LV8805SV Bi-CMOS LSI PC and Server http://onsemi.com Fan Motor Driver Application Note Overview LV8805SV is a 3-phase sensorless motor driver IC. 3-phase driver allows low power consumption and low vibration. And Hall sensorless drive allows reduction of the size of a motor system. This IC is suitable for use in products which require high reliability and long life such as server fan and refrigerator fan. Function Direct PWM three-phase sensorless motor driver Built-in current limit circuit (Operates when RF resistance is 0.25 ohm and Io=1A) NchDMOS output transistor Built-in lock protection and auto-recovery circuit FG (rotation count) output signal pin / RD (lock detection) output signal pin Built-in TSD (thermal shutdown) circuit Direct PWM signal input for speed control (PWMIN pin) Motor startup with soft-start (SOFTST pin) Typical Applications Server Refrigerator Desktop Computer Pin Assignment Package Dimensions unit : mm (typ) 5.2 20 FG 1 20 SOFTST RD 2 19 PWMIN CT 3 18 F/R OSC 4 0.5 4.4 6.4 17 VREG 12 0.5 0.22 0.15 1.5 MAX 0.1 (1.3) (0.35) SANYO : SSOP20J(225mil) GND 5 VG 6 16 FIL LV8805SV CP 7 14 COM CPC 8 13 VCC RF 9 12 UO WO 10 11 VO Caution: The package dimension is a reference value, which is not a guaranteed value. Semiconductor Components Industries, LLC, 2013 December, 2013 15 COMIN Top view 1/27 LV8805SV Application Note Recommended Soldering Footprint (Unit:mm) Reference Symbol SSOP20J (225mil) eE 5.80 e 0.50 b3 0.32 l1 1.00 Block Diagram FG RD FG CT RD CTOSC VG CPC CP CHARGE PUMP VREG REFOSC VREG PWMIN OSC SENSORLESS LOGIC F/R START OSC PRI DRIVE FIL VCC COMIN SELECTOR COM CURR LIM GND UO VO WO COM RF SOFTST 2/27 LV8805SV Application Note Specifications Absolute Maximum Ratings at Ta = 25C Parameter VCC maximum supply voltage Symbol Conditions Ratings Unit VCC max 16 V VG maximum supply voltage VG max 21 V OUT pin withstand voltage VOUT max 16 V OUT pin maximum output current IOUT max 1.2 A SOFTST pin withstand voltage VSOFTST max 6 V FR pin withstand voltage VFR max 6 V PWMIN pin withstand voltage VPWMIN max 6 V UO pin, VO pin, WO pin FG output pin withstand voltage VFG max 16 V FG pin output current IFG max 5 mA RD output pin withstand voltage VRD max 16 V RD pin output current IRD max 5 mA Allowable Power dissipation Pd max1 Independent IC Pd max2 Mounted on designated board *1 Operating temperature Topr Storage temperature Tstg *2 0.3 W 0.95 W -40 to +95 C -55 to +150 C * : When mounted on the designated 76.1mm × 114.3mm × 1.6mm, glass epoxy board (single-layer) Caution 1) Absolute maximum ratings represent the value which cannot be exceeded for any length of time. Caution 2) Even when the device is used within the range of absolute maximum ratings, as a result of continuous usage under high temperature, high current, high voltage, or drastic temperature change, the reliability of the IC may be degraded. Please contact us for the further details. Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. Recommended Operating Conditions at Ta 25C Parameter VCC supply voltage Symbol Conditions Ratings min VCC typ Unit max 6 15 V Electrical Characteristics at Ta 25C, VCC = 12V, unless otherwise specified Parameter Circuit current 1 Symbol Conditions Ratings min typ Unit max ICC1 2.6 VVG 17 3.6 mA Charge pump block Charge pump output voltage V Regulator block 5V regulator voltage VVREG 4.75 5 5.25 V 1.2 2 Output on resistance Sum of high-/low-side output transistor on Ron (H+L) IO = 0.7A, VCC = 12V, VG = 17V resistance Startup oscillator (OSC) pin OSC pin charge current IOSCC -2.5 A OSC pin discharge current IOSCD 2.5 A PWM input (PWMIN) pin High-level input voltage range VPWMINH 2.3 VREG V Low-level input voltage range VPWMINL 0 1 V Range of PWM input frequency fPWMIN 15 60 kHz 2.3 VREG V 0 1 V Forward/reverse switching pin High-level input voltage range VFRH Order of current application : UOUTVOUTWOUT Low-level input voltage range VFRL Order of current application : UOUTWOUTVOUT Continued on next page. 3/27 LV8805SV Application Note Continued from preceding page. Parameter Symbol Ratings Conditions min typ Unit max FG and RD output pins FG output pin low-level voltage VFG When IO is 2mA FG output pin leak voltage ILFG When VFG is 16V 0.25 RD output pin low-level voltage VRD When IO is 2mA RD output pin leak voltage ILRD When VRD is 16V 0.25 VRF Limit current set to 1A when RF is 0.25. 0.35 V 1 A 0.35 V 1 A V Current limiter circuit Limiter voltage 0.225 0.25 0.275 Constraint protection circuit CT pin high-level voltage VCTH 2.25 2.8 2.95 V CT pin low-level voltage VCTL 0.43 0.5 0.65 V CT pin charge current ICTC -2.9 -2.5 -2.1 A CT pin discharge current ICTD 0.21 0.25 0.32 A ICT charge/discharge ratio RCT 7 10 13 Soft start circuit Soft start releasing voltage VSOFTST 2.5 V SOFTST pin charge current ISOFTST 0.6 A Thermal protection circuit Thermal protection circuit operating TSD Design target * 150 180 210 C temperature *Design target value and no measurement is made. The thermal protection circuit is incorporated to protect the IC from burnout or thermal destruction. Since it operates outside the IC's guaranteed operating range, the customer's thermal design should be performed so that the thermal protection circuit will not be activated when the fan is running under normal operating conditions. Pd max - Ta Allowable power dissipation, Pd max - W 1.2 1.0 0.8 0.95 Thermal resistance evaluation board : 76.1 × 114.3 × 1.6mm3 glass epoxy Thermal resistance evaluation board 0.6 0.42 0.4 Independent IC 0.30 0.2 0.13 0 - 30 0 30 60 90 120 Ambient temperature, Ta - C 4/27 LV8805SV Application Note 5.25 4 VREG[V] ICC[mA] 3.5 3 5 2.5 4.75 2 6 8 10 12 14 VCC[V] Figure 1 Ciurcuit consumption cueernt vs Supply voltage ‐40 16 5.25 ‐30 ‐20 ‐10 Temperature[℃] Figure 2 VREG pin output voltage vs Temperature High level threshold voltage hysteresis width 0 Low level threshold voltage 2.5 5 1.5 PWM[V] VREG[V] 2 1 0.5 4.75 0 2.5 5 7.5 10 12.5 load current[mA] Figure 3 VREG pin output voltage vs load current High level threshold voltage 0 15 6 Low level threshold voltage 8 10 12 14 VCC[V] Figure 4 PWM pin output voltage vs VCC 16 1 hysteresis width 3 FG L‐level[V] PWM[V] 2.5 2 1.5 1 0.75 0.5 0.25 0.5 0 0 ‐40 ‐30 ‐20 ‐10 Temperature[℃] Figure 5 PWM pin output voltage vs Temperature 0 0 1 2 3 4 Io[mA] Figure 6 FG Low level voltage vs output current(Io) 5 5/27 LV8805SV Application Note 1.25 High level threshold voltage hysteresis width Low level threshold voltage 2 1 1.5 0.75 UH+VL VH+WL UH+WL WH+UL FR[V] Ron[Ω] 2.5 VH+UL WH+VL 1 0.5 0.5 0 0 0.2 0.4 0.6 0.8 Io[A] Figure 7 output on resistance vs output current (Io) 1 1.2 6 8 10 12 14 VCC[V] Figure 8 FR pin Hi‐Lo level threshold voltage vs VCC 16 limiter voltage[V] 0.275 0.25 0.225 6 8 10 12 14 VCC[V] Figure 9 RF pin limiter voltage vs VCC 16 6/27 LV8805SV Application Note Pin Function Pin No. 1 Pin name FG Function Equivalent circuit FG pulse output. This pin outputs a Hall 1 2 sensor system equivalent pulse signal. 2 RD Motor lockup detection output. Output is fixed high when motor is locked up. 3 CT VREG Motor lockup detection time setting. When the motor lockup condition is detected, the protection time period before the protection circuit is activated is set by connecting a cacacitor between this pin and ground. 3 4 OSC Motor startup frequency setting. A capacitor VREG must be connected between this pin and ground. The startup frequency is adjusted by controlling the charge/discharge current and capacitance of the capacitor. 5 GND GND pin 6 VG Charge pump step-up voltage output. 4 7 pin and the VCC pin or ground. 7 CP Charge pump step-up pulse output pin. 8 VCC A capacitor must be connected between this VREG 6 A capacitor must be connected between this pin and the CPC pin (pin 8). 8 CPC Charge pump step-up pin. A capacitor must be connected between this pin and the CP pin (pin 7). 13 VCC Power supply for the IC and motor. 13 Capacitors must be connected between these pins and ground. 12 UO Output pins. Connect these pins to the U, V, 11 VO and W of the motor coil. 10 WO 9 RF Output current detection pins. The drive 12 11 10 9 current is detected by connecting a resistor between these pins and ground. Continued on next page. 7/27 LV8805SV Application Note Continued from preceding page. 15 COMIN Function Motor middle point connection. Equivalent circuit VG UO VO WO Motor position detection comparator filter pin. A capacitor must be connected between this pin and the FIL pin (pin 16). 16 FIL Motor position detection comparator filter 50k‰ COM 50k‰ Pin name 14 50k‰ Pin No. 14 pin. A capacitor must be connected between this pin and the COMIN pin (pin 15). 17 VREG 15 16 VCC Regulator voltage (5V) output. A capacitor must be connected between these pins and ground. 17 VREF 18 F/R Motor rotation direction switching. A VREG high-level input causes current to flow into Reverse signal the motor in the order of U, V, and W and a low-level input in the order of U, W, and V. Changing the order of current application Forward/reverse switching signal 18 turns the motor in the opposite direction. Forward signal 19 PWMIN PWM signal input pin. VREG "H" The output transistor is turned on by the level voltage input. "L" The output transistor is turned off by the level voltage input, and the motor stops. The speed of the motor is controlled by controlling Duty of the input 19 signal. When the pin opens, the motor becomes all velocities. 20 SOFTST Soft start time setting. VREG The motor can be started smoothly by connecting a capacitor between this pin and ground. 20 8/27 LV8805SV Application Note 1. Operation overview LV8805 is a PWM three-phase sensor less motor driver. In the sensor less drive, the timing of motor commutation switch is determined by comparing back EMF signal generated from a motor and the voltage of CON pin (motor middle point voltage). After power activation, supply any PWM signal input to PWMIN pin to impress output voltage to the motor coil. The FG signal of the frequency is output according to motor rotation. RD Output is fixed high when motor is locked up and it is fixed low while motor is driving. Speed of motor rotation is controllable by changing PWM signal input voltage of PWMIN pin. Motor can start up slowly by connecting a capacitance between SOFTST pin and GND pin. Motor locking time is settable by connecting a capacitance between CT pin-GND. Soft-switch area 9/27 LV8805SV Application Note Output waveform Full speed drive (PWM100%) The waveform of output voltage of UOUT pin and FG pin are as follows. This graph shows the waveform when motor drives at full speed. The waveform of output voltage for UOUT, VOUT and WOUT are the same. UOUT 5V/div 2ms/div Soft-switching area UOUT 5V/div UOUT 5V/div 50us/div UOUT 5V/div 20us/div UOUT 5V/div 50us/div 20us/div There are soft switching zone in UOUT signal. Soft switching smoothes out a motor coil current and enables silent drive. PWM drive UOUT 10V/div 2ms/div The waveform of output voltage of UOUT pin and FG pin are as shown above. This is when the speed of motor is controlled by PWM. PWM area UOUT 10V/div 2ms/div There are soft switching zones and PWM zones in UOUT signal. 10/27 LV8805SV Application Note 2. Sensor less control LV8805 is a sensorless motor driver which detects back EMF signal during motor rotation to detect a rotor position. According to a detected rotor position, a specified output transistor turns on or off, which enables motor rotation. When starting up a motor, it is impossible to detect the rotor position because back EMF signal is not generated. Therefore, motor starts up by turning on and off a specified output transistor by an oscillation frequency defined by a capacitor between OSC pin and GND pin (startup mode). Then after the startup, a rotor position is detected by back EMF signal (driving mode). Principle for Motor starting operation 1) Start up mode 2) Driving mode Switching pattern of output transistor when the motor start up 1 2 3 4 5 6 Phase‐U Phase‐V Phase‐W Phase‐U Detective point Phase‐W Detective point Phase‐V Detective point Phase‐U Detective point Phase‐W Detective point Phase‐V Detective point *M:outputTrOFFH:upperoutputTrONL:loweroutputTrON In the above figure, UOUT is OFF (Middle), VOUT turns on lower output Tr (Low) and WOUT turn on upper output Tr (High). The back EMF signal of motor coil is detected by comparing back EMF signal of UOUT and voltage of COM pin (motor middle point). And output energization pattern is changed as follows: 234561. If the back EMF signal of motor coil cannot be detected after pattern “1”, output transistor moves on to the next pattern “2” at the switching timing defined by a capacitor between OSC pin and GND pin. If back EMF signal of motor coil is detected at WOUT, output energization pattern changes to “345612”. The timing when the change of output energization takes place varies depends on motor types. Hence it is necessary to set up an optimum OSC capacitor for the motor. (Refer to “Start up pin setting”) 11/27 LV8805SV Application Note 3.1 How to set pin Startup pin In order to adjust startup characteristics of a motor, it is necessary to set OSC pin (OSC-GND capacitor) and COMIN pin FIL pin (COMIN-FIL capacitor) with optimal capacitances. The best capacitance depends on motor and condition (power supply, coil current, number of rotation). Hence be sure to make an adjustment to each motor to find an optimal capacitance. 3.1.1 OSC-GND capacitance setup (Recommendation value 470pF - 4700pF) Startup frequency is defined by OSC capacitance. The output energizing pattern is changed at the time of startup by the 1/134 of OSC frequency. OSC frequency is determined by repeating charge and discharge to OSC capacitor. The formula for obtaining OSC frequency is as follows. Fosc = Toscc = Toscd = 1 Toscc+Toscd (Vosch-Voscl)×Cosc Ioscc (Vosch-Voscl)×Cosc Ioscd OSC pin frequency: fosc OSC capacitor charge time: Toscc OSC capacitor discharge time: Toscd OSC capacitance: Cosc OSC pin high-level voltage: Vosch=1.1V(TYP) OSC pin low-level voltage: Voscl=0.6V(TYP) OSC pin charge current: Ioscc OSC pin discharge current: Ioscd In general, low OSC capacitance tends to be used if a usage motor runs at a high speed. And high OSC capacitance is used if a usage motor runs at low speed. When a capacitance is high and: - Startup is slow and fails. - Startup time varies widely. Example) fan motor startup test of LV8805 Condition: Vcc=12V Goal number of revolutions=4500 rpm* COMIN-FIL capacitance =2200 pF Test count=100 times WhenacapacitanceofCOSisnotoptimum: OSC capacitance=1500 pF SOFTST capacitance =1 uF WhenacapacitanceofCOSisoptimum: COScapacitance=1500pF 80 69 70 N[times ] 25 20 50 40 30 21 20 0 1.66-1.68 1 1.64-1.66 1.62-1.64 1.60-1.62 1.58-1.60 Fig.Startup test of a fan motor using LV8805 starting time[sec] 6 4 1.56-1.58 1 1.54-1.56 0 0 1.52-1.54 0 1.66-1.68 10 0 1.64-1.66 2 1.62-1.64 1.60-1.62 4 1.58-1.60 0 1.56-1.58 0 1.54-1.56 10 1.52-1.54 N[times] 40 0 3σ=0.0611277 average time=1.58371 60 50 30 67 70 3σ=0.0307372 average time=1.57888 60 COScapacitance=3300pF 80 starting time[sec] ◎ If such behavior is witnessed, use a lower capacitor instead. *referto“8.RelationbetweenFGfrequencyandnumberofrotation” 12/27 LV8805SV Application Note When a capacitance is low and: - Startup fails. - Beat lock* occurs. 500us/div FG 5V/div IOUT 0.5A/div UOUT 10V/div Fig.Theoutputwaveformwithbeatlock ◎ If such behavior is witnessed, use a higher capacitor. Select a capacitance values that allows the shortest possible startup time to achieve target speed and minimal variations in startup time. The optimum OSC constant depends on the motor characteristics and startup current, so be sure to recheck them when either motor or circuit specifications is changed. (* Refer to “3.3 Beat lock”) 3.1.2 COMIN-FIL capacitance setting (Recommendation value: 1000 ~ 10000pF) Compare the back EMF signal from motor and the voltage of CON pin (motor middle point voltage) to detect the rotor position. The switch timing of motor commutation is determined according to the detected rotor position. Based on the information, energization timing of motor is determined. Insert a filter capacitor between the COMIN pin and FIL pin to prevent startup failure caused by noise. When a capacitance is high and: - The timing of output energization is slow during motor rotation. Driving efficiency falls. 1ms/div The width of this zone fluctuates. UOUT 10V/div Repeat The waveform of motor current is distorted. IOUT 0.5A/div Fig.normalwaveform Fig. waveformwhenFIL‐COMINcapacitanceistoolarge. ◎ If such behavior is witnessed, use a lower capacitor instead. When a capacitance is low and: - Beat lock* occurs. - If the capacitor is connected to CT pin, it is hard to switch to Lock protection ** mode. ◎ If such behavior is witnessed, use a higher capacitor instead. A capacitor is selected by checking a usage motor. Run the motor to see whether there is any issue with startup. (* Refer to 3.2 Beat lock on next page.) (** Refer to 3.3 CT pin setup.) 13/27 LV8805SV Application Note 3.2 Beat lock Beat lock may occur when a motor is stopped abruptly during motor operation or OSC capacitor is too low. Output waveform under the influence of beat lock is as shown below. 2ms/div 500us/div FG 5V/div FG 5V/div IOUT 0.5A/div UOUT 10V/div IOUT 0.5A/div Beat lock Motor stop Fig. The beat lock caused by a motor quick stop UOUT 10V/div Fig. The beat lock weave form. {Behavior} There is intense switching sound from transistor and then the motor stops. Waveform of OUT pin and FG pin shows the influence of noise. Motor cannot restart automatically after motor rotation stops. Countermeasures: 1) False detection of the internal comparator is prevented by adjusting a capacitor between COMIN and FIL. Basically, the number of false detection by the internal comparator decreases with a higher capacitor between COMIN and FIL. However, care must be taken for the adjustment since excessively high capacitance will give rise to deterioration in efficiency and delays in the output power-on timing while the motor is running at high speed. 2) Increase the OSC capacitance. By doing so, OSC frequency decreases, which prevents false detection by the internal comparator due to delay in the output power-on timing. Consequently, beat lock is prevented. 3) Connect a resistor between COMIN pin and GND pin. By doing so, offset is added to the zero-cross detection comparator. This addition of offset decreases the false detection by the comparator. As a result, beat lock is prevented. Offset voltage is obtained by the following formula: (The resistance between COM and COMIN is about 10kohm, which is determined by the internal circuit.) Example: VCC=12V, The resistance between COMIN and GND =1M ohm Approximately 60 mV of offset voltage is generated. Recommended value of the resistance is approximately 1Mohm. If a usage motor is replaced, please check the motor startup behavior again. 14/27 LV8805SV Application Note 3.3 CT pin setting Output transistors are turned off when the motor is stopped by some external factors. (Lock protection) Motor VCTH CT pin voltage VCTL Detecting time Lock protection ON time OSC oscillate 138 cikle Charging time Start-up mode Driving mode Start charging CT-GND capacitor Lock protection OFF time Discharging time Lock protection mode Start-up mode Driving mode CT pin voltages reach Vctl and change start-up mode. Then turn on output transistor and the motor restart. Start chargingCT-GND capacitor. CT pin voltages reach Vcth and change lock protection mode. Then turn off output transistor and start discharging CT-GND capacitor. CT-GND capacitor is charged during starting mode. CT-GND capacitance force into discharge when change to drive mode before CT pin voltages reach Vcth. In case of keeping on motor lock, CT pin voltages reach Vcth and change to lock protection mode. Lock protection ON/OFF time is set by capacitor connected between CT pin and GND pin. Lock protection ON time is the time between the start of charge for CT-GND capacitor by CT pin charge current and at the point where CT pin obtains high-level voltage (2.8Vtyp). Lock protection OFF time is the time between the start of discharge for CT-GND capacitor by CT pin discharge current and at the point where CT pin obtains low-level voltage (0.5Vtyp). Recommended capacitance for CT pin is 0.47uF-1uF. Lock protection time is calculated by the following formula. Loc protection on time: Tlon Loc protection off time: Tloff CT pin high-level voltage: Vcth CT pin low-level voltage: Vctl CT pin capacitance: Cct CT pin charge current: Ictc CT pin discharge current: Ictd When the power is ON or CTL pin is set from OFF to driving mode, IC always start from startup mode. Startup can fail if the motor does not start up before “lock protect on time”. The timing depends on the relation of startup between the IC and motors. Hence it is necessary to check the startup behavior of usage motors. If CT pin is unused, connect this pin to GND. 15/27 LV8805SV Application Note 3.4 SOFTST pin setting TIME Fig. Timing chart of SOFTST pin. Fig. Block diagram of SOFTST pin. As soon as the capacitor connected to SOFTST pin is charged, the voltage of SOFTST pin increases. And SOFTST operation continues until the voltage of SOFTST pin reach to the point of “soft start cancel voltage” (2.5Vtyp). The soft start time is adjustable by changing capacitor connected between SOFTST pin and GND. During soft start operation where the voltage of SOFTST is lower than “soft start releasing voltage”; current limit drive is performed by the limit current obtained by the following formula. From the above formula we know that current limit value increases along with the voltage increase of SOFTST pin. Motor rotation increases slowly because sharp current increase when starting up motor is under control. Recommended capacitance of SOFTST pin is 0.47uF-1uF. Softstart time is obtained by the following formula: Softstart time: Tsoft Softstart releasing voltage: Vsoft=2.5V (TYP) SOFTST pin capacitance:Csoft SOFTST pin charge current: Isoft=0.6uA (TYP) Note that if SOFTST pin capacitance is too high, the starting torque of motor is insufficient since the increase of motor current is moderate. As a result, lock protection may operate before the startup of motor. Therefore, it is necessary to check the optimum capacitance with a usage motor. Connect pull-up resistor to VREG pin when SOFTST pin is unused. Pull-up resistor should be approximately 10kohm (Recommended value). 16/27 LV8805SV Application Note 3.5 Operating principle of charge pump and how to select a capacitor for VG pin and a capacitor between CP pin and CPC pin Charge pump is a circuit which generates voltage to drive output transistors in LV8805. LV8805 is a sensor-less motor driver which detects back EMF signal during motor rotation to determine a rotor position and runs the motor. Back EMF from motor is detected by the internal comparator whose power source is the charge pump. The operation principle of charge pump is as follows. 0V VREG CP VCC VREG VREG+VCC VREG CPC repeat VCC CP CPC VCC VG Fig. 1 VG Fig. 2 First, the transistors in red circles in Fig. 1 turn on. Then the capacitor between CP pin and CPC pin is charged and the voltage of CP pin turns 0V and CPC pin turns Vcc voltage, respectively. Second, the transistors in red circles in Fig. 2 turn on. Then the electric charge in the capacitor between CP pin and CPC pin transfers to VG pin. Since the voltage of CP pin becomes VREG voltage, the voltage of CPC pin and GV pin is as follows: VREG voltage + Vcc voltage. Last, through repeating the operations of Fig. 1 and Fig. 2, VG pin voltage increases and stabilizes at VREG voltage+ Vcc voltage. Actually, VG voltage is a little lower than VREG voltage+ Vcc voltage since efficiency is not 100% and there is internal power consumption. The function of capacitor between VG pin and VCC pin is to retain electric charge and to stabilize voltage. (The capacitor connected to VG pin has the same function even when it is connected to GND. The only difference is whether the initial voltage of VG pin is either GND or Vcc.) When the capacitor between CP pin and CPC pin or VG pin is too low, voltage of VG pin decreases since power supply cannot catch up with the power consumption by circuits. Therefore, the minimum VG pin voltage should be above Vcc+4V. Also make sure that no ripple of voltage is observed in VG pin through checking oscilloscope when the IC is in operation. Recommended capacitances of Charge pump are as follows: The capacitance between CP pin and CPC pin: 0.033uF-0.1uF The capacitance between VG pin and VCC pin: 0.1uF ~ above 0.22uF The capacitors should be in the following relation: The capacitance between CP pin and CPC pin ≤ The capacitance between VG pin and VCC pin 3.6 input signal condition of PWMIN pin LV8805 is a direct PWM signal input system for speed control. Recommendation Condition High-level input voltage : 0 [V] Low-level input voltage : 5 [V] PWM frequency range : 20k-50k [Hz] *Caution: The minimum pulse width of PWM signal is 0.2u [sec] (= duty of 1% at 50k [Hz]) 17/27 LV8805SV Application Note 4. Other protection circuits 4.1 Current limier Current limiter is configured by adjusting the resistance between RF and GND. When the pin voltage exceeds 0.25V, the current is limited, and regeneration mode is set. In the application circuit, the current limit setting voltage is 0.25V; therefore the current limit operates at 1A. The calculation formula is given below. RF resistance = 0.25V/target current limit value Current limit driving OUT 10V/div FG 5V/div IOUT 0.2A/div Red-circled IOUT is the current limited area. 4.2 Thermal protection circuit LV8805 integrates thermal protection circuit. When Junction temperature, Tj exceeds 180oC, output transistor turns off. 18/27 LV8805SV Application Note 5. Application Circuit Example LV8805SV parts list R1 0.25 ohm C1 10uF/25V R2 1K ohm C2 0.1uF R3 10K ohm C3 0.1uF R4 1K ohm C4 1uF R5 10K ohm C5 1uF R6 1K ohm C7 1000pF C8 0.01uF C9 1uF *This application circuit is only for example. Please use this as reference when you design circuit for the first time. 19/27 LV8805SV Application Note 6. Caution for the usage of evaluation board Parts that require connection as close as possible to the IC C1 (capacitor between Vcc-GND) GND line pattern C2 (capacitor between VG-Vcc) C3 (capacitor between CP-CPC) C4 (capacitor between VREG-GND) C7 (capacitor between OSC-GND) C8 (capacitor between COMIN-FIL) Thick line (high current line ) Vcc, GND, UO, VO, WO, RF (*1) Reverse connection protection diode (D1): This diode protects reverse connection. Insert a diode between power supply and VCC pin to protect the IC from destruction due to reverse connection. Connection of this diode is not necessary required. (*2) LV8805 uses synchronous rectification for high efficiency drive. Synchronous rectification is effective for cutting heat and higher efficiency. However, it may increase supply voltage. If the supply voltage shall increase, make sure that it does not exceed the maximum ratings by inserting a zener diode (D2) between power supply and GND. (*3) The pins must be short-circuited on the print pattern. GND pins (5pin) VCC pins (13pin) VREG pins (17pin) RF pins (9pin) (*4) VREG pins (17pin) are the control system power supply pin and regulator output pin, which create the power supply of the control unit. Be sure to connect a capacitor between this pin and GND in order to stabilize control system operation. Since these pins are used to supply current for control and generate the charge pump voltage, connect a higher capacitor than the capacitor connected to the charge pump. (*5) Pin protection resistor (R2, R4, R6): It is recommended that resistors higher than 1k ohm are connected serially to protect pins against misconnection such as GND open and reverse connection. Parts name and recommended value Parts No. name C1 Vcc-GND C2 VG-Vcc(GND) C3 CP-CPC C4 VREG-GND C5 CT-GND C7 OSC-GND C8 COMIN-FIL C9 SOFTST-GND R1 RF resistance R2 R4 R6 Pin protection resistor R3 R5 Pull-up resistance Recommended value Over 10uF Over 0.1uF 0.033uF(about 1/3 of C2) Above 1uF(larger than C2,C3) 0.47uF~1uF 470~4700pF 1000~10000pF 0.47uF~1uF Above 0.25ohm(current limit=1A) 1k ohm (about 1/10 of R3,R5) 10k ohm 20/27 LV8805SV Application Note 7. Relation of thermal resistance How to measure Tj The surface temperature of IC is obtained from Tj of IC as follows: In order to obtain a surface temperature of IC from a junction temperature of IC, a thermal resistance between junction part and case: θjc [°C/W] are required. θjc is a thermal increase per power dissipation. The calculation of θjc is quite difficult, so it should be obtained through measurement. Jθjc of SSOP-20 package is 27°C/W when measured with independent IC, 17°C/W: with the glass epoxy board (size:76.1×114.3×1.6tmm) The difference between the surface temperature of IC and junction temperature is obtained as follows: Tj[°C] - Tc[°C]=Pd[W]×θjc[°C/W] Tj: Junction temperature Tc: Case temperature Pd: Power dissipation of the IC θjc: Thermal resistance between junction part and case An approximate “Pd” value can be obtained by the following formula: Pd = Vcc×Icc + Ron × Im2 Vcc: power supply Icc: circuit current by VCC Ron: Sum of the low and high side output transistor ON resistance Im: Current of motor drive Where VCC=12V, ICC=4mA, Ron=2 ohm and Im=0.5A, Pd is obtained as follows: 12V × 4mA + 2 ohm × 0.5A × 0.5A = 548mW When measured with independent IC without a board, Tj - Tc is 13.15°C. * Caution θjc is dependent on a board. Hence it is recommended to measure θjc with a usage board. 8. Relation between FG frequency and number of rotation The relation between FG frequency (FG), number of motor rotations (N[rpm]) and pole number of motor magnetic (p) is as follows: Based on the formula, number of motor rotations is obtainable from FG frequency. Example) Where FG frequency=200Hz and pole number=4, The maximum number of motor rotation controllable by LV8805 is: Maximum For example, the maximum number of motor rotation is approximately 15.6 k rpm when pole number is 4. Make sure to use this device within this range of motor rotation. 21/27 LV8805SV Application Note 9. Evaluation board manual Oscilloscope CURRENT PROBE AMPLIFIER1 PROBE INPUT OUTPUT FAN Motor Function generator Power supply Table: Required Equipment Equipment Power supply Function generater Oscilloscope Current probe LV8805SV Evaluation Board Motor Efficiency 12V-1A PWM 0-5V /20-50kHz 4 channel 12V-3W 22/27 LV8805SV Application Note Test Procedure: 1. Connect the test setup as shown above. 2. Initial check Boot up at the VCC = 12V. PWMIN=5V (PWM 100%) Confirm that the motor rotates smoothly and in the right direction. Switch the FR switch when the motor rotation direction is different. 3. Booting check (StartUp-mode) Check whether a booting of a motor is stable. (Booting) Boot up at the VCC = 6V and 12V. When PWM input vary from 0% to 100%, check the change in the motor rotation speed. And then, at each VCC and PWM signal check whether a motor boots 100 times in 100times. Check the some waveforms. (Booting waveforms) Boot up at the VCC =12V. Check the WO, VO and FG voltage waveform at scope CH1, CH2 and CH3, and the output current waveform of WO at scope CH4 by the Oscilloscope. ex) These waveforms are different by each motor. StartUp-mode T=0.5s/div UO 5V/div FG 5V/div Current of UO 1A/div Turn on the power supply 4. Normal rotation check (Regular-Rotation-mode) Check the some waveforms. (Rotation waveforms) Supply the VCC=12V. PWMIN=5V(PWM 100%) Check the WO, VO and FG voltage waveform at scope CH1, CH2 and CH3, and the output current waveform of WO at scope CH4 by the Oscilloscope. ex) These waveforms are different by each motor. Regular-Rotation-mode T=2ms/div UO 5V/div FG 5V/div Current of UO 1A/div 23/27 LV8805SV Application Note 5. Lock detection check (Motor-Lock-mode) Check the Lock detection behavior. (Lock) Supply the VCC=12V. PWMIN=5V (PWM 100%) Check if the signal of WO, VO and UO is off when Motor is stopped manually. Then, check the WO, VO and FG voltage waveform at scope CH1, CH2 and CH3, and the output current waveform of WO at scope CH4 by the Oscilloscope. ex) These waveforms are different by each motor. Motor-Lock-mode T=0.5s/div UO 5V/div FG 5V/div RD 5V/div Current of UO 1A/div The Motor is stopped 6. Checking result A sample of checking result is shown below. VCC 12V 6V CTL voltage 0V 1.5V 2.5V 0V 1.5V 2.5V Booting 100/100 100/100 100/100 100/100 100/100 100/100 Rotation speed (rpm) OK OK OK OK OK OK Rotation waveforms OK OK OK OK OK OK Io value value value value value value Lock OK OK OK OK OK OK 24/27 LV8805SV Application Note Evaluation board circuit diagram Bill of Materials for LV8805SV Evaluation Board Designator IC1 Quantity Description Value Tolerance Footprint Manufacturer Manufacturer Part Number Substitution Allowed Lead Free SSOP20J (225mil) ON Semiconductor sany o LV8805SV No y es 1 Motor Driv er 10µF 25V ±10% murata GRM32DR71E106KA12 y es y es 1µF ±10% murata GRM21BR11E105KA99 y es y es murata GRM188R11E104KA01D C1 1 VCC By pass capacitor C4,C5,C9 3 capacitor C2,C3 2 capacitor 0.1µF ±10% y es y es C7 1 capacitor 1000pF ±10% murata GRM188R11E102KA01 y es y es C8 1 capacitor 0.01µF ±10% murata GRM2192C1H103JA01D y es y es R1 4 resistor 1ohm ±5% rohm MCR10EZHFL1R00 y es y es R2,R4,R6 3 resistor 1kohm ±5% rohm RK73B1JT102J y es y es R3,R5 2 resistor 10kohm ±5% rohm RK73B1JT103J y es y es SW1-SW4 1 Switch MIY AMA MS-621-A01 y es y es TP1-TP12 9 Test points MAC8 ST-1-3 y es y es zener diode ON on Semiconductor semiconductor 1SMA5930BT3G Y es y es D2 1 25/27 LV8805SV Application Note Evaluation Board PCB Design 50mm 50mm 50mm (Top side/ Pattern) (Back side/ Pattern) (Top side/ Resist&Silk) (Top side/ Resist&Silk) Allowable power disspation Pdmax_W 2.0 Specified circuit board : 50 x 50 x 1.6 mm3 Two layer glass epoxy board 1.45 1.0 0.64 0.0 -40 -20 0 20 40 60 80 100 120 Amblent temperatur, Ta_℃ Pdmax - Ta 26/27 LV8805SV Application Note ON Semiconductor and the ON logo are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. 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