NCL30060LED1GEVB Evaluation Board User's Manual

NCL30060GEVB
Off‐line Critical Conduction
Mode PFC LED Driver
Evaluation Board
User's Manual
http://onsemi.com
Value
Unit
Input Voltage Range
Description
90 − 305
V rms
Line Frequency Range
45 – 66
Hz
700
mA
10 – 41
V dc
25
W
Output Current
Output Voltage Range
Maximum Output Power
Power Factor (Typical)
0.99
−
THDi (Typical)
< 10
%
Efficiency (Typical)
87.5
%
EVAL BOARD USER’S MANUAL
The compact evaluation board is constructed with
through-hole components on the top and surface mount
components on the bottom side. This driver was designed to
meet safety agency requirements but has not been evaluated
for compliance. When operating this board, observe safe
standard working practices. High voltages are present and
caution should be exercised when handling or probing
various points to avoid personal injury or damage to the
unit.
Figures 1 and 2 illustrate the top and bottom sides of the
evaluation board. AC input power connects to the block
labeled J1. Terminals are marked “L” and “N” representing
Line and Neutral leads. The LED load connects to the
terminal block labeled J2 with polarity as marked.
The anode of the LED load should be connected to “+” and
the cathode to “−” terminal. Never connect LEDs to the
driver while it is running or before the output capacitors
discharge after removing input power. With no load
connected, the output capacitors charge to > 44 V. Energy
stored in the output capacitance can damage or shorten the
effective life of the LEDs if improperly discharged into the
LEDs.
The schematic for the power section is shown in Figure 3,
and dimming schematic is shown in Figure 4.
Dimming control is accessible through the smaller
connector labeled J31. Components have already been
placed on the board to support standard 1−10 V dimming
where a 10 V level provides full output current and 1 V or
below reduces the LED current to a minimum level.
The response between 1 and 10 V is linear in terms of LED
current.
This evaluation board will also support PWM dimming
control by populating the board with the appropriate
components as listed on the evaluation board Bill of
Materials. The board was not intended to support both
dimming methods simultaneously; therefore only
components for one type of interface should be fitted at
a time.
The dimming interfaces are optional and do not require
any connections if dimming is not required. This evaluation
board does not support phase-cut or TRIAC dimming
functions.
Introduction
The NCL30060 is intended to control a high performance
critical conduction mode (CrM) LED driver providing high
power factor and low total harmonic distortion of input
current utilizing constant on-time control. This evaluation
board provides constant current (CC) to the load over a wide
LED string voltage range.
The NCL30060 provides many features including high
voltage start-up, direct drive for external power MOSFET,
frequency dithering to reduce the EMI profile, maximum
on-time protection, over voltage protection, and short circuit
protection. These features work together to provide a robust
LED driver solution packaged in a compact SO-7 case with
one pin removed for improved creepage distance.
As configured, this evaluation board provides 700 mA
constant current at up to 25 W and directly interfaces to
a string of LEDs. This evaluation board supports 1−10 V
and PWM dimming control signals referenced to low
voltage secondary circuits. The default configuration
supports standard 1−10 V dimming. The evaluation board
will support PWM dimming by populating alternate
component positions provided on the PCB.
An in-depth description of constant on-time control and
performance of a single stage flyback LED driver can be
found in the datasheet of a related controller,
the NCL30000.
This manual also addresses modifications to change the
output current and output voltage ranges. The NCL30060
specification contains additional information on operation
of the controller. Design calculations are presented in an
Excel® Worksheet available at onsemi.com to aide in
customized design applications.
© Semiconductor Components Industries, LLC, 2014
May, 2014 − Rev. 0
1
Publication Order Number:
EVBUM2240/D
NCL30060GEVB
Figure 1. NCL30060G Evaluation Board (Top Side)
Figure 2. NCL30060G Evaluation Board (Bottom Side)
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2
1
Neutral
J1−2
Line
RV1
V300LA4
CX1
N.F.
C4
1 nF
R10
51 kW
D7
MMSD103
R1A
5.6 kW
L2
6 mH
47 nF
CX2
D12
MMSD103
1
2
3
4
R11 1 kW
HV
FB
CS/ZCD
RT
VCC
GND
DRV
6
5
7
U1 NCL30060
D2
MRA4007
2.2 mH
L3
R2
5.6 kW
D4
MRA4007
C1
220 nF
C13
22 pF
1
R7
5.76 kW
4.7 nF
C2
4
2
Q1A
N.F.
3
1
D5
ES1M 5
Q1
SPD06N80
Q3
MMBT5550
D3
MRA4007
T1
1
D1
MRA4007
R6
R4
100 kW
D6
MMSD103
R1
5.6 kW
U2
F1 FUSE
5.6 kW
D10
17 V
C6
10 mF
3
R12
0.1 W
http://onsemi.com
PS2513−1
3
4
Figure 3. Power Stage Schematic
FL1
FL2
FL3
FL4
+
+
C7
100 pF
Q5
MMBTA06
R19
24 kW
R14
22 kW
U4
R16
NCP431A 16 kW
R15
22 kW
R13
1 kW
MURD320
D8
CY
4.7 nF
2
C11
680 mF
C12
680 mF
J1−1
1
2
3
4
VCC
OUT2
IN2N
IN2P
R18
470 W
R17
200 W
OUT1
IN1N
IN1P
GND
U3 LM2904
8
7
6
5
R24
0.1 W
MBRA210
D13
D9
BAW56
Anode
C9
100 nF
VOUT
R23
24 kW
Cathode
1
J2−1
RTN
Adjust
C8
220 nF
R22
1 kW
J2−2
1
NCL30060GEVB
Populate only
one Interface
Type at a time
Control Input
1
RTN
1
J31−2
+V
J31−1
D31
MMSZ4689
Maximum Input 15 Vdc
R42
1 MW
R41
10 kW
R31
1 kW
1
2
3
4
2
−
+
C41
1 nF
1
2
4
U42
NCP431A
R44
2.2 kW
R43
287 kW
R33
10 kW
C31
10 mF
1−10 Volt Dimming Interface
U41
TLV271
3
5
U32
NCP431A
R35
22 kW
C43
1 nF
Q41
MMBTA06
R6 Sets Minimum LED Current
C42
100 nF
R36
1 MW
Affects Maximum LED Current
R34
330 kW
R47
75 kW
U31A
NL17SZ17
SC−88−5
R45
220 kW
R46
6.2 kW
R32
1 MW
PWM Dimming Interface
R48
3.16 kW
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5
Figure 4. Dimming Control Schematic
R49
22 kW
4
U43
NCP431A
R50
22 kW
100 Hz to 5 kHz Input
Logic High = 2 to 5.5 V
Logic Low < 0.6 V
RTN
Adjust
Minimum Input
Voltage = 13 V
VOUT
NCL30060GEVB
NCL30060GEVB
General Behavior/Waveforms
The evaluation board is based on a single stage flyback
converter. This topology provides isolation and high power
factor utilizing a single power magnetic and switching
device. Single stage converters require minimizing filter
capacitance after the diode bridge and loop response less
than 20 Hz to achieve high power factor and low THDi.
Shown below are waveforms of Q1 switching MOSFET
drain voltage and current as monitored across sense resistor
R12. The evaluation board is operating with 25 W LED
load. Note the scale factors were left unchanged between
photos to highlight the relationship between drain voltage,
current, and operating frequency.
Figure 7. Drain Voltage and Current
at 305 V ac Input
The photo below is the drain voltage showing the
envelope of the rectified sine wave input. The rectified sine
shape provides high power factor performance.
Figure 5. Drain Voltage and Current at 90 V ac Input
Figure 8. Drain Voltage at 230 V ac
with Slower Scan
This converter operates in critical conduction mode
(CrM) where the power switch turns on as soon as the
transformer core is reset to provide maximum utilization of
the transformer. This can be seen in Figure 9 which shows
the bias winding voltage in the top trace and the switching
MOSFET gate signal in the bottom trace.
Figure 6. Drain Voltage and Current
at 230 V ac Input
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5
NCL30060GEVB
The voltage on the transformer bias winding remains
constant until the core is demagnetized, at which time the
voltage begins to fall. When the voltage crosses the zero
current detect (ZCD) threshold of 55 mV, the gate drive
(DRV) is issued which turns on the MOSFET. The DRV
signal remains high until the on-time expires and then DRV
falls to a low state turning off the MOSFET. When the
MOSFET turns off, the bias winding voltage returns to the
high state.
Typical Performance
LED Current (mA)
Figure 9. Bias Winding and DRV in CrM Operation
1000
90%
950
89%
900
88%
850
87%
800
86%
750
85%
700
84%
650
83%
600
82%
LED Current
550
Efficiency
81%
500
80%
90
120
150
180
210
240
Input Voltage (Vac)
Figure 10. Efficiency and Line Regulation
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6
270
300
Efficiency (%)
Figure 10 shows efficiency line regulation performance
for the evaluation board. Figure 11 is a plot of load
regulation with 115 V ac input. Note the converter enters
protection modes for very low and very high output voltage.
Power Factor and input current total harmonic distortion
(THDi) is shown in Figure 12 for the evaluation board
driving 12 LED load. Curves for both 50 Hz and 60 Hz
operation are shown.
NCL30060GEVB
50
45
40
Output Voltage (V)
35
30
25
20
15
10
5
0
0
100
200
300
400
500
600
700
800
Output Current (mA)
24
1.00
22
0.99
20
0.98
18
0.97
60 Hz THDi
50 Hz THDi
16
0.96
60 Hz PF
14
0.95
50 Hz PF
12
0.94
10
0.93
8
0.92
6
0.91
4
0.90
90
120
150
180
210
240
Input Voltage (Vac)
Figure 12. Power Factor and THDi
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7
270
300
Power Factor (PF)
Input Current THD (%)
Figure 11. Load Regulation
NCL30060GEVB
Setting Output Current
Table 1. TRANSFORMER WIRE CONNECTIONS
The LED output current is directly sensed to provide good
regulation over a wide operating range. Current is sensed via
a resistor (R24) placed in series with the negative output lead
and the voltage across this resistor is compared to a reference
to generate a feedback signal. The feedback signal is passed
to the primary to control the on-time of the NCL30060
providing closed loop operation.
The loop response of this single stage converter is low in
order to provide high power factor and low THDi. At startup,
the output current will overshoot until the control loop has
time to respond. The amount of overshoot is controlled by
a second feedback loop called the fast loop. This loop
activates quickly at startup and limits the output current, but
does not provide high power factor performance. After
a delay, the main current loop takes over regulation at the
target current while maintaining high power factor.
The current threshold for the fast loop must be set higher
than the peak of the LED ripple current to ensure optimal
power factor performance. Resistors R16, R17, and R18
establish the proper reference levels for the main and fast
current loops. As built, the reference for the main loop is
70 mV, and the fast loop is 100 mV.
The LED output current, ILED, is given by the formula
below:
I LED +
70 mV
Transformer
Wire Number
Default PCB
Wire Location
(Series)
PCB Location
for Low Voltage
(Parallel)
FL1
H6
H6
FL2
H3
H2
FL3
H4
H5
FL4
H1
H1
Open Load Protection
The evaluation board is configured as a current source;
therefore the output voltage will increase until the current set
point of 700 mA is achieved. If no load is connected, the
output voltage would rise excessively and must be limited to
avoid damage to the output capacitors. The NCL30060 ZCD
input monitors the output voltage via the bias winding
voltage which is related to the output voltage by the turns
ratio of the transformer. R7, D7, and R11 form the path from
the bias winding to the ZCD input. When the ZCD input
reaches 6 V, the controller shuts off the MOSFET preventing
excessive output voltage. The recommended value of R11 is
1 kW to provide proper response of the current sense
function. R7 is selected to provide 6 V on the ZCD input
when the LED output voltage reaches the open load
protection threshold. C13 is a noise filter for ZCD operation.
Shown in Figure 13 below is the bias winding in the top
trace and the main secondary voltage in the lower trace. Note
the right side showing a rising voltage when the MOSFET
turns off.
(eq. 1)
R24
The default value for R24 is 0.1 W, therefore the LED
current will be 700 mA.
ILED can also be set by adjusting the reference dividing
resistors R16, R17, and R18. Ensure that the reference level
on the fast loop is higher than the peak of the LED ripple
current to avoid degrading the power factor.
Adjusting Output Voltage Range
The NCL30060 evaluation board was designed to cover
a wide range of customer applications. As delivered, it is
configured for 700 mA over a voltage range of 10 to 41 V.
Lower voltage/higher current configurations can also be
supported with a simple modification.
The transformer secondary winding is comprised of two
halves. The evaluation board default configuration is a series
connection of the two secondary windings. For LED voltage
applications of 9 to 20 V, the secondary windings should be
changed to a parallel configuration. LED string voltages
below 9 V will require an alternate transformer design
which provides proper secondary bias voltage.
The transformer secondary uses four wires (Flying Leads)
from the magnetic to the PCB. Table 1 below shows the two
possible configurations for secondary windings.
Figure 13. Bias Winding Ringing Compared to
Secondary Winding Waveform
The ringing on the bias winding (top trace) compared to
the secondary winding (lower trace) reveals an error
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8
NCL30060GEVB
introduced by the transformer leakage inductance.
Monitoring the bias winding to detect output voltage
directly would indicate a false open load condition. The
NCL30060 measures the ZCD pin 2 ms after the MOSFET
turns off to allow the ringing to subside and avoid erroneous
readings caused by leakage inductance.
When the NCL30060 detects an open load condition, the
MOSFET is turned off and is held off for 1.25 ms, at which
time another DRV pulse is issued. If the open load condition
is still present, the MOSFET will be turned off again for
1.25 ms. Should four events occur in succession,
the controller shuts down for 1 second to protect the system,
and then attempts a restart. Qualifying four events avoids an
interruption in operation due to disturbance such as surge or
static discharge.
Figure 14 below is the bias winding voltage in the top
trace and the DRV in the lower trace during an open load
condition. Note the 1.25 ms periods of no switching and
after the fourth consecutive event the controller shuts off for
the extended 1 second period.
initiating the next switching cycle in CrM operation. Normal
converter startup produces the same extended off-times as
shorted output requiring differentiation between these two
events for proper protection.
High power factor operation further compounds detection
of shorted output due to the fact the energy transfer follows
the rectified sine envelope of the applied power.
The extended off-time characteristic of a shorted output
may only occur near the peaks of the sine envelope making
a standard timer based solution not possible. A novel
asymmetrical detection method accounts for the extended
off-time occurring only at the peaks of the applied voltage.
Further details on shorted output detection can be found in
the NCL30060 datasheet.
Shown below is the typical response of the evaluation
board to a shorted output. This trace shows output current
flowing for about 40 ms before the shorted output detection
circuit shuts off the converter. After a 1 second delay,
the converter attempts a restart. When the shorted output is
removed, recovery is automatic.
Figure 14. Open Load Protection Shutdown
Figure 15. Current Pulses during Shorted Output
The CS/ZCD pin monitors primary current during the
MOSFET on-time and bias winding voltage during off-time.
D7 is a blocking diode which allows this dual sensing. Note
that capacitance on the CS/ZCD pin will affect converter
operation. Typically, this pin cannot be directly monitored
as probe capacitance can alter circuit timing. Additionally,
board capacitance and recovery characteristics of D7 can
affect converter operation. Best performance is achieved by
selecting a low capacitance diode with recovery time of less
than 35 ns for D7 to avoid residual voltage on the CS/ZCD
pin as the converter naturally progresses from on-time to
off-time. PCB traces should be kept as short as possible to
avoid parasitic capacitance.
Dimming Functions
The NCL30060 evaluation board accepts dimming
control functions through screw terminal connector J31.
The board is factory configured for 1−10 V control, but can
be easily modified for PWM dimming control by installing
alternate components on the PCB. The dimming interface is
referenced to the secondary ground, but does not share the
negative lead of the LED load. Do not make a connection
between the negative of J31 and the negative of output
connector J2. This will interfere with LED current
sensing.
1−10 Volt Dimming
The typical 1−10 V dimming control for lighting provides
full output when the dimming control is at 10 V and
minimum output at 1 V or below. The interface on the
NCL30060 evaluation board will accept a direct connection
to a voltage source, such as a variable dc supply to achieve
dimming over the 1 to 10 volt range. Multiple LED driver
Shorted Output Protection
During the on-time, energy is stored in the flyback
transformer and during the off-time the energy is delivered
to the secondary. When the converter is operating with low
output voltage, the off-time is extended as it is the product
of voltage and time which demagnetizes the transformer
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NCL30060GEVB
PWM Dimming
boards can be connected in parallel allowing control of
many lighting fixtures from one variable dc supply.
The dimming interface will also support dimming control
using a potentiometer noting that the evaluation board
interface is capable of sourcing 10 V. (Note, a logarithmic
taper potentiometer is suggested for more proportional light
control with potentiometer setting.) Multiple fixtures can be
connected together when using a potentiometer; however
the adjustment region will be more compressed. This is due
to multiple LED drivers where each dimming interface is
contributing some current to the same potentiometer.
An alternate approach to a potentiometer is a commercial
1−10 V dimming control. An example of this control is
a potentiometer which has a transistor follower as a current
buffer to minimize the effect of current sourced from
multiple dimming interface circuits. The 1−10 volt dimming
interface will work with all three control methods.
The 1−10 volt dimming control injects a proportional
signal into the current feedback loop essentially subtracting
the control input proportionally from the feedback required
from the LED current sense resistor. This provides a stable
wide-range dimming control. 10 volts on the input provides
zero output from the summing amplifier U41. R45 in
conjunction with R44 and R46 results in zero current
through R36 which means no modification to the current
feedback. Therefore, full LED is applied to the load.
A voltage higher than 10 V has no effect on the feedback
loop. Maximum voltage at the dimming control input is
15 V.
As the dimming control voltage is reduced, U41 amplifies
the signal and raises the voltage on R36, which
proportionally reduces the feedback signal from the sense
resistor. U42 clamps this summed signal to 2.5 V when the
dimming input is lowered to 1 V. Further reduction in
dimming input voltage will have no effect due to the
clamping of U42. The value of R36 determines the
minimum current flowing through the LED load.
The formula to calculate R36 is given below:
R 23 ǒV U42 * KǓ
R 36 +
K * I LED
Components to support a PWM dimming input can be
placed on the NCL30060 evaluation board in the designated
area. Components used for 1−10 V dimming must be
removed when using the PWM dimming input.
The evaluation board converts the PWM signal to an analog
level. Therefore the LED current responds to the average
duty factor of the PWM signal being subtracted from the full
LED current. For example, a PWM signal which is at the
high state for 10% will result in 90% of the full LED current.
A PWM signal which is at the high state 70% of the time will
result in an LED current of 30% of maximum.
U31 is a Schmitt trigger buffer which receives the PWM
signal providing a fixed amplitude square wave with fast rise
and fall times. R33 and C31 filter the PWM signal to an
average level which is then impressed on R36. Since the
PWM input is converted to an analog voltage to linearly dim
the LED current, the PWM frequency is not critical. PWM
frequencies from 100 Hz up to 20 kHz are acceptable.
The control method functions the same as with the 1−10 V
dimming.
R31 and D31 limit the PWM dimming signal to 5.1 V
protecting the input of U31. 12 V is the maximum input. R2
ensures if no PWM signal is applied, the LED current will
be at the maximum level. R34 sets the maximum level when
duty factor is 0%. If R34 is omitted, the maximum LED
current will be slightly higher than the target value without
the PWM dimming circuit.
“Clamp”
There is an area on the bottom side of the PCB labeled
“Clamp”. These component locations are reserved for
a future enhancement. The demo board is shipped without
populating this area.
(eq. 2)
R 24
Where:
K + V U4
ǒR
R 18
16 ) R 17 ) R 18
Ǔ
(eq. 3)
For the example evaluation board with minimum LED
current of 120 mA, R36 is approximately 1 MW.
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10
NCL30060GEVB
Table 2. BILL OF MATERIALS
Substitution
Allowed
Yes
Designator
Qty.
Description
Value
Tolerance
Footprint
Manufacturer
Manufacturer
Part Number
CY
1
Capacitor, Y5U X1Y1
4.7 nF, 250 VAC
20%
Radial
Panasonic
CD16-E2GA472MYNS
CX1
0
DNP
−
−
Box
−
−
−
CX2
1
Metallized Polyester
Film X1
47 nF, 300 VAC
20%
Box
Panasonic
ECQ-U3A473MG
Yes
C2
1
Ceramic
4700 pf, 500 V
10%
1206
TDK
CGJ5H4X7R2H472K115AA
Yes
C1
1
Metallized Polyester
Film X1
220 nF, 300 VAC
20%
Box
Panasonic
ECQ-U2A224ML
Yes
C4
1
Ceramic COG
1 nF, 50 V
10%
0603
TDK
C1608COG1H102K080AA
Yes
C7
1
Ceramic COG
100 pF, 50 V
5%
0603
TDK
C1608COG1H101J080AA
Yes
C6
1
Ceramic
10 mF, 35 V
15%
1206
TDK
C3216X7R1V106M
Yes
C8
1
Ceramic X7R
220 nF, 50 V
10%
1206
TDK
C3216X7R1H224K115AA
Yes
C9
1
Ceramic X7R
100 nF, 50 V
10%
0603
TDK
C1608X7R1H104K080AA
Yes
C11, C12
2
Aluminum Electrolytic
680 mF, 63 V
20%
Radial
Nichicon
UPW1J681MHD6
Yes
C13
1
Ceramic NPO
22 pF, 50 V
5%
0603
TDK
C11608C0G1H220J080AA
Yes
D1, D2,
D3, D4
4
Rectifier
1000 V, 1 A
−
SMA
ON Semiconductor
MRA4007T3
No
D5
1
Fast Rectifier
1 A 1000 V
−
SMA
Micro Commercial
ES1M
Yes
D6, D7
2
Diode
250 V, 200 mA
−
SOD123
ON Semiconductor
MMSD103T1G
No
D8
1
RECTIFIER
200 V, 3 A
−
DPAK
ON Semiconductor
MURD320T4G
No
D9
1
Diode
70 V, 200 mA
−
SOT23
ON Semiconductor
BAW56LT1G
No
D10
1
ZENER, Low Current
17 V
5%
SOD123
ON Semiconductor
MMSZ4704T1G
No
D12
1
Diode
250 V, 200 mA
−
SOD123
ON Semiconductor
MMSD103T1G
No
D13
1
Schottky Rectifier
10 V, 2 A
−
SMA
ON Semiconductor
MBRA210LT3G
No
F1
1
Slow Blow TE5 Series
1A
−
Axial
Littelfuse
36911000440
Yes
J1, J2
2
2 Position Terminal Block
−
−
Through
Hole
Wiedmuller
1716020000
Yes
L2
1
Dual Coil
6 mH, 1.6 W,
500 mA
10%
Through
Hole
Wurth Midcom
750311895
Yes
L3
1
Drum Inductor
2.2 mH
10%
Through
Hole
Wurth Midcom
768772222
Yes
Q1
1
N-Channel MOSFET
800 V 6 A 0.9 W
−
DPAK
Infineon
SPD06N80C3
Yes
Q1A
1
DNP
−
−
TO-220
−
−
−
Q3
1
NPN Transistor
140 V, 600 mA
−
SOT23
ON Semiconductor
MMBT5550LT1G
No
Q5
1
NPN Driver Transistor
80 V, 500 mA
−
SOT23
ON Semiconductor
MMBTA06LT1G
No
RV1
1
Varistor
300 V, 25 J
−
Radial
Littelfuse
V300LA4P
Yes
R1, R1A,
R2, R6
4
Resistor
5.6 kW, 1/10 W
5%
0603
Panasonic
ERJ-3GEYJ562V
Yes
R4
1
Resistor
100 kW, 1/4 W
5%
1206
Various
Various
Yes
R7
1
Resistor
5.76 kW, 1/4 W
1%
1206
Various
Various
Yes
R10
1
Resistor
51 kW, 1/10 W
1%
0603
Various
Various
Yes
R11
1
Resistor
1 kW, 1/10 W
1%
0603
Various
Various
Yes
R12
1
Resistor
0.1 W, 1/4 W
1%
1206
Rohm Semi
MCR18EZHFLR100
Yes
R13
1
Resistor
1 kW, 1/10 W
1%
0603
Various
Various
Yes
R14
1
Resistor
22 kW, 1/4 W
5%
1206
Various
Various
Yes
R15
1
Resistor
22 kW, 1/10 W
1%
0603
Various
Various
Yes
R16
1
Resistor
16 kW, 1/10 W
1%
0603
Various
Various
Yes
R17
1
Resistor
200 W, 1/10 W
1%
0603
Various
Various
Yes
R18
1
Resistor
470 W, 1/10 W
1%
0603
Various
Various
Yes
R19, R23
2
Resistor
24 kW, 1/10 W
1%
0603
Various
Various
Yes
R22
1
Resistor
1 kW, 1/10 W
1%
0603
Various
Various
Yes
R24
1
Resistor
0.1 W, 1/4 W
1%
1206
Rohm Semi
MCR18EZHFLR100
Yes
R36
1
Resistor
1 MW, 1/10 W
1%
0603
Various
Various
Yes
T1
1
Transformer, 25 W
XFMR
−
EFD25
Wurth Midcom
750314098 Rev01
Yes
http://onsemi.com
11
NCL30060GEVB
Table 2. BILL OF MATERIALS (continued)
Substitution
Allowed
Designator
Qty.
Description
Value
Tolerance
Footprint
Manufacturer
Manufacturer
Part Number
U1
1
Single Stage PFC LED
Driver
NCL30060
−
SOIC7
ON Semiconductor
NCL30060
No
U2
1
Opto Coupler
80 V, 50 mA
−
SMT4
NEC Electronics
PS2513L-1-A
Yes
U3
1
Dual Op Amp
LM2904
−
SOIC8
ON Semiconductor
LM2904DR2G
No
U4
1
Programmable
Reference
NCP431AVSN
1%
SOT23
ON Semiconductor
NCP431AVSNT1G
No
1−10 V DIMMING INTERFACE
C41, C43
2
Ceramic COG
1 nF, 50 V
10%
0603
TDK
C1608COG1H102K080AA
Yes
C42
1
Ceramic X7R
100 nF, 50 V
10%
0603
TDK
C1608X7R1H104K080AA
Yes
J31
1
2 Pin Connector
2.54MM Pitch
−
Through
Hole
On Shore
Technology
OSTVN02A150
Yes
Q41
1
NPN Driver Transistor
80 V, 500 mA
−
SOT23
ON Semiconductor
MMBTA06LT1G
No
R41
1
Resistor
10 kW, 1/10 W
1%
0603
Various
Various
Yes
R42
1
Resistor
1 MW, 1/10 W
1%
0603
Various
Various
Yes
R43
1
Resistor
287 kW, 1/10 W
1%
0603
Various
Various
Yes
R44
1
Resistor
2.2 kW, 1/10 W
1%
0603
Various
Various
Yes
R45
1
Resistor
220 kW, 1/10 W
1%
0603
Various
Various
Yes
R46
1
Resistor
6.2 kW, 1/10 W
1%
0603
Various
Various
Yes
R47
1
Resistor
75 kW, 1/10 W
1%
0603
Various
Various
Yes
R48
1
Resistor
3.16 kW, 1/10 W
1%
0603
Various
Various
Yes
R49
1
Resistor
22 kW, 1/10 W
1%
0603
Various
Various
Yes
R50
1
Resistor
22 kW, 1/4 W
5%
1206
Various
Various
Yes
U41
1
op amp
TLV271
−
TSOP-5
ON Semiconductor
TLV271SN1T1G
No
U42, U43
2
Programmable
Reference
NCP431AVSN
1%
SOT23
ON Semiconductor
NCP431AVSNT1G
No
OPTIONAL PWM DIMMING INTERFACE (DNP)
C31
0
Ceramic X7S, DNP
10 mF, 6.3 V
20%
0603
TDK
C1608X7S0J106M080AC
Yes
D31
0
ZENER, low current,
DNP
5.1 V
5%
SOD123
ON Semiconductor
MMSZ4689T1G
No
R31
0
Resistor, DNP
1 kW, 1/10 W
1%
0603
Various
Various
Yes
R32
0
Resistor, DNP
1 MW, 1/10 W
1%
0603
Various
Various
Yes
R33
0
Resistor, DNP
10 kW, 1/10 W
1%
0603
Various
Various
Yes
R34
0
Resistor, DNP
330 kW, 1/10 W
1%
0603
Various
Various
Yes
R35
0
Resistor, DNP
22 kW, 1/4 W
5%
1206
Various
Various
Yes
U31
0
Schmitt Buffer, DNP
NL17SZ17
−
SC-88A
ON Semiconductor
NL17SZ17DFT2G
No
U32
0
Programmable
Reference, DNP
NCP431AVSN
1%
SOT23
ON Semiconductor
NCP431AVSNT1G
No
NOTE: All devices are Pb-Free
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