LT3751 High Voltage Capacitor Charger Controller with Regulation Description Features n n n n n Charges Any Size Capacitor Low Noise Output in Voltage Regulation Mode Stable Operation Under a No-Load Condition Integrated 2A MOSFET Gate Driver with Rail-to-Rail Operation for VCC ≤ 8V Selectable 5.6V or 10.5V Internal Gate Drive Voltage Clamp User-Selectable Over/Undervoltage Detect Easily Adjustable Output Voltage Primary or Secondary Side Output Voltage Sense Wide Input VCC Voltage Range (5V to 24V) Available in 20-Pin QFN 4mm × 5mm and 20-Lead TSSOP Packages The LT®3751 is a high input voltage capable flyback controller designed to rapidly charge a large capacitor to a user-adjustable high target voltage set by the transformer turns ratio and three external resistors. Optionally, a feedback pin can be used to provide a low noise high voltage regulated output. Applications The LT3751 has an integrated rail-to-rail MOSFET gate driver that allows for efficient operation down to 4.75V. A low 106mV differential current sense threshold voltage accurately limits the peak switch current. Added protection is provided via user-selectable overvoltage and undervoltage lockouts for both VCC and VTRANS. A typical application can charge a 1000µF capacitor to 500V in less than one second. n n n n n The CHARGE pin is used to initiate a new charge cycle and provides ON/OFF control. The DONE pin indicates when the capacitor has reached its programmed value and the part has stopped charging. The FAULT pin indicates when the LT3751 has shut down due to either VCC or VTRANS voltage exceeding the user-programmed supply tolerances. n n n n n n High Voltage Regulated Supply High Voltage Capacitor Charger Professional Photoflash Systems Emergency Strobe Security/Inventory Control Systems Detonators L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and ThinSOT is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 6518733 and 6636021. Typical Application DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY + T1 1:10 330µF ×2 10µF RVTRANS RDCM CHARGE CLAMP RVOUT VCC LT3751 TO DONE MICRO FAULT 374k UVLO1 VTRANS 475k OVLO1 374k UVLO2 VCC 475k OVLO2 GND HVGATE LVGATE CSP 18.2k • • 500V 0 TO 150mA + 100µF 0.47µF 40.2k VCC 6mΩ CSN 715k 500 90 498 84 496 78 494 72 492 66 OUTPUT VOLTAGE EFFICIENCY FB RBG 1.74k 10nF 732Ω 3751 TA01a 490 EFFICIENCY (%) OFF ON VCC 24V 10µF ×2 40.2k Load Regulation and Efficiency D1 OUTPUT VOLTAGE (V) VTRANS 24V 0 50 100 LOAD CURRENT (mA) 60 150 3751 TA01b 3751fc 1 LT3751 Absolute Maximum Ratings (Note 1) VCC, CHARGE, CLAMP...............................................24V DONE, FAULT.............................................................24V LVGATE (Note 8)........................................................24V VCC – LVGATE..............................................................8V HVGATE.................................................................Note 9 RBG, CSP, CSN............................................................2V FB ...............................................................................5V Current into DONE Pin............................................ ±1mA Current into FAULT Pin............................................ ±1mA Current into RV TRANS Pin....................................... ±1mA Current into RVOUT Pin......................................... ±10mA Current into RDCM Pin......................................... ±10mA Current into UVLO1 Pin........................................... ±1mA Current into UVLO2 Pin.......................................... ±1mA Current into OVLO1 Pin........................................... ±1mA Current into OVLO2 Pin........................................... ±1mA Maximum Junction Temperature........................... 125°C Operating Temperature Range (Note 2).. –40°C to 125°C Storage Temperature Range................... –65°C to 125°C Pin Configuration RDCM UVLO1 RVTRANS TOP VIEW TOP VIEW 1 20 RDCM UVLO1 2 19 NC OVLO1 3 18 RVOUT OVLO1 1 16 RVOUT UVLO2 4 17 NC UVLO2 2 15 NC OVLO2 5 16 RBG OVLO2 3 FAULT 6 15 HVGATE FAULT 4 DONE 7 14 LVGATE DONE 5 CHARGE 8 13 VCC CLAMP 9 12 CSP FB 10 11 CSN 20 19 18 17 14 RBG 21 13 HVGATE 12 LVGATE FE PACKAGE 20-LEAD PLASTIC TSSOP TJMAX = 125°C, θJA = 38°C/W EXPOSED PAD (PIN 21) IS GND, MUST BE SOLDERED TO PCB 11 VCC 9 10 CSP 8 CSN 7 FB CHARGE 6 CLAMP 21 NC RVTRANS UFD PACKAGE 20-PIN (4mm × 5mm) PLASTIC QFN TJMAX = 125°C, θJA = 43°C/W EXPOSED PAD (PIN 21) IS GND, MUST BE TIED TO PCB Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT3751EFE#PBF LT3751EFE#TRPBF LT3751FE 20-Lead Plastic TSSOP –40°C to 125°C LT3751IFE#PBF LT3751IFE#TRPBF LT3751FE 20-Lead Plastic TSSOP –40°C to 125°C LT3751EUFD#PBF LT3751EUFD#TRPBF 3751 20-Pin (4mm × 5mm) Plastic QFN –40°C to 125°C LT3751IUFD#PBF LT3751IUFD#TRPBF 3751 20-Pin (4mm × 5mm) Plastic QFN –40°C to 125°C LEAD BASED FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT3751EFE LT3751EFE#TR LT3751FE 20-Lead Plastic TSSOP –40°C to 125°C LT3751IFE LT3751IFE#TR LT3751FE 20-Lead Plastic TSSOP –40°C to 125°C LT3751EUFD LT3751EUFD#TR 3751 20-Pin (4mm × 5mm) Plastic QFN –40°C to 125°C LT3751IUFD LT3751IUFD#TR 3751 20-Pin (4mm × 5mm) Plastic QFN –40°C to 125°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ 2 3751fc LT3751 Electrical Characteristics The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. VCC = CHARGE = 5V, CLAMP = 0V, unless otherwise noted. Individual 25kΩ resistors tied from 5V VTRANS supply to RVTRANS, RVOUT, RDCM, unless otherwise noted. (Note 2) PARAMETER CONDITIONS VCC Voltage MIN MAX UNITS l 4.75 24 V l 4.75 65 V 5.5 0 8 1 mA µA 35 40 0 45 1 µA µA 42 47 0 52 1 µA µA RVTRANS Voltage (Note 3) VCC Quiescent Current Not Switching, CHARGE = 5V Not Switching, CHARGE = 0.3V RVTRANS, RDCM Quiescent Current (Note 4) Not Switching, CHARGE = 5V Not Switching, CHARGE = 0.3V l (Note 4) Not Switching, CHARGE = 5V Not Switching, CHARGE = 0.3V l RVOUT Quiescent Current TYP UVLO1, UVLO2, OVLO1, OVLO2 Clamp Voltage Measured at 1mA into Pin, CHARGE = 0V 55 V RVTRANS, RVOUT, RDCM Clamp Voltage Measured at 1mA into Pin, CHARGE = 0V 60 V CHARGE Pin Current CHARGE = 24V CHARGE = 5V CHARGE = 0V 425 60 µA µA µA CHARGE Minimum Enable Voltage CHARGE Maximum Disable Voltage l IVCC ≤ 1µA V 0.3 l Minimum CHARGE Pin Low Time 20 One-Shot Clock Period VOUT Comparator Trip Voltage Measured at RBG Pin VOUT Comparator Overdrive 2µs Pulse Width, RVTRANS, RVOUT = 25kΩ RBG = 0.83kΩ DCM Comparator Trip Voltage Measured as VDRAIN – VTRANS, RDCM = 25kΩ, VCC = 4.75V (Note 5) Current Limit Comparator Trip Voltage FB Pin = 0V FB Pin = 1.3V FB Pin Bias Current Current Sourced from FB Pin, Measured at FB Pin Voltage FB Pin Voltage (Note 6) V μs l 32 38 44 l 0.955 0.98 1.005 20 40 mV 350 600 900 mV 100 7 106 11 112 15 mV mV 64 300 nA 1.19 1.22 1.25 V 1.12 1.16 1.2 V l l l FB Pin Charge Mode Threshold FB Pin Charge Mode Hysteresis 1 1.5 (Note 7) 55 FB Pin Overvoltage Mode Threshold 1.29 FB Pin Overvoltage Hysteresis 1.34 μs V mV 1.38 V 60 mV 100kΩ to 5V 5 V DONE Output Signal Low 100kΩ to 5V 40 200 mV DONE Leakage Current DONE = 5V 5 200 nA DONE Output Signal High FAULT Output Signal High 100kΩ to 5V 5 FAULT Output Signal Low 100kΩ to 5V 40 200 mV V FAULT Leakage Current FAULT = 5V 5 200 nA UVLO1 Pin Current UVLO2 Pin Current UVLO1 Pin Voltage = 1.24V l 48.5 50 51.5 μA UVLO2 Pin Voltage = 1.24V l 48.5 50 51.5 μA OVLO1 Pin Current OVLO1 Pin Voltage = 1.24V l 48.5 50 51.5 μA OVLO2 Pin Current OVLO2 Pin Voltage = 1.24V l 48.5 50 51.5 μA 3751fc 3 LT3751 Electrical Characteristics The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. VCC = CHARGE = 5V, CLAMP = 0V, unless otherwise noted. Individual 25kΩ resistors tied from 5V VTRANS supply to RVTRANS, RVOUT, RDCM, unless otherwise noted. (Note 2) PARAMETER CONDITIONS MIN TYP MAX UNITS UVLO1 Threshold Measured from Pin to GND UVLO2 Threshold Measured from Pin to GND l 1.195 1.225 1.255 V l 1.195 1.225 1.255 V OVLO1 Threshold Measured from Pin to GND l 1.195 1.225 1.255 V Measured from Pin to GND l OVLO2 Threshold 1.195 1.225 1.255 Gate Minimum High Time V 0.7 μs Gate Peak Pull-Up Current VCC = 5V, LVGATE Active VCC = 12V, LVGATE Inactive 2.0 1.5 A A Gate Peak Pull-Down Current VCC = 5V, LVGATE Active VCC = 12V, LVGATE Inactive 1.2 1.5 A A Gate Rise Time 10% → 90%, CGATE = 3.3nF (Note 8) VCC = 5V, LVGATE Active VCC = 12V, LVGATE Inactive 40 55 ns ns Gate Fall Time 90% → 10%, CGATE = 3.3nF (Note 8) VCC = 5V, LVGATE Active VCC = 12V, LVGATE Inactive 30 30 ns ns Gate High Voltage (Note 8): VCC = 5V, LVGATE Active VCC = 12V, LVGATE Inactive VCC = 12V, LVGATE Inactive, CLAMP Pin = 5V VCC = 24V, LVGATE Inactive 5 10.5 5.6 10.5 11.5 6.5 11.5 V V V V 180 ns Gate Voltage Overshoot 500 mV CLAMP Pin Threshold 1.6 V Gate Turn-Off Propagation Delay CGATE = 3.3nF 25mV Overdrive Applied to CSP Pin 4.98 10 5 10 Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT3751E is guaranteed to meet performance specifications from 0°C to 125°C junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design characterization and correlation with statistical process controls. The LT3751I is guaranteed over the full –40°C to 125°C operating junction temperature range. Note 3: A 60V internal clamp is connected to RVTRANS, RDCM, RVOUT, UVLO1, UVLO2, OVLO1 and OVLO2. Resistors should be used such that the pin currents do not exceed the Absolute Maximum Ratings. Note 4: Currents will increase as pin voltages are taken higher than the internal clamp voltage. Note 5: Refer to Block Diagram for VTRANS and VDRAIN definitions. Note 6: Low noise regulation of the output voltage requires a resistive voltage divider from output voltage to FB pin. FB pin should not be grounded in this configuration. Refer to the Typical Application diagram for proper FB pin configuration. Note 7: The feedback pin has built-in hysteresis that defines the boundary between charge-only mode and low noise regulation mode. Note 8: LVGATE should be used in parallel with HVGATE when VCC is less than or equal to 8V (LVGATE active). When not in use, LVGATE should be tied to VCC (LVGATE inactive). Note 9: Do not apply a positive or negative voltage or current source to HVGATE, otherwise permanent damage may occur. 3751fc 4 LT3751 Typical Performance Characteristics VCC Pin Current 150 IVTRANS CURRENT (µA) PIN CURRENT (mA) CHARGE Pin Current 5 4 3 2 –40°C 25°C 125°C 1 0 4 12 8 16 PIN VOLTAGE (V) 130 125 120 110 10 30 20 40 PIN VOLTAGE (V) 50 1.1 1.1 1.0 0.9 0.8 VCC = 5V VCC = 12V VCC = 24V 20 40 60 80 TEMPERATURE (°C) 0.9 0.8 0.7 0 20 40 60 80 TEMPERATURE (°C) 0 20 40 60 80 TEMPERATURE (°C) 250 200 150 100 3751 G07 100µA SINK 10µA SINK 0 20 40 60 80 TEMPERATURE (°C) 100 120 3751 G06 UVLO1 Trip Current 50.5 50.4 UVLO1 PIN CURRENT (µA) VDRAIN – VTRANS VOLTAGE (V) 100 120 1.232 1.230 1.228 VCC = 5V VCC = 12V VCC = 24V 1.226 1.224 –40 –20 24 1mA SINK 0 –40 –20 1.234 100 120 20 300 3751 G05 UVLO1 PIN VOLTAGE (V) 28.4 –40 –20 350 UVLO1 Trip Voltage VTRANS = 48V VTRANS = 72V 12 8 16 PIN VOLTAGE (V) 50 0.5 –40 –20 RVTRANS, RVOUT = 25.5k (RTOL = 1%) RBG = 833Ω VTRANS = 5V VTRANS = 12V VTRANS = 24V 4 400 1.236 29.2 0 DONE, FAULT Pin Voltage Low 1.0 VOUT Comparator Trip Voltage 29.6 –40°C 25°C 125°C 3751 G03 0.6 100 120 30.0 28.8 0 60 VCC = 5V VCC = 12V VCC = 24V 3751 G04 30.4 150 50 PIN LOW VOLTAGE (mV) 1.2 CHARGE PIN VOLTAGE (V) CHARGE PIN VOLTAGE (V) 1.2 0 200 CHARGE Pin Maximum Disable Voltage 1.3 0.6 –40 –20 250 100 –40°C 25°C 125°C 0 300 3751 G02 CHARGE Pin Minimum Enable Voltage 0.7 350 135 115 24 20 400 140 3751 G01 30.8 450 RVTRANS, RVOUT, RDCM = 25k 145 VCC, CHARGE = 5V IVTRANS = IRVTRANS + IRVOUT + IRDCM 6 0 VTRANS Supply Current CURRENT (µA) 7 0 20 40 60 80 TEMPERATURE (°C) 100 120 3751 G08 50.3 50.2 50.1 50.0 49.9 VCC = 5V VCC = 12V VCC = 24V 49.8 49.7 –40 –20 0 20 40 60 80 TEMPERATURE (°C) 100 120 3751 G09 3751fc 5 LT3751 Typical Performance Characteristics Current Comparator Trip Voltage (Charge Mode) VTH = VCSP – VCSN VTH = VCSP – VCSN 12.8 FB = 1.3V 12.6 VTH VOLTAGE (mV) VTH VOLTAGE (mV) 108.5 108.0 107.5 107.0 –40 –20 20 40 60 80 TEMPERATURE (°C) 12.2 12.0 11.8 11.6 VCC = 5V VCC = 12V VCC = 24V 11.2 11.0 –40 –20 100 120 0 20 40 60 80 TEMPERATURE (°C) SOURCED PIN CURRENT (nA) 1.219 –40 –20 60 1.168 60 1.160 1.156 40 –40 –20 0 20 40 60 80 TEMPERATURE (°C) 1.152 –40 –20 100 120 0 3751 G13 1.350 1.348 0 20 40 60 80 TEMPERATURE (°C) 100 120 3751 G16 20 40 60 80 TEMPERATURE (°C) 1.9 60.6 1.8 60.2 59.8 59.0 –40 –20 VCC = 5V VCC = 12V VCC = 24V 0 20 40 60 80 TEMPERATURE (°C) 100 120 CLAMP Pin Threshold 61.0 59.4 1.346 0 3751 G15 CLAMP PIN VOLTAGE (V) HYSTERESIS (mV) 1.352 1.344 –40 –20 50 –40 –20 100 120 FB Pin Overvoltage Mode Hysteresis VCC = 5V VCC = 12V VCC = 24V 1.354 54 3751 G14 FB Pin Overvoltage Mode Threshold Voltage 1.356 20 40 60 80 TEMPERATURE (°C) 56 52 VCC = 5V VCC = 12V VCC = 24V 50 100 120 VCC = 5V VCC = 12V VCC = 24V 58 HYSTERESIS (mV) FB PIN VOLTAGE (V) 70 20 40 60 80 TEMPERATURE (°C) FB Pin Regulation Mode Hysteresis 1.164 80 0 3751 G12 FB Pin Regulation Mode Threshold MEASURED AT FB PIN VOLTAGE VCC = 12V 90 100 120 VCC = 5V VCC = 12V VCC = 24V 3751 G11 FB Pin Bias Current 100 1.221 1.220 11.4 VCC = 5V VCC = 12V VCC = 24V 0 1.222 12.4 3751 G10 FB PIN VOLTAGE (V) FB Pin Voltage 1.223 13.0 FB PIN VOLTAGE (V) 109.0 Current Comparator Minimum Trip Voltage (Regulation Mode) 100 120 3751 G17 VCC = 12V VCC = 24V 1.7 1.6 1.5 1.4 –40 0 40 80 TEMPERATURE (°C) 120 3751 G18 3751fc 6 LT3751 typical performance characteristics 10.8 10.7 10.6 0.64 VCC = 12V CLAMP = 12V 0.62 5.65 DCM TRIP VOLTAGE (V) HVGATE PIN VOLTAGE (V) 10.9 5.70 VCC = 24V CLAMP = 0V HVGATE PIN VOLTAGE (V) 11.0 DCM Trip Voltage (VDRAIN – VTRANS), RVTRANS = RDCM = 25kΩ HVGATE Pin Clamp Voltage HVGATE Pin Clamp Voltage 5.60 5.55 0 20 40 60 80 TEMPERATURE (°C) 100 120 5.50 –40 –20 0 20 40 60 80 TEMPERATURE (°C) 3751 G19 Pin Functions 0.58 100 120 3751 G20 0.54 –40 0 40 80 TEMPERATURE (°C) 120 3751 G21 (TSSOP/QFN) RVTRANS (Pin 1/Pin 19): Transformer Supply Sense Pin. Connect a resistor between the RVTRANS pin and the VTRANS supply. Refer to Table 2 for proper sizing of the RVTRANS resistor. The minimum operation voltage for VTRANS is 4.75V. UVLO1 (Pin 2/Pin 20): VTRANS Undervoltage Lockout Pin. Senses when VTRANS drops below: 0.60 0.56 10.5 10.4 –40 –20 VTRANS = 5V VTRANS = 12V VTRANS = 24V VTRANS = 48V VUVLO1 = 1.225 + 50µA •RUVLO1 and trips the FAULT latch low, disabling switching. After VTRANS rises above VUVLO1, toggling the CHARGE pin reactivates switching. UVLO2 (Pin 4/Pin 2): VCC Undervoltage Lockout Pin. Senses when VCC drops below: VUVLO2 = 1.225 + 50µA •RUVLO2 and trips the FAULT latch low, disabling switching. After VCC rises above VUVLO2, toggling the CHARGE pin reactivates switching. OVLO2 (Pin 5/Pin 3): VCC Overvoltage Lockout Pin. Senses when VCC rises above: VOVLO2 = 1.225 + 50µA •ROVLO2 OVLO1 (Pin 3/Pin 1): VTRANS Overvoltage Lockout Pin. Senses when VTRANS rises above: and trips the FAULT latch low, disabling switching. After VCC drops below VOVLO2, toggling the CHARGE pin reactivates switching. VOVLO1 = 1.225 + 50µA •ROVLO1 and trips the FAULT latch low, disabling switching. After VTRANS drops below VOVLO1, toggling the CHARGE pin reactivates switching. FAULT (Pin 6/Pin 4): Open Collector Indication Pin. When either VTRANS or VCC exceeds the user-selected voltage range, or an internal UVLO condition occurs, a transistor turns on. The part will stop switching. This pin needs a proper pull-up resistor or current source. 3751fc 7 LT3751 Pin Functions DONE (Pin 7/ Pin 5): Open Collector Indication Pin. When the target output voltage (charge mode) is reached or the FAULT pin goes low, a transistor turns on. This pin needs a proper pull-up resistor or current source. CHARGE (Pin 8/Pin 6): Charge Pin. Initiates a new charge cycle (charge mode) or enables the part (regulation mode) when driven higher than 1.5V. Bring this pin below 0.3V to discontinue charging and put the part into shutdown. Turn-on ramp rates should be between 10ns to 10ms. CHARGE pin should not be directly ramped with VCC or LT3751 may not properly initialize. CLAMP (Pin 9/Pin 7): Internal Clamp Voltage Selection Pin. Tie this pin to VCC to activate the internal 5.6V gate driver clamp. Tie this pin to ground to activate the internal 10.5V gate driver clamp. FB (Pin 10/Pin 8): Feedback Regulation Pin. Use this pin to achieve low noise voltage regulation. FB is internally regulated to 1.22V when a resistive divider is tied from this pin to the output. FB pin should not float. Tie FB pin to either a resistor divider or ground. CSN (Pin 11/Pin 9): Negative Current Sense Pin. Senses external NMOS source current. Connect to local RSENSE ground connection for proper Kelvin sensing. The current limit is set by 106mV/RSENSE. CSP (Pin 12/Pin 10): Positive Current Sense Pin. Senses NMOS source current. Connect the NMOS source terminal and the current sense resistor to this pin. The current limit is fixed at 106mV/RSENSE in charge mode. The current limit can be reduced to a minimum 11mV/RSENSE in regulation mode. VCC (Pin 13/Pin 11): Input Supply Pin. Must be locally bypassed with high grade (X5R or better) ceramic capacitor. The minimum operating voltage for VCC is 4.75V. below 8V. The internal gate driver will drive the voltage to the VCC rail. When operating VCC higher than 8V, tie this pin directly to VCC. HVGATE (Pin 15/Pin 13): High Voltage Gate Pin. Connect NMOS gate terminal to this pin for all VCC operating voltages. Internal gate driver will drive the voltage to within VCC – 2V during each switch cycle. RBG (Pin 16/Pin 14): Bias Generation Pin. Generates a bias current set by 0.98V/RBG. Select RBG to achieve desired resistance for RDCM, RVOUT, and RVTRANS. NC (Pins 17, 19/Pins 15, 18): No Connection. RVOUT (Pin 18/Pin 16): Output Voltage Sense Pin. Develops a current proportional to the output capacitor voltage. Connect a resistor between this pin and the drain of NMOS such that: RV VOUT = 0.98 • N • OUT − VDIODE RBG when RVOUT is set equal to RVTRANS, otherwise: RVOUT RV VOUT = N • 0.98 • OUT + VTRANS − 1 RBG RVTRANS − VDIODE where VDIODE = forward voltage drop of diode D1 (refer to the Block Diagram). RDCM (Pin 20/Pin 17): Discontinuous Mode Sense Pin. Senses when the external NMOS drain is equal to 20µA • RDCM + VTRANS and initiates the next switch cycle. Place a resistor equal to 0.45 times the resistor on the RVTRANS pin between this pin and VDRAIN. GND (Pin 21/Pin 21): Ground. Tie directly to local ground plane. LVGATE (Pin 14/Pin 12): Low Voltage Gate Pin. Connect the NMOS gate terminal to this pin when operating VCC 3751fc 8 LT3751 Block Diagram DONE ENABLE GATE DRIVER – 100k DCM COMPARATOR DCM ONE-SHOT S R FAULT Q Q LATCH VTRANS RUVLO1 191k DIFF. AMP COMPARATOR WITH INTERNAL 60V CLAMPS 3.8V + VCC – UVLO1 LVGATE 162mV – +– + 26kHz ONE-SHOT CLOCK MAIN 106mV – +– – TO CHARGE ONE-SHOT + 26kHz ONE-SHOT CLOCK ERROR AMP + – TO VOUT COMPARATOR GND RBG 1.33k DIE TEMP RSENSE 12mΩ 160ºC + 1.22V REFERENCE A1 – + – 55V CSN TIMING AND PEAK CURRENT CONTROL 11mV TO 106mV MODULATION 55V 1.22V REFERENCE CSP + UVLO/OVLO COMPARATORS OVLO2 VCC + – ROVLO2 240k SECONDARY CLAMP RESET AUXILIARY CLK COUNT 55V UVLO2 VDRAIN M1 COUNTER RUVLO2 191k RDCM 18.2k HVGATE GATE DRIVE CIRCUITRY + VCC COUT VCC – OVLO1 RDCM SWITCH LATCH 55V ROVLO1 240k + RVOUT 40.2k VCC S Q R Q VOUT 450V 60V 26kHz ONE-SHOT CLOCK INTERNAL UVLO • D1 60V 1.22V REFERENCE + FAULT • 60V RVOUT MASTER LATCH S R Q Q 10µF RVTRANS 0.98V REFERENCE + 100k – 10µF RVTRANS 40.2k START-UP ONE-SHOT OTLO VCC VCC 12V 47µF ×2 VOUT COMPARATOR CHARGE OFF ON T1 1:10 + PRIMARY VTRANS 12V MODE CONTROL RFBH 3.65M FB 10nF RBG RFBL 10k 3751 BD 3751fc 9 LT3751 Operation The LT3751 can be used as either a fast, efficient high voltage capacitor charger controller or as a high voltage, low noise voltage regulator. The FB pin voltage determines one of the three primary modes: charge mode, low noise regulation, or no-load operation (see Figure 1). FB PIN VOLTAGE ILPRI IPK VTRANS – VDS(ON) LPRI ILSEC NO-LOAD OPERATION VOUT + VDIODE LSEC IPK N 1.34V REGULATION 1.16V CHARGE MODE VPRI VTRANS – VDS(ON) 0.0V 3751 F01 Figure 1. FB Pin Modes Charge Mode When the FB pin voltage is below 1.16V, the LT3751 acts as a rapid capacitor charger. The charging operation has four basic states for charge mode steady-state operation (see Figure 2). –(VOUT + VDIODE) N VSEC VOUT + VDIODE 1. Start-Up The first switching cycle is initiated approximately 2µs after the CHARGE pin is raised high. During this phase, the start-up one-shot enables the master latch turning on the external NMOS and beginning the first switching cycle. After start-up, the master latch will remain in the switching-enable state until the target output voltage is reached or a fault condition occurs. The LT3751 utilizes circuitry to protect against transformer primary current entering a runaway condition and remains in start-up mode until the DCM comparator has enough headroom. Refer to the Start-Up Protection section for more detail. –N (VTRANS – VDS(ON)) V + VDIODE VTRANS + OUT N VDRAIN VTRANS VDS(ON) VDS(ON) 3751 F02 1. PRIMARY-SIDE CHARGING 2. 3. SECONDARY DISCONTINUOUS ENERGY TRANSFER MODE AND OUTPUT DETECTION DETECTION 2. Primary-Side Charging When the NMOS switch latch is set, and depending on the use of LVGATE, the gate driver rapidly charges the gate pin to VCC – 2V in high voltage applications or directly to VCC in low voltage applications (refer to the Application Figure 2. Idealized Charging Waveforms 3751fc 10 LT3751 operation Information section for proper use of LVGATE). With the gate driver output high, the external NMOS turns on, forcing VTRANS – VDS(ON) across the primary winding. Consequently, current in the primary coil rises linearly at a rate (VTRANS – VDS(ON))/LPRI. The input voltage is mirrored on the secondary winding –N • (VTRANS – VDS(ON)) which reverse-biases the diode and prevents current flow in the secondary winding. Thus, energy is stored in the core of the transformer. 3. Secondary Energy Transfer When current limit is reached, the current limit comparator resets the NMOS switch latch and the device enters the third phase of operation, secondary energy transfer. The energy stored in the transformer core forward-biases the diode and current flows into the output capacitor. During this time, the output voltage (neglecting the diode drop) is reflected back to the primary coil. If the target output voltage is reached, the VOUT comparator resets the master latch and the DONE pin goes low. Otherwise, the device enters the next phase of operation. 4. Discontinuous Mode Detection During secondary energy transfer to the output capacitor, (VOUT + VDIODE)/N will appear across the primary winding. A transformer with no energy cannot support a DC voltage, so the voltage across the primary will decay to zero. In other words, the drain of the NMOS will ring down from VTRANS + (VOUT + VDIODE)/N to VTRANS. When the drain voltage falls to VTRANS + 20µA • RDCM, the DCM comparator sets the NMOS switch latch and a new switch cycle begins. Steps 2-4 continue until the target output voltage is reached. Start-Up Protection The LT3751 at start-up, when the output voltage is very low (or shorted), usually does not have enough VDRAIN node voltage to trip the DCM comparator. The part in startup mode uses the internal 26kHz clock and an auxiliary current comparator. Figure 3 shows a simplified block diagram of the start-up circuitry. FROM AUXILIARY CURRENT COMPARATOR INCREMENT COUNTER 1 FROM DCM COMPARATOR – RESET + INCREMENT FROM CLK SWITCH LATCH COUNTER 2 FROM GATE DRIVER ON RESET 3751 F03 Figure 3. Start-Up Protection Circuitry Toggling the CHARGE pin always generates a start-up one-shot to turn on the external switch, initiating the charging process. After the start-up one-shot, the LT3751 waits for either the DCM comparator to generate a one-shot or the output of the start-up protection circuitry going high, which ever comes first. If the switch drain node, VDRAIN, is below the DCM comparator threshold (see Entering Normal Boundary Mode), the DCM comparator will never fire and the start-up circuitry is dominant. V VTH1 VTH2 VDRAIN VOUT DCM 1-SHOT START-UP (DCM THRESHOLD = VTH1) BOUNDARY-MODE (DCM THRESHOLD = VTH2) BELOW VTH2 (WAIT FOR TIME-OUT) t 3751 F04 Figure 4. DCM Comparator Thresholds 3751fc 11 LT3751 Operation At very low output voltages, the boundary-mode switching cycle period increases significantly such that the energy stored in the transformer core is not depleted before the next clock cycle. In this situation, the clock may initiate another switching cycle before the secondary winding current reaches zero and cause the LT3751 to enter continuous-mode conduction. Normally, this is not a problem; however, if the secondary energy transfer time is much longer than the CLK period, significant primary current overshoot can occur. This is due to the non-zero starting point of the primary current when the switch turns on and the finite speed of the current comparator. The LT3751 startup circuitry adds an auxiliary current comparator with a trip level 50% higher than the nominal trip level. Every time the auxiliary current comparator trips, the required clock count between switching cycles is incremented by one. This allows more time for secondary energy transfer. Counter 1 in Figure 3 is set to its maximum count when the first DCM comparator one-shot is generated. If no DCM one-shot is initiated in normal boundary-mode operation during a maximum count of approximately 500µs, the LT3751 re-enters start-up mode and the count is returned to zero. Note that Counter 1 is initialized to zero at start-up. Thus, the output of the startup circuitry will go high after one clock cycle. Counter 2 is reset when the gate driver goes high. This repeats until either the auxiliary current comparator increments the required clock count or until VDRAIN is high enough to sustain normal operation described in steps 2 through 4 in the previous section. Entering Normal Boundary Mode The LT3751 has two DCM comparator thresholds that are dependent on what mode the part is in, either startup mode or normal boundary-mode, and the state of the mode latch. For boundary-mode switching, the LT3751 requires the DCM sense voltage (VDRAIN) to exceed VTRANS by the ΔDCM comparator threshold, ΔVDRAIN: ΔVDRAIN = (40µA + IOFFSET) • RDCM – 40µA • RVTRANS where IOFFSET is mode dependent. The DCM one-shot signal is negative edge triggered by the switch node, VDRAIN, and indicates that the energy in the secondary winding has depleted. For this to happen, VDRAIN must exceed VTRANS + ΔVDRAIN prior to its negative edge; otherwise, the DCM comparator will not generate a one-shot to initiate the next switching cycle. The part would remain stuck in this state indefinitely; however, the LT3751 uses the start-up protection circuitry to jumpstart switching if the DCM comparator does not generate a one-shot after a maximum time-out of 500µs. Figure 4 shows a typical VDRAIN node waveform with a test circuit voltage clamp applied to the output. VTH1 is the start-up threshold and is set internally by forcing IOFFSET to 40μA. Once the first DCM one-shot is initiated, the mode latch is set to boundary-mode. The mode latch then sets the clock count to maximum (500µs) and lowers the DCM comparator threshold to VTH2 (IOFFSET = 20μA). This provides needed hysteresis between start-up mode and boundary-mode operation. Low Noise Regulation Low noise voltage regulation can be achieved by adding a resistive divider from the output node to the LT3751 FB pin. At start-up (FB pin below 1.16V), the LT3751 enters the charge mode to rapidly charge the output capacitor. Once the FB pin is within the threshold range of 1.16V to 1.34V, the part enters into low noise regulation. The switching methodology in regulation mimics that used in the capacitor charging mode, but with the addition of peak current and duty cycle control techniques. Figure 5 shows the steady state operation for both regulation techniques. Figure 6 shows how both techniques are combined to provide stable, low noise operation over a wide load and supply range. During heavy load conditions, the LT3751 sets the peak primary current to its maximum value, 106mV/RSENSE and sets the maximum duty cycle to approximately 95%. This allows for maximum power delivery. At very light loads, the opposite occurs, and the LT3751 reduces the peak primary current to approximately one tenth its maximum value while modulating the duty cycle below 10%. The LT3751 controls moderate loads with a combination of peak current mode control and duty cycle control. 3751fc 12 LT3751 operation CHARGE MODE LIGHT LOAD OPERATION 26kHz ONE-SHOT CLK SWITCH ENABLE 26kHz ONE-SHOT CLK ... ... ... MAXIMUM PEAK CURRENT NO BLANKING SWITCH ENABLE IPRI IPRI ... DUTY CYCLE CONTROL ... t tPER ≈ 38µs NO-LOAD OPERATION HEAVY LOAD OPERATION 26kHz ONE-SHOT CLK 26kHz ONE-SHOT CLK ... FORCED BLANKING ... FORCED BLANKING t SWITCH ENABLE DUTY CYCLE CONTROL 110% VOUT, NOM VOUT ... PEAK CURRENT CONTROL ... ... 105% VOUT, NOM ... IPRI 1/10TH IPK IPRI ... t t tPER ≈ 38µs 3751 F05 Figure 5. Modes of Operation (Steady State) ILIM( IMAX ) DUTY CYCLE ( ) 95% NO-LOAD OPERATION 1/10 IMAX 10% 0 LIGHT LOAD MODERATE LOAD HEAVY LOAD CHARGE MODE LOAD CURRENT 3751 F06 Figure 6. Regulation Technique 3751fc 13 LT3751 Operation Periodic Refresh Light Load Operation When the LT3751 enters regulation, the internal circuitry deactivates switching when the internal one-shot clock is high. The clock operates at a 1/20th duty cycle with a minimum blank time of 1.5µs. This reset pulse is timed to drastically reduce switching frequency content within the audio spectrum and is active during all loading conditions. Each reset pulse guarantees at least one energy cycle. A minimum load is required to prevent the LT3751 from entering no-load operation. The LT3751 uses duty cycle control to drastically reduce audible noise in both the transformer (mechanical) and the ceramic capacitors (piezoelectric effects). Internal control circuitry forces a one-shot condition at a periodic rate greater than 20kHz and out of the audio spectrum. The regulation loop then determines the number of pulses that are required to maintain the correct output voltage. Figure 5 shows the use of duty-cycle control. Heavy Load Operation The LT3751 enters peak current mode control at higher output load conditions. The control loop maximizes the number of switch cycles between each reset pulse. Since the control scheme operates in boundary mode, the resonant boundary-mode period changes with varying peak primary current: 1 N Period =IPK • LPRI • + VTRANS VOUT and the power output is proportional to the peak primary current: POUT = 1/ 2 •IPK 1 N + VTRANS VOUT No-Load Operation The LT3751 can remain in low noise regulation at very low loading conditions. Below a certain load current threshold (Light Load Operation), the output voltage would continue to increase and a runaway condition could occur. This is due to the periodic one-shot forced by the periodic refresh circuitry. By design, the LT3751 has built-in overvoltage protection associated with the FB pin. When the FB pin voltage exceeds 1.34V (±20mV), the LT3751 enters no-load operation. No-load operation does not reset with the one-shot clock. Instead, the pulse train is completely load-dependent. These bursts are asynchronous and can contain long periods of inactivity. This allows regulation at a no-load condition but with the increase of audible noise and voltage ripple. Note that when operating with no-load, the output voltage will increase 10% above the nominal output voltage. Noise becomes an issue at very low load currents. The LT3751 remedies this problem by setting the lower peak current limit to one tenth the maximum level and begins to employ duty-cycle control. 3751fc 14 LT3751 Applications Information The LT3751 charger controller can be optimized for either capacitor charging only or low noise regulation applications. Several equations are provided to aid in the design process. 100 80 VTRANS (V) 70 Safety Warning Large capacitors charged to high voltage can deliver a lethal amount of energy if handled improperly. It is particularly important to observe appropriate safety measures when designing the LT3751 into applications. First, create a discharge circuit that allows the designer to safely discharge the output capacitor. Second, adequately space high voltage nodes from adjacent traces to satisfy printed circuit board voltage breakdown requirements. Selecting Operating Mode Tie the FB pin to GND to operate the LT3751 as a capacitor charger. In this mode, the LT3751 charges the output at peak primary current in boundary mode operation. This constitutes maximum power delivery and yields the fastest charge times. Power delivery is halted once the output reaches the desired output voltage set by the RVOUT and RBG pins. Tie a resistor divider from the FB pin to VOUT and GND to operate the LT3751 as a low noise voltage regulator (refer to Low Noise regulation section for proper design procedures). The LT3751 operates as a voltage regulator using both peak current and duty cycle modulation to vary output current during different loading conditions. Selecting Component Parameters Most designs start with the initial selection of VTRANS, VOUT, COUT, and either charge time, tCHARGE, (capacitor charger) or POUT,MAX (regulator). These design inputs are then used to select the transformer ratio, N, the peak primary current, IPK, and the primary inductance, LPRI. Figure 7 can be used as a rough guide for maximum power output for a given VTRANS and IPK. P = 20 WATTS P = 50 WATTS P = 100 WATTS 90 60 50 40 30 20 10 0 1 10 PEAK PRIMARY CURRENT (A) 100 3751 F07 Figure 7. Maximum Power Output Selecting Transformer Turns Ratio The transformer ratio, N, should be selected based on the input and output voltages. Smaller N values equate to faster charge times and larger available output power. Note that drastically reducing N below the VOUT/VTRANS ratio will increase the flyback voltage on the drain of the NMOS and increase the current through the output diode. The ratio, N, should not be drastically increased either, due to the increased capacitance, N2 • CSEC, reflected to the primary. A good choice is to select N equal to VOUT/VTRANS. V N ≤ OUT VTRANS Choosing Capacitor Charger IPK When operating the LT3751 as capacitor charger, choose IPK based on the required capacitor charge time, tCHARGE, and the initial design inputs. IPK = (2 • N • VTRANS + VOUT ) • COUT • VOUT Efficiency • VTRANS • ( tCHARGE − t d ) The converter efficiency varies over the output voltage range. The IPK equation is based on the average efficiency over the entire charging period. Several factors can cause the charge time to increase. Efficiency is the most dominant factor and is mainly affected by the transformer winding resistance, core losses, leakage inductance, and transistor RDS. Most applications have overall efficiencies above 70%. 3751fc 15 LT3751 Applications Information The total propagation delay, td, is the second most dominant factor that affects efficiency and is the summation of gate driver on-off propagation delays and the discharge time associated with the secondary winding capacitance. There are two effective methods to reduce the total propagation delay. First, reduce the total capacitance on the secondary winding, most notably the diode capacitance. Second, reduce the total required NMOS gate charge. Figure 8 shows the effect of large secondary capacitance. The energy stored in the secondary winding capacitance is ½ • CSEC • VOUT 2. This energy is reflected to the primary when the diode stops forward conduction. If the reflected capacitance is greater than the total NMOS drain capacitance, the drain of the NMOS power switch goes negative and its intrinsic body diode conducts. It takes some time for this energy to be dissipated and thus adds to the total propagation delay. VDRAIN Transformer Design The transformer’s primary inductance, LPRI, is determined by the desired VOUT and previously calculated N and IPK parameters. Use the following equation to select LPRI: The LPRI equation is adequate for most regulator applications. Note that if both IPK and N are increased significantly for a given VTRANS and VOUT, the maximum IPK will not be reached within the refresh clock period. This will result in a lower than expected maximum output power. To prevent this from occurring, maintain the condition in the following equation. LPRI < NO SEC. CAPACITANCE IPRI SEC. DISCHARGE t 3751 F08 Figure 8. Effect of Secondary Winding Capacitance Choosing Regulator Maximum IPK The IPK parameter in regulation mode is calculated based on the desired maximum output power instead of charge time like that in a capacitor charger application. IPK = 2 • POUT(AVG) 1 • Efficiency V TRANS + N VOUT 3µs • VOUT IPK •N The previous equation guarantees that the VOUT comparator has enough time to sense the flyback waveform and trip the DONE pin latch. Operating VOUT significantly higher than that used to calculate LPRI could result in a runaway condition and overcharge the output capacitor. ISEC LPRI = 38µs 1 N IPK • + VTRANS VOUT The upper constraint on LPRI can be reduced by increasing VTRANS and starting the design process over. The best regulation occurs when operating the boundary-mode frequency above 100kHz (refer to Operation section for boundary-mode definition). Figure 9 defines the maximum boundary-mode switching frequency when operating at a desired output power level and is normalized to LPRI/POUT (μH/Watt). The relationship of output power, boundary-mode frequency, IPK, and primary inductance can be used as a guide throughout the design process. Note that the LT3751 regulation scheme varies the peak current based on the output load current. The maximum IPK is only reached during charge mode or during heavy load conditions where output power is maximized. 3751fc 16 LT3751 applications information Table 1. Recommended Transformers MANUFACTURER PART NUMBER SIZE L × W × H (mm) MAXIMUM IPRI (A) LPRI (µH) TURNS RATIO (PRI:SEC) Coilcraft www.coilcraft.com DA2033-AL DA2034-AL GA3459-BL GA3460-BL HA4060-AL HA3994-AL 17.4 × 24.1 × 10.2 20.6 × 30 × 11.3 32.65 × 26.75 × 14 32.65 × 26.75 × 14 34.29 × 26.75 × 14 34.29 × 28.75 × 14 5 10 20 50 2 5 10 10 5 2.5 300 7.5 1:10 1:10 1:10 1:10 1:3 2:1:3:3* Würth Elektronik/Midcom www.we-online.com 750032051 750032052 750310349 750310355 28.7 × 22 × 11.4 28.7 × 22 × 11.4 36.5 × 42 × 23 36.5 × 42 × 23 5 10 20 50 10 10 5 2.5 1:10 1:10 1:10 1:10 Sumida www.sumida.com C8117 C8119 PS07-299 PS07-300 23 × 18.6 × 10.8 32.2 × 27 × 14 32.5 × 26.5 × 13.5 32.5 × 26.5 × 13.5 5 10 20 50 10 10 5 2.5 1:10 1:10 1:10 1:10 TDK www.tdk.com DCT15EFD-U44S003 DCT20EFD-U32S003 DCT25EFD-U27S005 22.5 × 16.5 × 8.5 30 × 22 × 12 27.5 × 33 × 15.5 5 10 20 10 10 5 1:10 1:10 1:10 *Transformer has three secondaries where the ratio is designated as PRI:SEC1:SEC2:SEC3 LPRI/WATT (µH/WATT) 10.000 fMAX = 50kHz fMAX = 100kHz fMAX = 200kHz 1.000 0.100 0.010 0.001 1 10 PEAK PRIMARY CURRENT (A) 100 3751 F09 Figure 9. Maximum Switching Frequency RVTRANS, RVOUT and RDCM Selection RVTRANS sets the common-mode reference voltage for both the DCM comparator and VOUT comparator. Select RVTRANS from Table 2 based on the transformer supply voltage range, VTRANS, and the maximum trip voltage, ∆VDRAIN (VDRAIN-VTRANS). The RVTRANS pin is connected to an internal 40µA current source. Pin current increases as the pin voltage is taken higher than the internal 60V Zener clamp. The LT3751 can operate from VTRANS greater than the 60V internal Zener clamps by limiting the RVTRANS pin current to 250µA. Operating VTRANS above 200V requires the use of resistor dividers. Two applications are presented that operate Table 2. Suggested RVTRANS, RVOUT, and RDCM Values VTRANS Range (V) ∆VDRAIN RANGE (V) RVTRANS (kΩ) RVOUT (kΩ) RDCM (kΩ) 4.75 to 55 0 to 5 5.11 5.11 2.32 2.5 to 50 25.5 25.5 11.5 5 to 80 40.2 40.2 18.2 8 to 80 8 to 160 80.6 80.6 36.5 80 to 200 2mA • RVOUT VTRANS − 55V 0.25 VTRANS − 55V 0.25 0.86 • RVTRANS >200 Resistor Divider Dependent Use Resistor Divider Use Resistor Divider Use Resistor Divider 4.75 to 60 3751fc 17 LT3751 Applications Information with VTRANS between 100V and 400V (refer to Typical Applications section). Consult applications engineering for applications with VTRANS operating above 400V. RVOUT is required for capacitor charger applications but may be removed for regulator applications. Note that the VOUT comparator can be used as secondary protection for regulator applications. If the VOUT comparator is used for protection, design VOUT,TRIP 15% to 20% higher than the regulation voltage. Tie the RVOUT pin to ground when RVOUT resistor is removed. RDCM needs to be properly sized in relation to RVTRANS. Improper selection of RDCM can lead to undesired switching operation at low output voltages. Use Table 2 to size RDCM. Parasitic capacitance on RVTRANS , RVOUT, and RDCM should be minimized. Capacitances on these nodes slow down the response times of the VOUT and DCM comparators. Keep the distance between the resistor and pin short. It is recommended to remove all ground and power planes underneath these pins and their respective components (refer to the recommended board layout at the end of this section). RBG Selection RBG sets the trip current (0.98/RBG) and is directly related to the selection of RVOUT. The best accuracy is achieved with a trip current between 100µA and 2mA. Choosing RVOUT from Table 2 meets this criterion. Use the following equation to size RBG (VTRANS ≤ 80V): VOUT,TRIP + VDIODE RBG = 0.98 •N • RVOUT Tie RBG pin to ground when not using the VOUT comparator. Consult applications engineering for calculating RBG when operating VTRANS above 80V. NMOS Switch Selection Choose an external NMOS power switch with minimal gate charge and on-resistance that satisfies current limit and voltage break-down requirements. The gate is nominally driven to VCC – 2V during each charge cycle. Ensure that this does not exceed the maximum gate to source voltage rating of the NMOS but enhances the channel enough to minimize the on-resistance. Similarly, the maximum drain-source voltage rating of the NMOS must exceed VTRANS + VOUT/N or the magnitude of the leakage inductance spike, whichever is greater. The maximum instantaneous drain current rating must exceed selected current limit. Because the switching period decreases with output voltage, the average current though the NMOS is greatest when the output is nearly charged and is given by: IPK • VOUT(PK) IAVG,M = 2(VOUT(PK) + N • VTRANS ) See Table 3 for recommended external NMOS transistors. Table 3. Recommended NMOS Transistors MANUFACTURER PART NUMBER ID (A) VDS(MAX) (V) RDS(ON) (mΩ) QG(TOT) (nC) PACKAGE Fairchild Semiconductor www.fairchildsemi.com FDS2582 FQB19N20L FQP34N20L FQD12N20L FQB4N80 4.1 21 31 12 3.9 150 200 200 200 800 66 140 75 280 3600 11 27 55 16 19 SO-8 D2PAK TO-220 DPAK D2PAK On Semiconductor www.onsemi.com MTD6N15T4G NTD12N10T4G NTB30N20T4G NTB52N10T4G 6 12 30 52 150 100 200 100 300 165 81 30 15 14 75 72 DPAK DPAK D2PAK D2PAK Vishay www.vishay.com Si7820DN Si7818DN SUP33N20-60P 2.6 3.4 33 200 150 200 240 135 60 12.1 20 53 1212-8 1212-8 TO-220 3751fc 18 LT3751 applications information Table 4. Recommended Output Diodes MANUFACTURER PART NUMBER IF(AV) (A) VRRM (V) TRR (ns) PACKAGE Central Semiconductor www.centralsemi.com CMR1U-10M CMSH2-60M CMSH5-40 1 2 5 1000 60 40 100 SMA SMA SMC Fairchild Semiconductor www.fairchildsemi.com ES3J ES1G ES1J 3 1 1 600 400 600 35 35 35 SMC SMA SMA On Semiconductor www.onsemi.com MURS360 MURA260 MURA160 3 2 1 600 600 600 75 75 75 SMC SMA SMA Vishay www.vishay.com USB260 US1G US1M GURB5H60 2 1 1 5 600 400 1000 600 30 50 75 30 SMB SMA SMA D2PAK Gate Driver Operation The LT3751 gate driver has an internal, selectable 10.5V or 5.6V clamp with up to 2A current capability (using LVGATE). For 10.5V operation, tie CLAMP pin to ground, and for 5.6V operation, tie the CLAMP pin to the VCC pin. Choose a clamp voltage that does not exceed the NMOS manufacturer’s maximum VGS ratings. The 5.6V clamp can also be used to reduce LT3751 power dissipation and increase efficiency when using logic-level FETs. The typical gate driver overshoot voltage is 0.5V above the clamp voltage. The LT3751’s gate driver also incorporates a PMOS pullup device via the LVGATE pin. The PMOS pull-up driver should only be used for VCC applications of 8V or below. Operating LVGATE with VCC above 8V will cause permanent damage to the part. LVGATE is active when tied to HVGATE and allows rail-to-rail gate driver operation. This is especially useful for low VCC applications, allowing better NMOS drive capability. It also provides the fastest rise times, given the larger 2A current capability verses 1.5A when using only HVGATE. Output Diode Selection The output diode(s) are selected based on the maximum repetitive reverse voltage (VRRM) and the average forward current (IF(AV)). The output diode’s VRRM should exceed VOUT + N • VTRANS. The output diode’s IF(AV) should exceed IPK /2N, the average short-circuit current. The average diode current is also a function of the output voltage. IAVG = IPK • VTRANS 2 • (VOUT + N • VTRANS ) The highest average diode current occurs at low output voltages and decreases as the output voltage increases. Reverse recovery time, reverse bias leakage and junction capacitance should also be considered. All affect the overall charging efficiency. Excessive diode reverse recovery times can cause appreciable discharging of the output capacitor, thereby increasing charge time. Choose a diode with a reverse recovery time of less than 100ns. Diode leakage current under high reverse bias bleeds the output capacitor of charge and increases charge time. Choose a diode that has minimal reverse bias leakage current. Diode junction capacitance is reflected back to the primary, and energy is lost during the NMOS intrinsic diode conduction. Choose a diode with minimal junction capacitance. Table 4 recommends several output diodes for various output voltages that have adequate reverse recovery times. Setting Current Limit Placing a sense resistor from the positive sense pin, CSP, to the negative sense pin, CSN, sets the maximum peak switch current. The maximum current limit is nominally 106mV/RSENSE. The power rating of the current sense resistor must exceed: VOUT(PK) I2 • R PRSENSE ≥ PK SENSE 3 VOUT(PK) + N • VTRANS Additionally, there is approximately a 180ns propagation delay from the time that peak current limit is 3751fc 19 LT3751 Applications Information detected to when the gate transitions to the low state. This delay increases the peak current limit by (VTRANS) (180ns)/LPRI. of resistor values. When under/overvoltage lockout comparators are tripped, the master latch is disabled, power delivery is halted, and the FAULT pin goes low. Sense resistor inductance (LRSENSE) is another source of current limit error. LRSENSE creates an input offset voltage (VOS) to the current comparator and causes the current comparator to trip early. VOS can be calculated as: Adequate supply bulk capacitors should be used to reduce power supply voltage ripple that could cause false tripping during normal switching operation. Additional filtering may be required due to the high input impedance of the under/overvoltage lockout pins to prevent false tripping. Individual capacitors ranging from 100pF to 1nF may be placed between each of the UVLO1, UVLO2, OVLO1 and OVLO2 pins and ground. Disable the undervoltage lockouts by directly connecting the UVLO1 and UVLO2 pins to VCC. Disable the overvoltage lockouts by directly connecting the OVLO1 and OVLO2 pins to ground. LRSENSE VOS = VTRANS • L PRIMARY The change in current limit becomes VOS /RSENSE. The error is more significant for applications using large di/dt ratios in the transformer primary. It is recommended to use very low inductance (< 2nH) sense resistors. Several resistors can be placed in parallel to help reduce the inductance. Care should also be taken in placement of the sense lines. The negative return line, CSN, must be a dedicated trace to the low side resistor terminal. Haphazardly routing the CSN connection to the ground plane can cause inaccurate current limit and can also cause an undesirable discontinuous charging profile. DONE and FAULT Pin Design Both the DONE and FAULT pins require proper pull-up resistors or current sources. Limit pin current to 1mA into either of these pins. 100kΩ pull-up resistors are recommended for most applications. Both the DONE and FAULT pins are latched in the low output state. Resetting either latch requires the CHARGE pin to be toggled. A fault condition will also cause the DONE pin to go low. A third, non-latching condition occurs during startup when the CHARGE pin is driven high. During this start-up condition, both the DONE and FAULT pins will go low for several micro seconds. This indicates the internal rails are still ramping to their proper levels. External RC filters may be added to both indication pins to remove start-up indication. Time constants for the RC filter should be between 5µs to 20µs. Under/Overvoltage Lockout The LT3751 provides user-programmable under and overvoltage lockouts for both VCC and VTRANS. Use the equations in the Pin Functions section for proper selection The LT3751 provides internal Zener clamping diodes to protect itself in shutdown when VTRANS is operated above 55V. Supply voltages should only be applied to UVLO1, UVLO2, OVLO1 and OVLO2 with series resistance such that the Absolute Maximum pin currents are not exceeded. Pin current can be calculated using: IPIN = VAPPLIED − 55V RSERIES Note that in shutdown, RVTRANS, RVOUT, RDCM, UVLO1, UVLO2, OVLO1 and OVLO2 currents increase significantly when operating VTRANS above the Zener clamp voltages and are inversely proportional to the external series pin resistances. NMOS Snubber Design The transformer leakage inductance causes a parasitic voltage spike on the drain of the power NMOS switch during the turn-off transition. Transformer leakage inductance effects become more apparent at high peak primary currents. The worst-case magnitude of the voltage spike is determined by the energy stored in the leakage inductance and the total capacitance on the VDRAIN node. VD,LEAK = LLEAK •I2PK C VDRAIN Two problems can arise from large VD,LEAK. First, the magnitude of the spike may require an NMOS with an 3751fc 20 LT3751 applications information unnecessarily high V(BR)DSS which equates to a larger RDS(ON). Secondly, the VDRAIN node will ring—possibly below ground—causing false tripping of the DCM comparator or damage to the NMOS switch (see Figure 11). Both issues can be remedied using a snubber. If leakage inductance causes issues, it is recommended to use a RC snubber in parallel with the primary winding, as shown in Figure 10. Size CSNUB and RSNUB based on the desired leakage spike voltage, known leakage inductance, and an RC time constant less than 1µs. Otherwise, the leakage voltage spike can cause false tripping of the VOUT comparator and stop charging prematurely. Figure 11 shows the effect of the RC snubber resulting in a lower voltage spike and faster settling time. RSNUB LPRI LOW NOISE REGULATION The LT3751 has the option to provide a low noise regulated output voltage when using a resistive voltage divider from the output node to the FB pin. Refer to the Selecting Component Parameters section to design the transformer, NMOS power switch, output diode, and sense resistor. Use the following equations to select the feedback resistor values based on the power dissipation and desired output voltage: RFBH 2 VOUT − 1.22) ( = PD ; Top Feedback Resistor 1.22 R = • RFBH ; Bottom Feedback Resistor FBL VOUT − 1.22 RFBH, depending on output voltage and type used, may require several smaller values placed in series. This will reduce the risk of arcing and damage to the feedback resistors. Consult the manufacturer’s rated voltage specification for safe operation of the feedback resistors. • • CSNUB LLEAK The LT3751 has a minimum periodic refresh frequency limit of 23kHz. This drastically reduces switching frequency components in the audio spectrum. The LT3751 can operate with no-load, but the regulation scheme switches to no-load operation and audible noise and output voltage ripple increase. This can be avoided by operating with a minimum load current. CVDRAIN 3751 F11 Figure 10. RC Snubber Circuit Minimum Load Current Periodic refresh circuitry requires an average minimum load current to avoid entering no-load operation. Usually, the feedback resistors should be adequate to provide this minimum load current. VDRAIN (WITHOUT SNUBBER) 0V VDRAIN (WITH SNUBBER) NMOS DIODE CONDUCTS 0V IPRI 3751 F12 Figure 11. Effects of RC Snubber ILOAD(MIN) ≥ LPRI •I 2PK • 23kHz 100 • VOUT IPK is the peak primary current at maximum power delivery. The LT3751 will enter no-load operation if the minimum load current is not met. No-load operation will prevent the application from entering a runaway condition; however, the output voltage will increase 10% over the nominal regulated voltage. 3751fc 21 LT3751 Applications Information Large Signal Stability Small Signal Stability Large signal stability can be an issue when audible noise is a concern. Figure 12 shows that the problem originates from the one-shot clock and the output voltage ripple. The load must be constrained such that the output voltage ripple does not exceed the regulation range of the error amplifier within one clock period (approximately 6mV referred to the FB pin). The LT3751’s error amplifier is internally compensated to increase its operating range but requires the converter’s output node to be the dominant pole. Small signal stability constraints become more prevalent during heavy loading conditions where the dominant output pole moves to higher frequency and closer to the internal feedback poles and zeros. The feedback loop requires the output pole frequency to remain below 200Hz to guarantee small signal stability. This allows smaller RLOAD values than the large signal constraint. Thus, small signal issues should not arise if the large signal constraint is met. The output capacitance should be increased if oscillations occur or audible noise is present. Use Figure 13 to determine the maximum load for a given output capacitance to maintain low audible noise operation. A small capacitor can also be added from the FB pin to ground to lower the ripple injected into FB pin. LOAD DROOP VOUT The high voltage operation of the LT3751 demands careful attention to the board layout, observing the following points: 1.Minimize the area of the high voltage end of the secondary winding. IPRI 2.Provide sufficient spacing for all high voltage nodes (NMOS drain, VOUT and secondary winding of the transformer) in order to meet the breakdown voltage requirements. 26kHz ONE-SHOT CLK 3751 F13 Figure 12. Voltage Ripple Stability Constraint 30 VOUT = 150V VOUT = 300V VOUT = 600V 25 COUT, MIN (µF) Board Layout 4. Reduce the total node capacitance on the RVOUT and RDCM pins by removing any ground or power planes underneath the RDCM and RVOUT pads and traces. Parasitic capacitance can cause unwanted behavior on these pins. 20 15 10 5 0 0 150 50 100 OUTPUT POWER (W) 3.Keep the electrical path formed by CVTRANS, the primary of T1, and the drain of the NMOS as short as possible. Increasing the length of this path effectively increases the leakage inductance of T1, potentially resulting in an overvoltage condition on the drain of the NMOS. 200 3751 F14 Figure 13. COUT(MIN) vs Output Power 5.Thermal vias should be added underneath the Exposed Pad, Pin 21, to enhance the LT3751’s thermal performance. These vias should go directly to a large area of ground plane. 6.Isolated applications require galvanic separation of the output-side ground and primary-side ground. Adequate spacing between both ground planes is needed to meet voltage safety requirements. 3751fc 22 ANALOG GND CHARGE VCC RDONE RFAULT ROVLO2 RUVLO2 + VTRANS ROVLO1 RUVLO1 18 16 6 5 4 9 RFBH3 RFBL CFB 11 12 SINGLE POINT GND ANALOG GND VCC RBG RVOUT RDCM CVTRANS4 POWER GND RETURN CVCC CVTRANS3 M1 RSENSE ANALOG GND RFBH2 REMOVE COPPER FROM ALL SUB-LAYERS (SEE ITEM 4) T1 1:N • RFBH1 • POWER GND RETURN SECONDARY Figure 14. QFN Package Recommended Board Layout (Not to Scale) 8 ANALOG GND VIAS 13 14 10 17 3 LT3751 19 15 7 20 RVTRANS 2 1 CVTRANS2 PRIMARY CVTRANS1 DVOUT CVOUT1 + + POWER GND 3751 F15 CVOUT2 VOUT POWER GND LT3751 applications information 3751fc 23 24 CHARGE VCC RDONE RFAULT ROVLO2 RUVLO2 ROVLO1 RUVLO1 RVTRANS 17 16 4 5 13 12 11 8 9 10 POWER GND RETURN ANALOG GND VCC RSENSE CVCC RBG RVOUT RDCM REMOVE COPPER FROM ALL SUB-LAYERS (SEE ITEM 4) CVTRANS2 + CVTRANS4 M1 ANALOG GND POWER GND RETURN CVTRANS3 • T1 1:N Figure 15. TSSOP Package Recommended Board Layout (Not to Scale) RFBL 14 7 CFB 18 3 15 19 2 6 20 1 LT3751 ANALOG GND POWER GND CVTRANS1 + PRIMARY VTRANS • CVOUT1 DVOUT CVOUT2 + 3751 F16 RFBH2 RFBH1 VOUT LT3751 applications information 3751fc SECONDARY LT3751 Typical Applications 42A Capacitor Charger DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY VTRANS 12V TO 24V T1** 1:10 + OFF ON VCC 12V TO 24V C1 10µF R1, 191k R2, 475k R3, 191k VCC R7, 18.2k VCC R8, 40.2k LT3751 R4, 475k DONE RVOUT HVGATE LVGATE CSP FAULT UVLO1 OVLO1 CSN UVLO2 FB VCC D2*** • RVTRANS CHARGE CLAMP RDCM R10, 100k R11, 100k VTRANS C2 10µF ×3 R6 40.2k C3 1000µF D1 + • VOUT 500V * M1, M2 REQUIRES PROPER HEATSINK/THERMAL DISSIPATION TO MEET MANUFACTURER’S SPECIFICATIONS C4 1200µF ** THERMAL DISSIPATION OF T1 WILL LIMIT THE CHARGE/DISCHARGE DUTY CYCLE OF C4 *** D2 MAY BE OMITTED FOR OUTPUT VOLTAGE OPERATION BELOW 300V 4.7nF Y-RATED M1, M2* R5 2.5mΩ OVLO2 GND RBG C1: 25V X5R OR X7R CERAMIC CAPACITOR C2: 25V X5R OR X7R CERAMIC CAPACITOR C3: 25V ELECTROLYTIC C4: HITACHI FX22L122Y 1200µF, 550V ELECTROLYTIC OR: CORNELL DUBILIER DCMC192T550CE2B 1900µF, 550V ELECTROLYTIC D1, D2: VISHAY GURB5H60 600V, 5A ULTRAFAST RECTIFIER M1, M2: 2 PARALLEL VISHAY SUP33N20-60P 200V, 33A NMOS R1 THRU R4, R6 THRU R11: USE 1% 0805 RESISTORS R5: USE 2 PARALLEL 5mΩ IRC LR SERIES 2512 RESISTORS T1: COILCRAFT GA3460-BL 50A SURACE MOUNT TRANSFORMER 3751 TA02 R9 787Ω FOR ANY VOUT VOLTAGE BETWEEN 50V AND 500V SELECT R9 ACCORDING TO: 40.2kΩ R9 = 0.98 • N • VOUT + VDIODE Efficiency Output Capacitor Charge Times 1200 85 CHARGE TIME (ms) EFFICIENCY (%) 80 75 800 Charging Waveform VOUT = 500V, VTRANS = 24V VOUT = 500V, VTRANS = 12V VOUT = 300V, VTRANS = 24V VOUT = 300V, VTRANS = 12V VOUT = 100V, VTRANS = 24V VOUT = 100V, VTRANS = 12V VOUT = 500V VTRANS = 24V C4 = 1200µF VOUT 100V/DIV 400 70 65 VTRANS = 12V VTRANS = 24V 50 150 250 350 OUTPUT VOLTAGE (V) 450 3751 TA02b 0 200 AVERAGE INPUT CURRENT 5A/DIV 1000 400 600 800 OUTPUT CAPACITANCE (µF) 1200 100ms/DIV 3751 TA02d 3751 TA02c 3751fc 25 LT3751 typical applications High Voltage Regulator DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY VTRANS 5V TO 24V + T1* 1:10 C3 680µF C1 10µF DONE TO MICRO R1, 69.8k VTRANS R2, 475k R3, 69.8k VCC R6 40.2k RVTRANS CHARGE RDCM CLAMP LT3751 VCC RVOUT OFF ON VCC 5V TO 24V C2 5× 2.2µF R4, 475k UVLO1 • R7, 18.2k UVLO2 * M1 AND T1 REQUIRE PROPER HEATSINK/THERMAL DISSIPATION TO MEET MANUFACTURER’S SPECIFICATIONS *** C4 MUST BE SIZED TO MEET LARGE SIGNAL STABILITY CRITERIA DESCRIBED IN THE APPLICATIONS INFORMATION SECTION M1* VCC R5 6mΩ R10** FB OVLO2 C4*** 100µF C5 0.47µF ** DEPENDING ON DESIRED OUTPUT VOLTAGES, R10 MUST BE SPLIT INTO MULTIPLE RESISTORS, TO MEET MANUFACTURER’S VOLTAGE SPECIFICATION. CSN OVLO1 + VOUT 100V TO 500V R8, 40.2k HVGATE LVGATE CSP FAULT • D1 C6 10nF GND RBG R11 3751 TA04 R9 C1: 25V X5R OR X7R CERAMIC C2: 25V X5R OR X7R CERAMIC C3: 25V ELECTROLYTIC C5: TDK CKG57NX7R2J474M D1: VISHAY US1M 1000V M1: FAIRCHILD FQP34N20L R1 THRU R4, R6 THRU R9, R11: USE 1% 0805 R5: IRC LR SERIES 2512 RESISTORS R10: USE 200V 1206 RESISTOR(S) T1: COILCRAFT GA3459-AL Suggested Component Values VOUT (V) IOUT(MAX) (mA) IOUT(MAX) (mA) AT VTRANS = 5V, AT VTRANS = 24V, 5% VOUT DEFLECTION 5% VOUT DEFLECTION Steady-State Operation with 1.1mA Load Current R9 (kΩ) R11 (kΩ) R10 (kΩ) 100 180 270 3.32 0.383 30.9 200 110 315 1.65 0.768 124 300 75 245 1.10 1.13 274 400 55 200 0.825 1.54 499 500† 40 170 Tie to GND 1.74 715 VOUT AC COUPLED 2V/DIV VDRAIN 50V/DIV IPRI 10A/DIV 10µs/DIV † Transformer primary inductance limits V OUT comparator operation to VOUT = 400VMAX. RVOUT and RBG should be tied to ground when operating VOUT above 400V. Efficiency (VOUT = 500V) 90 515 VTRANS = 12V OUTPUT VOLTAGE (V) EFFICIENCY (%) 85 80 75 VTRANS = 5V 70 Steady-State Operation with 100mA Load Current Load Regulation (VOUT = 500V) VTRANS = 24V 3751 TA03b VOUT COUPLED 2V/DIV 510 VDRAIN 50V/DIV VTRANS = 24V IPRI 10A/DIV 505 VTRANS = 12V 10µs/DIV 500 3751 TA03e 65 60 0 26 50 100 ILOAD (mA) 150 200 3751 TA03c 495 VTRANS = 5V 0 50 100 ILOAD (mA) 150 200 3751 TA03d 3751fc LT3751 typical applications 1.6A High Input Voltage, Isolated Capacitor Charger DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY VTRANS 100V TO 400VDC T1* 1:3 F1, 1A + R6 625k C3 47µF R7, 96.2k OFF ON VCC 10V TO 24V C1 10µF TO MICRO R1, 1.5M VTRANS R2, 9M R3, 154k VCC R4, 475k R9 67.3k HVGATE LVGATE FB OVLO1 • VCC 4.7nF Y-RATED R13 68mΩ 3751 TA04a R12 Output Trip Voltage and Charge Time (VOUT = 500V, COUT = 220µF) Efficiency 530 1000 VOUT,TRIP (V) 700 CHARGE TIME 550 500 300 200 INPUT VOLTAGE (V) 400 400 CHARGE TIME (ms) VOUT,TRIP 510 EFFICIENCY (%) 850 520 Charging Waveform 100 95 490 100 FOR ANY OUTPUT VOLTAGE BETWEEN 50V TO 500V, SET R12 GIVEN BY: 0.98 R12 = VOUT,TRIP + 40µA • 2 3 • R10 C1: 25V X5R OR X7R CERAMIC C2: 630V X5R OR X7R CERAMIC C3: 450V ILLINOIS CAP 476CKE450MQW C4: 50V TO 500V ELECTROLYTIC C5: TDK CKG57NX7R2J474M D1, D2: VISHAY US1M 1000V F1: BUSSMANN PCB-1-R M1: FAIRCHILD FQB4N80 R1, R2: 2 X 1206 RESISTORS IN SERIES, 1% R3 THRU R5, R9, R12: 0805 RESISTORS, 1% R6, R10: 3 X 1206 RESISTORS IN SERIES, 0.1% R7, R11: 0805 RESISTORS, 0.1% R8: 3 X 1206 RESISTORS IN SERIES, 1% R13: IRC LR SERIES 1206 RESISTOR, 1% T1: COILCRAFT HA4060-AL M1** CSN OVLO2 GND RBG VOUT 50V TO 500V * T1 REQUIRES PROPER THERMAL MANAGEMENT TO ACHIEVE DESIRED OUTPUT POWER LEVELS C4 ** M1 REQUIRES PROPER HEAT SINK/THERMAL 220µF DISSIPATION TO MEET MANUFACTURER’S SPECIFICATIONS C5 0.47µF CSP UVLO2 + R10 208k R11 32.1k R5 20Ω FAULT D2 • R8 417k RVTRANS RDCM CHARGE CLAMP LT3751 VCC RVOUT DONE UVLO1 C2 2.2µF ×5 D1 VOUT = 500V VTRANS = 300V VOUT = 12V VIN = 100V 90 VIN = 250V 85 VOUT 100V/DIV VIN = 400V 80 70 AVERAGE INPUT CURRENT 200mA/DIV 65 CHARGE 10V/DIV 75 50 150 250 350 450 OUTPUT VOLTAGE (V) 3751 TA04b 100ms/DIV 3751 TA04d 3751 TA04c 3751fc 27 LT3751 typical applications High Input Voltage, High Output Voltage Regulator DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY VTRANS 100V TO 400VDC T1* 1:3 F1, 1A + C3 47µF C1 10µF DONE TO MICRO R1, 1.5M VTRANS R2, 9M R3, 154k VCC R7, 97.6k RVTRANS CHARGE RDCM CLAMP LT3751 VCC RVOUT OFF ON VCC 10V TO 24V R6, 625k R4, 475k FAULT UVLO1 OVLO1 UVLO2 OVLO2 HVGATE LVGATE CSP C2 2.2µF ×5 R8, 417k R5, 20Ω GND RBG ** M1 REQUIRES PROPER HEAT SINK/THERMAL DISSIPATION TO MEET MANUFACTURER’S SPECIFICATIONS 100µF • C5 0.47µF R9 67.3k VCC * T1 REQUIRES PROPER THERMAL MANAGEMENT TO ACHIEVE DESIRED OUTPUT POWER LEVELS + C4 • *** DEPENDING ON DESIRED OUTPUT VOLTAGE, R10 MUST BE SPLIT INTO MULTIPLE RESISTORS TO MEET MANUFACTURER’S VOLTAGE SPECIFICATION M1** R12 68mΩ CSN FB VOUT 100V TO 500V D1 D2 R10*** C6 10nF R11 3751 TA05a C1: 25V X5R OR X7R CERAMIC C2: 630V X5R OR X7R CERAMIC C3: 450V ILLINOIS CAP 476CKE450MQW C4: 50V TO 500V ELECTROLYTIC C5: TDK CKG57NX7R2J474M C6: 6.3V X5R OR X7R CERAMIC D1, D2: VISHAY US1M 1000V F1: BUSSMANN PCB-1-R M1: FAIRCHILD FQB4N80 R1, R2: 2 X 1206 RESISTORS IN SERIES, 1% R3 THRU R5, R7, R9, R11: 0805 RESISTORS, 1% R6, R8: 3 X 1206 RESISTORS IN SERIES, 1% R10: 1206 RESISTOR(S), 1% R12: IRC LR SERIES 1206 RESISTOR, 1% T1: COILCRAFT HA4060-AL Suggested Component Values IOUT(MAX) (mA) IOUT(MAX) (mA) AT VTRANS = 100V, AT VTRANS = 400V, 1% VOUT DEFLECTION 1% VOUT DEFLECTION 55 130 VOUT (V) 100 R10 (kΩ) R11 (kΩ) 30.9 0.383 200 110 150 124 0.768 300 95 175 274 1.13 400 80 130 499 1.54 500 65 140 715 1.74 Efficiency Steady-State Operation with 50mA Load Current Line Regulation 398 90 VIN = 200V VOUT = 400V VIN = 100V VIN = 250V OUTPUT VOLTAGE (V) EFFICIENCY (%) 80 70 VIN = 400V 60 IOUT = 10mA VDRAIN 100V/DIV 397 IOUT = 25mA 396 IOUT = 50mA IPRI 2A/DIV 50 40 0 50 25 OUTPUT CURRENT (mA) 75 3751 TA05b 395 100 300 200 INPUT VOLTAGE (V) 400 10µs/DIV 3751 TA05d 3751 TA05c 3751fc 28 LT3751 typical applications Isolated 282V Voltage Regulator DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY D2 R2, 10Ω ISOLATION BOUNDARY • T1 Npb VTRANS 100V TO 200VDC F1, 2A VTRANS R1 49.9k D5 + M1 C3 22µF ×2 OFF ON C1 100pF RVTRANS RDCM CHARGE CLAMP LT3751 RV V CC Load Regulation R4 105k R5 210k • Np D3 R16 249k • C5 0.01µF VCC Nsb R15 5.11Ω D6 R6 40mΩ 100 95 D7 U1 R20 274Ω EFFICIENCY (%) 50 100 150 IOUT (mA) 200 250 3751 TA06b R18 1k OPTO Steady-State Operation with 7.1mA Load Current 63W OUTPUT 48W OUTPUT 25W OUTPUT VDRAIN 100V/DIV 85 IPRIMARY 2A/DIV 80 3751 TA06d 20µs/DIV 75 0 R17 221k 4.7nF Y RATED 90 70 100 FB C8 22nF R19 3.16k OC –0.25 –0.50 COMP LT4430 GND 0.25 0 VIN C9 3.3µF Efficiency 0.50 U2 C10 0.47µF VCC VOUT 282V 225mA C7 400µF D4 M2 R7 475Ω + C6 0.1µF Ns • OUT C1, C8: 16V COG CERAMIC C2 D1 DONE HVGATE TO C2: 16V X5R OR X74 CERAMIC 1µF MICRO C3: 350V ELECTROLYTIC FAULT LVGATE C4: 250V X5R OR X7R CERAMIC R9, 2.7M C5, C6, C11, C12: 630V X5R OR X7R CERAMIC CSP UVLO1 C7: 350V ELECTROLYTIC VTRANS R10, 4.3M C9, C10: 25V X5R OR X7R CERAMIC OVLO1 F1: 250V, 2A FUSE R11, 84.5k R1: 2010 RESISTOR, 1% UVLO2 CSN R2, R3, R6, R16, R17: 1206 RESISTORS, 1% VCC R12, 442k R4, R5: TWO 1206 RESISTORS IN SERIES, 1% OVLO2 FB R7 THRU R12, R15 THRU R20: 0805 RESISTORS, 1% D1: 12V ZENER GND RBG D2: VISHAY MURS140 3751 TA06a D3: VISHAY P6KE200A R8 D4: VISHAY MURS160 2.49k D5: STMICROELECTRONICS STTH112A D6: VISHAY BAT54 T1: TDK SRW24LQ D7: NXP SEMICONDUCTORS BAS516 (Np:Ns:Npb:Nsb = 1:2:0.08:0.08) M1: VISHAY IRF830 U1: NEC PS2801-1 M2: STMICROELECTRONICS STB11NM60FD U2: LINEAR TECHNOLOGY LT4430 OUTPUT VOLTAGE ERROR (V) C4 1µF ×2 R3 210k 120 140 180 160 INPUT VOLTAGE (V) Steady-State Operation with 225mA Load Current 200 3751 TA06c VDRAIN 100V/DIV IPRIMARY 2A/DIV 20µs/DIV 3751 TA06e 3751fc 29 LT3751 typical applications Wide Input Voltage Range, 15 Watt, Triple Output Voltage Regulator T1 2:1:3:3 (P1:S1:S2:S3) D1 VIN 5V TO 24V + C2 1000µF ×2 R5 25.5k RVTRANS CHARGE CLAMP OFF ON C1 10µF R1, 100k R2, 100k R3, 66.5k C1, C3: 25V X5R OR X7R CERAMIC C2: 25V SANYO 25ME1000AX C4, C5: 35V SANYO 35ME470AX C6: 10V KEMET T520D107M010ASE055 C7, C8: 16V CERAMIC, TDK C4532X7R1E106M C9: 6.3V CERAMIC, TDK C4532X5R0J107M D1, D2: CENTRAL SEMI CMSH2-60M D3: CENTRAL SEM1 CMSH5-40 M1: FAIRCHILD FQD12N20L R1 THRU R10, R12, R13: 0805 RESISTOR, 1% R11: 1206 RESISTOR, 1% T1: COILCRAFT HA3994-AL, 2:1:3:3 (P1:S1:S2:S3) C3 10µF R4, 464k RDCM VCC LT3751 RVOUT DONE • S3 P1 R7 25.5k R12 4.99k C5 470µF R13 4.99k + D3 • VCC CSN UVLO2 C4 470µF C9 100µF S1 + VOUT2 –15V VOUT1 +5V C6 100µF ×2 R11 25mΩ R9 309Ω FB OVLO2 GND RBG VOUT3 +15V • M1 OVLO1 C8 10µF S2 • FAULT UVLO1 + D2 R6 11.5k HVGATE LVGATE CSP C7 10µF R10 100Ω R8 2.21k 3751 TA07a Maximum Output Conditions IOUT(MAX)* (mA) VCC (V) POUT(MAX) (W) VOUT1 VOUT2 VOUT3 5 6.5 750 300 300 12 10 1750 300 300 24 13 2500 300 300 *All other output currents set to 0mA Cross Regulation (IVOUT1 = 100mA) Cross Regulation (IVOUT1 = 500mA) VIN = 24V VIN = 5V VIN = 12V 16 26 90 24 85 VIN = 5V 22 EFFICIENCY (%) 18 –VOUT2, VOUT3 (V) –VOUT2, VOUT3 (V) 20 Efficiency (IVOUT1 = 500mA) VIN = 24V 20 VIN = 12V 18 VIN = 24V VIN = 12V 80 75 70 VIN = 5V 65 16 14 1 10 100 –IVOUT2, IVOUT3** (mA) 1000 3751 TA07b 14 1 10 100 –IVOUT2, IVOUT3** (mA) 1000 3751 TA07c 60 0 400 600 200 –IVOUT2 + IVOUT3 (mA) 800 3751 TA07d **SOURCE/SINK IDENTICAL CURRENTS FROM BOTH VOUT2 AND VOUT3, RESPECTIVELY 3751fc 30 LT3751 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. FE Package 20-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1663 Rev I) Exposed Pad Variation CB 6.40 – 6.60* (.252 – .260) 3.86 (.152) 3.86 (.152) 20 1918 17 16 15 14 13 12 11 6.60 ±0.10 2.74 (.108) 4.50 ±0.10 6.40 2.74 (.252) (.108) BSC SEE NOTE 4 0.45 ±0.05 1.05 ±0.10 0.65 BSC 1 2 3 4 5 6 7 8 9 10 RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 (.0035 – .0079) 0.25 REF 0.50 – 0.75 (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 2. DIMENSIONS ARE IN (INCHES) 3. DRAWING NOT TO SCALE 1.20 (.047) MAX 0° – 8° 0.65 (.0256) BSC 0.195 – 0.30 (.0077 – .0118) TYP 0.05 – 0.15 (.002 – .006) FE20 (CB) TSSOP REV I 0211 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE 3751fc 31 LT3751 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. UFD Package 20-Pin Plastic QFN (4mm × 5mm) (Reference LTC DWG # 05-08-1711 Rev B) 0.70 ±0.05 4.50 ± 0.05 1.50 REF 3.10 ± 0.05 2.65 ± 0.05 3.65 ± 0.05 PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC 2.50 REF 4.10 ± 0.05 5.50 ± 0.05 RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 4.00 ± 0.10 (2 SIDES) 0.75 ± 0.05 PIN 1 NOTCH R = 0.20 OR C = 0.35 1.50 REF R = 0.05 TYP 19 20 0.40 ± 0.10 PIN 1 TOP MARK (NOTE 6) 1 2 5.00 ± 0.10 (2 SIDES) 2.50 REF 3.65 ± 0.10 2.65 ± 0.10 (UFD20) QFN 0506 REV B 0.200 REF 0.00 – 0.05 R = 0.115 TYP 0.25 ± 0.05 0.50 BSC BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING PROPOSED TO BE MADE A JEDEC PACKAGE OUTLINE MO-220 VARIATION (WXXX-X). 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 3751fc 32 LT3751 Revision History (Revision history begins at Rev B) REV DATE DESCRIPTION B 5/10 Updated FAULT (Pin 6/Pin 4) description in Pin Functions 7 Updated DONE (Pin 7/Pin 5) description in Pin Functions 8 Updated Block Diagram 9 C 6/12 PAGE NUMBER Revised Applications Information section 17, 18 Revised Typical Applications illustration 30 Revised Applications Information section 20 Corrected Schematic R8 value from 3.40k to 2.21k 30 Updated FE package drawing 31 3751fc Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 33 LT3751 Typical Application 300V Regulated Power Supply VTRANS 24V T1 1:10 + C3 680µF OFF ON R6 40.2k RVTRANS CHARGE CLAMP VCC 24V C1 10µF C2 2.2µF ×5 RDCM R7 18.2k • D1 + • RVOUT VCC TO MICRO R1 432k VTRANS R2 475k R3 432k VCC R4 475k C4 20µF VOUT 300V 0mA TO 270mA HVGATE LVGATE CSP DONE FAULT R5 6mΩ UVLO1 LT3751 OVLO1 CSN UVLO2 FB R9 1.13k OVLO2 GND R8* 274k M1 VCC * DEPENDING ON DESIRED OUTPUT VOLTAGE, R8 MUST BE SPLIT INTO MULTIPLE RESISTORS TO MEET MANUFACTURER’S VOLTAGE SPECIFICATION. C5 10nF RBG 3751 TA08 C1: 25V X5R OR X7R CERAMIC CAPACITOR C2: 25V X5R OR X7R CERAMIC CAPACITOR C3: 25V ELECTROLYTIC C4: 330V RUBYCON PHOTOFLASH CAPACITOR D1: VISHAY US1M 1000V M1: FAIRCHILD FQP34N20L R1 THROUGH R4: USE 1% 0805 RESISTORS R5: IRC LR SERIES 2512 RESISTOR T1: SUMIDA PS07-299, 20A TRANSFORMER Related Parts PART NUMBER DESCRIPTION COMMENTS LTC3225 150mA Supercapacitor Charger VIN: 2.75V to 5.5V, Charges Two Supercapacitors in Series to 4.8V or 5.3V LT3420/LT3420-1 1.4A/1A, Photoflash Capacitor Charger with Automatic Top-Off Charges 220µF to 320V in 3.7 Seconds from 5V, VIN: 2.2V to 16V, ISD < 1µA, 10-Lead MS Package LT3468/LT3468-1/ LT3468-2 1.4A, 1A, 0.7A, Photoflash Capacitor Charger VIN: 2.5V to 16V, Charge Time: 4.6 Seconds for LT3468 (0V to 320V, 100µF, VIN = 3.6V), ISD < 1µA, ThinSOT™ Package LT3484-0/LT3484-1/ LT3484-2 1.4A, 0.7A, 1A Photoflash Capacitor Charger VIN: 1.8V to 16V, Charge Time: 4.6 Seconds for LT3484-0 (0V to 320V, 100µF, VIN = 3.6V), ISD < 1µA, 2mm × 3mm 6-Lead DFN Package LT3485-0/LT3485-1/ LT3485-2/LT3485-3 1.4A, 0.7A, 1A, 2A Photoflash Capacitor Charger with Output Voltage Monitor and Integrated IGBT VIN: 1.8V to 10V, Charge Time: 3.7 Seconds for LT3485-0 (0V to 320V, 100µF, VIN = 3.6V), ISD < 1µA, 3mm × 3mm 10-Lead DFN Package LT3585-0/LT3585-1/ LT3585-2/LT3585-3 1.2A, 0.55A, 0.85A, 1.7A Photoflash Capacitor Charger with Adjustable Input Current and IGBT Drivers VIN: 1.5V to 16V, Charge Time: 3.3 Seconds for LT3585-3 (0V to 320V, 100µF, VIN = 3.6V), ISD < 1µA, 3mm × 2mm DFN-10 Package LT3750 Capacitor Charger Controller VIN: 3V to 24V, Charge Time: 300ms for (0V to 300V, 100µF) MSOP-10 Package 3751fc 34 Linear Technology Corporation LT 0612 REV C • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2008