Presentation of SINAMICS S120 Chassis Format

Siemens Answers with
SINAMICS S120
High-Performance Chassis Unit Drives
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
usa.siemens.com/sinamics-s120
Siemens Answers with
SINAMICS S120 High-Performance Drives – Chassis Format
•
Universal
• Various closed-loop control types
• Extensive range of functions
• Supports a multitude of motor types
• Supports a wide range of encoders
• Covers a wide range of power ratings
•
•
Flexible and Scalable
Open Communications
• PROFIBUS, PROFINET, EtherNet/IP™, CANopen, Modbus, USS
•
Ease of Use, Intuitive
• Engineering, installation, commissioning, diagnostics and troubleshooting
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 2
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
System Components
Incoming
Service
•
• 3AC
Line Connection
Line Modules
Control
Components
Motor Modules
• 380 – 480 V
• 660 – 690 V
• Chassis, Booksize
SINAMICS S120 Chassis and System Components
• Line reactors
• Line filters
• Basic Line Modules
• Smart Line Modules
• Active Line Modules
•
•
•
•
•
Control Unit
Option Boards
Sensor Modules
Terminal Modules
Operator Panel
•
•
•
•
•
Braking Modules
Braking Resistors
Motor reactors
dv/dt filters
Sinusoidal filters
•
Motors
Permanentmagnet
•
Induction
•
• Standard/trans
-standard
• Servo
SINAMICS S120CM Cabinet Modules
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 3
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Technical Specs Overview
Power and control
Single-Axis
Multi-Axis
AC / AC
DC / AC
1AC 200 – 240 V
—
—
3AC 380 – 480 V
150 – 340 HP (110 – 250 kW)
150 – 1,000 HP (110 – 800 kW)
3AC 500 – 690 V
—
100 – 1,600 HP (75 – 1,200 kW)
Power Infeed
Non-regulated
Optional, non-regulated or regulated
Regenerative Feedback
No
Yes, for regulated infeed
Line Frequency
47 ... 63 Hz
Output Voltage
0 – VLine
Line voltage Vline /
Power Ratings
Control Principle
V/Hz Control
Yes
Yes
Vector Control
Yes
Yes
Servo Control
Yes
Yes
2 kHz
2 kHz
V/Hz Control
0 – 200 Hz
0 – 200 Hz
Vector Control
0 – 160 Hz
0 – 160 Hz
Servo Control
0 – 650 Hz
0 – 650 Hz
Pulse Frequency
Output Frequency
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 4
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Infeed and Motor Modules
Overview / rated output
Infeed Modules – AC / DC
Chassis
Power
Voltage
Power
Voltage
Basic Line
270 – 950 HP
(200 – 710 kW)
3AC 380 – 480V
Smart Line
335 – 1070 HP
(250 – 800 kW)
Active Line
175 – 1207 HP
(132 – 900 kW)
Single
150 – 1070 HP
(110 – 800 kW)
3AC 400V
335 – 1490 HP
(250 – 1110 kW)
3AC 500 – 690V
600 – 1877 HP
(450 – 1400 kW)
750 – 1877 HP
(560 – 1400 kW)
100 – 1609 HP
(75 – 1200 kW)
3AC 690V
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 5
August 25, 2014
Motor Modules – DC / AC
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Basic Line Module
Rugged 1Q infeed
•
Extremely Compact and Favorably-Priced
AC Connection
DC Connection
Line Thyristors and thyristor gating
Powerblock
DC link capacitors
Mounting Slot for
CU320-2 Control Unit
Pre-charging circuit
RFI suppression
filter
Fan
FanFuses
•
• Non-regulated infeed unit using thyristors
•
• Generally used to supply DC busbar drives
without regenerative feedback into the line
•
•
• Integrated, rugged pre-charging circuit
•
• Integrated protective functions
•
• Integrated EMC filter for the second environment
•
Line
Connection
Module
•
Line current
•
optional
(for breakers,
fuses, radio
interference
suppression
filter, etc.)
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 6
August 25, 2014
EMV basic noise
suppression
•
VDC link = 1.35*V line supply
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Smart Line Module
Rugged infeed / regenerative feedback
Compact and Favorably-Priced
Regenerative Solution
• 4Q infeed avoiding inverter commutation faults by
using IBGTs
• During line faults, fuses no longer blown
• Autotransformer is no longer required
• Integrated EMC filter for the second environment
•
Main components include
• IGBT modules
• DC link capacitors
• Line voltage sensing
• RFI suppression filter
• EN 61800-3 category C3
•
Line
Infeed
optional
(for
breakers,
fuses,
radio
interferenc
e
suppressio
n
filter, etc.)
EMV basic noise
suppression
Line current
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 7
August 25, 2014
VDC link = 1.35*V line supply
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Active Line Module
AFE infeed / regenerative feedback unit
•
Highest Dynamic Performance
Regulated infeed/regenerative feedback unit utilizing
IGBT technology
•
•
Main components include
• IGBT modules
• DC link capacitors
• DC fuses
•
Sinusoidal line supply currents
Higher degree of operational reliability when
connected to weak line supplies
• Line-friendly
•
Line
Connection
Module
optional
(for breakers,
fuses, radio
interference
suppression
filter, etc.)
EMV basic noise
suppression
Line current
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 8
August 25, 2014
VDC link = 1.35*V line supply
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Active Line Module
Coupled with Active Interface Module (AIM)
•
High-Performance Infeed / Regenerative Feedback
Line-side system components for active line modules
• Provides regulated, stable DC link voltage — de-couples the
drive from the effects of the line voltage — improves smooth
running operation / torque quality
•
Innovated clean power filter ensures almost sinusoidal line
currents
•
•
Extremely compact design
Page 9
August 25, 2014
• Clean power filter
• RFI suppression filter
— EN 61800-3 category C3
• Pre-charging circuit for ALM
with contactor, bypass
contactor (only for AIM
Frame FI and GI)
• Step-up reactor
EMV basic noise
suppression
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Main components include
• Line voltage sensing
module VSM
Many common parts are shared
with the motor module
• Same spare parts
•
Available as chassis unit
over the complete power range
•
• EMC filter for the 2nd
environment (EN 61800-3,
Category C3)
• Fan
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Motor Modules
Chassis format
•
•
•
•
•
Rugged – Compact – Quiet
Extremely compact design
Low-noise drive unit fan (sound pressure level 67 – 73 dB(A))
Highly effective drive unit protection (thermal model)
Main components include
• DC fuses
DC / AC
• DC link capacitors
• IGBT modules
U
V = 0 – V line supply
f = 0 – 300 Hz
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 10
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Motor Module / Active Line Module
Components
•
Frame sizes FX and GX
•
•
•
•
•
Frame sizes FX and GX
DC Connection
Chopper Mounting Location
DC Busbars
DC Fuses
Powerblock(s) with IGBTs,
DC link capacitors
•
•
•
•
•
•
Current Transformer (CT)
Slot for CU320-2 Control Unit
Output Busbars
Fan
Motor Connection
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 11
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Line-Side System Components
•
Line Reactor
• 2% uk for basic line modules
• 4% uk for smart line modules (being prepared)
• Current smoothing
• Lower harmonics fed back into the line supply
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 12
August 25, 2014
•
Line Filter
• To comply with EMC limit values when operated on
the public line supply
• Category C2 according to EN 61 800-3
• Not required when connected to industrial line
supplies
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
DC Link Components
•
Braking Modules / Braking Resistors
• Braking devices for occasional regenerative operation
• Braking modules are installed in the drive converter
• No additional space required
• Rugged autonomous control
• Permanently set switch-in threshold
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 13
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Motor-Side System Components
•
Motor Reactor
• Required for all cable length
• Shielded: > 1000 ft. (300 m)
• Unshielded: > 1500 ft. (450 m)
• Reduces the capacitive re-charging
currents
• In conjunction with the cable
capacitance,
reduces the voltage rate-of-rise dv/dt
•
dv / dt Filter
August 25, 2014
Sinusoidal Filter
• Limits the voltage rate-of-rise dv/dt to
values < 500 V/µs
• Ensures almost sinusoidal voltage at
the motor (distortion factor < 5%)
• For motors without special insulation,
this limits the conductor – conductor
voltage to permissible values
• Reduces the additional motor noises
that are dependent on the pulse
frequency
• Allows motors that have been
designed for direct online duty and
third-party motors to be fed from the
drive converter
• Allows motors with poor insulating
systems to be fed from the drive
converter
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 14
•
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Control Unit
CU320-2 DP / PN
•
Closed-Loop
•
Protection Functions
• Vector and closed-loop torque control with
and without encoder
• Motor short-circuit protection, ground
fault, stalled motor (locked rotor),
• V/Hz control with various characteristics
• Thermal overload – motor and drive
inverter
• Automatic restart
• Flying restart
• Motor ident. routine, optimization
• Vdc max controller
• Kinetic buffering
•
Setpoint Channel
• 15 fixed setpoints, motorized potentiometer
and jog setpoint, PROFIBUS and analog I/O
• Suppression (skip) frequency bandwidth, limits
• User-friendly ramp-function generator
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 15
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Control Unit
CU320-2 DP / PN, cont’d
4 DRIVE-CLiQ ports for communications
with the drive’s components
12 digital inputs 8 bi-directional DI/DO (of
which, 4 fast DI)
Expansion slot, such as for CBE20
Communications
Board Ethernet
• PROFINET IO
• EtherNet/IP™
• SINAMICS Link
• Ethernet TCP/IP
24V DC electronics power supply
PROFIBUS port
(CU320-2 DP)
PROFINET interface (CU320-2 PN)
LED status display
interface for AOP30
CompactFlash Card slot for firmware and
selected parameters
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 16
August 25, 2014
Ethernet programming port for connection of
PC with STARTER
Coding switches for PROFIBUS
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Control Types
•
Open-Loop V / Hz
• For basic, non-regulated
induction motor applications
• e.g. group drives
•
Closed-Loop Vector
• For applications with
the highest speed and
torque accuracy over
a wide control range
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 17
August 25, 2014
•
Closed-Loop Servo
SINAMICS S120 chassis
from V2.3
•
• For applications with high-dynamic
performance
drives and controlled motion
control
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Operator Panels
•
Basic Operator Panel – BOP20
• Snaps onto CU320-2 Control Unit
Advanced Operator
Panel AOP30
•
• Allows you to
• Acknowledge faults
• Set parameters
• Read diagnostic information,
such as alarm and fault
messages
• Graphics-capable
LCD display
• Features a backlit two-line display area and 6 keys
• Can be mounted in cabinet door
• Menu-prompted
• Plain-text display in
several languages
• Extensive help functions
• Integrated plug connector on the back provides the
power and communications
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 18
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Peripheral Components
•
•
Terminal and Communication Boards
•
Terminal Board TB30
Terminal Module TM31
To connect drive-related peripherals to a CU320 via
DRIVE-CLiQ
•
• Fast digital – I/O: 4 DI, 4 DO
CU320
• 8 digital inputs, 4 bi-directional
digital inputs / digital outputs
• 2 AI, 2 AO, e.g. for analog
setpoint interface
• 2 analog inputs, 2 analog outputs
Communication
Boards
•
• CBE20:
• PROFINET IO
• Ethernet TCP/IP
• EtherNet/IP™
• 2 relay outputs with changeover contact
• 1 temperature sensor input (KTY/PTC)
• IP20 degree of protection
• May be mounted on DIN mounting rails
CBE20
TB30
TM 31
• CBC10
• CANopen
CBC10
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 19
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Peripheral Components
Sensor modules
SMC10 connects:
• Resolver (2-pole and multi-pole)
• Encoder including motor temperature
sensor (KTY 84) via sub-D connector
• Max. encoder cable length
•
• 2-pole resolver – 425 ft. (130 m)
• Multi-pole resolver – 165 ft. (50 m)
• Motor module via DRIVE-CLiQ
SMC20 connects:
• sin/cos 1Vpp incremental encoder or
EnDat absolute value encoder
• Encoder connection including motor
temperature sensor (KTY 84) via sub-D connector
• Max. encoder cable length 325 ft. (100 m)
• Motor module via DRIVE-CLiQ
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 20
August 25, 2014
SMC30 connects:
• TTL encoder / HTL encoder
• Encoder incl. motor temperature
encoder (KTY 84)
via sub-D connector or terminals
• Max. encoder cable length 100 m
(for HTL encoders, up to 300 m)
• Motor module via DRIVE-CLiQ
•
Voltage Sensing Modules (VSM) for:
• Voltage sensing
•
• Line supply and motor
• Required for active line modules
(part of AIM)
• Active line modules via DRIVE-CLiQ
• Voltage sensing for the synchronizing function
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Safety Integrated
Functions
Chassis
Control Unit
•
CU320-2
Basic Safety Functions
•
Safe Torque Off (STO)
Safe Stop 1 (SS1)
Safe Brake Control (SBC)
– with Safe Brake Adapter (SBA)
•
•
Extended Safety Functions
(requires license)
Encoderless*
•
•
•
With Encoder
•
•
•
•
Encoder Type
•
•
•
Activation
•
•
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 21
August 25, 2014
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
Safely-Limited Speed (SLS)
Safe Direction (SDI)
Safe Speed Monitor (SSM)
Safe Brake Test (SBT)
Sin/cos encoder
Absolute encoder EnDat 2.1
HTL/TTL
PROFIsafe
F-DI / F-DO
* Encoderless Safety functions must not be used for applications with drawing loads
(e.g. hoist, winder)
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Liquid-cooled version
Features
•
Design has an optimized footprint with excellent power per unit volume and weight
• Up to a 60% smaller footprint when compared to air-cooled drive
Cooling circuit cools all of the main components such as power
semiconductors, DC link capacitors, symmetrizing resistors
•
•
Compatible with all components, functions and tools of the SINAMICS family
Power rating can be increased by parallel configuration up to 7,500 HP
(5,700 kW)
•
Drinking water quality is used – chemically neutral with
pollutants removed
•
• Derating is not required when using anti-freeze
•
•
•
•
•
Only a low flow rate is required
Standard pressure drop of 0.7 bar
Automatic protective functions
Galvanized busbars
Extremely low noise with < 56 dB(A)
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 22
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Liquid-cooled version
AIM / ALM
•
•
•
•
•
•
•
For harsh environments: independent of the ambient air
High degrees of protection can be simply implemented
Low noise, light, compact and low maintenance
Lower energy consumption as there are no fans for the power section required
Climate control is not required, or can be significantly reduced
Additional cost saving potential by recovering heat
Active Interface Module permits a completely liquid-cooled solution
• Almost all of the thermal energy is dissipated to the cooling liquid rather than
the environment
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 23
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units
Three Cooling Circuit Types
•
Open
•
Cooling liquid from rivers, lakes or the
public water supply
•
• The cooling medium flows through the
SINAMICS drive units, through the components
required for heat dissipation as well as thirdparty components
Closed
•
Cooling medium only flows in the
SINAMICS units and in the
components required to dissipate heat
and if required, in a motor
•
Semi-Open
Oxygen can enter
the cooling medium
•
• In enclosed systems (closed-loop) it is
possible to easily guarantee a consistent
quality as a result of the secondary circuit
• The quality and temperature of the cooling
liquid cannot be guaranteed
and damage may result
SINAMICS S120 Liquid-Cooled Units
Basic Line Module: Frame Sizes FBL, GBL
Motor Modules: Frame Sizes HXL, JXL
Power Modules: Frame Sizes FL, GL
Motor Modules: Frame Size GXL
Heatsink Material
Aluminum
Stainless Steel
Closed Cooling Circuit
Recommended
Recommended
Open Cooling Circuit
Not Permissible
Permissible
Semi-Open Cooling Circuit
Permissible only with inhibitors and anti-freeze
Permissible
Inhibitors Required
Yes
No
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Page 24
August 25, 2014
Motion Control & Low Voltage Drives
SINAMICS S120 Chassis Units