Implementing the NCP1605 to Drive the PFC Stage of a 19 V/8 A Power Supply

AND8281/D
Implementing the NCP1605
to Drive the PFC Stage of a
19 V / 8 A Power Supply
Prepared by: Joel Turchi
ON Semiconductor
http://onsemi.com
APPLICATION NOTE
Forward or half−bridge converters take a significant
advantage of a narrow input voltage range. In such
applications, the PFC stage is wished to start first and to keep
on as long as the power supply is plugged in. Optimally, the
downstream converter should turn on when the output of the
PFC stage is nominal. In other words, the PFC must be the
master…
The NCP1605 is specially designed for these applications.
It features a “pfcOK” pin to enable the downstream
converter when the PFC stage is ready for operation.
Practically, it is in high state when the PFC stage is in steady
state and low otherwise (fault or start−up condition). In
addition, the PFC stage having to still remain active in light
load conditions, the NCP1605 integrates the skip cycle
capability to lower the stand−by losses to a minimum.
Rbo1
Rout2
This application note shows how to design a NCP1605
PFC driven. The dimensioning criteria / equations are
presented in a general manner but for the sake of clarity, this
process is illustrated in the following practical application:
• Ac line range: 90 V up to 265 V
• Output Voltage: 19 V / 8 A
• IEC61000−3−2 Class D compliant
The power supply consists of two stages:
• A PFC pre−converter driven by the NCP1605
• The main power supply: 2 switches forward driven by
the NCP1217A, 133 kHz
Vout
Rout1
Cbo
Rovp1
Rbo2
CVctrl
Rzcd
AC Line
EMI
Filter
Rocp
Ct
1
16
2
15
3
14
4
13
5
12
6
11
7
10
8
9
Rovp2
Icoil
+
CVCC
Icoil
L1
Rdelay
D1
Vout
Cdelay
VCC
CVref
M1
LOAD
pfcOK
Cosc
Cin
Vin
VCC
Rdrv
Cbulk
+
Rcs
Figure 1. Generic Application Schematic
The “pfcOK” signal enables the downstream converter when the PFC is ready
© Semiconductor Components Industries, LLC, 2007
January, 2007 − Rev. 0
1
Publication Order Number:
AND8281/D
AND8281/D
Introduction
The NCP1605 is a PFC driver designed to operate in fixed
frequency, Discontinuous Conduction Mode (DCM). In the
most stressful conditions, Critical Conduction Mode (CRM)
can be achieved without power factor degradation and the
circuit could be viewed as a CRM controller with a
frequency clamp (given by the oscillator). Finally, the
NCP1605 tends to give the best of both modes without their
respective drawbacks. Furthermore, the circuit incorporates
protection features for a rugged operation together with
some special circuitry to lower the power consumed by the
PFC stage in no load conditions. More generally, the
NCP1605 functions make it the ideal candidate in systems
where cost−effectiveness, reliability, low stand−by power
and high power factor are the key parameters:
• Compactness and Flexibility: the controller requires
few external components while offering a large variety
of functions. Depending on the selected coil and
oscillator frequency you select, the circuit can:
1. Mostly operate in Critical Conduction Mode and
use the oscillator as a frequency clamp.
2. Mostly operate in fixed frequency mode and only
run in CRM at high load and low line.
3. Permanently operate in fixed frequency mode
(DCM).
In all cases, the circuit provides near−unity power factor.
• Skip−cycle Capability for Low Power Stand−by:
among other applications, the circuit targets power
supply where the PFC stage must keep alive even in
stand−by. A continuous flow of pulses is not compatible
with no−load standby power requirements. Instead, the
controller slices the switching pattern in bunch of
pulses to drastically reduce the overall losses. The skip
cycle operation is initiated by applying to pin 1, a signal
that goes below 300 mV in stand−by. Typically, this
signal is drawn from the feed−back of the downstream
converter.
• Start−up Current Source and Large VCC Range:
meeting low stand−by power specifications represents a
difficult exercise when the controller requires an
external, lossy resistor connected to the bulk capacitor.
The controller disables the high−voltage current source
after start−up which no longer hampers the
consumption in no−load situations. In addition, the
large VCC range (10 V to 20 V after start−up), highly
eases the circuit biasing.
• Fast Line / Load Transient Compensation: given the
low bandwidth of the regulation block, the output
voltage of PFC stages may exhibit excessive over and
under−shoots because of abrupt load or input voltage
variations (e.g. at start−up). If the output voltage is too
far from the regulation level:
•
•
•
− The NCP1605 disables the drive to stop delivering
power as long as the output voltage exceeds the
over voltage protection (OVP) level.
− The NCP1605 drastically speeds up the
regulation loop when the output voltage is
below 95.5% of its regulation level. This
function is allowed only after the PFC stage has
started up not to eliminate the soft−start effect.
PFC OK: the circuit detects when the circuit is in
normal situation or if on the contrary, it is in a start−up
or fault condition. In the first case, pin12 is in high state
and low otherwise. Pin12 serves to control the down−
stream converter operation in response to the PFC state.
Safety Protections: the NCP1605 permanently
monitors the input and output voltages, the coil current
and the die temperature to protect the system from
possible over−stresses and make the PFC stage
extremely robust and reliable. In addition to the
aforementioned OVP protection, one can list:
− Maximum Current Limit and Zero Current
Detection: the circuit permanently senses the
coil current and immediately turns off the
power switch if it is higher than the set current
limit. It also prevents any turn on of the power
switch as long as some current flows through
the coil, to ensure operation in discontinuous
conduction mode. This feature also protects the
MOSFET from the excessive stress that could
result from the large in−rush currents that
occurs during the start−up phases.
− Under−Voltage Protection: the circuit turns
off when it detects that the output voltage goes
below 12% of the OVP level (typically). This
feature protects the PFC stage from starting
operation in case of too low ac line conditions
or in case of a failure in the OVP monitoring
network (e.g., bad connection).
− Brown−Out Detection: the circuit detects too
low ac line conditions and stop operating in this
case. This protection protects the PFC stage
from the excessive stress that could damage it
in such conditions.
− Thermal Shutdown: an internal thermal
circuitry disables the circuit gate drive and then
keeps the power switch off when the junction
temperature exceeds 150°C typically. The
circuit resumes operation once the temperature
drops below about 100°C (50°C hysteresis).
Output Stage Totem Pole: the NCP1605 incorporates
a −0.5 A / +0.8 A gate driver to efficiently drive most
TO220 or TO247 power MOSFETs.
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AND8281/D
Design of the PFC Stage
Hence the total current cycle time is:
Power Components
T cycle + T on ) T demag +
The selection of the oscillator frequency is a prerequisite
step before dimensioning the PFC stage. For this
application, we choose to clamp the switching frequency at
around 130 kHz because this frequency is generally a good
trade−off when considering the following aspects:
• A high switching frequency reduces the size of the
storage elements. In particular, it is well known that the
higher the switching frequency, the lower the
transformer core. That is why, one should set the
switching frequency as high as possible,
• On the other hand, increasing the switching frequency
has two major drawbacks:
L @ I coil,max @ V out
V in,pk @ (V out * V in,pk)
L u T osc @
T on +
V in
(eq. 5)
4 @ P IN,AVG @ V out
in,pk
Hence,
L u 7.5 @
127 2 @ (390 * 127)
mH + 107 mH
4 @ 190 @ 390
In order to have a significant margin, a 150 mH coil is
selected.
As in the most stressful conditions, the PFC stage operates
in CRM, the rms and peak coil currents are calculated as they
would be computed with a full CRM circuit.
• Maximum Peak Current:
I coil,max + 2 @ Ǹ2 @
(P IN,AVG) max
(eq. 6)
V IN,rms,LL
• RMS Coil Current:
(P IN,AVG) max
I coil,rms + 2 @
Ǹ3
V IN,rms,LL
(eq. 7)
Finally, the coil specification is:
• L = 150 mH
• Icoil,max = 6.0 A
• Icoil,rms = 2.5 A
(eq. 1)
MOSFET and Diode Selection
The following equation gives the MOSFET conduction
losses (refer to the AND8123 application note available at
http://www.onsemi.com/pub/Collateral/AND8123−D.PDF
for further information):
ǒ Ǔƪ
ƫ
2
P in,av
8 @ Ǹ2 @ V in,rms
4
(eq. 8)
p on + @ R dsON @
@ 1−
3
V in,rms
3p @ V out
(eq. 2)
The demagnetization time is:
T demag +
V in,pk 2 @ (V out * V in,pk)
• Vout = 390 V
• PIN,AVG = 190 W (80% global efficiency)
The coil current ramps up to its peak value during the
MOSFET on−time and then ramps down to zero during the
diode conduction period (coil demagnetization time). In
CRM, this cycle time must be longer than the oscillator
period.
The on−time duration is:
L @ I coil,pk
(eq. 4)
In our application,
• Tosc = 7.5 ms (133 kHz)
•V
= 127 V ( Ǹ2 @ 90 V)
The coil is selected so that CRM operation is achieved in
the most stressful conditions (full power, low line). In other
words, its inductance must be large enough not to have
dead−times at least at the top of the sine−wave.
In CRM, the coil peak current is:
P in,av
u T osc
Substitution of equation (1) into inequation (4) leads to:
Coil Selection
V in,rms
(eq. 3)
The necessity of having a cycle time longer than the
oscillator period when at low line, the coil current is
maximal, leads to:
− The switching rate increasing, the associated
losses grow up. In addition, all parasitic
capacitors charge at a higher frequency and
generate more heat…
− EMI filtering is tougher: the switching
generates high EMI rays at the switching
frequency and close harmonic levels. Most
power supplies have to meet the CISPR22
standard that applies to frequencies above
150 kHz. That is why SMPS designers often
select FSW = 130 kHz so that the fundamental
keeps below 150 kHz and then out of the
regulation scope. Often, 65 kHz is also chosen
to not to have to damp harmonic 2 too.
The oscillator frequency will then be set to approximately
130 kHz.
I coil,max + 2 @ Ǹ2 @
L @ I coil,pk @ V out
V in @ (V out * V in)
Hence, the losses are maximal at low line and full load. In
our application, we can evaluate them as follows:
L @ Icoil,pk
V out * V in
ǒ Ǔ
(p on)max + 4 @ R dsON @ 190
90
3
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3
2
ƪ
@ 1*
ƫ
8 @ Ǹ2 @ 90
^ 4.3 @ R dsON (eq. 9)
3p @ 390
AND8281/D
Bulk Capacitor
In our application, we use a MOSFET that according to
the data sheet, exhibits a 0.4 W on−time resistance at 150°C.
Hence:
(P on)max ^ 1.7 W
The main criteria / constraints in the bulk capacitor choice
are generally:
1. Peak to peak Low Frequency Ripple:
(eq. 10)
The switching losses are more difficult to compute. As a
rule of the thumb, we generally reserve a loss budget equal
to that of the conduction ones. One can anyway note that the
NCP1605 limits this source of dissipation by clamping the
switching frequency (that can never exceed the oscillator
one – 133 kHz in our case). To further improve the
efficiency, the MOSFET opening can be accelerated using
the schematic of Figure 2, where the Q2 npn transistor
(TO92) amplifies the MOSFET turn off gate current.
(dV OUT) pk*pk +
h @ (P IN,AVG) max
(eq. 11)
C BULK @ w @ V OUT,nom
where ω is the ac line angular frequency. This ripple
must typically keep lower than 5% of the output
voltage. This leads to:
C BULK w
94% @ 190
+ 37 mF
5% @ 2p @ 100 @ 390 2
(eq. 12)
2. Hold−up time specification:
DRV
(pin10)
R12
D2
1N4148
47
R13
2.2
Q2
BC369
M1
PFC MOSFET
C BULK w
R10
10 k
h @ (P IN,AVG) max @ tHOLD*UP
V OUT,nom 2 * V OUT,min 2
.
(eq. 13)
Hence, a 10 ms hold−up time imposes:
C BULK w 94% @ 2190 @ 102 m ^ 65 mF
390 * 350
Figure 2. Q2 Makes Steeper the Turn Off
I C,rms +
(eq. 14)
3. RMS capacitor Current:
Ǹƪ
ƫ ǒ
Ǔ
P IN,AVG 2
h PFC @ P IN,AVG
32 @ Ǹ2
@
*
9p
V IN,rms @ V OUT,nom
V OUT,nom
2
(eq. 15)
We will consider that hPFC (hPFC is the PFC efficiency) is 94% in the most severe conditions where this rms current is
maximal (low line, full load). Finally:
I C,rms +
Ǹƪ
ƫ
2
32 @ Ǹ2
@ 190
* 94% @ 190
9p
90 @ 390
390
ǒ
Ǔ
2
^ Ǹ1.646 * 0.210 ^ 1.2 A (eq. 16)
Oscillator Frequency Setting
The oscillator frequency is given by the following
formula:
f OSC +
840 pF
@ 60 kHz
C pin8 ) 20 pF
C pin8 + 359 pF
Instead, a normalized 330 pF capacitor is chosen that leads
to a 140 kHz frequency.
(eq. 17)
Brown−out Circuitry
Hence, the pin8 capacitor must be selected in accordance
to the following expression:
C pin8 +
840 pF @ 60 kHz
* 20 pF
fOSC
The brown−out terminal (pin2) receives a portion of the
PFC input voltage (VIN). As during the PFC operation, VIN
is a rectified sinusoid, a capacitor must integrate the ac line
ripple so that a portion of the (VIN) average value is applied
to the brown−out pin.
(eq. 18)
In our application, we target 130 kHz, then:
Vin
AC Line
Rbo1
EMI
Filter
Cin
Rcs
(eq. 19)
1 V/0.5 V
BO
Rbo2
Cbo2
Figure 3. Brown−out Block
“BO_NOK” disables the NCP1605 drive when high.
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+
−
BO_NOK
AND8281/D
As sketched by Figure 3, a portion of the average input
voltage should be applied to pin2. The NCP1605 incorporates
a comparator to monitor Vpin2 and inhibits the circuit when
this voltage is lower than the internal brown−out threshold.
More specifically, the internal comparator features a 50%
hysteresis (VBOL = 50% VBOH) to take into account the
change in the input voltage average level:
1. Before operation, the PFC stage is off and the
input bridge acts as a peak detector (refer to
Figure 4). As a consequence, the input voltage is
approximately flat and nearly equates the ac line
amplitude. Hence, the voltage applied to pin 2 is:
V pin2 + Ǹ2 @ V in,rms @
The PFC can start operation when Vpin2 exceeds
“VBOH” that is about 1 V.
2. After the PFC stage has started operation, the input
voltage becomes a rectified sinusoid and the
voltage applied to pin2 is:
V pin2 +
2 @ Ǹ2 @ V in,rms
Rbo2
,
p
Rbo1 ) Rbo2
i.e., about 64% of the previous value. Therefore, the
same line magnitude leads to a Vpin2 voltage that is
36% lower when the PFC is working than when it is
off. The PFC stops operating if this Vpin2 level goes
below “VBOL” that is 0.5 V typically.
Rbo2
.
Rbo1 ) Rbo2
Figure 4. Typical Input Voltage of a PFC Stage
Computation of Rbo1, Rbo2, Cbo2:
In our case, 90 Vrms being the low level of our
specification, let’s take 85 Vrms to have some headroom.
Hence, following the aforementioned procedure:
Rbo1 and Rbo2 should be selected so that Vpin2 is 1 V at
the lowest line voltage at which the PFC stage is allowed to
start operation. Hence:
Rbo2
@ Ǹ2 @ V in,rms,LL + 1 ³
Rbo1 ) Rbo2
Rbo1 + Ǹ2 @ V
in,rms,LL * 1
Rbo2
Rbo2 + 56 kW
Rbo1 + 56 k @ Ǹ2 @ 85 ^ 6732 kW
Cbo + 220 nF
(eq. 20)
Practically, four 1.8 MW are placed in series for Rbo1 (for
safety reasons it is preferable to have several series resistors
when applied to a high voltage rail), what leads to Rbo1 =
7200 kW instead of 6732 kW. Rbo2 is increased in the same
ratio to 62 kW so that finally, the BO thresholds are:
Rbo2 is generally chosen in the range of 50 kW to
minimize the leakage current to about 10 mA at low line.
The capacitor Cbo2 must be high enough to make Vpin2
a dc voltage proportional to the line average value.
Practically, select: [(Rbo1//Rbo2) ⋅ Cbo] in the range of half
a line period.
(V in,rms) BO_H + Rbo1 ) Rbo2 @ 1 V + 83 V (eq. 21)
Ǹ2
Rbo2
Rbo1
)
Rbo2
p
@
0.5
V
(V in,rms) BO_L +
@
+ 0.78 @ (V in,rms) BO_H + 65 V (eq. 22)
Rbo2
2 @ Ǹ2
When a brown−out condition is detected, the signal
“BO_NOK” turns off the circuit (refer to block diagram of
the NCP1605 data sheet).
Remark: the calculated (VIN,RMS)BO−L is computed
assuming that the voltage applied to the BO pin is a dc
voltage devoid of ripple. In practice, the (Rbo1, Rbo2,
Cbo2) network does not fully integrate the 100 or 120 Hz
ripple of the rectified input rail so that the BO signal actually
consists of some ac component that is superimposed to its dc
voltage. These variations of the BO voltage make Vpin2 go
to lower voltages at a given line amplitude and thus, make
the BO comparator trigger at a higher line magnitude. The
larger ripple, the higher (VIN,RMS)BO−L. In other words,
Cbo2 can be adjusted to set the wished (VIN,RMS)BO−L.
Feed−back Network
The NCP1605 embeds a trans−conductance error amplifier
that typically features a 200 mS trans−conductance gain and a
±20 mA maximum capability. The output voltage of the PFC
stage is externally scaled down by a resistors divider and
monitored by the feed−back input (pin4). The bias current is
minimized (less than 500 nA) to allow the use of a high
impedance feed−back network. The output of the error
amplifier is pinned out for external loop compensation (pin 3).
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AND8281/D
Vbulk (PFC Stage Output)
Rfb1
pin4
−
+
Rfb2
to PWM Section
+
Vref
2.5 V
pin3
Ccomp1
C2
Rcomp1
Figure 5. Regulation Trans−conductance Error Amplifier, Feed−back and Compensation Network
Computation of the Feed−back / Regulation External
Components
In practice, we can choose:
Rfb2 + 27 kW
A resistor divider consisting of Rfb1 and Rfb2 of Figure 5
must provide pin4 with a voltage proportional to the PFC
output voltage so that Vpin3 equates the internal reference
voltage (VREF = 2.5 V) when the PFC output voltage is
nominal. In other words:
(instead of 25 kW, 27 kW being a normalized value)
Finally,
Rfb2 + 27 kW
(eq. 23)
ǒ
V out,nom
*1
V REF
Ǔ
(eq. 27)
In our application, we target a regulation level around
390 V.
Hence,
Another constraint on the feed−back resistors is the power
it dissipates. Rfb1 and Rfb2 being biased by the PFC output
high voltage (in the range of 400 V typically), they can easily
consume several hundreds of mW if their resistance is low.
Targeting a bias current in the range of 100 mA generally
gives a good trade−off between wasted energy and noise
immunity.
That means that:
V REF
+ 25 kW
100 mA
(eq. 26)
Rfb1 + Rfb2 @
V out,nom
Rfb2
@ V out,nom + V REF ³ Rfb1 +
*1
Rfb2
V REF
Rfb1 ) Rfb2
Rfb2 +
(eq. 25)
Rfb2 + 27 kW
(eq. 28)
ǒ
Ǔ
Rfb1 + 27 kW @ 390 * 1 + 4185 kW
2.5
(eq. 29)
Like for the input voltage sensing network, several
resistors should be placed in series instead of a single Rfb1
resistor. In our application, we choose a (1800 kW +
1800 kW + 560 kW = 4160 kW) network. This selection
together with (Rfb2 = 27 kW) leads to:
(eq. 24)
V out,nom + Rfb1 ) Rfb2 @ V REF + 1800 k ) 1800 k ) 560 k ) 27 k @ 2.5 V + 387.7 V
Rfb2
27 k
(eq. 30)
Compensation:
The NCP1605 integrates the Follower Boost by making the charge current of the timing capacitor, a function of the squared
output voltage. Based on the data−sheet equations and neglecting the zero resulting from the ESR of the bulk capacitor, a small
signal analysis would lead to the following transfer function of the PFC stage:
ǒ
V OUT
+ Rfb1 ) Rfb2
V REGUL
Rfb2
•
•
•
•
•
Ǔ
2
@
C pin7 @ R LOAD @ V IN,RMS 2
120 m @ L @ V OUT 2
Where:
CBULK is the bulk capacitor
ROUT is the load equivalent resistance
Cpin7 is the pin7 external capacitor
L is the PFC coil inductance
Rfb1 and Rfb2 are the feed−back resistors
@
ƪ ǒ
1) s@
1
R
OUT
@C BULK
4
Ǔƫ
(eq. 31)
• VREGUL is the internal signal that generated by the
•
regulation block modulates the MOSFET conduction
time.
RLOAD is the equivalent load resistance.
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AND8281/D
However, PFC stages must exhibit a very low regulation
bandwidth, in the range of 20 Hz to yield high power factor
ratios. Hence, sharp variations of the load generally result in
excessive over and under−shoots. The NCP1605 limits
over−shoots by the Over−Voltage Protection (see OVP
section). To contain under−shoots, an internal comparator
monitors the feed−back (Vpin4) and when Vpin4 is lower
than 95.5% of its nominal value, it connects a 220 mA current
source to speed−up the charge of the compensation capacitor
(Cpin3). Finally, it is like if the comparator multiplied the
error amplifier gain by about 10 (Note 1).
The implementation of this dynamic response enhancer
together with the accurate and programmable over−voltage
protection, guarantees a reduced spread of the output voltage
in all conditions included sharp line / load transients.
Hence, in most applications, it is sufficient to place a low
frequency pole that drastically limits the bandwidth.
Practically, the compensation network can just consist of a
capacitor in the range of 680 nF or 1 mF that is applied
between pin3 and ground. Such a circuitry generates the
following control characteristic:
V REGUL
R fb2 @ G EA
+
V OUT
s @ 3 @ (R fb1 ) R fb2) @ C 2
(eq. 32)
Where:
• GEA is the trans−conductance gain of the error
amplifier (200 mS, typically)
• C2 is the compensation capacitor (see Figure 5)
• Rfb1 and Rfb2 are the feedback resistors (see Figure 5)
Hence, we have them the following pole:
f p1 +
1
6p @
(R fb1)R fb2)
R fb2@GEA
(eq. 33)
@ C2
In our case, we choose (C2 = 680 nF) which leads to a
ȡ
ȧ6p @
Ȣ
1
(4160 k)27 k)
@ 680
27 k@200 m
n
ȣ
ȧ
Ȥ
^ 0.1 Hz
corner frequency.
1. The circuit does not enable the under−shoots limitation function during the start−up sequence of the PFC stage but only once the converter
has stabilized (that is when the “pfcOK” signal of the block diagram, is high). This is because, at the beginning of operation, the pin3 capacitor
must charge slowly and gradually for a soft start−up.
Current Sense Network
Rdrv
Vin
Rzcd
Icoil
AC Line
6
EMI
Filter
VDD
Cin
D1
L1
CSout
100 mV
ZCD
+
−
VCC
Current Mirror
VDD
Ics
Ics
M1
Output
Buffer
outON
10
DRV
S
Vzcd
Rocp CSin
RSENSE
5
LdT
R
Q
Cbulk
DT
Ics > 250 mA ≥ OCP
OCP
(RESET of the PWM Latch)
Figure 6. Current Sense Block
The CS block performs the over−current protection and the zero current detection.
null (refer to Figure 6). By inserting a resistor ROCP between
the CS pin and RSENSE, we adjust the pin5 current as follows:
The NCP1605 is designed to monitor a negative voltage
proportional to the coil current. Practically, a current sense
resistor (RSENSE of Figure 6) is inserted in the return path to
generate a negative voltage proportional to the coil current.
The circuit incorporates an operational amplifier that
sources the current necessary to maintain the CS pin voltage
* [R CSICOIL] ) [R OCPI pin5] + V pin5 [ 0 (eq. 34)
Finally the pin5 current is proportional to the coil current
as shown by the following equation:
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AND8281/D
I pin5 +
R CS
I
R OCP COIL
In practice, we will use (RSENSE = 0.1 W) and hence, since
the maximum coil current is 6 A (see inductor computation):
(eq. 35)
In other words, the pin5 current is proportional to the coil
current. The circuit uses Ipin5 to set the coil current limit
(Over−Current Protection). Practically, if Ipin5 exceeds
250ĂmA, the PWM latch is reset for a cycle by cycle current
limitation. Hence, the maximum coil current is:
I COIL,MAX +
R OCP
250 mA
R SENSE
R OCP + 0.1 @
Finally, the ratio (ROCP / RSENSE) sets the over−current
limit in accordance with the following equation:
(eq. 37)
As we have two external components to set the current
limit (ROCP and RSENSE), the current sense resistor can be
optimized to have the best trade−off between losses and
noise immunity.
As shown in [1], the RSENSE losses are given by the
following equation:
PR SENSE +
ǒ Ǔ
P in,av
4 @ R SENSE
@
3
V in,rms
2
(eq. 38)
4 @ R SENSE
@
3
ǒ
(P in,av)max
(V in,rms) min
Ǔ
2
(eq. 39)
(eq. 40)
I COIL,MAX
(eq. 41)
250 mA
R SENSE + 3 @ 0.25% @ 90 ^ 87 mW
4
175
2
(eq. 42)
Vout (Bulk Voltage)
Rout3
Rout2
1
FB
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
(eq. 45)
R SENSE + 100 mW
(eq. 46)
R OCP + 2.4 kW
(eq. 47)
R ZCD + 7.2 kW
(eq. 48)
R DRV + 22 kW
(eq. 49)
The NCP1605 dedicates one specific pin for the
under−voltage and over−voltage protections. The NCP1605
configuration allows the implementation of two separate
feed−back networks (see Figure 8):
• One for regulation applied to pin 4 (feed−back input).
• Another one for the OVP function.
In our application, we choose (a = 0.25%),
Rout1
R DRV + 3 @ R ZCD
Over−Voltage Protection
And:
R OCP + R SENSE @
(eq. 44)
The propagation delay (Vpin6 lower than 100 mV) to
(drive output high) has been minimized (120 ns typically) to
help turn on at the valley of the MOSFET drain−source
voltage.
Finally:
(V in,rms) min 2
R SENSE + 3 @ a @
4
(P in,av) max
R ZCD + 3 @ R OCP
Finally, in our application, we use:
One can choose RSENSE as a function of its relative impact
on the PFC stage efficiency at low line and full power.
If a is the relative percentage of the power that can be
consumed by RSENSE, this criterion leads to:
a @ (P in,av) max +
(eq. 43)
Please note that ROCP should not exceed 5 kW.
If your calculation led to an excessive ROCP value, reduce
RSENSE to meet the aforementioned requirement.
The pin5 current is internally copied and sourced by pin6.
Place a resistor (Rpin6) between pin6 and ground to build a
voltage proportional to the coil current. The circuit detects
the core reset when Vpin6 drops below 100 mV, typically.
It is recommended to implement a zero current detection
resistor on pin 6 (RZCD ) that is as high as possible but that
does not exceed 3 times ROCP.
In addition, a resistor is to be placed between the drive
output (pin9) and pin6, to ease the circuit detection by
creating some over−riding at the turn on instant. It should be
3 times the RZCD to cope with all possible VCC levels (VCC
and hence, the drive amplitude can range from 8 to 20 V).
(eq. 36)
I COIL,MAX
R OCP
+
R SENSE
250 mA
6 A + 2.4 kW
250 mA
Vout (Bulk Voltage)
HV
1
Rout1
OVP
FB
Rout2
Figure 7. Configuration with One Feed−back
Network for Both OVP and Regulation
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
HV
Rovp1
OVP
Rovp2
Figure 8. Configuration with Two Separate
Feed−back Networks
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8
AND8281/D
The double feed−back configuration offers some
redundancy and hence, an up−graded safety level as it
protects the PFC stage even if there is a failure of one of the
two feed−back arrangements.
However, the regulation and the OVP function have the
same reference voltage (VREF = 2.5 V) so that if wished, one
single feed−back arrangement is possible as portrayed by
Figure 7. The regulation and OVP blocks having the same
reference voltage, the resistance ratio Rout2 over Rout3
adjusts the OVP threshold. More specifically,
− The bulk regulation voltage is:
V OUT + Rout1 ) Rout2 ) Rout3 @ V REF
Rout2 ) Rout3
1. high enough to limit the losses that if excessive,
may not allow to comply with the stand−by
requirements to be met by most power supplies
2. low enough for a good noise immunity
Again, a bias current in the range of 100 mA generally
gives a good trade−off.
Hence:
Rovp2 +
(eq. 50)
Rovp2 + 27 kW
(eq. 51)
(eq. 55)
(eq. 56)
ǒ
Ǔ
For safety reason, several resistors should be placed in
series instead of a single Rovp1 one. In our application, we
choose a (1800 kW + 1800 kW + 820 kW) network.
This selection together with (Rovp2 = 27 kW) leads to:
Rovp1 ) Rovp2
@ V REF + 1800 k ) 1800 k ) 820 k ) 27 k @ 2.5 V ^ 412 V (eq. 58)
Rovp2
27 k
C pin7 @ V REGUL @ V OUT,nom
2 @ 375 m @ L @ V OUT 2
C pin7 @ V REGUL @ V OUT,nom 2
750 m @ L @ V OUT 2
Ǔ
Rovp1 + 27 kW @ 410 * 1 + 4401 kW (eq. 57)
2.5
Finally, since the maximum power is obtained when
VREGUL is 1 V:
(P IN,AVG) max +
2
@ V IN(t)
(eq. 59)
C pin7 @ V OUT,nom 2
750 m @ L @ V OUT 2
@ V IN,rms 2
(eq. 61)
Now, as
Where:
− (VREGUL) is an internal signal linearly dependant of the
output of the regulation block (VCONTROL). (VREGUL)
varies between 0 and 1 V.
− IIN(t) and VIN(t) are the instantaneous line current and
voltage respectively.
− L is the coil inductance
− VOUT,nom is the output regulation voltage. This level is
set to about 390 V typically.
Equation (59) illustrates that as any voltage mode
controller, the timing capacitor (CPIN7) adjusts the power.
Multiplying IIN by VIN and averaging the result over the
line period, the mean input power is deducted as follows:
P IN,AVG +
V OVP
*1
V REF
Rovp2 + 27 kW
Maximum Power Adjustment
From the data−sheet equations, we can deduct the
following expression of the instantaneous line current that
is absorbed by the PFC stage:
I IN(t) +
ǒ
In our application, we target an OVP level in the range of
410 V.
Hence,
(eq. 52)
For instance, (VOVP = 105% ⋅ VOUT) leads to the
following constraint: (Rout3 = 5% ⋅ Rout2).
As soon and as long as the circuit detects that the output
voltage exceeds the OVP level, the power switch is turned
off to stop the power delivery.
In our application, the option that consists of two separate
VOUT sensing networks is chosen (as sketched by Figure 8).
Like for the regulation network, the impedance of the
monitoring resistors must be:
V OVP +
(eq. 54)
Rovp1 + Rovp2 @
− The ratio OVP level over regulation level is:
V OVP
+ 1 ) Rout3
V OUT
Rout2
(eq. 53)
In practice, we can choose: Rovp2 = 27 kW (instead of
25 kW, 27 kW being a normalized value)
Finally,
− The OVP level is:
V OVP + Rout1 ) Rout2 ) Rout3 @ V REF
Rout2
V REF
+ 25 kW
100 mA
V OUT,nom +
R fb1 ) R fb2
@ V REF
R fb2
where VREF is the regulation reference voltage (2.5 V) and
Rfb1 and Rfb2 are the feed−back resistors as portrayed in
Figure 5.
Hence, the input power can be expressed as follows:
ǒ
Ǔ
2
C pin7 @ V REGUL V IN,rms 2
R ) R fb2
P IN,AVG+ fb1
@
@
(eq. 62)
R fb2
120 m @ L
V OUT 2
The maximum power is only dependent on the coil
inductance, on the input voltage magnitude and on the Cpin7
capacitor. PIN,AVG is also a function of the output voltage
square so that the power capability of the PFC stage
increases while Vout decreases. This is what allows the
@ V IN,rms 2 (eq. 60)
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9
AND8281/D
Follower Boost characteristic (see data sheet for more
information on this mode). If this operation mode is not
wished (as this is the case in our application), the timing
capacitor (CPIN7) must be dimensioned so that the PFC stage
can provide the full power at low line (VIN,RMS =
[VIN,RMS]LL) under the nominal output voltage (VOUT =
VOUT,nom). The maximum VREGUL value being 1 V, this
leads to:
C pin7 +
120 m @ L @ (P IN,AVG) max
ǒ
R
)R
fb1
R
Ǔ
2
fb2
fb2
@
V OUT,nom 2
(V IN,RMS) LL
2
In our case, VCC and hence, the drive pulses’ amplitude is
15 V.
The choice of (R2 =150 W) together with (R8 = 4700 W)
leads to a 460 mV offset. The maximum pin7 swing that is
1 V without offset, is now: 540 mV that is 54% of its normal
value.
To allow the same maximum on−time, Cpin7 must be
increased in response to this swing diminution as follows:
C pin7 + 2.64 nF + 4.9 nF
54%
(eq. 63)
Finally, the following timing network is implemented:
− Cpin7 = 4.7 nF
− R2 = 150 W
− R8 = 4.7 kW
Noting that ,
V OUT,nom +
R fb1 ) R fb2
@ V REF
R fb2
Feeding Circuitry
The NCP1605 must start first and allow the downstream
converter to operate when the output voltage of the PFC
stage is nominal. This is done as follows:
• The NCP1605 start−up current source charges the VCC
capacitor tank that is common to the two controllers
(NCP1605 and NCP1217A). As the NCP1605 VCC
start−up level is high (15 V typically while the
NCP1217A starts to operate when its supply voltage
exceeds 12.8 V typically), VCC is necessarily high
enough to activate both drivers when the start−up
current source turns off.
• The circuitry of Figure 9 is implemented to power the
two controllers after start−up. An auxiliary winding is
added across the forward transformer (see Figure 9).
The turn ratio is 1/14. The diode D15 rectifies the ac
voltage seen by the auxiliary winding so that the
capacitor C28 is substantially charged to (VBULK/14),
i.e., about 28 V when the MOSFETs X31 and X24 are
on. A low cost regulator consisting of Q7, R31, D9 and
D8 steps down this voltage to provide both the
NCP1605 and NCP1217A with a friendly voltage
(around 15 V).
This configuration that makes C28 store a significant
amount of energy as soon as there is some activity in the
forward side (C28 being charged up to almost 30 V), allows
a robust powering of the controllers even in stand−by where
they enter skip−cycle mode to reduce the losses.
the above equation simplifies as follows:
C pin7 +
120 m @ L @ V REF 2 @ (P IN,AVG) max
(V IN,RMS) LL 2
(eq. 64)
In our case,
− L = 150 mH
− (PIN,AVG)max = 190 W
− (VIN,RMS)LL = 90 V
− VREF = 2.5 V
Hence:
C pin7 +
120 m @ 150 m @ 2.5 2 @ 190
^ 2.64 nF
(90) 2
(eq. 66)
(eq. 65)
Offsetting the pin7 Pin…
At high line, the PFC MOSFET on−time becomes very
small and the circuit must be able to operate with low
VCONTROL levels. At light load, these levels are particularly
and make the circuit task very tough (the PWM comparator
functions with very low inputs). To avoid excessive
minimum on−times able to prevent the PFC stage to regulate
when at high line and light load, skip mode is not activated,
it is recommended to generate an offset on pin7 by placing
a resistor R2 between Cpin7 and ground and forcing some
voltage across R2 using the drive pulses (thanks to the
resistor R8 of the application schematic).
The offset should be as high as 400 or 500 mV.
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10
AND8281/D
Forward Primary Side
Vbulk
X31
IRF840
1N4934
D12
MUR160E
R44
2.2
D15
C28
100 mF/50 V
R31
10 k
D13
MUR160E
T2
Q7
BC368
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
D9
16 V
D8
1N4148
VCC
To the
NCP1217A
VCC Pin
NCP1605
X24
IRF840
R25
0.33/3 W
C1
VCC Capacitor
Figure 9. Feeding Circuitry
Stand−by Management
receive a voltage below 300 mV in light load conditions.
Practically, a portion of the feedback signal of the
downstream converter is applied to pin 1, as portrayed by
Figure 10.
The NCP1605 automatically skips switching cycles when
the power demand drops below a given level. This is
accomplished by monitoring the pin1 voltage that must
PFC Stage
Downstream Converter
Rectified ac Line
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
HV
+
Downstream
Converter
Controller
(NCP1217A)
VCC
NCP1605
R28
Stand−by
Input
Voltage
C
R18
Feed−back of the
Downstream Converter
Figure 10. Signal for Stand−by Detection
A portion of the SMPS feedback is injected to pin1. In our application, R28 is 47 kW
and R18 is 22 kW so that 30% of the SMPS feedback voltage is applied.
In normal operation, the circuit controls the continuous
absorption of the line current necessary for matching the
load power demand. Instead, when the voltage applied to
pin1 goes below 300 mV:
− The output pulses are blanked and pin3 (“VCONTROL”)
is grounded,
− The output of the PFC stage being not fed any more, it
drops. When the output voltage goes below 95.5% of
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11
AND8281/D
the regulation level, the circuit resumes operation until
“FLAG1” becomes low (what means that the output
voltage has exceeded the regulation level).
− At that moment, if Vpin1 is still below 300 mV, a new
skipping phase starts.
In other words, instead of continuously providing the
output with a small amount of power, the circuit operates
from time to time at a higher power level. As an example and
to make it simple, instead of continuously supplying 1% of
PMAX, the circuit can provide the load with 10% of PMAX for
10% of the time. The IC enters the so−called skip cycle mode
that is much more efficient compared to a continuous power
flow as it drastically reduces the number of pulsations and
therefore the switching losses associated to them. Figure 11
portrays this operation mode.
Remarks:
• This technique that is based on the monitoring of the
downstream converter feed−back, makes the PFC stage
enter the skip mode at a very stable power level over
the input voltage range.
• When in skip mode, each working phase of the PFC
stage, starts smoothly as pin3 is grounded at the
beginning of it. This soft−start capability is effective to
avoid the audible noise that could possibly result from
such a burst operation.
Figure 11. Stand−by Management
Control of the Downstream Converter (“pfcOK” Pin)
− Incorrect feeding of the circuit (“UVLO” high
when VCC < VCCOFF, VCCOFF equating 9 V
typically).
− Excessive die temperature detected by the
thermal shutdown.
− Under−Voltage Protection.
− Too repetitive Over−Voltage conditions leading
to the circuit shutdown (“STDWN” of the block
diagram turns high).
− A major fault has definitively latched off the
circuit.
And “pfcOK/REF5V” is high when the PFC output voltage
is properly and safely regulated. The signal is intended to
control the operation of the downstream converter.
The signal “pfcOK/REF5V is high (5 V) when the PFC
stage is in normal operation (its output voltage is stabilized
at the nominal level) and low otherwise.
More specifically, “pfcOK/REF5V” is low:
• During the PFC stage start−up, that is, as long as the
output voltage has not yet stabilized at the right level.
• In case of a condition preventing the circuit from
operating properly, i.e., during the VCC charge by the
high voltage start−up current source, in brown−out
conditions or when one of the following major faults
sets the “Fault Latch” of the block diagram, causing the
circuit turning off:
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12
AND8281/D
The signal “pfcOK” is low when the PFC stage is not in nominal operation (start−up, fault conditions) and high (5 V) when it
is ok for operation.
Vbulk
R49
22 k
D14
pfcOK
The PFC controls the downstream converter activity thanks
to the « pfcOK » signal:
NCP1217A
1
8
2
7
3
6
4
5
− If ”pfcOK” is low, the NCP1217A feed−back is forced
low by D14 and the forward does not operate
− If ”pfcOK” is high, the NCP1217A feed−back is no
more grounded and the forward is free to operate.
Figure 12. Enabling / Disabling the Downstream Converter
R49 is optional. It is implemented here as an additional pull−
up resistor that increases the biasing current on the
NCP1217A feed−back pin. D14 could be removed if a resistor R49 was implemented that is low impedance enough to
disable the controller when “pfcOK” is in low state.
Design of the Two−switch Forward
The NCP1605 enables the two−switch forward when the
PFC stage output is nominal. Therefore, its input voltage
range is narrow. More specifically, we will consider that:
− the minimum input voltage is 350 V (taking into
account the 10 ms hold−up time)
− the maximum one is 450 V
We select the NCP1217A as the two−switch forward
because it guarantees that the duty cycle cannot exceed 50%.
Also, this compact and cost−effective circuit incorporates
some stand−by management to keep the stand−by losses at
a low level.
Hence:
NP
t 42% @ 350 + 7.35
20
NS
A 7 ratio is selected, that gives some margin.
The magnetizing inductor is selected in order to minimize
the (L @ Ipk 2 ). The choice of the output current ripple leads
to a 800 mH inductor.
Finally, a ETD39, ferrite core transformer is
implemented. A third winding (auxiliary winding) is added
for the VCC generation (see the “feeding circuitry” section).
We choose (NP / NAUX = 14) so that the auxiliary winding
provides about 28 V when the bulk voltage nominal.
Finally, the transformer specification is:
− LP = 800 mH
− NP / NS = 7
− NP / NAUX = 14
− IP,RMS = 1,9 A
− IP,MAX = 3 A
− IS,RMS = 9.5 A
− IS,MAX = 11 A
Selection of the Magnetic Components and of the
Output Capacitor:
Two components are to be computed:
• the forward transformer that transfers the energy from
•
the primary to the secondary side
the output filtering coil that:
− Adjusts the ripple of the output current. As a
rule of the thumb, 70% of the maximum load
current will be used as the peak to peak ripple.
− In conjunction with the output capacitor filters
the ac voltage provided by the transformer, to
form the dc output voltage (19 V). (L.C) must
be large enough to meet the ripple requirements
of the 19 V output voltage.
Design of the Output Filtering Network
The criterion 1 (70% current ripple) leads to:
DI COIL + 70% @ I LOAD,MAX + 70% @ 8 A + 5.6 A
On the other hand:
DI COIL +
Forward Transformer Design
Since the NCP1217A limits the duty−cycle at a level that
can be as low as 42% (see data−sheet), the turn ratio of the
forward transformer must selected so that the voltage it
applies to the secondary side is high enough to provide 20 V
(that is 19 V the output voltage + the diode voltage drop)
when the bulk voltage is minimum (350 V). In other words:
V BULKń7
V out ) V F
@
@ 7.5 ms ³
L
V BULKń7 ) V F
L ^ 19 ) 1 @ 7.5 ms + 26 mH
5.6
Two parallel low ESR, 470 mF / 25 V capacitors are
connected across the output to form the output (L, C) filter
together with the 26 mH / 11 A inductor.
NS
@ V BULK,min u 20 V
42%
NP
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13
AND8281/D
Application Schematics
Vbulk
+
C2
100 mF/450 V
D1
MUR460
VCC
Vbulk
M1
SPP20N60S
R42
D3
C5
100
16 V
10 nF
R11
R9
1800 k
R14
1800 k
R20
1800 k
C30
R22
1800 k
1 nF
R10
R13
2.2
1k
R24
560 k
220 nF
R21
27 k
Q2
BC369
D2
1N4148
C17
pfcOK
R23
820 k
10 k
DRV1
R12
47
VCC
R17
16 15 14 13 12 11 10 9
27 k
R7
0.1
NCP1605
C14
1 nF
stby
1
2
3
4
5
6
7
pin6
C6
T1x
150 mH
(np/ns = 9)
R16
R4
1800 k
1800 k
C22
680 nF
220 mF
R3
1800 k
C4
VRramp
C3
4.7 nF
C37
1 nF
VCC
8
330 pF
R2
150
R6
C8
R1
1800 k
62 k
2.4 k
pin6
220 nF
R15
R58
R52
6.8 k
22 k
DRV1
R8
4.7 k
C1 Type = X2
VRramp
330 nF
+
−
100−265 VAC
U1x
KBU6K
N
C15
C12
2.2 nF
Type = Y2
Earth
C13
2.2 nF
Type = Y2
CM1
330 nF Type = X2
Type = X2
CM2
150 mH
opt.
Figure 13. PFC Stage
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14
C11
330 nF
N
F1
L
AND8281/D
Vout
C29
19 V/8 A
470 mF
C18
25 V
SGND
470 mF 25 V
C19
Vout
R27
1 mF
L1
22 mH
22 k
R30
3.3 k
C27
R35
470 pF
100/2 W
R57
C23
1k
10 nF
R29
3.3 k
MBR20100CT
D7
D13
MUR160E
Vbulk
T2
X31
SPP11N60
K = Np/Ns = 7;
Np/Naux = 14
Vaux2
10 k
D10
100 nF
D15
1N4934
D12
10 k
D20
16 V
X25
C10
2.2 nF
Type = Y2
R25
0.33/3 W
Vz
BC368
Q6
STRAP
C32
100 nF
BC368
Q5
R50
10
DRV2
C28
1N4148
Vz
VCC
7
8
D9
R55
VCC
1 mF
C20
C31
Vbulk
5
6
D5
3V0
Q1x
BC846B
1
2
3
FB
220 mF
Circuitry for
Over−Load
Protection
4
FB
1 nF
R43
1k
C34
6.8 k
pfcOK
PFC
Skip−Mode
Control
C35
R49
D14
1N5817
1 nF C33
R46
1 nF
1k
R1x
43 k
NCP1217A
16 V
C26
1 mF
10 k
R39
47
D8
BC368
Q7
R56
0R
BC369
Q1
R51
100 mF/50 V
10 k
C16
2.2 nF
Type = Y2
16 V
R33
10
VCC
R31
TL431
R38
MUR160E
R40
10
2.2
SGND
X24
SPP11N60
800 mH
D18
R44
SFH615A−4
X30
FB
R37
Vaux2
X29
D6
FB
R18
R5
47 k
22 k
stby
22 k
Figure 14. Forward Stage
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15
AND8281/D
Bill of Materials
CM1
CM CHOKE
B82734−R2322−B30
EPCOS
CM2
DM CHOKE
WI−FI series − 150 mH
Wurth Electronik
C1, C11, C15
330 nF X2 Capacitor
PHE840MY6330M
RIFA
C2
Bulk Cap. 100 mF / 450 V
222, 215, 937, 101
BC Components
C3
CMS Capacitor
4.7 nF
various
C4
CMS Capacitor
330 pF
various
C5, C8, C17
CMS Capacitor
220 nF
various
C6, C31
Electrolytic Capacitor
220 mF / 25 V
various
C14, C33, C34, C35, C30, C37
CMS Capacitor
1 nF
various
C27
CMS Capacitor
470 pF
various
C21, C25, C12, C13
2.2 nF Y2 Capacitor
DE2E3KH222MA3B
muRata
C18, C29
electrolytic Capacitor
UPM1E471MPD
Nichicon
C19, C20
CMS Capacitor
1 mF
various
C22, C26
CMS Capacitor
680 nF
various
C23
CMS Capacitor
10 nF
various
C28
Electrolytic Capacitor
100 mF / 50 V
various
C32
CMS Capacitor
100nF
various
D10
Through Hole Ceramic Cap
100 nF
various
C38
CMS Capacitor
330 nF
various
D1
PFC Diode
MUR460RLG
ON Semiconductor
D2, D8
DO−35 Diode
1N4148
various
D14
Schottky Diode
1N5817
ON Semiconductor
D3, D9
16 V Zener Diode
1N5930
ON Semiconductor
D18, D20
16 V Zener Diode
BZX84C16LT1, G
ON Semiconductor
D16
16 V Zener Diode
BZX79−C3V0
ON Semiconductor
D6, D7
Dual Schottky Diode
MBR20100CT
ON Semiconductor
D12, D13
Demagnetization Diodes
MUR160RLG
ON Semiconductor
D15
Rectifier
1N4934RLG
ON Semiconductor
HS1_M1, HS3_D6
Heatsink
KL195/25.4SW
Schaffner
HS1_X31, HS2_X24
Heatsink
KL194/25.4SW
Schaffner
L1
DMT2−26−11L
26 mH Power Choke
CoilCraft
M1
PFC MOSFET
SPP20N60S5
Infineon
Q1, Q2
PNP TO92 Transistor
BC369
ON Semiconductor
Q1x
SOT23
BC846B
ON Semiconductor
Q5, Q6, Q7
NPN TO92 transistor
BC368
ON Semiconductor
R1, R3, R4, R9, R14, R16, R20, R22
1%, 1/4 W Resistors
1.8 MR
various
R2
1%, 1/4 W Resistors
150 R
various
R12, R39
1%, 1/4 W Resistors
47 R
various
R6
1%, 1/4 W Resistors
2.4 kR
various
R7
3 W PFC CS Resistor
RLP3 0R1 1%
Vishay
R8
1%, 1/4 W Resistors
4.7 k
various
R10, R31, R37, R38, R51
1%, 1/4 W Resistors
10 kR
various
R13, R44
1%, 1/4 W Resistors
2.2 R
various
R15
1%, 1/4 W Resistors
62 kR
various
R17, R21
1%, 1/4 W Resistors
27 kR
various
R18, R27, R46, R58
1%, 1/4 W Resistors
22 kR
various
R23
1%, 1/4 W Resistors
820 kR
various
R24
1%, 1/4 W Resistors
560 kR
various
R25
3 W 0.39 R Forward CS Resistor
W31−R39 JI
WELWYN
R33, R40, R50
1%, 1/4 W Resistors
10 R
various
http://onsemi.com
16
AND8281/D
Bill of Materials
R28, R55
1%, 1/4 W Resistors
47 kR
various
R29, R30
1%, 1/4 W Resistors
3.3 kR
various
R35
100 R / 4 W Resistor
SBCHE4
Meggitt CGS
R11, R43, R57
1%, 1/4 W Resistors
1 kR
various
R42
1%, 1/4 W Resistors
100 R
various
R49, R52
1%, 1/4 W Resistors
6.8 k
various
R1x
1%, 1/4 W Resistors
43 k
various
T1
PFC Coil
SICO 977
Sicoenergie
T2
Forward Transformer
SICO 978
Sicoenergie
U1
Diodes Bridge
KBU6K
General Semiconductor
U2
Forward Controller
NCP1217AD133R2G
ON Semiconductor
U3
PFC Controller
NCP1605
ON Semiconductor
X25
01:01 Pulse Transformer
Q3903−A
CoilCraft
X29
Opto−coupler
SFH6156−2
Infineon
X30
TO92 Voltage Reference
TL431ACDR2G
ON Semiconductor
X24, X31
Forward MOSFET
SPP11N60S5
Infineon
F1
4 A Fuse
various
various
ON Semiconductor and
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
“Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All
operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights
nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should
Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates,
and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death
associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal
Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
PUBLICATION ORDERING INFORMATION
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For additional information, please contact your local
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AND8281/D