functions
Safe
Torque Safe
Off
Stop 1
(STO) (SS1)
Safe
SafelyOperating Safe
Limited
Stop
Stop 2 Speed
(SOS)
(SS2) (SLS)
G110D Distributed
✔
G120 Modular Vector
✔
G120C Compact Vector
✔
G120D Distributed Vector
✔
✔
G120E Enclosed Vector
✔
✔
G130 High-Powered Components
✔
✔
G150 High-Powered Enclosed
✔
S110 High-Performance Positioning
Safe
Brake
Control
(SBC)
Safe
Speed Safe
Monitor Direction
(SSM) (SDI)
Safe
Brake
Test
(SBT)
SafelyLimited Safely
Position Position Control
(SLP) (SP)
Unit
Built-in
✔
✔
✔
✔
CU240E-2 (basic)
CU250S-2
(extended)
Built-in
✔
✔
✔
CU240D-2 /
CU250D-2
✔
✔
✔
CU240E-2 (basic)
CU250S-2
(extended)
✔
✔
✔
✔
CU320-2
✔
✔
✔
✔
✔
CU320-2
✔
✔
✔
✔
✔
✔
✔
✔
CU305 (V4.4)
SINAMICS S120 HP Servo
– Blocksize, Booksize
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
CU310-2/CU320-2
SINAMICS S120M HP Distributed Servo
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
CU310-2/CU320-2
SINAMICS S120CM HP Servo
– Chassis / Cabinets
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
CU320-2
SINAMICS S150 HP Regen Enclosed
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
CU320-2
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 60
August 25, 2014
✔
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 61
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Winder
Converting application
•
Description
• Winder / unwinder for foil
systems, printing machines,
coating units, bobbin winders,
and textile machines
•
Solution
• SINAMICS S120 drive in blocksize format
Requirements
• SIMOTICS M-1PH8 motor
• High control quality of the complete drive unit
through highly dynamic vector control
• Pre-engineered standard application SINAMICS DCC
Winder
•
• Winder-specific technological functions (tension
control, diameter calculation, different winder
hardening characteristics, via DCC)
• Smooth operation through excellent smooth
running characteristics (motor) and control
quality (drive)
• Protection of personnel and machinery through
integrated safety functions
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Page 62
August 25, 2014
•
Customer Benefits
• Superior dynamics and performance in the application is achieved
through high-speed clock cycles with all motor types
• Process-related implementation of technological winder functions
• Excellent process quality
• Reduction of faults, less wiring effort, reduction of distributed
peripherals
• Reduced engineering through provision as free standard application
"SINAMICS DCC Winder" for download
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Slitter and Winder
Converting application
•
Description
• Numerous speed-controlled drives in different modules
•
Requirements
• Modular concept
• Distributed control cabinets, function-related,
for cutting stations and rewinders
• Operating safety also within critical networks
•
Solution
Controller
SIMATIC
WinAC
•
PROFIBUS
SINAMICS S120
Booksize devices
(max. 40 axes)
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Page 63
August 25, 2014
Customer Benefits
• The consistent modularity of SINAMICS S120 and the central
control unit support the modular machine concept
• Increased operating safety and energy compensation between
driving and braking axes with Active Line Module
• Construction volume reduced due to Booksize devices
comprising 1-axis and 2-axis modules
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Foil Production
Converting application
•
Description
• Direct drives with high torque
•
Requirements
• Modular concept
• High dynamic response and speed accuracy
•
Controller
SIMATIC WinAC
Solution
PROFIBUS
Torque motors
Extruder
Stretching units
Page 64
August 25, 2014
Customer Benefits
• The high torque quality of torque motors together with the
accuracy of the SINAMICS S120 servo control enable highly
precise production processes and sophisticated product
quality (evenness and tensile strength of foil)
SINAMICS S120
Blocksize devices
(AC/AC)
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
•
Winder
• The flexibility of SINAMICS S120 allows equipping both
individual machine modules (comprising single-axis drives)
and entire systems / plants (comprising optimized multi-axis
drives) with the same drive system
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Traversing Drive
Converting application
•
Description
• Application for laying materials such as wire, cable, foil,
paper or fibers
• The traversing drive is typically operated in combination
with a winder supplying the master value for traversing
•
Solution
• SINAMICS S120 drive in blocksize format
• SIMOTICS S-1FK7 servomotor
• Pre-engineered standard application SINAMICS DCC
Traversing Drive
•
Requirements
• It must be possible to specify the data relevant
for the laying process, influencing the winding
pattern via input values and modify them during
operation
• The laying device shall follow the laying pattern
with utmost precision
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 65
August 25, 2014
•
Customer Benefits
• Low-cost and simple "stand alone" solution
• Integrated I/Os as well as safety function (Safe Stop)
• Can be configured for "basic applications" without PLC
• Reduced engineering through the provision as free standard
application "SINAMICS DCC Traversing Drive" for download
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Cross Cutter / Rotary Knife
Converting application
•
Description
• Cross-cutter (also rotary knife,
flying cutter, flying knife)
requirement
• Used to cut through a
continuous moving material at
a predefined position
•
Solution
• SINAMICS S120 drive in blocksize format
• SIMOTICS S-1FK7 servomotor
• Pre-engineered standard application SINAMICS
DCC Rotary Knife
•
Requirements
• Within the cutting range, the
knife must move
synchronously to the web
•
Customer Benefits
• Excellent process quality achieved through exact synchronization, isochronism and
dynamics on drive and motor
• The use of Safety Integrated reduces the number of conventional safety devices
• Protection of personnel and
• Leading to a reduction of faults, reduced wiring expenditure, reduction of distributed I/Os.
machinery through integrated • Reduced engineering through the provision as free standard application "SINAMICS
safety functions
DCC Traversing Drive" for download
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 66
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Storage and Retrieval Machine
Handling application
•
Description
• A rail-guided, single-lane
vehicle transporting
goods in a high bay
warehouse
•
•
Requirements
• SINAMICS S120 drive in booksize format
• Integrated positioning
functionality EPos
• Energy recuperation through energy
recovery and energy compensation
between the individual axes via the
common dc link
• Reduced mast oscillation when
accelerating or decelerating the gantry
(by using the Siemens Software VibX)
• Protection of personnel and machinery
by using integrated safety functions
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 67
August 25, 2014
Solution
• SIMOGEAR / SIMOTICS M-1PH8 and
S-1FK7 motors for gantry, hoist and forklift
•
Customer Benefits
• With energy recovery, a braking resistor is no longer required
• Control cabinet volume is reduced and energy savings achieved
• Increased throughput and less wear
• Reduction of conventional safety devices through the use of Safety Integrated
• Leading to a reduction of faults, reduced wiring expenditure, reduction of
distributed I/Os
• Reduction of mechanical buffer at the end of the aisle, additional storage room
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Main Press Drive
Metalforming application
•
Description
• High performance drive, high torque quality
•
Requirements
• Low maintenance, high availability
• Control cabinet encapsulated due to oil
fume
• Max. ambient temperature: 104oF
•
Solution
• SINAMICS S120 drive in chassis format
• Control Unit
Controller
SIMATIC S7
PROFIBUS
•
Customer Benefits
• Air-water heat exchanger concept
• Active Infeed Module
• Covering the entire performance range for cutting
presses, press lines and transfer lines
• Active Line Module
• EMC interferences reduced thanks to DRIVE CLiQ
• Motor Module, max. 560kW
• The Active Line Module ensures uninterrupted operation
in case of instable networks, reduces line losses, idle
power compensation regarding external consumer loads
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 68
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Servo Pump
Plastics / metalforming application
•
Description
• Servo pump for the hydraulic driving of axes,
e.g. in plastics machines and metal presses
•
Requirements
•
Solution
• Energy saving
• SINAMICS S120 drive in blocksize format
• Reduced noise emission on the
machine
• SIMOTICS M-1PH8 motor
• Less heat losses
•
Customer Benefits
• Improved efficiency resulting in energy usage slashed by up to 70% when
compared to a controlled induction motor with variable capacity pump
Additional cost-saving through reduced cooling requirement on the system
• Smaller cooling system required
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Page 69
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Offset Web Press
Printing application
•
Description
•
Requirements
• Speed-controlled drives
(printing unit)
• Exacting coordinated Motion
Control
• Motion control drives
(folding unit)
• High dynamic response of folder
drives
• High performance
Control unit synchronization of all stations
•
PROFINET
Solution
SINAMICS S120 with
SIMOTION D
(max. 8 stations)
•
Customer Benefits
• The wide performance range of SINAMICS S120 provides
a consistent solution comprising a single drive system
• Also for auxiliary drives and winders
• Modular machine units increase the efficiency
• PROFINET allows the high-performance synchronization
of numerous stations
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Page 70
August 25, 2014
• Machine-friendly paper web guidance at high path
velocities due to high-speed and precise Motion Control
Motion Control & Low Voltage Drives
functions with Simotion
SINAMICS S120 Overview
Standard Applications
Real world examples
siemens.com/sinamics-applications
•
Benefits
• Wiring diagrams
• Getting quickly to the project in progress
• Guided commissioning via script file
• Skip the Commissioning Guide
• Parameter descriptions
• Getting quickly to the rotating motor
• Sample configuration for connecting SINAMICS to SIMATIC
• Basis for unique configuration
• Presentation of hardware and software
• Optimum use of automation
• Wiring examples
• Can be downloaded free from the
Online Support Portal
• Installation instructions for the S7 project
• Drive parameterization
• HMI sample projects
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Page 71
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 72
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS Software Tools
The complete customer process seamlessly supported
•
Product Selection / Engineering
• Catalogs
• PM21
• iMall
• DT Configurator
•
•
Commissioning / Diagnostics / Service
Operator Panel
• Commissioning and diagnostics
directly on the drive
On the PC: STARTER
— Point-to-Point or via Fieldbus
•
• SinaSave
• SIZER:
Engineering the
complete Drive Train
• Standalone or web-based
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Page 73
August 25, 2014
• Parameterizing
• Optimizing
• Diagnosing
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
DT Configurator
Selection / configuration tool for SINAMICS drives
Drive selection based on the application matrix does not require
expert knowledge
•
•
•
•
Delivery of the drive optimally tailored to the relevant requirements
2D / 3D models, operating instructions, data sheets
Support for subsequent ordering process
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 74
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SinaSave
Calculation of potential energy savings
Calculation of the specific saving potentials using energy-efficient
drive solutions with SINAMICS on the basis of the system and
process-specific characteristic values
•
Additionally calculation of the ROI time for the relevant devices,
which often only amounts to a few months
•
•
•
•
10 languages and international units of measurement
Also available as web application
http://www.siemens.com/sinasave
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 75
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SIZER
Configuring tool for drive technology components
Configures the complete drive system including options,
accessories, cables and connections
•
Supports the user through comprehensive physical
and technical background knowledge
•
•
From basic individual drives to complex drive systems
Calculates line harmonics and compares with the
permissible values according to standards
•
Calculates energy consumption and compares with
alternative systems
•
Provides characteristics, documentation, installation
drawings, CAD data to document dimensioning results
•
•
•
Exports parts list into the ordering systems (SAP)
http://www.siemens.com/sizer
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 76
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
STARTER
Commissioning tool for SINAMICS drives
Project can be set up using the electronic rating plates of drive
components
•
Offers guided commissioning via Wizards and graphic screens for
standard applications
•
•
•
•
Fine tuning is performed via the expert list
Includes test and diagnostic functions
Usability is continuously enhanced
Multi-channel oscilloscope function
(Trace) optimizes commissioning,
operation and troubleshooting
•
•
http://www.siemens.com/starter
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 77
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 78
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Information
On the web
•
•
SINAMICS S120 Website
usa.siemens.com/sinamics-s120
• Overview
• Videos
• Success stories
• Brochures
•
SINAMICS S120 Technical Site
• Operating Instructions
• Manuals with
corresponding Control Units
• Parameter listings
• Operating Manuals
• Catalogs
• Getting Started guide
• Application literature
• Safety Integrated info
• Link to online technical site
• Certificates
• Link to iMall
• Online product catalog
• General information
• Configuration assistance
• Pricing & ordering
• Characteristics
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 79
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
SINAMICS S120
Meeting global standards
•
CE
• The system fulfills Low-Voltage Directive and EMC Directive
•
UL / cUL
• The system components are cULus approve
• Tested by UL according to UL and CSA Standards
•
Safety
• The “safe standstill" safety function is certified according to
EN954-1/Category 3 and IEC61508/SIL 2
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 80
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Siemens Answers with
SINAMICS S120 For high performance / dynamic drive applications
Introduction
Product Overview
Customer Benefits
Added Value
Applications
Tools
Resources
Training / Service /
Support
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 81
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Support
usa.siemens.com/sinamics-support
•
Online Support
• Always the first step
•
Engineering &
Development
Installation &
Commissioning
Technical Consulting
Engineering incl. Software Engineering
Technical Support
Field Service
Repair and Spare Parts
Improvement and Retrofit
Engineering / Software Engineering
• Top competence ensures utmost quality when
commissioning your plant / system
•
•
Improvement and retrofit
• Secure your machine and plant investment
Field Service
• Siemens specialists always in your vicinity
•
•
Retrofit
Technical Support
• Optimized planning and concept execution
•
Operation &
Service
Online Support
Technical Consulting
• Competent answers to
all your questions
•
Planning &
Design
Repair and Spare Parts
• Comprehensive repair and spare parts service
offers the highest degree of operational safety
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 82
August 25, 2014
Contact
• Find a Local Distributor or Siemens Sales Office
• usa.siemens.com/distributorlocator
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Industry Expertise
Production Machines Team
Siemens PM industry specialists brings industry expertise
and deliver complete OEM solutions
in specific industries
•
Glass
Cranes
Handling
Plastics
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 83
August 25, 2014
Converting
GMC
Metalforming
Printing
Renewables
Packaging
Textiles
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Motion Control Application & Engineering Support
Siemens APC Team
With industry sector and product technological know-how,
Siemens APC supports OEM’s and End User
machine applications and debugging
associated with motion control
Working closely with OEMs, APC can draw-up and implement
optimum applications for any production machine
Offering end-to-end support — from conceptual design,
through engineering and implementation / commissioning
up to optimization on-site and
high-level debugging
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 84
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Industry Online Support App
Support Even On The Go
•
Siemens Industry Online Support App
• Scan and quickly bring up product
information with your smart phone
or tablet
• Submit a support request directly
from your device
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 85
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Overview
Training
SITRAIN – Technical Learning Services
•
•
•
Classroom Training
•
• 23 web based courses intended to help those new to industrial
technologies
Online Training
On-Site Training
•
•
Online quick STEP Training
Tailored and Custom Classes
Online Instructor-Led Training
• Live classes delivered directly to your computer including
lecture, demos, and live Q&A. Using virtual machine
application, students will have 24/7 access to fully functional
software
Assess
•
Reinforce
Prep
• Comprehensive library of over 400 web-based industrial training
courses for core knowledge and skill building
Train
•
•
usa.siemens.com/sitrain
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 86
August 25, 2014
Online Self-Paced Training
Online Video Rapid Refreshers
• Library of task-based instructional video clips intended to
reinforce subjects through highly focused, 3 to 4 minute, clickby-click, narrated instruction
Motion Control & Low Voltage Drives
SINAMICS S120 Overview