Siemens Answers with SINAMICS S120 High-Performance Chassis Unit Drives Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/sinamics-s120 Siemens Answers with SINAMICS S120 High-Performance Drives – Chassis Format • Universal • Various closed-loop control types • Extensive range of functions • Supports a multitude of motor types • Supports a wide range of encoders • Covers a wide range of power ratings • • Flexible and Scalable Open Communications • PROFIBUS, PROFINET, EtherNet/IP™, CANopen, Modbus, USS • Ease of Use, Intuitive • Engineering, installation, commissioning, diagnostics and troubleshooting Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 2 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units System Components Incoming Service • • 3AC Line Connection Line Modules Control Components Motor Modules • 380 – 480 V • 660 – 690 V • Chassis, Booksize SINAMICS S120 Chassis and System Components • Line reactors • Line filters • Basic Line Modules • Smart Line Modules • Active Line Modules • • • • • Control Unit Option Boards Sensor Modules Terminal Modules Operator Panel • • • • • Braking Modules Braking Resistors Motor reactors dv/dt filters Sinusoidal filters • Motors Permanentmagnet • Induction • • Standard/trans -standard • Servo SINAMICS S120CM Cabinet Modules Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 3 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Technical Specs Overview Power and control Single-Axis Multi-Axis AC / AC DC / AC 1AC 200 – 240 V — — 3AC 380 – 480 V 150 – 340 HP (110 – 250 kW) 150 – 1,000 HP (110 – 800 kW) 3AC 500 – 690 V — 100 – 1,600 HP (75 – 1,200 kW) Power Infeed Non-regulated Optional, non-regulated or regulated Regenerative Feedback No Yes, for regulated infeed Line Frequency 47 ... 63 Hz Output Voltage 0 – VLine Line voltage Vline / Power Ratings Control Principle V/Hz Control Yes Yes Vector Control Yes Yes Servo Control Yes Yes 2 kHz 2 kHz V/Hz Control 0 – 200 Hz 0 – 200 Hz Vector Control 0 – 160 Hz 0 – 160 Hz Servo Control 0 – 650 Hz 0 – 650 Hz Pulse Frequency Output Frequency Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 4 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Infeed and Motor Modules Overview / rated output Infeed Modules – AC / DC Chassis Power Voltage Power Voltage Basic Line 270 – 950 HP (200 – 710 kW) 3AC 380 – 480V Smart Line 335 – 1070 HP (250 – 800 kW) Active Line 175 – 1207 HP (132 – 900 kW) Single 150 – 1070 HP (110 – 800 kW) 3AC 400V 335 – 1490 HP (250 – 1110 kW) 3AC 500 – 690V 600 – 1877 HP (450 – 1400 kW) 750 – 1877 HP (560 – 1400 kW) 100 – 1609 HP (75 – 1200 kW) 3AC 690V Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 5 August 25, 2014 Motor Modules – DC / AC Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Basic Line Module Rugged 1Q infeed • Extremely Compact and Favorably-Priced AC Connection DC Connection Line Thyristors and thyristor gating Powerblock DC link capacitors Mounting Slot for CU320-2 Control Unit Pre-charging circuit RFI suppression filter Fan FanFuses • • Non-regulated infeed unit using thyristors • • Generally used to supply DC busbar drives without regenerative feedback into the line • • • Integrated, rugged pre-charging circuit • • Integrated protective functions • • Integrated EMC filter for the second environment • Line Connection Module • Line current • optional (for breakers, fuses, radio interference suppression filter, etc.) Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 6 August 25, 2014 EMV basic noise suppression • VDC link = 1.35*V line supply Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Smart Line Module Rugged infeed / regenerative feedback Compact and Favorably-Priced Regenerative Solution • 4Q infeed avoiding inverter commutation faults by using IBGTs • During line faults, fuses no longer blown • Autotransformer is no longer required • Integrated EMC filter for the second environment • Main components include • IGBT modules • DC link capacitors • Line voltage sensing • RFI suppression filter • EN 61800-3 category C3 • Line Infeed optional (for breakers, fuses, radio interferenc e suppressio n filter, etc.) EMV basic noise suppression Line current Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 7 August 25, 2014 VDC link = 1.35*V line supply Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Active Line Module AFE infeed / regenerative feedback unit • Highest Dynamic Performance Regulated infeed/regenerative feedback unit utilizing IGBT technology • • Main components include • IGBT modules • DC link capacitors • DC fuses • Sinusoidal line supply currents Higher degree of operational reliability when connected to weak line supplies • Line-friendly • Line Connection Module optional (for breakers, fuses, radio interference suppression filter, etc.) EMV basic noise suppression Line current Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 8 August 25, 2014 VDC link = 1.35*V line supply Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Active Line Module Coupled with Active Interface Module (AIM) • High-Performance Infeed / Regenerative Feedback Line-side system components for active line modules • Provides regulated, stable DC link voltage — de-couples the drive from the effects of the line voltage — improves smooth running operation / torque quality • Innovated clean power filter ensures almost sinusoidal line currents • • Extremely compact design Page 9 August 25, 2014 • Clean power filter • RFI suppression filter — EN 61800-3 category C3 • Pre-charging circuit for ALM with contactor, bypass contactor (only for AIM Frame FI and GI) • Step-up reactor EMV basic noise suppression • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Main components include • Line voltage sensing module VSM Many common parts are shared with the motor module • Same spare parts • Available as chassis unit over the complete power range • • EMC filter for the 2nd environment (EN 61800-3, Category C3) • Fan Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Motor Modules Chassis format • • • • • Rugged – Compact – Quiet Extremely compact design Low-noise drive unit fan (sound pressure level 67 – 73 dB(A)) Highly effective drive unit protection (thermal model) Main components include • DC fuses DC / AC • DC link capacitors • IGBT modules U V = 0 – V line supply f = 0 – 300 Hz Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 10 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Motor Module / Active Line Module Components • Frame sizes FX and GX • • • • • Frame sizes FX and GX DC Connection Chopper Mounting Location DC Busbars DC Fuses Powerblock(s) with IGBTs, DC link capacitors • • • • • • Current Transformer (CT) Slot for CU320-2 Control Unit Output Busbars Fan Motor Connection Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 11 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Line-Side System Components • Line Reactor • 2% uk for basic line modules • 4% uk for smart line modules (being prepared) • Current smoothing • Lower harmonics fed back into the line supply Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 12 August 25, 2014 • Line Filter • To comply with EMC limit values when operated on the public line supply • Category C2 according to EN 61 800-3 • Not required when connected to industrial line supplies Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units DC Link Components • Braking Modules / Braking Resistors • Braking devices for occasional regenerative operation • Braking modules are installed in the drive converter • No additional space required • Rugged autonomous control • Permanently set switch-in threshold Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 13 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Motor-Side System Components • Motor Reactor • Required for all cable length • Shielded: > 1000 ft. (300 m) • Unshielded: > 1500 ft. (450 m) • Reduces the capacitive re-charging currents • In conjunction with the cable capacitance, reduces the voltage rate-of-rise dv/dt • dv / dt Filter August 25, 2014 Sinusoidal Filter • Limits the voltage rate-of-rise dv/dt to values < 500 V/µs • Ensures almost sinusoidal voltage at the motor (distortion factor < 5%) • For motors without special insulation, this limits the conductor – conductor voltage to permissible values • Reduces the additional motor noises that are dependent on the pulse frequency • Allows motors that have been designed for direct online duty and third-party motors to be fed from the drive converter • Allows motors with poor insulating systems to be fed from the drive converter Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 14 • Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Control Unit CU320-2 DP / PN • Closed-Loop • Protection Functions • Vector and closed-loop torque control with and without encoder • Motor short-circuit protection, ground fault, stalled motor (locked rotor), • V/Hz control with various characteristics • Thermal overload – motor and drive inverter • Automatic restart • Flying restart • Motor ident. routine, optimization • Vdc max controller • Kinetic buffering • Setpoint Channel • 15 fixed setpoints, motorized potentiometer and jog setpoint, PROFIBUS and analog I/O • Suppression (skip) frequency bandwidth, limits • User-friendly ramp-function generator Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 15 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Control Unit CU320-2 DP / PN, cont’d 4 DRIVE-CLiQ ports for communications with the drive’s components 12 digital inputs 8 bi-directional DI/DO (of which, 4 fast DI) Expansion slot, such as for CBE20 Communications Board Ethernet • PROFINET IO • EtherNet/IP™ • SINAMICS Link • Ethernet TCP/IP 24V DC electronics power supply PROFIBUS port (CU320-2 DP) PROFINET interface (CU320-2 PN) LED status display interface for AOP30 CompactFlash Card slot for firmware and selected parameters Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 16 August 25, 2014 Ethernet programming port for connection of PC with STARTER Coding switches for PROFIBUS Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Control Types • Open-Loop V / Hz • For basic, non-regulated induction motor applications • e.g. group drives • Closed-Loop Vector • For applications with the highest speed and torque accuracy over a wide control range Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 17 August 25, 2014 • Closed-Loop Servo SINAMICS S120 chassis from V2.3 • • For applications with high-dynamic performance drives and controlled motion control Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Operator Panels • Basic Operator Panel – BOP20 • Snaps onto CU320-2 Control Unit Advanced Operator Panel AOP30 • • Allows you to • Acknowledge faults • Set parameters • Read diagnostic information, such as alarm and fault messages • Graphics-capable LCD display • Features a backlit two-line display area and 6 keys • Can be mounted in cabinet door • Menu-prompted • Plain-text display in several languages • Extensive help functions • Integrated plug connector on the back provides the power and communications Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 18 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Peripheral Components • • Terminal and Communication Boards • Terminal Board TB30 Terminal Module TM31 To connect drive-related peripherals to a CU320 via DRIVE-CLiQ • • Fast digital – I/O: 4 DI, 4 DO CU320 • 8 digital inputs, 4 bi-directional digital inputs / digital outputs • 2 AI, 2 AO, e.g. for analog setpoint interface • 2 analog inputs, 2 analog outputs Communication Boards • • CBE20: • PROFINET IO • Ethernet TCP/IP • EtherNet/IP™ • 2 relay outputs with changeover contact • 1 temperature sensor input (KTY/PTC) • IP20 degree of protection • May be mounted on DIN mounting rails CBE20 TB30 TM 31 • CBC10 • CANopen CBC10 Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 19 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Peripheral Components Sensor modules SMC10 connects: • Resolver (2-pole and multi-pole) • Encoder including motor temperature sensor (KTY 84) via sub-D connector • Max. encoder cable length • • 2-pole resolver – 425 ft. (130 m) • Multi-pole resolver – 165 ft. (50 m) • Motor module via DRIVE-CLiQ SMC20 connects: • sin/cos 1Vpp incremental encoder or EnDat absolute value encoder • Encoder connection including motor temperature sensor (KTY 84) via sub-D connector • Max. encoder cable length 325 ft. (100 m) • Motor module via DRIVE-CLiQ • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 20 August 25, 2014 SMC30 connects: • TTL encoder / HTL encoder • Encoder incl. motor temperature encoder (KTY 84) via sub-D connector or terminals • Max. encoder cable length 100 m (for HTL encoders, up to 300 m) • Motor module via DRIVE-CLiQ • Voltage Sensing Modules (VSM) for: • Voltage sensing • • Line supply and motor • Required for active line modules (part of AIM) • Active line modules via DRIVE-CLiQ • Voltage sensing for the synchronizing function Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Safety Integrated Functions Chassis Control Unit • CU320-2 Basic Safety Functions • Safe Torque Off (STO) Safe Stop 1 (SS1) Safe Brake Control (SBC) – with Safe Brake Adapter (SBA) • • Extended Safety Functions (requires license) Encoderless* • • • With Encoder • • • • Encoder Type • • • Activation • • Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 21 August 25, 2014 Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) Safely-Limited Speed (SLS) Safe Direction (SDI) Safe Speed Monitor (SSM) Safe Brake Test (SBT) Sin/cos encoder Absolute encoder EnDat 2.1 HTL/TTL PROFIsafe F-DI / F-DO * Encoderless Safety functions must not be used for applications with drawing loads (e.g. hoist, winder) Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Liquid-cooled version Features • Design has an optimized footprint with excellent power per unit volume and weight • Up to a 60% smaller footprint when compared to air-cooled drive Cooling circuit cools all of the main components such as power semiconductors, DC link capacitors, symmetrizing resistors • • Compatible with all components, functions and tools of the SINAMICS family Power rating can be increased by parallel configuration up to 7,500 HP (5,700 kW) • Drinking water quality is used – chemically neutral with pollutants removed • • Derating is not required when using anti-freeze • • • • • Only a low flow rate is required Standard pressure drop of 0.7 bar Automatic protective functions Galvanized busbars Extremely low noise with < 56 dB(A) Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 22 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Liquid-cooled version AIM / ALM • • • • • • • For harsh environments: independent of the ambient air High degrees of protection can be simply implemented Low noise, light, compact and low maintenance Lower energy consumption as there are no fans for the power section required Climate control is not required, or can be significantly reduced Additional cost saving potential by recovering heat Active Interface Module permits a completely liquid-cooled solution • Almost all of the thermal energy is dissipated to the cooling liquid rather than the environment Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 23 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units Three Cooling Circuit Types • Open • Cooling liquid from rivers, lakes or the public water supply • • The cooling medium flows through the SINAMICS drive units, through the components required for heat dissipation as well as thirdparty components Closed • Cooling medium only flows in the SINAMICS units and in the components required to dissipate heat and if required, in a motor • Semi-Open Oxygen can enter the cooling medium • • In enclosed systems (closed-loop) it is possible to easily guarantee a consistent quality as a result of the secondary circuit • The quality and temperature of the cooling liquid cannot be guaranteed and damage may result SINAMICS S120 Liquid-Cooled Units Basic Line Module: Frame Sizes FBL, GBL Motor Modules: Frame Sizes HXL, JXL Power Modules: Frame Sizes FL, GL Motor Modules: Frame Size GXL Heatsink Material Aluminum Stainless Steel Closed Cooling Circuit Recommended Recommended Open Cooling Circuit Not Permissible Permissible Semi-Open Cooling Circuit Permissible only with inhibitors and anti-freeze Permissible Inhibitors Required Yes No Unrestricted © Siemens Industry, Inc. 2014 All rights reserved. Page 24 August 25, 2014 Motion Control & Low Voltage Drives SINAMICS S120 Chassis Units