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Installation of FA Control Panel
CSM_PLC_Installation_CG_E_1_1
Introduction
Sensors
In order to ensure the reliability and security of the system, prior to the design of the system it is important to make certain that the
conditions in which it will be installed is well understood.
Basically, the stresses on the FA Controller system (temperature, humidity, vibrations, shocks, corrosive gases, overcurrent, noise
etc.) need to be reduced as much as possible. However, the extent to which measures need to be taken in this regard will depend
upon the likelihood of problems arising, the conditions in which the system is installed, and the cost of implementing measures. By
taking advanced measures to prevent problems, the reliability of the system can be improved, and in the long-term the operation
rate can also be increased.
For the individual specifications of each unit, please see the respective user manuals.
Switches
Installation/Conditions of Control Panel
Safety Components
The following describes the environmental conditions and measures to be taken for the installation of the control panel (hereafter,
"the panel")
Temperature
(Notes)
Environmental conditions and cooling system should be as
follows.
• Panel installed in room with low dust → (1) or (2)
• Panel installed in room with dust
→ (3) or (4)
When using a fan
• Attach an air filter to the suction mouth to prevent the entry
of dust
• Periodically wash the air filter in water.
• Temperature sensors should be attached near the
Controller to emit an alarm in the event that the fan or air
conditioner break down
etc.
Control Components
Automation Systems
Low Temperature
In cold areas where the morning temperature falls below 0°C
at the time of start-up, attach a small space heater inside the
panel to heat the internal temperature to about 5°C. In order
for the Controller power supply to generate heat, don't turn off
the power.
Motion / Drives
Energy Conservation Support /
Environment Measure Equipment
Power Supplies /
In Addition
High Temperature (see Figure 1)
(1) Natural Cooling (Natural draft at the top and bottom of Panel)
When installing the panel, it is optimal not to make use of
cooling devices such as fans and coolers. The following are
important points in the installation of the Controller.
• Do not install in the upper part where the warm air in the
panel stagnates
• In order to ensure ventilation space, maintain a sufficient
distance from other machinery, wiring ducts etc around the
panel
• Do not install in positions other than those specified (for
example upside down), which can lead to the generation of
abnormal heat within the Controller
• Do not install directly above devices that generate heat
such as heaters, transformers and high-capacity resistors
etc.
• Avoid direct sunlight
(2) Forced Ventilation (forced ventilation by use of a fan
directly mounted at Top of Panel)
(3) Controlled Circulation (controlled circulation by means of
a fan in the airtight enclosure panel)
(4) Full Room Cooling
(Use a cooler to cool the entire room in which the panel is
installed)
Relays
Based on the operating temperature of the element parts of
the FA Controller, the operating temperature for the system is
generally between 5°C and 40°C. At the same time, with both
forced and natural cooling of the panel, the fact that it is
miniaturized to save space means that from our experience
the temperature of the panel is sometimes 10°C to 15°C
higher than the ambient temperature of the room. As such, it
is important that the following measures be taken depending
on the installation site and the temperatures being generated
to make certain that the panel's internal temperature does not
exceed the range of the unit operating temperature, and to
provide a sufficient margin for the range of operating
temperature.
Others
Fan
Fan
Controller
Controller
Controller
Cooler
Controller
Controller
Controller
Common
Control Panel
Air Filter
(1) Natural Cooling
(2) Controlled Ventilation
(3) Controlled Circulation
(4) Room Cooling System
Figure 1. Cooling Board
1
Installation of FA Control Panel
Control Panel
Absorbent Material
Controller
Turn on
Power
Heater
Figure 2. Examples of Measures against Condensation
When installing the FA Controller and the panel, please consider their
use, operability and maintenance, and pay particular attention to the
following.
(1) Make sure that there is sufficient space to operate
programs and to replace the unit. Further, for the sake of
saftey and maintenance, installation should be as far as
possible from high pressure or high power devices.
(2) Mount the Controller and I/O unit in a position in which the
use of the debugging tool and the connection and
operation of peripheral devices will be possible.
(3) The Controller and I/O unit generally has a maintenance
light, and this should be easy for the operator to see, and
in a position where it can easily be reached.
(4) For systems using the Controller as a control system, it is likely
that there will be future additions and alterations to the system,
so approx. 10- 20% extra space should be allowed for this.
(5) Where necessary, about 600 mm of space should be kept
behind the panel for the purpose of performing
maintenance.
Control Components
Automation Systems
The FA Controller is tested in accordance with the environmental
(electricity and electrons) the sine wave vibration test method
(JIS C0040/IEC68-2-6) and the shock test method (JIS C0041/
IEC68-2-27), so that vibrations and shocks in the general
specifications will not cause malfunctions. However, the system
should not be installed in a place where it will be subject to regular
vibrations or shocks, especially to the Controller and the panel.
The following methods may be used to reduce the effect of
vibrations and shocks.
(1) For vibrations and shocks that originate externally, the panel
should be removed from the source. Alternatively, the Controller
and the panel should be protected with the use of rubber.
(2) Isolate vibrations such as through the construction of the
building, flooring etc.
(3) Regarding shocks experienced during magnetic contactor
operation in the panel, the source of the shock or the Controller
should be protected by rubber so that the shock is not felt.
Work Space
Relays
Vibrations/Shocks
Safety Components
When using the system in any of the following kind of places,
connections may be loosened or elements and parts may
experience corrosion, and an air purge should be
implemented to avoid this.
(1) Places where dust, salt, particles, soot or organic
solvents etc are common, and where the enclosure is
sealed in such a way that the internal temperature does
not increase very much.
(2) Where corrosive gases are common, an air purge (air
purification) of the panel should be performed, to pressurize
the panel and prevent the intrusion of air from outside.
( 3) Places with flammable gases may be a cause of ignition. The system
should not be used without a fire prevention mechanism in place.
Switches
Atmosphere
In order to maintain the insulating properties of the FA Controller,
relative humidity should be kept within the range of 35% to 85%.
In particular in the winter, when heaters are turned on and off,
sudden changes in temperature may be experienced resulting in
condensation which can lead to shorts or malfunctions. Where
there is danger of such a change in temperature, power should
be kept on during the night and condensation should be
prevented through such measures as installing a small heater
inside the panel to maintain low heat. (See Figure 2)
Sensors
Humidity
Motion / Drives
PLC Control Panel Electrical Conditions
The power supply, grounding, and noise make up the main elements of the electrical conditions. In the installation and wiring of the device,
great care must be taken to ensure that there is no danger to the human body, and that electrical signals are not obstructed (noise).
For the sake of safety in maintenance and operation,
installation should not be near high current (more than 600V)
or high power devices. Where this cannot be avoided,
installation should be as far away from such devices as
possible. (See Figure 3)
AC Unit
AC Unit
DC Unit
DC Unit
Communications Unit
Control Panel
CPU
Power Unit
Controller
Control Panel
Arrangement of Controller and Each Unit (See Figure 4)
(1) The CPU and other adjoining units should be special or
input units where noise generation is limited.
(2) The coils and contacts in electromagnetic contactors and
relays in an external circuit are sources of noise. Locate
them at least 100 mm away from the Controller.
Power Supplies /
In Addition
(Example of Recommended Equipment Arrangement)
Energy Conservation Support /
Environment Measure Equipment
FA Controller Installation Site
Panel with power line
DC
I/O
Device
Others
(Example of Poor Equipment Arrangement)
AC
I/O
Device
Controller
Terminal Block
Control Panel
Panel with power line
Common
Control Panel
Figure 4. Example of built-in type
Figure 3. Examples of Equipment Arrangement
in Panel with High-voltage Device
2
Installation of FA Control Panel
Power System Wiring (See Diagram 5)
Switches
Safety Components
Power Circuit
(3) Connect the shield to the ground terminal at the
Controller, and leave it unconnected at the input device.
(4) Wire the lines so that common impedance does not
occur. Such wiring will increase the number of wires, so
use common return circuits. Use thick wires with sufficient
allowance for the return circuits, and bundle them with
lines of the same signal level.
(5) For long I/O lines, wire the input and output signal lines
separately.
(6) Use twisted-pair wires for pilot lamps (and particularly
lamps with filaments).
(7) Using a CR surge absorber or diode etc is effective in
reducing noice sources from input devices or output load
devices.
Sensors
(1) The power supply for the Controller and I/O devices
should be separate, and a noise filter should be installed
to the Controller power supply.
(2) Noise between the PLC and the ground can be greatly
reduced by adding an isolating transformer. In such an
event, do not ground the secondary coil of the transformer.
(3) Keep the wiring between the transformer and the
Controller as short as possible, twist the wires well, and
keep the wiring separate from high-voltage and power
lines.
External Wiring
Power supply for general operations circuits
Controller Output Circuit
Power Supply
Electric Socket
(For peripheral
devices)
Diagram 5. Power Supply System Diagram
(1) To absorb reverse electromotive force when an inductive load is
connected to an output signal, connect a surge protector near
the inductive load in an AC circuit, and connect a diode near the
inductive load in a DC circuit. (See Diagram 6 and 7)
DC Input
Unit
Diodes
Diagram 6. Input Signal Noise Countermeasures
Inductive
Load
Output
Unit
Output
Unit
Affix surge protector for AC circuits
Affix diodes for DC circuits
Diagram 7. Output Signal Noise Countermeasures
Others
(2) The output signal line should not be near or parallel with
high current or power lines.When nearby, they should be
separated by a duct, and an alternative wiring pipe should
be established. In this event, the duct and wiring pipe
must be grounded. (See Figure 8)
Power Supplies /
In Addition
Inductive
Load
Energy Conservation Support /
Environment Measure Equipment
Connect a diode in a DC circuit
Motion / Drives
Inductive Load
Automation Systems
Wiring External I/O Signal Lines
Preventing Faulty Wiring
(1) By attaching marker bands to cables showing their
direction, faulty wiring can be prevented, and wiring
checks and maintenance can be facilitated.
(2) Use different colors during wiring.
(3) Place wires that transmit the same kind of signal into the
same ducts, and separate them into groups.
General Precautions
(1) Do not join wires between terminals.
(2) Support and fix the power line so that its end does not pull
at the ends of multi-conductor cable.
(3) Use flexible wires for the movable places such as doors
etc. Install them one part on the panel body and the other
on the door so that they may not be damaged by the
movement of a door.
(4) Connect crimp terminals to the end of the wire and use a
torque driver for connection to the terminal, and screw in
at an appropriate pressure. For terminal connection to an
AC power unit, a roundtype crimp terminal should be
used instead of a U shaped terminal, for safety purposes.
(5) The dust protection cover attached to the Controller unit
should be kept in place until the wiring is completed to
prevent dust from the wiring from entering. Further, as the
internal temperature will increase greatly when the unit is
in operation, the dust protection cover should be removed
once wiring is completed to prevent loss in functionality.
(6) All wiring for the power circuit should be twisted.
(7) The primary or secondary noise filter should not be
bundled, as this reduces its effectiveness.
Control Components
PLC Power
Supply
Noise
Filter
Relays
Controller Input Circuit
Power Supply
The wiring method can have a large impact on creating a
system that is strong against noise and a system that can
operate with a high degree of reliability. Wiring, and noise
countermeasures in particular, are based on experience, and
it is necessary to closely manage wiring based on experience
and information in the manuals.
I/O Cable
Power Line
Suspended Duct
Floor Duct Type
I/O Cable
Common
I/O Cable
Power Line
Power Line
Piping Type
Figure 8. I/O Cable Wiring
3
Installation of FA Control Panel
Signal Cable
(b)
Signal Cable
Signal Cable
Power Cable
Power Cable
(d)
Power
Load
Power
Load
Less than
100 W
Figure 11. Example of Isolating Controller from Power Line
Other Precautions
(1) I/O modules have plus and minus commons, so be
careful of polarity when wiring.
(2) The outside of a fibre optic cable looks similar to a regular
communication or power cable, but inside the cable there
is the fibre and protective tension members and
separators, so care should be taken when using them.
Installation should be performed by the prescribed or
standard methods, and care should be taken to not apply
excessive shock, bend, twist, or excessive pulling.
The following manuals have been prepared for wiring using
fiber optic cables.
(1) SYSMAC C/CV Series Hard Plastic Clad Fiber Manual
for laying Fibre Optics Cables (H-PCF) (Manual No.
W156-E1)
(2) Controller Link Unit Fibre Optical Ring User Manual
(Manual No. W370-E1)
Grounding
Purpose of Grounding
There are two purposes for grounding.
(1) Protective grounding which prevents electrocution to
people by maintaining an grounding against leakage,
induction and occasional accidents.
(2) Grounding, including that to prevent external noise or
noise which emenates from other devices or equipment,
or noise that could disturb other devices or equipment,
and that is necessary to protect device and system
functions.
These grounding issues may need to be resolved through
experience and experimentation. It is important to take great
care and consideration before performing the grounding.
Power Supplies /
In Addition
Incorrect Use
Controller
200 mm
Energy Conservation Support /
Environment Measure Equipment
(3) When using conduits in the course of wiring, the wires from
one circuit should not place wires for a single circuit in
separate conduits as the pipes heat up. (See Figure 10)
Controller
Motion / Drives
(c)
Figure 9. Isolating Signal and Power Cables
200 mm
Automation Systems
(a)
Power Cable
Power Line
Control Components
Signal
Cable
(C Group)
Metal tube
Power Line
Relays
Signal
Signal
Cable
Cable
(A Group) (B Group)
High-voltage power panel
Safety Components
Partition
Switches
Wiring Method
(1) Isolate signal cables with different characteristics when
routed inthe same duct.
(2) Routing more than one power line in the same duct
should be avoided as much as possible. Where this
cannot be avoided, place a partition in the duct and
ground it. (See Figure 9)
(4) Do not install power cables and signal cables in parallel
as they will adversely affect each other.
(5) When high-voltage devices are installed in the panel, due
to noise, this should be separated as much as possible
from high voltage and power lines when wiring. (See
Figure 3)
(6) Install the Controller at least 200 mm from any high
voltage or power lines, or make sure that the high current
and power lines are contained within metal tubing, and
ground to a resistance of 100 W. (See Figure 11)
Sensors
Wiring Route
For the following combination, since signal types, properties,
or levels of the signal differs, in principle different cables
should be used or different routes should be used. Otherwise,
the S/N (signal-to-noise ratio) resulting from electrical
induction can fall. Also, by classifying and arranging the
wiring, later maintenance or system changes can be
simplified.
(1) Power lines and signal lines
(2) Input and output signals
(3) Analog and Digital Signals
(4) High level and low level signals
(5) Communication lines and Power line
(6) DC signals and AC signals
(7) High frequency aparatus (inverters etc.) and signal lines
(communication)
Others
Correct Use
Power
Load
Common
Correct Use
Figure 10. Parallel use of Electrical Wires (single phase)
4
Installation of FA Control Panel
(4) Controller Protective Ground Terminal
The Controller contains the following two ground terminals.
: Protective ground terminal that is always connected to the
Controller chassis for the prevention of electric shock.
: Functional ground terminal: Connected to a neutral point
in the noise filter to provide a ground when power supply
noise causes malfunctioning.
When properly grounded, the terminals will serve to reduce
common mode noise from the power supply, but sometimes
the grounding can result in picking up more noise, so care
should be taken when using the terminals.
Other Devices
Other Devices
(c) Common grounding....
Incorrect
Figure 12. Grounding Methods
(5) Grounding for AC Power Supply Units When wiring to
an AC Power Supply Unit. If one power supply phase
of the equipment is grounded, always connect the
grounded phase to the L2/N (or L1/N) terminal.
L1
L2/N
Power Supplies /
In Addition
NJ/NX-series Machine
Automation Controllers and
CS/CJ-series PLCs have an
isolated (floating) mounting
structure to make it more
difficult to be affected by
noise from the installation
conditions such as a control
panel.
Diagram 15. PLC Grounding Terminal
Energy Conservation Support /
Environment Measure Equipment
(3) Grounding Precautions
(1) If the same ground is used for both the signal lines and
the enclosure, isolate the channel base (a grounded
metal plate inside a control panel) with an insulating
material. (See Figure 13)
Controller Side
Motion / Drives
(a) Exclusive Grounding.... (b) Common grounding....
Preferred
Acceptable
Automation Systems
AC Side
less than
100 W
Exclusive
Grounding
Figure 14. Shield Cable Grounding
Control Components
Other Devices
Controller
Common Common
Relays
Controller
Output
Safety Components
Controller
PLC
Input
Switches
(2) As much as possible use independent ground
(keep grounding pole at least 10m away from other
grounding poles).
(1) Use Ground to 100 W or less, and use independent
ground which is separated from the grounding of other
devices (See Figure 12 (a))
(2) If using an independent ground is not possible, then use
a common ground as shown in Figure 12 (b). Connect to
the ground pole of the other device.
(3) Never connect to the same ground as a device that draws
a large amount of power, such as a motor or inverter.
Ground the devices separately to avoid mutually adverse
influences.
(4) To prevent electrical shock, do not connect to ground
poles (especially steel frames) to which multiple devices
are connected.
(5) As much as possible keep the grounding pole close to the
Controller, and keep the grounding line short.
(3) When there is high frequency equipment nearby, please
be sure that the panel which holds the Controller is
grounded, in addition to the high frequency equipment.
(4) When grounding the shield conductor in the event of
shielded cable used in the wiring of input and output,
connect the shield near the Controller to the enclosure
ground terminal, as shown in Figure 14. For
communication cables, please be sure to maintain shield
processing in the communications unit manual.
Sensors
Grounding Method and Precautions
(1) Principles of One-point Grounding
It would be best to consider that it is grounding that
"determines electrical potential". Do not use common return
circuits to return currents for grounding. Under normal
conditions, do not send current through grounding lines (Do
not use common return circuits to return currents for
grounding.).
Isolator
Common Base
Others
Figure 13. Example: Insulating
and Grounding an Enclosure
(2) The panel which contains the Controller must be
insulated from other electrical devices. This is to prevent
the effect of the leakage of current from other electrical
devices.
Common
(1) Programable Controller Maintenance/Inspection Handbook May 2002 NECA
Bibliography (2) Machine Automation Controller NJ-Series CPU Unit User's Manual(Hardware)(W500-E1)
(3) SYSMAC CJ Series CJ2 CPU Unit User's Manual(Hardware)(W472-E1)
5
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
CSM_Connecting_PLC_CG_E_1_1
Sensors
This document outlines how to connect a computer running the Sysmac Studio, CX-Programmer, or other Support Software to an
FA Controller.
For details, refer to the relevant user’s manual.
Machine Automation Controllers
Connecting Cables for NJ/NX
A
Switches
USB type A plug connector (male)
Safety Components
Commercially available USB cable
USB type B plug connector (male)
USB port
Computer
Unit
PC/AT
compatible
Unit port
USB A plug
connector
(female)
USB B plug
connector (female)
CPU Unit
Network Type (Serial
Communications Mode)
USB or
Toolbus (USB port)
Cable length
Connection
Types
Commercially
available USB cable *
(A plug connector
(male) - B plug
connector (male))
5 m maximum
A
Model
Cable length
Connection
Types
Commercially
available USB cable *
(A plug connector
(male) - B plug
connector (male))
5 m maximum
A
XW2Z-500S-CV
5m
XW2Z-200S-CV
2m
Control Components
Model
Relays
PC port
* A driver must first be installed to make a USB connection.
Programmable Controllers
Connecting Cables for CJ2
USB type A plug connector (male)
D-sub connector
(9-pin female)
Commercially available USB cable
USB type B plug connector (male)
XW2Z-200S-CV/500S-CV(2 m/5 m)
Unit
PC port
PC/AT
compatible
Network Type (Serial
Communications Mode)
USB B plug
connector (female)
USB or
Toolbus (USB port)
Built-in RS-232C port
D-sub, 9-pin (female)
Host Link
CPU Unit
Power Supplies /
In Addition
D-sub, 9-pin
(male)
Unit port
RS-232C port
D-sub connector
(9-pin female)
Energy Conservation Support /
Environment Measure Equipment
Computer
USB A plug
connector
(female)
D-sub connector
(9-pin male)
Motion / Drives
USB port
Automation Systems
B
A
B
* A driver must first be installed to make a USB connection.
Others
Common
Company names and product names in this document are the trademarks or registered trademarks of their respective
1
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for CS1/CJ1
B
A
RS-232C port
D-sub connector
D-sub connector (9-pin female) CS/CJ-series
peripheral connector
(9-pin male)
Peripheral port
D-sub connector
(9-pin female)
D-sub connector
(9-pin female)
CS/CJ Series
CS1W-CN226/626 (2 m/6 m)
Switches
CS/CJ-series
Peripheral port
peripheral connector
CS/CJ Series
CS1W-CN118 (10 cm)
Peripheral port
Safety Components
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
D
C
CS/CJ-series
peripheral connector
C-series peripheral
connector
D-sub connector
(9-pin female)
D-sub connector
(9-pin male)
D-sub connector
(9-pin female)
CS/CJ Series
CS/CJ Series
CQM1-CIF02 (3.3 m)
Peripheral port
Computer
Unit
PC port
Unit port
Network Type (Serial
Communications Mode)
6m
CS1W-CN118
+XW2Z-200S-CV
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-CV
0.1 m+5 m
CS1W-CN118
+XW2Z-200S-V
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-V
0.1 m+5 m
Host Link with a baud
rate of 19.2 kbps or less
CS1W-CN114
+CQM1-CIF02
0.05 m+3.3 m
Peripheral bus or Host
Link
XW2Z-200S-CV
2m
Host Link
B
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
C
D
Energy Conservation Support /
Environment Measure Equipment
Host Link
A
Motion / Drives
Built-in RS-232C port
D-sub, 9-pin (female)
Connection
Types
Automation Systems
2m
CS1W-CN626
Built-in peripheral
port
CPU
Cable length
CS1W-CN226
Peripheral bus or Host
Link
D-sub, 9-pin
(male)
Model
Control Components
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
CS1W-CN114 (5 cm)
PC/AT
compatible
Relays
RS-232C port
D-sub connector
(9-pin female)
Reference: USB-Serial Conversion Cable (CS1W-CIF31)
A
Power Supplies /
In Addition
USB type A plug connector (male)
CS1W-CIF31 (50 cm)
D-sub connector
(9-pin male)
CS/CJ-series
peripheral connector
Peripheral port
D-sub connector
(9-pin female)
CS/CJ Series *1
Others
CS1W-CN226/626 (2 m/6 m)
Computer
Unit
PC port
USB A plug
connector
(female)
---
RS-232C
D-sub, 9-pin (female)
Network Type (Serial
Communications Mode)
Depends on the Unit's
spcifications.
Model
CS1W-CIF31 *2
Cable length
0.5 m
Connection
Types
A
Common
PC/AT
compatible
Unit port
*1. Applicable models: CS/CJ Series, C Series (C200HS, C200HE/G/X, C200H, C1000H, C2000H, CQM1, CPM1, CPM1A, CPM2A, CQM1H, and CPM2C), CVM1/
CV Series, NS Series, NT Series, SRM1, and ZEN.
*2. A separate cable is required to connect to the PLC.
2
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for CP1H/CP1L/CP1E
B
A
RS-232C port
D-sub connector
(9-pin female)
USB port
Switches
D-sub connector
(9-pin female)
USB type A plug connector (male)
Commercially available USB cable
USB type B plug connector (male)
CP1H/CP1L/CP1E-N/NA
Computer
Unit
PC port
Unit port
USB B plug
connector (female)
CPU
USB
D-sub, 9-pin
(male)
Connection
Types
Commercially
available USB cable
(A plug connector
(male) - B plug
connector (male))
5 m maximum
A
XW2Z-200S-CV
2m
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
B
Control Components
Peripheral bus or Host
RS-232C port (D-sub 9- Link
pin female) on
Option Board *
D-sub, 9-pin (female)
Host Link
Cable length
Model
Relays
USB A plug
connector
(female)
Network Type (Serial
Communications Mode)
Safety Components
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
CP1H/CP1L/CP1E
PC/AT
compatible
RS-232C
Option Board
CP1W-CIF01
* An Option Board cannot be used with a CP1L CPU Unit with 10 Points and CP1E-E. Also, the CP1E-N and CP1E-NA have a built-in RS-232C port.
Programmable Controllers
Automation Systems
Connecting Cables for C200HS/HX/HG/HE
A
C-series
peripheral
connector
Peripheral port
D-sub connector
(9-pin female)
Motion / Drives
C200HX/HG/HE
CQM1-CIF02 (3.3 m)
C
B
D-sub connector
(9-pin female)
D-sub connector
(25-pin male)
Host Link Unit
C200H-LK201-V1
D-sub connector
(9-pin female)
C200HX/HG/HE
C200HX/HG/HE
XW2Z-200P-V/500P-V (2 m/5 m)
XW2Z-200S-CV/500S-CV (2 or 5 m)
or
XW2Z-200S-V/500S-V (2 or 5 m)
Unit
PC port
Unit port
Built-in peripheral port
PC/AT
compatible
D-sub, 9-pin
(male)
Built-in RS-232C port
D-sub, 25-pin
(female)
Peripheral bus *1 or Host
Link
Host Link
Model
Cable length
CQM1-CIF02
3.3 m
XW2Z-200S-CV
2m
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
XW2Z-200P-V *3
2m
XW2Z-500P-V *3
5m
Connection
Types
A
B
C
Common
Host Link Unit
C200H-LK201-V1
Built-in RS-232C port
D-sub, 9-pin (female)
*2
Network Type (Serial
Communications Mode)
Others
CPU
Power Supplies /
In Addition
RS-232C port
D-sub connector
(25-pin male)
RS-232C port
D-sub connector
(9-pin female)
Computer
Energy Conservation Support /
Environment Measure Equipment
D-sub connector
(9-pin male)
*1. These Cables cannot be used for Programming Devices, such as the CX-Programmer, for the C200H-LK201-V1 Host Link Unit on a C200HX/HG/HE-Z PLC.
*2. Only C200HS-CPU21/23/31/33 is equipped with a built-in RS-232C port D-sub, 9-pin (female).
*3. The XW2Z-200S-CV and XW2Z-500S-CV cannot be used.
3
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
A
Sensors
Connecting Cables for CQM1H
B
CS/CJ-series
peripheral connector
C-series
peripheral connector
Peripheral port
D-sub connector
(9-pin female)
CQM1H
CS1W-CN226/626 (2 m/6 m)
Switches
D-sub connector
(9-pin female)
CS/CJ-series
peripheral connector
CQM1H
CQM1-CIF02 (3.3 m)
Peripheral port
C
Safety Components
CS1W-CN114 (5 cm)
D
RS-232C port
D-sub connector
D-sub connector (9-pin female) CS/CJ-series
peripheral connector
(9-pin male)
D-sub connector
(9-pin female)
RS-232C port
D-sub connector
(9-pin female)
D-sub connector
(9-pin male)
CQM1H
D-sub connector
(9-pin female)
CQM1H
Relays
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
XW2Z-200S-CV/500S-CV (2 or 5 m)
or
XW2Z-200S-V/500S-V (2 or 5 m)
Peripheral port
CS1W-CN118 (10 cm)
Unit
PC port
Unit port
PC/AT
compatible
D-sub, 9-pin
(male)
Peripheral bus or Host
Link
CPU *
Host Link
Cable length
CS1W-CN226
2m
CS1W-CN626
6m
CS1W-CN114
+CQM1-CIF02
0.05 m+3.3 m
CS1W-CN118
+XW2Z-200S-CV
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-CV
0.1 m+5 m
CS1W-CN118
+XW2Z-200S-V
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-V
0.1 m+5 m
XW2Z-200S-CV
2m
Connection
Types
A
B
C
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
Motion / Drives
Built-in RS-232C port
D-sub, 9-pin (female)
Model
Automation Systems
Built-in peripheral
port
Network Type (Serial
Communications Mode)
Control Components
Computer
D
Energy Conservation Support /
Environment Measure Equipment
* Discontinuation models in March 2012.
Programmable Controllers
Connecting Cables for CQM1
A
B
C-series peripheral connector
D-sub connector
(9-pin female)
CQM1
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
Unit port
Built-in peripheral
port
PC/AT
compatible
D-sub, 9-pin
(male)
CPU *
Peripheral bus or Host
Link
Host Link
Model
Cable length
CQM1-CIF02
3.3 m
XW2Z-200S-CV
2m
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
Connection
Types
A
B
Common
Built-in RS-232C port
D-sub, 9-pin (female)
(CPU42/43/44/63/64/
65/85 only)
Network Type (Serial
Communications Mode)
Others
Unit
PC port
CQM1
D-sub connector
(9-pin female)
CQM1-CIF02 (3.3 m)
Computer
Power Supplies /
In Addition
D-sub connector
RS-232C port
(9-pin male)
(9-pin female)
Peripheral port
* Discontinuation models in March 2001.
4
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for CPM1, CPM1A and CPM2A
B
A
C-series peripheral
Peripheral port
connector
D-sub connector
D-sub connector (9-pin male)
CPM1-CIF01
(9-pin female)
CPM1A-V1
Switches
D-sub connector
(9-pin female)
Peripheral port
CQM1-CIF02 (3.3 m)
Computer
Unit
PC port
Unit port
Network Type (Serial
Communications Mode)
PC/AT
compatible
D-sub, 9-pin
(male)
Built-in peripheral
port
CPU Unit
Cable length
CQM1-CIF02
3.3 m
CPM1-CIF01
+XW2Z-200S-CV
2m
CPM1-CIF01
+XW2Z-500S-CV
5m
CPM1-CIF01
+XW2Z-200S-V
2m
CPM1-CIF01
+XW2Z-500S-V
5m
Connection
Types
A
B
Control Components
Host Link
CPM1A-V1
Relays
Peripheral bus * or Host
Link
Model
Safety Components
XW2Z-200S-CV/500S-CV (2m/5m)
or
XW2Z-200S-V/500S-V (2m/5m)
* CPM2A CPU Units that have a 9 as the fourth digit of the lot number (4 or 5 digits) do not support Toolbus connections. They do support Host Link connections.
Note: Including models whose production are discontinued.
Automation Systems
Programmable Controllers
Connecting Cables for SRM1
B
A
D-sub connector (9-pin male)
D-sub connector
CPM1-CIF01
(9-pin female)
D-sub connector
(9-pin male)
D-sub connector
(9-pin female)
RS-232C port
D-sub connector
(9-pin female)
Motion / Drives
C-series peripheral
connector
Peripheral port
D-sub connector
(9-pin female)
C
CQM1-CIF02 (3.3 m)
Unit
PC port
Unit port
Peripheral port XW2Z-200S-CV/500S-CV (2m/5m) SRM1
or
XW2Z-200S-V/500S-V (2m/5m)
SRM1
Network Type (Serial
Communications Mode)
Peripheral bus or Host
Link
Built-in peripheral
port
D-sub, 9-pin
(male)
CPU Unit
Host Link
CQM1-CIF02
3.3 m
CPM1-CIF01
+XW2Z-200S-CV
2m
CPM1-CIF01
+XW2Z-500S-CV
5m
CPM1-CIF01
+XW2Z-200S-V
2m
CPM1-CIF01
+XW2Z-500S-V
5m
XW2Z-200S-CV
2m
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
Connection
Types
A
B
C
Common
Built-in RS-232C port
D-sub, 9-pin (female)
(SRM1-C01 only)
Cable length
Others
PC/AT
compatible
Model
SRM1
Power Supplies /
In Addition
Computer
XW2Z-200S-CV/500S-CV (2m/5m)
or
XW2Z-200S-V/500S-V (2m/5m)
Energy Conservation Support /
Environment Measure Equipment
SRM1
Note: Including models whose production are discontinued.
5
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for CPM2C
B
A
Peripheral port
Peripheral port
D-sub connector
(9-pin female)
CPM2C
Switches
CS/CJ-series
peripheral connector
D-sub connector
(9-pin female)
CS/CJ-series
peripheral connector
C-series
peripheral connector
CPM2C
CS1W-CN226/626 (2 m/6 m)
CQM1-CIF02 (3.3 m)
Safety Components
CS1W-CN114 (5 cm)
D
C
C-series
peripheral connector
C-series peripheral connector
D-sub connector
(9-pin female)
D-sub connector
(9-pin female)
CPM2C-CIF01-V1
CS/CJ-series
peripheral connector
Peripheral port
Relays
Peripheral port
CPM2C
CQM1-CIF02 (3.3 m)
CPM2C
CQM1-CIF02 (3.3 m)
CS1W-CN114 (5 cm)
E
XW2Z-200T/500T
Control Components
CS/CJ-series
peripheral connector
CPM2C-CN111
F
D-sub connector
(9-pin male)
RS-232C port
D-sub (9-pin female)
Automation Systems
D-sub connector
(9-pin female)
RS-232C port
D-sub connector CS/CJ-series
peripheral connector
D-sub connector (9-pin female)
(9-pin male)
Peripheral port
CS/CJ-series
peripheral connector
D-sub connector
(9-pin female)
CPM2C
Peripheral port
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
CS1W-CN118 (10 cm)
CPM2C
Motion / Drives
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
CPM2C-CN111
H
G
CPM2C-CIF01-V1
CS/CJ-series
peripheral connector
Peripheral port
D-sub connector
(9-pin female)
D-sub connector
(9-pin female)
CPM2C-CIF01-V1
Peripheral port
CPM2C
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
D-sub connector
(9-pin male)
CPM2C
Power Supplies /
In Addition
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
D-sub connector
(9-pin male)
RS-232C port
D-sub connector
(9-pin female)
Energy Conservation Support /
Environment Measure Equipment
XW2Z-200T/500T
CS1W-CN118 (10 cm)
CS/CJ-series
peripheral connector
I
Others
CPM2C-CIF11/CIF21
D-sub connector
D-sub connector (9-pin male)
(9-pin female)
Peripheral port
CPM2C
XW2Z-200S-V/500S-V (2 m/5 m)
Common
CS/CJ-series
peripheral connector
6
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Computer
Unit
Unit port
Host Link
2m
6m
CS1W-CN114
+CQM1-CIF02
0.05 m+3.3 m
B
CPM2C-CIF01-V1
+CS1W-CN114
+CQM1-CIF02
Adapter +
0.05 m + 3.3 m
C
CPM2C-CN111
(Peripheral port)
+CQM1-CIF02
0.1 m+3.3 m
D
CS1W-CN118
+XW2Z-200S-CV
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-CV
0.1 m+5 m
CS1W-CN118
+XW2Z-200S-V
0.1 m+2 m
CS1W-CN118
+XW2Z-500S-V
0.1 m+5 m
CPM2C-CN111
(RS-232C port)
+XW2Z-200S-CV
0.1 m+2 m
CPM2C-CN111
(RS-232C port)
+XW2Z-500S-CV
0.1 m+5 m
CPM2C-CN111
(RS-232C port)
+XW2Z-200S-V
0.1 m+2 m
CPM2C-CN111
(RS-232C port)
+XW2Z-200S-V
0.1 m+5 m
CPM2C-CIF01-V1
+XW2Z-200S-CV
Adapter+2 m
CPM2C-CIF01-V1
+XW2Z-500S-CV
Adapter+5 m
CPM2C-CIF01-V1
+XW2Z-200S-V
Adapter+2 m
CPM2C-CIF01-V1
+XW2Z-500S-V
Adapter+5 m
CPM2C-CIF01-V1
+CS1W-CN118
+XW2Z-200S-CV
Adapter+0.1
m+2 m
CPM2C-CIF01-V1
+CS1W-CN118
+XW2Z-500S-CV
Adapter+
0.1 m+5 m
CPM2C-CIF01-V1
+CS1W-CN118
+XW2Z-200S-V
Adapter+0.1
m+2 m
CPM2C-CIF01-V1
+CS1W-CN118
+XW2Z-500S-V
Adapter+0.1
m+5 m
CPM2C-CIF11
+XW2Z-200S-V
Adapter+2 m
CPM2C-CIF11
+XW2Z-500S-V
Adapter+5 m
CPM2C-CIF21
+XW2Z-200S-V
Adapter+2 m
CPM2C-CIF21
+XW2Z-500S-V
Adapter+5 m
A
E
F
Automation Systems
Communications port
(as an RS-232C port)
CS1W-CN226 *2
CS1W-CN626 *2
Control Components
CPU
Connection
Types
Relays
D-sub, 9-pin
(male)
Cable length
Safety Components
PC/AT
compatible
Peripheral bus *1 or
Host Link
Model
Switches
Communications port
(as a peripheral port)
Network Type (Serial
Communications Mode)
Sensors
PC port
G
Motion / Drives
Energy Conservation Support /
Environment Measure Equipment
H
Power Supplies /
In Addition
I
Others
*1. CPM2C CPU Units that have a 9 as the fourth digit of the lot number (4 or 5 digits) and that were manufactured in 1999 do not support Toolbus connections. They
do support Host Link connections.
*2. Only Host Link (SYSMAC WAY) connections are possible. Toolbus cannot be used.
Note: Refer to the CPM2C Operation Manual (Cat. No. W340) for details.
Common
7
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for C1000H, C2000H, C200H
B
A
Peripheral port
CQM1-CIF02 (3.3 m)
C200H-IP007
XW2Z-200P-V/500P-V (2 m/5 m)
Unit port
Built-in peripheral
port
Built-in RS-232C port
D-sub, 25-pin
(female)
Model
Cable length
C200H-IP007
+CQM1-CIF02 *
3.3 m
XW2Z-200P-V
2m
XW2Z-500P-V
5m
Connection
Types
A
Host Link
B
Relays
Host Link Unit
C1000H, C2000H:
C500-LK203
C500-LK201-V1
(3G2A5-LK201-V1)
C120-LK201-V1
(3G2A6-LK201-EV1)
C200H:
C200H-LK201-V1
C120-LK201-V1
(3G2A6-LK201-EV1)
Network Type (Serial
Communications Mode)
Safety Components
Unit
CPU Unit
D-sub, 9-pin
(male)
C1000H, C2000H, C200H Series
D-sub connector
(9-pin female)
Computer
PC port
PC/AT
compatible
D-sub connector
(25-pin male)
C1000H, C2000H, C200H Series
Switches
C-series
peripheral connector
D-sub connector
(9-pin female)
* Connection cannot be made from the CQM1-CIF02 directly to a computer for the C200H Handheld Programming Console connecting cable. Use the C200H-IP007.
Control Components
Programmable Controllers
Connecting Cables for CVM1/CV
B
A
D-sub connector
(9-pin male)
D-sub connector
(9-pin female)
Peripheral port
CVM1/CV Series
CVM1/CV Series
XW2Z-200S-V/500S-V (2 m/5 m)
D
D-sub connector
(9-pin male)
Host Link Unit
CV500-LK201 *1
(For full duplex
communications on port 2)
CVM1/CV Series
CVM1/CV Series
D-sub connector
(9-pin female)
D-sub connector
(9-pin female)
RS-232C port
D-sub connector
(25-pin female)
XW2Z-200P-V/500P-V (2 m/5 m)
XW2Z-200S-V/500S-V (2 m/5 m)
Unit
Unit port
Network Type (Serial
Communications Mode)
Built-in peripheral
port
CPU Unit *1
Built-in RS-232C port
D-sub, 9-pin (female)
Model
Cable length
CV500-CIF01 *2
6m
XW2Z-200S-V *3
2m
XW2Z-500S-V *3
5m
XW2Z-200P-V *3
2m
XW2Z-500P-V *3
5m
XW2Z-200S-V *3
2m
XW2Z-500S-V *3
5m
Connection
Types
A
B
Others
D-sub, 9-pin
(male)
RS-232C port
D-sub connector
(9-pin female)
Power Supplies /
In Addition
Computer
PC port
Energy Conservation Support /
Environment Measure Equipment
Host Link Unit
CV500-LK201 *1
D-sub connector (For full duplex
communications on port 1)
(25-pin male)
PC/AT
compatible
Motion / Drives
RS-232C port
D-sub connector
(9-pin female)
CV500-CIF01
C
Automation Systems
D-sub connector
CV-series
(9-pin female)
peripheral
Commercially available
25-pin/9-pin straight conversion cable connector
D-sub connector
(25-pin female)
D-sub connector
(25-pin male)
Host Link
Built-in RS-232C port
D-sub, 25-pin (female)
Host Link Unit
CV500-LK201 *1
(for full duplex
communication on port
Built-in RS-232C port
D-sub, 9-pin (female)
C
Common
Host Link Unit
CV500-LK201 *1
(for full duplex
communication on port
D
*1. Discontinuation models in March 2012.
*2. A commercially available 25-pin/9-pin straight conversion cable is separately required.
*3. The XW2Z-200S-CV and XW2Z-500S-CV cannot be used.
8
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
A
Sensors
Connecting Cables for C500
B
Peripheral port
C-series
peripheral connector
D-sub connector
(25-pin male)
C500 Series
C200H-IP007
XW2Z-200P-V/500P-V (2 m/5 m)
Unit
PC port
Unit port
D-sub, 9-pin
(male)
Built-in peripheral
port
Host Link Unit *2
C500-LK203
C500-LK201-V1
(3G2A5-LK201-EV1)
C120-LK201-V1
(3G2A6-LK201-EV1)
Built-in RS-232C port
D-sub, 25-pin
(female)
Host Link
Model
Cable length
C200H-IP007
+CQM1-CIF02
3.3 m
XW2Z-200P-V
2m
XW2Z-500P-V
5m
Connection
Types
A
B
Relays
CPU Unit *1
Network Type (Serial
Communications Mode)
Safety Components
Computer
PC/AT
compatible
C500 Series
D-sub connector
(9-pin female)
CQM1-CIF02 (3.3 m)
Switches
D-sub connector
(9-pin female)
Control Components
*1. Production of the CPU Units was discontinued in March 2004.
*2. Production of the C500-LK203, C500-LK201-V1 (3G2A5-LK201-EV1), and C120-LK201-V1 (3G2A6-LK201-EV1) was discontinued in March 2006. (There is no
recommended substitute product.)
Programmable Controllers
Connecting Cables for C120
A
B
Automation Systems
Peripheral port
C-series
peripheral connector
D-sub connector
(25-pin male)
D-sub connector
(9-pin female)
C200H-IP007
Computer
D-sub, 9-pin
(male)
Unit port
CPU Unit *1
Built-in peripheral
port
Host Link Unit *2
C120-LK201-V1
(3G2A6-LK201-EV1)
Built-in RS-232C port
D-sub, 25-pin
(female)
Network Type (Serial
Communications Mode)
Host Link
Model
Cable length
C200H-IP007
+CQM1-CIF02
3.3 m
XW2Z-200P-V
2m
XW2Z-500P-V
5m
Connection
Types
A
Energy Conservation Support /
Environment Measure Equipment
PC/AT
compatible
XW2Z-200P-V/500P-V (2 m/5 m)
Unit
PC port
C120 Series
Motion / Drives
CQM1-CIF02 (3.3 m)
C20-LK201-V1
Host Link Unit
C120 Series
D-sub connector
(9-pin female)
B
*1. Production of the CPU Units was discontinued in March 2003.
*2. Production of the C120-LK201-V1 was discontinued in March 2006. (There is no recommended substitute product.)
Power Supplies /
In Addition
Others
Common
9
Connecting a Computer Running Support Software (e.g., CX-Programmer) to a FA Controller
Programmable Controllers
Sensors
Connecting Cables for C20P/C28P/C40P/C60P*1, C20K/C28K/C40K/C60K*2
A
Host Link Unit
C20-LK201-V1
Switches
D-sub connector
(25-pin male)
D-sub connector
(9-pin female)
C20P, C28P, C40P, C60P Series
XW2Z-200P-V/500P-V (2 m/5 m)
Unit
PC port
PC/AT
compatible
Host Link Unit *3 *4
C20-LK201-V1
(3G2C7-LK201-EV1)
D-sub, 9-pin
(male)
Built-in RS-232C port
D-sub, 25-pin
(female)
Model
Cable length
XW2Z-200P-V
2m
XW2Z-500P-V
5m
Connection
Types
Host Link
A
Production of the C20P, C28P, C40P, and C60P CPU Units was discontinued in March 2002.
Production of the C20K, C28K, C40K, and C60K CPU Units was discontinued in March 2002.
For connection to C@@P PLCs, a Host Link Unit is also required in addition to a Connecting Cable.
Production of the C20-LK201-V1 (3G2C7-LK201-EV1) was discontinued in March 2006. (There is no recommended substitute product.)
Relays
*1.
*2.
*3.
*4.
Network Type (Serial
Communications Mode)
Unit port
Safety Components
Computer
Programmable Controllers
Control Components
Connecting Cables for NSJ
B
A
USB type A plug connector (male)
D-sub connector
(9-pin female)
Commercially available USB cable
SYSMAC One
NSJ-series Controller
USB type B plug connector (male)
SYSMAC One NSJ-series Controller
Unit
PC port
Unit port
USB B plug
connector (female)
CPU
D-sub, 9-pin (male)
Built-in RS-232C port
D-sub, 9-pin (female)
Network Type (Serial
Communications
Mode)
USB
Peripheral bus or Host
Link
Host Link
Cable length
Connection
Types
Commercially
available USB cable
(A plug connector
(male) - B plug
connector (male))
5 m maximum
A
XW2Z-200S-CV
2m
XW2Z-500S-CV
5m
XW2Z-200S-V
2m
XW2Z-500S-V
5m
Model
B
Energy Conservation Support /
Environment Measure Equipment
USB A plug connector
(male)
PC/AT
compatible
XW2Z-200S-CV/500S-CV (2 m/5 m)
or
XW2Z-200S-V/500S-V (2 m/5 m)
Motion / Drives
Computer
Automation Systems
RS-232C port
D-sub connector
D-sub connector (9-pin female)
(9-pin male)
Power Supplies /
In Addition
Others
Common
10